CN208700112U - 自动精确称量送料装置 - Google Patents

自动精确称量送料装置 Download PDF

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CN208700112U
CN208700112U CN201821431878.0U CN201821431878U CN208700112U CN 208700112 U CN208700112 U CN 208700112U CN 201821431878 U CN201821431878 U CN 201821431878U CN 208700112 U CN208700112 U CN 208700112U
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electronic scale
feed bin
scale hopper
cage
hopper
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靳凌子
刘璐
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Jujube Tian Yi Da Precision Tool Co Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32—Component parts, details or accessories; Auxiliary operations
    • B29C43/34—Feeding the material to the mould or the compression means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/71—Feed mechanisms
    • B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
    • B01F35/7173—Feed mechanisms characterised by the means for feeding the components to the mixer using gravity, e.g. from a hopper
    • B01F35/71731—Feed mechanisms characterised by the means for feeding the components to the mixer using gravity, e.g. from a hopper using a hopper
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32—Component parts, details or accessories; Auxiliary operations
    • B29C43/50—Removing moulded articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
    • B30B—PRESSES IN GENERAL
    • B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
    • B30B11/02—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
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    • B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
    • B30B11/02—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space
    • B30B11/14—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space co-operating with moulds on a movable carrier other than a turntable or a rotating drum
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
    • B30B—PRESSES IN GENERAL
    • B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
    • B30B11/02—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space
    • B30B11/04—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space co-operating with a fixed mould
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/71—Feed mechanisms
    • B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • B29C43/04—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles using movable moulds
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
    • B30B—PRESSES IN GENERAL
    • B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
    • B30B11/02—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space
    • B30B11/04—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space co-operating with a fixed mould
    • B30B11/06—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space co-operating with a fixed mould each charge of the material being compressed against the previously formed body
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
    • B30B—PRESSES IN GENERAL
    • B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
    • B30B—PRESSES IN GENERAL
    • B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/02—Dies; Inserts therefor; Mounting thereof; Moulds
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
    • B30B—PRESSES IN GENERAL
    • B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/02—Dies; Inserts therefor; Mounting thereof; Moulds
    • B30B15/022—Moulds for compacting material in powder, granular of pasta form
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
    • B30B—PRESSES IN GENERAL
    • B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/02—Dies; Inserts therefor; Mounting thereof; Moulds
    • B30B15/028—Loading or unloading of dies, platens or press rams
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
    • B30B—PRESSES IN GENERAL
    • B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/30—Feeding material to presses
    • B30B15/302—Feeding material in particulate or plastic state to moulding presses
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
    • B30B—PRESSES IN GENERAL
    • B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/32—Discharging presses
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
    • B30B—PRESSES IN GENERAL
    • B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/34—Heating or cooling presses or parts thereof
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • B29C43/04—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles using movable moulds
    • B29C2043/046—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles using movable moulds travelling between different stations, e.g. feeding, moulding, curing stations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32—Component parts, details or accessories; Auxiliary operations
    • B29C43/34—Feeding the material to the mould or the compression means
    • B29C2043/3405—Feeding the material to the mould or the compression means using carrying means
    • B29C2043/3427—Feeding the material to the mould or the compression means using carrying means hopper, vessel, chute, tube, conveying screw, for material in discrete form, e.g. particles or powder or fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32—Component parts, details or accessories; Auxiliary operations
    • B29C43/50—Removing moulded articles
    • B29C2043/5061—Removing moulded articles using means movable from outside the mould between mould parts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32—Component parts, details or accessories; Auxiliary operations
    • B29C43/50—Removing moulded articles
    • B29C2043/5076—Removing moulded articles using belts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/16—Frictional elements, e.g. brake or clutch linings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
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    • B29L2031/748—Machines or parts thereof not otherwise provided for
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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)
  • Braking Arrangements (AREA)
  • Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
  • Press Drives And Press Lines (AREA)
  • Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Abstract

本实用新型涉及送料机构技术领域，尤其涉及一种自动精确称量送料装置，包括料仓、电子秤料斗、绞笼，所述料仓底部设置有出料口，所述料仓内部设置有将物料送至出料口的搅拌桨，所述绞笼位于所述料仓、电子秤料斗之间，所述绞笼的入口与所述出料口连通，所述绞笼的出口与所述电子秤料斗的上端连通，所述电子秤料斗设置有重量传感器，所述电子秤料斗的下部设置有送料口，所述送料口处设置有可转动的翻门，本实用新型结构科学，可以快速地将料仓中的预混料送入电子秤料斗，并同时称量电子称料斗中预混料的重量，从而停止送料，精确控制电子秤料斗中预混料的重量。

Description

自动精确称量送料装置
技术领域
本实用新型涉及送料机构技术领域，特别是涉及一种自动精确称量送料装置。
背景技术
刹车片是汽车刹车系统的关键安全零件，刹车片使用材料国内多使用NAO(无石棉有机物)或半金属，主要是由纤维、树脂、填充料、摩擦调节剂、粘合剂等混合料，在模具的模腔内放置预定重量的粉末状预混料后在压机上压制成型。在加工过程中，原材料供应量需要精确，既不能过多也不能过少，现有的加工设备一般通过人工将预混料抓到模具中，凭经验大致判断是否足够，准确度不高。在现有技术中其他领域存在的自动称量装置，不能直接用于刹车片压制供料装置。
实用新型内容
本实用新型的目的在于针对现有技术的不足，而提供一种自动精确称量送料装置，其结构科学，可以快速地将料仓中的预混料送入电子秤料斗，并同时称量电子称料斗中预混料的重量，从而停止送料，精确控制电子秤料斗中预混料的重量。
本实用新型解决其技术问题所采用的技术方案是：一种自动精确称量送料装置，其包括料仓、电子秤料斗、绞笼，所述料仓底部设置有出料口，所述料仓内部设置有将物料送至出料口的搅拌桨，所述绞笼位于所述料仓、电子秤料斗之间，所述绞笼的入口与所述出料口连通，所述绞笼的出口与所述电子秤料斗的上端连通，所述电子秤料斗设置有重量传感器，所述电子秤料斗的下部设置有送料口，所述送料口处设置有可转动的翻门。
优选的，所述料仓底部设置有两个出料口，所述料仓下方设置有两个电子秤料斗和两个绞笼。
优选的，所述料仓为圆柱形，所述搅拌桨包括若干片叶片，所述叶片中部下侧设置有漏料口，该漏料口位于所述出料口上方，所述叶片靠近所述料仓的底部。
优选的，所述电子秤料斗下方设置有料斗固定板，所述料斗固定板固定连接有翻门气缸，所述翻门气缸通过气缸杆摇臂与所述翻门连接。
本实用新型的有益效果是：一种自动精确称量送料装置，其包括料仓、电子秤料斗、绞笼，所述料仓底部设置有出料口，所述料仓内部设置有将物料送至出料口的搅拌桨，所述绞笼位于所述料仓、电子秤料斗之间，所述绞笼的入口与所述出料口连通，所述绞笼的出口与所述电子秤料斗的上端连通，所述电子秤料斗设置有重量传感器，所述电子秤料斗的下部设置有送料口，所述送料口处设置有可转动的翻门，本实用新型结构科学，可以快速地将料仓中的预混料送入电子秤料斗，并同时称量电子称料斗中预混料的重量，从而停止送料，精确控制电子秤料斗中预混料的重量。
附图说明
图1是本实用新型的自动精确称量送料装置的结构示意图。
图2是本实用新型的去掉料仓外壳后内部的结构示意图。
附图标记说明：
1——料仓 11——出料口
12——搅拌桨 13——叶片
2——电子秤料斗 21——送料口
22——翻门 23——料斗固定板
24——翻门气缸 25——气缸杆摇臂
3——绞笼。
具体实施方式
下面结合附图和具体实施例对本实用新型作进一步详细的说明，并不是把本实用新型的实施范围限制于此。
如图1、图2所示，本实施例的自动精确称量送料装置，其包括料仓1、电子秤料斗2、绞笼3，用于压制刹车片的预混料从料仓1的顶部投入，料仓1底部设置有出料口11，由于预混料较为蓬松，不易在重力作用下向下降落，料仓1内部设置有将物料送至出料口11的搅拌桨12，搅拌桨12由位于料仓1顶部的电机驱动，转动搅拌桨12时，预混料可以从出料口11离开料仓1，控制搅拌桨12的转动即可初步控制预混料是否送料。
本实用新型利用电子秤料斗2对预混料进行称量，通过绞笼3对预混料进行精确控制，绞笼3位于料仓1、电子秤料斗2之间，绞笼3的入口与料仓1的出料口11连通，绞笼3的出口与电子秤料斗2的上端连通，电子秤料斗2设置有重量传感器。需要注意的是，虽然绞笼3的出口与电子秤料斗2的上端连通，但两者并不刚性连接，而是留有间隙，即绞笼3的出口伸入电子秤料斗2的上端中，这样既可以保证预混料进入电子秤料斗2中，避免撒漏，也将两者分开，便于利用重量传感器对电子秤料斗2进行称量，控制绞笼3的速度，尤其是电子秤料斗2中预混料即将足量时，调低绞笼3的速度，慢慢进料，避免送料过多，从而实现精确称量送料。
进一步的，电子秤料斗2的下部设置有送料口21，送料口21处设置有可转动的翻门22，通过该送料口21将称量好的预混料送入模具中压制成刹车片，送料时，翻转翻门22，预混料即可落下，翻门22的面积与电子秤料斗2的横截面面积一致，称量时翻门22位于水平位置，称量后送料时翻门翻转90度，电子城料斗2中的预混料能够全部落下。
进一步的，所述料仓1底部设置有两个出料口11，所述料仓1下方设置有两个电子秤料斗2和两个绞笼3，利用该装置可以同时对两个模具进行供料，提高工作效率。
进一步的，所述料仓1为圆柱形，所述搅拌桨12包括若干片叶片13，所述叶片13中部下侧设置有漏料口，该漏料口位于所述出料口11上方，所述叶片13靠近所述料仓1的底部，叶片12在其长度范围内扫动料仓1内部，使得预混料项漏料口集中，然后通过出料口11进入绞笼3。
进一步的，所述电子秤料斗2下方设置有料斗固定板23，所述料斗固定板23固定连接有翻门气缸24，所述翻门气缸24通过气缸杆摇臂25与所述翻门22连接，利用翻门气缸24驱动翻门22翻转。。
最后应当说明的是，以上实施例仅用以说明本实用新型的技术方案，而非对本实用新型保护范围的限制，尽管参照较佳实施例对本实用新型作了详细地说明，本领域的普通技术人员应当理解，可以对本实用新型的技术方案进行修改或者等同替换，而不脱离本实用新型技术方案的实质和范围。

Claims (4)

1.自动精确称量送料装置，其特征在于：包括料仓(1)、电子秤料斗(2)、绞笼(3)，所述料仓(1)底部设置有出料口(11)，所述料仓(1)内部设置有将物料送至出料口(11)的搅拌桨(12)，所述绞笼(3)位于所述料仓(1)、电子秤料斗(2)之间，所述绞笼(3)的入口与所述出料口(11)连通，所述绞笼(3)的出口与所述电子秤料斗(2)的上端连通，所述电子秤料斗(2)设置有重量传感器，所述电子秤料斗(2)的下部设置有送料口(21)，所述送料口(21)处设置有可转动的翻门(22)。
2.根据权利要求1所述的自动精确称量送料装置，其特征在于：所述料仓(1)底部设置有两个出料口(11)，所述料仓(1)下方设置有两个电子秤料斗(2)和两个绞笼(3)。
3.根据权利要求1所述的自动精确称量送料装置，其特征在于：所述料仓(1)为圆柱形，所述搅拌桨(12)包括若干片叶片(13)，所述叶片(13)中部下侧设置有漏料口，该漏料口位于所述出料口(11)上方，所述叶片(13)靠近所述料仓(1)的底部。
4.根据权利要求1所述的自动精确称量送料装置，其特征在于：所述电子秤料斗(2)下方设置有料斗固定板(23)，所述料斗固定板(23)固定连接有翻门气缸(24)，所述翻门气缸(24)通过气缸杆摇臂(25)与所述翻门(22)连接。
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