JP2015014080A - ダウンプルーフ性織物 - Google Patents
ダウンプルーフ性織物 Download PDFInfo
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Abstract
【解決手段】糸条の繊度が33デシテックス以下の合成繊維から構成され、50g/m2以下の目付および1400以上1800以下のカバーファクターを有する布帛からなるダウンプルーフ性織物の製造方法であって、前記布帛の一側の面に対してカレンダー加工が施された後に、前記布帛の少なくとも他側の面に対して、樹脂が、固形成分として0.1g/m2以上5g/m2以下の塗布量でコーティングされており、前記樹脂が非溶剤系ウレタン樹脂であることを特徴とするダウンプルーフ性織物の製造方法。
【選択図】なし
Description
(1)通気度
JIS−L−1096.8.27.1に規定される通気度(フラジール法)に準拠した方法により求めた。
(2)引き裂き強力
JIS−L−1096.8.15.1に規定される引き裂き強力(シングルタング法)に準拠した方法により求めた。
(3)洗濯処理
JIS−L−0217の表1の洗い方(水洗い)番号103の試験方法に準じて洗濯処理を実施した。なお、洗濯回数は20回とした。
(4)カバーファクター
JIS−L−1096.8.6.1に準じて、織物の経糸密度および緯糸密度を、2.54cmの区間にて測定した。カバーファクターの値は、カバーファクター(CF)=経糸密度×(経糸繊度)1/2+緯糸密度×(緯糸繊度)1/2の式より求めた。
(5)縫い目ずれ
JIS−L−1096.8.21.1に規定される縫い目滑脱法B法に準拠した方法により求めた。
経糸緯糸とも、33デシテックス、26フィラメントのN66フィラメントで、織密度が経155本/2.54cm、緯142本/2.54cmの織物を、フッ素系撥水剤「アサヒガードAG970」(明成化学)の1%水溶液に含浸させ、マングルで絞り、100℃×1minの乾燥及び170℃×1minで熱セットを施し、170℃×35t(160cm)でカレンダー加工を施した後、非溶剤系ウレタン樹脂「パラゾールPNA−284」(大原パラジウム)を90部、架橋剤「パラキャットPEG」を3部、柔軟剤「AYL−50E(大原パラジウム)」を7部調合した樹脂分散液を、カレンダー加工を施さない側の面にフローティングナイフでコーティングし、120℃×1minの乾燥と、170℃×1minの熱セットを施した。
経糸が17デシテックス7フィラメントのN66フィラメント、緯糸が33デシテックス26フィラメントのN66フィラメントで、織密度が経210本/2.54cm、緯142本/2.54cmの織物を使用した以外は、実施例1と同様に撥水加工とコーティング加工を施した。
経糸緯糸とも、16デシテックス6フィラメントのN66フィラメントで、織密度が経209本/2.54cm、緯184本/2.54cmの織物を使用した以外は、実施例1と同様に撥水加工とコーティング加工を施した。
経糸緯糸とも、33デシテックス、26フィラメントのN66フィラメントで、織密度が経155本/2.54cm、緯142本/2.54cmの織物を、フッ素系撥水剤「アサヒガードAG970」(明成化学)の1%水溶液に含浸させ、マングルで絞り、100℃×1minの乾燥及び170℃×1minで熱セットを施し、170℃×35t(160cm)でカレンダー加工を施した後、非溶剤系ウレタン樹脂「パラゾールPN−20」(大原パラジウム)を30部、親水性非溶剤系ウレタン樹脂「パラミリオンAF−50」(大原パラジウム)を50部、架橋剤「パラキャットPGW−4」(大原パラジウム)3部調合した樹脂分散液を、カレンダー加工を施さない側の面にナイフオンロール方式でコーティングし、170℃×1minで乾燥させた。これをオープンソーパで水洗処理して親水性非溶剤系ウレタン樹脂「パラミリオンAF−50」成分を除去した後、120℃×1minの乾燥と170℃×1minの熱セットを施した。
経糸が11デシテックス10フィラメント、緯糸が8デシテックス5フィラメントのN66フィラメントで、織密度が経243本/2.54cm、緯225本/2.54cmの織物を使用した以外は、実施例4と同様に撥水加工とカレンダー加工とコーティング加工を施した。
経緯糸とも11デシテックス8フィラメントのN66フィラメントで、織密度が経220本/2.54cm、緯195本/2.54cmの織物を使用した以外は、実施例4と同様に撥水加工とカレンダー加工とコーティング加工を施した。
実施例4と同じ織物に実施例4と同様の撥水加工とカレンダー加工を施した後、非溶剤系アクリル樹脂「ニューコートFH−45」(新中村化学)を、カレンダー加工を施さない側の面にフローティングナイフでコーティングし、120℃×1minの乾燥と、170℃×1minの熱セットを施した。
実施例4と同じ織物(撥水加工処理前のもの)に170℃×35t(160cm)でカレンダー加工を施した。溶剤系アクリル樹脂「パンクロンAM−200」(根上工業)100部と架橋剤「パンロンLN」2部を混合し、カレンダー加工を施さない側の面にフローティングナイフでコーティングし、130℃×1minで乾燥と熱セットを施した。
実施例4と同じ織物(撥水加工処理前のもの)に170℃×35t(160cm)でカレンダー加工を施した。溶剤系シリコーン樹脂「パラクロンPE−30」(根上工業)100部と架橋剤「キャタリストC46」2部を混合し、カレンダー加工を施さない側の面にフローティングナイフでコーティングし、130℃×1minの乾燥と熱セットを施した。
実施例1と同様の織物を使用し、コーティング加工を施さなかった。
実施例2と同様の織物を使用し、コーティング加工を施さなかった。
実施例3と同様の織物を使用し、コーティング加工を施さなかった。
実施例5と同様の織物を使用し、コーティング加工を施さなかった。
実施例6同様の織物を使用し、コーティング加工を施さなかった。
Claims (5)
- 糸条の繊度が33デシテックス以下の合成繊維から構成され、50g/m2以下の目付および1400以上1800以下のカバーファクターを有する布帛からなるダウンプルーフ性織物の製造方法であって、前記布帛の一側の面に対してカレンダー加工が施された後に、前記布帛の少なくとも他側の面に対して、樹脂が、固形成分として0.1g/m2以上5g/m2以下の塗布量でコーティングされており、前記樹脂が非溶剤系ウレタン樹脂であることを特徴とするダウンプルーフ性織物の製造方法。
- 前記布帛の少なくとも他側の面に対して撥水処理加工が施された後に、前記布帛の他側の面に対して前記樹脂がコーティングされている、請求項1に記載のダウンプルーフ性織物の製造方法。
- 前記ダウンプルーフ性織物が8N以上30N以下の引き裂き強力を有している、請求項1または2に記載のダウンプルーフ性織物の製造方法。
- 前記ダウンプルーフ性織物に、0.1cc/cm2/sec以上1.5cc/cm2/sec以下の通気度、および、2.5mm以下の縫い目ずれを保持可能な洗濯耐久性が付与されている、請求項1〜3のいずれかに記載のダウンプルーフ性織物の製造方法。
- 前記樹脂として、非溶剤系ウレタン樹脂が非層状にコーティングされている、請求項1〜4のいずれかに記載のダウンプルーフ性織物の製造方法。
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