WO2009093577A1 - 粘着型光学フィルムの剥離方法、及び粘着型光学フィルム - Google Patents
粘着型光学フィルムの剥離方法、及び粘着型光学フィルム Download PDFInfo
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- WO2009093577A1 WO2009093577A1 PCT/JP2009/050773 JP2009050773W WO2009093577A1 WO 2009093577 A1 WO2009093577 A1 WO 2009093577A1 JP 2009050773 W JP2009050773 W JP 2009050773W WO 2009093577 A1 WO2009093577 A1 WO 2009093577A1
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- optical film
- film
- sensitive adhesive
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- pressure
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
- G02B5/3025—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
- G02B5/3033—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid
- G02B5/3041—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid comprising multiple thin layers, e.g. multilayer stacks
- G02B5/305—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid comprising multiple thin layers, e.g. multilayer stacks including organic materials, e.g. polymeric layers
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J5/00—Adhesive processes in general; Adhesive processes not provided for elsewhere, e.g. relating to primers
- C09J5/06—Adhesive processes in general; Adhesive processes not provided for elsewhere, e.g. relating to primers involving heating of the applied adhesive
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
- C09J133/04—Homopolymers or copolymers of esters
- C09J133/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
- C09J133/08—Homopolymers or copolymers of acrylic acid esters
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
- C09J7/22—Plastics; Metallised plastics
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
- C09J7/38—Pressure-sensitive adhesives [PSA]
- C09J7/381—Pressure-sensitive adhesives [PSA] based on macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
- C09J7/385—Acrylic polymers
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/40—Adhesives in the form of films or foils characterised by release liners
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/133509—Filters, e.g. light shielding masks
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/133528—Polarisers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/12—Esters of monohydric alcohols or phenols
- C08F220/16—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
- C08F220/18—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
- C08F220/1804—C4-(meth)acrylate, e.g. butyl (meth)acrylate, isobutyl (meth)acrylate or tert-butyl (meth)acrylate
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/14—Peroxides
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L33/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
- C08L33/04—Homopolymers or copolymers of esters
- C08L33/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, which oxygen atoms are present only as part of the carboxyl radical
- C08L33/08—Homopolymers or copolymers of acrylic acid esters
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2203/00—Applications of adhesives in processes or use of adhesives in the form of films or foils
- C09J2203/318—Applications of adhesives in processes or use of adhesives in the form of films or foils for the production of liquid crystal displays
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/30—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
- C09J2301/302—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier the adhesive being pressure-sensitive, i.e. tacky at temperatures inferior to 30°C
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/50—Additional features of adhesives in the form of films or foils characterized by process specific features
- C09J2301/502—Additional features of adhesives in the form of films or foils characterized by process specific features process for debonding adherents
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F2202/00—Materials and properties
- G02F2202/28—Adhesive materials or arrangements
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
- Y10T156/11—Methods of delaminating, per se; i.e., separating at bonding face
- Y10T156/1126—Using direct fluid current against work during delaminating
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
- Y10T156/11—Methods of delaminating, per se; i.e., separating at bonding face
- Y10T156/1153—Temperature change for delamination [e.g., heating during delaminating, etc.]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
- Y10T156/19—Delaminating means
- Y10T156/1911—Heating or cooling delaminating means [e.g., melting means, freezing means, etc.]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/28—Web or sheet containing structurally defined element or component and having an adhesive outermost layer
Definitions
- the present invention relates to an adhesive optical film peeling method for peeling an adhesive optical film from a glass substrate with an optical film, and an adhesive optical film used in the peeling method.
- the optical film include a polarizing plate, a retardation plate, an optical compensation film, a brightness enhancement film, a viewing angle widening film, and a laminate of these.
- liquid crystal displays and the like it is indispensable to dispose polarizing elements on both sides of the liquid crystal cell because of its image forming method, and generally polarizing plates are attached.
- various optical elements are used for the liquid crystal panel in order to improve the display quality of the display.
- a retardation plate for preventing coloring, a viewing angle widening film for improving the viewing angle of a liquid crystal display, and a brightness enhancement film for increasing the contrast of the display are used. These films are collectively called optical films.
- the adhesive is usually used.
- the adhesive between the optical film and the liquid crystal cell and the optical film is usually in close contact with each other using an adhesive to reduce the loss of light.
- the adhesive since the adhesive has the merit that a drying step is not required to fix the optical film, the adhesive is an adhesive optical film provided in advance as an adhesive layer on one side of the optical film. Commonly used.
- Patent Documents 1 and 2 As a method for solving the above-mentioned problem, a method of softening or melting an adhesive while inserting a heated heating wire or a slicer between a liquid crystal panel and an optical film (Patent Documents 1 and 2), and on a liquid crystal panel There has been proposed a method (Patent Document 3) in which an optical film is cut and divided, and the divided pieces are peeled off.
- Patent Document 4 a method has been proposed in which a display material with a transparent film attached via an adhesive is immersed in an alkaline solution, and then the transparent film and the adhesive are peeled from the display material.
- Patent Document 5 a method for peeling an optical member together with the peeling sheet by bonding a peeling sheet to the optical member to be peeled
- Patent Document 6 a method for sticking a polarizing plate to an adhesive tape and peeling
- Patent Document 7 a method of removing a polarizing plate or the like contained in a glass substrate by immersing in concentrated sulfuric acid (Patent Document 7), and removing a polarizing plate by dissolving and removing the adhesive using a solvent such as acetone or trichloroethylene (Patent Document 8), a method of dissolving and removing with a solvent that is soluble in the polarizing plate (Patent Document 9), and a state in which a liquid exists at the peeling interface between the pressure-sensitive adhesive layer of the pressure-sensitive optical film and the substrate Has been proposed (Patent Document 10).
- the above method requires difficult operations such as inserting a peeling jig between the liquid crystal panel and the optical film, or cutting only the optical film on the liquid crystal panel.
- the present invention relates to a method for easily peeling an adhesive optical film from a glass substrate to which an adhesive optical film is attached, without damaging the glass substrate, without causing adhesive residue on the glass substrate, and It aims at providing the adhesion type optical film used for a peeling method.
- the present inventors have intensively studied to solve the above problems, and found that the above object can be achieved by the following peeling method, and have completed the present invention.
- the present invention is an adhesive optical film peeling method for peeling an adhesive optical film from a glass substrate with an optical film in which an adhesive optical film is attached to a glass substrate.
- a pressure-sensitive adhesive mold comprising: exposing a glass substrate with an optical film to an environment having a temperature of 40 to 98 ° C. and a relative humidity of 60 to 99% for 3 minutes or more; and then peeling the pressure-sensitive adhesive optical film from the glass substrate in the environment.
- the present invention relates to an optical film peeling method.
- the adhesive force (stress at the time of peeling) of the pressure-sensitive adhesive layer of the pressure-sensitive adhesive optical film can be sufficiently reduced. it can. Then, by peeling the adhesive optical film from the glass substrate under the environment, it is possible to peel the adhesive optical film from the glass substrate without damaging the glass substrate, without adhesive residue, and with good reworkability.
- the peeling method of the present invention reworkability is good even when the size of the liquid crystal panel is large or the liquid crystal cell is thin.
- the peeling method of this invention even when an adhesive optical film is bonded to a glass substrate for a long time and the adhesive force becomes high, it can peel easily without adhesive residue.
- the elastic modulus of the pressure-sensitive adhesive layer is not sufficiently lowered, so that the pressure-sensitive adhesive optical film cannot be peeled with good reworkability.
- the temperature exceeds 98 ° C. or the relative humidity exceeds 99% the cohesive force of the pressure-sensitive adhesive layer is reduced, and adhesive residue tends to be generated on the glass substrate.
- the pressure-sensitive adhesive layer of the pressure-sensitive adhesive optical film is preferably formed from an organic solvent-based pressure-sensitive adhesive. Thereby, an increase in adhesive force with time after bonding can be suppressed, and a pressure-sensitive adhesive layer having excellent durability can be obtained.
- the organic solvent-based pressure-sensitive adhesive 1) (meth) acrylic polymer comprising, as monomer units, 50% by weight or more of alkyl (meth) acrylate and 0.05 to 2% by weight of a hydroxyl group-containing monomer, 2)
- the silane coupling agent is 0.01 to 5 parts by weight with respect to 100 parts by weight of the (meth) acrylic polymer, and 3) the crosslinking agent is 0.01 to 5 with respect to 100 parts by weight of the (meth) acrylic polymer. It is preferable to contain by weight.
- the pressure-sensitive adhesive optical film improves the workability and durability of the pressure-sensitive adhesive layer, does not damage the glass substrate during peeling, has no adhesive residue, and has good reworkability. Can be peeled off.
- the silane coupling agent is preferably an amine silane coupling agent, and the crosslinking agent is preferably an isocyanate crosslinking agent.
- the present invention is used in the method for peeling an adhesive optical film, and in an adhesive optical film having an adhesive layer on at least one side of the optical film, the optical film is attached to a glass substrate and has a temperature of 40 to 98 ° C. and a relative humidity.
- the present invention relates to a pressure-sensitive adhesive optical film characterized by having an adhesive strength of 10 N / 25 mm width or less after exposure for 3 minutes or more in an environment of 60 to 99%.
- the pressure-sensitive adhesive optical film of the present invention can sufficiently reduce the adhesive strength (stress at the time of peeling) of the pressure-sensitive adhesive layer by exposing it to a predetermined environment for a predetermined time (exposure treatment), and damages the glass substrate. Without giving, it can be peeled off from the glass substrate with no adhesive residue and good reworkability.
- the pressure-sensitive adhesive optical film of the present invention can be peeled with good reworkability even when the size of the liquid crystal panel is large or the liquid crystal cell is thin.
- the glass substrate with an optical film of the present invention is obtained by attaching an adhesive optical film to a glass substrate.
- the pressure-sensitive adhesive layer of the pressure-sensitive adhesive optical film is not particularly limited, but is preferably formed from an organic solvent-based pressure-sensitive adhesive.
- organic solvent adhesives such as rubber adhesives, acrylic adhesives, silicone adhesives, etc.
- organic solvent adhesives can be used as organic solvent adhesives, but they are colorless and transparent, with liquid crystal cells (glass substrates).
- An acrylic pressure-sensitive adhesive having good adhesiveness is preferred.
- the organic solvent-based acrylic pressure-sensitive adhesive contains a (meth) acrylic polymer obtained by polymerizing alkyl (meth) acrylate in the presence of a polymerization initiator.
- the alkyl group may be linear or branched.
- (Meth) acrylate refers to acrylate and / or methacrylate, and (meth) of the present invention has the same meaning.
- the alkyl group of the alkyl (meth) acrylate has about 1 to 14 carbon atoms. Specifically, methyl (meth) acrylate, ethyl (meth) acrylate, n-butyl (meth) acrylate, t-butyl (meth) Acrylate, isobutyl (meth) acrylate, n-hexyl (meth) acrylate, cyclohexyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, n-octyl (meth) acrylate, isooctyl (meth) acrylate, n-nonyl (meth) ) Acrylate, isononyl (meth) acrylate, n-decyl (meth) acrylate, isodecyl (meth) acrylate, n-dodecyl (meth) acrylate, n-tridec
- the alkyl (meth) acrylate is preferably used in an amount of 50% by weight or more, more preferably 55 to 99.95% by weight, based on all monomer components of the (meth) acrylic polymer.
- the alkyl (meth) acrylate is less than 50% by weight, the adhesiveness is poor, which is not preferable.
- Durability and reworkability can be improved by adding a hydroxyl group-containing monomer as a monomer unit to the (meth) acrylic polymer.
- (meth) acrylic polymers containing a hydroxyl group-containing monomer as a copolymerization component are used, the acid-base interaction and hydrogen bond of these copolymerization components act to improve reworkability and durability, and heating conditions
- the pressure-sensitive adhesive layer is prevented from being lifted or peeled off under a humidified condition.
- hydroxyl group-containing monomer examples include 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, 6-hydroxyhexyl (meth) acrylate, 8-hydroxyoctyl (meta ) Acrylate, 10-hydroxydecyl (meth) acrylate, 12-hydroxylauryl (meth) acrylate, (4-hydroxymethylcyclohexyl) methyl acrylate, N-methylol (meth) acrylamide, N-hydroxy (meth) acrylamide, vinyl
- examples include alcohol, allyl alcohol, 2-hydroxyethyl vinyl ether, 4-hydroxybutyl vinyl ether, and diethylene glycol monovinyl ether.
- the hydroxyl group-containing monomer is preferably used in an amount of 0.05 to 2% by weight, more preferably 0.05 to 1.5% by weight, based on all monomer components of the (meth) acrylic polymer.
- content of the monomer is less than 0.05% by weight, the durability of the pressure-sensitive adhesive layer tends to be difficult to improve.
- it exceeds 2% by weight the reworkability tends to decrease.
- a cohesive force / heat resistance improving component such as a carboxyl group-containing monomer, a sulfonic acid group-containing monomer, a phosphoric acid group-containing monomer, a cyano group-containing monomer, a vinyl ester monomer, and an aromatic vinyl monomer
- a component having a functional group that acts as a crosslinking base point is improved as appropriate, such as an acid anhydride group-containing monomer, an amide group-containing monomer, an amino group-containing monomer, an epoxy group-containing monomer, N-acryloylmorpholine, and a vinyl ether monomer Can be used.
- These monomers may be used alone or in combination of two or more.
- carboxyl group-containing monomer examples include acrylic acid, methacrylic acid, carboxyethyl (meth) acrylate, carboxypentyl (meth) acrylate, itaconic acid, maleic acid, fumaric acid, and crotonic acid. Of these, acrylic acid and methacrylic acid are particularly preferably used.
- sulfonic acid group-containing monomer examples include styrene sulfonic acid, allyl sulfonic acid, 2- (meth) acrylamide-2-methylpropane sulfonic acid, (meth) acrylamide propane sulfonic acid, sulfopropyl (meth) acrylate, and (meth).
- Examples of the phosphoric acid group-containing monomer include 2-hydroxyethylacryloyl phosphate and mono [poly (propylene oxide) (meth) acrylate] phosphate.
- Examples of the cyano group-containing monomer include acrylonitrile and methacrylonitrile.
- Examples of the vinyl ester monomer include vinyl acetate, vinyl propionate, and vinyl laurate.
- aromatic vinyl monomer examples include styrene, chlorostyrene, chloromethylstyrene, ⁇ -methylstyrene, and the like.
- Examples of the acid anhydride group-containing monomer include maleic anhydride and itaconic anhydride.
- amide group-containing monomer examples include acrylamide and diethyl acrylamide.
- amino group-containing monomers examples include N, N-dimethylaminoethyl (meth) acrylate, N, N-dimethylaminopropyl (meth) acrylate, N- (meth) acryloylmorpholine, and (meth) acrylic acid alkylaminoalkyl esters. Etc.
- epoxy group-containing monomer examples include glycidyl (meth) acrylate and allyl glycidyl ether.
- vinyl ether monomer examples include methyl vinyl ether, ethyl vinyl ether, and isobutyl vinyl ether.
- the (meth) acrylic polymer has a weight average molecular weight of 500,000 or more, preferably 1,000,000 or more, more preferably 1.8 million or more.
- weight average molecular weight means what was obtained by measuring by GPC (gel permeation chromatography).
- Such a (meth) acrylic polymer is prepared by solution polymerization.
- the obtained (meth) acrylic polymer may be any of a random copolymer, a block copolymer, a graft copolymer, and the like.
- solution polymerization ethyl acetate, toluene or the like is used as a polymerization solvent.
- the reaction is carried out in an inert gas stream such as nitrogen and a polymerization initiator is added, and the reaction is usually carried out at about 50 to 70 ° C. under reaction conditions of about 5 to 30 hours.
- the weight average molecular weight of the (meth) acrylic polymer can be controlled by the use amount of the polymerization initiator, the chain transfer agent, and the reaction conditions, and the use amount is appropriately adjusted according to these types.
- polymerization initiator examples include 2,2′-azobisisobutyronitrile, 2,2′-azobis (2-amidinopropane) dihydrochloride, 2,2′-azobis [2- (5-methyl-2 -Imidazolin-2-yl) propane] dihydrochloride, 2,2'-azobis (2-methylpropionamidine) disulfate, 2,2'-azobis (N, N'-dimethyleneisobutylamidine), 2,2 '-Azobis [N- (2-carboxyethyl) -2-methylpropionamidine] hydrate (Wako Pure Chemical Industries, VA-057) and other azo initiators, potassium persulfate, persulfates such as ammonium persulfate Di (2-ethylhexyl) peroxydicarbonate, di (4-t-butylcyclohexyl) peroxydicarbonate, di-sec-butyl -Oxydicarbonate, t-buty
- the polymerization initiator may be used singly or as a mixture of two or more, but the total content is 0.005 to 1 part by weight with respect to 100 parts by weight of the monomer component.
- the amount is preferably 0.02 to 0.6 parts by weight.
- chain transfer agent examples include lauryl mercaptan, glycidyl mercaptan, mercaptoacetic acid, 2-mercaptoethanol, thioglycolic acid, 2-ethylhexyl thioglycolate, and 2,3-dimercapto-1-propanol.
- the chain transfer agent may be used alone or in combination of two or more, but the total content is 0.01 to 0 with respect to 100 parts by weight of the total amount of monomer components. About 4 parts by weight.
- the organic solvent-based acrylic pressure-sensitive adhesive of the present invention contains the (meth) acrylic polymer as a main component, and can contain a silane coupling agent and a crosslinking agent as necessary.
- silane coupling agent improves durability and reworkability of the pressure-sensitive adhesive layer.
- the silane coupling agent include silicon compounds having an epoxy structure such as 3-glycidoxypropyltrimethoxysilane, 3-glycidoxypropylmethyldimethoxysilane, 2- (3,4-epoxycyclohexyl) ethyltrimethoxysilane; 3-aminopropyltrimethoxysilane, N- (2-aminoethyl) -3-aminopropyltrimethoxysilane, N- (2-aminoethyl) -3-aminopropylmethyldimethoxysilane, N-phenyl-3-aminopropyl Amino group-containing silicon compounds such as trimethoxysilane and 3-triethoxysilyl-N- (1,3-dimethylbutylidene) propylamine; 3-chloropropyltrimethoxysilane; acetoace
- silane coupling agents it is preferable to use an amino group-containing silicon compound (amine-based silane coupling agent).
- amine-based silane coupling agent amine-based silane coupling agent.
- silicon compound having a secondary amino group an increase in the adhesive strength of the pressure-sensitive adhesive layer after being attached to a glass substrate can be suppressed.
- the amount of the silane coupling agent used is preferably 0.01 to 5 parts by weight, more preferably 0.01 to 1 part by weight with respect to 100 parts by weight of the (meth) acrylic polymer.
- the amount of the silane coupling agent used is less than 0.01 parts by weight, the durability of the pressure-sensitive adhesive layer is difficult to improve, and when it exceeds 5 parts by weight, the adhesive force to the glass substrate increases excessively. This may affect reworkability.
- the crosslinking agent is a polyfunctional compound that can react with a functional group of a (meth) acrylic polymer to form a crosslinked structure, and examples thereof include organic crosslinking agents and polyfunctional metal chelates.
- organic crosslinking agent include an epoxy crosslinking agent, an isocyanate crosslinking agent, an imine crosslinking agent, an aziridine crosslinking agent, and a melamine crosslinking agent.
- an isocyanate-based crosslinking agent that reacts with a hydroxyl group.
- a polyfunctional metal chelate is one in which a polyvalent metal is covalently or coordinately bonded to an organic compound.
- an organic peroxide may be used as a crosslinking agent.
- the organic peroxide those that generate radical active species by heating or light irradiation to cause the crosslinking of the base polymer of the pressure-sensitive adhesive can be used, but considering the workability and stability, the half-life temperature for 1 minute It is preferable to use those having a temperature of 80 ° C. to 160 ° C., preferably 90 ° C. to 140 ° C. If the half-life temperature for 1 minute is too low, the reaction proceeds at the time of storage before coating and drying, and the viscosity may become high and the coating may become impossible. On the other hand, if the half-life temperature is too high, Since the temperature increases, side reactions occur, and a large amount of unreacted peroxide remains, which may cause crosslinking over time.
- organic peroxides examples include di (2-ethylhexyl) peroxydicarbonate (1 minute half-life temperature: 90.6 ° C.), di (4-t-butylcyclohexyl) peroxydicarbonate (1 minute half-life).
- the peroxide half-life is an index representing the decomposition rate of the peroxide, and means the time until the remaining amount of peroxide is reduced to half.
- the decomposition temperature for obtaining a half-life at an arbitrary time and the half-life time at an arbitrary temperature are described in a manufacturer catalog, for example, “Organic peroxide catalog 9th edition of Nippon Oil & Fats Co., Ltd.” (May 2003) ".
- the crosslinking agent may be used alone or in combination of two or more, but the total content is 0 with respect to 100 parts by weight of the (meth) acrylic polymer.
- the amount is preferably 0.01 to 5 parts by weight, more preferably 0.05 to 1 part by weight.
- the amount of the crosslinking agent used is less than 0.01 parts by weight, it is difficult to improve the durability of the pressure-sensitive adhesive layer.
- the amount exceeds 5 parts by weight the elastic modulus of the pressure-sensitive adhesive layer is increased and the stress relaxation property is increased. May decrease and the warpage of the liquid crystal cell may increase.
- the gel fraction of the crosslinked pressure-sensitive adhesive layer is preferably 45 to 90% by weight, more preferably 50 to 90% by weight, and further preferably 55 to 90% by weight.
- the crosslinking treatment may be performed at the temperature during the drying step of the pressure-sensitive adhesive layer, or may be performed by providing a separate crosslinking treatment step after the drying step.
- the temperature of the optical film changes and the characteristics of the optical film change. Since there is a case, it is desirable to carry out before bonding to an optical film.
- additives may be added to the organic solvent-based acrylic pressure-sensitive adhesive.
- a tackifier, a plasticizer, a filler, an antioxidant, an ultraviolet absorber, and the like may be appropriately added. it can.
- the pressure-sensitive adhesive optical film is obtained by forming a pressure-sensitive adhesive layer on at least one surface of the optical film with the pressure-sensitive adhesive.
- a method for forming the pressure-sensitive adhesive layer for example, a method in which an organic solvent-based pressure-sensitive adhesive is applied to a release-treated separator, and the organic solvent is dried and removed to form a pressure-sensitive adhesive layer, and then transferred to an optical film, or Examples thereof include a method of forming an adhesive layer by applying an organic solvent-based adhesive to an optical film and drying and removing the organic solvent.
- a method for forming the pressure-sensitive adhesive layer For example, a method using a coater such as a comma coater, a fountain die coater, a lip coater, or a slot die coater can be mentioned.
- a coater such as a comma coater, a fountain die coater, a lip coater, or a slot die coater can be mentioned.
- the thickness of the pressure-sensitive adhesive layer is not particularly limited, and is usually about 3 to 500 ⁇ m.
- the thickness is preferably 5 to 100 ⁇ m, more preferably 5 to 40 ⁇ m.
- Examples of the optical film used for the adhesive optical film include a polarizing plate.
- a polarizing plate having a transparent protective film on one or both sides of a polarizer is generally used.
- the polarizer is not particularly limited, and various types can be used.
- polarizers include dichroic iodine and dichroic dyes on hydrophilic polymer films such as polyvinyl alcohol films, partially formalized polyvinyl alcohol films, and ethylene / vinyl acetate copolymer partially saponified films.
- hydrophilic polymer films such as polyvinyl alcohol films, partially formalized polyvinyl alcohol films, and ethylene / vinyl acetate copolymer partially saponified films.
- examples thereof include polyene-based oriented films such as those obtained by adsorbing substances and uniaxially stretched, polyvinyl alcohol dehydrated products and polyvinyl chloride dehydrochlorinated products.
- a polarizer composed of a polyvinyl alcohol film and a dichroic material such as iodine is preferable.
- the thickness of these polarizers is not particularly limited, but is generally about 5 to 80 ⁇ m.
- a polarizer in which a polyvinyl alcohol film is dyed with iodine and uniaxially stretched can be prepared, for example, by dyeing polyvinyl alcohol in an aqueous solution of iodine and stretching it 3 to 7 times the original length. If necessary, it can be immersed in an aqueous solution such as potassium iodide which may contain boric acid, zinc sulfate, zinc chloride or the like. Further, if necessary, the polyvinyl alcohol film may be immersed in water and washed before dyeing.
- Stretching may be performed after dyeing with iodine, may be performed while dyeing, or may be dyed with iodine after stretching.
- the film can be stretched even in an aqueous solution such as boric acid or potassium iodide or in a water bath.
- thermoplastic resin excellent in transparency, mechanical strength, thermal stability, moisture barrier property, isotropy and the like is used.
- thermoplastic resins include cellulose resins such as triacetyl cellulose, polyester resins, polyethersulfone resins, polysulfone resins, polycarbonate resins, polyamide resins, polyimide resins, polyolefin resins, (meth) acrylic resins, cyclic Examples thereof include polyolefin resins (norbornene resins), polyarylate resins, polystyrene resins, polyvinyl alcohol resins, and mixtures thereof.
- a transparent protective film is bonded to one side of the polarizer by an adhesive layer.
- thermosetting resin such as a system or an ultraviolet curable resin
- a thermosetting resin such as a system or an ultraviolet curable resin
- the additive include an ultraviolet absorber, an antioxidant, a lubricant, a plasticizer, a release agent, a coloring inhibitor, a flame retardant, a nucleating agent, an antistatic agent, a pigment, and a coloring agent.
- the content of the thermoplastic resin in the transparent protective film is preferably 50 to 100% by weight, more preferably 50 to 99% by weight, still more preferably 60 to 98% by weight, and particularly preferably 70 to 97% by weight. .
- content of the said thermoplastic resin in a transparent protective film is 50 weight% or less, there exists a possibility that the high transparency etc. which a thermoplastic resin originally has cannot fully be expressed.
- the transparent protective film examples include a polymer film described in JP-A-2001-343529 (WO01 / 37007), for example, (A) a thermoplastic resin having a substituted and / or unsubstituted imide group in the side chain, B) Resin compositions containing thermoplastic resins having substituted and / or unsubstituted phenyl and nitrile groups in the side chains.
- a specific example is a film of a resin composition containing an alternating copolymer of isobutylene and N-methylmaleimide and an acrylonitrile / styrene copolymer.
- As the film a film made of a mixed extruded product of the resin composition or the like can be used. Since these films have a small phase difference and a small photoelastic coefficient, problems such as unevenness due to the distortion of the polarizing plate can be eliminated, and since the moisture permeability is small, the humidification durability is excellent.
- the thickness of the transparent protective film can be appropriately determined, but is generally about 1 to 500 ⁇ m from the viewpoints of workability such as strength and handleability, and thin layer properties. 1 to 300 ⁇ m is particularly preferable, and 5 to 200 ⁇ m is more preferable. The transparent protective film is particularly suitable when the thickness is from 5 to 150 ⁇ m.
- the protective film which consists of the same polymer material may be used for the front and back, and the protective film which consists of a different polymer material etc. may be used.
- the transparent protective film it is preferable to use at least one selected from cellulose resin, polycarbonate resin, cyclic polyolefin resin, and (meth) acrylic resin.
- Cellulose resin is an ester of cellulose and fatty acid.
- Specific examples of the cellulose ester resin include triacetyl cellulose, diacetyl cellulose, tripropionyl cellulose, dipropionyl cellulose and the like. Among these, triacetyl cellulose is particularly preferable.
- Many products of triacetylcellulose are commercially available, which is advantageous in terms of availability and cost. Examples of commercially available products of triacetyl cellulose include the product names “UV-50”, “UV-80”, “SH-80”, “TD-80U”, “TD-TAC”, “UZ” manufactured by Fujifilm Corporation.
- -TAC "and” KC series manufactured by Konica. In general, these triacetyl celluloses have an in-plane retardation (Re) of almost zero, but a thickness direction retardation (Rth) of about 60 nm.
- a cellulose resin film having a small thickness direction retardation can be obtained, for example, by treating the cellulose resin.
- a base film such as polyethylene terephthalate, polypropylene or stainless steel coated with a solvent such as cyclopentanone or methyl ethyl ketone is bonded to a general cellulose film and dried by heating (for example, at 80 to 150 ° C. for about 3 to 10 minutes) ) And then peeling the base film; a solution obtained by dissolving norbornene resin, (meth) acrylic resin, etc. in a solvent such as cyclopentanone, methyl ethyl ketone, etc. is applied to a general cellulose resin film and dried by heating ( For example, a method of peeling the coated film after 80 to 150 ° C. for about 3 to 10 minutes) is mentioned.
- a fatty acid cellulose resin film with a controlled degree of fat substitution can be used as the cellulose resin film having a small thickness direction retardation.
- triacetyl cellulose has an acetic acid substitution degree of about 2.8.
- the Rth can be reduced by controlling the acetic acid substitution degree to 1.8 to 2.7.
- a plasticizer such as dibutyl phthalate, p-toluenesulfonanilide, acetyltriethyl citrate, etc.
- Rth can be controlled to be small.
- the addition amount of the plasticizer is preferably 40 parts by weight or less, more preferably 1 to 20 parts by weight, and further preferably 1 to 15 parts by weight with respect to 100 parts by weight of the fatty acid cellulose resin.
- cyclic polyolefin resin examples are preferably norbornene resins.
- the cyclic olefin-based resin is a general term for resins that are polymerized using a cyclic olefin as a polymerization unit, and is described in, for example, JP-A-1-240517, JP-A-3-14882, JP-A-3-122137, and the like. Resin.
- cyclic olefin ring-opening (co) polymers examples include cyclic olefin addition polymers, cyclic olefins and ⁇ -olefins such as ethylene and propylene (typically random copolymers), And graft polymers obtained by modifying them with an unsaturated carboxylic acid or a derivative thereof, and hydrides thereof.
- cyclic olefin include norbornene monomers.
- Various products are commercially available as cyclic polyolefin resins.
- trade names “ZEONEX” and “ZEONOR” manufactured by ZEON CORPORATION product names “ARTON” manufactured by JSR Corporation, “TOPAS” manufactured by TICONA, and product names manufactured by Mitsui Chemicals, Inc. “APEL”.
- Tg glass transition temperature
- the polarizing plate can be excellent in durability.
- the upper limit of Tg of the (meth) acrylic resin is not particularly limited, it is preferably 170 ° C. or lower from the viewpoint of moldability and the like. From the (meth) acrylic resin, a film having in-plane retardation (Re) and thickness direction retardation (Rth) of almost zero can be obtained.
- any appropriate (meth) acrylic resin can be adopted as long as the effects of the present invention are not impaired.
- poly (meth) acrylic acid ester such as polymethyl methacrylate, methyl methacrylate- (meth) acrylic acid copolymer, methyl methacrylate- (meth) acrylic acid ester copolymer, methyl methacrylate-acrylic acid ester- (Meth) acrylic acid copolymer, (meth) methyl acrylate-styrene copolymer (MS resin, etc.), a polymer having an alicyclic hydrocarbon group (for example, methyl methacrylate-cyclohexyl methacrylate copolymer, Methyl methacrylate- (meth) acrylate norbornyl copolymer, etc.).
- Preferable examples include C1-6 alkyl poly (meth) acrylates such as polymethyl (meth) acrylate. More preferred is a methyl methacrylate resin containing methyl methacrylate as a main component (50 to 100% by weight, preferably 70 to 100% by weight).
- the (meth) acrylic resin examples include, for example, (Meth) acrylic resin having a ring structure in the molecule described in Acrypet VH and Acrypet VRL20A manufactured by Mitsubishi Rayon Co., Ltd., and JP-A-2004-70296. And a high Tg (meth) acrylic resin system obtained by intramolecular crosslinking or intramolecular cyclization reaction.
- (Meth) acrylic resin having a lactone ring structure can also be used as the (meth) acrylic resin. It is because it has high mechanical strength by high heat resistance, high transparency, and biaxial stretching.
- Examples of the (meth) acrylic resin having a lactone ring structure include JP 2000-230016, JP 2001-151814, JP 2002-120326, JP 2002-254544, and JP 2005. Examples thereof include (meth) acrylic resins having a lactone ring structure described in Japanese Patent No. 146084.
- the (meth) acrylic resin having a lactone ring structure preferably has a ring pseudo structure represented by the following general formula (Formula 1).
- R 1 , R 2 and R 3 each independently represent a hydrogen atom or an organic residue having 1 to 20 carbon atoms.
- the organic residue may contain an oxygen atom.
- the content of the lactone ring structure represented by the general formula (Formula 1) in the structure of the (meth) acrylic resin having a lactone ring structure is preferably 5 to 90% by weight, more preferably 10 to 70% by weight, More preferably, it is 10 to 60% by weight, and particularly preferably 10 to 50% by weight.
- the content of the lactone ring structure represented by the general formula (Chemical Formula 1) in the structure of the (meth) acrylic resin having a lactone ring structure is less than 5% by weight, the heat resistance, solvent resistance, and surface hardness are low. May be insufficient. If the content of the lactone ring structure represented by the general formula (Chemical Formula 1) in the structure of the (meth) acrylic resin having a lactone ring structure is more than 90% by weight, molding processability may be poor.
- the (meth) acrylic resin having a lactone ring structure has a mass average molecular weight (sometimes referred to as a weight average molecular weight) of preferably 1,000 to 2,000,000, more preferably 5,000 to 1,000,000, still more preferably 10,000 to 500,000, and particularly preferably. Is from 50,000 to 500,000. If the mass average molecular weight is out of the above range, it is not preferable from the viewpoint of molding processability.
- the (meth) acrylic resin having a lactone ring structure preferably has a Tg of 115 ° C. or higher, more preferably 120 ° C. or higher, still more preferably 125 ° C. or higher, and particularly preferably 130 ° C. or higher. Since Tg is 115 ° C. or higher, for example, when incorporated into a polarizing plate as a transparent protective film, it has excellent durability.
- the upper limit of Tg of the (meth) acrylic resin having the lactone ring structure is not particularly limited, it is preferably 170 ° C. or less from the viewpoint of moldability and the like.
- the (meth) acrylic resin having a lactone ring structure is more preferable as the total light transmittance of a molded product obtained by injection molding measured by a method according to ASTM-D-1003 is higher, preferably 85 % Or more, more preferably 88% or more, and still more preferably 90% or more.
- the total light transmittance is a measure of transparency. If the total light transmittance is less than 85%, the transparency may be lowered.
- the transparent protective film those having a front retardation of less than 40 nm and a thickness direction retardation of less than 80 nm are usually used.
- the slow axis direction is the direction that maximizes the refractive index in the film plane. ].
- a transparent protective film has as little color as possible.
- a protective film having a retardation value in the thickness direction of ⁇ 90 nm to +75 nm is preferably used.
- the thickness direction retardation value (Rth) is more preferably ⁇ 80 nm to +60 nm, and particularly preferably ⁇ 70 nm to +45 nm.
- a retardation plate having a retardation with a front retardation of 40 nm or more and / or a thickness direction retardation of 80 nm or more can be used as the transparent protective film.
- the front phase difference is usually controlled in the range of 40 to 200 nm
- the thickness direction phase difference is usually controlled in the range of 80 to 300 nm.
- the retardation plate functions also as a transparent protective film, so that the thickness can be reduced.
- the retardation plate examples include a birefringent film obtained by uniaxially or biaxially stretching a polymer material, a liquid crystal polymer alignment film, and a liquid crystal polymer alignment layer supported by a film.
- the thickness of the retardation plate is not particularly limited, but is generally about 20 to 150 ⁇ m.
- polymer material examples include polyvinyl alcohol, polyvinyl butyral, polymethyl vinyl ether, polyhydroxyethyl acrylate, hydroxyethyl cellulose, hydroxypropyl cellulose, methyl cellulose, polycarbonate, polyarylate, polysulfone, polyethylene terephthalate, polyethylene naphthalate, polyether sulfone, Polyphenylene sulfide, polyphenylene oxide, polyallylsulfone, polyamide, polyimide, polyolefin, polyvinyl chloride, cellulose resin, cyclic polyolefin resin (norbornene resin), or any of these binary or ternary copolymers, graft copolymers Examples thereof include polymers and blends. These polymer materials become an oriented product (stretched film) by stretching or the like.
- liquid crystal polymer examples include various main chain types and side chain types in which a conjugated linear atomic group (mesogen) imparting liquid crystal alignment is introduced into the main chain or side chain of the polymer.
- main chain type liquid crystal polymer examples include a nematic alignment polyester liquid crystal polymer, a discotic polymer, and a cholesteric polymer having a structure in which a mesogen group is bonded at a spacer portion that imparts flexibility.
- the side chain type liquid crystal polymer include polysiloxane, polyacrylate, polymethacrylate, or polymalonate as a main chain skeleton, and a nematic alignment-providing para-substitution through a spacer portion composed of a conjugated atomic group as a side chain.
- examples thereof include those having a mesogenic part composed of a cyclic compound unit.
- These liquid crystal polymers can be prepared by, for example, applying a solution of a liquid crystalline polymer on an alignment surface such as a surface of a thin film such as polyimide or polyvinyl alcohol formed on a glass plate, or an oblique deposition of silicon oxide. This is done by developing and heat treatment.
- the retardation plate may have an appropriate retardation according to the purpose of use, such as those for the purpose of compensating for various wavelength plates or birefringence of liquid crystal layers and compensation of viewing angle, etc. It may be one in which retardation plates are stacked and optical characteristics such as retardation are controlled.
- a retardation plate that satisfies nx> ny> nz use a plate that satisfies a front phase difference of 40 to 100 nm, a thickness direction retardation of 100 to 320 nm, and an Nz coefficient of 1.8 to 4.5. Is preferred.
- a retardation plate that satisfies a front phase difference of 100 to 200 nm.
- a retardation plate satisfying nx> nz> ny it is preferable to use a retardation plate having a front phase difference of 150 to 300 nm and an Nz coefficient exceeding 0 to 0.7.
- the transparent protective film can be appropriately selected according to the applied liquid crystal display device.
- VA including Vertical Alignment, MVA, PVA
- nx> ny nz
- nx> ny> nz nx> nz> ny
- both the upper and lower sides of the liquid crystal cell may have a phase difference, or any one of the upper and lower transparent protective films may have a phase difference.
- both cases where the transparent protective film on one side of the polarizing plate has a phase difference or not can be used.
- the liquid crystal cell does not have a phase difference both above and below (cell side).
- the liquid crystal cell has a phase difference both in the upper and lower directions, and that in the upper and lower sides has a phase difference (for example, nx> nz> ny on the upper side).
- Biaxial film satisfying the relationship, when there is no retardation on the lower side, positive A plate on the upper side, and positive C plate on the lower side).
- nx> ny nz
- nx> nz> ny ny
- nz> nx> ny positive A plate, biaxial, positive C plate
- the film having the retardation can be separately attached to a transparent protective film having no retardation to give the above function.
- the transparent protective film may be subjected to a surface modification treatment in order to improve adhesion with the polarizer before applying the adhesive.
- a surface modification treatment include corona treatment, plasma treatment, flame treatment, ozone treatment, primer treatment, glow treatment, saponification treatment, and treatment with a coupling agent.
- an antistatic layer can be appropriately formed.
- the surface of the transparent protective film to which the polarizer is not adhered may be subjected to a treatment for the purpose of hard coat layer, antireflection treatment, antisticking, diffusion or antiglare.
- the hard coat treatment is applied for the purpose of preventing scratches on the surface of the polarizing plate.
- a transparent protective film with a cured film excellent in hardness, sliding properties, etc. by an appropriate ultraviolet curable resin such as acrylic or silicone is used. It can be formed by a method of adding to the surface of the film.
- the antireflection treatment is performed for the purpose of preventing reflection of external light on the surface of the polarizing plate, and can be achieved by forming an antireflection film or the like according to the conventional art.
- the sticking prevention treatment is performed for the purpose of preventing adhesion with an adjacent layer (for example, a backlight-side diffusion plate).
- the anti-glare treatment is applied for the purpose of preventing the outside light from being reflected on the surface of the polarizing plate and obstructing the visibility of the light transmitted through the polarizing plate.
- the surface is roughened by a sandblasting method or an embossing method. It can be formed by imparting a fine concavo-convex structure to the surface of the transparent protective film by an appropriate method such as a blending method of transparent fine particles.
- the fine particles to be included in the formation of the surface fine concavo-convex structure are, for example, conductive materials made of silica, alumina, titania, zirconia, tin oxide, indium oxide, cadmium oxide, antimony oxide or the like having an average particle size of 0.5 to 20 ⁇ m.
- transparent fine particles such as inorganic fine particles, organic fine particles composed of a crosslinked or uncrosslinked polymer, and the like are used.
- the amount of fine particles used is generally about 2 to 70 parts by weight, preferably 5 to 50 parts by weight, based on 100 parts by weight of the transparent resin forming the surface fine uneven structure.
- the antiglare layer may also serve as a diffusion layer (viewing angle expanding function or the like) for diffusing the light transmitted through the polarizing plate to expand the viewing angle.
- the antireflection layer, the antisticking layer, the diffusion layer, the antiglare layer and the like can be provided on the transparent protective film itself, or can be provided separately from the transparent protective film as an optical layer.
- An adhesive is used for the adhesion treatment between the polarizer and the transparent protective film.
- the adhesive include isocyanate adhesives, polyvinyl alcohol adhesives, gelatin adhesives, vinyl latexes, and water-based polyesters.
- the adhesive is usually used as an adhesive composed of an aqueous solution, and usually contains 0.5 to 60% by weight of a solid content.
- examples of the adhesive between the polarizer and the transparent protective film include an ultraviolet curable adhesive and an electron beam curable adhesive.
- the electron beam curable polarizing plate adhesive exhibits suitable adhesion to the various transparent protective films.
- the adhesive used in the present invention can contain a metal compound filler.
- an optical film for example, for formation of a liquid crystal display device such as a reflection plate, an anti-transmission plate, the retardation plate (including wavelength plates such as 1/2 and 1/4), a visual compensation film, and a brightness enhancement film.
- the optical layer which may be used is mentioned. These can be used alone as an optical film, or can be laminated on the polarizing plate for practical use and used as one layer or two or more layers.
- a reflective polarizing plate or a semi-transmissive polarizing plate in which a polarizing plate is further laminated with a reflecting plate or a semi-transmissive reflecting plate, an elliptical polarizing plate or a circular polarizing plate in which a retardation plate is further laminated on a polarizing plate, a polarizing plate
- a wide viewing angle polarizing plate in which a visual compensation film is further laminated on a plate, or a polarizing plate in which a luminance enhancement film is further laminated on a polarizing plate is preferable.
- a reflective polarizing plate is a polarizing plate provided with a reflective layer, and is used to form a liquid crystal display device or the like that reflects incident light from the viewing side (display side). Such a light source can be omitted, and the liquid crystal display device can be easily thinned.
- the reflective polarizing plate can be formed by an appropriate method such as a method in which a reflective layer made of metal or the like is attached to one surface of the polarizing plate via a transparent protective layer or the like as necessary.
- the reflective polarizing plate include a reflective layer formed by attaching a foil or a vapor deposition film made of a reflective metal such as aluminum on one surface of a transparent protective film matted as necessary.
- the transparent protective film may contain fine particles to form a surface fine concavo-convex structure, and a reflective layer having a fine concavo-convex structure thereon.
- the reflective layer having the fine concavo-convex structure has an advantage that incident light is diffused by irregular reflection to prevent directivity and glaring appearance and to suppress unevenness in brightness and darkness.
- the protective film containing fine particles also has an advantage that incident light and its reflected light are diffused when passing through it and light and dark unevenness can be further suppressed.
- the reflective layer of the fine concavo-convex structure reflecting the surface fine concavo-convex structure of the transparent protective film is formed by, for example, applying metal to the surface of the transparent protective layer by an appropriate method such as a vacuum deposition method, an ion plating method, a sputtering method, or a plating method. It can be performed by a method of attaching directly to the screen.
- the reflective plate can be used as a reflective sheet in which a reflective layer is provided on an appropriate film according to the transparent film, instead of the method of directly applying to the transparent protective film of the polarizing plate. Since the reflective layer is usually made of metal, the usage form in which the reflective surface is covered with a transparent protective film, a polarizing plate or the like is used to prevent the reflectance from being lowered due to oxidation, and thus to maintain the initial reflectance for a long time. In addition, it is more preferable to avoid a separate attachment of the protective layer.
- the transflective polarizing plate can be obtained by using a transflective reflective layer such as a half mirror that reflects and transmits light in the reflective layer.
- a transflective polarizing plate is usually provided on the back side of a liquid crystal cell, and displays an image by reflecting incident light from the viewing side (display side) when a liquid crystal display device is used in a relatively bright atmosphere.
- a liquid crystal display device of a type that displays an image using a built-in power source such as a backlight built in the back side of the transflective polarizing plate can be formed.
- the transflective polarizing plate can be used to form liquid crystal display devices that can save energy when using a light source such as a backlight in a bright atmosphere and can be used with a built-in power supply even in a relatively dark atmosphere. It is.
- a phase difference plate or the like is used when changing linearly polarized light to elliptically polarized light or circularly polarized light, changing elliptically polarized light or circularly polarized light to linearly polarized light, or changing the polarization direction of linearly polarized light.
- a so-called quarter-wave plate also referred to as a ⁇ / 4 plate
- a half-wave plate also referred to as a ⁇ / 2 plate
- the elliptically polarizing plate is effectively used for black and white display without the above color by compensating (preventing) the coloration (blue or yellow) generated by the birefringence of the liquid crystal layer of the super twist nematic (STN) type liquid crystal display device. It is done. Further, the one in which the three-dimensional refractive index is controlled is preferable because it can compensate (prevent) coloring that occurs when the screen of the liquid crystal display device is viewed from an oblique direction.
- the circularly polarizing plate is effectively used, for example, when adjusting the color tone of an image of a reflective liquid crystal display device in which an image is displayed in color, and also has an antireflection function.
- the elliptically polarizing plate and the reflective elliptical polarizing plate are obtained by laminating a polarizing plate or a reflective polarizing plate and a retardation plate in an appropriate combination.
- Such an elliptically polarizing plate or the like can also be formed by sequentially laminating them sequentially in the manufacturing process of the liquid crystal display device so as to be a combination of a (reflective) polarizing plate and a retardation plate.
- An optical film such as a polarizing plate has an advantage that it can improve the production efficiency of a liquid crystal display device and the like because of excellent quality stability and lamination workability.
- the visual compensation film is a film for widening the viewing angle so that the image can be seen relatively clearly even when the screen of the liquid crystal display device is viewed from a slightly oblique direction rather than perpendicular to the screen.
- Examples of such a visual compensation phase difference plate include a phase difference plate, an alignment film such as a liquid crystal polymer, and a film in which an alignment layer such as a liquid crystal polymer is supported on a transparent substrate.
- a normal retardation plate uses a birefringent polymer film that is uniaxially stretched in the plane direction, whereas a retardation plate used as a visual compensation film is biaxially stretched in the plane direction.
- Birefringent polymer film biaxially stretched film such as polymer with birefringence with a controlled refractive index in the thickness direction that is uniaxially stretched in the plane direction and stretched in the thickness direction, etc.
- the inclined alignment film include a film obtained by bonding a heat shrink film to a polymer film and stretching or / and shrinking the polymer film under the action of the contraction force by heating, and a film obtained by obliquely aligning a liquid crystal polymer. can give.
- the raw material polymer for the phase difference plate is the same as the polymer described in the previous phase difference plate, preventing coloration due to a change in the viewing angle based on the phase difference by the liquid crystal cell and expanding the viewing angle for good visual recognition. An appropriate one for the purpose can be used.
- an optical compensation position in which an alignment layer of a liquid crystal polymer, particularly an optically anisotropic layer composed of a tilted alignment layer of a discotic liquid crystal polymer, is supported by a triacetyl cellulose film.
- a phase difference plate can be preferably used.
- a polarizing plate obtained by bonding a polarizing plate and a brightness enhancement film is usually provided on the back side of a liquid crystal cell.
- the brightness enhancement film reflects a linearly polarized light with a predetermined polarization axis or a circularly polarized light in a predetermined direction when natural light is incident due to a backlight such as a liquid crystal display device or reflection from the back side, and transmits other light.
- a polarizing plate in which a brightness enhancement film is laminated with a polarizing plate allows light from a light source such as a backlight to enter to obtain transmitted light in a predetermined polarization state, and reflects light without transmitting the light other than the predetermined polarization state.
- the light reflected on the surface of the brightness enhancement film is further inverted through a reflective layer or the like provided behind the brightness enhancement film and re-incident on the brightness enhancement film, and part or all of the light is transmitted as light having a predetermined polarization state.
- Luminance can be improved by increasing the amount of light transmitted through the enhancement film and increasing the amount of light that can be used for liquid crystal display image display or the like by supplying polarized light that is difficult to be absorbed by the polarizer. That is, when light is incident through the polarizer from the back side of the liquid crystal cell without using a brightness enhancement film, light having a polarization direction that does not coincide with the polarization axis of the polarizer is almost polarized.
- the brightness enhancement film reflects light that has a polarization direction that is absorbed by the polarizer without being incident on the polarizer, and is reflected by the brightness enhancement film, and then inverted through a reflective layer or the like provided behind the brightness enhancement film.
- the brightness enhancement film transmits only the polarized light in which the polarization direction of the light reflected and inverted between the two is allowed to pass through the polarizer. Since the light is supplied to the polarizer, light such as a backlight can be efficiently used for displaying an image on the liquid crystal display device, and the screen can be brightened.
- a diffusion plate may be provided between the brightness enhancement film and the reflective layer.
- the polarized light reflected by the brightness enhancement film is directed to the reflective layer or the like, but the installed diffuser plate uniformly diffuses the light passing therethrough and simultaneously cancels the polarized state and becomes a non-polarized state. That is, the light in the natural light state is directed toward the reflection layer or the like, reflected through the reflection layer or the like, and again passes through the diffusion plate and reenters the brightness enhancement film.
- the brightness of the display screen is maintained, and at the same time, the brightness of the display screen is reduced and uniform.
- the brightness enhancement film has a characteristic of transmitting linearly polarized light having a predetermined polarization axis and reflecting other light, such as a multilayer thin film of dielectric material or a multilayer laminate of thin film films having different refractive index anisotropies.
- a multilayer thin film of dielectric material or a multilayer laminate of thin film films having different refractive index anisotropies.
- Appropriate things, such as a thing can be used.
- the transmitted light is incident on the polarizing plate with the polarization axis aligned as it is, thereby efficiently transmitting while suppressing absorption loss due to the polarizing plate.
- a brightness enhancement film of a type that transmits circularly polarized light such as a cholesteric liquid crystal layer
- it can be incident on a polarizer as it is, but from the point of suppressing absorption loss, the circularly polarized light is converted into linearly polarized light through a retardation plate. It is preferably incident on the polarizing plate. Note that circularly polarized light can be converted to linearly polarized light by using a quarter wave plate as the retardation plate.
- a retardation plate that functions as a quarter-wave plate at a wide wavelength in the visible light region or the like exhibits, for example, a retardation plate that functions as a quarter-wave plate for light-colored light having a wavelength of 550 nm and other retardation characteristics. It can be obtained by a method in which a phase difference layer, for example, a phase difference layer that functions as a half-wave plate is superimposed. Therefore, the retardation plate disposed between the polarizing plate and the brightness enhancement film may be composed of one or more retardation layers.
- a cholesteric liquid crystal layer having a reflection structure that reflects circularly polarized light in a wide wavelength range such as a visible light range can be obtained by combining two or more layers with different reflection wavelengths to form an overlapping structure. Based on this, transmitted circularly polarized light in a wide wavelength range can be obtained.
- the polarizing plate may be formed by laminating a polarizing plate and two or more optical layers, such as the above-described polarization separation type polarizing plate. Therefore, a reflective elliptical polarizing plate or a semi-transmissive elliptical polarizing plate in which the above-described reflective polarizing plate or semi-transmissive polarizing plate and a retardation plate are combined may be used.
- An optical film in which the optical layer is laminated on a polarizing plate can be formed by a method of sequentially laminating separately in the manufacturing process of a liquid crystal display device or the like.
- an appropriate adhesive means such as an adhesive layer can be used for the lamination.
- their optical axes can be set at an appropriate arrangement angle in accordance with the target phase difference characteristic.
- the glass substrate with an optical film of the present invention is obtained by attaching an adhesive optical film to a glass substrate (liquid crystal cell).
- the pressure-sensitive adhesive layer of the pressure-sensitive adhesive optical film is formed from an organic solvent-based pressure-sensitive adhesive. When bonded to a glass substrate, it exhibits high adhesion immediately after bonding, and is excellent even in a high-temperature and high-humidity atmosphere. Demonstrate durability.
- the method for peeling an adhesive optical film according to the present invention comprises: exposing the glass substrate with an optical film to an environment having a temperature of 40 to 98 ° C. and a relative humidity of 60 to 99% for 3 minutes or more; The mold optical film is peeled off.
- the adhesive strength is 10 N / 25 mm by being exposed to the environment. It can be reduced below the width. Therefore, it can be easily peeled with good reworkability even on a large-sized glass substrate.
- Preferred conditions for the exposure treatment are a temperature of 50 to 98 ° C. and a relative humidity of 60 to 99%.
- the exposure treatment time is preferably 3 to 60 minutes, more preferably 5 to 30 minutes. If it is less than 3 minutes, the adhesive strength (stress at the time of peeling) of the pressure-sensitive adhesive layer cannot be lowered sufficiently, so that the glass substrate is damaged at the time of peeling, a large amount of adhesive residue is generated, and the reworkability is lowered. . On the other hand, when it exceeds 60 minutes, it is unpreferable from a viewpoint of manufacturing efficiency.
- the exposure treatment and the peeling step may be performed in a constant temperature and humidity chamber, or may be performed by blowing warm humidified air. Further, the exposure process may be performed in a constant temperature and humidity chamber, and the peeling step may be performed while blowing warm humidified air.
- the prepared adhesive polarizing plate was cut into 320 mm ⁇ 240 mm, attached to a non-alkali glass with a thickness of 0.7 mm (Corning Corp., # 1737), and treated for 15 minutes in an autoclave at 50 ° C. and 0.5 MPa. , 60 ° C./90% RH (humidification test), or 80 ° C. (heat resistance test). Then, the state of the sample was visually evaluated according to the following criteria. ⁇ : There is no peeling or floating of the polarizing plate. X: There is peeling or floating of the polarizing plate.
- Adhesive polarizing plate A3 was attached to a glass substrate (Corning, Corning # 1737) by reciprocating with a 2 kg roller, and then left in an autoclave at 50 ° C. and 0.5 MPa for 15 minutes, and then at 25 ° C. It cooled and produced glass substrate A4 with a polarizing plate.
- Adhesive polarizing plate B3 was attached to a glass substrate (Corning, Corning # 1737) by reciprocating with a 2 kg roller and then left in an autoclave at 50 ° C. and 0.5 MPa for 15 minutes, and then at 25 ° C. It cooled and produced glass substrate B4 with a polarizing plate.
- Example 1 The glass substrate A4 with a polarizing plate was left in a constant temperature and humidity chamber with a temperature of 60 ° C. and a relative humidity of 90% for 15 minutes, and then the adhesive polarizing plate was peeled off from the corner of the glass substrate in the environment. When the surface of the glass substrate was visually observed, there was no adhesive residue.
- Example 2 The glass substrate A4 with a polarizing plate was left in a constant temperature and humidity chamber at a temperature of 80 ° C. and a relative humidity of 92% for 5 minutes, and then the adhesive polarizing plate was peeled off from the corner of the glass substrate in the environment. When the surface of the glass substrate was visually observed, there was no adhesive residue.
- Example 3 The glass substrate A4 with a polarizing plate is left in a constant temperature and humidity chamber at a temperature of 60 ° C. and a relative humidity of 90% for 5 minutes, and then water vapor at a temperature of 80 ° C. and a relative humidity of 92% is placed between the adhesive polarizing plate and the glass substrate.
- the pressure-sensitive adhesive polarizing plate was peeled off from the corner of the glass substrate while spraying on the glass substrate. When the surface of the glass substrate was visually observed, there was no adhesive residue.
- Example 4 The glass substrate A4 with a polarizing plate was left in a constant temperature and humidity chamber with a temperature of 50 ° C. and a relative humidity of 90% for 15 minutes, and then the adhesive polarizing plate was peeled off from the corner of the glass substrate in the environment. When the surface of the glass substrate was visually observed, there was no adhesive residue.
- Example 5 The glass substrate B4 with a polarizing plate was left in a constant temperature and humidity chamber with a temperature of 60 ° C. and a relative humidity of 90% for 15 minutes, and then the adhesive polarizing plate was peeled off from the corner of the glass substrate in the environment. When the surface of the glass substrate was visually observed, there was no adhesive residue.
- Comparative Example 1 When the glass substrate A4 with a polarizing plate was left in a constant temperature and humidity chamber at a temperature of 23 ° C. and a relative humidity of 50% for 15 minutes, and then the adhesive polarizing plate was peeled off from the corner of the glass substrate in the above environment, the polarizing plate However, the adhesive polarizing plate could not be completely peeled off.
- Comparative Example 2 The glass substrate A4 with a polarizing plate was left in a constant temperature and humidity chamber with a temperature of 80 ° C. and a relative humidity of 5% for 15 minutes, and then the adhesive polarizing plate was peeled off from the corner of the glass substrate in the environment. When the surface of the glass substrate was visually observed, there was much adhesive residue.
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Abstract
Description
光学フィルム付きガラス基板を温度40~98℃かつ相対湿度60~99%の環境下に3分間以上曝した後に、前記環境下でガラス基板から粘着型光学フィルムを剥離することを特徴とする粘着型光学フィルムの剥離方法、に関する。
架橋処理した直後の粘着剤層を約0.1gとり、これを秤量して重量(W1)を求めた。次いでこれを微孔性テトラフルオロエチレン膜に包んで(膜重量W2)、約50mlの酢酸エチル中23℃下で2日間浸漬したのち、可溶分を抽出した。その後、上記粘着剤層を膜と一緒に取り出し、これを120℃で2時間乾燥し、全体の重量(W3)を測定した。これらの測定値から、下記の式にしたがって、粘着剤層のゲル分率(%)を求めた。また、塗工後、室温で1週間保存したのち(エージング後)のゲル分率を測定した。
ゲル分率(%)={(W3-W2)/W1}×100
作製した粘着型偏光板を320mm×240mmに裁断し、厚さ0.7mmの無アルカリガラス(コーニング社製、♯1737)に貼り付け、50℃、0.5MPaのオートクレーブにて15分間処理した後、60℃/90%RH(加湿試験)、又は80℃(耐熱試験)の条件下で500時間放置した。その後、サンプルの状態を目視にて下記基準で評価した。
○:偏光板の剥がれや浮きがない。
×:偏光板の剥がれや浮きがある。
(アクリル系ポリマーの合成)
撹拌羽根、温度計、窒素ガス導入管、冷却器を備えた四つロフラスコに、ブチルアクリレート100部、4-ヒドロキシブチルアクリレート1部、アクリル酸5部、重合開始剤として2,2´‐アゾビスイソブチロニトリル0.1部(和光純薬社製)、重合溶媒として酢酸エチル200部を仕込み、充分に窒素置換した後、窒素気流下で撹拌しながら約60℃で9時間重合反応を行い、アクリル系ポリマーA1溶液を調製した。
アクリル系ポリマーA1溶液の固形分100部に対して、シランカップリング剤としてN-フェニル-3-アミノプロピルトリメトキシシラン(信越シリコーン社製、KBM573)0.1部、ジベンゾイルパーオキシド(和光純薬社製)0.2部、トリメチロールプロパンのヘキサメチレンジイソシアネート付加物(三井武田ケミカル社製、D-160N)0.05部を均一に混合撹拌し、有機溶剤系アクリル系粘着剤A2を調整した。
有機溶剤系アクリル系粘着剤A2を、シリコーン処理を施したポリエチレンテレフタレートフィルム(東レ社製,厚さ:38μm)の片面に塗布し、130℃で3分間加熱して(計算で得られる過酸化物の分解量は約88%)、乾燥後の厚さが20μmの粘着剤層を形成した。乾燥直後の粘着剤層のゲル分率は65%、エージング後の粘着剤層のゲル分率は77%であった。次いで、偏光板の表面に上記粘着剤層を転写し、粘着型偏光板A3を作製した。粘着型偏光板A3の加湿試験における評価は○及び耐熱試験における評価は○であった。
粘着型偏光板A3をガラス基板(コーニング社製、コーニング#1737)に、2kgローラーで1往復圧着して貼り付け、次いで50℃、0.5MPaのオートクレーブ中に15分間放置し、その後25℃に冷却して偏光板付きガラス基板A4を作製した。
(アクリル系ポリマーの合成)
撹拌羽根、温度計、窒素ガス導入管、冷却器を備えた四つロフラスコに、ブチルアクリレート100部、4-ヒドロキシブチルアクリレート1部、重合開始剤として2,2´‐アゾビスイソブチロニトリル0.1部(和光純薬社製)、重合溶媒として酢酸エチル200部を仕込み、充分に窒素置換した後、窒素気流下で撹拌しながら約60℃で9時間重合反応を行い、アクリル系ポリマーB1溶液を調製した。
アクリル系ポリマーB1溶液の固形分100部に対して、シランカップリング剤としてN-フェニル-3-アミノプロピルトリメトキシシラン(信越シリコーン社製、KBM573)0.1部、ジベンゾイルパーオキシド(和光純薬社製)0.2部、トリメチロールプロパンのヘキサメチレンジイソシアネート付加物(三井武田ケミカル社製、D-160N)0.05部を均一に混合撹拌し、有機溶剤系アクリル系粘着剤B2を調整した。
有機溶剤系アクリル系粘着剤B2を、シリコーン処理を施したポリエチレンテレフタレートフィルム(東レ社製,厚さ:38μm)の片面に塗布し、130℃で3分間加熱して(計算で得られる過酸化物の分解量は約88%)、乾燥後の厚さが20μmの粘着剤層を形成した。乾燥直後の粘着剤層のゲル分率は52%、エージング後の粘着剤層のゲル分率は68%であった。次いで、偏光板の表面に上記粘着剤層を転写し、粘着型偏光板B3を作製した。粘着型偏光板B3の加湿試験における評価は○及び耐熱試験における評価は○であった。
粘着型偏光板B3をガラス基板(コーニング社製、コーニング#1737)に、2kgローラーで1往復圧着して貼り付け、次いで50℃、0.5MPaのオートクレーブ中に15分間放置し、その後25℃に冷却して偏光板付きガラス基板B4を作製した。
偏光板付きガラス基板A4を温度60℃、相対湿度90%の恒温恒湿器中に15分間放置し、その後、前記環境下で粘着型偏光板をガラス基板の角部から剥離した。ガラス基板の表面を目視にて観察したところ、糊残りは全くなかった。
偏光板付きガラス基板A4を温度80℃、相対湿度92%の恒温恒湿器中に5分間放置し、その後、前記環境下で粘着型偏光板をガラス基板の角部から剥離した。ガラス基板の表面を目視にて観察したところ、糊残りは全くなかった。
偏光板付きガラス基板A4を温度60℃、相対湿度90%の恒温恒湿器中に5分間放置し、その後、温度80℃、相対湿度92%の水蒸気を粘着型偏光板とガラス基板との間に吹きつけながら粘着型偏光板をガラス基板の角部から剥離した。ガラス基板の表面を目視にて観察したところ、糊残りは全くなかった。
偏光板付きガラス基板A4を温度50℃、相対湿度90%の恒温恒湿器中に15分間放置し、その後、前記環境下で粘着型偏光板をガラス基板の角部から剥離した。ガラス基板の表面を目視にて観察したところ、糊残りは全くなかった。
偏光板付きガラス基板B4を温度60℃、相対湿度90%の恒温恒湿器中に15分間放置し、その後、前記環境下で粘着型偏光板をガラス基板の角部から剥離した。ガラス基板の表面を目視にて観察したところ、糊残りは全くなかった。
偏光板付きガラス基板A4を温度23℃、相対湿度50%の恒温恒湿器中に15分間放置し、その後、前記環境下で粘着型偏光板をガラス基板の角部から剥離したところ、偏光板が途中で割れて、粘着型偏光板を完全に剥離することができなかった。
偏光板付きガラス基板A4を温度80℃、相対湿度5%の恒温恒湿器中に15分間放置し、その後、前記環境下で粘着型偏光板をガラス基板の角部から剥離した。ガラス基板の表面を目視にて観察したところ、糊残りが多かった。
Claims (5)
- ガラス基板に粘着型光学フィルムが貼り付けられている光学フィルム付きガラス基板から粘着型光学フィルムを剥離する粘着型光学フィルムの剥離方法において、
光学フィルム付きガラス基板を温度40~98℃かつ相対湿度60~99%の環境下に3分間以上曝した後に、前記環境下でガラス基板から粘着型光学フィルムを剥離することを特徴とする粘着型光学フィルムの剥離方法。 - 粘着型光学フィルムの粘着剤層は有機溶剤系粘着剤から形成されており、前記有機溶剤系粘着剤は、
1)モノマー単位として、アルキル(メタ)アクリレートを50重量%以上、及び水酸基含有モノマーを0.05~2重量%含有してなる(メタ)アクリル系ポリマー、
2)シランカップリング剤を前記(メタ)アクリル系ポリマー100重量部に対して0.01~5重量部、及び
3)架橋剤を前記(メタ)アクリル系ポリマー100重量部に対して0.01~5重量部含有する請求項1記載の粘着型光学フィルムの剥離方法。 - 前記シランカップリング剤は、アミン系シランカップリング剤である請求項2記載の粘着型光学フィルムの剥離方法。
- 前記架橋剤は、イソシアネート系架橋剤である請求項2又は3記載の粘着型光学フィルムの剥離方法。
- 請求項1~4のいずれかに記載の粘着型光学フィルムの剥離方法に用いられ、光学フィルムの少なくとも片面に粘着剤層を有する粘着型光学フィルムにおいて、ガラス基板に貼り付けて、温度40~98℃かつ相対湿度60~99%の環境下に3分間以上曝した後の接着力が10N/25mm幅以下であることを特徴とする粘着型光学フィルム。
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EP09703706.3A EP2241911A4 (en) | 2008-01-25 | 2009-01-20 | METHOD FOR REMOVING AN OPTICAL ADHESIVE FILM AND OPTICAL ADHESIVE FILM |
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US20130003389A1 (en) * | 2010-03-16 | 2013-01-03 | Nitto Denko Corporation | Optical sheet with adhesive layer, method for producing optical sheet with adhesive layer, light source using optical sheet with adhesive layer, and image display device using optical sheet with adhesive layer |
WO2019151194A1 (ja) * | 2018-02-05 | 2019-08-08 | 日東電工株式会社 | 粘着シートおよび粘着シート剥離方法 |
JP2020023656A (ja) * | 2018-02-05 | 2020-02-13 | 日東電工株式会社 | 粘着シートおよび粘着シート剥離方法 |
US12071573B2 (en) | 2018-02-05 | 2024-08-27 | Nitto Denko Corporation | Pressure-sensitive adhesive sheet and method for peeling pressure-sensitive adhesive sheet |
WO2019235562A1 (ja) * | 2018-06-08 | 2019-12-12 | 日立化成株式会社 | 粘着シートの製造方法、ダイシング・ダイボンディング一体型テープの製造方法、半導体装置の製造方法、粘着剤の処理方法、被着体の固定化方法、及び被着体の剥離方法 |
JPWO2019235562A1 (ja) * | 2018-06-08 | 2021-06-24 | 昭和電工マテリアルズ株式会社 | 粘着シートの製造方法、ダイシング・ダイボンディング一体型テープの製造方法、半導体装置の製造方法、粘着剤の処理方法、被着体の固定化方法、及び被着体の剥離方法 |
JP7283472B2 (ja) | 2018-06-08 | 2023-05-30 | 株式会社レゾナック | 粘着シートの製造方法、ダイシング・ダイボンディング一体型テープの製造方法、半導体装置の製造方法、粘着剤の処理方法、被着体の固定化方法、及び被着体の剥離方法 |
Also Published As
Publication number | Publication date |
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JP2009199069A (ja) | 2009-09-03 |
US8685204B2 (en) | 2014-04-01 |
US20100304134A1 (en) | 2010-12-02 |
JP5314439B2 (ja) | 2013-10-16 |
TW200938907A (en) | 2009-09-16 |
KR20100138888A (ko) | 2010-12-31 |
CN101896841A (zh) | 2010-11-24 |
EP2241911A4 (en) | 2014-03-05 |
EP2241911A1 (en) | 2010-10-20 |
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