CN109049816A - 刹车片压制机单爪式下模循环机构 - Google Patents

刹车片压制机单爪式下模循环机构 Download PDF

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CN109049816A
CN109049816A CN201811019369.1A CN201811019369A CN109049816A CN 109049816 A CN109049816 A CN 109049816A CN 201811019369 A CN201811019369 A CN 201811019369A CN 109049816 A CN109049816 A CN 109049816A
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slide unit
brake block
lower die
cleft hand
gripper
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靳凌子
刘璐
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Jujube Tian Yi Da Precision Tool Co Ltd
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Jujube Tian Yi Da Precision Tool Co Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
    • B30B—PRESSES IN GENERAL
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    • B30B11/02—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space
    • B30B11/14—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space co-operating with moulds on a movable carrier other than a turntable or a rotating drum
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
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    • B30B11/02—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space
    • B30B11/04—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space co-operating with a fixed mould
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
    • B30B—PRESSES IN GENERAL
    • B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
    • B30B11/02—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
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    • B29C43/34—Feeding the material to the mould or the compression means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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    • B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
    • B01F35/7173—Feed mechanisms characterised by the means for feeding the components to the mixer using gravity, e.g. from a hopper
    • B01F35/71731—Feed mechanisms characterised by the means for feeding the components to the mixer using gravity, e.g. from a hopper using a hopper
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    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
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    • B29C43/50—Removing moulded articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/71—Feed mechanisms
    • B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • B29C43/04—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles using movable moulds
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
    • B30B—PRESSES IN GENERAL
    • B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
    • B30B11/02—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space
    • B30B11/04—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space co-operating with a fixed mould
    • B30B11/06—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space co-operating with a fixed mould each charge of the material being compressed against the previously formed body
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
    • B30B—PRESSES IN GENERAL
    • B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
    • B30B—PRESSES IN GENERAL
    • B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/02—Dies; Inserts therefor; Mounting thereof; Moulds
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
    • B30B—PRESSES IN GENERAL
    • B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/02—Dies; Inserts therefor; Mounting thereof; Moulds
    • B30B15/022—Moulds for compacting material in powder, granular of pasta form
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
    • B30B—PRESSES IN GENERAL
    • B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/02—Dies; Inserts therefor; Mounting thereof; Moulds
    • B30B15/028—Loading or unloading of dies, platens or press rams
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
    • B30B—PRESSES IN GENERAL
    • B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/30—Feeding material to presses
    • B30B15/302—Feeding material in particulate or plastic state to moulding presses
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
    • B30B—PRESSES IN GENERAL
    • B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/32—Discharging presses
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
    • B30B—PRESSES IN GENERAL
    • B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/34—Heating or cooling presses or parts thereof
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • B29C43/04—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles using movable moulds
    • B29C2043/046—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles using movable moulds travelling between different stations, e.g. feeding, moulding, curing stations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32—Component parts, details or accessories; Auxiliary operations
    • B29C43/34—Feeding the material to the mould or the compression means
    • B29C2043/3405—Feeding the material to the mould or the compression means using carrying means
    • B29C2043/3427—Feeding the material to the mould or the compression means using carrying means hopper, vessel, chute, tube, conveying screw, for material in discrete form, e.g. particles or powder or fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32—Component parts, details or accessories; Auxiliary operations
    • B29C43/50—Removing moulded articles
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32—Component parts, details or accessories; Auxiliary operations
    • B29C43/50—Removing moulded articles
    • B29C2043/5076—Removing moulded articles using belts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/16—Frictional elements, e.g. brake or clutch linings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/748—Machines or parts thereof not otherwise provided for
    • B29L2031/7482—Brakes

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)
  • Braking Arrangements (AREA)
  • Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
  • Press Drives And Press Lines (AREA)
  • Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Abstract

本发明涉及刹车片加工设备技术领域，尤其涉及一种刹车片压制机单爪式下模循环机构，包括将下模及其上的刹车片从模筒下方推出的推杆、退料台，退料台设置有第一滑台、第二滑台，第二滑台位于第一滑台的上方，第一滑台设置有第一平移导轨、第一步进电机，第一滑台上方连接有接片支架、刹车片传送带，第二滑台设置有升降电机、升降导轨、第二平移导轨、第二步进电机，第二滑台下方连接有机械爪，机械爪包括转台，转台下方设置有夹紧单元，夹紧单元包括上爪手、下爪手、驱动上爪手上下移动的爪手气缸，本发明利用机械爪完成退料、退模、换模等多个动作，整个过程自动化进行，提高了生产效率，降低了劳动强度。

Description

刹车片压制机单爪式下模循环机构
技术领域
本发明涉及刹车片加工设备技术领域，特别是涉及一种刹车片压制机单爪式下模循环机构。
背景技术
刹车片是汽车刹车系统的关键安全零件，刹车片使用材料国内多使用NAO(无石棉有机物)或半金属，主要是由纤维、树脂、填充料、摩擦调节剂、粘合剂等混合料，在模具的模腔内放置预定重量的粉末状预混料后在压机上压制成型。在加工过程中，原材料供应量需要精确，既不能过多也不能过少，在压制成形后，需要将压制好的刹车片退出，进入下一个压制过程，现有的供料、压制、退料都是独立系统，极大地依赖于人工，使得劳动强度大，工作效率低，产品良品率也不高，不利于大批量的精细化生产，尤其是模具压制后需要将其移出，然后将其与刹车片分离，再将模具放入模筒，下模和刹车片的重量较重，劳动强度大。
发明内容
本发明的目的在于针对现有技术的不足，而提供一种刹车片压制机单爪式下模循环机构，其利用机械爪完成退料、退模、模具与刹车片分离等多个动作，整个过程自动化进行，提高了生产效率，降低了劳动强度。
本发明解决其技术问题所采用的技术方案是：一种刹车片压制机单爪式下模循环机构，其包括将下模及其上的刹车片从模筒下方推出的推杆、退料台，所述退料台设置有第一滑台、第二滑台，所述第二滑台位于所述第一滑台的上方，所述第一滑台设置有第一平移导轨、第一步进电机，所述第一滑台上方连接有接片支架、刹车片传送带，所述第二滑台设置有升降电机、升降导轨、第二平移导轨、第二步进电机，所述第二滑台下方连接有机械爪，所述机械爪包括转台，所述转台下方设置有夹紧单元，所述夹紧单元包括上爪手、下爪手、驱动所述上爪手上下移动的爪手气缸。
所述下爪手为可插入下模下部的支撑杆，所述上爪手为与刹车片上表面贴合的弧形板。
所述接片支架为截面形状为U字形的导板，所述接片支架的开口向上，所述接片支架的底部开设有宽度大于所述机械爪底部宽度的凹槽。
所述第二滑台升降的高度大于模筒的高度。
本发明的有益效果是：一种刹车片压制机单爪式下模循环机构，其包括将下模及其上的刹车片从模筒下方推出的推杆、退料台，所述退料台设置有第一滑台、第二滑台，所述第二滑台位于所述第一滑台的上方，所述第一滑台设置有第一平移导轨、第一步进电机，所述第一滑台上方连接有接片支架、刹车片传送带，所述第二滑台设置有升降电机、升降导轨、第二平移导轨、第二步进电机，所述第二滑台下方连接有机械爪，所述机械爪包括转台，所述转台下方设置有夹紧单元，所述夹紧单元包括上爪手、下爪手、驱动所述上爪手上下移动的爪手气缸，本发明利用机械爪完成退料、退模、换模等多个动作，整个过程自动化进行，提高了生产效率，降低了劳动强度。
附图说明
图1是本发明的刹车片压制机单爪式下模循环机构的使用时的结构示意图。
图2是图1的主视图。
图3是图1中刹车片压制装置的结构示意图。
图4是本发明的刹车片压制机单爪式下模循环机构的结构示意图。
图5是本发明的第二滑台、机械爪的结构示意图。
图6是图5中机械爪的结构示意图。
附图标记说明：
1——推杆 2——退料台
3——第一滑台 31——第一平移导轨
32——第一步进电机 4——第二滑台
41——升降电机 42——升降导轨
43——第二平移导轨 44——第二步进电机
5——接片支架 6——刹车片传送带
7——机械爪 71——转台
72——上爪手 73——下爪手
74——爪手气缸。
具体实施方式
下面结合附图和具体实施例对本发明作进一步详细的说明，并不是把本发明的实施范围限制于此。
如图1-图6所示，本实施例的刹车片压制机单爪式下模循环机构，是刹车片压制机的一个部件，如图1、图2所示，中部为刹车片压制装置，右侧为送料装置，左侧为退料装置，本发明的下模循环机构包括送料装置下部设置的推杆1用于将压制后的下模和其上的刹车片从模筒下方退出，图3中画有模筒下方的出口，进而利用下模循环机构的其他装置，如退料台2、机械爪7实现如下功能：先将下模和其上的刹车片夹紧，移动至退料台2，然后将下模与刹车片分离，再将下模移动至模筒上方，进行下一轮压制，从而实现了下模的循环利用。
具体的，本发明包括推杆1、退料台2，所述退料台2设置有第一滑台3、第二滑台4，第一滑台3和第二滑台4均可以沿图中左右方向水平移动，所述第二滑台4位于所述第一滑台3的上方，所述第一滑台3设置有第一平移导轨31、第一步进电机32，所述第一滑台3上方连接有接片支架5、刹车片传送带6，第一滑台3采用导轨+丝杠的结构，第一平移导轨31包括两个线导轨，第一步进电机32驱动接片支架5、刹车片传送带6随第一滑台3移动，其中接片支架5靠近推杆1。当下文所述的机械爪7夹紧下模和刹车片移动到接片支架5上方时，转动180°，然后下行至接片支架5，上爪手72上行松开，第一滑台3向远离机械爪7的方向移动，直至机械爪7与下模完全分离，然后上爪手72下行至上爪手72、下爪手73之间的间距大于下模的厚度、小于下模与刹车片的厚度之和，然后第一滑台3向机械爪7的方向移动，此时上爪手72抵触刹车片，使得刹车片与下模分离落在刹车片传送带6上，然后上爪手72下行夹紧下模，机械爪7上行并转动180°，再平移至图3中的模筒上方、上模下方，放下下模，机械爪7后退然后移动至模筒下端夹紧另一个下模和刹车片，进入下一个循环。
为实现上述过程，所述第二滑台4设置有升降电机41、升降导轨42、第二平移导轨43、第二步进电机44，使得第二滑台4可以升降、平移。所述第二滑台4下方连接有机械爪7，所述机械爪7设置有转台71，转台71下方设置有夹紧单元，夹紧单元可以有两个，本技术方案只需要一个夹紧单元。所述夹紧单元包括上爪手72、下爪手73、驱动所述上爪手72上下移动的爪手气缸74。
进一步的，如图6所示，所述下爪手73为可插入下模下部的支撑杆，所述上爪手72为与刹车片上表面贴合的弧形板，便于夹紧下模，且可以自定位夹紧在下模的中部。
进一步的，所述接片支架5为截面形状为U字形的导板，所述接片支架5的开口向上，所述接片支架5的底部开设有宽度大于所述机械爪7底部宽度的凹槽，避免机械爪7与接片支架5碰撞摩擦。
进一步的，所述第二滑台4升降的高度大于模筒的高度，使得其能够将下模放置到模筒上端。
本发明使用的刹车片压制机，是用于将粉状的刹车片材料在一定温度下压制成弧形板状，包括压力机、上模、模筒、若干片下模，其中模筒设置有若干个用于加热的热电偶和温度传感器。压力机的工作台上固定有模筒，上模位于模筒的上方，模筒设置有竖直方向的压制通道、水平方向的退料通道，使用时，将一片下模放在压制通道的上端，压力机下行，上模将下模压入压制通道内然后退出，下模与压制通道形成一个腔体，利用送料系统将原料投入该腔体中，再将另一片下模放在压制通道的上端，重复以上过程，直至最下面的下模到达压制通道的底部，此时由于底部有支撑物，压制压力达到要求，可以将刹车片压制成型。上述过程循环进行，从而连续压制刹车片。
上模为中间高两边低的圆拱形，其包括并列设置的两个或四个，模筒的数量与所述上模的数量相同，从而可以同时压制两个或四个刹车片，当然也可以为其他数量。为了避免下模倾斜卡模，下模的边缘与所述模筒内壁过盈配合，其无法自行下落，只能在上模的压力下下行，这也避免了物料从下模与模筒之间的间隙渗漏。
在本技术方案中，模筒的数量可以为一个，也可以为多个，从而分别一次压制一个刹车片或压制多个刹车片。
为了便于机械爪7抓紧，将下模的底部设置为圆弧形，使得下模与退料通道退料台之间均留有间隙。
最后应当说明的是，以上实施例仅用以说明本发明的技术方案，而非对本发明保护范围的限制，尽管参照较佳实施例对本发明作了详细地说明，本领域的普通技术人员应当理解，可以对本发明的技术方案进行修改或者等同替换，而不脱离本发明技术方案的实质和范围。

Claims (4)

1.刹车片压制机单爪式下模循环机构，其特征在于：包括将下模及其上的刹车片从模筒下方推出的推杆(1)、退料台(2)，所述退料台(2)设置有第一滑台(3)、第二滑台(4)，所述第二滑台(4)位于所述第一滑台(3)的上方，所述第一滑台(3)设置有第一平移导轨(31)、第一步进电机(32)，所述第一滑台(3)上方连接有接片支架(5)、刹车片传送带(6)，所述第二滑台(4)设置有升降电机(41)、升降导轨(42)、第二平移导轨(43)、第二步进电机(44)，所述第二滑台(4)下方连接有机械爪(7)，所述机械爪(7)包括转台(71)，所述转台(71)下方设置有夹紧单元，所述夹紧单元包括上爪手(72)、下爪手(73)、驱动所述上爪手(72)上下移动的爪手气缸(74)。
2.根据权利要求1所述的刹车片压制机单爪式下模循环机构，其特征在于：所述下爪手(73)为可插入下模下部的支撑杆，所述上爪手(72)为与刹车片上表面贴合的弧形板。
3.根据权利要求1所述的刹车片压制机单爪式下模循环机构，其特征在于：所述接片支架(5)为截面形状为U字形的导板，所述接片支架(5)的开口向上，所述接片支架(5)的底部开设有宽度大于所述机械爪(7)底部宽度的凹槽。
4.根据权利要求1所述的刹车片压制机单爪式下模循环机构，其特征在于：所述第二滑台(4)升降的高度大于模筒的高度。
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Application publication date: 20181221