EP1747603B1 - Steckverbinder und verfahren seiner vormontage - Google Patents

Steckverbinder und verfahren seiner vormontage Download PDF

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Publication number
EP1747603B1
EP1747603B1 EP05744985A EP05744985A EP1747603B1 EP 1747603 B1 EP1747603 B1 EP 1747603B1 EP 05744985 A EP05744985 A EP 05744985A EP 05744985 A EP05744985 A EP 05744985A EP 1747603 B1 EP1747603 B1 EP 1747603B1
Authority
EP
European Patent Office
Prior art keywords
plug connector
housing
flap
connector according
lid
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP05744985A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP1747603A1 (de
Inventor
Michael Gunreben
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
FCI SA
Original Assignee
FCI SA
Framatome Connectors International SAS
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by FCI SA, Framatome Connectors International SAS filed Critical FCI SA
Publication of EP1747603A1 publication Critical patent/EP1747603A1/de
Application granted granted Critical
Publication of EP1747603B1 publication Critical patent/EP1747603B1/de
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/44—Means for preventing access to live contacts
    • H01R13/447—Shutter or cover plate
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46—Bases; Cases
    • H01R13/50—Bases; Cases formed as an integral body
    • H01R13/501—Bases; Cases formed as an integral body comprising an integral hinge or a frangible part
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46—Bases; Cases
    • H01R13/502—Bases; Cases composed of different pieces
    • H01R13/506—Bases; Cases composed of different pieces assembled by snap action of the parts
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/58—Means for relieving strain on wire connection, e.g. cord grip, for avoiding loosening of connections between wires and terminals within a coupling device terminating a cable
    • H01R13/582—Means for relieving strain on wire connection, e.g. cord grip, for avoiding loosening of connections between wires and terminals within a coupling device terminating a cable the cable being clamped between assembled parts of the housing
    • H01R13/5829—Means for relieving strain on wire connection, e.g. cord grip, for avoiding loosening of connections between wires and terminals within a coupling device terminating a cable the cable being clamped between assembled parts of the housing the clamping part being flexibly or hingedly connected to the housing
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/02—Soldered or welded connections
    • H01R4/023—Soldered or welded connections between cables or wires and terminals
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
    • H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
    • H01R4/183—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section
    • H01R4/184—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section comprising a U-shaped wire-receiving portion

Definitions

  • the present invention relates to connectors according to the preambles of claims 1 and 13, and a method for their pre-assembly.
  • the DE 101 46 430 A1 describes a connector for airbag systems with a housing to which a 90 ° angled male part is arranged and around which the plug contacts and electronic elements for protection against EMI influences are arranged.
  • the housing part is closed by a lid secured by latching on the housing, through which a bracket of a secondary lock engages in the plug part.
  • Such a connector is supplied to automotive suppliers who are harness maker for component parts so that they can wire the contacts and then assemble and deliver them to the customer. There may be some errors in assembling these connectors, and for the harnes maker it will not be worthwhile to automate this process because for him, this connector is just one of many that is used on certain wirings
  • the EP 1 150 389 B1 describes a connector with contacts each having a terminal end for a cable, a housing and a lid, wherein the housing and the lid at the level of the terminal end of the contacts each having a flap, in which open position, the terminal ends of the contacts for attaching the cable freely accessible are.
  • the housing has hinged hinged flaps that can be opened when crimping connecting cables to make the crimping of the contacts for the crimping tools freely accessible. When opened, the crimping paths are exposed and can be damaged.
  • the US Pat. No. 5,716,235 shows a connector, on the housing predetermined breaking points are arranged, which serve to make the connector from a preliminary configuration to an end position convertible.
  • the connector according to the invention has the advantages that all its components, such as contacts, ferrite cores, secondary locking bracket, housing and cover, or recording test are connected to each other when the connector is taken for connection to cable.
  • the closure is preferably done by crimping. This process is suitable for automation, which is time-saving and cost-effective.
  • a housing 6 with a plug neck 7 receives contacts 2, including their ferrite 8.
  • the housing 6 is closed by a cover 9 through which a bracket 18 of a secondary latch 19 passes.
  • the secondary latch 19 has two latch positions, a mounting position and an end position in which it locks the connection between the connector and the igniter of an airbag system.
  • Contacts 2 have a plug or socket end 3 and a rear connection end 4 for connection to connecting cables 5.
  • the cover 9 is fixed to the housing 6 by latching of locking tabs 25 with locking lugs 24. By locking the lid 9 on the housing 6 all internal components of the connector are secured in position.
  • the left part of the lid 9 has a flap 10 which is pivotable upwardly about the axis 12.
  • the pivot axis is formed by the fact that the lid, which is a plastic injection molded part, there has a lower material thickness, so that the upper flap 10 to this Material dilution is pivotable around.
  • the upper flap 10 is latched by locking tabs 14 on corresponding locking lugs 15 on the housing 6.
  • locking elements 16 are mounted, which can snap with corresponding locking elements 17 at the opposite edge of the bracket 18 of the secondary latch 19, whereby both the position of the bracket 18 of the secondary latch 19 and the open position of the upper flap 10 are fixed.
  • a similar attachment of the flap (11) is (not shown here) on the housing (G) possible.
  • Fig. 2 (a) shows the connector 1 according to the invention obliquely from above with open upper flap 10. It can be seen that the cable connection ends 4 of the contacts 2 are freely accessible from above with the upper flap 10 open.
  • Fig. 2 (b) shows the connector from below, also with open lower flap 11, so that the connection portion 4 of the contacts 2 also exposed down.
  • the possibility is created to make the wiring preferably by crimping in otherwise fully assembled and closed connector.
  • the connector with opened flaps 10 and 11 is placed on a Krimpamboss (not shown) and the cable terminal ends of the contacts 2 are deformed by a crimping tool from the opposite side.
  • Fig. 2 (b) detects, locks the lower flap 11 of the housing 6 by latching shoulders 22 which are integrally formed on the side walls of the lower flap 11 and which engage in corresponding grooves 23 which are integrally formed on the side walls of the housing 6.
  • the lower flap 11 is also pivotable about a pivot axis 13 by a dilution of material.
  • FIG. 3 (a) and 3 (b) An alternative retaining clamp for the lower flap 11 is shown Fig. 3 (a) and 3 (b) ,
  • Fig. 3 (b) shows the closed flap 11th
  • Fig. 4 (a) and 4 (b) show another alternative retaining element for the lower and upper flap.
  • 11 retaining ribs 28a, 28b between the housing or the lid and the respective associated flap 10 and 11 are cast, which break at predetermined breaking points 29a and 29b, as soon as one tries to close the flaps with force. This then the flaps are released.
  • the flaps 10 and 11 are closed and locked.
  • the connector can be used so immediately at its place of use, with bracket 18 of the secondary latch 19 is locked in a pre-assembly and can be transferred at the application by further impressions in its final locked position, whereby the connector is finally locked.
  • Fig. 5 shows in section a further embodiment of the invention schematically, wherein like reference numerals as previously denote like features of the invention.
  • the embodiment of the Fig. 5 differs from the previous embodiments in that not separately housing 6 and cover 9 are provided, but a receptacle 40, the terminal ends 4 of the contacts and preferably also the redesignrise (left in Fig. 5 3) of the contacts 2 surrounds and which in the same way as the combination of housing 6 and cover 9 have two openings on both sides of the connection ends 4 of the contacts 2. At least one of the openings, preferably both, are closable by flaps 10 and 11. Their structure, function and mode of operation is the same as above FIGS. 1 to 4 described.
  • the latches of the flaps and the other features of the connector may be formed as previously described.
  • the receptacle 40 may be formed in one piece.
  • the sketch in Fig. 5 below explains the angular positions of the directions of action of male or female ends 3 and terminal ends 4 of the contacts 2.
  • the male or female ends 3 of the contacts 2 can in the embodiment of the Fig. 5 in a direction 41, which are angled by an angle ⁇ less than 90 ° relative to the extension 42 of the direction 43 of the terminal ends 4, in particular less than 60 °, preferably less than 20 °.
  • ⁇ is preferably 70 to 110 °, more preferably 90 °.
  • the contacts 2 are first inserted into the receptacle 40. This can be done by inserting the contacts in the longitudinal direction of the Fig. 5 done, so either from the left or preferably from the right. If the geometric conditions permit it or if they are designed by bending the left area relative to the right one, the insertion can also be effected by one of the windows which can be closed by the flaps 10, 11. It then takes place the fastening of the cable ends 5 at the terminal ends 4 of the contacts 2 by crimping or soldering and then the closing of the flaps 10, 11th
  • a fastening device can be provided in general in order to secure a contact to the housing 6 and / or cover 9 or possibly the receptacle 40 against displacement after its assembly or to fasten it.
  • a fastening device can be a tongue 61 projecting inwards of the housing 6 or lid 9 or the receptacle 40 may be provided, which is when inserting the contact 2 in the housing 6 and / or cover 9 or possibly receptacle 40 behind a projection or an edge 62 of the contact 2, for example, the edge of a stamped opening 63, and thus prevents the backward sliding of the once inserted during assembly contact 2.
  • a stop for the contact to be inserted or for a surface or edge formed thereon can be provided.
  • one or more of the flaps 10, 11 may include latching means 26, 30 with which the flaps 10, 11 are lockable in the open position so that they are held in a defined, open position upon connection of the contact 2 to the cable 5 so that the flaps do not interfere with the assembly process.
  • latching device With the latching device, a flap 10, 11 are releasably latched to a suitably shaped portion of the housing 6 and / or the lid 9 or the receptacle 40 in the open position.
  • the latching device may comprise a hook or a clamping device.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Details Of Connecting Devices For Male And Female Coupling (AREA)
  • Connector Housings Or Holding Contact Members (AREA)
  • Coupling Device And Connection With Printed Circuit (AREA)
  • Audible-Bandwidth Dynamoelectric Transducers Other Than Pickups (AREA)
  • Multi-Conductor Connections (AREA)
EP05744985A 2004-05-12 2005-05-12 Steckverbinder und verfahren seiner vormontage Active EP1747603B1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102004023446A DE102004023446B3 (de) 2004-05-12 2004-05-12 Steckverbinder und Verfahren seiner Vormontage
PCT/EP2005/005170 WO2005112201A1 (de) 2004-05-12 2005-05-12 Steckverbinder und verfahren seiner vormontage

Publications (2)

Publication Number Publication Date
EP1747603A1 EP1747603A1 (de) 2007-01-31
EP1747603B1 true EP1747603B1 (de) 2008-12-24

Family

ID=34968260

Family Applications (1)

Application Number Title Priority Date Filing Date
EP05744985A Active EP1747603B1 (de) 2004-05-12 2005-05-12 Steckverbinder und verfahren seiner vormontage

Country Status (8)

Country Link
US (1) US7458852B2 (zh)
EP (1) EP1747603B1 (zh)
JP (1) JP4864882B2 (zh)
CN (1) CN1969431B (zh)
AT (1) ATE418805T1 (zh)
DE (2) DE102004023446B3 (zh)
ES (1) ES2319128T3 (zh)
WO (1) WO2005112201A1 (zh)

Families Citing this family (20)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101006496B (zh) * 2004-08-17 2012-03-21 皇家飞利浦电子股份有限公司 可分级音频编码
JP4680833B2 (ja) 2006-05-23 2011-05-11 株式会社東海理化電機製作所 コネクタ及び鏡面角度調整装置
US7354310B1 (en) 2007-06-07 2008-04-08 Fci Americas Technology, Inc. Electrical connector housing cover
FR2931307B1 (fr) * 2008-05-19 2010-05-07 Ncs Pyrotechnie & Tech Piece de connexion electrique formee d'un boitier a deux branches orientes a 90°
DE102010039314B4 (de) * 2010-08-13 2019-10-10 Te Connectivity Germany Gmbh Elektrischer Steckverbinder
JP6279846B2 (ja) * 2013-07-01 2018-02-14 日本圧着端子製造株式会社 電気コネクタ、およびスクイブの接続装置
EP3116075B1 (en) * 2015-07-08 2019-09-11 Aptiv Technologies Limited Electrical plug connector for a safety restraint system
JP6599149B2 (ja) * 2015-07-22 2019-10-30 矢崎総業株式会社 コネクタ
JP6515824B2 (ja) * 2016-01-15 2019-05-22 住友電装株式会社 コネクタ
MX2016005972A (es) * 2016-05-06 2017-11-06 Gjm Components Mx S De R L De C V Instalacion electrica para la conexion de terminales macho con terminales hembra,.
JP6393709B2 (ja) * 2016-05-19 2018-09-19 矢崎総業株式会社 シールドコネクタ
JP2019125528A (ja) * 2018-01-18 2019-07-25 株式会社オートネットワーク技術研究所 電線カバー、及びコネクタ
CN110323606B (zh) * 2018-03-30 2021-06-29 中航光电科技股份有限公司 连接器的接触件安装结构及接触件
US11183793B2 (en) * 2018-10-08 2021-11-23 Aptiv Technologies Limited Connector system with a terminal retaining device having a reverse hinged lock feature
JP7001965B2 (ja) * 2018-12-18 2022-01-20 株式会社オートネットワーク技術研究所 コネクタ
ES2924767T3 (es) * 2019-03-29 2022-10-10 Nexans Protector flexible contra el contacto para conectores eléctricos
EP3734772B1 (en) * 2019-04-30 2022-08-10 Aptiv Technologies Limited Electrical contact terminal for an electrical plug connector for a safety restraint system
JP6966509B2 (ja) * 2019-06-04 2021-11-17 矢崎総業株式会社 コネクタ
JP7410562B2 (ja) 2020-03-03 2024-01-10 日本圧着端子製造株式会社 電気コネクタ
CN113013799B (zh) * 2021-02-26 2023-02-03 立讯精密工业股份有限公司 一种线缆固定夹具及数据传输装置

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JPH01294388A (ja) * 1988-05-23 1989-11-28 Japan Aviation Electron Ind Ltd コネクタの結線方法
US5288242A (en) * 1992-07-20 1994-02-22 Itt Corporation Ring lock connector
JP3150863B2 (ja) * 1994-11-04 2001-03-26 矢崎総業株式会社 リヤホルダ一体型コネクタ
US5575681A (en) * 1994-12-16 1996-11-19 Itt Corporation Connector termination to flat cable
JP3083070B2 (ja) * 1995-08-29 2000-09-04 矢崎総業株式会社 二重係止コネクタ
JP3276854B2 (ja) * 1996-08-02 2002-04-22 矢崎総業株式会社 圧接コネクタ及びその製造方法
JP3341819B2 (ja) * 1997-10-09 2002-11-05 矢崎総業株式会社 端子固定具付コネクタ
DE19804170A1 (de) * 1998-02-03 1999-08-05 Siemens Ag Elektrische Baueinheit sowie Verfahren zur Herstellung einer elektrischen Baueinheit
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ATE396521T1 (de) * 2002-01-18 2008-06-15 Ortronics Inc Entwurf eines zugriffsteckers und verfahren zu dessen verwendung

Also Published As

Publication number Publication date
CN1969431A (zh) 2007-05-23
DE502005006330D1 (de) 2009-02-05
DE102004023446B3 (de) 2005-12-29
JP2007537566A (ja) 2007-12-20
WO2005112201A1 (de) 2005-11-24
JP4864882B2 (ja) 2012-02-01
US20070105442A1 (en) 2007-05-10
ES2319128T3 (es) 2009-05-04
CN1969431B (zh) 2010-05-05
US7458852B2 (en) 2008-12-02
EP1747603A1 (de) 2007-01-31
ATE418805T1 (de) 2009-01-15

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