TW460979B - Semiconductor device and method for manufacturing the same - Google Patents
Semiconductor device and method for manufacturing the same Download PDFInfo
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- TW460979B TW460979B TW089117448A TW89117448A TW460979B TW 460979 B TW460979 B TW 460979B TW 089117448 A TW089117448 A TW 089117448A TW 89117448 A TW89117448 A TW 89117448A TW 460979 B TW460979 B TW 460979B
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Description
460979 、發明說明(1) 【發明之背景】 發明之領迹 一 本發明係關於一種半導體裝置及其製造方法,尤有關 具有形成於電極焊墊上之焊球之半導體裝置及其製造 置_知技術之描祕 近年來’將例如行動電話與筆記型個人電腦之電子設 備之尺寸小型化並降低其成本已有長足之進步,而一種例 如待内建於這些電子設備中之大型積體電路等(以下以 表不)之半導體裝置,係需要更小型化之尺寸與更低的成 為了符合上述需求,已經出現一種倒裝晶片球形柵極 ,列(FCBGA)方法,其乃將複數之焊球固定於一個Lsi上之 複數之電極焊墊上,並將複數之焊球直接連接至—配 ^之相對應的複數之電極,藉以將LSI電性地與機械地連£ =配線基板。在使用此種方法之LSI中,為了改善電極 烊墊與焊球之親合力並使連結性更好,其電極焊 層係由銅(Cu)所形成。 丨 之表面 一種使用FCBGA方法之習知半導體裝置,係揭露 本特開平10-261,642號公報中。圖19係為顯示本來、 所述之半導體裝置之焊球形成部分之放大剖面圖〔 此種半導體裝置包含:一焊墊41,形成於—半 板31上;一保護膜33,形成於焊墊41周圍;—阻絕
460979 五、發明說明(2) 形成於保護膜33與焊墊41上;一電極焊墊39,以與阻絕膜 38相同的扁平形狀而形成於阻絕膜38上;以及—焊球以,、 固定於電極焊墊39上。阻絕膜38係由Ti、TiW、Cr或錫所 形成,而為了上述理由,電極焊墊39係由Cu所形成。 在如上所述之習知半導體裝置之製造方法中,因為當 焊球34回流並由於其表面張力而以接近於球體之形附二 於電極焊墊39上時,焊球34會覆蓋電極焊墊39整體亭 外邊緣部分,故導致焊球34與電極焊墊39和 ::=38兩者之外邊緣部分接觸。換言之 :潤,良好,而焊料與Ti (鈦)之潤濕性不广以 $ H繞在由Cu所構成之電極焊塾39之側表面上,而在 = 極焊塾39娜所構成之阻絕職間的邊 會執示’由於對焊料回流之加熱,錫(Sn)原子43 :塾3太ί從焊球34與電極焊墊39之間的界面移入電極 鱼阻絕膜3^發:人已發現’於此時,因為在電極焊墊39 焊球34 Ϊ f ^界面中的如原子43之移動數量係大於在 4;已==焊塾39間之界面中之移動數量,所以8〇原子 ♦-亟焊墊3 9之側表面移動至相當深的内部。 部分= Π極焊墊39予以圖案化時,其外邊緣 圖2〇係為^ 直而是傾斜。如圖20之虛線所顯示, 邊緣部;开彡点ί ί合點部分之放大圖,當電極焊墊39之外 39之圓錐开^ ’成分之Sn原子43係從電極焊墊 維形邛刀熱擴散,而Sn原子43亦變得容易到達在電 第5頁 460979 五、發明說明(3) 極焊墊39與阻絕膜38之間的邊界 為了上述理由, 39與阻絕膜38間之界 阻絕膜38之黏著性。 本案發明人亦已發現既存於電極焊墊 面中的Sn原子43降低了電極焊墊39與 一般而言,焊球係藉由以355至3 6 5 t之溫度回流,而 !定於配線基板(未顯示)上。於此時,一應變係藉由在包 各半導體基板之半導體晶片與配線基板之間的熱膨脹係數 之差異而產生。於此時,當存在有上述黏著性之退化時, 如圖20所不,到灕42會產生在電極焊墊“膜 的界面上。剝離42引發焊球34之剝離,.以導致連續間 障,或引發電阻之增加,以導致製造良率之退化。 【發明概 考量 體裝置及 之熱膨脹 可避免電 半導體裝 為了 供了一種 一電極焊 在阻絕膜 依據 置,包含 要】 上述之問題 其製造方法 係數之差異 極焊墊從阻 置連接至配 達到上述目 半導體裝置 墊、直接接 與電極焊墊 本發明之第 '~~配.線層、 ,本發 ,即使 所導致 絕膜剝 線基板 的·’依 ,包含 觸電極 間之邊 明之'一個目的係提供·—種半導 裝置與配 直接接觸 球、以及 側壁膜。 了 一種半 絕緣層、 由在半導體 的應變作用 離,改善製 之可靠度。 據本發明之 一阻絕膜、 焊墊之一焊 界隔離之一 樣態,提供 位於配線層上之 線基板間 於一焊球上,其亦 造良率,並增加將 第一實施樣態,提 阻絕膜之 使焊球與
導體裝 形成於I 460979 五、發明說明(4) 緣層中以暴露配線層之上表面之一開口部、形成於開口部 之内表面與絕緣層上之一阻絕膜、形成於阻絕膜上之一電 極焊墊、形成於阻絕膜之側表面與覆蓋在阻絕膜與電極焊 墊間之邊界的電極焊墊之側表面上之一側壁膜、以及形成 於電極焊墊上之一焊球。 ! 依據本發明之第三實施樣態’提供了一種半導體裝置 之製造方法’其包含以下步驟:於一配線層上形成一絕緣 層;於絕緣層中形成一開口部,開口部暴露配線層之上表 面;於開口部之内表面與絕緣層上形成一第一導電膜;於 第一導電膜上形成一第二導電膜;對第一與第二導電膜予 以圖案化,用以在配線層上形成一阻絕膜,並在阻絕膜上 屯成一電極焊墊;在阻絕艇與電極焊墊之圖案的邊緣上, 形成覆蓋阻絕膜與電極焊墊之間的邊界之一侧壁膜;以及 於電極焊墊上,形成一焊球。 依據本發明’基於上述構造,因為焊球並不與在電極 焊塾與阻絕膜間之邊界接觸’所以可避免焊球之成分擴散 進入電極焊墊與阻絕膜之界面。因此,可避免極焊墊從 阻絕膜剝離。 【較佳實施例之說明】 1 1你如圖1所示,鋁層15係形成於絕緣膜1 1上,而絕緣膜 線屏=成於一種半導體基板上,而具有特定圖案之金屬配 美二* ΐ藉由使用一種光刻方法之蝕刻製程而從該半導體 " 處形成,然後’一光阻膜(未顯示)被移除。除了鋁
460979 五、發明說明(5) 以外’金屬配線層15亦可用銅(Cu)或鋁—銅合金做成。相 當於習知技術(圖1 9)之焊墊之金屬配線層丨5,係連接至形 成一種半導體裝置之元件(例如一電晶體等(未顯示)),並_ 作為所欲與半導體裝置外部之一電路(未顯示)連接之繼電 器端子。 接著’利用化學氣相沈積(CVD)方法依序形成厚度為 0. 12 //m之Si 02膜12與厚度為1 之Si 0N膜13。於此情況 下,Si〇2膜12與Si ON膜13係作為保護膜之功能。尤其, S i ON膜1 3可有效地阻止水蒸汽之侵入。 八 此後,如圖2所示,於81_膜13上形成1〇 #11]厚度之聚 醯亞胺膜16。然後,聚醯亞胺膜16、。帅膜13、盥 =依;!皮…形開口部17,並露出金屬配線!心 者以固疋溫度持續烘烤聚醯亞胺臈3 0分鐘。於 此情況下,供烤溫度係等於或高於使 料$ 度(3 6 5。。),而烘烤溫度係 會被損壞之溫度(4〇〇 t )传A& μ 午導體凌置 醯亞胺膜1 6係作為一佯ι ’ 、。於此情況下,聚 其次,m 膜與一個到一樹脂之緩衝部。 "m之一阻絕膜18—鈦(TiP所形成之厚度為0.2 侧與聚醯亞胺膜16上面曰,然m形成,開〇部η之内 之一電極焊墊1 9,係μ由:/ U开)成之厚度為3 /z m 此後,在阻絕膜18與電極焊墊”上,妒二:膜18上。 光阻膜20以作為光罩。 /成厚度為2.3//m之 邊緣凸出之電極焊墊19之一部
第8頁 接著’從光阻膜2〇之邊续 4 6 097 9 五、發明說明(6) 份,係利用一種以:;( :2”之比 e 與Μ之韻刻溶液,而被钱 斤』周配之啊、H2〇2、 凸出之阻絕賴之—部份,:二=^ 緣 ::r:wo之_溶一刻掉,然後= 此後’如圖4所示,一 τ i w腔:9 δ .及:f* 露出的電極焊塾19上並達到0.2: :|广賤::而形成於 r=;f藉由一種等向而 此,電極焊墊19之頂面會露出,而 移除藉 成包圍電極焊墊19(圖5)之外圓周面夕一' 剩下部份變 況下’因為側壁29係由TiW膜所構;:J29。於此情 形成之的末端部分與側冓4之 = 善,的 接著,上述配置在單一晶圓上之複數之 徵係藉由使用一種I c測試設備之曰八 電性特 晶片。 被截斷以成為一個半導體 此外,如圖5戶斤示,由Pb —Sn之高溶點焊 球24係被融化,且黏接至每個被斤形成之烊 -;-^ ^ ^ ^ 流時,因為Pb-Sn之高熔點焊料與1< 在此回 其並不圍繞在被側壁29所包圍之電極焊塾月所以 上。因此,當抑制Sn擴散至電極 之外圓周面之 邊界時,藉由在電極焊墊1 9上之矣”且絕膜1 8之間的 1 5 0 μ m大小之焊球24。於圖5中,$ 力會形成直徑為 口甲’符唬29&係為電極焊墊29 1 第9頁 4 6 097 9 五、發明說明(7) 之外圓周面’而符號1 8a係為阻絕膜18之内壁。 接著,具有固定於每個電極焊墊19上之焊球24之一 LSI係安裝於一配線基板(未顯示)上。又,一樹脂材料係 .在LSI與配線基板之間被注入且硬化,然後,依據需要裝 不),或複數之外部端子球體(未顯示)係 形成於配線基板之反面上。 圖地顯示圖4所示之半導體裝置之平面視 ΐ声Λ Λ 顯不—焊球形成部分。金!配線層15之 - τ X & ^ ~ 从 電極焊墊1 9 (阻絕膜1 8 )係形 為-正八角形之二』1 。開口部17(圖3)係形成 (圖5之l8a)之間的距離D在彼此面對之阻絕膜18之内壁 距離D係依據焊球 =^之大小而適當地被決定,而 中,在考量使開口部17、盥1而適當地被決定。於LSI製程
離A係被設定成至小一電極焊塾1 9對準之準確度下,距 心战至少比距離D 電極焊墊19與開口都1;7 二谷4块差。 形,而可能係像〜正。 之形狀並未受限於一正八角 於多邊形之一個^ ^邊形或一圓形之形狀,其可避免由 依據本實施例 g f集中,而使焊料變得易於剝離。 侧壁29之存在而圍鱗^為外111之高熔點焊料並不會由於 末端部分,更因為f t電極焊墊1 9與阻絕膜1 8間之邊界的 焊墊1 9與阻絕膜丨8 ° b避免一種焊球24之Sn成分從在電極 B之邊界的末端部分擴散之現象,故可 460979 五、發明說明(8) —^ 避免降低電極焊墊1 9與阻絕膜1 8之黏著性 '因此,备 導體晶片安裝於配線基板上時,即使在產生由在半&體曰> 片與配線基板間之熱膨脹係數之差異所導致的應力應變: 情況下,亦可確實地避免電極焊墊19從阻絕膜U被剝離。- 又,亦可能改善製造良率與提高半導體裝置與配線基 板連接之可靠度。因為Sn成分之擴散可藉由形成於電極^ 墊1 9周邊之侧壁2 9之單純的組成物而受到抑制,所以足以 應付一配線基板、一半導體晶片、與一焊球電極之小型 化。又,如圖5之虛線所顯示,即使在電極焊墊丨9之外邊 緣邓伤係形成為一圓錐形之情況下,因為電極焊墊1 9之圓 錐形部分係由侧壁29所覆蓋,所以可避免Sn成分從圓錐形( 部分之頂面擴散至上述邊界之缺點。 圖7至9係於本發明第二實施例中,依序顯示用以製造 二種具有FCBGA之半導體裝置之製程之剖面圖,於其中, ϋ放大地說明焊球形成部分。因為本實施例具有與在第 只施例中之圖1與2相同的製程’所以在這些製程後之製 程將被說明。 在圖2所說明之製程之後,如圖7所示,由τ i W所形成 ^厚度為0. 2 之阻絕膜18,係藉由濺鍍法而形成在開口 41 7之内側與聚醯亞胺膜1 β上面,然後’由[u所形成之電( 極焊塾1 9 ’係藉由濺鍍法而形成於阻絕膜1 8上並達到3以m 之厚度°在此以後,光阻膜2 0係形成於阻絕膜1 8與電極焊 塾上並達到2.3 之厚度。 又’從光阻膜20之邊緣凸出之電極焊墊1 9之一部份,
第11頁 46 097 9 五、發明說明(9) 係利用一種以"1 : 1 : 2 H之比率綱撕H CA ΙΤ 顧刻溶液而被姓刻掉。在此之後V從2#「2〇2、與1^0之 加城时彳0 你 < 傻,從光阻臈20之邊緣凸出 之阻絕膜18之一部份,係利用—種以πι :2”之比率調配 1^〇2與1120之钮刻溶液而被韻刻掉,然後,光阻賴被移 #赫:2=中’阻絕膜18、電極焊塾19、,光阻膜20 一實施例之圖3中之所共通之每個層的平 面形狀之尺寸來得大。 由逾ί 如圖8所示、,一個〇.2 _厚之削膜21係藉 ’=、 >成遍及具有複數之露出的電極焊墊19之晶圓 =以::ί阻膜25係形成於TiW膜21上並達到
TiW膜之上:Λ罩’且更進一步的露出並顯影’然後, '^99R邛係藉由濕蝕刻電極焊墊19之開口部22A與周 除:、之内側而被移除。在此之後,光阻膜2'5係被移 1 q ί ^ φ開口部2丨a係形成於Τ 1 W膜2 1中,且電極焊墊 極焊墊1 9 ^外^絡而m膜21之剩下部分使一側壁覆蓋電 由電極焊墊…鄰近地區。W膜㈣ ^ -P- Αβ91 R 頁面2 1A、侧面、與在聚醯亞胺膜1 6上面 之下部2jB所作成之階梯部。 係藉f :種ΐ ΐ於單—晶圓上之複數之LSI的電性特徵, 後:每個分類測試而受到測試,並在測試結束之 曰日片被截斷以成為一個半導體晶片。 此外如圖9所示,由Pb_Sn之高熔點焊料所形成之焊’ 第12頁 460979 五、發明說明(ίο) 球24係被融化,且黏接至每個被截斷之lsi之開口部21& 電極焊墊19上’並以34〇至365。(: 在此回流時,因為…高炫點;^ 潤 ΓΪ圓不Γ繞在被侧壁(21)所包圍之電極焊墊19 之少卜圓周面之上。因1];卜,杏茲山帝#^,, 部分與其鄰近地區之側壁(田21; = : 墊19之外邊緣 與阻絕膜18間之邊界的末端二制電極焊塾19 少本卩77時,藉由在電極焊墊19上 之表面張力會形成直徑為15〇 Am大小之焊球24。 圖1 0係為概要地顯示圖8所示之半導體裝置之平面 圖总於其中’尤其放大地說明焊球形成部分。此種⑶係 從最外的周圍,依序具有—個呈現階梯狀之正人角形的形 J之hW膜21、一金屬配線層15、與一正八角形之形狀之 電極焊墊19。金屬配線層15之寬度A係設定於14〇± ι〇 # m,在上部21A之彼此面對之兩側之間的距離8係設定於丨55 ± 10 ;在開口部21&之彼此面對之兩侧之間的距離匸係 設定於135± 1〇_ ;在開口部18a之彼此面對之兩側之間 的距離D係設定於9 0 ± 1 〇 # m ;以及在下部2】B之彼此面對 之兩側之間的距離E係設定於165± ι〇 。 . 於此,距離C係依據焊球之大小而適當地被決定,而 距離D係依據焊球之支持強度而適當地被決定。於μI製程 圖9 )中,在考量使開口部丨7與電極焊墊丨9對準之準確度 下,距離Α係被設定成至少比距離!)大一些容許誤差。同樣 地,距離β與E係被設定,俾能至少比距離D大一些容許誤 差,俾能於LS ί製程.中,在考量使開口部丨7與電極焊墊丄9
五、發明說明(11) 對準之準確度下,使電極焊墊丨9之末端面確實地被阻絕膜 21所覆蓋。電極焊墊19、開口部17、與阻絕膜。之形狀並 未受限於一正八角形,而可能係像一正多邊形或一圓形之 形狀,其可避免由於多邊形之一個角之應办集中,而使焊 料變得易於剝離。 依據本實施例,Pb-Sn之高熔點焊料並不會由於具 ;:21\之側壁(21)之存在而圍繞在電極焊墊19與阻絕 =18間之邊界的末端部分,且焊球24之仏成 電極塾19與阻絕膜18間之邊界的末端部份的情況擴 因此,可此獲仔與第一實施例相同的作用盥效果。 於本實施例中,如圖9之虛線所顯示,即使在 極焊墊1 9之外邊緣部分係在5】n r 電 為一圓錐形之情況下,則 (7) ^之範圍内而形成 二鄰近地區可元全地被了^膜21所覆蓋,所以 _、 为從圓錐形部分擴散並到達上述邊界之現象。避免以成 圖11至1 7係於本發明之篦=眘 製造一種具有FCBGA之半導體第裝一置實之施^中,依序顯示用以 中,尤其放大說明谭球形成部 ^ 上,而絕緣膜於一鋁層(15 )係形成於絕緣膜11 線層15係藉由使用—種 ::基:反上,而-金屬配
Si〇J12盥厚度為移除。X,厚度為0.12/^之 依序形成 為1⑽之^膜13係利用一撕D方法而 4 6 097 9 五、發明說明(12) 接著,如圖1 2所示,光阻膜26係形成達到2. 3 # m之厚 度 並路出與顯影’然後’金屬配線層1 5係藉由餘刻g i 〇 n 膜13與Si〇2膜12而從開口部17露出,又,剩下的光阻膜26 係被移除。 、 在此之後,如圖1 3所示,由T i W所形成之厚度為〇. 2 # m之阻絕膜1 8,係藉由濺鍍法而形成在開口部丨7之内側與 SiON膜13上面,而由Cu所形成之厚度為3//m之電極焊墊19 與厚度為0. 2 /zm之Tiw膜21,係藉由濺鍍法依序形成於此 阻絕膜18上》於此時,阻絕膜18、電極焊墊19、Tiw膜以 係沿著金屬配線層1 5、S i 〇2膜1 2、與S i 0N膜1 3之表面而形 成為一.種階梯狀。 接著, 以作為光罩 份’係利用 溶液而被蝕 1 9之一部份 H2S04 > H202 膜2 0之邊緣 ” :2"之比 之後,光阻 其次, 成達到1 0 # 極焊墊19、 醯亞胺膜2 3 在TiW膜21上,形成厚度為2.3j/ni之光阻膜20 ’而從光阻膜20之邊緣凸出之TiW膜21之一部 一種包含以1 : 2"之比率調配Η2%與h2〇之蝕刻 刻掉。又,從光阻膜20之邊緣凸出之電極焊墊 ,係利用一種包含以"i : 1 : 2"之比率調配 、舆4 0之飯刻溶液而被蝕刻掉。此 凸出之阻絕賴之一部份,係利用一種= 率調配迅〇2與ίο之蝕刻溶液而被蝕刻掉。 膜2 0係被移除。 如圖14所示,具有感光性之聚醯亞胺臈23係形 m之厚度,俾能覆蓋Tiw膜以之外邊緣部分、 阻絕膜18、盘si〇N膜工 係霞中& A 路出表面,而此種聚 出成為一特定圖案並顯影,並藉以使具有
460979 五、發明說明(13) 特定尺寸之開口部22係形成於此種聚醯亞胺膜23之特 伤中’而T i W膜2 1之中央部份係從此種開口部2 2露出。 又’聚酿亞胺膜23係以380 t:之溫度持續烘烤3〇分鐘。° 此外,在開口部22内侧之Tiw臈21係利用一種包含 11 1 . 2之比率調配札〇2與之钱刻溶液而被濕蝕刻, 以形成與開口部22相同形狀之開口部21a,如圖15所示\曰 而電極焊墊19係從此開口部21a露出。藉此,由圍繞=口 部22之聚醯亞胺膜23與圍繞開口部213之11¥膜21所構 一側壁,係形成於電極焊墊丨9與阻絕膜18間之邊界的 _面上。 聚醯亞胺膜23與電極焊墊! 9之黏著性,係藉由形 聚醯亞胺膜23與電極焊墊19間之nw膜以而提高,並 有效地避免Sn成分擴散至在電極焊墊19與阻絕膜“間之 界,亦可避免水蒸汽等之侵入。 接著,配置在單一晶圓上之複數之LS丨之電性特徵係 藉由一種晶粒分類測試而被測試,而在測試結束之後,每 個LSI晶片係從晶圓中被截斷以成為—個半導體晶片。 焊玫=、古^16所示’由外一〜之高溶點焊料所形成之 ϋ 0 且黏接至露出於開口部22與21a之電極 1 士上it以340至365 °C之溫度持續回流10分鐘。在此 ϊ ί :二!藉由圍繞電極焊墊19之側壁(21與23)而抑制Sn 2 s月日守,PhSn之高熔點焊料會藉由在電極焊墊19上 之面張力而形成為具有直徑為l5〇 p大小之焊球^。 圖17係為概要地顯示圖15所示之半導體裝置之平面視 第16頁 460979 五、發明說明(14) 圖,於其中,尤其放大說明焊球形成部#。於 T1 w膜2 1與電極焊塾〗9 (T a @ β、且 ' 以 坪蝥1八阻絕膜18)母個皆形成為一正八角 形之形狀。金屬配線層! 5之寬度Α係設定 在TiW膜21之彼此面斟之兩伯,々叫认 ' 140 - 1ϋ ^ 做此面對之兩側之間的距離Β係設定於155 土 —+〗口部…之彼此面對之兩侧之間的距離C係設 =135_ 10二m ’·以及在開口部18a之彼此面對之兩側之 間的距離D係設定於9 〇 ± 1 〇以m。 於此,距離C係依據焊球之大小而適者 距離D係依據焊球之支持強痄嗝# 被决疋而 f 巾,i去旦冰支持強度適虽地破決定。於1^1製程 (圖12) t在考!使開口部17與電 下,距離A係被設定,俾能至少比距離D大一:以:度 ,樣^距離B係被設定’俾能至少比距離C大-些容許誤 差,俾能於LSI製程中,在考量使、 與暴露的電極焊墊19對準之準確度下,:電:=膜二 端面確實地被聚醯亞胺膜23斛脔葚 之末 17、與阻絕膜21之形狀並未受 開口邛 像-正多邊形或-圓形之:η=形’而可能係 個角之應力集中,而使焊料變得易於剝離。 之- 假使可形成更大尺寸之平面狀之金屬配i 5 1 8所示,則電極焊墊1 9之主迪品-r At , . 如圖 上’而無須在電極焊墊19 ^ : ^於^⑽膜13之頂面 依據本實施例,因為;21=: (2U,23) ^ η I嗎面擴散至在電極焊墊1 9盥阳组 膜18之間的邊界’所以可能獲得與第-實施例相同的:用
I 第17頁 460979
五、發明說明(15) 與效果。又,如圖1 6之虛線所示,即使在例如電極焊塾i 9 之外邊緣部分係在5至10 之範圍内而形成為一圓錐形 之情況下,因為在電極焊墊1 9與阻絕膜1 8間之邊界的外 >邊 緣(末端面)係完全地被聚醯亞胺膜23所覆蓋,所以可更確 實地避免Sn成分擴散至該邊界。 在本發明之第一至第三實施例中,雖然金屬配線層15 係屬於由銘、銅等等所形成之1層結構,但是金屬配線層 1 5係並未受限於此,而係可能為一種疊層的結構。此種疊 層的結構可從絕緣膜11側邊,而依序由例如,氮化欽且 (錫),A1 Cu,T i與錫所形成。 為了 炼合,或 可能的。 有錄層的 一部分而 的濺鍍法 在形成一 或其他位 發明之每 雖已 之一種半 但是藉由 之半導體 而言,上 避免焊料由 避免Sn成分 然而,於第 存在,但銅 做成較厚。 ,餘刻等之 鎳層的情況 置並導致所 個實施例藉 基於上述較_ ,導體裝置及 應用各種不 裝置及其製 述實施例已 於焊料層(24)與銅層(19) 擴散’在這些雙層之間放 一至第二實施例中,在阻 製之電極焊墊1 9係藉由相 這意圖減少像為了形成一 製程,並節省設備投資。 下’存在有鎳係黏接至晶 元成之電晶體之惡化的可 由不形成鎳層而解決這樣 佳實施例說明本發明,而 其製造方法並未受限於上 同的修改與變化至上述實 造方法’皆屬於本發明之 經顯示電極焊墊1 9係形成 之接觸而被 置一鎳層係 絕膜1 8上沒 當於鎳層之 鎳層所需要 舉例而言, 圓之後表面 能性,但本 的問題。 依據本發明 述實施例, 施例而獲得 範疇。舉例 於晶圓上,
,並將晶圓分割 並黏接至每倘晶 上與執行晶极分 體晶片之狀態下 發明之半導體裝 置與配線基板間 下,其亦可避免 以及增加將半導 實施例’且很明 仍可適當地修改 460979 五、發明說明(16) 然後執行晶粒分類測試 片,接著,將焊球融化 亦可能在其係位於晶圓 晶圓分割成複數之半導 .球。 如上所述,依據本 即使產生由在半導體裝 異所導致的應變之情況 剝離,改善製造良率, 基板之可靠度。 本發明並未受限於 明之精神與範疇之内, 成複數之半導體晶 片之上的例子,但 類測試,接著’將 ,融化並黏接一焊 置及其製造方法, 之熱膨脹係數之差 電極焊墊從阻絕膜 體裝置連接至配線 顯地在不背離本發 實施例。
第19頁 + 6Ό97 9 圖式簡單說明 本發明之上述及其他目的、特徵及優點將由以下參考 附圖的詳細說明而得以更清楚地理解,其中: 圖1係為依序顯示在本發明第一實施例中之半導體裝 置之製程的剖面圖。 圖2係為依序顯示在第一實施例中之半導體裝置之製 程的剖面圖。 圖3係為依序顯示在第一實施例中之半導體裝置之製 程的剖面圖。 圖4係為依序顯示在第一實施例中之半導體裝置之製 程的剖面圖。 圖5係為依序顯示在第一實施例中之半導體裝置之製 程的剖面圖。 圖6係為第一實施例之半導體裝置之平面視圖。 圖7係為依序顯示在本發明第二實施例中之半導體裝 置之製程的剖面圖。 圖8係為依序顯示在第二實施例中之半導體裝置之製 程的剖面圖。 圖9係為依序顯示在第二實施例中之半導體裝置之製 程的剖面圖。 圖1 0係為在第二實施例中之半導體裝置之平面視圖。 圖11係為依序顯示在本發明第三實施例中之半導體裝 置之製程的剖面圖。 圖1 2係為依序顯示在第三實施例中之半導體裝置之製 程的剖面圖。
第20頁 460979 圖式簡單說明 圖1 3係為依序顯示在第三實施例中之半導體裝置之製 程的剖面圖。 圖1 4係為依序顯示在第三實施例中之半導體裝置之製-程的剖面圖。 圖1 5係為依序顯示在第三實施例中之半導體裝置之製 程的剖面圖。 圖1 6係為依序顯示在第三實施例中之半導體裝置之製 程的剖面圖。 圖17係為圖15所示之半導體裝置之平面視圖。 圖18係為顯示第三實施例之半導體裝置之變形例之剖 ( 面圖。 圖1 9係為顯示習知半導體裝置之焊球形成部分之剖面 圖。 圖2 0係為顯示發生於圖1 9之焊球形成部分之剝離的放 大剖面圖。 【符號之說明】 11〜絕緣膜 12〜Si02膜 13〜SiON膜 1 5〜金屬配線層 1 6 ~聚醯亞胺膜 1 7〜開口部 1 8〜阻絕膜
第21頁 Λ6〇979 圖式簡單說明 18a〜開口部 1 9〜電極焊墊(銅層) 2 0 ~光阻膜 21〜阻絕膜 21A〜上部(頂面) 2la〜開口部 2 1 B〜下部 22〜開口部 22A〜開口部 22B~周邊區域 2 3 ~阻絕膜 2 4〜焊球(焊料層) 2 5〜光阻膜 2 6 ~光阻膜 28〜TiW膜 2 9 ~侧壁 31~半導體基板 3 3〜保護膜 3 4〜焊球 3 8〜阻絕膜 3 9〜電極焊墊 41〜焊墊 42〜剝離 43〜錫(Sn)原子
第22頁
Claims (1)
- ,t;年孑月4日修 ( 、55. 補. d 6 097 9 -案號 89117448 六、申請專利範圍 1. 一種.半導體裝置,包含: 一阻絕膜; 3 ,極焊墊,直接地接觸該阻絕膜; 焊球,直接地接觸該電極焊墊;以及 一侧壁膜,使該焊球盥 邊界隔離。 H亥阻絕膜與叆電極焊墊間之 2. 如申請專利範圍第1項之半導體 壁膜係將該阻絕膜與該電極 "八中,該側 3. 如申喑鼻利鈴图键,s間之3亥邊界予以覆蓋。 .文T〇月寻利I巳圍第1項之半導 球與該電極焊塾之潤濕性係為良好 t ’、中’該焊 膜和該侧壁膜之潤濕性係為較差的而該烊球與該阻絕 其中,該侧 辟^ ίΐ請㈣範項之半導體裝置 壁膜包含與該阻絕膜相同的材料。 其中,該材 5. 如申凊專利範圍第4項之半導 料係為TiW。 體裝置 6. —種半導體裝置,包含: —配線層; —絕緣層,位於該配線層上; μ # &開口部,形成於該絕緣層中,用以暴露該配線層之 上表面; —阻絕膜,形成於該開口部之内表面與該絕緣層上; —電極焊墊,形成於該阻絕膜上; > 側壁膜,形成於該阻絕膜之側表面上,並形成於將 «亥P、、、邑膜與該電極焊塾間之邊丨界予以覆蓋的該電極焊墊之第23頁 460979 _案號89彳〗74似 曰 修正 六、申請專利範圍 側表面上;以及 一焊球,形成於該電極焊墊上。 炻徑7執ΐI請專利範圍第6項之半導體裝置,其中,該電 極焊墊具有一圓錐形邊緣。 8.如申請專利範圍第6項之半導體裝置,其中,該焊 =與該電極焊墊之潤濕性係為良好的’而該焊球該阻 膜和該側壁膜之潤濕性係為較差的。 mg .9.如申請專利範圍第6項之半導體裝置,其中,該焊 球包含Sn,§亥電極桿墊包含。,而該阻絕膜包含。 10·如申請專利範圍第6項之半導體裝置,其中, 壁膜包含與該阻絕膜相同的材料。 11.如申請專利範圍第〗〇項之半導體裝置 材料係為T i W。 1 2.如申請專利範圍第6項之半導體裝置, 壁膜包含一 TiW膜與—聚醯亞胺膜。 1 3 ·如申請專利範圍第6項之半導體裝置, 緣層包含一Si〇2膜、—Si〇N膜、與一聚醯亞胺膜“ 14. 一種半導體襄置之製造方法,包含以下步驟: 藉由將焊球限制在與電極焊墊和阻絕膜之邊緣邊界分 開之區域内,形成一個與配置於阻絕膜上之電極焊墊接觸 之烊球。 15. —種半導體裝置之製造方法,包含以下步驟: 於一配線層上形成一絕緣層; 於該絕緣層中形成一開口部,該開口部暴露該配線層 其中,該 其中,該側 其中,該絕第24頁 4 6 0 9 7 9 案號 891174AR 4-__Ά 曰 修正 六、申請專利範圍 —-- 之上表面; 於該開口部之内表面與該絕緣層上形成一第一 膜; 於該第一導電膜上,形成一第二導電膜; ,對該第一與第二導電膜予以圖案化,用以在該配線層 上形成一阻絕膜,並在該阻絕膜上形成一電極焊墊; 在該阻絕膜與該電極焊墊之圖案化的邊緣上,形 蓋該阻絕膜與該電極焊墊之間的邊界之一側是 於該電極焊墊上形成一焊球。 膜,以及 16.如申請專利範圍第15項之半導體裝置之製造方 法,其中’該侧壁膜係藉由在該電極焊墊之上表面。和 面上’並在該阻絕膜之側表面上形成一侧壁材料 = 回蝕該側壁材料膜而形成。 、 及 17·如申請專利範圍第15項之半導體裝置之製造 其中,該侧壁膜係藉由以下步驟而形成: 在該電極焊墊上形成一 TiW膜; 對該T i w膜予以圖案化; 於該Tiw膜上形成一聚醯亞胺膜;及 對該聚醯亞胺膜與該T i W予以圖案化,以妒 該電極焊墊之上表面的一部份之一開口部。^战露出於 18. 如申請專利範圍第17項之半導體裝置之 法,其中’該焊球係形成於該電極焊塾之該露出= 19. 如申請專利範圍第15項之半導體裝置之°^上。 法,其中,該焊球與該電極焊墊之潤渴性良 &方 、 ,而該焊球 法第25頁 460979 _案號 89117448 _Ά 曰 修正 六、申請專利範圍 與該阻絕膜和該側壁膜之潤濕性較差。 2 0.如申請專利範圍第1 5項之半導體裝置之製造方 法,其中,該側壁膜包含與該阻絕膜相同的材料。第26頁
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