JP2008534782A - 溶射原料組成物 - Google Patents
溶射原料組成物 Download PDFInfo
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Abstract
Description
モノモーダルなSiC及びモノモーダルなSi
溶射原料凝集物組成物を、以下の組成で製造した。
トリモーダル(トリモーダル{tri-modal})なSic及びバイモーダルなSi
溶射原料凝集物組成物を、以下の組成で製造した。
トリモーダルなSic及びバイモーダルなSi
溶射原料凝集物組成物を、以下の組成で製造した。
トリモーダルなSiC及びバイモーダルなSi
溶射原料凝集物組成物を、以下の組成で製造した。
トリモーダルなSiC及びバイモーダルなSi
溶射原料凝集物組成物を、以下の組成で製造した。
モノモーダルなSiC及びモノモーダルなSi
溶射原料凝集物組成物を、以下の組成で製造した。
実施例1で製造した凝集物を、プラズマ溶射装置へと軸方向に導入した。プラズマ形成ガスは、窒素、水素、及びアルゴンの混合物であった。前記プラズマ溶射は、大気圧で窒素ガスを含有する不活性チャンバーの中において、溶射方向に平行な軸の周りを回転するグラファイト基材に対して実施した。
実施例2で製造した凝集物を、プラズマ溶射装置へと軸方向に導入した。プラズマ形成ガスは、窒素、水素、及びアルゴンの混合物であった。前記プラズマ溶射は、大気圧で窒素ガスを含有する不活性チャンバーの中において、溶射方向に平行な軸の周りを回転するグラファイト基材に対して実施した。
実施例3で製造した凝集物を、プラズマ溶射装置へと軸方向に導入した。プラズマ形成ガスは、窒素、水素、及びアルゴンの混合物であった。前記プラズマ溶射は、大気圧で窒素ガスを含有する不活性チャンバーの中において、溶射方向に平行な軸の周りを回転するグラファイト基材に対して実施した。
実施例3で製造した凝集物を、低圧(1.5mbar)チャンバー内でプラズマ溶射銃からの流れに放射状に入れた。プラズマ形成ガスは、アルゴン-水素混合物である。前記プラズマ溶射は、スチールボンド強度試験試料に対して実施した。引張接着強度は、11,000PSIを超えることが認められている。コーティングの微細構造の試験は、炭化ケイ素粒子の微細な層が緊密になっており、ケイ素マトリックス中に均一に分散していることを示した。
実施例4で製造した凝集物を、プラズマ溶射装置へと軸方向に導入した。プラズマ形成ガスは、窒素及び水素の混合物であった。前記プラズマ溶射は、大気圧でアルゴンガスを含有する不活性チャンバーの中において、溶射方向に平行な軸の周りを回転するグラファイト基材に対して実施した。
実施例5で製造した凝集物を、プラズマ溶射装置へと軸方向に導入した。プラズマ形成ガスは、窒素及び水素の混合物であった。前記プラズマ溶射は、大気圧でアルゴンガスを含有する不活性チャンバーの中において、溶射方向に垂直な軸の周りを回転するグラファイトシャフトに対して実施した。溶射の6分後に、約6mmの厚さ且つ50mmの長さの堆積物がグラファイトシャフト上に形成される。次いで、グラファイト基材を除去して、独立のチューブを製造した。
Claims (19)
- (a)昇華するセラミック成分、(b)昇華しない金属又は半導体物質、及び(c)バインダーを含有する自由流動性の凝集物を含む、溶射原料組成物。
- 前記セラミック成分が、炭化物、ホウ化物、窒化物、又はそれらの組み合わせであり、並びに/あるいは前記昇華するセラミック成分が、炭化ケイ素、ホウ化ジルコニウム、ホウ化ニオブ、窒化ケイ素、窒化ホウ素、窒化アルミニウム、及び窒化タンタルからなる群から選択されるか又はそれらの組み合わせであり、並びに/あるいは前記セラミック成分が炭化ケイ素である、請求項1に記載の溶射原料組成物。
- 前記セラミック成分の粒径がモノモーダルであり、並びに/あるいは前記セラミック成分の粒径がポリモーダルである、請求項1又は2に記載の溶射原料組成物。
- 前記昇華しない金属又は半導体物質が、ケイ素、アルミニウム、ホウ素、ベリリウム、ジルコニウム、ハフニウム、チタン、コバルト、ニッケル、タングステン、バナジウム、ニオブ、タンタル、鉄、及びクロムからなる群から選択されるか又はそれらの組み合わせであり、並びに/あるいは前記昇華しない金属又は半導体物質がケイ素である、請求項1から3のいずれか一項に記載の溶射原料組成物。
- 前記昇華しない金属又は半導体物質の粒径分布がモノモーダルであり、並びに/あるいは前記昇華しない金属又は半導体物質の粒径分布がポリモーダルである、請求項1から4のいずれか一項に記載の溶射原料組成物。
- 前記バインダーが、ポリビニルピロリドン、ヒドロキシエチルセルロース、ヒドロキシプロピルセルロース、ヒドロキシプロピルメチルセルロース、ポリメタクリレート、メチルセルロース、エチルセルロース、ミクロクリスタリンセルロース、ゴム、デンプン、糖、及びワックスからなる群から選択されるか又はそれらの組み合わせであり、並びに/あるいは前記バインダーが、ヒドロキシプロピルセルロース、ヒドロキシプロピルメチルセルロース、メチルセルロース、又はそれらの組み合わせから選択され、並びに/あるいは前記バインダーが、デンプン、糖、ワックス、又はそれらの組み合わせであり、並びに/あるいは前記バインダーが水溶性である、請求項1から5のいずれか一項に記載の溶射原料組成物。
- 不溶性炭素、潤滑剤、流動促進剤、流動助剤、界面活性剤、分散剤、及び消泡剤からなる群から選択されるか又はそれらの組み合わせである付加的成分も含む、請求項1から6のいずれか一項に記載の溶射原料組成物。
- 前記セラミック成分が、凝集物の約20から約99重量%、好ましくは凝集物の約30から約97重量%、より好ましくは凝集物の約50から約95重量%を占める、請求項1から7のいずれか一項に記載の溶射原料組成物。
- 前記昇華しない金属又は半導体物質が、凝集物の約65重量%以下、好ましくは凝集物の約35重量%以下、より好ましくは凝集物の約20重量%以下を占める、請求項1から8のいずれか一項に記載の溶射原料組成物。
- 前記バインダーが、凝集物の約15重量%以下、好ましくは凝集物の約10重量%以下、更に好ましくは凝集物の約5重量%以下を占める、請求項1から9のいずれか一項に記載の溶射原料組成物。
- 前記凝集物が、約1000ミクロン以下の平均粒径、好ましくは約750ミクロン以下の平均粒径、更に好ましくは約600以下の平均粒径を有する、請求項1から10のいずれか一項に記載の溶射原料組成物。
- (a)昇華するセラミック成分、(b)昇華しない金属又は半導体物質、及び(c)バインダーを含有する自由流動性の凝集物を形成する工程を含む、溶射原料組成物の製造方法。
- (a)昇華するセラミック成分、(b)昇華しない金属又は半導体物質、(c)バインダー、及び(d)造粒用流動物を、凝集物の形成前に混合する工程を更に含む、請求項12に記載の溶射原料組成物の製造方法。
- a)昇華するセラミック成分、(b)昇華しない金属又は半導体物質、(c)バインダー、及び(d)造粒用流動物の混合物を乾燥する工程を更に含み、並びに/あるいは前記乾燥工程が噴霧乾燥を含み、並びに/あるいは前記乾燥工程が被覆ボウルに前記混合物を入れることを含み、並びに/あるいは前記乾燥工程が、前記混合物を容器に入れて、空気、窒素、不活性ガス、又は真空中で前記混合物を乾燥させることを含み、並びに/あるいは前記混合工程が、流動床の使用を更に含む、請求項12または13に記載の方法。
- (a)昇華するセラミック成分、(b)昇華しない金属又は半導体物質、及び(c)バインダーを混合し、凝集物を形成する前にその混合物を圧縮する工程を更に含み、並びに/あるいは圧縮した前記混合物を粉にする又は粉砕する工程を更に含み、並びに/あるいは形成された凝集物をサイジングする工程を更に含む、請求項12から14のいずれか一項に記載の方法。
- (a)(i)昇華するセラミック成分、(ii)昇華しない金属又は半導体物質、及び(iii)バインダーを含有する自由流動性の凝集物を形成する工程、(b)前記自由流動性の凝集物を溶射装置に入れる工程、及び(c)前記凝集物を基材に溶射する工程を含み、並びに/あるいは形成されたセラミック含有複合構造物が独立した構造物であり、並びに/あるいは基材に形成されたセラミック成分構造物がコーティングである、セラミック含有複合構造物の製造方法。
- 前記溶射装置がプラズマ溶射であり、並びに/あるいは前記溶射装置が空気プラズマ溶射(APS)、真空プラズマ溶射(VPS)、低圧プラズマ溶射(LPPS)、高周波プラズマ、プラズマ移行アーク、マイクロ波、高速オキシ燃料(HVOF)、高速混合気(HVAF)、高速液体燃料(HVLF)、燃焼、インダクション、又はレーザーである、請求項16に記載の方法。
- 前記セラミック含有複合構造物が、セラミックもしくはグラファイト繊維、フィラメント、マット、又はウィスカを含み、並びに/あるいは前記セラミック含有複合組成物が、空孔、固体潤滑剤粒子、又は減摩促進添加剤を含む、請求項16又は17に記載の方法。
- 前記溶射工程が調節された雰囲気下で実施され、並びに/あるいは前記調節された雰囲気が主に酸素を含まない環境を含み、並びに/あるいは前記調節された雰囲気が少なくとも1つの不活性ガスを含む、請求項16から18のいずれか一項に記載の方法。
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US11/091,879 US7799111B2 (en) | 2005-03-28 | 2005-03-28 | Thermal spray feedstock composition |
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JP2014522913A (ja) * | 2011-07-25 | 2014-09-08 | エッカルト ゲゼルシャフト ミット ベシュレンクテル ハフツング | 特殊コーティングした粉末化コーティング物質の使用、およびそのようなコーティング物質を使用するコーティング方法 |
KR20210108796A (ko) * | 2020-02-26 | 2021-09-03 | 박재혁 | 대기압 플라즈마 스프레이 장치 및 플라즈마 스프레이용 분말 |
KR102361066B1 (ko) * | 2020-02-26 | 2022-02-09 | 박재혁 | 대기압 플라즈마 스프레이 장치 및 플라즈마 스프레이용 분말 |
Also Published As
Publication number | Publication date |
---|---|
CA2601081A1 (en) | 2006-10-05 |
CN101180415B (zh) | 2011-10-19 |
CA2601081C (en) | 2013-06-11 |
CN101180415A (zh) | 2008-05-14 |
JP5404032B2 (ja) | 2014-01-29 |
WO2006104737A3 (en) | 2007-09-20 |
EP1866455B1 (en) | 2012-01-18 |
WO2006104737A2 (en) | 2006-10-05 |
US20060213326A1 (en) | 2006-09-28 |
ATE541955T1 (de) | 2012-02-15 |
EP1866455A2 (en) | 2007-12-19 |
US7799111B2 (en) | 2010-09-21 |
ES2379880T3 (es) | 2012-05-04 |
NO20075442L (no) | 2007-10-26 |
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