WO2018030210A1 - クロロプレングラフト共重合体ラテックス及びその製造方法並びに粘着剤、接着剤 - Google Patents
クロロプレングラフト共重合体ラテックス及びその製造方法並びに粘着剤、接着剤 Download PDFInfo
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- WO2018030210A1 WO2018030210A1 PCT/JP2017/027847 JP2017027847W WO2018030210A1 WO 2018030210 A1 WO2018030210 A1 WO 2018030210A1 JP 2017027847 W JP2017027847 W JP 2017027847W WO 2018030210 A1 WO2018030210 A1 WO 2018030210A1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F279/00—Macromolecular compounds obtained by polymerising monomers on to polymers of monomers having two or more carbon-to-carbon double bonds as defined in group C08F36/00
- C08F279/02—Macromolecular compounds obtained by polymerising monomers on to polymers of monomers having two or more carbon-to-carbon double bonds as defined in group C08F36/00 on to polymers of conjugated dienes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/12—Polymerisation in non-solvents
- C08F2/16—Aqueous medium
- C08F2/22—Emulsion polymerisation
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/12—Polymerisation in non-solvents
- C08F2/16—Aqueous medium
- C08F2/22—Emulsion polymerisation
- C08F2/24—Emulsion polymerisation with the aid of emulsifying agents
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/12—Polymerisation in non-solvents
- C08F2/16—Aqueous medium
- C08F2/22—Emulsion polymerisation
- C08F2/24—Emulsion polymerisation with the aid of emulsifying agents
- C08F2/26—Emulsion polymerisation with the aid of emulsifying agents anionic
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F265/00—Macromolecular compounds obtained by polymerising monomers on to polymers of unsaturated monocarboxylic acids or derivatives thereof as defined in group C08F20/00
- C08F265/04—Macromolecular compounds obtained by polymerising monomers on to polymers of unsaturated monocarboxylic acids or derivatives thereof as defined in group C08F20/00 on to polymers of esters
- C08F265/06—Polymerisation of acrylate or methacrylate esters on to polymers thereof
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F285/00—Macromolecular compounds obtained by polymerising monomers on to preformed graft polymers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L51/00—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
- C08L51/04—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers grafted on to rubbers
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J111/00—Adhesives based on homopolymers or copolymers of chloroprene
- C09J111/02—Latex
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J151/00—Adhesives based on graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Adhesives based on derivatives of such polymers
- C09J151/003—Adhesives based on graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Adhesives based on derivatives of such polymers grafted on to macromolecular compounds obtained by reactions only involving unsaturated carbon-to-carbon bonds
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J151/00—Adhesives based on graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Adhesives based on derivatives of such polymers
- C09J151/04—Adhesives based on graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Adhesives based on derivatives of such polymers grafted on to rubbers
Definitions
- Chloroprene homopolymers and copolymers of chloroprene and other monomers are high with low pressure bonding on various types of adherends. Since adhesive strength can be obtained, it is suitably used in adhesive applications such as organic solvent-based contact adhesives and organic solvent-based graft adhesives.
- adhesive applications such as organic solvent-based contact adhesives and organic solvent-based graft adhesives.
- VOC volatile organic chemical
- organic solvent-based graft adhesives In order to comply with volatile organic chemical (VOC) regulations and organic solvent regulations from the viewpoint of environmental pollution and human health, water-based adhesives that do not use organic solvents are being developed. Water-based adhesives containing coalesced latex have been proposed.
- Patent Document 1 proposes an aqueous adhesive containing a latex of a copolymer of chloroprene, ⁇ , ⁇ -unsaturated carboxylic acid and 2,3-dichloro-1,3-butadiene. Copolymerization of ⁇ , ⁇ -unsaturated carboxylic acid improves adhesion at high temperatures (heat resistance).
- the water-based adhesive disclosed in Patent Document 1 has a problem that the adhesive strength is low as compared with conventional organic solvent-based adhesives containing chloroprene polymers and organic solvent-based adhesives containing chloroprene graft copolymers. there were. For this reason, it has been difficult to obtain high adhesive strength against soft polyvinyl chloride, which is a material to which the chloroprene polymer is difficult to adhere.
- the (meth) acrylate (B) is a compound represented by the general formula CH 2 ⁇ CR—CO—OR ′, wherein R represents a methyl group or a hydrogen atom, and R ′ has a carbon number. 4 to 12 alkyl groups, A chloroprene graft copolymer latex in which the graft ratio of the (meth) acrylate (B) to the chloroprene polymer is 0.5% or more and 90% or less.
- chloroprene graft copolymer latex according to an embodiment of the present invention, a method for producing the latex, a pressure-sensitive adhesive, and an adhesive will be described in detail.
- this embodiment shows an example of this invention and this invention is not limited to this embodiment.
- various changes or improvements can be added to the present embodiment, and forms to which such changes or improvements are added can also be included in the present invention.
- Chloroprene which is a main raw material monomer of the chloroprene graft copolymer that is one component of the chloroprene graft copolymer latex of the present embodiment, is 2-chloro-1,3-butadiene or This compound is also called 2-chlorobutadiene.
- the chloroprene polymer may be a homopolymer of chloroprene (A-1), a monomer (A-2) copolymerizable with chloroprene (A-1) and chloroprene (A-1). And a copolymer thereof.
- (Meth) acrylate (B) is a compound represented by the general formula CH 2 ⁇ CR—CO—OR ′, and has a reactive double bond in the molecule. Therefore, it can be graft copolymerized with the chloroprene polymer.
- R in the above general formula represents a methyl group or a hydrogen atom
- R ′ represents an alkyl group having 4 to 12 carbon atoms.
- (meth) acrylate” means methacrylate and / or acrylate
- (meth) acryl” means methacryl and / or acrylic.
- R ′ in the above general formula is an alkyl group having 4 or more carbon atoms, hydrolysis of the ester moiety in (meth) acrylate (B) hardly occurs.
- R ′ in the above general formula is an alkyl group having 12 or less carbon atoms, the viscosity of (meth) acrylate (B) is low, which is advantageous for emulsification and mixing.
- R 'in the above general formula is preferably an alkyl group having 4 to 6 carbon atoms from the viewpoint of the stability of graft polymerization.
- Examples of (meth) acrylate (B) include butyl acrylate, 2-ethylhexyl acrylate, lauryl acrylate, butyl methacrylate, isobutyl methacrylate, 2-ethylhexyl methacrylate, and lauryl methacrylate.
- (Meth) acrylate (B) may be used individually by 1 type, and may use 2 or more types together.
- the solid content concentration of the chloroprene graft copolymer latex may be 35% by mass to 65% by mass, preferably 45% by mass to 65% by mass, and more preferably 53% by mass to 65% by mass. . If solid content concentration is in the said range, reduction of the drying time of chloroprene graft copolymer latex and reduction of the load of a drying apparatus can be achieved. Further, when the solid content concentration is within the above range, it is easier to maintain the stability of the colloid of the chloroprene graft copolymer latex, and the generation of aggregates can be minimized.
- N, N'-diphenyl-p-phenylenediamine (DPPD) or N-isopropyl-N'-phenyl-p-phenylenediamine (IPPD) may be used for improving ozone resistance.
- DPPD N, N'-diphenyl-p-phenylenediamine
- IPPD N-isopropyl-N'-phenyl-p-phenylenediamine
- hindered phenolic antioxidants are preferably used when discoloration of the glue line and the hygiene are considered as problems.
- the graft copolymerization step is a graft polymerization of (meth) acrylate (B) to a chloroprene polymer to obtain a chloroprene graft copolymer.
- This is a step of obtaining a chloroprene graft copolymer latex in which particles are dispersed in water.
- (meth) acrylate (B) and an organic peroxide (C) as a polymerization initiator are added to the chloroprene polymer latex obtained in the chloroprene polymerization step, and 10 ° C. or higher and 40 ° C. The reaction is carried out at a temperature below °C. Then, graft copolymerization of the chloroprene polymer and (meth) acrylate (B) proceeds, and a chloroprene graft copolymer latex is obtained.
- the graft copolymer proceeds on the surface and the inside of the emulsified particles so that the graft polymer is not unevenly distributed on one of the surface and the inside of the emulsified particles, and the graft polymer exists uniformly with respect to the chloroprene polymer.
- the grafting efficiency of (meth) acrylate (B) to the chloroprene polymer is 60% or more and 100% or less, and the conversion rate of (meth) acrylate (B) is 90% or more and 100% or less.
- a chloroprene graft copolymer having a graft ratio of 0.5% to 90% is obtained.
- Examples of the organic peroxide (C) having an octanol / water partition coefficient in the range of ⁇ 2.0 or more and 3.0 or less include t-butyl hydroperoxide and cumene hydroperoxide.
- the organic peroxide (C) may be added as it is in the case of a liquid and dissolved in the (meth) acrylate (B) in the case of a solid.
- a promoter may be used if desired in combination with the polymerization initiator.
- the type of cocatalyst is not particularly limited as long as it has the property of assisting the action of the polymerization initiator. Specific examples include anthraquinone sulfonate, potassium sulfite, sodium disulfite, sodium sulfite, tetraethylene. Examples include pentamine, N, N-dimethyl-p-toluidine and the like.
- the octanol / water partition coefficient is also expressed as LogPow, and is an index representing the hydrophobicity (easiness to dissolve in lipid) of a chemical substance.
- the octanol / water partition coefficient measurement method is OECD Test Guideline (OECD Board of Directors decision “C (81) 30 Final Attachment 1”) 107 or Japanese Industrial Standard Z7260-107 (2000) “Distribution coefficient (1- (Measurement of octanol / water) -flask shaking method ".
- graft efficiency 100 ⁇ (XY) / X
- X is [mass before extraction (g)] ⁇ [addition amount of (meth) acrylate (B) in the graft copolymerization step (g)] ⁇ [(meth) acrylate (B) in the graft copolymerization step.
- the total conversion rate of chloroprene (A-1) and the monomer (A-2) copolymerizable with chloroprene in the chloroprene polymerization step and the conversion rate of (meth) acrylate (B) in the graft copolymerization step are as follows: For example, it can be measured as follows.
- the solid content concentration of the chloroprene polymer latex or the chloroprene graft copolymer latex is measured as described above, and the measured value of the solid content concentration is S. Also. Solid concentration when the polymerization reaction is from 100% (theoretical value) calculated theoretically, to the theoretical value and T 100.
- the amount of (meth) acrylate (B) added in the graft copolymerization step may be 1 part by mass or more and 90 parts by mass or less with respect to 100 parts by mass of the chloroprene polymer. Then, in the graft copolymerization step, a chloroprene graft copolymer that is a graft copolymer of 100 parts by mass of chloroprene polymer and 1 part by mass or more and 90 parts by mass or less of (meth) acrylate (B) is obtained.
- the addition amount of (meth) acrylate (B) is within the above range, the cohesive strength of the chloroprene polymer is enhanced by graft copolymerization, so the strength of the adhesive layer formed by drying the chloroprene graft copolymer latex. And contact adhesiveness is excellent.
- the addition amount of (meth) acrylate (B) is good also as 1 mass part or more and 90 mass parts or less with respect to 100 mass parts of chloroprene polymers as mentioned above, it is 10 mass parts or more and 85 mass parts or less. More preferably, it is 20 mass parts or more and 55 mass parts or less.
- the graft ratio of (meth) acrylate (B) in the graft copolymerization step is defined as follows.
- [Graft ratio of (meth) acrylate (B) (%)] [addition amount of (meth) acrylate (B) to 100 parts by mass of chloroprene polymer (part by mass)] ⁇ [conversion of (meth) acrylate (B) Ratio] ⁇ [grafting efficiency of (meth) acrylate (B)] It is.
- the graft ratio of (meth) acrylate (B) is preferably from 0.5% to 90%, more preferably from 10% to 55%, from the viewpoint of adhesiveness.
- the content of the tetrahydrofuran-insoluble component in the chloroprene graft copolymer latex may be 6% by mass or more and less than 70% by mass of the chloroprene graft copolymer, more preferably from the viewpoint of maintaining high adhesive strength. Is 15% by mass or more and less than 50% by mass, and more preferably 17% by mass or more and less than 45% by mass.
- the tetrahydrofuran-insoluble component is a gel-like material that does not dissolve in tetrahydrofuran, and is a component that is hard and lacks elasticity.
- the adhesive layer formed by drying the chloroprene graft copolymer latex has excellent rubber properties such as elongation, flexibility and elasticity. Moreover, if content of a tetrahydrofuran insoluble content is 10 mass% or more, the intensity
- the content of tetrahydrofuran insolubles can be measured, for example, as follows. Chloroprene graft copolymer latex 0.5g (containing water in the range of 40 mass% or more and 65 mass% or less) is dropped into 100 mL of tetrahydrofuran, shaken overnight, and then separated by a centrifuge. A supernatant dissolved phase is obtained. The obtained dissolved phase is heated to 100 ° C., tetrahydrofuran is evaporated and dried over 1 hour, and the mass of the dissolved portion dissolved in the dissolved phase is calculated. Then, the tetrahydrofuran-insoluble matter is calculated by subtracting the mass of the dissolved component from the mass of the chloroprene-grafted copolymer in the chloroprene graft copolymer latex.
- the content of tetrahydrofuran insolubles is the type of emulsifier, chain transfer agent, polymerization initiator, polymerization terminator used in the graft copolymerization step, polymerization temperature of graft copolymerization, conversion rate of (meth) acrylate (B), etc. Can be controlled by. By appropriately selecting them, a chloroprene graft copolymer latex having a desired content of tetrahydrofuran insolubles can be produced.
- the chain transfer agent that can be used in the graft copolymerization step is not particularly limited, but xanthogen disulfide and alkyl mercaptan can be used.
- xanthogen disulfide include diisopropyl xanthogen disulfide, diethyl xanthogen disulfide, dicyclohexyl xanthogen disulfide, dilauryl xanthogen disulfide, and dibenzyl xanthogen disulfide.
- Specific examples of the alkyl mercaptan include n-dodecyl mercaptan, n-decyl mercaptan, and octyl mercaptan. These chain transfer agents may be used individually by 1 type, and may use 2 or more types together.
- the conversion rate of (meth) acrylate (B) in the graft copolymerization step may be 90% or more and 100% or less. If the conversion rate of the (meth) acrylate (B) is within the above range, the solid content concentration of the chloroprene graft copolymer latex will be sufficient, and the unreacted (meth) acrylate (B) will remain and cause odor. There is no risk of radiating or reducing the adhesive strength and adhesive strength of the chloroprene graft copolymer latex. Further, it is not necessary to perform a removal step for removing unreacted volatile components after the graft copolymerization step, or even if the removal step is performed, a light load treatment is sufficient.
- aqueous emulsion radical polymerization using an emulsifier can be performed.
- the type of the emulsifier is not particularly limited, and an anionic emulsifier and a nonionic emulsifier similar to the emulsifier used in the chloroprene polymerization step can be used. Therefore, the obtained chloroprene graft copolymer latex contains an emulsifier such as an anionic emulsifier and a nonionic emulsifier.
- the amount of the emulsifier added in the graft copolymerization step is not particularly limited, but is preferably in the range of 1 part by mass to 10 parts by mass with respect to 100 parts by mass of (meth) acrylate (B). More preferably, it is in the range of not less than 8.5 parts by mass. If the added amount of the emulsifier is within the above range, poor emulsification and thickening are unlikely to occur, and problems such as poor control of polymerization heat generation, formation of aggregates, and poor product appearance are unlikely to occur.
- the emulsifier hardly remains, so the water resistance of the chloroprene graft copolymer is deteriorated, the adhesive strength and the adhesive strength are reduced, foaming at the time of drying and the color tone of the product are deteriorated The problem is less likely to occur.
- the chloroprene polymer is graft-copolymerized with (meth) acrylate (B) to obtain a chloroprene graft copolymer, and together with (meth) acrylate (B), (meth) acrylate (B) and Other copolymerizable monomers may be graft copolymerized with the chloroprene polymer.
- the addition amount of the other monomer copolymerizable with (meth) acrylate (B) is not specifically limited, As 0.1 mass part or more and 10 mass parts or less with respect to 100 mass parts of chloroprene polymers. Also good. If the addition amount of the other monomer copolymerizable with (meth) acrylate (B) is within the above range, the adhesive strength and adhesive strength of the chloroprene graft copolymer latex are excellent.
- the type of the other monomer is not particularly limited as long as it is copolymerizable with (meth) acrylate (B).
- examples thereof include 1-chloro-1,3-butadiene, 2,3 -Dichloro-1,3-butadiene, butadiene, isoprene, styrene, acrylonitrile, vinyl acetate, acrylic acid, methacrylic acid and the like.
- One of these other monomers may be used alone, or two or more thereof may be used in combination.
- the polymerization is stopped by adding a polymerization terminator when a predetermined polymerization rate is reached in order to obtain a chloroprene graft copolymer having a desired molecular weight distribution by stopping further polymerization reaction.
- the reaction may be stopped.
- the kind of polymerization terminator is not specifically limited, The thing similar to the above-mentioned polymerization terminator used after completion
- the method for producing the chloroprene graft copolymer latex of the present embodiment includes the chloroprene polymerization step and the graft copolymerization step as described above, but may include steps other than these steps.
- a removal step for removing unreacted volatile components may be provided between the chloroprene polymerization step and the graft copolymerization step or after the graft copolymerization step.
- the cooling step, the polymerization reaction ripening step, and the heating step may be provided before or after the chloroprene polymerization step and the graft copolymerization step.
- the chloroprene graft copolymer latex of the present embodiment thus obtained can be used for pressure-sensitive adhesives and adhesives.
- the chloroprene graft copolymer latex of the present embodiment can be used as it is as a pressure-sensitive adhesive or adhesive as it is, but the adhesive strength is improved by adding a tackifier, and a high-adhesive pressure-sensitive adhesive or adhesive. It can also be used as an agent.
- the type of tackifier is not particularly limited, but phenolic resins, terpene resins, rosin derivative resins, petroleum hydrocarbons, etc. can be used. Specific examples include hydrogenated rosin and hydrogenated rosin. Examples include pentaerythritol ester, polymerized rosin, rosin-modified resin mainly composed of rosin, alkylphenol resin, rosin-modified phenol resin, terpene-modified phenol resin, and natural terpene resin. A tackifier may be used individually by 1 type, and may use 2 or more types together.
- the addition amount of the tackifier may be 10 parts by mass or more and 60 parts by mass or less, and preferably 20 parts by mass or more and 40 parts by mass or less with respect to 100 parts by mass of the solid content of the chloroprene graft copolymer latex.
- the addition amount of the tackifier is within the above range, the tackiness is sufficiently secured and the adhesive force can be sufficiently improved.
- the method for adding the tackifier is not particularly limited, but it may be added to the chloroprene graft copolymer latex in the form of an emulsion in which the tackifier is emulsified and dispersed.
- a tackifier is added to the chloroprene graft copolymer latex of the present embodiment, and if necessary, an acid acceptor, an antioxidant, a filler, a pigment, a colorant, a wetting agent, an antifoaming agent,
- a pressure-sensitive adhesive and an adhesive can be obtained by appropriately adding a thickener or the like.
- the pressure-sensitive adhesive and adhesive containing the chloroprene graft copolymer latex of the present embodiment have high adhesive strength, and express high adhesive strength of, for example, 2.0 kN / m or more to soft polyvinyl chloride. And can be bonded.
- Example 1 (1) Preparation of chloroprene polymer latex A reactor having an internal volume of 5 L was charged with 1600 g of chloroprene, 69 g of disproportionated rosin, 1367 g of pure water, 20 g of potassium hydroxide, and 0.57 g of n-dodecyl mercaptan (molecular weight modifier). Emulsified.
- Cumene hydroperoxide (octanol / water partition coefficient: 2.16) was added to this emulsion as a polymerization initiator, and aqueous graft copolymerization was performed at 30 ° C. in a nitrogen atmosphere. When the desired polymerization rate was reached, an aqueous solution of 4-hydroxy-2,2,6,6-tetramethylpiperidine-1-oxyl free radical was immediately added to terminate the polymerization, and a chloroprene graft copolymer latex was obtained. . The conversion of butyl methacrylate at this time was 100%.
- Table 1 summarizes the amount of each compound used in the preparation of the chloroprene graft copolymer latex and the polymerization temperature. The amount of chloroprene polymer latex in Table 1 means the amount of chloroprene polymer contained in the chloroprene polymer latex.
- Examples 2 to 9 and Comparative Examples 1 to 5 (1) Preparation of chloroprene polymer latex The same operation as in Example 1 was performed to obtain a chloroprene polymer latex. (2) Preparation of chloroprene graft copolymer latex Type and amount of (meth) acrylate monomer to be graft copolymerized with chloroprene polymer, type and amount of polymerization initiator, amount of n-dodecyl mercaptan, amount of emulsifier, ) The chloroprene grafts of Examples 2 to 9 and Comparative Examples 1 to 5 were the same as in Example 1 except that the conversion rate of the acrylate monomer and the polymerization temperature were changed as shown in Table 1. A copolymer latex was obtained.
- the octanol / water partition coefficient of each polymerization initiator is as follows. That is, t-butyl hydroperoxide is -1.3 and benzoyl peroxide is
- ⁇ Method for measuring content of tetrahydrofuran-insoluble matter The method for measuring the content of tetrahydrofuran insolubles is the same as the method described in the section “[8] Graft copolymerization step”.
- ⁇ Measurement method of graft efficiency and graft ratio The method for measuring the graft efficiency and the graft ratio is the same as the method described in the section “[8] Graft copolymerization step”.
- a terpene phenol tackifier (tackifier made by Arakawa Chemical Industry Co., Ltd., trade name Tamano E-100) and a thickener ( A thickener manufactured by San Nopco Co., Ltd., trade name SN thickener 612) was blended to produce an adhesive.
- the terpene phenol tackifier was blended in an amount of 30 parts by mass with respect to 100 parts by mass of the chloroprene graft copolymer in the chloroprene graft copolymer latex.
- Examples 1 to 9 and a comparison were made using a brush on a soft polyvinyl chloride film (trade name Tough Neil Top D Blue, manufactured by Nippon Wavelock Co., Ltd.) having a length of 25 mm, a width of 200 mm, and a thickness of 2 mm.
- a brush on a soft polyvinyl chloride film (trade name Tough Neil Top D Blue, manufactured by Nippon Wavelock Co., Ltd.) having a length of 25 mm, a width of 200 mm, and a thickness of 2 mm.
- the amount of adhesive applied was 200 g / m 2 . And it heat-dried for 6 minutes at the temperature of 60 degreeC.
- Two sheets of the film thus obtained were prepared, the coated surfaces of the adhesive were bonded to each other, pressure-bonded with a hand roller, and cured for 7 days at a temperature of 23 ° C. and a relative humidity of 60% RH.
- a test piece was obtained.
- the adhesive strength (peel strength) was
- Table 1 summarizes the results of evaluating the content of the tetrahydrofuran-insoluble matter, the graft efficiency, the graft ratio, and the adhesive strength. As can be seen from Table 1, Examples 1 to 9 had higher adhesive strength than Comparative Examples 1 to 6. Good adhesiveness was exhibited when the tetrahydrofuran-insoluble content was in the range of 15% by mass to 50% by mass, and in the range of 17% by mass to 45% by mass, the adhesiveness was even better. Further, the higher the graft efficiency, the higher the adhesive strength, and the higher the graft copolymerization temperature was 30 ° C. or lower, the higher the adhesive strength was.
- Comparative Example 1 was obtained by graft copolymerization of methyl methacrylate instead of butyl methacrylate, but hydrolysis proceeded easily because the ester portion of the graft portion was easily hydrolyzed.
- the chloroprene graft copolymer latex became unstable, the chloroprene graft copolymer latex was solidified during the curing of the test piece (after 3 days), and the (meth) acrylate polymer was hydrolyzed by ester sites. The cohesive strength possessed by was lost and the adhesive strength decreased.
- Comparative Example 3 is an example in which the polymerization temperature in the graft copolymerization process exceeds 40 ° C., but it is considered that the grafting efficiency was lowered because the polymerization temperature was high, and the homopolymer of butyl methacrylate inhibited adhesion.
- Comparative Example 4 is an adhesive prepared using the chloroprene polymer latex obtained in the chloroprene polymerization step, but the adhesive strength was low because graft copolymerization was not performed.
- methacrylic acid was used instead of (meth) acrylate, but graft copolymerization did not proceed stably due to thickening.
- an organic solvent-based adhesive was used instead of a water-based adhesive, but the adhesive strength to soft polyvinyl chloride was lower than that of the chloroprene graft copolymer latex of Examples 1-9.
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Abstract
Description
[1] クロロプレン(A-1)及びクロロプレン(A-1)と共重合可能な単量体(A-2)のうち少なくともクロロプレン(A-1)を乳化ラジカル重合させてクロロプレン重合体とし、該クロロプレン重合体の粒子が水に分散したクロロプレン重合体ラテックスを得るクロロプレン重合工程と、
前記クロロプレン重合体ラテックスに、一般式CH2=CR-CO-OR’(前記一般式中のRはメチル基又は水素原子を示し、R’は炭素数が4以上12以下のアルキル基を示す)で表される(メタ)アクリレート(B)を添加するとともに、オクタノール/水分配係数が-2.0以上3.0以下の範囲内にある有機過酸化物(C)を重合開始剤として添加し、10℃以上40℃以下の温度で、前記クロロプレン重合体に前記(メタ)アクリレート(B)をグラフト共重合させてクロロプレングラフト共重合体とし、該クロロプレングラフト共重合体の粒子が水に分散したクロロプレングラフト共重合体ラテックスを得るグラフト共重合工程と、
を備えるクロロプレングラフト共重合体ラテックスの製造方法。
[3] 前記クロロプレングラフト共重合体ラテックス中のテトラヒドロフラン不溶分の含有量が、前記クロロプレングラフト共重合体の6質量%以上70質量%未満である[1]又は[2]に記載のクロロプレングラフト共重合体ラテックスの製造方法。
[4] 前記クロロプレン重合工程においてアニオン系の乳化剤及びノニオン系の乳化剤の少なくとも一方を使用して乳化ラジカル重合を行う[1]~[3]のいずれか一項に記載のクロロプレングラフト共重合体ラテックスの製造方法。
前記クロロプレン重合体は、クロロプレン(A-1)の単独重合体、又は、クロロプレン(A-1)と共重合可能な単量体(A-2)とクロロプレン(A-1)との共重合体であり、
前記(メタ)アクリレート(B)は、一般式CH2=CR-CO-OR’で表される化合物であり、前記一般式中のRはメチル基又は水素原子を示し、R’は炭素数が4以上12以下のアルキル基を示し、
前記(メタ)アクリレート(B)の前記クロロプレン重合体へのグラフト率が0.5%以上90%以下であるクロロプレングラフト共重合体ラテックス。
[7] テトラヒドロフラン不溶分の含有量が前記クロロプレングラフト共重合体の6質量%以上70質量%未満である[5]又は[6]に記載のクロロプレングラフト共重合体ラテックス。
[8] アニオン系の乳化剤及びノニオン系の乳化剤の少なくとも一方を含有する[5]~[7]のいずれか一項に記載のクロロプレングラフト共重合体ラテックス。
[10] [5]~[8]のいずれか一項に記載のクロロプレングラフト共重合体ラテックスを含有する接着剤。
クロロプレン重合工程は、クロロプレン(A-1)及びクロロプレン(A-1)と共重合可能な単量体(A-2)のうち少なくともクロロプレン(A-1)を乳化ラジカル重合させてクロロプレン重合体とし、クロロプレン重合体ラテックスを得る工程である。
本実施形態のクロロプレングラフト共重合体ラテックスの一成分であるクロロプレングラフト共重合体の主要な原料モノマーであるクロロプレンは、2-クロロ-1,3-ブタジエンあるいは2-クロロブタジエンとも呼称されている化合物である。
本実施形態のクロロプレングラフト共重合体ラテックスの製造過程(クロロプレン重合工程)で生成されるクロロプレン重合体は、クロロプレン(A-1)及びクロロプレン(A-1)と共重合可能な単量体(A-2)のうち少なくともクロロプレン(A-1)を乳化ラジカル重合させて得られる重合体である。すなわち、クロロプレン重合体は、クロロプレン(A-1)の単独重合体であってもよいし、クロロプレン(A-1)と共重合可能な単量体(A-2)とクロロプレン(A-1)との共重合体であってもよい。
一般に、ラテックスとは、親油性の物質が乳化剤によって乳化され、粒子として水中に分散しているものである。本実施形態におけるクロロプレン重合体ラテックスは、クロロプレン重合体の粒子が水に分散しているものであり、クロロプレン(A-1)及びクロロプレン(A-1)と共重合可能な単量体(A-2)のうち少なくともクロロプレン(A-1)を乳化ラジカル重合させて得ることができる。
クロロプレン重合工程は、前述のように、クロロプレン(A-1)及びクロロプレン(A-1)と共重合可能な単量体(A-2)のうち少なくともクロロプレン(A-1)を乳化ラジカル重合させてクロロプレン重合体とし、該クロロプレン重合体の粒子が水に分散したクロロプレン重合体ラテックスを得る工程である。
これら乳化剤は、1種を単独で用いてもよいし、2種以上を併用してもよい。
(メタ)アクリレート(B)は、一般式CH2=CR-CO-OR’で表される化合物であり、分子内に反応性の二重結合を有するので、クロロプレン重合体に対してグラフト共重合することができる。上記一般式中のRはメチル基又は水素原子を示し、R’は炭素数が4以上12以下のアルキル基を示す。なお、本明細書においては、「(メタ)アクリレート」はメタクリレート及び/又はアクリレートを意味し、「(メタ)アクリル」はメタクリル及び/又はアクリルを意味する。
本実施形態のクロロプレングラフト共重合体ラテックスの製造過程(グラフト共重合工程)で生成されるクロロプレングラフト共重合体は、クロロプレン重合体に(メタ)アクリレート(B)をグラフト共重合させて得られる重合体である。クロロプレン重合体が有する炭素-炭素二重結合と、(メタ)アクリレート(B)が有する炭素-炭素二重結合とが反応して、グラフト共重合が生じる。
本実施形態のクロロプレングラフト共重合体ラテックスは、クロロプレン重合体と(メタ)アクリレート(B)とのグラフト共重合体であるクロロプレングラフト共重合体の粒子が水に分散しているものであり、クロロプレン重合体に(メタ)アクリレート(B)をグラフト共重合させて得ることができる。
受酸剤の種類は特に限定されるものではないが、例としては、酸化亜鉛、ハイドロタルサイト(例えば、協和化学株式会社製の商品名DHT-4A、DHT-6)等が挙げられる。受酸剤は、1種を単独で用いてもよいし、2種以上を併用してもよい。
グラフト共重合工程は、前述のように、クロロプレン重合体に(メタ)アクリレート(B)をグラフト共重合させてクロロプレングラフト共重合体とし、該クロロプレングラフト共重合体の粒子が水に分散したクロロプレングラフト共重合体ラテックスを得る工程である。
グラフト効率(%)=100×(X-Y)/X
ここで、Xは、〔抽出前質量(g)〕×〔グラフト共重合工程における(メタ)アクリレート(B)の添加量(g)〕×〔グラフト共重合工程における(メタ)アクリレート(B)の転化率(%)〕/(〔クロロプレン重合工程におけるクロロプレン(A-1)と単量体(A-2)の合計の添加量(g)〕×〔クロロプレン重合工程におけるクロロプレン(A-1)と単量体(A-2)の合計の転化率(%)〕+〔グラフト共重合工程における(メタ)アクリレート(B)の添加量(g)〕×〔グラフト共重合工程における(メタ)アクリレート(B)の転化率(%)〕)である。
また、Yは、〔抽出前質量(g)〕-〔抽出後質量(g)〕である。
クロロプレン重合体ラテックス又はクロロプレングラフト共重合体ラテックスの固形分濃度を、前述のようにして測定し、この固形分濃度の測定値をSとする。また。重合反応が100%進行した場合の固形分濃度(理論値)を理論的に算出し、この理論値をT100とする。さらに、重合反応の0%進行時の固形分濃度(理論値)を理論的に算出し、この理論値T0をとする。そして、下記式により転化率(単位は%)を算出する。
転化率=(S-T0)/(T100-T0)×100
グラフト共重合工程における(メタ)アクリレート(B)のグラフト率は、以下のように定義する。すなわち、
[(メタ)アクリレート(B)のグラフト率(%)]=[クロロプレン重合体100質量部に対する(メタ)アクリレート(B)の添加量(質量部)]×[(メタ)アクリレート(B)の転化率]×[(メタ)アクリレート(B)のグラフト効率]
である。
(メタ)アクリレート(B)のグラフト率は、接着性の観点から、0.5%以上90%以下が好ましく、10%以上55%以下がより好ましい。
このようにして得られた本実施形態のクロロプレングラフト共重合体ラテックスは、粘着剤、接着剤に利用することができる。本実施形態のクロロプレングラフト共重合体ラテックスは、そのまま単独でも粘着剤、接着剤として用いることができるが、粘着付与剤を添加することによって接着力を向上させて、高接着力の粘着剤、接着剤とすることもできる。
本実施形態のクロロプレングラフト共重合体ラテックスを含有する粘着剤、接着剤は、高い接着力を有しており、軟質ポリ塩化ビニルに対しても例えば2.0kN/m以上の高い接着力を発現して接着することができる。
〔実施例1〕
(1)クロロプレン重合体ラテックスの調製
内容積5Lの反応器に、クロロプレン1600g、不均化ロジン69g、純水1367g、水酸化カリウム20g、n-ドデシルメルカプタン(分子量調整剤)0.57gを仕込み、乳化させた。
内容積5Lの反応器に、上記(1)で得られたクロロプレン重合体ラテックス200g、メタクリル酸ブチル22.0g、テトラエチレンペンタミン0.22g、純水17.6g、ラウリン酸カリウム0.88g、及びn-ドデシルメルカプタン(分子量調整剤)28mgを仕込み、乳化させた。
(1)クロロプレン重合体ラテックスの調製
実施例1と同様の操作を行ってクロロプレン重合体ラテックスを得た。
(2)クロロプレングラフト共重合体ラテックスの調製
クロロプレン重合体にグラフト共重合させる(メタ)アクリレートモノマーの種類及び量、重合開始剤の種類及び量、n-ドデシルメルカプタンの量、乳化剤の量、(メタ)アクリレートモノマーの転化率、並びに重合温度を、表1に記載のように変更する点以外は、実施例1と同様の操作を行って、実施例2~9及び比較例1~5のクロロプレングラフト共重合体ラテックスを得た。なお、各重合開始剤のオクタノール/水分配係数は、以下の通りである。すなわち、t-ブチルヒドロペルオキシドは-1.3、ベンゾイルペルオキシドは3.43である。
上記のようにして得られた実施例1~9及び比較例1~5のクロロプレングラフト共重合体ラテックスについて、テトラヒドロフラン不溶分の含有量、グラフト効率、グラフト率及び接着力の評価を行った。各評価方法について以下に説明する。
テトラヒドロフラン不溶分の含有量の測定方法は、「〔8〕グラフト共重合工程について」の項に記載した方法と同様である。
<グラフト効率及びグラフト率の測定方法>
グラフト効率及びグラフト率の測定方法は、「〔8〕グラフト共重合工程について」の項に記載した方法と同様である。
実施例1~9及び比較例1~5のクロロプレングラフト共重合体ラテックスに、テルペンフェノール系粘着付与剤(荒川化学工業株式会社製の粘着付与剤、商品名タマノルE-100)と増粘剤(サンノプコ株式会社製の増粘剤、商品名SNシックナー612)を配合して、接着剤を製造した。テルペンフェノール系粘着付与剤は、クロロプレングラフト共重合体ラテックス中のクロロプレングラフト共重合体100質量部に対して30質量部配合した。また、増粘剤は、濃度15質量%の水溶液をクロロプレングラフト共重合体100質量部に対して2質量部配合した。
比較例6では、クロロプレングラフト共重合体を含有する有機溶剤系接着剤(昭和電工株式会社製の商品名ショウプレンWHV)を、他の成分を加えることなく、そのまま使用した。
表1から分かるように、実施例1~9は、比較例1~6に比べて高い接着力を有していた。テトラヒドロフラン不溶分の含有量が15質量%以上50質量%以下の範囲で良好な接着性を示し、17質量%以上45質量%以下の範囲では接着性がさらに良好であった。また、グラフト効率が高いほど接着力が高い傾向があり、グラフト共重合の温度が30℃以下のときに高い接着力を示した。
比較例4は、クロロプレン重合工程で得られるクロロプレン重合体ラテックスを用いて調製した接着剤であるが、グラフト共重合を行っていないため、接着力は低かった。
比較例5は、(メタ)アクリレートの代わりにメタクリル酸を使用したが、増粘によりグラフト共重合が安定的に進行しなかった。
比較例6は、水系接着剤ではなく有機溶剤系接着剤を使用したが、実施例1~9のクロロプレングラフト共重合体ラテックスに比べて軟質ポリ塩化ビニルに対する接着力が低かった。
Claims (10)
- クロロプレン(A-1)及びクロロプレン(A-1)と共重合可能な単量体(A-2)のうち少なくともクロロプレン(A-1)を乳化ラジカル重合させてクロロプレン重合体とし、該クロロプレン重合体の粒子が水に分散したクロロプレン重合体ラテックスを得るクロロプレン重合工程と、
前記クロロプレン重合体ラテックスに、一般式CH2=CR-CO-OR’(前記一般式中のRはメチル基又は水素原子を示し、R’は炭素数が4以上12以下のアルキル基を示す)で表される(メタ)アクリレート(B)を添加するとともに、オクタノール/水分配係数が-2.0以上3.0以下の範囲内にある有機過酸化物(C)を重合開始剤として添加し、10℃以上40℃以下の温度で、前記クロロプレン重合体に前記(メタ)アクリレート(B)をグラフト共重合させてクロロプレングラフト共重合体とし、該クロロプレングラフト共重合体の粒子が水に分散したクロロプレングラフト共重合体ラテックスを得るグラフト共重合工程と、
を備えるクロロプレングラフト共重合体ラテックスの製造方法。 - 前記グラフト共重合工程における前記(メタ)アクリレート(B)の添加量は、前記クロロプレン重合体100質量部に対して1質量部以上90質量部以下である請求項1に記載のクロロプレングラフト共重合体ラテックスの製造方法。
- 前記クロロプレングラフト共重合体ラテックス中のテトラヒドロフラン不溶分の含有量が、前記クロロプレングラフト共重合体の6質量%以上70質量%未満である請求項1又は請求項2に記載のクロロプレングラフト共重合体ラテックスの製造方法。
- 前記クロロプレン重合工程においてアニオン系の乳化剤及びノニオン系の乳化剤の少なくとも一方を使用して乳化ラジカル重合を行う請求項1~3のいずれか一項に記載のクロロプレングラフト共重合体ラテックスの製造方法。
- クロロプレン重合体と(メタ)アクリレート(B)とのグラフト共重合体であるクロロプレングラフト共重合体の粒子が水に分散したクロロプレングラフト共重合体ラテックスであって、
前記クロロプレン重合体は、クロロプレン(A-1)の単独重合体、又は、クロロプレン(A-1)と共重合可能な単量体(A-2)とクロロプレン(A-1)との共重合体であり、
前記(メタ)アクリレート(B)は、一般式CH2=CR-CO-OR’で表される化合物であり、前記一般式中のRはメチル基又は水素原子を示し、R’は炭素数が4以上12以下のアルキル基を示し、
前記(メタ)アクリレート(B)の前記クロロプレン重合体へのグラフト率が0.5%以上90%以下であるクロロプレングラフト共重合体ラテックス。 - 前記クロロプレングラフト共重合体は、100質量部のクロロプレン重合体と1質量部以上90質量部以下の(メタ)アクリレート(B)とのグラフト共重合体である請求項5に記載のクロロプレングラフト共重合体ラテックス。
- テトラヒドロフラン不溶分の含有量が前記クロロプレングラフト共重合体の6質量%以上70質量%未満である請求項5又は請求項6に記載のクロロプレングラフト共重合体ラテックス。
- アニオン系の乳化剤及びノニオン系の乳化剤の少なくとも一方を含有する請求項5~7のいずれか一項に記載のクロロプレングラフト共重合体ラテックス。
- 請求項5~8のいずれか一項に記載のクロロプレングラフト共重合体ラテックスを含有する粘着剤。
- 請求項5~8のいずれか一項に記載のクロロプレングラフト共重合体ラテックスを含有する接着剤。
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2020144957A1 (ja) | 2019-01-09 | 2020-07-16 | 昭和電工株式会社 | クロロプレングラフト共重合体ラテックスの製造方法、それを含む接着剤及び接着方法 |
| CN113272343A (zh) * | 2019-01-09 | 2021-08-17 | 昭和电工株式会社 | 氯丁二烯接枝共聚物胶乳的制造方法、包含该氯丁二烯接枝共聚物胶乳的粘接剂及粘接方法 |
| CN113272343B (zh) * | 2019-01-09 | 2023-11-03 | 株式会社力森诺科 | 氯丁二烯接枝共聚物胶乳的制造方法、包含该氯丁二烯接枝共聚物胶乳的粘接剂及粘接方法 |
| US12018109B2 (en) | 2019-01-09 | 2024-06-25 | Resonac Corporation | Method for producing chloroprene graft copolymer latex, adhesive containing same and adhesion method |
Also Published As
| Publication number | Publication date |
|---|---|
| TWI650333B (zh) | 2019-02-11 |
| JP2022043271A (ja) | 2022-03-15 |
| US11028212B2 (en) | 2021-06-08 |
| JP7037862B2 (ja) | 2022-03-17 |
| US20190169344A1 (en) | 2019-06-06 |
| JPWO2018030210A1 (ja) | 2019-06-06 |
| DE112017003997T5 (de) | 2019-04-18 |
| TW201821459A (zh) | 2018-06-16 |
| JP7331918B2 (ja) | 2023-08-23 |
| CN109563216A (zh) | 2019-04-02 |
| DE112017003997B4 (de) | 2025-03-20 |
| CN109563216B (zh) | 2021-10-12 |
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