WO2020162120A1 - 折りたたみ型ディスプレイ及び携帯端末機器 - Google Patents
折りたたみ型ディスプレイ及び携帯端末機器 Download PDFInfo
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- WO2020162120A1 WO2020162120A1 PCT/JP2020/001044 JP2020001044W WO2020162120A1 WO 2020162120 A1 WO2020162120 A1 WO 2020162120A1 JP 2020001044 W JP2020001044 W JP 2020001044W WO 2020162120 A1 WO2020162120 A1 WO 2020162120A1
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Definitions
- the present invention relates to a foldable display and a mobile terminal device, and more particularly to a foldable display and a mobile terminal device in which image distortion is less likely to occur due to film deformation even when repeatedly folded.
- a tablet terminal with a screen size of 7 to 10 inches has high functionality, not only for video content and music, but also for business purposes, drawing purposes, reading, etc.
- one-handed operation is not possible, portability is poor, and convenience is a problem.
- the surface of the display could be protected with a material that does not have flexibility such as glass.
- a hard coat film or the like which is flexible and can protect the surface.
- the film at that portion is deformed with time, which causes a problem that an image displayed on the display is distorted.
- folding-type displays use films for various parts such as polarizing plates, retardation plates, touch panel base materials, display cell base materials such as organic EL, and back surface protection members.
- durability against repeated folding was also required for these films.
- Patent Document 2 Although a method of partially changing the film thickness has been proposed (see Patent Document 2), there is a problem that mass productivity is poor.
- a method of adjusting the refractive index of the polyester film in the bending direction has also been proposed (see Patent Document 3), but as the refractive index in the bending direction is lowered, the pencil hardness at the time of applying a hard coat decreases, and the surface of the display is protected. There was a problem of reduced functionality. Further, when the refractive index in one direction is lowered, the deformation at the time of folding is improved, but the uniaxial orientation in the folding direction is enhanced, and there is a problem that cracks occur in the folded portion or breakage occurs.
- the present invention is intended to solve the problems of the members of the conventional display as described above, is excellent in mass productivity, and there is no fear that the image displayed in the folded portion after repeated folding is disturbed. It is intended to provide a foldable display and a mobile terminal device equipped with such a foldable display.
- a foldable display comprising a surface protective film of a polyester film satisfying the following conditions and a polarizer, wherein an angle formed by the slow axis of the polyester film and the absorption axis of the polarizer is 10 to 80 degrees.
- Refractive index in the bending direction is 1.590 to 1.620
- Refractive index in the direction of the folded portion is 1.670 to 1.700.
- Refractive index in the thickness direction is 1.520 or less
- Density is 1.380 g/cm 3 or more (Here, the bending direction means a direction orthogonal to the folded portion when the polyester film is folded.) 2.
- the foldable display according to the first aspect wherein the in-plane retardation (Re) of the polyester film is 3000 to 30,000 nm. 3.
- the foldable display according to any one of the first to third aspects which has an easy-adhesion layer on at least one surface of the polyester film.
- the foldable display according to any one of the first to fourth aspects which has a hard coat layer having a thickness of 1 to 50 ⁇ m on at least one surface of the polyester film. 6.
- a mobile terminal device having the folding display according to any one of the first to fifth aspects.
- the foldable display using the polyester film or the hard coat film for the foldable display in the present invention while maintaining mass productivity, the polyester film does not generate cracks in the folding part, and is deformed after being repeatedly folded. Does not occur, and the image is not disturbed at the folded portion of the display.
- a mobile terminal device equipped with a folding display using a polyester film or a hard coat film as described above provides a beautiful image, is rich in functionality, and is excellent in convenience such as portability.
- the display referred to in the present invention generally refers to a display device, and there are LCD, organic EL display, inorganic EL display, LED, FED, and the like as the type of display, but an LCD having a bendable structure or , Organic EL, and inorganic EL are preferable.
- organic EL and inorganic EL that can reduce the layer structure are particularly preferable, and organic EL having a wide color gamut is more preferable.
- the foldable display is one in which a continuous display can be folded into two or the like when being carried. Folding can reduce the size by half and improve portability.
- the bending radius of the folding display is preferably 5 mm or less, more preferably 3 mm or less. When the bending radius is 5 mm or less, it is possible to reduce the thickness in the folded state. It can be said that the smaller the bending radius is, the better, but the smaller the bending radius is, the easier the creases are.
- the bending radius is preferably 0.1 mm or more, but may be 0.5 mm or more, or 1 mm or more. Even when the bending radius is 1 mm, it is possible to achieve a practically sufficient thinning when being carried.
- the bending radius at the time of folding is measured at the position of reference numeral 11 in the schematic view of FIG. 1, and means the radius inside the folded portion at the time of folding.
- the surface protection film described later may be located outside the folded display or inside the folded display.
- the folding display may be three-fold or four-fold, and may also be a roll-up type called rollable, both of which fall within the scope of the folding display in the present invention.
- an organic EL module is an essential component of the folding type organic EL display, a circularly polarizing plate, a touch panel module, a front surface protective film, a back surface protective film, and the like are further provided as necessary.
- An organic EL module is composed of an electrode/electron transport layer/light emitting layer/hole transport layer/transparent electrode.
- the polyester film of the present invention can be used as a base material on which electrodes are provided and further an electron transport layer, a light emitting layer, and a hole transport layer are provided. In particular, it can be preferably used as a base material for transparent electrodes.
- the substrate film is required to have a high barrier property against water vapor and oxygen, and therefore the polyester film in the present invention is preferably provided with a barrier layer such as a metal oxide layer.
- a plurality of barrier layers may be provided, or a plurality of polyester films provided with a barrier layer may be used.
- the mobile terminal device preferably has a touch panel.
- the touch panel module is arranged on the organic EL display or between the organic EL module and the circularly polarizing plate.
- the touch panel module has a transparent base material such as a film and a transparent electrode arranged thereon. It is preferable to provide a hard coat layer or a refractive index adjusting layer on the film of the transparent base material of the touch panel.
- a polyester film As the transparent base material of the touch panel, a polyester film, a polyimide film, a polyamide film, a polyamideimide film, a polycarbonate film, an acrylic film, a triacetyl cellulose film, a cycloolefin polymer film, a polyphenylene sulfide film, a polymethylpentene film, or the like is used.
- the circularly polarizing plate suppresses deterioration of image quality due to reflection of external light by a member inside the display.
- the circularly polarizing plate has a linear polarizer and a retardation plate.
- the linear polarizer preferably has a protective film on at least the surface of the polarizer on the visible side.
- a protective coat layer may be provided instead of the protective film.
- a protective film or a protective coating layer may be provided on the surface of the polarizer opposite to the visible side, and the retardation plate may be directly laminated on the polarizer.
- the retardation plate is a resin film having a phase difference such as triacetyl cellulose, polycarbonate or a cyclic olefin, or a resin film having these phase differences or a resin film having no phase difference provided with a phase difference layer made of a liquid crystal compound, etc. Is used.
- the protective film of the polarizer include those mentioned above as the transparent base material film of the touch panel.
- a surface protection film When a shock is applied to the display from above, the circuit of the organic EL module or the touch panel module may be broken. Therefore, in many cases, a surface protection film is provided.
- a polyester film having specific properties is preferably used as this surface protective film.
- Surface protective films include what is called a cover window built into the outermost surface of the display, and what is called an aftermarket that can be attached and peeled by the user himself, and replaceable. Is used. When used only on one side, the surface protection film on the other side includes those mentioned above as the transparent substrate film of the touch panel. It is preferable that a hard coat layer is laminated on at least the surface side of the polyester film. It is provided on the surface of the foldable display with the hard coat layer on the viewing side. The hard coat layer may be provided on both sides.
- a protective film is provided on the back side of the display.
- the polyester film having specific properties used in the present invention can be used as a protective film on the back side.
- the polyester film may be a film having a single-layer structure composed of one or more kinds of polyester resin, or may be a multi-layer structure film when two or more kinds of polyester are used, or an ultra-multilayer laminated film having a repeating structure.
- polyester resin used for the polyester film examples include polyethylene terephthalate, polybutylene terephthalate, polyethylene-2,6-naphthalate, or a polyester film made of a copolymer containing these resin as a main component. .. Among them, a stretched polyethylene terephthalate film is particularly preferable from the viewpoints of mechanical properties, heat resistance, transparency, price and the like.
- examples of the dicarboxylic acid component of the polyester include aliphatic dicarboxylic acids such as adipic acid and sebacic acid; terephthalic acid, isophthalic acid, phthalic acid, and 2,6-naphthalenedicarboxylic acid.
- Aromatic dicarboxylic acids such as; and polyfunctional carboxylic acids such as trimellitic acid and pyromellitic acid.
- glycol component examples include fatty acid glycols such as ethylene glycol, diethylene glycol, 1,4-butanediol, propylene glycol and neopentyl glycol; aromatic glycols such as p-xylene glycol; 1,4-cyclohexanedimethanol and the like. Alicyclic glycols; polyethylene glycols having an average molecular weight of 150 to 20,000.
- the mass ratio of the copolymerization component of the preferable copolymer is less than 20% by mass. When it is less than 20% by mass, the film strength, transparency and heat resistance are maintained, which is preferable.
- the intrinsic viscosity of at least one type of resin pellets is preferably in the range of 0.50 to 1.0 dl/g.
- the intrinsic viscosity is 0.50 dl/g or more, the impact resistance of the obtained film is improved, and the disconnection of the display internal circuit due to an external impact is less likely to occur, which is preferable.
- the intrinsic viscosity is 1.00 dl/g or less, the increase in the filtration pressure of the molten fluid does not become too large, and stable film production can be performed stably, which is preferable.
- the thickness of the polyester film is preferably 10 to 80 ⁇ m, more preferably 25 to 75 ⁇ m.
- the thickness is 10 ⁇ m or more, the pencil hardness improving effect and the impact resistance improving effect are observed, and when the thickness is 80 ⁇ m or less, it is advantageous in reducing the weight and is excellent in flexibility, processability, and handling property.
- the surface of the polyester film in the present invention may be smooth or may have irregularities, but since it is used for a surface cover of a display, it is not preferable that the optical properties are reduced due to the irregularities.
- the haze is preferably 3% or less, more preferably 2% or less, most preferably 1% or less. When the haze is 3% or less, the visibility of the image can be improved. The smaller the lower limit of haze, the better. However, from the viewpoint of stable production, it is preferably 0.1% or more, and may be 0.3% or more.
- the surface polyester resin It can be formed by blending particles in the layer or coating a coating layer containing particles during film formation.
- a known method can be adopted.
- it can be added at any stage of producing a polyester, but is preferably added as a slurry dispersed in ethylene glycol or the like at the stage of esterification or at the stage after the completion of the transesterification reaction and before the start of the polycondensation reaction.
- the polycondensation reaction may proceed.
- a method of blending a slurry of particles dispersed in ethylene glycol or water with a polyester raw material or a method of blending dried particles and a polyester raw material using a kneading extruder. And so on.
- the filtered material is used as the rest of the polyester raw material before the esterification reaction, during the esterification reaction, or after the esterification reaction.
- the method of addition is preferred. According to this method, since the monomer liquid has a low viscosity, homogeneous dispersion of particles and high-precision filtration of the slurry can be easily performed, and when added to the rest of the raw material, the dispersibility of particles is good, and a new Aggregates are also unlikely to occur. From this viewpoint, it is particularly preferable to add it to the rest of the raw material in a low temperature state before the esterification reaction.
- the number of protrusions on the film surface can be further reduced by a method of kneading and extruding the pellets and pellets not containing particles (masterbatch method).
- the polyester film may contain various additives within a range in which the preferable range of the total light transmittance is maintained.
- the additives include antistatic agents, UV absorbers, and stabilizers.
- the total light transmittance of the polyester film is preferably 85% or more, more preferably 87% or more. If the transmittance is 85% or more, sufficient visibility can be ensured. It can be said that the higher the total light transmittance of the polyester film, the better, but from the viewpoint of stable production, it is preferably 99% or less, and may be 97% or less.
- the maximum heat shrinkage of the polyester film after heat treatment at 150° C. for 30 minutes is preferably 6% or less, more preferably 5% or less. If the heat shrinkage rate is 6% or less, planar defects such as curl and waviness during HC processing can be suppressed. It can be said that the lower the heat shrinkage, the better, but it is preferably -1% or more, and more preferably 0% or more. Negative here means that it expanded after heating, and even if it is less than -1%, plane failure may occur.
- the polyester film for a folding display according to the present invention can give a sufficient pencil hardness to the hard coat film after laminating the hard coat layer.
- a high hardness is achieved by setting the indentation depth after the unloading of the test force in the film thickness direction by the dynamic ultra-micro hardness meter described below, to a specific range. be able to.
- the indentation depth after unloading the test force in the film thickness direction is preferably 1.5 ⁇ m or less, more preferably 1.4 ⁇ m or less, and further preferably 1.3 ⁇ m or less.
- the indentation depth (final amount of deformation under load) after unloading the test force is 1.5 ⁇ m or less
- the pencil hardness evaluation of the hard coat film after laminating the hard coat layer the film was measured in the thickness direction. It is difficult to deform and the pencil hardness can be increased.
- the pencil hardness of the hard coat film can be increased, scratches and dents are less likely to occur on the display surface, and the visibility of the display is improved. It can be said that the lower the indentation depth after the unloading of the test force is, the better, but 0.3 ⁇ m or more is preferable, and further 0.5 ⁇ m or more is preferable, from the viewpoint of stable production and saturation of effects.
- the stretching ratio in the bending direction and the folding direction is adjusted to a high value within a range in which other physical properties and the refractive index in the bending direction and the folding direction can be controlled within a preferable range. And setting conditions such as setting the stretching temperature in the bending direction and the folding direction low, and setting the heat setting temperature high.
- the surface of the polyester film of the present invention can be treated to improve the adhesion to the resin forming the hard coat layer and the like.
- sandblast treatment for example, uneven treatment by solvent treatment, corona discharge treatment, electron beam irradiation treatment, plasma treatment, ozone/ultraviolet irradiation treatment, flame treatment, chromic acid treatment, hot air treatment, etc.
- An oxidation treatment and the like can be mentioned, and it can be used without particular limitation.
- the adhesion can be improved by using an adhesion improving layer such as an easy adhesion layer.
- an adhesion improving layer such as an easy adhesion layer.
- an acrylic resin, a polyester resin, a polyurethane resin, a polyether resin or the like can be used without particular limitation, and can be formed by a general coating method, preferably a so-called in-line coating method.
- the above-mentioned polyester film is, for example, a polymerization step in which inorganic particles are homogeneously dispersed in a monomer liquid that is a part of the polyester raw material, filtered, and then added to the rest of the polyester raw material to polymerize the polyester; It can be manufactured through a film forming step of forming a substrate film by melt extruding through a filter into a sheet, cooling the sheet, and stretching the sheet.
- PET polyethylene terephthalate
- PET pellets are mixed and dried at a predetermined ratio, then fed to a known extruder for melt lamination, extruded into a sheet form from a slit die, and cooled and solidified on a casting roll to form an unstretched film. ..
- one extruder may be used, but in the case of manufacturing a film having a multi-layered structure, two or more extruders, two or more layers of manifolds or merging blocks (for example, a merging unit having a square merging portion). It is possible to form a non-stretched film by laminating a plurality of film layers constituting each outermost layer using a block), extruding two or more sheets from a die, and cooling with a casting roll.
- the filter medium used for high-precision filtration of the molten resin is not particularly limited, but the stainless sintered body filter medium is excellent in the ability to remove aggregates and high-melting point organic substances containing Si, Ti, Sb, Ge and Cu as the main components. Therefore, it is preferable.
- the filtration particle size of the filter medium is preferably 20 ⁇ m or less, and particularly preferably 15 ⁇ m or less. If the filtration particle size of the filter material (initial filtration efficiency 95%) exceeds 20 ⁇ m, foreign matter having a size of 20 ⁇ m or more cannot be sufficiently removed. High-precision filtration of the molten resin using a filter material having a filter particle size of the filter material (initial filtration efficiency 95%) of 20 ⁇ m or less may reduce productivity, but obtains a film with few protrusions due to coarse particles. It is preferable above.
- the refractive index of the polyester film in at least one of the longitudinal direction (machine direction) and the width direction is preferably 1.590 to 1.620, more preferably 1.591 to 1.20. It is 600.
- the refractive index of the polyester film in the bending direction is preferably 1.590 to 1.620, more preferably 1.591 to 1.600.
- the bending direction refers to a direction orthogonal to the folding portion (reference numeral 21) assumed in the use of the folding display, as indicated by reference numeral 22 on the polyester film (reference numeral 2) in FIG.
- a refractive index of 1.590 to 1.620 in at least one of the longitudinal direction and the width direction is preferable because there is little deformation when repeatedly folded and there is no fear of degrading the image quality of the folding display.
- the refractive index is more preferably 1.591 to 1.600.
- the direction is preferably the bending direction described above. If it is 1.590 or more, there is no possibility of cracks in the direction of the folded portion after the bending test described later and, of course, breakage does not occur, so that the visibility of the display can be kept good.
- the refractive index of the polyester film can be effectively adjusted by adjusting the stretching ratio and the stretching temperature. Further, a relaxation process in the stretching direction or multistage stretching may be used for adjusting the refractive index. When carrying out multi-stage stretching, it is preferable to make the draw ratio of the second and subsequent stages higher than the draw ratio of the first stage.
- the refractive index in at least one of the longitudinal direction (machine direction) and the width direction of the polyester film in the above range more preferably, by controlling the refractive index in the bending direction in the above range, at the time of folding Fatigue due to compressive stress applied to the inside of the fold can be reduced. Fatigue due to compressive stress is considered to occur mainly in the crystal part, and fatigue is less likely to occur as the number of crystals in the bending direction decreases. Therefore, it is considered that reducing the refractive index reduces the amount of oriented crystals in the bending direction and suppresses compression fatigue.
- the creep phenomenon caused by the tensile stress applied to the outside of the fold when folded can be suppressed by reducing the refractive index.
- Fatigue due to tensile stress is considered to occur mainly in the amorphous portion, and the repeated application of stress causes alignment of molecular chains and deformation. It can be inferred that the smaller the number of molecular chains arranged in the bending direction, the less the deformation due to the alignment. Further, the smaller the amorphous portion, the more the fatigue due to tension can be suppressed. Therefore, the crystallinity, that is, the density is preferably high.
- the unstretched polyester sheet preferably has a stretching ratio of 1.2 to 2.0 times in at least one of the longitudinal direction (machine direction) and the width direction, and preferably 1.7 to 2. 0 times is more preferable.
- the stretching direction is preferably the bending direction.
- a draw ratio of 1.2 times or more is preferable because there is no deformation in post-processing such as coating with a hard coat, and a draw ratio of 2.0 times or less is preferable because uneven thickness of the film does not occur.
- the stretching temperature is preferably 75 to 120°C, more preferably 75 to 105°C.
- conventionally known means such as a hot air heating method, a roll heating method, an infrared heating method can be adopted.
- the stretching temperature By setting the stretching temperature to 75 to 120° C., it is possible to prevent a large thickness unevenness due to the stretching at the above stretching ratio.
- the refractive index in the thickness direction can be reduced.
- the polyester film preferably has a refractive index of 1.670 to 1.700 in a direction orthogonal to the direction of the refractive index of 1.590 to 1.620. That is, it is preferable that the refractive index in the direction orthogonal to the bending direction (direction of the folded portion) is 1.670 to 1.700.
- the refractive index in the direction orthogonal to the bending direction is 1.670 to 1.700.
- Examples of methods for adjusting the refractive index in the direction orthogonal to the bending direction include stretching ratio, stretching preheating temperature, stretching temperature, multistage stretching, and film relaxation.
- the draw ratio is preferably 4.0 to 6.0 times, and more preferably 4.4 to 6.0.
- the stretching preheating temperature in the direction orthogonal to the bending direction is preferably 70 to 110°C.
- the film relaxation may be performed in the machine direction (longitudinal direction) and the vertical direction (width direction) in the range of 1 to 10%.
- the refractive index in the thickness direction is preferably 1.520 or less. By setting it to 1.520 or less, even if the refractive index in the bending direction is designed to be low, it is possible to suppress the decrease in the hardness of the film surface, and it is possible to achieve both flexibility and surface hardness. .. When it is 1.520 or less, the indentation depth after the unloading of the test force in the thickness direction is reduced, and the hardness of the film surface, particularly the pencil hardness of the hard coat film after the hard coat layer is laminated, can be improved. It is more preferably 1.515 or less, still more preferably 1.510 or less, particularly preferably 1.505 or less, and most preferably 1.500 or less.
- the refractive index in the thickness direction is preferably low, it is preferably 1.3 or more, more preferably 1.4 or more, from the viewpoint of stable production. Particularly preferably, it is 1.410 or more. It can be said that the above range can be achieved by increasing the stretching ratio in both the bending direction and the folding direction, but after controlling the refractive index in the bending direction and the width direction to a preferable range, the refractive index in the thickness direction is controlled. In order to do so, it is preferable to set the conditions while confirming the balance of the process conditions of the film forming process.
- the stretching preheating temperature in the bending direction is preferably 70°C to 110°C.
- the stretching temperature in the bending direction is preferably 75 to 120°C.
- the draw ratio in the bending direction is preferably 1.2 to 2.0 times, more preferably 1.7 to 2.0 times.
- the preheating temperature for stretching in the direction of the folded portion is also preferably 75°C to 110°C.
- the stretching temperature is preferably 75 to 120°C.
- the stretch ratio of the folded portion is preferably 4.0 to 6.0 times, more preferably 4.4 to 6.0 times. It is possible to effectively reduce the refractive index in the thickness direction while maintaining or reducing the refractive index in the bending direction.
- Multi-stage stretching may be used as a method for stretching at a high magnification. In that case, it is preferable that the second draw ratio be higher than the first draw ratio because the refractive index can be effectively controlled.
- a method of stretching again after the crystallization step may be used. Accelerated stretching may be used in which the stretching speed is increased from the initial stage to the latter half.
- the heat setting temperature is preferably 180 to 240°C.
- the density of the polyester film is preferably 1.380 g/cm 3 or more. It is more preferably 1.383 g/cm 3 or more. When it is 1.380 g/cm 3 or more, it is possible to improve the flexibility and to improve the film surface hardness, particularly the pencil hardness of the hard coat film after the hard coat layer is laminated. The higher the density, the more preferable, and it is preferably 1.40 g/cm 3 or less, though it depends to some extent on the presence or absence of particles in the film. By setting the heat setting temperature during film formation to 180 to 240° C., crystallization can be promoted and the density can be effectively increased.
- the bending direction of the polyester film corresponds to the longitudinal direction (machine flow direction). By doing so, it is easy to lower the refractive index in the bending direction at the biaxially stretched line and improve the flexibility. That is, it is possible to obtain a polyester film in which it is preferable to stretch an unstretched polyester sheet in the longitudinal direction at a stretch ratio of 1.2 to 2.0 times, more preferably 1.7 to 2.0 times. And, it can be said that a preferable mode is to stretch in the width direction at a stretch ratio of 4.0 to 6.0 times, more preferably 4.4 to 6.0 times.
- the polyester film (1) has a refractive index of 1.590 to 1.620 in the bending direction.
- Refractive index in the direction of the folded portion is 1.670 to 1.700.
- the stretching ratio in the bending direction is 1.4 times or less
- the stretching ratio in the folding direction is less than 4.4 times
- the heat setting temperature is 220° C. or less.
- the stretching ratio in the bending direction is increased to 1.7 times or more
- the stretching ratio in the direction of the folded portion is increased to 4.4 times or more
- the heat setting temperature is increased to about 230°C.
- the above four characteristics can be satisfied at the same time by finely adjusting any of the conditions such as lowering the stretching temperature in the bending direction and/or the direction of the folded portion or a combination thereof.
- any film-forming method such as stretching, relaxation, heat setting, and surface treatment may be used. It can be said that the control in the preferable range of is a particularly preferable embodiment in the present invention. By controlling the refractive index and density within the preferred range, it is possible to obtain better flex resistance and surface hardness than conventional films, and especially the high pencil hardness of the hard coat film after the hard coat layer is laminated, which is suitable for folding displays. Polyester film can be provided.
- PET pellets are sufficiently vacuum dried, then supplied to an extruder, melt-extruded into a sheet at about 280° C., cooled and solidified to form an unstretched PET sheet.
- the obtained unstretched sheet is stretched 1.2 to 2.0 times, more preferably 1.7 to 2.0 times in the longitudinal direction with a roll heated to 75 to 120° C. to obtain a uniaxially oriented PET film. ..
- the end portion of the film is grasped by a clip, guided to a hot air zone heated to 75 to 120° C., dried and then 4.0 to 6.0 times in the width direction, and more preferably 4.4 to 6. Stretch to 0 times.
- a heat treatment zone of 180 to 240° C. and heat treated for 1 to 60 seconds.
- a relaxation treatment of 0 to 10% may be applied in the width direction or the longitudinal direction.
- the intrinsic viscosity of the polyester film is preferably in the range of 0.50 to 1.0 dl/g.
- the intrinsic viscosity is 0.50 dl/g or more, impact resistance is improved, and disconnection of the display internal circuit due to external impact is less likely to occur, which is preferable.
- the intrinsic viscosity is 1.00 dl/g or less, the filtration pressure rise of the molten fluid does not increase excessively, and the film production is stable, which is preferable.
- an organic EL display is used for the folding display, and a circularly polarizing plate is placed on the viewing side to reduce reflected light. Since linearly polarized light is emitted from the circularly polarizing plate, when the display is observed with polarized sunglasses, the screen becomes dark and there is an angle that cannot be seen. This state is generally called a blackout.
- the angle formed by the absorption axis of the circularly polarizing plate and the slow axis of the polymer film is preferably arranged to be 10 to 80 degrees.
- the angle formed by the absorption axis of the circularly polarizing plate and the slow axis of the polymer film is preferably 20 to 70 degrees. It is preferably 30 to 60 degrees, and particularly preferably 40 to 50 degrees. Incidentally, it is ideally 45 degrees.
- in-plane retardation (Re) of the polymer film when viewing the display with polarized sunglasses, coloring or rainbow unevenness may occur due to in-plane retardation (Re) of the polymer film even if blackout does not occur.
- This is a linear circular light orthogonal to the original polarized light due to in-plane retardation (Re), which is the product of the birefringence and the thickness of the polymer film, when the linearly polarized light emitted from the circularly polarizing plate passes through the polymer film.
- Re in-plane retardation
- the in-plane retardation (Re) of the polymer film By setting the in-plane retardation (Re) of the polymer film to 3000 nm or more, this coloring and rainbow unevenness can be prevented. This is because the pattern converted into linear circular light or elliptically polarized light depends on the wavelength and the in-plane retardation (Re), but by increasing the in-plane retardation (Re), this pattern can be repeated in a short wavelength cycle. This is because, as a result, the envelope shape of the spectrum of the transmitted light can be approximated to the emission spectrum of the light source, and the human eye cannot distinguish it (see FIG. 3).
- a preferable lower limit value of in-plane retardation (Re) is 4500 nm, and a more preferable lower limit value is 6000 nm.
- the upper limit of in-plane retardation (Re) is preferably 30,000 nm. Even if a polymer film having an in-plane retardation (Re) of more than that is used, not only the effect of further improving the visibility is not substantially obtained, but also the thickness of the film becomes thick and the flex resistance decreases. Sometimes.
- the upper limit of in-plane retardation (Re) is more preferably 20000 nm, further preferably 15000 nm, particularly preferably 12000 nm, and most preferably 10000 nm.
- the in-plane retardation (Re) in the present invention can be obtained by measuring the refractive index and the thickness in the biaxial directions, or using a commercially available automatic birefringence measuring device such as KOBRA-21ADH (Oji Scientific Instruments Co., Ltd.). It can also be obtained by using.
- the slow axis direction can be obtained by using a molecular orientation meter (for example, MOA-6004 type molecular orientation meter manufactured by Oji Scientific Instruments Co., Ltd.).
- the OLED light source used for the folding display has a wide emission spectrum
- the in-plane retardation (Re) of the polymer film in the above range, the envelope shape of the spectrum of transmitted light can be obtained with only a relatively simple structure. It is possible to approximate the emission spectrum of the light source.
- the easy-adhesion layer is obtained by applying a coating solution for forming the easy-adhesion layer to one side or both sides of an unstretched or longitudinal uniaxially stretched film, heat-drying it if necessary, and further stretching it in at least one direction. It can be obtained by stretching. The heat treatment can be performed after the biaxial stretching.
- the final coating amount of the easy adhesion layer is preferably controlled to 0.005 to 0.20 g/m 2 . When the coating amount is 0.005 g/m 2 or more, adhesiveness is obtained, which is preferable. On the other hand, when the coating amount is 0.20 g/m 2 or less, blocking resistance is obtained, which is preferable.
- the resin contained in the coating liquid used for laminating the easy-adhesion layer for example, polyester resin, polyether polyurethane resin, polyester polyurethane resin, polycarbonate polyurethane resin, acrylic resin or the like can be used without particular limitation.
- the cross-linking agent contained in the coating liquid for forming an easily adhesive layer include a melamine compound, an isocyanate compound, an oxazoline compound, an epoxy compound, and a carbodiimide compound. It is also possible to use a mixture of two or more types. These are preferably coated with an aqueous coating liquid in view of the properties of in-line coating, and the above-mentioned resin or crosslinking agent is preferably a water-soluble or water-dispersible resin or compound.
- the average particle size of the fine particles is preferably 2 ⁇ m or less. When the average particle diameter of the particles exceeds 2 ⁇ m, the particles easily fall off from the easy-adhesion layer.
- the particles to be contained in the easy-adhesion layer for example, titanium oxide, barium sulfate, calcium carbonate, calcium sulfate, silica, alumina, talc, kaolin, clay, calcium phosphate, mica, hectorite, zirconia, tungsten oxide, lithium fluoride,
- examples thereof include inorganic particles such as calcium fluoride and organic polymer particles such as styrene-based, acrylic-based, melamine-based, benzoguanamine-based, and silicone-based particles. These may be added alone to the easy-adhesion layer, or may be added in combination of two or more kinds.
- a known method can be used as in the case of the above-mentioned coating layer.
- reverse roll coating method gravure coating method, kiss coating method, roll brushing method, spray coating method, air knife coating method, wire bar coating method, pipe doctor method, etc.
- spray coating method air knife coating method, wire bar coating method, pipe doctor method, etc.
- they can be performed in combination.
- the polyester film of the present invention When the polyester film of the present invention is used as a surface protective film for protecting the display by positioning it on the surface of the folding display, it is preferable to have a hard coat layer on at least one surface thereof.
- the hard coat layer is preferably used in a display by being positioned on the display surface side of the polyester film.
- acrylic resin, siloxane resin, inorganic hybrid resin, urethane acrylate resin, polyester acrylate resin, epoxy resin or the like can be used without any particular limitation. Further, two or more kinds of materials can be mixed and used, or particles such as an inorganic filler or an organic filler can be added.
- the thickness of the hard coat layer is preferably 1 to 50 ⁇ m. If it is 1 ⁇ m or more, it is sufficiently cured and the pencil hardness is increased, which is preferable. Further, when the thickness is 50 ⁇ m or less, curling due to curing shrinkage of the hard coat can be suppressed, and the handleability of the film can be improved.
- a Meyer bar As a method for applying the hard coat layer, a Meyer bar, a gravure coater, a die coater, a knife coater or the like can be used without particular limitation, and can be appropriately selected depending on the viscosity and the film thickness.
- a curing method for the hard coat layer As a curing method for the hard coat layer, a curing method using energy rays such as ultraviolet rays and electron beams, and heat can be used. In order to reduce damage to the film, a curing method using ultraviolet rays or electron beams is preferable.
- the pencil hardness of the hard coat layer is preferably 3H or higher, more preferably 4H or higher. With a pencil hardness of 3H or more, scratches are not easily caused and visibility is not deteriorated.
- the hard coat layer preferably has a high pencil hardness, but it may be 9H or less, may be 8H or less, or may be 6H or less in practical use.
- the hard coat layer in the invention can be used for the purpose of enhancing the pencil hardness of the surface as described above and protecting the display, and preferably has a high transmittance.
- the transmittance of the hard coat film is preferably 87% or more, more preferably 88% or more. When the transmittance is 87% or more, sufficient visibility can be obtained.
- the haze of the hard coat film is generally preferably low, and is preferably 3% or less.
- the haze of the hard coat film is more preferably 2% or less, most preferably 1% or less.
- the visibility of the image can be improved.
- the lower the haze the better, but in view of stable production, it is preferably 0.1% or more, and may be 0.3% or more.
- the hard coat layer may have other functions added thereto.
- a hard coat layer having added functionality such as an antiglare layer having a certain pencil hardness as described above, an antiglare antireflection layer, an antireflection layer, a low reflection layer and an antistatic layer. Is preferably applied.
- a hard coat layer may be provided when used as a base film for a touch panel module.
- an ITO layer is used as the transparent electrode layer of the touch panel module, it is preferable to provide a depression rate adjusting layer between the base film and the transparent electrode layer in order to make the electrode pattern less visible.
- the hard coat layer itself may also serve as the refractive index adjusting layer, or the refractive index adjusting layer may be laminated separately.
- FIG. 1 is a schematic view showing the bending radius when the folding display is folded, and in consideration of the case where a polyester film is arranged on the inner surface of the folded mode, FIG.
- a bending test is conducted as a model assuming that the position of reference numeral 11 is set to 1.5 mm. After the completion of the bending treatment, the sample was placed on a flat surface with the inside of the bending facing down and visually observed. ⁇ : No crack or deformation can be confirmed in the sample. X: The sample has cracks or creases, and when placed horizontally, the maximum height is 5 mm or more.
- FIG. 1 is a schematic view showing the bending radius when the folding display is folded, and in consideration of the case where a polyester film is arranged on the inner surface of the folded mode, FIG. A bending test is conducted as a model by setting the location of reference numeral 11 to 0.5 mm. The film surface on the outside of the bent portion was observed with a digital microscope (RH8800 manufactured by HIROX Co., Ltd.) at 700 times to observe the presence or absence of wrinkles (cracks).
- Pencil Hardness The pencil hardness of the hard coat film was measured as a sample in accordance with JIS K 5600-5-4:1999 at a load of 750 g and a speed of 1.0 mm/s. In the present invention, 3H or more was passed.
- Total light transmittance was measured using a haze haze meter (NDH5000 manufactured by Nippon Denshoku Industries Co., Ltd.).
- Density The density was measured according to the method according to JIS K 7112:1999 (density gradient tube method). (Unit: g/cm 3 ).
- Test mode Load-unload test Indenter: 115° ridge angle, triangular pyramid indenter Indenter elastic modulus: 1.140 ⁇ 10 6 N/mm 2 Indenter Poisson's ratio: 0.07 Test force: 50mN Load speed: 4.44 mN/sec Load holding time: 2 sec Unloading holding time: 0 sec
- Heat shrinkage ratio (%) [(AB) ⁇ 100]/A
- the sample film is cut separately in both the bending direction and the folding direction so that the length and width of the sample film are different, and the maximum heat shrinkage rate (%) is the data in the direction in which the measured value is large.
- the biaxial refractive index anisotropy ( ⁇ N) is determined by the following method. Using two polarizing plates, the orientation axis direction of the film was obtained, and a rectangle of 4 cm ⁇ 2 cm was cut out so that the orientation axis directions were orthogonal to each other to obtain a measurement sample.
- the biaxial refractive index (Nx, Ny) orthogonal to each other and the refractive index (Nz) in the thickness direction were determined by an Abbe refractometer (NAR-4T, manufactured by Atago Co.), and the biaxial refractive index was obtained.
- ) was defined as the anisotropy ( ⁇ N) of the refractive index.
- the thickness d (nm) of the film was measured using an electric micrometer (Millitron 1245D manufactured by Fine Luff Co., Ltd.), and the unit was converted to nm.
- the in-plane retardation (Re) was obtained from the product ( ⁇ N ⁇ d) of the anisotropy of refractive index ( ⁇ N) and the thickness d (nm) of the film.
- An axis showing a higher refractive index among the orientation axes is defined as a slow axis.
- the blackout was determined to be blackout when there was an angle at which the tablet was rotated in the plane from the front of the tablet to blackout.
- ⁇ No blackout and no iris formation from both front and diagonal directions.
- ⁇ There is no blackout, and when observed from an oblique direction, an extremely thin iris can be observed.
- ⁇ There is no blackout, and iris can be observed when observed from an oblique direction.
- ⁇ There was a blackout.
- esterification reaction device a continuous esterification reaction device comprising a three-stage complete mixing tank having a stirrer, a partial condenser, a raw material charging port and a product discharging port was used, TPA was set to 2 ton/hr, and EG was set to TPA1. The amount was 2 mol per mol, and the amount of antimony trioxide was 160 ppm of Sb atom based on the produced PET, and these slurries were continuously supplied to the first esterification reaction vessel of the esterification reaction apparatus at normal pressure. The reaction was carried out at 255° C. with an average residence time of 4 hours.
- the reaction product in the first esterification reaction can is continuously taken out of the system and supplied to the second esterification reaction can, and distilled from the first esterification reaction can into the second esterification reaction can.
- 8 mass% of the produced EG is supplied to the produced polymer (produced PET), and further, an EG solution containing magnesium acetate in an amount of 65 ppm of Mg atoms to the produced PET, and 20 ppm of P atoms to the produced PET.
- An EG solution containing an amount of TMPA was added, and the mixture was reacted at 260° C. under normal pressure with an average residence time of 1.5 hours.
- the reaction product in the second esterification reaction vessel is continuously taken out of the system and supplied to the third esterification reaction vessel, and further, it contains TMPA in an amount such that P atom becomes 20 ppm with respect to the produced PET.
- the EG solution was added, and the mixture was reacted at 260° C. under normal pressure with an average residence time of 0.5 hours.
- the esterification reaction product produced in the third esterification reaction vessel is continuously supplied to a three-stage continuous polycondensation reaction apparatus to carry out polycondensation, and further, a filter material of a stainless sintered body (nominal filtration accuracy 5 ⁇ m The particles were filtered with 90% cut) to obtain polyethylene terephthalate pellets (a) having an intrinsic viscosity of 0.62 dl/g.
- Polyethylene terephthalate pellets (a) were subjected to solid phase polymerization under reduced pressure of 0.5 mmHg at 220° C. for different times using a rotary vacuum polymerization device, and polyethylene terephthalate pellets (c) having an intrinsic viscosity of 0.75 dl/g. It was created.
- reaction solution reached a predetermined amine equivalent.
- this reaction liquid was cooled to 40° C., and then 9.03 parts by mass of triethylamine was added to obtain a polyurethane prepolymer D solution.
- 450 g of water was added to a reaction vessel equipped with a homodisper capable of high-speed stirring, the temperature was adjusted to 25° C., and while stirring and mixing at 2000 min ⁇ 1, an isocyanate group-terminated prepolymer was added to disperse the water. did. Then, acetonitrile and a part of water were removed under reduced pressure to prepare a water-soluble polyurethane resin (A) having a solid content of 35% by mass.
- Example 1 The polyethylene terephthalate pellets (a) were fed to the extruder and melted at 285°C. This polymer was filtered with a stainless sintered filter material (nominal filtration accuracy: 10 ⁇ m, particles cut by 95%), extruded into a sheet form from a die, and then cast on a casting drum with a surface temperature of 30° C. by using an electrostatically applied casting method. An unstretched film was produced by contacting and cooling and solidifying. This unstretched film was uniformly heated to 75° C. using a heating roll and heated to 85° C. with a non-contact heater to carry out 1.4 times roll stretching (longitudinal stretching).
- the coating liquid for forming an easily adhesive layer was applied to both surfaces of the obtained uniaxially stretched film by a roll coating method, and then dried at 80° C. for 20 seconds.
- the final (after biaxial stretching) coating amount after drying was adjusted to be 0.06 g/m 2 . After that, it is introduced into a tenter, preheated at 105°C, laterally stretched 4.0 times at 95°C, width-fixed, heat-fixed at 230°C for 5 seconds, and further relaxed by 4% in the width direction at 180°C.
- a polyethylene terephthalate film having a thickness of 50 ⁇ m was obtained.
- the evaluation results are shown in Tables 1 and 2.
- Example 2 A polyester film was obtained in the same manner as in Example 1 except that the stretching ratio in the longitudinal direction shown in Table 1 was changed.
- Example 4 A polyester film was obtained in the same manner as in Example 1 except that the stretching ratio in the width direction was changed to 4.4 times and the heat setting temperature was changed to 220°C.
- Example 5 A polyester film was obtained in the same manner as in Example 4 except that the stretching ratio in the longitudinal direction was changed as shown in Table 1.
- Example 7 A polyester film was obtained in the same manner as in Example 1 except that the stretching ratio in the width direction was changed to 5.5 and the heat setting temperature was changed to 190°C.
- Example 8 A polyester film was obtained in the same manner as in Example 7 except that the stretching ratio in the longitudinal direction was changed as shown in Table 1.
- Example 10 In the manufacturing process of Example 5, a polyester film was obtained in the same manner as in Example 5 except that 10% relaxation heat treatment was performed at 100° C. after stretching in the longitudinal direction.
- Example 11 In the manufacturing process of Example 5, a polyester film was obtained in the same manner as in Example 5, except that after heat setting, the clip was opened at 200° C. and relaxation heat treatment was performed in the longitudinal direction and the width direction. In the longitudinal direction, the tenter speed and the winding roll speed were adjusted so that the relaxation rate was 3%. The relaxation in the width direction was in a free state.
- Example 12 A polyester film was obtained in the same manner as in Example 1 except that the temperature during stretching in the longitudinal direction was changed to 75°C and the heat setting temperature was changed to 220°C.
- Example 13 Same as Example 1 except that the temperature at the time of stretching in the longitudinal direction was changed to 75° C., the stretching ratio was changed to 1.2 times, and then the stretching was performed in the width direction to 5.0 times. To obtain a polyester film.
- Example 14 In the same manner as in Example 3 except that the longitudinal stretching in Example 3 was two-stage stretching, the first-stage stretching ratio was 1.2 times, and the second-stage stretching ratio was 1.67 times. A polyester film was obtained. The total draw ratio in the longitudinal direction is about 2.0 times.
- Example 15 A polyester film was obtained in the same manner as in Example 5, except that the preheating temperature at the time of stretching in the width direction was changed to 95°C and the heat setting temperature was changed to 190°C.
- Example 16 The widthwise stretching of Example 2 was a two-stage stretching, the first-stage stretching ratio was 1.5 times, the second-stage stretching ratio was 4.0 times, and the heat setting temperature was changed to 190°C. A polyester film was obtained in the same manner as in Example 2 except for the above. The total draw ratio in the width direction is 6.0 times.
- Example 17 to 18 A polyester film was obtained in the same manner as in Example 2 except that the thickness was changed as shown in Table 2.
- Example 19 A polyester film was obtained in the same manner as in Example 1 except that the relaxation heat treatment in the width direction was not performed in the manufacturing process of Example 1.
- Example 20 After forming an unstretched film in the same manner as in Example 1, the unstretched film was preheated at 75° C. with a tenter and laterally stretched at 85° C. by a factor of 1.4. The coating liquid for forming an easily adhesive layer was applied to both surfaces of the obtained uniaxially stretched film by a roll coating method, and then dried at 80° C. for 20 seconds. The final (after biaxial stretching) coating amount after drying was adjusted to be 0.06 g/m 2 . Heat uniformly to 105°C using a heating roll, and heat to 95°C with a non-contact heater. Roll stretching (longitudinal stretching) was performed 4.0 times. The width was fixed and heat setting was performed at 230° C. for 5 seconds to obtain a polyethylene terephthalate film having a thickness of 50 ⁇ m.
- Example 1 A polyester film was obtained in the same manner as in Example 1 except that the transverse direction was uniaxially stretched without stretching in the longitudinal direction.
- Comparative Examples 3 to 7 A polyester film was obtained in the same manner as in Example 1 except that the heat setting temperature was changed to 220° C. and the PET pellets shown in Table 1 and the thicknesses shown in Table 2 were used.
- Comparative Examples 3 to 7 are combinations of each condition level, which has a lower heat setting temperature than Example 1 and cannot be said to be the best in the preferred range of stretching ratios in the longitudinal direction and the width direction.
- the refractive index in the thickness direction increased, the indentation depth after unloading the test force was large, and the pencil hardness after laminating the hard coat layer was smaller than that in each example.
- Example 8 A polyester film was obtained in the same manner as in Example 1 except that the stretching ratio in the longitudinal direction was changed to 2.7 and the heat setting temperature was changed to 220°C.
- Example 9 A polyester film was obtained in the same manner as in Example 1 except that the stretching ratio in the longitudinal direction was changed to 3.4 times.
- Example 13 A polyester film was obtained in the same manner as in Example 13 except that the width-direction stretching ratio was changed to 5.5 and the heat setting temperature was changed to 230°C.
- the hard coat coating solution a was applied to one surface of the above-prepared film using a Meyer bar so that the film thickness after drying was 5 ⁇ m, dried at 80° C. for 1 minute, and then irradiated with ultraviolet rays. (Integrated light amount 200 mJ/cm 2 ), a hard coat film was obtained.
- a smartphone-type foldable display in which the hard coat film is attached to an organic EL module via a 25 ⁇ m-thick adhesive layer and can be folded in two at the entire center with a radius of 3 mm corresponding to the bending radius in FIG. Created.
- the hard coat film is arranged on the surface of one continuous display through the folded portion, and the hard coat layer is arranged so as to be located on the surface of the display.
- Those using the hard coat film of each example satisfied the operation and visibility as a smartphone that can be folded in two at the center and carried. Moreover, the surface was not dented by an external force.
- the foldable display using the hard coat film of each comparative example was not very preferable because it felt that the image was distorted in the folds of the display as the frequency of use increased. In addition, there were some where dents and scratches were confirmed on the surface.
- a folding display using a polyester film or a hard coat film for a folding display according to the present invention is a polyester film or a hard coat film located on the surface of the folding display after being repeatedly folded while maintaining mass productivity. Since it does not deform, the image is not disturbed at the folded portion of the display.
- a mobile terminal device or an image display device equipped with a foldable display using a polyester film or a hard coat film as a surface protective film in the present invention provides a beautiful image, is rich in functionality, and is convenient for portability and the like. It is excellent.
- Folding type display 11 Bending radius 2: Polyester film for surface protection film of folding type display 21: Folding part 22: Bending direction (direction orthogonal to the folding part)
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Abstract
Description
1. 下記条件を満足するポリエステルフィルムの表面保護フィルムおよび偏光子を有し、前記ポリエステルフィルムの遅相軸と偏光子の吸収軸とがなす角度が10~80度である折りたたみ型ディスプレイ。
(1)屈曲方向の屈折率が1.590~1.620
(2)折りたたみ部の方向の屈折率が1.670~1.700
(3)厚み方向の屈折率が1.520以下
(4)密度が1.380g/cm3以上
(ここで、屈曲方向とは、ポリエステルフィルムを折りたたむ際の折りたたみ部と直交する方向をいう。)
2. 前記ポリエステルフィルムの面内リタデーション(Re)が3000~30000nmである上記第1に記載の折りたたみ型ディスプレイ。
3. 前記ポリエステルフィルムの全光線透過率が85%以上、ヘイズが3%以下、かつ、最大熱収縮率が6%以下である上記第1または第2に記載の折りたたみ型ディスプレイ。
4. 前記ポリエステルフィルムの少なくとも片面に易接着層を有する上記第1~第3のいずれかに記載の折りたたみ型ディスプレイ。
5. 前記ポリエステルフィルムの少なくとも片面に、厚みが1~50μmのハードコート層を有する上記第1~第4のいずれかに記載の折りたたみ型ディスプレイ。
6. 上記第1~第5のいずれかに記載の折りたたみ型ディスプレイを有する携帯端末機器。
本発明で言うディスプレイとは、表示装置を全般に指すものであり、ディスプレイの種類としては、LCD、有機ELディスプレイ、無機ELディスプレイ、LED、FEDなどあるが、折曲げ可能な構造を有するLCDや、有機EL、無機ELが好ましい。特に層構成を少なくすることができる有機EL、無機ELが特に好ましく、色域の広い有機ELがさらに好ましい。
折りたたみ型ディスプレイは、連続した1枚のディスプレイが、携帯時は2つ折りなどに折りたたむことができるものである。折りたたむことでサイズを半減させ、携帯性を向上させることができる。折りたたみ型ディスプレイの屈曲半径は5mm以下が好ましく、3mm以下がさらに好ましい。屈曲半径が5mm以下であれば、折りたたんだ状態での薄型化が可能となる。屈曲半径は小さいほど良いと言えるが、屈曲半径が小さいほど折り跡がつきやすくなる。屈曲半径は0.1mm以上が好ましいが、0.5mm以上であってもよく、1mm以上であってもよい。屈曲半径が1mmであっても、携帯時には実用的に十分な薄型化を達成することができる。折りたたんだ際の屈曲半径とは、図1の模式図の符号11の箇所を測定するもので、折りたたんだ際の折りたたみ部分の内側の半径を意味している。なお、後述する表面保護フィルムは、折りたたみ型ディスプレイの折りたたんだ外側に位置していてもよいし、内側に位置していてもよい。
折りたたみ型有機ELディスプレイの必須構成としては、有機ELモジュールであるが、さらに必要に応じて、円偏光板、タッチパネルモジュール、表面保護フィルム、裏面保護フィルムなどが設けられる。
有機ELモジュールの一般的な構成は、電極/電子輸送層/発光層/ホール輸送層/透明電極からなる。電極を設け、さらに電子輸送層、発光層、ホール輸送層を設ける基材として、本発明におけるポリエステルフィルムを用いることができる。特に、透明電極の基材として好ましく用いることができる。この場合、基材フィルムは高い水蒸気や酸素のバリア性が求められるため、本発明におけるポリエステルフィルムには、金属酸化物層などのバリア層が設けられることが好ましい。バリア性を上げるため、バリア層は複数設けられていてもよく、バリア層が設けられたポリエステルフィルムを複数枚用いても良い。
携帯端末機器にはタッチパネルを有することが好ましい。有機ELディスプレイを用いた場合、有機ELディスプレイの上部、もしくは有機ELモジュール/円偏光板間にタッチパネルモジュールが配置されていることが好ましい。タッチパネルモジュールはフィルムなどの透明基材とその上に配置された透明電極を有する。タッチパネルの透明基材のフィルムにはハードコート層や屈折率調整層を設けることが好ましい。タッチパネルの透明基材としては、ポリエステルフィルム、ポリイミドフィルム、ポリアミドフィルム、ポリアミドイミドフィルム、ポリカーボネートフィルム、アクリルフィルム、トリアセチルセルロースフィルム、シクロオレフィンポリマーフィルム、ポリフェニレンスルフィドフィルム、ポリメチルペンテンフィルムなどが用いられる。
円偏光板は、ディスプレイ内部の部材によって外光が反射され、画質が低下することを抑制する。円偏光板は直線偏光子と位相差板を有する。直線偏光子は偏光子の少なくとも視認側の面に保護フィルムを有することが好ましい。また、保護フィルムの代わりに保護コート層が設けられていてもよい。偏光子の視認側とは反対の面にも保護フィルムや保護コート層を有していてもよく、偏光子に位相差板が直接積層されていてもよい。位相差板はトリアセチルセルロース、ポリカーボネートや環状オレフィンなどの位相差を有する樹脂フィルムまたはこれら位相差を有する樹脂フィルムもしくは位相差を有しない樹脂フィルムに液晶化合物からなる位相差層が設けられたものなどが用いられる。
偏光子の保護フィルムとしては、先にタッチパネルの透明基材フィルムとして挙げたものが挙げられる。
ディスプレイに上部から衝撃が加わると、有機ELモジュールやタッチパネルモジュールの回路が断線するおそれがあるため、多くの場合、表面保護フィルムが設けられている。本発明では、特定の特性を有するポリエステルフィルムはこの表面保護フィルムとして用いられていることが好ましい。表面保護フィルムはディスプレイの最表面に組み込まれたカバーウインドウと呼ばれるものや、使用者自身で貼り合わせ、剥離ができ、交換可能なアフターと呼ばれるものがあるが、両方、または一方にこの特定の特性を有するポリエステルフィルムが用いられる。一方のみに用いられる場合、他方の表面保護フィルムは、先にタッチパネルの透明基材フィルムとして挙げたものが挙げられる。ポリエステルフィルムの少なくとも表面側にはハードコート層が積層されたものであることが好ましい。ハードコート層を視認側にして折りたたみ型ディスプレイの表面に設けられる。なお、ハードコート層は両面に設けられていてもよい。
ディスプレイの裏面側にも保護フィルムが設けられることも好ましい。本発明で用いられる特定の特性を有するポリエステルフィルムはこの裏面側の保護フィルムとして用いることができる。また、先にタッチパネルの透明基材フィルムとして挙げたものを用いてもよい。
本発明において、ポリエステルフィルムの長手方向(機械流れ方向)及び幅方向の少なくともいずれか一方向の屈折率は1.590~1.620であることが好ましく、更に好ましくは、1.591~1.600である。そして、ポリエステルフィルムの屈曲方向の屈折率が1.590~1.620であることが好ましく、1.591~1.600であることがより好ましい。ここで、屈曲方向とは、図2のポリエステルフィルム(符号2)上の符号22に示すように、折りたたみ型ディスプレイの用途において想定される折りたたみ部(符号21)と直交する方向を指している。長手方向及び幅方向の少なくともいずれか一方向の屈折率が1.590~1.620であると、繰り返し折りたたんだ際の変形が少なく、折りたたみ型ディスプレイの画質を低下させるおそれがなく好ましい。屈折率は1.591~1.600であることがより好ましい。もちろん、その方向は前記の屈曲方向であることが好ましい。1.590以上であると後述の屈曲試験後に折りたたみ部方向にクラックが入るおそれがなく、もちろん破断も起こらないため、ディスプレイの視認性を良好に保つことができる。ポリエステルフィルムの屈折率は、延伸倍率、延伸温度を調節することで効果的に調節することができる。また、屈折率の調整のために延伸方向の緩和工程、多段延伸を用いても良い。多段延伸を行う場合には、1段目の延伸倍率よりも2段目以降の延伸倍率を高くすることが好ましい。
上記のポリエステルフィルムの屈折率が1.590~1.620である方向と直交する方向の屈折率は、1.670~1.700であることが好ましい。即ち、屈曲方向と直交する方向(折りたたみ部の方向)の屈折率が1.670~1.700であることが好ましい。1.670~1.700にすることで屈曲方向に折りたたんだ際の変形を少なくすることができる。1.700以下にすることで折りたたみ部の方向にクラックが入ったり、破断することを抑制することができる。1.670以上にすることで屈曲方向の屈曲性を向上させること、表面硬度を向上させることができる。1.680~1.695がより好ましい。屈曲方向と直交する方向の屈折率を調整する方法として、延伸倍率、延伸予熱温度、延伸温度、多段延伸、フィルム弛緩が挙げられる。延伸倍率は4.0~6.0倍であることが好ましく、より好ましくは、4.4~6.0である。また、屈曲方向と直交する方向の延伸予熱温度は70~110℃であることが好ましい。屈曲方向と直交する方向に多段延伸する場合、1段目より2段目以降の延伸倍率を高くする方が好ましい。フィルム弛緩は機械流れ方向(長手方向)、垂直方向(幅方向)に何れにおいても1~10%行っても良い。
厚み方向の屈折率は1.520以下であることが好ましい。1.520以下にすることで、屈曲方向の屈折率を低く設計しても、フィルム表面の硬度の低下を抑制することができ、屈曲性と表面硬度の両立を実現することができるためである。1.520以下にすることで厚み方向の試験力除荷後の押し込み深さが低減し、フィルム表面の硬度、特にハードコート層積層後のハードコートフィルムの鉛筆硬度を向上することができる。より好ましくは1.515以下、更に好ましくは1.510以下、特に好ましくは1.505以下、最も好ましくは1.500以下である。厚み方向の屈折率は低いことが好ましいが、安定した生産の面で1.3以上が好ましく、さらには1.4以上であってもよい。特に好ましくは1.410以上である。上記範囲は屈曲方向と折りたたみ方向に延伸倍率を両方に増加させていくことで達成できると言えるが、屈曲方向と幅方向の屈折率を好ましい範囲に制御した上で、厚み方向の屈折率を制御するためには、製膜工程の各工程条件のバランスを確認しながら条件設定することが好ましい。
熱固定温度は180~240℃が好ましい。熱固定を行うことで延伸方向への配向結晶化が進み、厚み方向の屈折率を下げることができる。
厚み方向の屈折率を下げることでフィルム表面の硬度が向上する理由は必ずしも明確ではないが、分子鎖内のベンゼン環等の芳香族が面方向に配向し、厚み方向にかかる応力による変形を抑制する効果があると考えられる。
ポリエステルフィルムの密度は1.380g/cm3以上であることが好ましい。1.383g/cm3以上であることがより好ましい。1.380g/cm3以上にすることで屈曲性を向上させること、フィルム表面硬度、特に、ハードコート層を積層した後のハードコートフィルムの鉛筆硬度を向上させることができる。密度は高いほど好ましく、フィルム中の粒子の有無等によっても多少左右されるが、1.40g/cm3以下であることが好ましい。製膜時の熱固定温度を180~240℃に設定することで結晶化を進行させ密度を効果的に増大させることができる。
(1)屈曲方向の屈折率が1.590~1.620
(2)折りたたみ部の方向の屈折率が1.670~1.700
(3)厚み方向の屈折率が1.520以下
(4)密度が1.380g/cm3以上
の4つの特性を同時に具備させることが特に好ましい態様と言えるが、上述の好ましい製造条件の範囲内での組合せであっても、例えば、屈曲方向の延伸倍率が1.4倍以下、折りたたみ部の方向の延伸倍率が4.4倍未満であり、かつ、熱固定温度が220℃以下の組合せであるような、各々の好ましい製造条件範囲の中において最善とは言えない条件の組合せの場合、必ずしも上記の4つの特性を同時に満足するものが得られない場合が起こり得る。この場合には、屈曲方向の延伸倍率延伸倍率を1.7倍以上に高めたり、折りたたみ部の方向の延伸倍率が4.4倍以上に高めたり、熱固定温度を230℃程度に高めたり、あるいは屈曲方向及び/又は折りたたみ部の方向の延伸温度を低くするなど、いずれかの条件の微調整またはそれらの組合せによって、上記の4つの特性を同時に満足させることができる。
きるし、KOBRA-21ADH(王子計測機器株式会社)といった市販の自動複屈折測
定装置を用いて求めることもできる。また、遅相軸方向は分子配向計(例えば王子計測器株式会社製、MOA-6004型分子配向計)を用いて求めたで求めることができる。
本発明において、ポリエステルフィルムとハードコート層などとの接着性を向上させるため、ポリエステルフィルムに易接着層を積層することも好ましい。易接着層は、易接着層形成のための塗布液を未延伸又は縦方向の1軸延伸フィルムの片面または両面に塗布した後、必要に応じて熱処理乾燥し、さらに延伸されていない少なくとも一方向に延伸して得ることができる。二軸延伸後にも熱処理することができる。最終的な易接着層の塗布量は、0.005~0.20g/m2に管理することが好ましい。塗布量が0.005g/m2以上であると、接着性が得られて好ましい。一方、塗布量が0.20g/m2以下であると、耐ブロッキング性が得られて好ましい。
本発明におけるポリエステルフィルムを折りたたみ型ディスプレイの表面に位置させてディスプレイを保護する表面保護フィルムとして用いる場合は、その少なくとも一方の表面にハードコート層を有していることが好ましい。ハードコート層は、ポリエステルフィルム上のディスプレイ表面側に位置させてディスプレイにおいて用いられることが好ましい。ハードコート層を形成する樹脂としては、アクリル系、シロキサン系、無機ハイブリッド系、ウレタンアクリレート系、ポリエステルアクリレート系、エポキシ系など特に限定なく使用できる。また、2種類以上の材料を混合して用いることもできるし、無機フィラーや有機フィラーなどの粒子を添加することもできる。
ハードコート層の膜厚としては、1~50μmが好ましい。1μm以上であると十分に硬化し、鉛筆硬度が高くなり好ましい。また厚みを50μm以下にすることで、ハードコートの硬化収縮によるカールを抑制し、フィルムのハンドリング性を向上させることができる。
ハードコート層の塗布方法としては、マイヤーバー、グラビアコーター、ダイコーター、ナイフコーターなど特に限定なく使用でき、粘度、膜厚に応じて適宜選択できる。
ハードコート層の硬化方法としては、紫外線、電子線などのエネルギー線や、熱による硬化方法など使用でき、フィルムへのダメージを軽減させるために、紫外線や電子線などによる硬化方法が好ましい。
ハードコート層の鉛筆硬度としては、3H以上が好ましく、4H以上が更に好ましい。3H以上の鉛筆硬度があれば、容易に傷がつくことはなく、視認性を低下させない。一般にハードコート層の鉛筆硬度は高い方が好ましいが9H以下で構わず、8H以下でも構わず、6H以下でも実用上は問題なく使用できる。
本発明におけるハードコート層は、上述のような表面の鉛筆硬度を高めてディスプレイの保護をする目的に使用できるものであり、透過率が高いことが好ましい。ハードコートフィルムの透過率としては、87%以上が好ましく、88%以上がさらに好ましい。透過率が87%以上あれば、十分な視認性が得られる。ハードコートフィルムの全光線透過率は、一般的に高いほど好ましいが、安定した生産の面から99%以下が好ましく、97%以下であってもよい。また、ハードコートフィルムのヘイズは、一般的に低いことが好ましく、3%以下が好ましい。ハードコートフィルムのヘイズは2%以下がより好ましく、1%以下が最も好ましい。ヘイズが3%以下であれば、画像の視認性を向上させることができる。ヘイズは一般的には低いほどよいが、安定した生産の面から0.1%以上が好ましく、0.3%以上であってもよい。
フィルムまたはポリエステル樹脂を粉砕して乾燥した後、フェノール/テトラクロロエタン=60/40(質量比)の混合溶媒に溶解した。この溶液に遠心分離処理を施して無機粒子を取り除いた後に、ウベローデ粘度計を用いて、30℃で0.4(g/dl)の濃度の溶液の流下時間及び溶媒のみの流下時間を測定し、それらの時間比率から、Hugginsの式を用い、Hugginsの定数が0.38であると仮定して極限粘度を算出した。
幅方向20mm×流れ方向110mmの大きさのポリエステルフィルムサンプルを用意する。無負荷U字伸縮試験機(ユアサシステム機器社製、DLDMLH-FS)を用いて、屈曲半径1.5mmに設定し、1回/秒の速度で、20万回屈曲させた。その際、サンプルは長辺側両端部10mmの位置を固定して、屈曲する部位は20mm×90mmとした。ここで、図1は、折りたたみ型ディスプレイを折りたたんだ際の屈曲半径を示すための模式図であり、その折りたたんだ態様の内側表面にポリエステルフィルムが配されている場合を考慮して、図1の符号11の個所を1.5mmに設定したものとしてモデル的に屈曲試験をしている。屈曲処理終了後、サンプルの屈曲内側を下にして平面に置き、目視による観察を行った。
○ :サンプルにクラック及び変形を確認できない。
× :サンプルにクラックまたは折跡があり、水平に置いた際、浮き上がり最大高さが5mm以上。
上記屈曲試験と同様の方法で、屈曲半径0.5mmに設定し1回/秒の速度で20万回屈曲させた。ここで、図1は、折りたたみ型ディスプレイを折りたたんだ際の屈曲半径を示すための模式図であり、その折りたたんだ態様の内側表面にポリエステルフィルムが配されている場合を考慮して、図1の符号11の個所を0.5mmを設定したものとしてモデル的に屈曲試験をしている。屈曲部の外側のフィルム表面をデジタルマイクロスコープ(HIROX社製RH8800)の700倍で観察し、シワ(クラック)の有無を観察した。上記の屈曲半径1.5mmの耐屈曲性目視テストとは別に、屈曲半径を0.5mmに小さくした本テストを行うことで、ハードコート層や他の部材が積層又は貼着された、折りたたみ型ディスプレイの実際の使用状態に近い状態での評価することを企図している。前記屈曲半径1.5mmによる目視観察とは別に、目視では検出しにくい微細な欠点である、破断しやすいまたはクラックが入りやすい欠点を検出するためのテストである。
○ :屈曲外側のフィルム表面に欠陥がない。
× :破断した、または屈曲外側のフィルム表面にシワ(クラック)が確認できる。
JIS K 7142:2008「プラスチックの屈折率測定方法(A法)」に準拠して、アッベ屈折率計(アタゴ社製、NAR-4T、測定波長589nm)を用いて、長手方向の屈折率、幅方向の屈折率、厚み方向の屈折率を求めた。
ハードコートフィルムの鉛筆硬度をサンプルとして、JIS K 5600-5-4:1999に準拠し、荷重750g、速度1.0mm/sで測定した。本発明においては3H以上を合格とした。
ヘイズメーター(日本電色工業社製、NDH5000)を用いて測定した。
JIS K 7112:1999準拠の方法(密度勾配管法)に従って密度を測定した。(単位:g/cm3)。
試料を約2cm角に切り取り、マイクロカバーガラス18×18mm(マツナミガラス社製)上に、測定面の反対面を接着剤(セメダイン(登録商標)ハイスーパー30)にて固定した。貼着固定後、12時間以上室温で放置し、その後、ダイナミック超微小硬度計「DUH-211」(島津製作所製)を用いて、次の条件で、試験力除荷後の押し込み深さ(μm)を測定した。
≪測定条件≫
試験モード :負荷-除荷試験
使用圧子 :稜間角115度、三角錐圧子
圧子弾性率:1.140×106N/mm2
圧子ポアソン比:0.07
試験力 :50mN
負荷速度 :4.44mN/sec
負荷保持時間 :2sec
除荷保持時間 :0sec
試料フィルムをタテ10mm×ヨコ250mmにカットし、長辺を測定したい方向に合わせて、200mm間隔で印をつけ、5gの一定張力下で印の間隔Aを測った。続いて、試料フィルムを無荷重で150℃の雰囲気のオーブン中で30分間放置した後、オーブンから取り出し室温まで冷却した。その後、5gの一定張力下で印の間隔Bを求め、下記式により熱収縮率(%)を求めた。なお、上記熱収縮率は試料フィルムの幅方向に3等分した位置で測定し、3点の平均値を熱収縮率(%)とする
熱収縮率(%)=[(A-B)×100]/A
屈曲方向と折りたたみ方向の双方向についてそれぞれ別個に試料フィルムのタテ、ヨコが異なるようにカットして測定し、測定値が大きい方向のデータを最大熱収縮率(%)とする。
フィルム上の直交する二軸の屈折率の異方性(△N=|Nx-Ny|)とフィルム厚みd(nm)との積(△N×d)で定義されるパラメーターであり、光学的等方性、異方性を示す尺度である。二軸の屈折率の異方性(△N)は、以下の方法により求める。二枚の偏光板を用いて、フィルムの配向軸方向を求め、配向軸方向が直交するように4cm×2cmの長方形を切り出し、測定用サンプルとした。このサンプルについて、直交する二軸の屈折率(Nx,Ny)、及び厚さ方向の屈折率(Nz)をアッベ屈折率計(アタゴ社製、NAR-4T)によって求め、前記二軸の屈折率差の絶対値(|Nx-Ny|)を屈折率の異方性(△N)とした。フィルムの厚みd(nm)は電気マイクロメータ(ファインリューフ社製、ミリトロン1245D)を用いて測定し、単位をnmに換算した。屈折率の異方性(△N)とフィルムの厚みd(nm)の積(△N×d)より、面内リタデーション(Re)を求めた。なお、前記配向軸のうち、より大きい屈折率を示す軸を遅相軸として定義する。
OLEDタブレット(Samsung Galaxy Tab S3 SM-T820 9.7‐Inch 32GB Tablet)の表面にあるアフターウインドウフィルムを剥離し、代わりに本発明におけるポリエステルフィルムを市販の基材レスの光学用粘着剤シートを用いて、タブレット長尺方向に屈曲方向を合わせて貼り付けた。タブレットの円偏光板の吸収軸はタブレット長尺方向に対して45度であり、ポリエステルフィルムの遅相軸方向に対しては45度となっている。
OLEDタブレットを白画面表示(R=0,G=0,B=0)にして正面、及び斜め方向から偏光サングラスを掛けて観察し、ブラックアウトおよび虹斑の発生有無について、以下のように判定した。使用したタブレットのみで観察される色ムラは判定から除外する。なお、ブラックアウトはタブレットの正面から、タブレットを面内で回転させてブラックアウトする角度が存在した場合にブラックアウトがあると判断した。
◎ : ブラックアウトはなく、正面、斜めのいずれの方向からも虹斑の発生無し。
○ : ブラックアウトはなく、斜め方向から観察した時に、一部極薄い虹斑が観察できる。
△ : ブラックアウトはなく、斜め方向から観察した時に、虹斑が観察できる。
× : ブラックアウトがあった。
エステル化反応装置として、攪拌装置、分縮器、原料仕込口および生成物取り出し口を有する3段の完全混合槽よりなる連続エステル化反応装置を用い、TPAを2トン/hrとし、EGをTPA1モルに対して2モルとし、三酸化アンチモンを生成PETに対してSb原子が160ppmとなる量とし、これらのスラリーをエステル化反応装置の第1エステル化反応缶に連続供給し、常圧にて平均滞留時間4時間で、255℃で反応させた。
次いで、上記第1エステル化反応缶内の反応生成物を連続的に系外に取り出して第2エステル化反応缶に供給し、第2エステル化反応缶内に第1エステル化反応缶から留去されるEGを生成ポリマー(生成PET)に対し8質量%供給し、さらに、生成PETに対してMg原子が65ppmとなる量の酢酸マグネシウムを含むEG溶液と、生成PETに対してP原子が20ppmのとなる量のTMPAを含むEG溶液を添加し、常圧にて平均滞留時間1.5時間で、260℃で反応させた。次いで、上記第2エステル化反応缶内の反応生成物を連続的に系外に取り出して第3エステル化反応缶に供給し、さらに生成PETに対してP原子が20ppmとなる量のTMPAを含むEG溶液を添加し、常圧にて平均滞留時間0.5時間で、260℃で反応させた。上記第3エステル化反応缶内で生成したエステル化反応生成物を3段の連続重縮合反応装置に連続的に供給して重縮合を行い、さらに、ステンレス焼結体の濾材(公称濾過精度5μm粒子90%カット)で濾過し、極限粘度0.62dl/gのポリエチレンテレフタレートペレット(a)を得た。
ポリエチレンテレフタレートペレット(a)の製造工程について、第3エステル化反応の滞留時間を調節した他は同様の方法にて極限粘度を0.580dl/gに調整し、ポリエチレンテレフタレートペレット(b)を得た。
ポリエチレンテレフタレートペレット(a)を、回転型真空重合装置を用い、0.5mmHgの減圧下、220℃で時間を変えて固相重合を行い、極限粘度0.75dl/gのポリエチレンテレフタレートペレット(c)を作成した。
撹拌機、ジムロート冷却器、窒素導入管、シリカゲル乾燥管、及び温度計を備えた4つ口フラスコに、1,3-ビス(イソシアネートメチル)シクロヘキサン72.96質量部、ジメチロールプロピオン酸12.60質量部、ネオペンチルグリコール11.74質量部、数平均分子量2000のポリカーボネートジオール112.70質量部、及び溶剤としてアセトニトリル85.00質量部、N-メチルピロリドン5.00質量部を投入し、窒素雰囲気下、75℃において3時間撹拌し、反応液が所定のアミン当量に達したことを確認した。次に、この反応液を40℃にまで降温した後、トリエチルアミン9.03質量部を添加し、ポリウレタンプレポリマーD溶液を得た。次に、高速攪拌可能なホモディスパーを備えた反応容器に、水450gを添加して、25℃に調整して、2000min-1で攪拌混合しながら、イソシアネート基末端プレポリマーを添加して水分散した。その後、減圧下で、アセトニトリルおよび水の一部を除去することにより、固形分35質量%の水溶性ポリウレタン樹脂(A)を調製した。
温度計、窒素ガス導入管、還流冷却器、滴下ロート、および攪拌機を備えたフラスコにイソホロンジイソシアネート200質量部、カルボジイミド化触媒の3-メチル-1-フェニル-2-ホスホレン-1-オキシド4質量部を投入し、窒素雰囲気下、180℃において10時間撹拌し、イソシアネート末端イソホロンカルボジイミド(重合度=5)を得た。次いで、得られたカルボジイミド111.2g、ポリエチレングリコールモノメチルエーテル(分子量400)80gを100℃で24時間反応させた。これに水を50℃で徐々に加え、固形分40質量%の黄色透明な水溶性カルボジイミド化合物(B)を得た。
下記の塗剤を混合し、塗布液を作成した。
水 16.97質量部
イソプロパノール 21.96質量部
ポリウレタン樹脂(A) 3.27質量部
水溶性カルボジイミド化合物(B) 1.22質量部
粒子 0.51質量部
(平均粒径40nmのシリカゾル、固形分濃度40質量%)
界面活性剤 0.05質量部
(シリコーン系、固形分濃度100質量%)
ハードコート材料(JSR社製、オプスター(登録商標)Z7503、濃度75%)100重量部に、レベリング剤(ビックケミージャパン社製、BYK307、濃度100%)0.1重量部を添加し、メチルエチルケトンで希釈して固形分濃度40重量%のハードコート塗布液aを調製した。
ポリエチレンテレフタレートのペレット(a)を押出機に供給し、285℃で融解した。このポリマーを、ステンレス焼結体の濾材(公称濾過精度10μm粒子95%カット)で濾過し、口金よりシート状にして押し出した後、静電印加キャスト法を用いて表面温度30℃のキャスティングドラムに接触させ冷却固化し、未延伸フィルムを作った。この未延伸フィルムを加熱ロールを用いて75℃に均一加熱し、非接触ヒーターで85℃に加熱して1.4倍のロール延伸(縦延伸)を行った。得られた一軸延伸フィルムに上記の易接着層形成用塗布液をロールコート法で両面に塗布した後、80℃で20秒間乾燥した。なお、最終(二軸延伸後)の乾燥後の塗布量が0.06g/m2になるように調整した。その後、テンターに導き105℃で予熱後、95℃で4.0倍に横延伸し、幅固定して230℃で5秒間の熱固定を施し、さらに180℃で幅方向に4%緩和させることにより、厚み50μmポリエチレンテレフタレートフィルムを得た。評価結果を表1、表2に示す。
表1に記載の長手方向の延伸倍率に変更した他は実施例1と同様にしてポリエステルフィルムを得た。
幅方向の延伸倍率を4.4倍に、熱固定温度を220℃に変更した他は実施例1と同様にしてポリエステルフィルムを得た。
表1に記載のように長手方向の延伸倍率に変更した他は実施例4と同様にしてポリエステルフィルムを得た。
幅方向の延伸倍率を5.5倍に、熱固定温度を190℃に変更した他は実施例1と同様にしてポリエステルフィルムを得た。
表1に記載のように長手方向の延伸倍率に変更した他は実施例7と同様にしてポリエステルフィルムを得た。
実施例5の製造工程において、長手方向に延伸した後に100℃で10%の弛緩熱処理を施した他は実施例5と同様にして、ポリエステルフィルムを得た。
実施例5の製造工程において、熱固定後に200℃でクリップを開放し、長手方向、幅方向に弛緩熱処理した他は実施例5と同様にして、ポリエステルフィルムを得た。長手方向は弛緩率が3%になるようテンター速度と巻き取りロール速度を調整した。幅方向の弛緩はフリー状態とした。
長手方向延伸時の温度を75℃に変更し、熱固定温度を220℃に変更した他は実施例1と同様にしてポリエステルフィルムを得た。
長手方向延伸時の温度を75℃に変更し、延伸倍率1.2倍に変更して延伸した後、幅方向に延伸倍率5.0倍に変更して延伸した他は実施例1と同様にしてポリエステルフィルムを得た。
実施例3の長手方向の延伸を2段延伸とし、その1段目の延伸倍率を1.2倍とし、2段目の延伸倍率を1.67倍とした他は実施例3と同様にしてポリエステルフィルムを得た。トータルでの長手方向の延伸倍率は約2.0倍である。
幅方向延伸時の予熱温度を95℃に変更し、熱固定温度を190℃に変更した他は実施例5と同様にしてポリエステルフィルムを得た。
実施例2の幅方向の延伸を2段延伸とし、その1段目の延伸倍率を1.5倍とし、2段目の延伸倍率を4.0倍とし、熱固定温度を190℃に変更した他は実施例2と同様にしてポリエステルフィルムを得た。トータルの幅方向の延伸倍率は6.0倍である。
表2に記載のように厚みを変更した他は実施例2と同様にしてポリエステルフィルムを得た。
実施例1の製造工程において幅方向の弛緩熱処理を行わなかった他は実施例1と同様にしてポリエステルフィルムを得た。
実施例1と同様に未延伸フィルムを作成後、未延伸フィルムをテンターで75℃で予熱し、85℃で1.4倍に横延伸した。得られた一軸延伸フィルムに上記の易接着層形成用塗布液をロールコート法で両面に塗布した後、80℃で20秒間乾燥した。なお、最終(二軸延伸後)の乾燥後の塗布量が0.06g/m2になるように調整した。加熱ロールを用いて105℃に均一加熱し、非接触ヒーターで95℃に加熱し.4.0倍にロール延伸(縦延伸)を行った。幅固定して230℃で5秒間の熱固定を施し、厚み50μmポリエチレンテレフタレートフィルムを得た。
長手方向の延伸を行わずに、幅方向のみ延伸し横1軸延伸とした他は実施例1と同様にしてポリエステルフィルムを得た。
長手方向の延伸を行わずに、幅方向のみ延伸し横1軸延伸とした他は実施例7と同様にしてポリエステルフィルムを得た。
熱固定温度を220℃に変更し、表1記載のPETペレット、表2記載の厚みとした他は実施例1と同様にしてポリエステルフィルムを得た。
比較例3~7は、前記の通り実施例1よりも熱固定温度が低く、長手方向、幅方向の延伸倍率が好ましい条件範囲の中では最善とは言えない各条件水準の組合せであり、表2に記載したように厚み方向の屈折率が増加し、試験力除荷後の押し込み深さが大きく、ハードコート層積層後の鉛筆硬度が各実施例に比較して小さくなった。
長手方向の延伸倍率を2.7倍に変更し、熱固定温度を220℃に変更した他は実施例1と同様にしてポリエステルフィルムを得た。
長手方向の延伸倍率を3.4倍に変更した他は実施例1と同様にしてポリエステルフィルムを得た。
熱固定温度を100℃に変更した他は実施例4と同様にしてポリエステルフィルムを得た。
長手方向の延伸温度を130℃に変更した他は実施例13と同様にしてポリエステルフィルムを得た。
幅方向予熱温度を120℃に変更した他は実施例1と同様にしてポリエステルフィルムを得た。
幅方向延伸倍率を5.5倍に変更し、熱固定温度を230℃にした他は実施例13と同様にしてポリエステルフィルムを得た。
11: 屈曲半径
2 : 折りたたみ型ディスプレイの表面保護フィルム用ポリエステルフィルム
21: 折りたたみ部
22: 屈曲方向(折りたたみ部と直交する方向)
Claims (6)
- 下記条件を満足するポリエステルフィルムの表面保護フィルムおよび偏光子を有し、前記ポリエステルフィルムの遅相軸と偏光子の吸収軸とがなす角度が10~80度である折りたたみ型ディスプレイ。
(1)屈曲方向の屈折率が1.590~1.620
(2)折りたたみ部の方向の屈折率が1.670~1.700
(3)厚み方向の屈折率が1.520以下
(4)密度が1.380g/cm3以上
(ここで、屈曲方向とは、ポリエステルフィルムを折りたたむ際の折りたたみ部と直交する方向をいう。) - 前記ポリエステルフィルムの面内リタデーション(Re)が3000~30000nmである請求項1に記載の折りたたみ型ディスプレイ。
- 前記ポリエステルフィルムの全光線透過率が85%以上、ヘイズが3%以下、かつ、最大熱収縮率が6%以下である請求項1または2に記載の折りたたみ型ディスプレイ。
- 前記ポリエステルフィルムの少なくとも片面に易接着層を有する請求項1~3のいずれかに記載の折りたたみ型ディスプレイ。
- 前記ポリエステルフィルムの少なくとも片面に、厚みが1~50μmのハードコート層を有する請求項1~4のいずれかに記載の折りたたみ型ディスプレイ。
- 請求項1~5のいずれかに記載の折りたたみ型ディスプレイを有する携帯端末機器。
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CN113614815B (zh) | 2024-05-14 |
US20220164003A1 (en) | 2022-05-26 |
EP3923263A1 (en) | 2021-12-15 |
US11934226B2 (en) | 2024-03-19 |
CN113614815A (zh) | 2021-11-05 |
TW202039656A (zh) | 2020-11-01 |
JPWO2020162120A1 (ja) | 2021-12-09 |
EP3923263A4 (en) | 2022-11-09 |
KR20210126046A (ko) | 2021-10-19 |
TWI830866B (zh) | 2024-02-01 |
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