WO2003103062A1 - Dispositif semi-conducteur a base de nitrure de gallium et son procede de fabrication - Google Patents
Dispositif semi-conducteur a base de nitrure de gallium et son procede de fabrication Download PDFInfo
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- WO2003103062A1 WO2003103062A1 PCT/JP2003/007061 JP0307061W WO03103062A1 WO 2003103062 A1 WO2003103062 A1 WO 2003103062A1 JP 0307061 W JP0307061 W JP 0307061W WO 03103062 A1 WO03103062 A1 WO 03103062A1
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- 229910002601 GaN Inorganic materials 0.000 title claims description 242
- 239000004065 semiconductor Substances 0.000 title claims description 30
- 238000004519 manufacturing process Methods 0.000 title claims description 9
- -1 Gallium nitride compound Chemical class 0.000 title 1
- 230000004888 barrier function Effects 0.000 claims abstract description 55
- 239000000758 substrate Substances 0.000 claims abstract description 33
- 229910002704 AlGaN Inorganic materials 0.000 claims abstract description 17
- JMASRVWKEDWRBT-UHFFFAOYSA-N Gallium nitride Chemical compound [Ga]#N JMASRVWKEDWRBT-UHFFFAOYSA-N 0.000 claims description 144
- 239000000203 mixture Substances 0.000 claims description 74
- 150000001875 compounds Chemical class 0.000 claims description 29
- 238000000034 method Methods 0.000 claims description 13
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- 238000000635 electron micrograph Methods 0.000 description 5
- 239000002356 single layer Substances 0.000 description 5
- XCZXGTMEAKBVPV-UHFFFAOYSA-N trimethylgallium Chemical compound C[Ga](C)C XCZXGTMEAKBVPV-UHFFFAOYSA-N 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
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- 239000012298 atmosphere Substances 0.000 description 2
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- 239000005083 Zinc sulfide Substances 0.000 description 1
- FWGZLZNGAVBRPW-UHFFFAOYSA-N alumane;strontium Chemical group [AlH3].[Sr] FWGZLZNGAVBRPW-UHFFFAOYSA-N 0.000 description 1
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- 150000004767 nitrides Chemical class 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
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- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- IBEFSUTVZWZJEL-UHFFFAOYSA-N trimethylindium Chemical compound C[In](C)C IBEFSUTVZWZJEL-UHFFFAOYSA-N 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/02—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor bodies
- H01L33/26—Materials of the light emitting region
- H01L33/30—Materials of the light emitting region containing only elements of Group III and Group V of the Periodic Table
- H01L33/32—Materials of the light emitting region containing only elements of Group III and Group V of the Periodic Table containing nitrogen
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B82—NANOTECHNOLOGY
- B82Y—SPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
- B82Y20/00—Nanooptics, e.g. quantum optics or photonic crystals
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/02—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor bodies
- H01L33/04—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor bodies with a quantum effect structure or superlattice, e.g. tunnel junction
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/02—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor bodies
- H01L33/04—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor bodies with a quantum effect structure or superlattice, e.g. tunnel junction
- H01L33/06—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor bodies with a quantum effect structure or superlattice, e.g. tunnel junction within the light emitting region, e.g. quantum confinement structure or tunnel barrier
Definitions
- the present invention relates to a gallium nitride (GaN) -based compound semiconductor device and a method of manufacturing the same, and more particularly to improvement of luminous efficiency.
- GaN gallium nitride
- Light emitting devices in the 370-55 Onm band using nitride semiconductors have been put to practical use. These light-emitting elements mainly use InxGai-xN (0 ⁇ x ⁇ 1) as a light-emitting material.
- InxGai-xN (0 ⁇ x ⁇ 1)
- the emission wavelength changes, and specifically, as X increases, the emission wavelength also increases.
- the In composition ratio X is changed, the luminous efficiency changes along with the emission wavelength. Specifically, if the In composition ratio X becomes too large,
- the luminous efficiency generally increases in the wavelength range of 400 to 530 nm, but the luminous efficiency decreases again when the wavelength falls below 40 Onm.
- the decrease in luminous efficiency on the short wavelength side below 400 nm is considered to be due to dislocations in the crystal.
- the high efficiency of light-emitting devices (LEDs, etc.) with a proper In composition ratio at wavelengths of 400 to 530 nm regardless of dislocation density is due to fluctuations in the In composition in the InGaN layer. That is, when the composition fluctuation of In is present, light is emitted at a site where the In composition is partially large, so that the injected carrier is trapped at that site, and the efficiency cannot be reduced because it cannot reach the dislocation. In order to shorten the emission wavelength, it is necessary to reduce the In composition ratio X, as described above. Ragi is also small. If the composition fluctuation is small, carriers are not sufficiently captured, and the carrier reaches a dislocation, resulting in a decrease in luminous efficiency.
- the luminous efficiency largely depends on the dislocation density, and the luminous efficiency is reduced by the presence of the dislocation.
- the dislocation density has been reduced by using, for example, an ELO (Epitaxial Lateral Overgrowth) method or a method of growing a light-emitting layer on a sapphire substrate with grooves, etc., and these methods use methods such as photolithography.
- ELO Epiaxial Lateral Overgrowth
- a method of growing a light-emitting layer on a sapphire substrate with grooves, etc. use methods such as photolithography.
- An object of the present invention is to obtain a device excellent in luminous efficiency at a short wavelength (especially, a wavelength of 400 nm or less) without using a special technique such as photolithography.
- the gallium nitride-based compound semiconductor device of the present invention includes: a substrate; a first superlattice layer formed by alternately stacking an n-type A 1 GaN layer and an n-type GaN layer formed on the substrate; (1) a multiple quantum well layer formed on the superlattice layer and formed by alternately stacking a GaN quantum well layer and a GaN quantum barrier layer; and a p-type AIGaN formed on the multiple quantum well layer. And a second superlattice layer formed by alternately stacking layers and p-type GaN layers.
- a buffer layer, a first GaN-based layer, and an n-type GaN-based layer are provided between the substrate and the first superlattice device, and a second GaN-based layer is provided on the first superlattice layer. And a p-type GaN-based layer on the second superlattice layer.
- the A 1 composition ratio of the GaN-based quantum barrier layer in the multiple quantum well layer may be larger than the A 1 composition ratio of the first superlattice layer and the second superlattice layer.
- the A 1 composition ratio of the A 1 G aN layer in the first super lattice layer and the second super lattice layer is 5% or more and 25% or less, and In G a N or
- the In composition ratio of the A1InGaN quantum well layer is 3% or more and 20% or less, and the A1 composition ratio of the A1GaN or A1InGaN quantum barrier layer is 1% or more and 30% or less.
- the well layer has a smaller band gap than the quantum barrier layer. May be.
- the thicknesses of the A 1 GaN layer and the GaN layer in the first superlattice layer are each 1 nm or more and 1 O nm or less, and the thickness of the quantum well layer in the multiple quantum well layer is
- the thickness of the quantum barrier layer is 1 nm or more and 5 nm or less
- the thickness of the AI GaN layer in the second superlattice layer is 0.5 nm or more and 10 nm or less
- the thickness of the GaN layer is 2 nm or more and 50 nm or less. May be 0.5 nm or more and 5 nm or less.
- the thickness of the first GaN-based layer is 500 nm or more and 3000 nm or less
- the thickness of the n-type GaN-based layer is 500 nm or more and 10000 nm or less
- the first superlattice layer The thicknesses of the A 1 GaN layer and the GaN layer are 1 nm or more and 1 Onm or less, respectively
- the thickness of the second GaN-based layer is 5 nm or more and 10 Onm or less
- the thickness of the quantum well layer is 1 nm to 5 nm
- the thickness of the quantum barrier layer is 2 nm to 50 nm
- the thickness of the A 1 GaN layer in the second superlattice layer is 0.5 nm to 10 nm.
- the thickness of the GaN layer is not more than 0.5 nm and not more than 5 nm
- the thickness of the p-type GaN-based layer may be not less than 5 nm and not more than 50 nm.
- the thicknesses of the A 1 GaN layer and the GaN layer in the first superlattice layer are each 1.5 nm or more and 5 nm or less, and the thickness of the quantum well layer in the multiple quantum well layer is 1 nm or more.
- the thickness of the quantum barrier layer is 6 nm or more and 20 nm or less
- the thickness of the A 1 GaN layer in the second superlattice layer is 1 nm or more and 6 nm or less and the thickness of the GaN layer is 0. It may be 5 nm or more and 3 nm or less.
- the thickness of the first GaN-based layer is 1500 nm or more and 3000 nm or less, and the thickness of the n-type GaN-based layer is 1000 nm or more and 2000 nm or less.
- the thickness of the A 1 GaN layer and the GaN layer is 1.5 nm or more and 5 nm or less, respectively, the thickness of the second GaN-based layer is 20 nm or more and 40 nm or less,
- the thickness of the quantum well layer in the well layer is 1 nm or more and 2 nm or less, the thickness of the quantum barrier layer is 6 nm or more and 20 nm or less, and the thickness of the A 1 GaN layer in the second superlattice layer is 1 nm.
- the thickness of the GaN layer is not less than 0.5 nm and not more than 3 nm at not less than 6 nm and not more than 6 nm, and the thickness of the p-type GaN-based layer may be not less than 10 nm and not more than 40 nm.
- the gallium nitride-based compound semiconductor device of the present invention can be manufactured by the MOCVD method. In this manufacturing method, the buffer layer is formed on the substrate at a temperature of 450 ° C. or more and 600 ° C.
- the first GaN-based layer, the n-type GaN-based layer, and the first A lattice layer is sequentially formed at a temperature of 1050 ° C or more and 1100 ° C or less
- the second GaN-based layer and the multiple quantum well layer are sequentially formed on the first superlattice layer at a temperature of 800 ° C or more and 900 ° C or less.
- forming the second superlattice layer and the P-type GaN-based layer on the multiple quantum well layer sequentially at a temperature of 950 ° C. or more and 1025 ° C. or less.
- the gallium nitride-based compound semiconductor device of the present invention includes: a substrate; an n-type AlGaN layer formed on the substrate; and a GaN-based quantum well layer formed on the n-type A 1 GaN layer. And a GaN-based quantum barrier layer alternately stacked thereon, and a p-type A 1 GaN layer formed on the multiple quantum well layer.
- the A 1 composition ratio of the GaN-based quantum barrier layer in the multiple quantum well layer may be larger than the A 1 composition ratio of the n-type A 1 GaN layer and the p-type A 1 GaN layer.
- a buffer, a first GaN-based layer, and an n-type GaN-based layer are provided between the substrate and the n-type A1 GaN layer, and the n-type A1 GaN layer and the multiplex A second GaN-based layer may be provided between the quantum well layers, and a p-type GaN-based layer may be provided on the p-type A1GaN layer.
- the A 1 composition ratio of the n-type A 1 GaN layer and the p-type A 1 GaN layer is 5% or more and 25% or less, and InGaN or A 1 InGaN quantum well layer in the multiple quantum well layer
- the In composition ratio is 3% or more and 20% or less
- the Al composition ratio of the Al InGaN or A 1 GaN quantum barrier layer is 1% or more and 30% or less
- the quantum well layer is more than the quantum barrier layer.
- the band gap may be reduced.
- the gallium nitride-based compound semiconductor device of the present invention can also be manufactured by the MOCVD method. In this manufacturing method, the buffer layer is formed on the substrate at a temperature of 450 ° C. or more and 600 ° C.
- the first GaN-based layer, the n-type GaN-based layer, and the n -Type AlGaN layer is sequentially formed at a temperature of 1050 ° C or more and 1100 ° C or less
- the second GaN-based layer and the multiple quantum well layer are sequentially formed at a temperature of 800 ° C or more and 900 ° C or less on the n-type AlGaN layer.
- Forming the AlGaN layer and the p-type GaN-based layer sequentially at a temperature of 950 ° C. or more and 1025 ° C. or less.
- an n-electrode connected to the n-type GaN-based layer a p-electrode connected to the p-type GaN-based layer, and a voltage between the n-electrode and the p-electrode And a power source.
- a device that emits light having a wavelength of 400 nm or less can be obtained by using such a device as a light source.
- a device incorporating the gallium nitride-based compound semiconductor device of the present invention in a light source is excellent in luminous efficiency at a short wavelength (wavelength of 40 O nm or less), and thus is suitable for applications requiring a short wavelength light source.
- FIG. 1 is a configuration diagram of a gallium nitride-based compound semiconductor device.
- FIG. 2 is a diagram showing a cross-sectional electron micrograph of the light emitting device.
- FIG. 3 is a diagram showing another cross-sectional electron micrograph of the light emitting device. BEST MODE FOR CARRYING OUT THE INVENTION
- FIG. 1 shows a configuration of a light emitting element (LED) as a GaN-based compound semiconductor device according to the present embodiment.
- Light emitting devices are manufactured by growing multiple layers on a substrate using MOCVD (metal organic chemical vapor deposition). Specifically, it is manufactured as follows. Although the MOCVD apparatus itself is publicly known, the outline of the apparatus configuration is that a susceptor and a gas introduction pipe are provided in the reaction tube. The substrate is placed on the susceptor and the source gas is supplied while the substrate is heated in the heater to react on the substrate.
- MOCVD metal organic chemical vapor deposition
- Gas inlets are provided, for example, on two sides of the reaction tube.One is for introducing a source gas such as trimethylgallium-silane gas from the side of the substrate, and the other is for introducing gas from the upper part of the substrate via a gas-permeable microporous member. Supply a mixed gas of hydrogen and nitrogen.
- a sapphire c-plane substrate 10 is prepared, set in a susceptor of a normal pressure MOCVD apparatus, and heat-treated at a substrate temperature of 1100 ° C. in a hydrogen atmosphere for 10 minutes. After that, the temperature of the substrate 10 is reduced to 500 ° C, and the monomethylsilane gas and the ammonia gas are The SiN buffer film 12 is discontinuously formed on the substrate 10 by flowing for 100 seconds. C The discontinuous S ⁇ ] ⁇ 1 film 12 is for surely reducing dislocations in the layer. However, in the present embodiment, it is also possible to omit. Next, while maintaining the temperature at 500 ° C., trimethyl gallium and ammonia gas are allowed to flow to form a 25 nm GaN buffer layer 14.
- This GaN buffer layer 14 functions as a so-called low-temperature buffer layer.
- the temperature is raised to 1075 ° C., and trimethyl gallium and ammonia gas are flowed again to form an undoped GaN layer 16 of 2 m.
- monomethylsilane gas is added to trimethylgallium and ammonia gas to form a Si doped n-GaN layer 18 of 1 ⁇ m.
- Monomethylsilane gas is used to dope Si into n-type GaN, and the carrier density in the Si-doped n-GaN layer 18 is about 5 ⁇ 10 18 cm— 3 .
- the Si dopant n-Al. iG ao. 9 N (2 nm) / S i doped n-GaN (2 nm) 50 pairs are formed alternately to form an SLS (Strained Layer Superlattice) layer 20.
- SLS Silicon Layer Superlattice
- trimethylaluminum may be supplied in addition to trimethylgallium and ammonia gas (actually, monomethylsilane gas is supplied in order to dope Si).
- the average carrier density in the SLS layer 20 is 5 10 18 cm- 3 .
- the substrate temperature is lowered to 830 ° C. to form an undoped GaN layer 22 of 30 nm. Furthermore, and one-flop I n 0. 05 G a 0 . 95 N (1. 5 nm) / and one-flop A 1 o. I I no. 02 G ao. 88 N 7 a (9. 5 nm) alternately
- the MQW (multiple quantum well) light emitting layer 24 is formed by stacking the pairs. InGaN is formed by supplying trimethylgallium, trimethylindium and ammonia gas, and AlInGaN is formed by further supplying trimethylaluminum. !
- the light-emitting layer 24 is formed by alternately laminating well layers and a NOR layer.
- AND-Ip InGaN functions as a well layer
- undoped Al InGaN functions as a barrier layer.
- the bad gap of the well layer is set smaller than that of the barrier layer.
- the well layer is an InGaN layer, but the well layer may be composed of A1InGaN.
- the composition of A1 is adjusted to The band gap is made smaller than that of the barrier layer.
- the A1 composition ratio of the well layer is preferably 0% to 20%.
- the InGaN well layer in FIG. 1 shows the case where the A1 composition ratio is 0%.
- the A1 composition ratio of the barrier layer is preferably from 1% to 30%.
- MQW light-emitting layer 24 After forming the MQW light-emitting layer 24, raise the temperature of the substrate 10 to 975 ° C and alternately make 50 pairs of Mg-doped p-AlGaN (1.5 nm) / Mg-doped p_GaN (0.8 nm). Then, a p-SLS layer 26 is formed, and a p-GaN layer 28 is formed to a thickness of 15 nm. p- carrier concentration in the SLS layer 26 and the p- GaN layer 28 is that it 5 10 17 cm- 3, 3 X 10 18 cm- 3.
- the SLS layer 20 and the SLS layer 26 formed so as to sandwich the light emitting layer 24 function as a cladding layer for confining the carrier.
- the LED wafer is taken out of the MOCVD apparatus, Ni (10 nm) and Au (10 nm) are sequentially vacuum-deposited and laminated on the surface, containing 5% oxygen.
- the metal film is heat-treated at 520 ° C. in a nitrogen gas atmosphere to make the p transparent electrode 30.
- a photoresist is applied to the surface, and etched using the etching mask so as to expose the n-GaN layer 18, and Ti ( 5 nm) and A 1 (5 nm) are vapor-deposited and heat-treated at 450 ° C. for 30 minutes in nitrogen gas to form an n-electrode 32.
- the SLS layer 20 corresponds to a first superlattice layer
- the MQW light emitting layer 24 corresponds to a multiple quantum well layer
- the SLS layer 26 corresponds to a second superlattice device.
- the GaN layer 16 corresponds to the first GaN layer
- the n-GaN layer 18 doped with Si corresponds to the n-type GaN layer
- the GaN layer 22 corresponds to the second GaN layer.
- a corresponds to the N-based layer
- the p-GaN layer 28 corresponds to the p-type GaN-based layer.
- a 500 nm thick Au pad for wire bonding is formed on part of the p-electrode 30 and the n-electrode 32, and the back surface of the substrate 10 is polished to 100 m and scrubbed.
- a chip is cut out and mounted to produce a light-emitting device (LED device).
- Table 1 shows the material and composition ranges and carrier concentration ranges for each layer shown in Figure 1.
- the MQW light emitting layer 24 is an A 1 InGaN / Al InGaN MQW layer, the former indicating a well layer and the latter indicating a barrier layer. It should be noted in Table 1 that the A1 composition ratio in the SLS layers 20 and 26 is 5% or more and 25% or less, the A1 composition ratio in the well layer in the MQW light emitting layer 24 is 0% or more and 20% or less, and the In composition ratio Is 3% or more and 20% or less, the A1 composition ratio of the barrier layer is 1% or more and 20% or less, and the In composition ratio is 0% or more and 10% or less.
- the A1 composition ratio of the barrier layer in the MQW light emitting layer 24 may be 1% or more and 30% or less.
- the A1 composition ratio of the barrier layer be larger than the A1 composition ratio of the SLS layers 20 and 26. It is.
- the electrons and holes as carriers recombine in the well layer of the MQW light emitting layer 24 to emit light.
- Increasing the A 1 composition ratio of the paria layer increases the band gap, and can efficiently confine the carrier in the well layer of the MQW light emitting layer 24 to improve the luminous efficiency.
- the Al composition ratio of the barrier layer increases, the effective bandgap of the well layer of the MQW light emitting layer 24 also increases.
- a 1 composition ratio of the well layer comprises 0%, since I n composition ratio of Baria layer contains 0%, as the material of the MQW light emitting layer 24, there is a combination of the following four types £ (a) 1110 & ⁇ [well layer / / 10/10 &] ⁇ barrier layer
- the composition is selected such that the band gap of the well layer is smaller than the band gap of the barrier layer.
- FIG. 1 shows the case (b).
- Table 2 shows the preferred film thickness of each layer. Table 2
- the thickness of the Al InGaN (or InGaN) well layer is 1 nm or more and 5 nm or less
- the thickness of the Al InGaN (or AIGaN) barrier layer is 2 nm or more and 50 nm. It is as follows.
- the thickness of A 1 GaN in the SLS layer 20 is 1 nm or more and 1 Onm or less, and the thickness of GaN is 1 nm or more and 1 Onm or less.
- the thickness of A 1 G aN in the SLS layer 26 is 0.5 nm or more and 10 nm or less, and the thickness of GaN is 0.5 nm or more and 5 nm or less.
- the thickness of the GaN buffer layer 14 is 1 to 4 Onm, and the thickness of the AND GaN layer 16 is 50 to 300 Onm (preferably).
- the thickness of the Si-doped n-GaN layer 18 is 500 nm to 10,000 nm, and the thickness of the undoped GaN layer 22 is 5 nm to 100 nm.
- the thickness of the p-GaN layer 28 is 5 nm or more and 50 nm or less.
- Table 3 shows more preferable film thickness of each layer.
- the thickness of the Al InGaN (or InGaN) well layer is 1 nm or more and 2 nm or less, and the thickness of the Al InGaN (or AIGaN) barrier layer is 6 nm or more and 20 nm. It is as follows.
- the thickness of A 1 GaN in the SLS layer 20 is 1.5 nm or more and 5 nm or less, and the film thickness of GaN is 1.5 nm or more and 5 nm or less.
- the film thickness of A 1 GaN in the SLS layer 26 is 1 nm or more and 6 nm or less, and the film thickness of 0 & ⁇ [is 0.5 nm or more and 3 nm or less.
- the thickness of the GaN buffer layer 14 is 25 nm or more and 35 nm or less
- the thickness of the AND GaN layer 16 is 1500 nm or more and 3000 nm or less (preferably 150 Onm or more and 200 Onm or less).
- the thickness of the doped n-GaN layer 18 is 1000 nm or more and 2000 nm or less
- the thickness of the AND-GaN layer 22 is 20 nm or more and 40 nm or less
- the thickness of the p-GaN layer 28 is 10 nm or more and 40 nm. It is as follows.
- Table 4 shows the growth temperature when each layer is grown by MOCVD equipment.
- the GaN buffer layer 14 is grown at 450 ° C to 600 ° C
- the undoped GaN layer 16 is grown at 1050 ° C to 1100 ° C
- the Si-doped n-GaN layer 18 is 1050 ° C.
- SLS layer 20 or AlGaN single layer 20 is grown at 1050 ° C to 1100 ° C
- undoped GaN layer 22 is grown at 800 ° C to 900 ° C
- MQW emission Layer 24 is grown above 800 ° C and below 900 ° C
- SLS layer 26 or AlGaN single layer 26 is grown above 950 ° C and below 1025 ° C
- p-GaN layer 28 is above 950 ° C and above 1025 ° C. Grow below ° C.
- the light emitting device fabricated as described above was placed in an integrating sphere, a power supply was connected to the P electrode 30 and the n electrode 32, and a current was injected to measure the total light output emitted from the chip.
- the output was about 2 mW at an injection current of 20 mA.
- the emission wavelength has been confirmed to be in the range of 372 ⁇ m ⁇ 5 nm, although there is some variation in the wafer surface with a diameter of 2 inches. External quantum efficiency is about 3% o
- the applicant of the present application formed a large number of wafers in which the materials and thicknesses of the layers in FIG. 1 were changed and performed similar evaluations. As a result, they found that the constraint conditions of each layer were different depending on the emission wavelength band. That is, when the emission peak wavelength was 380 to 40 Onm, an optical output of 1 mW or more was obtained if the thickness of each layer was within the preferred thickness range shown in Table 2.
- FIG. 2 is an explanatory diagram showing a cross-sectional electron micrograph of the light emitting device manufactured in the present embodiment.
- dislocations are reduced at the interface between the n-GaN / AlGaN SLS layer 20 and the undoped GaN layer 22. Due to the strain contained in the SLS layer 20 and the change in the growth temperature at this interface, the dislocations propagated from the underlayer are bent in the lateral direction (lateral direction), and It is considered that the dislocations in the MQW light emitting layer 24 formed in the above were reduced.c That is, it is considered that the dislocations in the MQW light emitting layer 24 can be suppressed by adjusting the composition and the thickness of each layer to the above ranges. .
- the composition fluctuation of the luminescent layer 24 can be considered.
- the In composition is low and the composition fluctuation of the InGaN hardly occurs.
- the composition fluctuation occurs, light is emitted at a site where the In composition is partially large, so that the injected carrier is captured at the site and cannot reach the dislocation, so that the efficiency does not decrease.
- FIG. 3 is an explanatory diagram showing a cross-sectional electron micrograph.
- the well layer of the light emitting layer 24 is not uniform.
- the composition fluctuation can be increased and the decrease in the light emission efficiency due to dislocation can be suppressed.
- high luminous efficiency can be obtained by using the layer structure shown in FIG. 1 and setting the thickness of each layer to the range shown in Table 2 or Table 3.
- A1 GaN with an A1 composition of 5 to 25% is formed in an area of 5 Onm or more and 50 Onm or less, more preferably 70 nm or more and 300 nm or less.
- a 1 GaN with an AL composition of 5 to 25% is formed in a range of 50 nm to 500 nm, more preferably, 70 nm to 200 nm.
- the overall configuration when using the A 1 G aN single layer is as follows.
- the A1 composition ratio is selected so as to be smaller than the band gap of the well layer and the barrier layer of the MQW 24.
- the Al composition ratio of the barrier layer of MQW24 is preferably selected to be larger than the Al composition ratio of the AlGaN layers 20 and 26. Specifically, the A1 composition ratio of the barrier layer of MQW24 can be about 30%.
- the applicant of the present invention did not form the SiN film 12 in FIG. 1, and instead of the undoped GaN layer 16, the structure of a GaN layer ZSiN layer / GaN layer in which SiN was inserted into a GaN layer was used.
- an AlGaN layer (26 ⁇ m) and an MQW light emitting layer 24 are formed by alternately forming three pairs of InGaN well layers (1.7 nm) / A 1 GaN barrier layers (13 nm).
- a light emitting device was also fabricated as an SLS layer 26 by alternately forming a 50 nm AlGaN (1.1 nm) / GaN (0.5 nm) layer as the SLS layer 26.
- SiN By inserting SiN into the GaN layer, dislocations in the GaN layer formed on the SiN layer are reduced, and thereby dislocations in the MQW light emitting layer 24 are suppressed.
- Table 5 shows the range of material and composition of each layer and the range of carrier concentration.
- the A1 composition ratio of the A1 GaN barrier layer in the MQW light emitting layer 24 is 30%, which is larger than the A1 composition ratio of the SLS layer 20 of about 18%, and the A1 composition ratio of the SLS layer 26 is 5%. Greater than ⁇ 25%. As the A1 composition in A1GaN increases, the crystal quality deteriorates. Therefore, the upper limit of the A1 composition of the A1GaN barrier layer of the MQW light emitting layer 24 is preferably about 30%.
- the light emitting device in this embodiment has high luminous efficiency at a wavelength of 400 nm or less, various products can be manufactured by exclusively utilizing this characteristic.
- some examples of devices using the light emitting device shown in FIG. 1 as a light source will be described.
- the light-emitting device (LED) shown in Fig. 1 is used as a light source for figure reproduction, it will be compact and can be driven by batteries.
- the figure drawn with a black pen was irradiated with LEDs with peak wavelengths of 400 nm, 385 nm, and 372 nm to try to reproduce the figure.
- the irradiation light intensity is about 5 mW (400 nm), 3 mW (385 nm), and 1 mW (372 nm).
- the LED in the wavelength band of 365 to 380 nm is very suitable as a light source for reproducing figures drawn with a commercially available black pen (highlighter pen).
- a system for drawing invisible characters and figures which can be easily reproduced by incorporating the LED of this embodiment together with a battery in a key holder, a black pen, an eraser or other products can be obtained.
- the light from the LED was irradiated on the human skin for a short time to examine the effect.
- the skin was irradiated with LED light having peak wavelengths of 400 nm (5 mW), 385 nm (3 mW), and 372 nm (lmW) for 10 minutes to examine changes in the skin (so-called sunburn).
- peak wavelengths of 400 nm (5 mW) 385 nm (3 mW)
- 372 nm (lmW) 372 nmW)
- a tanning device was manufactured using this LED as a light source.
- a tanning device was fabricated on the strip and an experiment was conducted. All devices were tanned by irradiation for 10 minutes. In addition, skin damage was observed after irradiation for more than 30 minutes.Conventionally, the sunburn device used an ultraviolet lamp, so it was suitable for applications with a large irradiation area.
- a tanning device in which an LED with a peak wavelength of 372 nm (1 mW) is incorporated in the light source for skin coated with UV cut cosmetics (SPF 50 + PA + + +), which are commercially available. For 10 minutes. As a result, it was confirmed that the degree of sunburn was extremely small as compared with the case where UV cut cosmetics were not applied. Thus, the LED of the present embodiment can be used as an apparatus for evaluating the performance of UV cut cosmetics.
- the inspection apparatus of the present embodiment can make a tan on an arbitrary shape or part such as a dot or a line, so that the degree of tan can be checked for each part of the human body, Or you can carry it and check the irradiation effect over a long period of time.
- Luminescent materials are used for signs such as clock faces and evacuation guidance. This uses a mechanism that makes it possible to read characters and the like even in darkness by utilizing the fact that when light is applied to the luminous agent, fluorescence continues even if the light is turned off. In recent years, the luminous time has become longer and three primary colors can be produced. For example, a short afterglow type in which copper is bonded to zinc sulfide and a long afterglow type in which a rare earth metal is bonded to strontium aluminum are generally known. The sensitivity of such a phosphorescent agent is generally 40 nm or less in wavelength. It is in.
- a display device with extremely low power consumption can be manufactured by repeating the operation of irradiating light for a short time and extinguishing the light.
- Emergency display devices that do not disappear even when the power is turned off are also acceptable.
- Display devices were fabricated by combining LEDs with peak wavelengths of 400 nm (5 mW), 385 nm (3 mW), and 372 nm (1 mW) with luminescent agents of three primary colors. The phosphorescent agent was processed into a plate shape, and the light of the LED of the embodiment was irradiated from the back surface to observe the light emission from the front surface.
- the display device using the LED in the wavelength band of 365 to 400 nm and the luminous agent can significantly reduce the power consumption as compared with the conventional display device.
- LEDs with peak wavelengths of 40 Onm (5 mW) and 385 nm (3 mW) appear blue to purple to the naked eye, so if red light is emitted with a luminous agent, both will mix and cannot reproduce pure red. The same is true for green.
- LEDs with a peak wavelength of 372 nm (1 mW) are barely visible to the naked eye, and can faithfully reproduce the three primary colors. Therefore, a display device that uses LEDs in the 365-38 Onm wavelength band as a light source and that uses a luminous agent can reproduce low power consumption and full color.
- the compound eyes of insects such as moths have peak sensitivity at a wavelength of 360 nm.
- insect control devices using ultraviolet lamps are commercially available.
- An ultraviolet lamp was attached to the street and an insect control device was installed around the street.
- Ultraviolet lamps generally appear bright because they also emit visible light. There is also the problem of high power consumption.
- the LED of the embodiment was used as a light source for collecting insects.
- the beak wavelength is 372 nm.
- the LED was placed in the dark, at the same time c was confirmed a collection status of the insect, 2 W mercury lamp was also installed in a different location for the purpose of comparison.
- pulse driving was performed with a peak current of 200 mA, a peak output of about 10 mW, a pulse width of 10 mS, and a repetition frequency of 10 Hz (average output of 1 mW).
- the light output was smaller for the LED, it was observed that more insects gathered on the LED.
- Mercury lamps are blue to purple to the naked eye Although it looked like a color, the LED was hardly visible to the naked eye. This indicates that 365-38 Onm wavelength LED can be used as a light source for insect collection o
- the insect control apparatus using the LED of the present embodiment as a light source has the advantage that the power consumption is small and the LED has a small size, so that the degree of freedom of the light source layout is increased. Furthermore, since it is almost invisible to the naked eye, it can be used in environments where lighting is disliked.
- the embodiments of the present invention have been described above, these are merely examples, and other devices can be manufactured using the LED of the present invention.
- it can be used for a device for judging banknotes and discriminating the authenticity of the banknotes, and for washing air and water using a photocatalytic reaction obtained by irradiating titanium oxide.
- an AlGaN layer can be used instead of the GaN layer 16, and an n-type A 1 GaN layer can be used instead of the n-type GaN layer 18 c .
- An InGaN layer can be used instead, and a p-type InGaN layer can be used instead of the p-type GaN layer 28.
- the GaN-based layer includes a GaN layer, an A1 GaN layer in which Ga of GaN is replaced with A1 and In, and an InGaN layer.
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Description
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JP2004510042A JPWO2003103062A1 (ja) | 2002-06-04 | 2003-06-04 | 窒化ガリウム系化合物半導体装置及び製造方法 |
US10/516,703 US7372066B2 (en) | 2002-06-04 | 2003-06-04 | Gallium nitride compound semiconductor device and manufacturing method |
EP03736016A EP1551063A4 (en) | 2002-06-04 | 2003-06-04 | COMPOSITE GALLIUM NITRIDE SEMICONDUCTOR EQUIPMENT AND MANUFACTURING METHOD |
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JP2005056922A (ja) * | 2003-08-06 | 2005-03-03 | Rohm Co Ltd | 半導体発光素子 |
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KR100983831B1 (ko) | 2004-10-28 | 2010-09-27 | 주식회사 에피밸리 | Ⅲ-질화물 반도체 발광소자 |
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WO2006104064A1 (ja) * | 2005-03-28 | 2006-10-05 | Osaka University | 窒化ガリウム成長用基板及びその製造方法 |
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KR20220156973A (ko) * | 2017-09-27 | 2022-11-28 | 캠브리지 엔터프라이즈 리미티드 | 재료를 다공화하기 위한 방법 및 반도체 구조체 |
KR102591874B1 (ko) | 2017-09-27 | 2023-10-20 | 캠브리지 엔터프라이즈 리미티드 | 재료를 다공화하기 위한 방법 및 반도체 구조체 |
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Also Published As
Publication number | Publication date |
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KR20050029124A (ko) | 2005-03-24 |
CN1659713A (zh) | 2005-08-24 |
TWI271877B (en) | 2007-01-21 |
US7372066B2 (en) | 2008-05-13 |
EP1551063A1 (en) | 2005-07-06 |
JPWO2003103062A1 (ja) | 2005-10-06 |
TW200403868A (en) | 2004-03-01 |
KR101025797B1 (ko) | 2011-04-04 |
CN100359704C (zh) | 2008-01-02 |
EP1551063A4 (en) | 2006-11-02 |
US20060175600A1 (en) | 2006-08-10 |
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