EP0603841B1 - Procédé et dispositif pour enrouler du matériau rond sur une bobine munie de joues - Google Patents
Procédé et dispositif pour enrouler du matériau rond sur une bobine munie de joues Download PDFInfo
- Publication number
- EP0603841B1 EP0603841B1 EP93120642A EP93120642A EP0603841B1 EP 0603841 B1 EP0603841 B1 EP 0603841B1 EP 93120642 A EP93120642 A EP 93120642A EP 93120642 A EP93120642 A EP 93120642A EP 0603841 B1 EP0603841 B1 EP 0603841B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- reel
- round material
- pressure mechanism
- winding
- diameter
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000000463 material Substances 0.000 title claims description 54
- 238000004804 winding Methods 0.000 title claims description 50
- 238000000034 method Methods 0.000 title claims description 9
- 238000006073 displacement reaction Methods 0.000 claims description 12
- 230000003287 optical effect Effects 0.000 claims 1
- 238000011109 contamination Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000013072 incoming material Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/28—Traversing devices; Package-shaping arrangements
- B65H54/2848—Arrangements for aligned winding
- B65H54/2854—Detection or control of aligned winding or reversal
- B65H54/2869—Control of the rotating speed of the reel or the traversing speed for aligned winding
- B65H54/2872—Control of the rotating speed of the reel or the traversing speed for aligned winding by detection of the incidence angle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/28—Traversing devices; Package-shaping arrangements
- B65H54/2803—Traversing devices; Package-shaping arrangements with a traversely moving package
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/28—Traversing devices; Package-shaping arrangements
- B65H54/2848—Arrangements for aligned winding
- B65H54/2851—Arrangements for aligned winding by pressing the material being wound against the drum, flange or already wound material, e.g. by fingers or rollers; guides moved by the already wound material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
- B66D1/00—Rope, cable, or chain winding mechanisms; Capstans
- B66D1/28—Other constructional details
- B66D1/36—Guiding, or otherwise ensuring winding in an orderly manner, of ropes, cables, or chains
- B66D1/38—Guiding, or otherwise ensuring winding in an orderly manner, of ropes, cables, or chains by means of guides movable relative to drum or barrel
Definitions
- the invention relates to a method and a device for winding round material onto a spool provided with end flanges with the aid of an arrangement for rotating and axially displacing the spool and an axially displaceable pressing device which lies radially on the circumference of the spool.
- the method and the device according to the invention are particularly suitable for strong, relatively difficult to bend round material such as strong round wires or cables, but can also be used in the same way for thinner materials.
- a winding device which has a guide means for guiding the winding wire on the circumference of a rotating spool.
- the guide means presses the windings of the wire together tightly.
- a disadvantage of this device is that the deflection roller is slidably mounted on an axis and jamming and / or contamination can therefore result in jamming, so that permanent, secure guidance of the wire is not guaranteed. If the angle deviates by 90 °, increased friction occurs between the last winding and the new winding when winding onto the coil, which causes wear on the wire.
- DE-OS 2 437 295 shows a winding device in which an attempt is made to control the tightness of the individual windings by means of a speed control device.
- the control device includes sensors which are provided for detecting the position of the wire, by means of which the axial feed speed of the drum is controlled. Although the axial displacement of the drum ensures that the individual windings lie against one another to some extent, it is not possible with this device to ensure that the coil windings fit tightly against one another, since no guide means is provided for guiding the winding wire.
- the invention has for its object to provide the means that ensure a reliable and accurate winding of round material, especially those with a larger diameter.
- the winding device essentially consists of a winding motor 2 which is guided by an adjusting device 1 and which, if necessary with the interposition of a gear, serves to receive the winding spool 3.
- a pressure roller 5 rests resiliently on the circumference of the roller.
- the holder of the roller 5 is designed as an adjustment unit 4, by means of which the roller 5 can be moved parallel to the axis of the coil 3.
- the roller 5 has the shape of a circular disc and lies with its circumference on the winding spool 3 or the lowest layer of the round material, with one of its side surfaces on the side of the wound round material.
- the round material 8 to be wound is fed from a supply via a fixed roller 6. Between the roll 6 and the winding spool 3 there are two sensors 7 under the incoming round material, which emit a signal to a computing and control unit when the round material is located above one of the sensors due to lateral deflection.
- FIGS. 2a and 2b The winding process is shown schematically in FIGS. 2a and 2b in the successive phases.
- the lower part of the illustration shows a view perpendicular to the incoming round material, the upper part a view perpendicular to the direction of the incoming round material.
- the axial displacement movements of the winding spool 3 and the pressure roller 5 are indicated by arrows.
- the bobbin In the initial situation, the bobbin is in position (1), in which the round material 8 coming from the roll 6 is guided at a right angle to the bobbin axis without any clearance to the inside of the bobbin flange and can be fastened in a bore provided on the bobbin flange.
- the pressure roller 5 is moved axially up to the distance of a material diameter on the spool flange and pressed radially there on the spool core. The rotary drive of the winding spool is then switched on and winding begins.
- the pressure roller 5 is shifted following the coiled windings at the beginning of the winding, namely by one path per spool revolution, which corresponds to the diameter of the round material.
- the winding spool is fixed in the axial direction. Alternatively, it can also be moved in the opposite direction to the pressure roller, but at a lower speed than the pressure roller. In this case, their displacement speed must be set so that the sum of the displacements of the winding spool and pressure roller per spool revolution is equal to the material diameter.
- the incoming material for the following turns is only a distance that corresponds to the material diameter, so that the turns are wound side by side without any space between them.
- the originally right angle between the bobbin axis and the round material coming from the roll 6 changes.
- position (3) the angle has reached a value at which the sensor shown on the left is activated.
- the signal emanating from the sensor has the effect that the displacement of the pressure roller is interrupted and the displacement drive of the winding spool is activated in a direction opposite to the displacement of the pressure roller (to the right in the lower illustrations).
- the displacement speed is greater than a material width per spool revolution. If the winding spool is shifted more slowly in position (2), the speed in position (3) is increased accordingly.
- the adjustment device 4 for the pressure roller is switched on again in position (7) and the winding of the second layer is started.
- position (8) the deflection of the material has activated the other sensor, which causes the winding spool to shift or to increase the shifting speed to the left.
- the winding is continued in this way with changing lateral directions.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Winding Of Webs (AREA)
- Winding Filamentary Materials (AREA)
- Storage Of Web-Like Or Filamentary Materials (AREA)
Claims (8)
- Procédé d'enroulement d'un matériau rond (8) sur une bobine (3) pourvue de joues, à l'aide d'un dispositif de rotation (2) et de déplacement axial (1) de la bobine (3) ainsi que d'un dispositif de pressage (5), appuyant radialement sur la périphérie de la bobine et déplaçable axialement, avec les étapes ci-après :1) fixation de l'extrémité du matériau rond à côté d'une joue de bobine,2) application du dispositif de pressage latéralement sur le matériau rond (8),3) mise en rotation de la bobine sans déplacement axial et déplacement du dispositif de pressage dans la direction de la joue opposée, de la valeur d'une dimension correspondant au diamètre du matériau rond, à chaque tour de bobine,4) interruption du déplacement axial du dispositif de pressage à l'atteinte d'un angle prédéterminé, entre le matériau rond amené et l'axe de bobine et déplacement de la bobine dans la direction des dernières spires ayant été enroulées, d'une distance supérieure au diamètre du matériau rond, pour chaque tour de bobine,5) répétition des étapes 3) et 4) jusqu'à ce que la distance libre entre le dispositif de pressage et l'autre joue de bobine soit de 1,5 fois le diamètre du matériau rond,6) déplacement axial de la bobine et du dispositif de pressage en direction de l'enroulement ayant été appliqué, d'une distance correspondant au diamètre du matériau rond pour un tour de bobine,7) augmentation de la vitesse de déplacement de la bobine et du dispositif de pressage lorsque l'enroulement du matériau rond a atteint la joue de bobine, jusqu'à ce que le matériau rond défile à angle droit par rapport à l'axe de bobine,8) arrêt du déplacement de la bobine et du dispositif de pressage pendant la valeur d'un tour de la bobine, lors duquel le matériau rond est enroulé entre la joue et le dispositif de pressage sur l'enroulement de la première couche et dans la cannelure de roulement constituée entre le dernier et l'avant dernier enroulement de la première couche,9) répétition des étapes 3 à 8 avec un sens de déplacement inversé, pour enrouler la couche suivante.
- Procédé selon la revendication 1, caractérisé en ce qu'à l'étape 3) la bobine (3) est déplacée dans le sens inverse par rapport au dispositif de pressage et avec une vitesse inférieure à celui-ci et en ce que la somme des courses de déplacement de la bobine et du dispositif de pressage par tour de bobine est égale au diamètre du matériau rond.
- Dispositif d'enroulement de matériau rond sur une bobine (3) pourvue de joues, avec un dispositif d'entraînement (2) destiné à faire tourner la bobine dans le sens de l'enroulement et un dispositif de pressage (5) qui est pressé de façon élastique radialement contre la périphérie de la bobine ou contre le matériau rond (8) enroulé et avec un dispositif de réglage (4) pour assurer le déplacement axial du dispositif de pressage (5) par rapport à la bobine (3), caractérisé par un entraînement supplémentaire (1) destiné à assurer le déplacement axial de la bobine (3) dans les deux directions et un dispositif (7) destiné à appréhender l'angle fait entre le matériau rond amené et l'axe de bobine.
- Dispositif selon la revendication 3, caractérisé en ce que le dispositif de pressage est réalisé sous forme de disque circulaire (5) monté sur un axe parallèle par rapport à celui de la bobine.
- Dispositif selon la revendication 3 ou 4, caractérisé en ce que le dispositif destiné à appréhender l'angle est disposé entre la bobine et une amenée localement fixe destinée au matériau rond, en particulier un rouleau (6) monté localement fixe.
- Dispositif selon l'une des revendications 3 à 5, caractérisé en ce que le dispositif (7) destiné à appréhender l'angle est constitué de deux capteurs (7) réagissant à l'approche latérale du matériau rond.
- Dispositif selon la revendication 6, caractérisé en ce que les capteurs (7) sont des capteurs optiques.
- Dispositif selon la revendication 6, caractérisé en ce que les capteurs (7) sont de capteurs de proximité électriques.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE4243595A DE4243595A1 (de) | 1992-12-22 | 1992-12-22 | Verfahren und Vorrichtung zum Aufwickeln von Rundmaterial auf eine mit Endflanschen versehene Spule |
DE4243595 | 1992-12-22 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0603841A1 EP0603841A1 (fr) | 1994-06-29 |
EP0603841B1 true EP0603841B1 (fr) | 1996-05-08 |
Family
ID=6476200
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP93120642A Expired - Lifetime EP0603841B1 (fr) | 1992-12-22 | 1993-12-21 | Procédé et dispositif pour enrouler du matériau rond sur une bobine munie de joues |
Country Status (6)
Country | Link |
---|---|
US (1) | US5564637A (fr) |
EP (1) | EP0603841B1 (fr) |
JP (1) | JP3423384B2 (fr) |
DE (2) | DE4243595A1 (fr) |
ES (1) | ES2086862T3 (fr) |
TW (1) | TW232675B (fr) |
Cited By (1)
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---|---|---|---|---|
CN107381217A (zh) * | 2017-07-31 | 2017-11-24 | 芜湖巨科电气设备有限公司 | 自动收线机 |
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EP0825624B1 (fr) * | 1996-08-23 | 2001-04-11 | W.C. Heraeus GmbH & Co. KG | Procédé pour le bobinage en couches de matériaux filamenteux et dispositif |
JPH10233331A (ja) * | 1997-02-19 | 1998-09-02 | Toyo Denso Co Ltd | 点火コイルのバンク巻方法 |
DE19723630A1 (de) * | 1997-06-05 | 1998-12-10 | Wacker Siltronic Halbleitermat | Verfahren und Vorrichtung zum Ab- oder Aufwickeln eines Sägedrahtes |
WO1999011554A1 (fr) * | 1997-08-01 | 1999-03-11 | Litton Systems, Inc. | Guide-fibre |
US5947406A (en) * | 1997-08-01 | 1999-09-07 | Litton Systems Inc. | Fiber guide |
JP2000348959A (ja) * | 1999-03-29 | 2000-12-15 | Toyota Motor Corp | 巻線装置 |
US6375113B1 (en) * | 1999-05-13 | 2002-04-23 | Toyota Jidosha Kabushiki Kaisha | Wire winder and wire winding method |
JP3570942B2 (ja) * | 1999-12-22 | 2004-09-29 | 日特エンジニアリング株式会社 | 巻線装置および巻線方法 |
US6435447B1 (en) * | 2000-02-24 | 2002-08-20 | Halliburton Energy Services, Inc. | Coil tubing winding tool |
US20030106956A1 (en) * | 2001-12-10 | 2003-06-12 | Moga Viorel N. | System and method for winding an ignition coil |
JP3666748B2 (ja) * | 2002-05-10 | 2005-06-29 | 株式会社デンソー | 巻線装置および巻線方法 |
DE10326080A1 (de) * | 2003-06-10 | 2005-01-27 | OCé PRINTING SYSTEMS GMBH | Druckstraße mit Bahnspeichereinheit und Nachverarbeitungssystem |
US20070209194A1 (en) * | 2006-02-16 | 2007-09-13 | Remy International, Inc., A Delaware Corporation | System and method for the manufacture of coil windings |
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ITUA20162901A1 (it) * | 2016-04-26 | 2017-10-26 | Cz Tech S R L | Macchina avvolgifilo e metodo di avvolgimento di una bobina a spire accostate |
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NL8100746A (nl) * | 1981-02-16 | 1982-09-16 | Stichting Res & Tech | Werkwijze en inrichting voor het orthocyclisch wikkelen van spoelen. |
CH653654A5 (fr) * | 1983-06-24 | 1986-01-15 | Maillefer Sa | Dispositif de commande automatique d'une operation de trancanage. |
FI67350C (fi) * | 1983-11-22 | 1985-03-11 | Nokia Oy Ab | Styranordning foer en foerdelningsapparat foer spolning av en kabel pao en flaensfoersedd trumma |
US4838500A (en) * | 1987-06-18 | 1989-06-13 | United States Of America As Represented By The Secretary Of The Army | Process and apparatus for controlling winding angle |
SE466602B (sv) * | 1990-06-15 | 1992-03-09 | Maillefer Nokia Holding | Anordning vid en upprullningsmaskin foer en kabel eller liknande straengformat gods |
-
1992
- 1992-12-22 DE DE4243595A patent/DE4243595A1/de not_active Withdrawn
-
1993
- 1993-12-20 US US08/170,115 patent/US5564637A/en not_active Expired - Lifetime
- 1993-12-21 DE DE59302512T patent/DE59302512D1/de not_active Expired - Fee Related
- 1993-12-21 EP EP93120642A patent/EP0603841B1/fr not_active Expired - Lifetime
- 1993-12-21 ES ES93120642T patent/ES2086862T3/es not_active Expired - Lifetime
- 1993-12-22 JP JP32395093A patent/JP3423384B2/ja not_active Expired - Fee Related
-
1994
- 1994-02-24 TW TW083101589A patent/TW232675B/zh active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107381217A (zh) * | 2017-07-31 | 2017-11-24 | 芜湖巨科电气设备有限公司 | 自动收线机 |
CN107381217B (zh) * | 2017-07-31 | 2019-05-10 | 芜湖巨科电气设备有限公司 | 自动收线机 |
Also Published As
Publication number | Publication date |
---|---|
US5564637A (en) | 1996-10-15 |
ES2086862T3 (es) | 1996-07-01 |
JPH06278993A (ja) | 1994-10-04 |
DE59302512D1 (de) | 1996-06-13 |
JP3423384B2 (ja) | 2003-07-07 |
EP0603841A1 (fr) | 1994-06-29 |
TW232675B (fr) | 1994-10-21 |
DE4243595A1 (de) | 1994-06-23 |
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