CN209440894U - 刹车片压制机下模和刹车片自动分离装置 - Google Patents

刹车片压制机下模和刹车片自动分离装置 Download PDF

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CN209440894U
CN209440894U CN201821432974.7U CN201821432974U CN209440894U CN 209440894 U CN209440894 U CN 209440894U CN 201821432974 U CN201821432974 U CN 201821432974U CN 209440894 U CN209440894 U CN 209440894U
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brake block
cleft hand
lower die
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靳凌子
刘璐
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Jujube Tian Yi Da Precision Tool Co Ltd
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    • B01F35/7173—Feed mechanisms characterised by the means for feeding the components to the mixer using gravity, e.g. from a hopper
    • B01F35/71731—Feed mechanisms characterised by the means for feeding the components to the mixer using gravity, e.g. from a hopper using a hopper
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    • B30B11/14—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space co-operating with moulds on a movable carrier other than a turntable or a rotating drum
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    • B30B11/06—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space co-operating with a fixed mould each charge of the material being compressed against the previously formed body
    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B30B—PRESSES IN GENERAL
    • B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
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    • B30—PRESSES
    • B30B—PRESSES IN GENERAL
    • B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/02—Dies; Inserts therefor; Mounting thereof; Moulds
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
    • B30B—PRESSES IN GENERAL
    • B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/02—Dies; Inserts therefor; Mounting thereof; Moulds
    • B30B15/022—Moulds for compacting material in powder, granular of pasta form
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
    • B30B—PRESSES IN GENERAL
    • B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/02—Dies; Inserts therefor; Mounting thereof; Moulds
    • B30B15/028—Loading or unloading of dies, platens or press rams
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
    • B30B—PRESSES IN GENERAL
    • B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
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    • B30B15/302—Feeding material in particulate or plastic state to moulding presses
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
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    • B30—PRESSES
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    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • B29C43/04—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles using movable moulds
    • B29C2043/046—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles using movable moulds travelling between different stations, e.g. feeding, moulding, curing stations
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    • B29C2043/3405—Feeding the material to the mould or the compression means using carrying means
    • B29C2043/3427—Feeding the material to the mould or the compression means using carrying means hopper, vessel, chute, tube, conveying screw, for material in discrete form, e.g. particles or powder or fibres
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  • Bending Of Plates, Rods, And Pipes (AREA)
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Abstract

本实用新型涉及刹车片加工设备技术领域，尤其涉及一种刹车片压制机下模和刹车片自动分离装置，包括机架，所述机架设置有可往复运动的滑台，所述滑台设置有平移导轨、步进电机，所述滑台上方连接有接片支架、刹车片传送带，所述接片支架上方设置有机械爪，所述机械爪包括上爪手、下爪手、驱动所述上爪手上下移动的爪手气缸，本实用新型利用机械爪自动将模具与刹车片分离，提高了生产效率，降低了劳动强度。

Description

刹车片压制机下模和刹车片自动分离装置
技术领域
本实用新型涉及刹车片加工设备技术领域，特别是涉及一种刹车片压制机下模和刹车片自动分离装置。
背景技术
刹车片是汽车刹车系统的关键安全零件，刹车片使用材料国内多使用NAO(无石棉有机物)或半金属，主要是由纤维、树脂、填充料、摩擦调节剂、粘合剂等混合料，在模具的模腔内放置预定重量的粉末状预混料后在压机上压制成型。在加工过程中，原材料供应量需要精确，既不能过多也不能过少，在压制成形后，需要将压制好的刹车片退出，进入下一个压制过程，现有的供料、压制、退料都是独立系统，极大地依赖于人工，使得劳动强度大，工作效率低，产品良品率也不高，不利于大批量的精细化生产，尤其是模具压制后需要将其移出，然后将其与刹车片分离，再将模具放入模筒，下模和刹车片的重量较重，劳动强度大。
实用新型内容
本实用新型的目的在于针对现有技术的不足，而提供一种刹车片压制机下模和刹车片自动分离装置，其利用机械爪自动将模具与刹车片分离，提高了生产效率，降低了劳动强度。
本实用新型解决其技术问题所采用的技术方案是：一种刹车片压制机下模和刹车片自动分离装置，包括机架，所述机架设置有可往复运动的滑台，所述滑台设置有平移导轨、步进电机，所述滑台上方连接有接片支架、刹车片传送带，所述接片支架上方设置有机械爪，所述机械爪包括上爪手、下爪手、驱动所述上爪手上下移动的爪手气缸。
优选的，所述接片支架为截面形状为U字形的导板，所述接片支架的开口向上，所述接片支架的底部开设有宽度大于所述机械爪底部宽度的凹槽。
优选的，所述下爪手为可插入下模下部的支撑杆，所述上爪手为与刹车片上表面贴合的弧形板。
优选的，所述机械爪设置有可转动的转台，所述转台的两侧分别设置有上爪手、下爪手、爪手气缸。
本实用新型的有益效果是：一种刹车片压制机下模和刹车片自动分离装置，其包括机架，所述机架设置有可往复运动的滑台，所述滑台设置有平移导轨、步进电机，所述滑台上方连接有接片支架、刹车片传送带，所述接片支架上方设置有机械爪，所述机械爪包括上爪手、下爪手、驱动所述上爪手上下移动的爪手气缸，本实用新型利用机械爪自动将模具与刹车片分离，提高了生产效率，降低了劳动强度。
附图说明
图1是本实用新型的刹车片压制机下模和刹车片自动分离装置的使用时的结构示意图。
图2是图1中刹车片压制装置的结构示意图。
图3是本实用新型的刹车片压制机下模和刹车片自动分离装置的结构示意图。
图4是本实用新型的滑台的结构示意图。
图5是本实用新型的机械爪的结构示意图。
附图标记说明：
1——机架 2——滑台
21——平移导轨 22——步进电机
3——接片支架 4——刹车片传送带
5——机械爪 51——上爪手
52——下爪手 53——爪手气缸
54——转台。
具体实施方式
下面结合附图和具体实施例对本实用新型作进一步详细的说明，并不是把本实用新型的实施范围限制于此。
如图1-图5所示，本实施例的刹车片压制机下模和刹车片自动分离装置，其包括机架1，所述机架1设置有可往复运动的滑台2，所述滑台2设置有平移导轨21、步进电机22，滑台2还设置有丝杠，平移导轨21进行导向，步进电机22驱动丝杠转动，使得滑台2沿平移导轨21直线往返运动。滑台2上方连接有接片支架3、刹车片传送带4，接片支架3用于承接下模和刹车片，刹车片传送带4用于将分离后的刹车片输送至其他位置。接片支架3上方设置有机械爪5，所述机械爪5包括上爪手51、下爪手52、驱动所述上爪手51上下移动的爪手气缸53，本实施例中，压制后的下模随其上方的刹车片一起退出模腔，然后被送至机械爪5，机械爪5的下爪手52不动，爪手气缸53驱动上爪手51上下运动，通过调整上爪手51、下爪手52之间的距离实现夹紧、松开、分离下模与刹车片的功能。机械爪5可以移动，也可以固定在机架1上，优选地，机械爪5可以沿水平方向、竖直方向移动。滑台2往返运动的方向与下模进出机械爪5的方向一致，当机械爪5夹紧的下模和刹车片放在接片支架3时，松开上爪手51，滑台2移动远离机械爪5，将下模和刹车片带离机械爪5，然后爪手气缸53驱动上爪手51下行，上爪手51下行至上爪手51、下爪手52之间的间距大于下模的厚度、小于下模与刹车片的厚度之和，然后滑台2向机械爪5的方向移动，此时上爪手51抵触刹车片，使得刹车片与下模分离落在刹车片传送带4上，然后上爪手51下行夹紧下模。
进一步的，所述接片支架3为截面形状为U字形的导板，所述接片支架3的开口向上，所述接片支架3的底部开设有宽度大于所述机械爪5底部宽度的凹槽，避免机械爪5与接片支架3碰撞摩擦。
进一步的，如图5所示，所述下爪手52为可插入下模下部的支撑杆，所述上爪手51为与刹车片上表面贴合的弧形板，便于夹紧下模，且可以自定位夹紧在下模的中部。
所述机械爪5设置有可转动的转台54，所述转台54的两侧分别设置有上爪手51、下爪手52、爪手气缸53。转台54可以转动，从而便于从不同方向夹紧下模。
刹车片传送带4可以位于机械爪5与刹车片压制机之间，此时，机械爪5的上爪手51、下爪手52开口的方向面向刹车片压制机，可以轻松的利用其他机构将刹车片和下模送至机械爪5，机械爪5不需要转动。也可以采用另一种技术方案，即机械爪5位于刹车片压制机与刹车片传送带4之间，此时下模进出机械爪5的方向与下模退出刹车片压制机的方向不一致，需要转台54转动。
本实用新型使用的刹车片压制机，是用于将粉状的刹车片材料在一定温度下压制成弧形板状，包括压力机、上模、模筒、若干片下模，其中模筒设置有若干个用于加热的热电偶和温度传感器。压力机的工作台上固定有模筒，上模位于模筒的上方，模筒设置有竖直方向的压制通道、水平方向的退料通道，使用时，将一片下模放在压制通道的上端，压力机下行，上模将下模压入压制通道内然后退出，下模与压制通道形成一个腔体，利用送料系统将原料投入该腔体中，再将另一片下模放在压制通道的上端，重复以上过程，直至最下面的下模到达压制通道的底部，此时由于底部有支撑物，压制压力达到要求，可以将刹车片压制成型。上述过程循环进行，从而连续压制刹车片。
如图2所示，上模为中间高两边低的圆拱形，其包括并列设置的两个或四个，模筒的数量与所述上模的数量相同，从而可以同时压制两个或四个刹车片，当然也可以为其他数量。为了避免下模倾斜卡模，下模的边缘与所述模筒内壁过盈配合，其无法自行下落，只能在上模的压力下下行，这也避免了物料从下模与模筒之间的间隙渗漏。
在本技术方案中，模筒的数量可以为一个，也可以为多个，从而分别一次压制一个刹车片或压制多个刹车片。
为了便于机械爪5抓紧，将下模的底部设置为圆弧形，使得下模与退料通道退料台之间均留有间隙。
最后应当说明的是，以上实施例仅用以说明本实用新型的技术方案，而非对本实用新型保护范围的限制，尽管参照较佳实施例对本实用新型作了详细地说明，本领域的普通技术人员应当理解，可以对本实用新型的技术方案进行修改或者等同替换，而不脱离本实用新型技术方案的实质和范围。

Claims (4)

1.刹车片压制机下模和刹车片自动分离装置，其特征在于：包括机架(1)，所述机架(1)设置有可往复运动的滑台(2)，所述滑台(2)设置有平移导轨(21)、步进电机(22)，所述滑台(2)上方连接有接片支架(3)、刹车片传送带(4)，所述接片支架(3)上方设置有机械爪(5)，所述机械爪(5)包括上爪手(51)、下爪手(52)、驱动所述上爪手(51)上下移动的爪手气缸(53)。
2.根据权利要求1所述的刹车片压制机下模和刹车片自动分离装置，其特征在于：所述接片支架(3)为截面形状为U字形的导板，所述接片支架(3)的开口向上，所述接片支架(3)的底部开设有宽度大于所述机械爪(5)底部宽度的凹槽。
3.根据权利要求1所述的刹车片压制机下模和刹车片自动分离装置，其特征在于：所述下爪手(52)为可插入下模下部的支撑杆，所述上爪手(51)为与刹车片上表面贴合的弧形板。
4.根据权利要求1所述的刹车片压制机下模和刹车片自动分离装置，其特征在于：所述机械爪(5)设置有可转动的转台(54)，所述转台(54)的两侧分别设置有上爪手(51)、下爪手(52)、爪手气缸(53)。
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