WO2018189969A1 - ジメチルスルホキシドを蒸留する方法、および、多段式蒸留塔 - Google Patents
ジメチルスルホキシドを蒸留する方法、および、多段式蒸留塔 Download PDFInfo
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- WO2018189969A1 WO2018189969A1 PCT/JP2018/000060 JP2018000060W WO2018189969A1 WO 2018189969 A1 WO2018189969 A1 WO 2018189969A1 JP 2018000060 W JP2018000060 W JP 2018000060W WO 2018189969 A1 WO2018189969 A1 WO 2018189969A1
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- dimethyl sulfoxide
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D3/00—Distillation or related exchange processes in which liquids are contacted with gaseous media, e.g. stripping
- B01D3/10—Vacuum distillation
- B01D3/106—Vacuum distillation with the use of a pump for creating vacuum and for removing the distillate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D3/00—Distillation or related exchange processes in which liquids are contacted with gaseous media, e.g. stripping
- B01D3/14—Fractional distillation or use of a fractionation or rectification column
- B01D3/32—Other features of fractionating columns ; Constructional details of fractionating columns not provided for in groups B01D3/16 - B01D3/30
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D3/00—Distillation or related exchange processes in which liquids are contacted with gaseous media, e.g. stripping
- B01D3/14—Fractional distillation or use of a fractionation or rectification column
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D3/00—Distillation or related exchange processes in which liquids are contacted with gaseous media, e.g. stripping
- B01D3/14—Fractional distillation or use of a fractionation or rectification column
- B01D3/143—Fractional distillation or use of a fractionation or rectification column by two or more of a fractionation, separation or rectification step
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D3/00—Distillation or related exchange processes in which liquids are contacted with gaseous media, e.g. stripping
- B01D3/14—Fractional distillation or use of a fractionation or rectification column
- B01D3/143—Fractional distillation or use of a fractionation or rectification column by two or more of a fractionation, separation or rectification step
- B01D3/146—Multiple effect distillation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D3/00—Distillation or related exchange processes in which liquids are contacted with gaseous media, e.g. stripping
- B01D3/34—Distillation or related exchange processes in which liquids are contacted with gaseous media, e.g. stripping with one or more auxiliary substances
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D3/00—Distillation or related exchange processes in which liquids are contacted with gaseous media, e.g. stripping
- B01D3/42—Regulation; Control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D3/00—Distillation or related exchange processes in which liquids are contacted with gaseous media, e.g. stripping
- B01D3/42—Regulation; Control
- B01D3/4211—Regulation; Control of columns
- B01D3/4277—Side-, bottom- and feed stream
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D5/00—Condensation of vapours; Recovering volatile solvents by condensation
- B01D5/0057—Condensation of vapours; Recovering volatile solvents by condensation in combination with other processes
- B01D5/006—Condensation of vapours; Recovering volatile solvents by condensation in combination with other processes with evaporation or distillation
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C315/00—Preparation of sulfones; Preparation of sulfoxides
- C07C315/06—Separation; Purification; Stabilisation; Use of additives
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C317/00—Sulfones; Sulfoxides
- C07C317/02—Sulfones; Sulfoxides having sulfone or sulfoxide groups bound to acyclic carbon atoms
- C07C317/04—Sulfones; Sulfoxides having sulfone or sulfoxide groups bound to acyclic carbon atoms of an acyclic saturated carbon skeleton
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Definitions
- the present invention relates to a method for distilling dimethyl sulfoxide (DMSO).
- DMSO dimethyl sulfoxide
- the present invention relates to a method for distilling a liquid containing dimethyl sulfoxide using a distillation apparatus.
- the present invention relates to a multistage distillation column for distilling dimethyl sulfoxide.
- Dimethyl sulfoxide is widely used industrially as a solvent for exfoliation of electronic materials, cleaning solvents, synthesis of medicines and agricultural chemicals, polymer polymerization and spinning. Recovery and reuse of the dimethyl sulfoxide component from the waste liquid once used is widely carried out industrially.
- the process of purifying methyl sulfoxide by heating and distilling waste liquid containing methyl sulfoxide is an indispensable process for recovering and reusing dimethyl sulfoxide.
- dimethyl sulfoxide is thermally unstable. It is known that dimethyl sulfoxide partially decomposes when boiling or distilling at normal pressure. When performing distillation purification during the production or recovery of dimethyl sulfoxide, a high vacuum is usually used to lower the heating temperature in order to prevent thermal decomposition products from being present as impurities and reducing the performance of dimethyl sulfoxide as a solvent. Under reduced pressure distillation.
- continuous distillation equipment that uses a lot of energy for heating and cooling often recovers and effectively uses the sensible heat and latent heat of vaporization of the process liquid and steam to reduce the amount of energy used.
- latent heat of vaporization in vapor condensation the higher the vapor temperature, the easier it is to be used effectively as a heating medium, and it is widely used in many facilities for heating fluids in other processes and generating medium and high-pressure steam. can do.
- vacuum distillation of dimethyl sulfoxide under high vacuum has a low vapor temperature, so heat cannot be fully utilized effectively, and part of the heat is often exhausted.
- the method of adding alkali metal hydroxide to dimethyl sulfoxide is limited to the method of adding 0.003 to 0.5%, granular sodium hydroxide and potassium hydroxide, and more than 0.5% of hydroxide. It is reported that decomposition products increase when sodium or potassium hydroxide is added. In the method in which sodium hydroxide is added to dimethyl sulfoxide and the sodium hydroxide swells and then sodium hydroxide and potassium hydroxide are removed, the amount of sodium hydroxide and potassium hydroxide to be added is reduced to 0.5%. It is limited and it is reported that the decomposition product increases when sodium hydroxide and potassium hydroxide are added in an amount of more than 0.5%.
- Patent Documents 1, 2, and 3 describe the addition conditions of alkali metal hydroxide from the evaluation results of thermal decomposition of dimethyl sulfoxide by batch distillation.
- the amount of distillate during operation increases and the base concentration of the can residue increases.
- the base concentration of the column bottom liquid is higher than the concentration mixed with the distillation raw material.
- thermal decomposition of dimethyl sulfoxide may proceed due to the presence of a high concentration of base at the bottom of the column.
- precipitation of base crystals from a high concentration of base causes scaling and crystal deposition on the reboiler heat transfer surface, tower tray, packed bed, disperser, liquid collector, and the like.
- the slurry concentration of the internal solution is not uniform everywhere in the column, so the thermal decomposition of dimethyl sulfoxide is promoted locally at locations where the base concentration is high. It will be.
- distillation purification When distillation purification is carried out during the production or recovery process of dimethyl sulfoxide, it is distilled and purified by a continuous distillation process capable of producing or recovering dimethyl sulfoxide in large quantities and obtaining high-quality dimethyl sulfoxide in a high yield.
- a continuous distillation process usually, a low-boiling tower for distilling and separating a low-boiling component having a boiling point lower than that of dimethyl sulfoxide represented by water, a high-boiling tower for separating a high-boiling component, and at least two or more distillation towers are used.
- distillation is carried out at a temperature and pressure at which each column does not undergo thermal decomposition of dimethyl sulfoxide.
- it is desired to reduce the number by integrating the distillation towers to make the process simple and compact.
- the object of the present invention is to distill dimethyl sulfoxide, which is capable of producing or recovering dimethyl sulfoxide in large quantities and obtaining high quality dimethyl sulfoxide in high yield by a compact and simple process or compact distillation equipment. It is to provide a method.
- an object of the present invention is to provide a multistage distillation column capable of producing or recovering dimethyl sulfoxide in large quantities and obtaining high-quality dimethyl sulfoxide in a high yield.
- the present invention is a method of distilling a liquid containing dimethyl sulfoxide using a distillation apparatus, (1) A liquid containing dimethyl sulfoxide at the bottom of the distillation apparatus and a liquid containing dimethyl sulfoxide at the bottom of the distillation apparatus and sodium carbonate in a total amount of 100% by weight are mixed with 0.005 to 25% by weight of sodium carbonate. Heating, (2) A method of distilling dimethyl sulfoxide to obtain a fraction containing dimethyl sulfoxide from a position lower than the position where the liquid containing dimethyl sulfoxide is charged and above the heating unit.
- the present invention is a multistage distillation column for distilling a liquid containing dimethyl sulfoxide, having a facility for adding sodium carbonate to the bottom of the distillation tower, and a liquid containing dimethyl sulfoxide at the bottom of the distillation tower
- a device capable of controlling and mixing the sodium carbonate concentration to 0.005 to 25% by weight is provided,
- This is a multistage distillation column provided with a side cut for discharging a fraction containing dimethyl sulfoxide from a position lower than a supply stage for supplying a liquid containing dimethyl sulfoxide and from an upper position from the heating section.
- the method for distilling dimethyl sulfoxide according to the present invention is compact in equipment and requires little investment in equipment construction. Furthermore, since the temperature of the process liquid and the vapor in the distillation tower rises, the energy can be reused by recovering these sensible heat and latent heat, and the amount of energy used in the entire equipment can be reduced. As a result, it is possible to economically purify dimethyl sulfoxide with low purification costs.
- the method for distilling dimethyl sulfoxide according to the present invention can produce dimethyl sulfoxide in a large amount and obtain high-quality dimethyl sulfoxide in a high yield.
- the method for distilling dimethyl sulfoxide according to the present invention can recover a large amount of dimethyl sulfoxide and obtain high quality dimethyl sulfoxide in high yield.
- the multi-stage distillation column of the present invention has compact equipment, can produce dimethyl sulfoxide in large quantities, and can obtain high quality dimethyl sulfoxide in high yield.
- the multi-stage distillation column of the present invention has a compact facility, and can collect a large amount of dimethyl sulfoxide and obtain high-quality dimethyl sulfoxide in a high yield.
- the temperature of the process liquid and steam in the distillation column increases, so the energy is reused by recovering the sensible heat and latent heat to reduce the amount of energy used in the entire facility. Can be made. As a result, it is possible to economically purify dimethyl sulfoxide with low purification costs.
- Dimethyl sulfoxide obtained by the method of distilling dimethyl sulfoxide according to the present invention has few impurities and high purity.
- Dimethyl sulfoxide obtained by the method of distilling dimethyl sulfoxide according to the present invention is a photoresist stripping solution for electronic materials, synthesis of medicines and agricultural chemicals, stripping / cleaning solutions for lens molds, cellulose, polyimide, polysulfone, polyurethane, polyacrylonitrile, etc. It can be used as a solvent for polymer polymerization and spinning processes, and as a coating remover.
- the dimethyl sulfoxide recovered and purified by the multistage distillation column of the present invention has few impurities and high purity.
- the dimethyl sulfoxide obtained by the method of distilling dimethyl sulfoxide of the present invention can be widely used as a solvent for exfoliation and washing of electronic materials, synthesis of medicines and agricultural chemicals, polymerization of polymers and spinning.
- BRIEF DESCRIPTION OF THE DRAWINGS It is drawing explaining the distillation refinement
- FIG. Dimethyl sulfoxide and sodium carbonate are present at the bottom of the distillation column.
- BRIEF DESCRIPTION OF THE DRAWINGS It is drawing explaining the distillation refinement
- FIG. Heating was started, and after distillation started from the top of the column, it was stabilized at total reflux.
- BRIEF DESCRIPTION OF THE DRAWINGS It is drawing explaining the distillation refinement
- a water-containing dimethyl sulfoxide stock solution was supplied from the middle stage of the distillation column, and the product dimethyl sulfoxide was extracted from the side cut in the form of a liquid, followed by continuous dehydration distillation.
- a purification stage is provided under the side cut of the product.
- Another distillation column is installed in the multistage distillation column of the present invention.
- the present invention is a method for distilling a liquid containing dimethyl sulfoxide using a distillation apparatus.
- the liquid containing dimethyl sulfoxide is, for example, a reaction liquid containing dimethyl sulfoxide obtained in the step of synthesizing by oxidation of dimethyl sulfide, a waste liquid containing dimethyl sulfoxide used as a stripping liquid for photoresist of electronic materials, Waste liquid containing dimethyl sulfoxide used as a peeling / cleaning solution for lens molds, waste liquid containing dimethyl sulfoxide used as a synthetic solvent for pharmaceuticals and agricultural chemicals, used in polymerization and spinning processes for polymers such as cellulose, polyimide, polysulfone, polyurethane, polyacrylonitrile, etc. Waste liquid containing dimethyl sulfoxide, and waste liquid containing dimethyl sulfoxide used as a coating remover.
- the concentration of dimethyl sulfoxide in the liquid containing dimethyl sulfoxide is preferably 10% by weight or more, and 20% by weight. % Or more is more preferable.
- Water can be contained in the liquid containing dimethyl sulfoxide.
- the content of water in the liquid containing dimethyl sulfoxide is usually 0.002 to 99.99%.
- the bottom of the distillation apparatus is the part of the bottom of the distillation apparatus where the process liquid vaporized by the heating of the heater stays at the highest temperature.
- the sodium carbonate used in the present invention may be anhydrous or hydrated.
- the hydrate of sodium carbonate is preferably a readily available monohydrate or decahydrate.
- the mixing amount of sodium carbonate is preferably 0.08% by weight to 20% by weight when the total amount of the solution containing dimethyl sulfoxide and sodium carbonate is 100% by weight.
- Sodium carbonate can be added in a powder or solid state.
- sodium carbonate can be mixed with an appropriate solvent such as water and added as an aqueous solution or slurry to the bottom of the distillation apparatus.
- Sodium carbonate adhering to the inside of the distillation apparatus has a large solubility in water, and can be easily washed with water, warm water, and steam.
- sodium carbonate adhering to the inside of the distillation apparatus may be recovered and reused.
- Sodium carbonate does not cause sodium carbonate adhesion, crystal deposition or clogging in the tray, packed bed, disperser, collector, etc. of the distillation apparatus. It is preferable to start the operation after adding it in advance.
- the liquid containing dimethyl sulfoxide is continuously supplied to the distillation apparatus.
- the pressure during distillation is preferably from normal pressure to reduced pressure.
- the difference in boiling point from the impurity to be removed is small, removing the impurity is facilitated by increasing the difference in boiling point between the impurity and dimethyl sulfoxide without greatly reducing the degree of vacuum.
- the temperature at the bottom of the distillation apparatus is preferably 90 ° C. to 180 ° C. If the temperature at the bottom of the distillation unit is 90 ° C to 180 ° C, the distillation operating temperature range will be widened, so the load on the vacuum vacuum equipment, condenser, and low-temperature refrigerant manufacturing equipment at the top of the tower can be reduced, making it efficient and economical.
- dimethyl sulfoxide is preferably obtained by continuous dehydration distillation.
- the liquid containing dimethyl sulfoxide is heated by mixing sodium carbonate with the liquid, and the position below the position where the liquid containing dimethyl sulfoxide is charged, A fraction containing dimethyl sulfoxide is obtained from a position above the heating section.
- the dimethyl sulfoxide is present at a position lower than the position where the liquid containing dimethyl sulfoxide is charged, and from the position above the heating unit, rather than the feedstock to the distillation apparatus. Get a rich fraction.
- the distillation apparatus is preferably a single multistage distillation column.
- a low-boiling component containing water is extracted from the top of the column, and a high-boiling component is extracted from the bottom of the column, and a fraction rich in dimethyl sulfoxide is extracted from the bottom of the distillation raw material supply by side cut.
- the vapor or liquid inside the distillation apparatus is preferably used as a heating source for another facility.
- a low boiling component containing water and a high boiling component are continuously distilled and separated simultaneously in one distillation apparatus.
- the dimethyl sulfoxide obtained by the method of distilling dimethyl sulfoxide according to the present invention has a high purity with few impurities.
- Dimethyl sulfoxide obtained by the method of distilling dimethyl sulfoxide according to the present invention is a photoresist stripping solution for electronic materials, synthesis of medicines and agricultural chemicals, stripping / cleaning solutions for lens molds, cellulose, polyimide, polysulfone, polyurethane, polyacrylonitrile, etc. It can be used as a solvent for polymer polymerization and spinning processes, and as a coating remover.
- the multistage distillation column of the present invention is a multistage distillation column for distilling a liquid containing dimethyl sulfoxide.
- the multi-stage distillation column of the present invention is preferably a distillation column that performs gas-liquid contact for concentration purification, a condenser that condenses low-boiling-component vapor containing water to obtain a condensate, and dimethyl sulfoxide by heating and vaporizing the liquid. It consists of a reboiler that generates steam.
- the multistage distillation column of the present invention has equipment for adding sodium carbonate to the bottom of the distillation column.
- sodium carbonate is preferably replenished to the bottom of the column continuously or intermittently so that sodium carbonate is present within a certain concentration range.
- the multistage distillation column of the present invention preferably has equipment for directly adding sodium carbonate to the bottom of the distillation column.
- Sodium carbonate may be supplied as a crystalline solid from a facility to which sodium carbonate is directly added, or may be supplied as a solution or a suspension slurry mixed with dimethyl sulfoxide.
- a low-boiling component containing water is extracted from the top of the column, and a high-boiling component is extracted from the bottom of the column. Extract.
- the multistage distillation column of the present invention is a fraction rich in dimethyl sulfoxide by removing a low-boiling point component containing water from the top of the column and a high-boiling point component from the bottom of the column, and by side-cutting from below the supply stage of the distillation raw material.
- the number of distillation towers is one by the method of extracting water. More preferably, the multistage distillation column of the present invention continuously separates low-boiling components and high-boiling components containing water by a single distillation apparatus.
- the number of stages of gas-liquid contact of the distillation column is preferably 2 to 50, more preferably 3 to 40.
- the tray structure is exemplified by a tray type or a packed bed type.
- the packed bed type that can shorten the flow residence time in the column and can reduce the pressure loss in terms of stable operation is preferable, and the regular packed bed type is particularly preferable.
- the multistage distillation column of the present invention has a concentration of sodium carbonate in a liquid containing dimethyl sulfoxide at the bottom of the distillation column and a liquid containing dimethyl sulfoxide at the bottom of the distillation column when the total amount of sodium carbonate is 100% by weight. Is provided with a device that can be controlled and mixed to 0.005 to 25% by weight.
- the multi-stage distillation column of the present invention has a side cut that flows out from the supply stage for supplying the liquid containing dimethyl sulfoxide, and flows out the fraction containing dimethyl sulfoxide from the position above the heating section.
- Either liquid or steam can be used to extract the fraction containing dimethyl sulfoxide from the side cut. If the fraction containing dimethyl sulfoxide is a vapor, the product is obtained at a desired temperature and form through a condenser, and when the fraction containing dimethyl sulfoxide is a liquid, it is passed through a condenser.
- the multi-stage distillation column of the present invention is preferably provided with a dimethyl sulfoxide purification stage on at least one of the upper part and the lower part of the side cut from which the fraction containing dimethyl sulfoxide flows out.
- the concentration unit and the recovery unit of the distillation column may be either a tray method or a packed bed method, and the packed bed may be either an irregular packing or a regular packing.
- a disperser In the distillation column, a disperser, a liquid collector, and a packed bed support are installed as necessary.
- the kettle-type reboiler In the illustration, the kettle-type reboiler is directly installed at the bottom of the distillation column as an example, but as another method, the distillation tower and the reboiler are connected independently by piping, and a thermosiphon or pump circulation between the two In this case, the liquid or vapor may be transferred.
- the multistage distillation column of the present invention preferably has a distillation column bottom temperature of 90 ° C. to 180 ° C. Further, when the sensible heat and latent heat of vaporization of the process liquid / vapor are recovered and effectively used to save energy, it is preferable to continuously distill at a distillation column bottom temperature of 150 ° C. to 180 ° C.
- a vapor at the top of the distillation column is condensed by a condenser provided, a part of the condensate is returned to the distillation column as reflux, and a pipe for discharging a part as waste liquid is provided.
- a vacuum generator such as a vacuum pump or an ejector.
- the multi-stage distillation column of the present invention preferably has a condenser for the top vapor, and the condenser for the top vapor has a function of a heater for other fluids, a boiler, or a reboiler.
- the multistage distillation column of the present invention suppresses the decomposition of dimethyl sulfoxide without forced circulation and stirring at the bottom of the column.
- the multistage distillation column of the present invention can be stably operated for a long time because there is no scaling, crystal deposition, or clogging of the decomposition inhibitor in the tray, packed bed, disperser, liquid collector, etc. of the distillation column.
- Dimethyl sulfoxide obtained using the multistage distillation column of the present invention has few impurities and has a high purity.
- Dimethyl sulfoxide obtained using the multi-stage distillation column of the present invention is a photoresist stripping solution for electronic materials, synthesis of medicines and agricultural chemicals, stripping and cleaning solutions for lens molds, cellulose, polyimide, polysulfone, polyurethane, polyacrylonitrile. It can be used as a solvent for polymer polymerization and spinning process, and as a coating remover.
- FIG. 1 An example of a distillation apparatus used in the method for distilling dimethyl sulfoxide of the present invention is shown in FIG.
- the distillation apparatus shown in FIG. 1 is also an example of the multistage distillation column of the present invention.
- the multistage distillation column shown in FIG. 1 draws low-boiling components containing water from the top and high-boiling components from the bottom, and is a liquid containing dimethyl sulfoxide before distillation from the distillation raw material supply pipe in FIG. Is supplied.
- Sodium carbonate which is a decomposition inhibitor, is charged from the decomposition inhibitor (sodium carbonate) addition pipe of (13) to the bottom of the distillation column to which the reboiler of the distillation column is attached.
- the purified dimethyl sulfoxide heated in the reboiler of FIG. 1 (3) is extracted from the product dimethyl sulfoxide side cut extraction pipe of FIG. 1 (11).
- the product dimethyl sulfoxide side cut extraction pipe is installed below the distillation raw material supply pipe.
- a distillation column having a purification stage provided under a side cut for extracting a product as shown in FIG. 7 is preferable.
- FIG. 8 shows an example of a distillation apparatus when the latent heat of vaporization of the process steam at the top of the tower is recovered and effectively used for energy saving in the present invention.
- the distillation apparatus shown in FIG. 8 is also an example of the multistage distillation column of the present invention.
- the multistage distillation column of the present invention reduces the heating energy of another distillation column by exchanging heat between the bottom liquid of another distillation column and the process vapor at the top of the multistage distillation column of the present invention. .
- the distillation temperature of dimethyl sulfoxide that is, the temperature of the process steam at the top of the column can be increased, the versatility of energy saving by waste heat recovery can be enhanced.
- the gas chromatographic purity (area%) of dimethyl sulfoxide was measured by a gas chromatographic method under the following conditions.
- sodium carbonate stably decomposes dimethyl sulfoxide in a much wider concentration range than sodium hydroxide, which is conventionally known as a decomposition inhibitor, even at high temperatures close to the atmospheric boiling point. It turns out that the effect which suppresses is expressed.
- Example 1 33% by weight hydrated dimethyl sulfoxide is added to the continuous distillation facility shown in FIG. 1 (distillation tower: tower diameter 65 mm, packed tower with 5 stages of regular packing in the upper concentrating part and lower collecting part from the raw material supply). Then, continuous dehydration distillation purification was performed. Example 1 will be described with reference to the drawings.
- Table 3 shows the impurity concentration of dimethyl sulfoxide in the stock solution, the impurity concentration of dimethyl sulfoxide obtained as a product, the moisture content of dimethyl sulfoxide obtained as a product, and the yield of the dimethyl sulfoxide product.
- the moisture content was measured with a Karl Fischer moisture meter.
- Example 2 The procedure was the same as Example 1 except that the distillation pressure was adjusted so that the column bottom temperature was 108 ° C. The results are shown in Table 3.
- Example 3 For the purpose of strengthening the purification and removal of high boiling components, the same procedure as in Example 2 was performed except that a regular packing equivalent to 5 stages was further filled under the side cut from which the product dimethyl sulfoxide was removed. The results are shown in Table 3.
- Example 1 The procedure was the same as Example 1 except that nothing was added to the tower bottom and the distillation pressure was adjusted so that the tower bottom temperature was 94 ° C. The results are shown in Table 3.
- dimethyl sulfoxide with less impurities could be obtained by stable continuous distillation.
- Continuous distillation could be performed under high temperature conditions of 95-108 ° C.
- ethylmethyl sulfoxide and dimethyl sulfone which were high boiling components, could be removed more stably.
- the method for distilling dimethyl sulfoxide according to the present invention is compact in equipment and requires little investment in equipment construction. Furthermore, since the temperature of the process liquid and the vapor in the distillation tower rises, the energy can be reused by recovering these sensible heat and latent heat, and the amount of energy used in the entire equipment can be reduced. As a result, it is possible to economically purify dimethyl sulfoxide with low purification costs.
- Dimethyl sulfoxide obtained by the method of distilling dimethyl sulfoxide according to the present invention has few impurities and high purity.
- Dimethyl sulfoxide obtained by the method of distilling dimethyl sulfoxide according to the present invention is a photoresist stripping solution for electronic materials, synthesis of medicines and agricultural chemicals, stripping / cleaning solutions for lens molds, cellulose, polyimide, polysulfone, polyurethane, polyacrylonitrile, etc. It can be used as a solvent for polymer polymerization and spinning processes, and as a coating remover.
- the temperature of the process liquid and steam in the distillation column increases, so the energy is reused by recovering the sensible heat and latent heat to reduce the amount of energy used in the entire facility. Can be made. As a result, it is possible to economically purify dimethyl sulfoxide with low purification costs.
- the dimethyl sulfoxide recovered and purified by the multistage distillation column of the present invention has few impurities and high purity.
- the dimethyl sulfoxide obtained by the method of distilling dimethyl sulfoxide of the present invention can be widely used as a solvent for exfoliation and washing of electronic materials, synthesis of medicines and agricultural chemicals, polymerization of polymers and spinning.
- Distillation column main body 2 stages (in the case of the figure, packed bed) 3 Reboiler 4 Condenser 5 Raw material supply pipe 6 Distillation tower top steam condenser pipe 7 Condenser vent pipe 8 Condensate falling pipe 9 Condensate discharge pipe 10 Condensate recirculation pipe 11 Product dimethyl sulfoxide side cut extraction pipe 12 High boiling matter extraction pipe 13 Decomposition inhibitor (sodium carbonate) addition pipe 14 Distillation column body 15 of another distillation apparatus Separate distillation Equipment stage (filled bed in the figure) 16 Waste heat recovery condenser 17 Condenser of another distillation apparatus 18 Raw material supply pipe 19 of another distillation apparatus 19 Pipe 20 connected to the distillation column overhead vapor condenser of another distillation apparatus 20 Condenser vent pipe 21 of another distillation apparatus Condensate spill piping of another distillation unit 22 Condensate discharge pipe 23 of another distillation apparatus Condensate reflux pipe 24 of another distillation apparatus Circulation pipe 25 for heating the bottom liquid of another distillation apparatus 25 High-b
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Abstract
Description
(1)蒸留装置底部のジメチルスルホキシドを含む液体に、蒸留装置底部のジメチルスルホキシドを含む液体、炭酸ナトリウムの総計を100重量%としたとき、炭酸ナトリウムを0.005重量~25重量%混合して、加熱し、
(2)ジメチルスルホキシドを含む液体を仕込む位置よりも下部の位置であって、加熱部より上部の位置から、ジメチルスルホキシドを含む留分を得るジメチルスルホキシドを蒸留する方法である。
・カラム DB-WAX 0.25mm×60m、膜厚 0.25μm
・キャリアガス He 165.7kPa
・カラム昇温条件 35℃ → 7℃/分 → 140℃×10分 → 15℃/分 →
250℃×10分
・注入口温度 200℃
・検出器温度 250℃
・FID Air 400ml/min
H2 40ml/min
メークアップ 30ml/min
・スプリット比 14
・分析サンプル調製 サンプルを0.5μmのPTFE製シリンジフィルターでろ過した。
・注入量 1.0μl 。
単蒸留操作に必要なジムロートコンデンサー、留出液用の受器、攪拌機、温度計を備えた1L4つ口フラスコに、含水ジメチルスルホキシド(水分33.3重量%、ジメチルスルホキシド66.7重量%、水分量はカールフィッシャー水分計で測定を行った)200g、添加剤として炭酸ナトリウム量を、仕込み濃度として、0.02重量%添加した(仕込み濃度の計算式は下記に示す)。
仕込み濃度(%)=[炭酸ナトリウム添加重量(g)]/[含水ジメチルスルホキシド仕込み重量(g)+炭酸ナトリウム添加重量(g)]×100 。
分解速度=[加熱前ジメチルスルホキシドのガスクロマトグラフ純度(%)-加熱後ジメチルスルホキシドのガスクロマトグラフ純度(%)]/加熱前ジメチルスルホキシドのガスクロマトグラフ純度(%)×100
に従って算出されたジメチルスルホキシドの分解速度(面積%/hr)を表1に示した。
炭酸ナトリウムの濃度を、表1に記載したように変えたこと以外は、参考例1と同様にした。結果を表1に示した。
炭酸ナトリウムを添加しなかったこと以外は、参考例1と同様にした。結果を表1に示した。
添加剤として、炭酸ナトリウムを添加せず、水酸化ナトリウムを、仕込み濃度として、0.01重量%添加した(仕込み濃度の計算式は下記に示す)こと以外は、参考例1と同様にした。結果を表2に示した。
仕込み濃度(%)=[水酸化ナトリウム添加重量(g)]/[含水ジメチルスルホキシド仕込み重量(g)+水酸化ナトリウム添加重量(g)]×100 。
表2において、180±2℃で24時間の加熱保持中のフラスコ内液中の水酸化ナトリウム濃度は、原料仕込み時から80g減量していることから、仕込み濃度の1.67倍(=200g/(200g-80g))とした。
分解速度=[加熱前ジメチルスルホキシドのガスクロマトグラフ純度(%)-加熱後ジメチルスルホキシドのガスクロマトグラフ純度(%)]/加熱前ジメチルスルホキシドのガスクロマトグラフ純度(%)×100
に従って算出されたジメチルスルホキシドの分解速度(面積%/hr)を表2に示した。
水酸化ナトリウムの濃度を、表2に記載したように変えたこと以外は、参考例8と同様にした。結果を表2に示した。
33重量%含水ジメチルスルホキシドを図1に示す連続蒸留設備(蒸留塔:塔径65mm、原料供給より上部の濃縮部、下部の回収部にそれぞれ5段相当の規則充填物を入れた充填塔)にて連続脱水蒸留精製を行った。実施例1について、図面を使って説明する。
塔底温度が108℃となるよう蒸留圧力を調整した以外は、実施例1と同様にした。結果を表3に示した。
高沸成分の精製除去強化を目的として、製品ジメチルスルホキシドを抜くサイドカットの下に、更に5段相当の規則充填物を充填した以外は実施例2と同様とした。結果を表3に示した。
塔底部に何も添加せず、塔底温度が94℃となるよう蒸留圧力を調整した以外は、実施例1と同様にした。結果を表3に示した。
2 段(図の場合は充填層)
3 再沸器
4 凝縮器
5 原料供給配管
6 蒸留塔塔頂蒸気凝縮器行き配管
7 凝縮器ベント配管
8 凝縮液落液配管
9 凝縮液払出配管
10 凝縮液還流配管
11 製品ジメチルスルホキシドサイドカット抜出配管
12 高沸物抜出配管
13 分解抑制剤(炭酸ナトリウム)添加用配管
14 別の蒸留装置の蒸留塔本体
15 別の蒸留装置の段(図の場合は充填層)
16 廃熱回収用凝縮器
17 別の蒸留装置の凝縮器
18 別の蒸留装置の原料供給配管
19 別の蒸留装置の蒸留塔塔頂蒸気凝縮器行き配管
20 別の蒸留装置の凝縮器ベント配管
21 別の蒸留装置の凝縮液落液配管
22 別の蒸留装置の凝縮液払出配管
23 別の蒸留装置の凝縮液還流配管
24 別の蒸留装置の塔底液加熱用循環配管
25 別の蒸留装置の高沸物抜出配管
Claims (15)
- ジメチルスルホキシドを含む液体を、蒸留装置を使って蒸留する方法であって、
(1)蒸留装置底部のジメチルスルホキシドを含む液体、炭酸ナトリウムの総計を100重量%としたとき、蒸留装置底部のジメチルスルホキシドを含む液体に、炭酸ナトリウムを0.005重量~25重量%混合して、加熱し、
(2)ジメチルスルホキシドを含む液体を仕込む位置よりも下部の位置であって、加熱部より上部の位置から、ジメチルスルホキシドを含む留分を得るジメチルスルホキシドを蒸留する方法。 - ジメチルスルホキシドを含む液体を仕込む位置よりも下部の位置であって、加熱部より上部の位置から、蒸留装置への供給原料よりもジメチルスルホキシドが富む留分を得る請求項1に記載のジメチルスルホキシドを蒸留する方法。
- 蒸留装置が、1本の多段式蒸留塔である請求項1または2に記載のジメチルスルホキシドを蒸留する方法。
- 蒸留装置底部の温度を、90℃~180℃とする請求項1または2に記載のジメチルスルホキシドを蒸留する方法。
- 蒸留装置の底部に、炭酸ナトリウムを直接添加する請求項1または2に記載のジメチルスルホキシドを蒸留する方法。
- 蒸留装置に、ジメチルスルホキシドを含む液体を仕込んだ後、ジメチルスルホキシドを含む液体を、蒸留装置に連続供給する請求項1または2に記載のジメチルスルホキシドを蒸留する方法。
- 連続脱水蒸留して、ジメチルスルホキシドを得る請求項1または2に記載のジメチルスルホキシドを蒸留する方法。
- 蒸留装置の内部の蒸気または液体を別の設備の加熱源として利用する請求項1または2に記載のジメチルスルホキシドを蒸留する方法。
- 1つの蒸留装置で、水を含む低沸成分と高沸成分を同時に連続蒸留分離する請求項1または2に記載のジメチルスルホキシドを蒸留する方法。
- ジメチルスルホキシドを含む液体を蒸留する多段式蒸留塔であって、
蒸留塔の塔底に、炭酸ナトリウムを添加する設備を有し、
蒸留塔の塔底のジメチルスルホキシドを含む液体に、蒸留塔の塔底のジメチルスルホキシドを含む液体、炭酸ナトリウムの総計を100重量%としたとき、炭酸ナトリウムの濃度を0.005重量~25重量%に制御混合して加熱できる装置を設け、
ジメチルスルホキシドを含む液体を供給する供給段よりも下部の位置であって、加熱部より上部の位置から、ジメチルスルホキシドを含む留分を流出するサイドカットが設けられた多段式蒸留塔。 - 塔頂より水を含む低沸点成分、塔底より高沸点成分を抜き、蒸留原料の供給段より下からサイドカットによりジメチルスルホキシドに富んだ留分を抜き出す請求項10に記載の多段式蒸留塔。
- 蒸留塔底部温度が、90℃~180℃である請求項10に記載の多段式蒸留塔。
- 蒸留塔底部に、炭酸ナトリウムを直接添加する設備を有する請求項10に記載の多段式蒸留塔。
- ジメチルスルホキシドを含む留分を流出するサイドカットの上部と下部の少なくともどちらかにジメチルスルホキシドの精製段が設けられた請求項10~13のいずれか1項に記載の多段式蒸留塔。
- 蒸留塔に、塔頂ベーパーのコンデンサを有し、塔頂ベーパーのコンデンサが、他の流体のヒーター、またはボイラー、またはリボイラーの機能を持つ請求項10~13のいずれか1項に記載の多段式蒸留塔。
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