WO2014148399A1 - 研磨用組成物、研磨用組成物製造方法および研磨用組成物調製用キット - Google Patents
研磨用組成物、研磨用組成物製造方法および研磨用組成物調製用キット Download PDFInfo
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- WO2014148399A1 WO2014148399A1 PCT/JP2014/057008 JP2014057008W WO2014148399A1 WO 2014148399 A1 WO2014148399 A1 WO 2014148399A1 JP 2014057008 W JP2014057008 W JP 2014057008W WO 2014148399 A1 WO2014148399 A1 WO 2014148399A1
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- polishing composition
- soluble polymer
- polishing
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Classifications
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09G—POLISHING COMPOSITIONS; SKI WAXES
- C09G1/00—Polishing compositions
- C09G1/02—Polishing compositions containing abrasives or grinding agents
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F216/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an alcohol, ether, aldehydo, ketonic, acetal or ketal radical
- C08F216/02—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an alcohol, ether, aldehydo, ketonic, acetal or ketal radical by an alcohol radical
- C08F216/04—Acyclic compounds
- C08F216/06—Polyvinyl alcohol ; Vinyl alcohol
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09G—POLISHING COMPOSITIONS; SKI WAXES
- C09G1/00—Polishing compositions
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09G—POLISHING COMPOSITIONS; SKI WAXES
- C09G1/00—Polishing compositions
- C09G1/06—Other polishing compositions
- C09G1/14—Other polishing compositions based on non-waxy substances
- C09G1/16—Other polishing compositions based on non-waxy substances on natural or synthetic resins
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K3/00—Materials not provided for elsewhere
- C09K3/14—Anti-slip materials; Abrasives
- C09K3/1436—Composite particles, e.g. coated particles
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K3/00—Materials not provided for elsewhere
- C09K3/14—Anti-slip materials; Abrasives
- C09K3/1454—Abrasive powders, suspensions and pastes for polishing
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/02002—Preparing wafers
- H01L21/02005—Preparing bulk and homogeneous wafers
- H01L21/02008—Multistep processes
- H01L21/0201—Specific process step
- H01L21/02024—Mirror polishing
Definitions
- the present invention relates to a polishing composition used for polishing a polishing object. Specifically, the present invention relates to a polishing composition mainly used for polishing a semiconductor substrate such as a silicon wafer and other substrates. The present invention also relates to a method for producing a polishing composition used for polishing an object to be polished. Furthermore, it is related with the polishing composition preparation kit utilized for the manufacturing method.
- This application is based on Japanese Patent Application 2013-057225, Japanese Patent Application 2013-057226, Japanese Patent Application 2013-057227, and Japanese Patent Application 2013-057228 filed on March 19, 2013. And the entire contents of those applications are hereby incorporated by reference.
- the surface of a silicon wafer used as a component of a semiconductor device or the like is generally finished to a high-quality mirror surface through a lapping process (rough polishing process) and a polishing process (precision polishing process).
- the polishing process typically includes a primary polishing process (primary polishing process) and a final polishing process (final polishing process).
- Patent document 1 is mentioned as technical literature regarding the polishing composition mainly used by the use which grind
- Patent Document 2 is a technical document relating to a polishing composition mainly used for polishing an insulating film such as a silicon oxide film.
- Polishing compositions for polishing semiconductor substrates such as silicon wafers and other substrates have a low haze after polishing and a number of fine particles (Light Point LPD). Performance that can realize a small number of surfaces is required.
- Many polishing compositions for such applications contain a water-soluble polymer in addition to water and abrasive grains for the purpose of protecting the surface of the object to be polished and improving wettability.
- hydroxyethyl cellulose is an example of a general-purpose water-soluble polymer.
- HEC hydroxyethyl cellulose
- Mw weight average molecular weight
- Mn number average molecular weight
- the amount and degree are also likely to vary. In the future, a demand for surface quality after polishing is expected to become more severe, and it would be beneficial to provide a polishing composition having an excellent LPD number and haze reduction effect in a composition that does not contain HEC as an essential component.
- an object of the present invention is to provide a polishing composition excellent in the effect of reducing the number of LPDs and haze. Another related object is to provide a method for producing a polished article using such a polishing composition.
- the composition contains abrasive grains, water and a water-soluble polymer, and further contains a basic compound to make it basic.
- a polishing composition for polishing a semiconductor substrate such as a silicon wafer or the like
- the composition contains abrasive grains, water and a water-soluble polymer, and further contains a basic compound to make it basic.
- An adjusted configuration is mentioned. Adjusting the polishing composition to basic is preferable from the viewpoint of dispersion stability of the abrasive grains and improvement of the polishing rate.
- basic polishing compositions polishing compositions that are adjusted to basic (hereinafter sometimes referred to as “basic polishing compositions”), avoid the use of water-soluble polymers that undergo hydrolysis reactions under basic conditions. This has the inconvenience of restricting composition options.
- the present invention provides a technique for producing a basic polishing composition having superior performance stability by using a water-soluble polymer having a functional group that exhibits hydrolysis reactivity under basic conditions.
- a water-soluble polymer having a functional group that exhibits hydrolysis reactivity under basic conditions One other purpose.
- the polishing composition according to the first aspect provided by this specification includes a water-soluble polymer having a molecular structure including a plurality of types of repeating units having different SP values (Solubility Parameters).
- the plurality of types of repeating units include a repeating unit A having an SP value of 14.5 or more and a repeating unit B having an SP value of less than 14.5.
- the water-soluble polymer has, for all types of repeating units contained in the molecular structure, the SP value of the repeating units according to each type and the ratio of the total volume of the repeating units to the volume of all the repeating units in the molecular structure.
- the average SP value obtained by summing the products is 17.5 or less.
- the total volume of the repeating units according to each type is calculated as the product of the number of moles of the repeating units and the molar volume.
- the polishing composition containing such a water-soluble polymer has, for example, the ability to reduce the haze and the number of LPDs on the surface after polishing as compared with a polishing composition having a composition in which the water-soluble polymer is replaced with the same amount of hydroxyethyl cellulose. Can be better.
- the polishing composition disclosed herein is typically used for polishing an object to be polished with a composition containing abrasive grains in addition to the water-soluble polymer. According to the polishing composition of this aspect, the polishing efficiency can be improved by the mechanical action of the abrasive grains.
- a nonionic polymer can be preferably used. According to the polishing composition containing the nonionic water-soluble polymer in which the repeating units A and B each satisfy the SP value described above and satisfy the average SP value, there is an effect of reducing the haze and the number of LPDs on the surface after polishing. It can be demonstrated better.
- the vinyl alcohol unit refers to a structural portion corresponding to a structure formed by polymerization of a vinyl group of vinyl alcohol (CH 2 ⁇ CH—OH).
- the vinyl alcohol unit is a structural portion (SP value 18.5) represented by the following chemical formula: —CH 2 —CH (OH) —.
- the water-soluble polymer is one containing a vinyl acetate unit as the repeating unit B.
- the vinyl acetate unit refers to a structural portion corresponding to a structure formed by polymerization of a vinyl group of vinyl acetate (CH 3 COOCH ⁇ CH 2 ).
- the vinyl acetate unit is a structural portion (SP value 11.1) represented by the following chemical formula: —CH 2 —CH (OCOCH 3 ) —.
- the ratio (molar ratio) of the number of moles of the vinyl acetate units to the number of moles of all repeating units contained in the molecular structure of the water-soluble polymer is 5% to 80%. It is preferable to be in the range. According to the polishing composition containing such a water-soluble polymer, the effect of reducing the haze and the number of LPDs on the surface after polishing can be exhibited better.
- the polishing composition disclosed herein can be preferably practiced in a form that further contains a basic compound. According to the polishing composition of this aspect, the polishing efficiency can be improved by the action of the basic compound.
- a method for producing a polished article using any of the polishing compositions disclosed herein includes supplying a polishing liquid (here, “liquid” means a slurry) to the object to be polished. Further, the method includes polishing the surface of the object to be polished with the polishing liquid. According to such a manufacturing method, an abrasive having a high-quality surface (for example, a low LPD number and a low haze) can be manufactured.
- a polishing liquid here, “liquid” means a slurry
- the technique disclosed herein can be preferably applied to polishing of a silicon wafer after polishing of the silicon wafer, for example, lapping.
- a particularly preferable application target is final polishing of a silicon wafer.
- the polishing composition according to the second aspect provided by this specification includes abrasive grains, a water-soluble polymer, and water.
- the polishing composition has an etching rate based on the following etching rate measurement of 2.0 nm / min or less.
- etching rate measurement A chemical solution LE for measuring an etching rate is prepared which contains 0.18% by mass of the water-soluble polymer and 1.3% by mass of ammonia, with the balance being water.
- (2A) A silicon substrate (rectangular shape having a length of 6 cm, a width of 3 cm, and a thickness of 775 ⁇ m) from which the natural oxide film on the surface has been removed is prepared, and its mass W0 is measured.
- the silicon substrate is immersed in the chemical solution LE at room temperature for 12 hours.
- (4A) The silicon substrate is taken out from the chemical solution LE and washed with a cleaning solution of NH 3 (29%): H 2 O 2 (31%): ultrapure water 1: 1: 8 (volume ratio) at room temperature for 10 seconds. Wash.
- (6A) An etching rate (nm / min) is calculated from the difference between W0 and W1 and the specific gravity of the silicon substrate.
- the polishing composition is also characterized in that the abrasive adsorption rate based on the following abrasive adsorption rate measurement is 20% or less.
- the haze and LPD number of the surface after polishing are compared with the polishing composition not satisfying one or both of the etching rate and the abrasive adsorption rate. Can be reduced. Further, for example, the haze and the number of LPDs on the surface after polishing can be reduced as compared with a polishing composition (typically, an abrasive adsorption rate of more than 20%) using hydroxyethyl cellulose alone as a water-soluble polymer. .
- a nonionic polymer can be preferably used. Thereby, the effect of reducing the haze and LPD number of the surface after grinding
- polishing can be exhibited better.
- the vinyl alcohol unit refers to a structural portion corresponding to a structure formed by polymerization of a vinyl group of vinyl alcohol (CH 2 ⁇ CH—OH).
- the vinyl alcohol unit is a structural portion represented by the following chemical formula: —CH 2 —CH (OH) —.
- the vinyl acetate unit is a structural part represented by the following chemical formula: —CH 2 —CH (OCOCH 3 ) —. According to the polishing composition containing such a water-soluble polymer, the effect of reducing haze and the number of LPDs on the surface after polishing can be more effectively exhibited.
- the ratio (molar ratio) of the number of moles of the vinyl acetate units to the number of moles of all repeating units contained in the molecular structure of the water-soluble polymer is 5% to 80%. It is preferable to be in the range. According to the polishing composition containing such a water-soluble polymer, the effect of reducing the haze and the number of LPDs on the surface after polishing can be exhibited better.
- the polishing composition disclosed herein can be preferably implemented in an embodiment that further contains a basic compound in addition to the abrasive grains, the water-soluble polymer and water. According to the polishing composition of this aspect, the polishing efficiency can be improved by the action of the basic compound.
- a method for producing a polished article using any of the polishing compositions disclosed herein includes supplying a polishing liquid (here, “liquid” means a slurry) to the object to be polished. Further, the method includes polishing the surface of the object to be polished with the polishing liquid. According to such a manufacturing method, an abrasive having a high-quality surface (for example, a low LPD number and a low haze) can be manufactured.
- a polishing liquid here, “liquid” means a slurry
- the technique disclosed herein can be preferably applied to polishing of a silicon wafer after polishing of the silicon wafer, for example, lapping.
- a particularly preferable application target is final polishing of a silicon wafer.
- the polishing composition production method is an abrasive, a basic compound, and a water-soluble polymer H having a functional group that exhibits hydrolysis reactivity under basic conditions.
- a method for producing a polishing composition using water comprising a step of preparing agent A containing at least the basic compound and a step of preparing agent B containing at least the water-soluble polymer H.
- the manufacturing method further includes mixing the abrasive composition, the basic compound, the water-soluble polymer H, and the first composition containing at least the agent A with the second composition containing at least the agent B.
- a step of preparing a mixture containing water and having a basic compound concentration of 0.1 mol / L or less According to such a production method, a polishing composition with better performance stability can be produced.
- the production method can be preferably carried out in an embodiment in which the abrasive grains are contained in at least the agent A, that is, an embodiment in which the agent A contains the basic compound, the abrasive grains, and water.
- the aspect using the A agent containing an abrasive grain and a basic compound is preferable from a viewpoint of the dispersion stability of an abrasive grain.
- the said manufacturing method may be implemented in the aspect in which the said abrasive grain is contained in the said B agent at least, ie, the said B agent contains the said water-soluble polymer H, the said abrasive grain, and water. Both the agent A and the agent B may contain the abrasive grains.
- the agent A is an abrasive dispersion C containing the abrasive grains, the basic compound and water, and the abrasive dispersion C is diluted to form the first dispersion.
- the aspect which prepares the said mixture by mixing this 1st composition and the said 2nd composition after preparing 1 composition is mentioned. According to such an embodiment, a polishing composition excellent in abrasive dispersibility and performance stability can be produced.
- the method includes a step of preparing an agent A containing at least the basic compound and a step of preparing a agent B containing at least the water-soluble polymer H.
- the manufacturing method further includes mixing the abrasive composition, the basic compound, the water-soluble polymer H, and the first composition containing at least the agent A with the second composition containing at least the agent B.
- a polishing composition with better performance stability can be produced.
- the production method can be preferably carried out in an embodiment in which the abrasive grains are contained in at least the agent A, that is, an embodiment in which the agent A contains the basic compound, the abrasive grains, and water.
- the aspect using the A agent containing an abrasive grain and a basic compound is preferable from a viewpoint of the dispersion stability of an abrasive grain.
- the said manufacturing method may be implemented in the aspect in which the said abrasive grain is contained in the said B agent at least, ie, the said B agent contains the said water-soluble polymer H, the said abrasive grain, and water. Both the agent A and the agent B may contain the abrasive grains.
- the agent A is an abrasive dispersion C containing the abrasive grains, the basic compound, and water, and the abrasive dispersion C is diluted to form the first dispersion.
- the aspect which prepares the said mixture by mixing this 1st composition and the said 2nd composition after preparing 1 composition is mentioned. According to such an embodiment, a polishing composition excellent in abrasive dispersibility and performance stability can be produced.
- the abrasive dispersion liquid C is diluted by adding water to the abrasive dispersion liquid C so that the concentration of the abrasive grains is 3% by mass. It is preferable to carry out such that the first composition is less.
- the abrasive dispersion C before dilution preferably has an abrasive concentration of, for example, 3% by mass or more. By this, the cost concerning storage and transfer of the abrasive dispersion C can be reduced.
- a polishing composition using abrasive grains, a basic compound, a water-soluble polymer H having a functional group that exhibits hydrolysis reactivity under basic conditions, and water.
- the basic compound and the water-soluble polymer H coexist, the abrasive grains and the water-soluble polymer H are contained in water containing the abrasive grains at a concentration of less than 3% by mass at the same time or earlier. It is characterized by coexisting with. According to such a method, a polishing composition with better performance stability can be produced.
- the technique disclosed herein is preferably applied to the production of a polishing composition using, for example, a water-soluble polymer H having an acyloxy group (for example, an acetoxy group) as a functional group that exhibits hydrolysis reactivity under the above basic conditions. Can be done.
- a polishing composition containing such a water-soluble polymer H can be produced by applying the method disclosed herein because its properties (and hence polishing performance) are likely to vary due to hydrolysis of the acyloxy group. It is particularly meaningful.
- the technique disclosed herein can also be preferably applied to the production of a polishing composition using a water-soluble polymer H containing vinyl acetate units and vinyl alcohol units as repeating units in the molecular structure.
- the vinyl alcohol unit refers to a structural portion corresponding to a structure formed by polymerization of a vinyl group of vinyl alcohol (CH 2 ⁇ CH—OH).
- the vinyl alcohol unit is a structural portion represented by the following chemical formula: —CH 2 —CH (OH) —.
- the vinyl acetate unit is a structural portion represented by the following chemical formula: —CH 2 —CH (OCOCH 3 ) —, and is a functional group that exhibits hydrolysis reactivity under basic conditions. It is a repeating unit having an acetoxy group.
- a polishing composition containing such a water-soluble polymer H can be produced by applying the method disclosed herein because its properties (and hence polishing performance) are likely to vary due to hydrolysis of the acyloxy group. It is particularly meaningful.
- the water-soluble polymer H a nonionic polymer can be preferably used.
- the polishing composition produced using such a water-soluble polymer H can have higher performance (for example, a high effect of reducing the haze value and / or the number of LPDs on the surface after polishing).
- a polishing composition preparation kit that is preferably used in any of the polishing composition manufacturing methods disclosed herein is provided.
- the kit includes the agent A and the agent B stored separately from each other.
- the agent A contains at least the basic compound
- the agent B contains at least the water-soluble polymer H.
- the abrasive may be contained in the agent A, may be contained in the agent B, or may be contained in both the agent A and the agent B.
- the polishing composition preparation kit may be configured such that the abrasive grains are stored as a C agent different from the A agent and the B agent. Or the structure which does not contain the said abrasive grain may be sufficient as the said kit for polishing composition preparation.
- the polishing composition preparation kit having such a configuration can be suitably used for the polishing composition production method disclosed herein, for example, by combining with a polishing grain prepared separately from the kit.
- the method includes supplying a polishing liquid containing the polishing composition (herein, “liquid” means a slurry) to an object to be polished. Further, the method includes polishing the surface of the object to be polished with the polishing liquid. According to such a manufacturing method, an abrasive having a high-quality surface (for example, a low LPD number and a low haze) can be manufactured.
- the technique disclosed herein can be preferably applied to the production of a polishing composition used for polishing a silicon wafer, for example, polishing a silicon wafer that has undergone lapping.
- a polishing composition for final polishing of a silicon wafer is exemplified.
- a polishing composition production method is an abrasive, a basic compound, and a water-soluble polymer H having a functional group that exhibits hydrolysis reactivity under basic conditions. And a method for producing a polishing composition using water, comprising a step of preparing agent A containing at least the basic compound and a step of preparing agent B containing at least the water-soluble polymer H. .
- the manufacturing method further comprises a step of mixing at least the agent A and the agent B to prepare a polishing composition stock solution having a concentration of the basic compound higher than 0.02 mol / L, the agent A, And a step of diluting the polishing composition stock solution until the concentration of the basic compound becomes 0.02 mol / L or less within 24 hours after mixing with the agent B.
- a polishing composition with improved performance stability can be produced.
- the production method can be preferably carried out in an embodiment in which the abrasive grains are contained in at least the agent A, that is, an embodiment in which the agent A contains the basic compound, the abrasive grains, and water.
- the aspect using the A agent containing an abrasive grain and a basic compound is preferable from a viewpoint of the dispersion stability of an abrasive grain.
- the said manufacturing method may be implemented in the aspect in which the said abrasive grain is contained in the said B agent at least, ie, the said B agent contains the said water-soluble polymer H, the said abrasive grain, and water. Both the agent A and the agent B may contain the abrasive grains.
- the method includes a step of preparing an agent A containing at least the basic compound and a step of preparing a agent B containing at least the water-soluble polymer H.
- the manufacturing method further comprises a step of mixing at least the agent A and the agent B to prepare a polishing composition stock solution having a content of the abrasive grains of 1% by mass or more, the agent A and the agent B And a step of diluting the polishing composition stock solution to a concentration at which the content of the abrasive grains is less than 1% by mass within 24 hours after mixing with the agent.
- a polishing composition with improved performance stability can be produced.
- the production method can be preferably carried out in an embodiment in which the abrasive grains are contained in at least the agent A, that is, an embodiment in which the agent A contains the basic compound, the abrasive grains, and water.
- the aspect using the A agent containing an abrasive grain and a basic compound is preferable from a viewpoint of the dispersion stability of an abrasive grain.
- the said manufacturing method may be implemented in the aspect in which the said abrasive grain is contained in the said B agent at least, ie, the said B agent contains the said water-soluble polymer H, the said abrasive grain, and water. Both the agent A and the agent B may contain the abrasive grains.
- any of the production methods disclosed herein can be preferably carried out in a mode in which the stock solution is diluted 10 times or more on a volume basis in the step of diluting the polishing composition stock solution.
- a relatively high concentration agent can be used as at least one of the agent A and the agent B used for preparing the stock solution. This is advantageous from the viewpoint of convenience and cost in the production, distribution, storage and the like of the material used for the preparation of the stock solution.
- the technique disclosed herein is preferably applied to the production of a polishing composition using, for example, a water-soluble polymer H having an acyloxy group (for example, an acetoxy group) as a functional group that exhibits hydrolysis reactivity under the above basic conditions. Can be done.
- a polishing composition containing such a water-soluble polymer H can be produced by applying the method disclosed herein because its properties (and hence polishing performance) are likely to vary due to hydrolysis of the acyloxy group. It is particularly meaningful.
- the technology disclosed herein is also preferably applied to the production of a polishing composition using a water-soluble polymer H containing vinyl acetate units at a molar ratio of 5% or more of all repeating units contained in the molecular structure.
- the vinyl acetate unit refers to a structural portion corresponding to a structure formed by polymerization of a vinyl group of vinyl acetate (CH 3 COOCH ⁇ CH 2 ).
- the vinyl acetate unit is a structural portion represented by the following chemical formula: —CH 2 —CH (OCOCH 3 ) —, and is a functional group that exhibits hydrolysis reactivity under basic conditions. It is a repeating unit having an acetoxy group.
- a polishing composition containing such a water-soluble polymer H can be produced by applying the method disclosed herein because its properties (and hence polishing performance) are likely to vary due to hydrolysis of the acyloxy group. It is particularly meaningful.
- the technology disclosed herein can also be preferably applied to the production of a polishing composition using a water-soluble polymer H having a molecular structure containing vinyl acetate units and vinyl alcohol units as repeating units.
- the vinyl alcohol unit refers to a structural portion corresponding to a structure formed by polymerization of a vinyl group of vinyl alcohol (CH 2 ⁇ CH—OH).
- the vinyl alcohol unit is a structural portion represented by the following chemical formula: —CH 2 —CH (OH) —.
- the meaning of the vinyl acetate unit is as described above.
- a polishing composition containing such a water-soluble polymer H can be produced by applying the method disclosed herein because its properties (and hence polishing performance) are likely to vary due to hydrolysis of the acyloxy group. It is particularly meaningful.
- the water-soluble polymer H a nonionic polymer can be preferably used.
- the polishing composition produced using such a water-soluble polymer H can have higher performance (for example, a high effect of reducing the haze value and / or the number of LPDs on the surface after polishing).
- a polishing composition preparation kit that is preferably used in any of the polishing composition manufacturing methods disclosed herein is provided.
- the kit includes the agent A and the agent B stored separately from each other.
- the agent A contains at least the basic compound
- the agent B contains at least the water-soluble polymer H.
- the abrasive may be contained in the agent A, may be contained in the agent B, or may be contained in both the agent A and the agent B.
- the polishing composition preparation kit may be configured such that the abrasive grains are stored as a C agent different from the A agent and the B agent. Or the structure which does not contain the said abrasive grain may be sufficient as the said kit for polishing composition preparation.
- the polishing composition preparation kit having such a configuration can be suitably used for the polishing composition production method disclosed herein, for example, by combining with a polishing grain prepared separately from the kit.
- the method includes supplying a polishing liquid containing the polishing composition (herein, “liquid” means a slurry) to an object to be polished. Further, the method includes polishing the surface of the object to be polished with the polishing liquid. According to such a manufacturing method, an abrasive having a high-quality surface (for example, a low LPD number and a low haze) can be manufactured.
- the technique disclosed herein can be preferably applied to the production of a polishing composition used for polishing a silicon wafer, for example, polishing a silicon wafer that has undergone lapping.
- a polishing composition for final polishing of a silicon wafer is exemplified.
- polishing composition according to the first aspect has the following conditions: Having a molecular structure including a plurality of types of repeating units having different SP values;
- the plurality of types of repeating units include a repeating unit A having an SP value of 14.5 or more and a repeating unit B having an SP value of less than 14.5; and for all types of repeating units included in the molecular structure,
- the average SP value obtained by summing up the product of the SP value of each type of repeating unit and the ratio of the total volume of the repeating unit to the volume of all repeating units in the molecular structure is 17.5 or less; It contains the water-soluble polymer which satisfy
- the polishing composition according to the first aspect will be described in detail.
- the polishing composition according to the first aspect disclosed herein includes a repeating unit A having an SP value of 14.5 or more and a repeating unit B having an SP value of less than 14.5, and an average SP value. Characterized by including a water-soluble polymer that is 17.5 or less.
- the SP value means a solubility parameter.
- the SP value of the repeating unit constituting the water-soluble polymer is the atomic group described in Specific Interactions and the Miscibility of Polymer Blend, Michael M. Coleman et al. (1991) Technomic Publishing Co. Inc.
- a value calculated from the following equation (1) from the sum of molar evaporation heat ( ⁇ H) and the sum of molar volumes ( ⁇ V). SP value ( ⁇ (cal / cm ⁇ 3 ) 1/2 ) ( ⁇ H / ⁇ V) 1/2 (1)
- the average SP value of the water-soluble polymer means that for all types of repeating units contained in the water-soluble polymer, the SP value of each type of repeating unit and the total volume of the repeating units are the above water-soluble polymers. It is a value calculated by summing up the product of the ratio (volume ratio) of the recurring polymer to the volume of all repeating units.
- the lower limit of the average SP value of the water-soluble polymer is not particularly limited.
- the average SP value of the water-soluble polymer is preferably 10.0 or more, more preferably 11.0 or more, and further preferably 12.0 or more (for example, 12.5 or more).
- the average SP value of the water-soluble polymer may be 13.5 or more, or 14.0 or more.
- the average SP value of the water-soluble polymer is 17.4 or less from the viewpoint of exhibiting an appropriate adsorptivity to the object to be polished (for example, a silicon wafer) and achieving both a reduction in haze and a reduction in the number of LPD in a balanced manner. Is preferable, 17.2 or less is more preferable, and 17.0 or less is more preferable.
- the water-soluble polymer may contain one type of repeating unit A having an SP value of 14.5 or more alone or in combination of two or more types. Specific examples of the repeating unit A include those shown in Table 1 below.
- the SP value of the repeating unit A (when two or more repeating units A are included, the average SP value thereof; the same shall apply hereinafter) is 15 or more.
- 16 or more is more preferable, and 17 or more (for example, 18 or more) is more preferable.
- the water-soluble polymer may contain one type of repeating unit B having an SP value of less than 14.5 alone or in combination of two or more types. Specific examples of the repeating unit B include those shown in Table 2 below.
- the SP value of the repeating unit B (when two or more repeating units B are included, the average SP value thereof is the same hereinafter) is 13.5.
- the following is preferable, 13.0 or less is more preferable, and 12.5 or less (for example, 12.0 or less) is more preferable.
- the SP value of the repeating unit B may be 11.0 or less, and may be 10.0 or less.
- the difference between the SP value of the repeating unit A and the SP value of the repeating unit B is preferably 1 or more, more preferably 3 or more. Preferably, 5 or more (for example, 7 or more) is more preferable. Further, from the viewpoint of copolymerization reactivity and the like, the difference between the SP value of the repeating unit A and the SP value of the repeating unit B is preferably 15 or less, and more preferably 13 or less (for example, 12 or less). .
- a preferred example of the water-soluble polymer is a polymer containing a repeating unit having a hydroxyl group as the repeating unit A. Such a water-soluble polymer is preferable because it tends to be excellent in water solubility.
- a typical example of the repeating unit A having a hydroxyl group is a vinyl alcohol unit.
- water-soluble polymer is a polymer containing a monocarboxylic acid vinyl ester unit as the repeating unit B.
- the monocarboxylic acid vinyl ester unit include a vinyl acetate unit and a vinyl hexanoate unit.
- a polymer containing a vinyl acetate unit as the above repeating unit B can be mentioned.
- the number of moles of vinyl acetate units in the number of moles of all repeating units is typically 5% or more, more preferably 10% or more, further preferably 15% or more, and 20% The above is particularly preferable.
- the number of moles of vinyl acetate units in the number of moles of all repeating units is not particularly limited, but is usually suitably 80% or less, preferably 60% or less, from the viewpoint of solubility in water. 50% or less, more preferably 40% or less.
- the water-soluble polymer containing a monocarboxylic acid vinyl ester unit is a polymer containing a vinyl hexanoate unit as the repeating unit B.
- the number of moles of vinyl hexanoate units in the number of moles of all repeating units is not particularly limited, but is typically 5% or more, more preferably 10% or more, and further preferably 15% or more.
- the upper limit of the number of moles of vinyl hexanoate units in the number of moles of all repeating units is usually 80% or less from the viewpoint of solubility in water and the like. % Or less, more preferably 50% or less, and even more preferably 40% or less (for example, 30% or less).
- the technique disclosed herein can be preferably implemented in an embodiment in which a water-soluble polymer containing a vinyl alcohol unit as the repeating unit A and a vinyl acetate unit as the repeating unit B is used as the water-soluble polymer.
- a water-soluble polymer is a water-soluble polymer having a structure obtained by partially saponifying a vinyl acetate homopolymer or copolymer.
- partially saponified polyvinyl alcohol having a structure obtained by partially saponifying a homopolymer of vinyl acetate can be preferably used.
- the partially saponified polyvinyl alcohol is a water-soluble polymer composed of vinyl alcohol units and vinyl acetate units.
- the technique disclosed herein can also be preferably implemented in an embodiment using a water-soluble polymer containing a vinyl alcohol unit as the repeating unit A and a vinyl hexanoate unit as the repeating unit B as the water-soluble polymer.
- a water-soluble polymer is a water-soluble polymer having a structure obtained by partially saponifying a vinyl hexanoate homopolymer or copolymer.
- partially saponified polyvinyl alcohol having a structure obtained by partially saponifying a copolymer of vinyl acetate and vinyl hexanoate can be preferably used.
- Examples of the partially saponified polyvinyl alcohol include a water-soluble polymer composed of vinyl alcohol units and vinyl hexanoate units, and a water-soluble polymer composed of vinyl alcohol units, vinyl acetate units and vinyl hexanoate units.
- Such partially saponified polyvinyl alcohol has a saponification degree of 50 mol% or more (more preferably 60 mol% or more) and an average SP value of 17.5 or less from the viewpoint of solubility in water and the like. It can be preferably used.
- Partially saponified polyvinyl alcohol having an average SP value of 17.0 or less is more preferable, and an average SP value of 16.5 or less (for example, 16.0 or less) is more preferable.
- the water-soluble polymer is preferably nonionic.
- a water-soluble polymer that substantially does not contain an anionic or cationic repeating unit is preferable.
- substantially free of anionic or cationic repeating units means that the molar ratio of these repeating units is less than 0.02% (for example, less than 0.001%).
- the polishing composition containing the nonionic water-soluble polymer in which the repeating units A and B each satisfy the SP value described above and satisfy the average SP value there is an effect of reducing the haze and the number of LPDs on the surface after polishing. It can be demonstrated better.
- the water-soluble polymer is nonionic from the viewpoints of reducing aggregates and improving detergency.
- the molecular weight of the water-soluble polymer is not particularly limited.
- a water-soluble polymer having a weight average molecular weight (Mw) of 200 ⁇ 10 4 or less typically 1 ⁇ 10 4 to 200 ⁇ 10 4 , for example, 1 ⁇ 10 4 to 150 ⁇ 10 4
- Mw is less than 100 ⁇ 10 4 (more preferably 80 ⁇ 10 4 or less, further preferably 50 ⁇ 10 4 or less, typically 40 ⁇ 10 4 or less.
- 30 ⁇ 10 4 or less is preferred.
- Mw is 25 ⁇ 10 4 or less (more preferably 20 ⁇ 10 4 or less, further preferably 15 ⁇ 10 4 or less, typically 10 ⁇ 10 4 or less, for example, 5 ⁇ 10 4 or less) water-soluble polymer can be preferably used.
- Mw of the water-soluble polymer increases, the haze reduction effect tends to increase.
- a water-soluble polymer having an Mw of 0.1 ⁇ 10 4 or more typically 0.2 ⁇ 10 4 or more, for example, 1 ⁇ 10 4 or more
- Mw is 25 ⁇ 10 4 or less (more preferably 20 ⁇ 10 4 or less, further preferably 15 ⁇ 10 4 or less, typically 10 ⁇ 10 4 or less, for example, 5 ⁇ 10 4 or less) water-soluble polymer can be preferably used.
- a water-soluble polymer having an Mw of 3 ⁇ 10 4 or less can be preferably used.
- the water-soluble polymer Mw may be 2 ⁇ 10 4 or less, 1 ⁇ 10 4 or less, and less than 0.5 ⁇ 10 4 (for example, less than 0.4 ⁇ 10 4 ) Also good.
- the Mw of the water-soluble polymer is typically 0.1 ⁇ 10 4 or more, and preferably 0.2 ⁇ 10 4 or more.
- the Mw range can be preferably applied to a water-soluble polymer containing a vinyl alcohol unit as the repeating unit A (for example, partially saponified vinyl alcohol as described above).
- the relationship between the weight average molecular weight (Mw) and the number average molecular weight (Mn) of the water-soluble polymer is not particularly limited. From the viewpoint of preventing the occurrence of aggregates, for example, those having a molecular weight distribution (Mw / Mn) of 5.0 or less can be preferably used. From the viewpoint of performance stability of the polishing composition, the Mw / Mn of the water-soluble polymer is preferably 4.0 or less, more preferably 3.5 or less, and even more preferably 3.0 or less (for example, 2.5 or less). ). In principle, Mw / Mn is 1.0 or more. From the viewpoint of availability of raw materials and ease of synthesis, a water-soluble polymer having Mw / Mn of 1.05 or more can usually be preferably used.
- Mw and Mn of the water-soluble polymer values based on aqueous gel permeation chromatography (GPC) (aqueous, polyethylene oxide equivalent) can be adopted.
- the polishing composition disclosed herein typically contains water in addition to the water-soluble polymer.
- water ion exchange water (deionized water), pure water, ultrapure water, distilled water and the like can be preferably used.
- the water to be used preferably has, for example, a total content of transition metal ions of 100 ppb or less in order to avoid as much as possible the action of other components contained in the polishing composition.
- the purity of water can be increased by operations such as removal of impurity ions with an ion exchange resin, removal of foreign matter with a filter, distillation, and the like.
- the polishing composition disclosed herein may further contain an organic solvent (lower alcohol, lower ketone, etc.) that can be uniformly mixed with water, if necessary.
- an organic solvent lower alcohol, lower ketone, etc.
- 90% by volume or more of the solvent contained in the polishing composition is preferably water, and more preferably 95% by volume or more (typically 99 to 100% by volume) is water.
- the polishing composition disclosed herein (typically a slurry-like composition) has, for example, a solid content (non-volatile content; NV) of 0.01% by mass to 50% by mass, and the balance Is preferably an aqueous solvent (water or a mixed solvent of water and the above-mentioned organic solvent) or a form in which the balance is an aqueous solvent and a volatile compound (for example, ammonia).
- NV non-volatile content
- the balance is preferably an aqueous solvent (water or a mixed solvent of water and the above-mentioned organic solvent) or a form in which the balance is an aqueous solvent and a volatile compound (for example, ammonia).
- NV non-volatile content
- the balance is preferably an aqueous solvent (water or a mixed solvent of water and the above-mentioned organic solvent) or a form in which the balance is an aqueous solvent and a volatile compound (for example, ammonia).
- the polishing composition disclosed herein typically contains abrasive grains.
- the material and properties of the abrasive grains are not particularly limited, and can be appropriately selected depending on the purpose of use and usage of the polishing composition.
- Examples of the abrasive grains include inorganic particles, organic particles, and organic-inorganic composite particles.
- the inorganic particles include silica particles, alumina particles, cerium oxide particles, chromium oxide particles, titanium dioxide particles, zirconium oxide particles, magnesium oxide particles, manganese dioxide particles, zinc oxide particles, oxide particles such as bengara particles; Examples thereof include nitride particles such as silicon nitride particles and boron nitride particles; carbide particles such as silicon carbide particles and boron carbide particles; diamond particles; carbonates such as calcium carbonate and barium carbonate.
- Specific examples of the organic particles include polymethyl methacrylate (PMMA) particles and poly (meth) acrylic acid particles (here, (meth) acrylic acid is a generic term for acrylic acid and methacrylic acid). And polyacrylonitrile particles.
- PMMA polymethyl methacrylate
- acrylic acid is a generic term for acrylic acid and methacrylic acid
- polyacrylonitrile particles Such an abrasive grain may be used individually by 1 type, and may be used in combination of 2 or more type.
- abrasive inorganic particles are preferable, and particles made of metal or metalloid oxide are particularly preferable.
- silica particles can be mentioned.
- silica particles when the technique disclosed herein is applied to a polishing composition that can be used for polishing a silicon wafer, it is particularly preferable to use silica particles as abrasive grains. The reason is that when the object to be polished is a silicon wafer, if silica particles composed of the same elements and oxygen atoms as the object to be polished are used as abrasive grains, a metal or metalloid residue different from silicon is generated after polishing.
- a polishing composition containing only silica particles as an abrasive is exemplified as a preferred embodiment of the polishing composition from this viewpoint.
- Silica has a property that it can be easily obtained in high purity. This is also cited as the reason why silica particles are preferable as the abrasive grains. Specific examples of the silica particles include colloidal silica, fumed silica, precipitated silica and the like.
- colloidal silica and fumed silica are preferable as silica particles from the viewpoint that scratches are hardly generated on the surface of the object to be polished and a surface having a lower haze can be realized.
- colloidal silica is preferred.
- colloidal silica can be preferably employed as abrasive grains of a polishing composition used for polishing (particularly final polishing) of a silicon wafer.
- the true specific gravity of silica constituting the silica particles is preferably 1.5 or more, more preferably 1.6 or more, and even more preferably 1.7 or more.
- the polishing rate (amount for removing the surface of the polishing object per unit time) can be improved when polishing the polishing object (for example, a silicon wafer).
- silica particles having a true specific gravity of 2.2 or less are preferable.
- a measured value by a liquid substitution method using ethanol as a substitution liquid can be adopted.
- the abrasive grains contained in the polishing composition may be in the form of primary particles or in the form of secondary particles in which a plurality of primary particles are aggregated. Further, abrasive grains in the form of primary particles and abrasive grains in the form of secondary particles may be mixed. In a preferred embodiment, at least a part of the abrasive grains is contained in the polishing composition in the form of secondary particles.
- an average primary particle diameter D P1 of the abrasive grains is not limited, from the viewpoint of polishing efficiency, preferably 5nm or more, and more preferably 10nm or more.
- Higher polishing effect e.g., reduced haze, effects such as removal of defects
- an average primary particle diameter D P1 of the abrasive grains is preferably 100nm or less, more preferably 50nm or less, more preferably 40nm or less.
- the technology disclosed here can be used for higher quality surfaces (eg, LPD, PID (Polishing Induced From the viewpoint of Effect) defects such as are likely to give reduced surface) to an average primary particle diameter D P1 is 35nm or less (typically less than 35nm, more preferably 32nm or less, the abrasive grains, for example less than 30 nm)
- D P1 is 35nm or less (typically less than 35nm, more preferably 32nm or less, the abrasive grains, for example less than 30 nm)
- the embodiment to be used can be preferably implemented.
- the measurement of the specific surface area of the abrasive grains can be performed using, for example, a surface area measuring device manufactured by Micromeritex Co., Ltd., trade name “Flow Sorb II 2300”.
- Is not particularly limited abrasive grains having an average secondary particle diameter D P2 from the viewpoint of polishing rate is preferably 10nm or more, and more preferably 20nm or more. From the viewpoint of obtaining a higher polishing effect, average secondary particle diameter D P2 is preferably at 30nm or more, more preferably 35nm or more, further preferably more than 40nm (e.g. 40nm greater). From the viewpoint of obtaining a higher smoothness surface, average secondary particle diameter D P2 of the abrasive grains is appropriately 200nm or less, preferably 150nm or less, more preferably 100nm or less.
- the average secondary particle diameter DP2 is less than 60 nm (more preferably, from the viewpoint of easily obtaining a higher quality surface (for example, a surface with reduced defects such as LPD and PID)).
- An embodiment using abrasive grains of 55 nm or less (for example, less than 50 nm) can also be preferably implemented.
- the average secondary particle diameter D P2 of the abrasive grains is generally equal to or greater than the average primary particle diameter D P1 of the abrasive grains (D P2 / D P1 ⁇ 1) and is typically larger than D P1 (D P2 / D P1 > 1).
- the D P2 / D P1 of the abrasive grains is usually suitably in the range of 1.2 to 3, and A range of 5 to 2.5 is preferable, and a range of 1.7 to 2.3 (for example, 1.8 to 2.2) is more preferable.
- the shape (outer shape) of the abrasive grains may be spherical or non-spherical.
- specific examples of non-spherical abrasive grains include a peanut shape (that is, a peanut shell shape), a bowl shape, a confetti shape, and a rugby ball shape.
- abrasive grains in which most of the abrasive grains have a peanut shape can be preferably employed.
- the average value of the major axis / minor axis ratio (average aspect ratio) of the primary particles of the abrasive grains is in principle 1.0 or more, preferably 1.05 or more, more preferably 1. 1 or more. Higher polishing rates can be achieved by increasing the average aspect ratio of the abrasive grains.
- the average aspect ratio of the abrasive grains is preferably 3.0 or less, more preferably 2.0 or less, and still more preferably 1.5 or less, from the viewpoint of reducing scratches.
- the shape (outer shape) and average aspect ratio of the abrasive grains can be grasped by, for example, observation with an electron microscope.
- a predetermined number for example, 200
- SEM scanning electron microscope
- the value obtained by dividing the length of the long side (major axis value) by the length of the short side (minor axis value) is the major axis / minor axis ratio (aspect ratio).
- An average aspect ratio can be obtained by arithmetically averaging the aspect ratios of the predetermined number of particles.
- the polishing composition disclosed herein typically contains a basic compound.
- the basic compound refers to a compound having a function of increasing the pH of an aqueous solution by dissolving in water. Typically, it refers to a compound having a function of increasing the pH of the composition by being added to the polishing composition.
- the basic compound serves to chemically polish the surface to be polished, and can contribute to an improvement in the polishing rate.
- the basic compound can be useful for improving the dispersion stability of the polishing composition (particularly, the polishing composition having a composition containing abrasive grains).
- an organic or inorganic basic compound containing nitrogen, an alkali metal or alkaline earth metal hydroxide, various carbonates or hydrogencarbonates, and the like can be used.
- alkali metal hydroxide, quaternary ammonium hydroxide or a salt thereof, ammonia, amine and the like can be mentioned.
- Specific examples of the alkali metal hydroxide include potassium hydroxide and sodium hydroxide.
- Specific examples of the carbonate or bicarbonate include ammonium bicarbonate, ammonium carbonate, potassium bicarbonate, potassium carbonate, sodium bicarbonate, sodium carbonate and the like.
- quaternary ammonium hydroxide or a salt thereof examples include tetramethylammonium hydroxide, tetraethylammonium hydroxide, tetrabutylammonium hydroxide and the like.
- amines include methylamine, dimethylamine, trimethylamine, ethylamine, diethylamine, triethylamine, ethylenediamine, monoethanolamine, N- ( ⁇ -aminoethyl) ethanolamine, hexamethylenediamine, diethylenetriamine, triethylenetetramine, anhydrous piperazine , Piperazine hexahydrate, 1- (2-aminoethyl) piperazine, N-methylpiperazine, guanidine, azoles such as imidazole and triazole, and the like.
- Such basic compounds can be used singly or in combination of two or more.
- Preferred basic compounds from the viewpoint of improving the polishing rate include ammonia, potassium hydroxide, sodium hydroxide, tetramethylammonium hydroxide, tetraethylammonium hydroxide, ammonium hydrogen carbonate, ammonium carbonate, potassium hydrogen carbonate, potassium carbonate, hydrogen carbonate.
- Sodium and sodium carbonate are mentioned. Of these, preferred are ammonia, potassium hydroxide, sodium hydroxide, tetramethylammonium hydroxide and tetraethylammonium hydroxide. More preferred are ammonia and tetramethylammonium hydroxide.
- a particularly preferred basic compound is ammonia.
- the polishing composition disclosed herein may contain a surfactant (typically, a water-soluble organic compound having a molecular weight of less than 1 ⁇ 10 4 ) as necessary.
- a surfactant typically, a water-soluble organic compound having a molecular weight of less than 1 ⁇ 10 4
- the dispersion stability of the polishing composition can be improved.
- it can be easy to reduce the haze of the polished surface.
- Surfactant can be used individually by 1 type or in combination of 2 or more types.
- an anionic or nonionic surfactant can be preferably used. From the viewpoint of low foaming property and ease of pH adjustment, a nonionic surfactant is more preferable.
- oxyalkylene polymers such as polyethylene glycol, polypropylene glycol, polytetramethylene glycol; polyoxyethylene alkyl ether, polyoxyethylene alkylphenyl ether, polyoxyethylene alkylamine, polyoxyethylene fatty acid ester, polyoxyethylene glyceryl ether fatty acid
- Nonionic surfactants such as esters, polyoxyalkylene adducts such as polyoxyethylene sorbitan fatty acid esters; copolymers of plural types of oxyalkylene (diblock type, triblock type, random type, alternating type); It is done.
- nonionic activators include block copolymers of EO and PO (diblock bodies, PEO-PPO-PEO triblock bodies, PPO-PEO-PPO triblock bodies, etc.), EO and PO Random copolymer, polyoxyethylene glycol, polyoxyethylene propyl ether, polyoxyethylene butyl ether, polyoxyethylene pentyl ether, polyoxyethylene hexyl ether, polyoxyethylene octyl ether, polyoxyethylene-2-ethylhexyl ether, poly Oxyethylene nonyl ether, polyoxyethylene decyl ether, polyoxyethylene isodecyl ether, polyoxyethylene tridecyl ether, polyoxyethylene lauryl ether, polyoxyethylene cetyl ether Polyoxyethylene stearyl ether, polyoxyethylene isostearyl ether, polyoxyethylene oleyl ether, polyoxyethylene phenyl ether, polyoxyethylene octyl phenyl ether, polyoxyethylene EO
- preferable surfactants include block copolymers of EO and PO (particularly, PEO-PPO-PEO type triblock), random copolymers of EO and PO, and polyoxyethylene alkyl ethers (for example, polyoxyethylene alkyl ethers). Oxyethylene decyl ether).
- the molecular weight of the surfactant is typically less than 1 ⁇ 10 4 and is preferably 9500 or less from the viewpoints of filterability of the polishing composition, cleanability of the object to be polished, and the like.
- the molecular weight of the surfactant is typically 200 or more, preferably 250 or more, and more preferably 300 or more (for example, 500 or more) from the viewpoint of the haze reduction effect and the like.
- the molecular weight of the surfactant may be a weight average molecular weight (Mw) determined by GPC (aqueous, polyethylene glycol equivalent) or a molecular weight calculated from a chemical formula.
- Mw weight average molecular weight
- the more preferable range of the molecular weight of the surfactant may vary depending on the type of the surfactant. For example, when a block copolymer of EO and PO is used as the surfactant, the Mw is preferably 1000 or more, more preferably 2000 or more, and even more preferably 5000 or more.
- the polishing composition disclosed herein is in addition to the above-described water-soluble polymer (that is, a water-soluble polymer containing repeating units A and B satisfying a predetermined SP value and satisfying a predetermined average SP value).
- other water-soluble polymers having Mw of 1 ⁇ 10 4 or more hereinafter also referred to as “arbitrary polymers”.
- the kind of the arbitrary polymer is not particularly limited, and can be appropriately selected from water-soluble polymers known in the field of polishing compositions that do not correspond to the above-described water-soluble polymer.
- the arbitrary polymer may have at least one functional group selected from a cationic group, an anionic group and a nonionic group in the molecule.
- the arbitrary polymer may have, for example, a hydroxyl group, a carboxyl group, an acyloxy group, a sulfo group, an amide structure, a quaternary nitrogen structure, a heterocyclic structure, a vinyl structure, or a polyoxyalkylene structure in the molecule.
- a nonionic polymer can be preferably employed as the optional polymer.
- the optional polymer in the polishing composition disclosed herein include a polymer containing an oxyalkylene unit, a polymer containing a nitrogen atom, polyvinyl alcohol having an average SP value higher than 17.5, and the like.
- polystyrene resin examples include polyethylene oxide (PEO), a block copolymer of ethylene oxide (EO) and propylene oxide (PO), a random copolymer of EO and PO, and the like.
- the block copolymer of EO and PO may be a diblock body, a triblock body or the like including a polyethylene oxide (PEO) block and a polypropylene oxide (PPO) block.
- the triblock body include a PEO-PPO-PEO type triblock body and a PPO-PEO-PPO type triblock body. Usually, a PEO-PPO-PEO type triblock body is more preferable.
- the molar ratio (EO / PO) of EO and PO constituting the copolymer is determined from the viewpoint of solubility in water, detergency, and the like. It is preferably larger than 1, more preferably 2 or more, and further preferably 3 or more (for example, 5 or more).
- any of a polymer containing a nitrogen atom in the main chain and a polymer having a nitrogen atom in a side chain functional group (pendant group) can be used.
- the polymer containing a nitrogen atom in the main chain include homopolymers and copolymers of N-acylalkylenimine type monomers.
- Specific examples of the N-acylalkyleneimine monomer include N-acetylethyleneimine, N-propionylethyleneimine and the like.
- Examples of the polymer having a nitrogen atom in the pendant group include a polymer containing an N- (meth) acryloyl type monomer unit and a polymer containing an N-vinyl type monomer unit.
- (meth) acryloyl is a meaning that comprehensively refers to acrylic and methacrylic.
- homopolymers and copolymers of N- (meth) acryloylmorpholine, homopolymers and copolymers of N-vinylpyrrolidone, and the like can be employed.
- copolymer refers to various copolymers such as a random copolymer, an alternating copolymer, a block copolymer, and a graft copolymer unless otherwise specified. is there.
- the polyvinyl alcohol when used as the optional polymer, preferably has a saponification degree of 90 mol% or more, more preferably 95 mol% or more (for example, more than 98 mol%). In addition, the saponification degree of polyvinyl alcohol is 100 mol% or less in principle.
- optional polymers that can be contained in the polishing composition disclosed herein include cellulose derivatives such as hydroxyethyl cellulose, hydroxypropyl cellulose, hydroxyethyl methyl cellulose, hydroxypropyl methyl cellulose, methyl cellulose, ethyl cellulose, ethyl hydroxyethyl cellulose, and carboxymethyl cellulose. And pullulan.
- the molecular weight and molecular weight distribution (Mw / Mn) of the arbitrary polymer are not particularly limited.
- the preferable Mw and molecular weight distribution in the water-soluble polymer described above can be applied to the preferable Mw and molecular weight distribution in any polymer.
- the amount of the optional polymer used is 30% by mass or less of the total amount of water-soluble components (including the above-described water-soluble polymer and optional polymer used as necessary) of Mw 1 ⁇ 10 4 or more contained in the polishing composition. It is appropriate to set it to 15% by mass or less, more preferably 10% by mass or less (for example, 5% by mass or less).
- the polishing composition disclosed herein contains substantially no arbitrary polymer (for example, the proportion of the arbitrary polymer in the total amount of the water-soluble component is less than 1% by mass, or the arbitrary polymer is not detected). The embodiment can be preferably implemented.
- the polishing composition disclosed here contains a cellulose derivative as an optional polymer
- the amount used thereof is 10% by mass or less of the total amount of water-soluble components of Mw1 ⁇ 10 4 or more contained in the polishing composition. It is preferable to keep it at 5% by mass or less (typically 1% by mass or less). As a result, it is possible to more highly suppress the occurrence of foreign matters and aggregation caused by the use of cellulose derivatives derived from natural products.
- the polishing composition disclosed herein contains, for example, substantially no cellulose derivative (for example, the proportion of the cellulose derivative in the total amount of the water-soluble component is less than 1% by mass, or the cellulose derivative is detected. Not preferably).
- the technique disclosed herein includes the following conditions: Mw is 1 ⁇ 10 4 or more; includes a repeating unit h having a hydroxyl group; and the hydroxyl amount is in the range of 4 mmol / g to 21 mmol / g.
- Mw is 1 ⁇ 10 4 or more; includes a repeating unit h having a hydroxyl group; and the hydroxyl amount is in the range of 4 mmol / g to 21 mmol / g.
- the water-soluble polymer Q may correspond to a water-soluble polymer that includes the repeating unit A and the repeating unit B that satisfy the predetermined SP value and satisfies the predetermined average SP value, and corresponds to the arbitrary polymer. You may do.
- the polishing composition containing such a water-soluble polymer Q is supplied to the object to be polished in a state where the hydroxyl amount of the water-soluble polymer Q is maintained in the range of 4 mmol / g to 21 mmol / g. It is preferably used for polishing an object.
- the repeating unit h can be, for example, a vinyl alcohol unit.
- the amount of hydroxyl groups means the number of moles of hydroxyl groups contained per 1 g of polymer.
- the amount of hydroxyl group is generally obtained by dividing the hydroxyl value (mgKOH / g) obtained by applying the neutralization titration method specified in JIS K0070 to the sample solution containing the polymer to be measured by 56.1. It is done.
- the polymer to be measured is a polymer composed of vinyl carboxylate units and vinyl alcohol units, such as partially saponified polyvinyl alcohol, potassium hydroxide (KOH) is added to the sample solution containing the polymer to be measured.
- the amount of KOH consumed when completely saponified by heating is obtained by titration, and the number of moles of vinyl carboxylate units and the number of vinyl alcohol units are calculated from the results, and the amount of hydroxyl groups is calculated from the number of moles. May be.
- the polishing composition can be used as the sample solution.
- the polishing composition is a polishing composition containing abrasive grains
- a supernatant obtained by sedimenting the abrasive grains by centrifugation may be used as the sample liquid.
- the polishing composition disclosed herein is a polishing agent such as a chelating agent, an organic acid, an organic acid salt, an inorganic acid, an inorganic acid salt, an antiseptic, and an antifungal agent, as long as the effects of the present invention are not significantly hindered.
- a known additive that can be used in a composition for polishing may be further contained as necessary.
- Examples of chelating agents include aminocarboxylic acid chelating agents and organic phosphonic acid chelating agents.
- aminocarboxylic acid chelating agents include ethylenediaminetetraacetic acid, ethylenediaminetetraacetic acid sodium, nitrilotriacetic acid, nitrilotriacetic acid sodium, nitrilotriacetic acid ammonium, hydroxyethylethylenediaminetriacetic acid, hydroxyethylethylenediamine sodium triacetate, diethylenetriaminepentaacetic acid Diethylenetriamine sodium pentaacetate, triethylenetetramine hexaacetic acid and sodium triethylenetetramine hexaacetate.
- organic phosphonic acid chelating agents include 2-aminoethylphosphonic acid, 1-hydroxyethylidene-1,1-diphosphonic acid, aminotri (methylenephosphonic acid), ethylenediaminetetrakis (methylenephosphonic acid), diethylenetriaminepenta (methylenephosphonic) Acid), ethane-1,1-diphosphonic acid, ethane-1,1,2-triphosphonic acid, ethane-1-hydroxy-1,1-diphosphonic acid, ethane-1-hydroxy-1,1,2-triphosphonic acid Ethane-1,2-dicarboxy-1,2-diphosphonic acid, methanehydroxyphosphonic acid, 2-phosphonobutane-1,2-dicarboxylic acid, 1-phosphonobutane-2,3,4-tricarboxylic acid and ⁇ -methylphospho Nosuccinic acid is included.
- organic phosphonic acid-based chelating agents are more preferable, and ethylenediaminetetrakis (methylenephosphonic acid) and diethylenetriaminepenta (methylenephosphonic acid) are particularly preferable.
- a particularly preferred chelating agent is ethylenediaminetetrakis (methylenephosphonic acid).
- organic acids include fatty acids such as formic acid, acetic acid and propionic acid, aromatic carboxylic acids such as benzoic acid and phthalic acid, citric acid, oxalic acid, tartaric acid, malic acid, maleic acid, fumaric acid, succinic acid, organic Examples include sulfonic acid and organic phosphonic acid.
- organic acid salts include alkali metal salts (sodium salts, potassium salts, etc.) and ammonium salts of organic acids.
- inorganic acids include sulfuric acid, nitric acid, hydrochloric acid, carbonic acid and the like.
- inorganic acid salts include alkali metal salts (sodium salts, potassium salts, etc.) and ammonium salts of inorganic acids.
- An organic acid and its salt, and an inorganic acid and its salt can be used individually by 1 type or in combination of 2 or more types.
- antiseptics and fungicides include isothiazoline compounds, paraoxybenzoates, phenoxyethanol and the like.
- the polishing composition disclosed herein can be applied to polishing a polishing object having various materials and shapes.
- the material of the polishing object is, for example, a metal or semimetal such as silicon, aluminum, nickel, tungsten, copper, tantalum, titanium, stainless steel, or an alloy thereof; glass such as quartz glass, aluminosilicate glass, glassy carbon, etc.
- a ceramic material such as alumina, silica, sapphire, silicon nitride, tantalum nitride, and titanium carbide; a compound semiconductor substrate material such as silicon carbide, gallium nitride, and gallium arsenide; a resin material such as polyimide resin; Of these, a polishing object composed of a plurality of materials may be used. Especially, it is suitable for grinding
- the technique disclosed here is, for example, a polishing composition containing silica particles as abrasive grains (typically, a polishing composition containing only silica particles as abrasive grains), and the object to be polished is silicon.
- the shape of the object to be polished is not particularly limited.
- the polishing composition disclosed herein can be preferably applied to polishing a polishing object having a flat surface such as a plate shape or a polyhedron shape.
- the polishing composition disclosed herein can be preferably used for final polishing of an object to be polished. Therefore, according to this specification, a method for producing a polished article (for example, a method for producing a silicon wafer) including a final polishing step using the polishing composition is provided.
- final polishing refers to the final polishing step in the manufacturing process of the object (that is, a step in which no further polishing is performed after that step).
- the polishing composition disclosed herein also refers to a polishing step upstream of final polishing (a step between a rough polishing step and a final polishing step.
- the polishing composition includes at least a primary polishing step; Secondary polishing, tertiary polishing, etc. may be included.), For example, it may be used in a polishing process performed immediately before final polishing.
- the polishing composition disclosed herein can be preferably used for polishing a surface made of silicon, and can be particularly preferably used for polishing a silicon wafer.
- it is suitable as a polishing composition used for final polishing of a silicon wafer or a polishing process upstream thereof.
- application to polishing (typically final polishing or polishing immediately before) of a silicon wafer prepared to have a surface roughness of 0.01 nm to 100 nm by an upstream process is effective.
- Application to final polishing is particularly preferable.
- polishing fluid The polishing composition disclosed herein is typically supplied to a polishing object in the form of a polishing liquid containing the polishing composition, and used for polishing the polishing object.
- the polishing liquid may be prepared, for example, by diluting (typically diluting with water) any of the polishing compositions disclosed herein. Or you may use this polishing composition as polishing liquid as it is. That is, the concept of the polishing composition in the technology disclosed herein is used as a polishing liquid diluted with a polishing liquid (working slurry) that is supplied to a polishing object and used for polishing the polishing object. Both concentrated liquid (polishing liquid stock solution) are included.
- Another example of the polishing liquid containing the polishing composition disclosed herein is a polishing liquid obtained by adjusting the pH of the composition.
- the content of the water-soluble polymer in the polishing liquid is not particularly limited, and can be, for example, 1 ⁇ 10 ⁇ 4 mass% or more. From the viewpoint of haze reduction or the like, the preferable content is 5 ⁇ 10 ⁇ 4 mass% or more, more preferably 1 ⁇ 10 ⁇ 3 mass% or more, for example, 2 ⁇ 10 ⁇ 3 mass% or more. Further, from the viewpoint of polishing rate and the like, the content is preferably 0.2% by mass or less, and more preferably 0.1% by mass or less (for example, 0.05% by mass or less).
- the content of abrasive grains in the polishing liquid is not particularly limited, but is typically 0.01% by mass or more and 0.05% by mass or more. It is preferable that it is 0.1% by mass or more, for example, 0.15% by mass or more. By increasing the abrasive content, higher polishing rates can be achieved. From the viewpoint of realizing a surface having a lower haze, usually, the content is suitably 10% by mass or less, preferably 7% by mass or less, more preferably 5% by mass or less, still more preferably 2% by mass or less, For example, it is 1 mass% or less.
- the content of the basic compound in the polishing liquid is not particularly limited. From the viewpoint of improving the polishing rate, the content is usually preferably 0.001% by mass or more, more preferably 0.003% by mass or more of the polishing liquid. Further, from the viewpoint of haze reduction or the like, the content is preferably less than 0.4% by mass, and more preferably less than 0.25% by mass.
- the pH of the polishing liquid is not particularly limited.
- the pH is preferably 8.0 to 12.0, and more preferably 9.0 to 11.0. It is preferable to contain a basic compound so as to obtain a polishing liquid having such a pH.
- the pH can be preferably applied to, for example, a polishing liquid used for polishing a silicon wafer (for example, a polishing liquid for final polishing).
- the content of the surfactant in the polishing liquid is not particularly limited, and can be, for example, 1 ⁇ 10 ⁇ 4 mass% or more.
- the preferable content is 5 ⁇ 10 ⁇ 4 mass% or more, more preferably 1 ⁇ 10 ⁇ 3 mass% or more, for example, 2 ⁇ 10 ⁇ 3 mass% or more.
- the content is preferably 0.2% by mass or less, and more preferably 0.1% by mass or less (for example, 0.05% by mass or less).
- the mass ratio (w1 / w2) between the content w1 of the water-soluble polymer and the content w2 of the surfactant is not particularly limited.
- the range can be 0.01 to 100, preferably 0.05 to 50, and more preferably 0.1 to 30.
- the surfactant content relative to 100 parts by mass of the abrasive grains is suitably 20 parts by mass or less, for example. Yes, 15 parts by mass or less is preferable, and 10 parts by mass or less (for example, 6 parts by mass or less) is more preferable.
- the surfactant content relative to 100 parts by mass of the abrasive is suitably 0.001 parts by mass or more, preferably 0.005 parts by mass or more, 0.01 More than mass part (for example, 0.1 mass part or more) is more preferable.
- the polishing composition disclosed herein can also be preferably implemented in an embodiment that does not substantially contain a surfactant.
- the polishing composition disclosed herein may be in a concentrated form (that is, in the form of a polishing liquid concentrate) before being supplied to the object to be polished.
- the polishing composition in such a concentrated form is advantageous from the viewpoints of convenience, cost reduction, etc. during production, distribution, storage and the like.
- the concentration rate can be, for example, about 2 to 100 times in terms of volume, and usually about 5 to 50 times is appropriate.
- the concentration ratio of the polishing composition according to a preferred embodiment is 10 to 40 times, for example, 15 to 25 times.
- the polishing composition in the form of a concentrated liquid can be used in such a manner that a polishing liquid is prepared by diluting at a desired timing and the polishing liquid is supplied to an object to be polished.
- the dilution can be typically performed by adding and mixing the above-mentioned aqueous solvent to the concentrated solution.
- the aqueous solvent is a mixed solvent, only a part of the components of the aqueous solvent may be added for dilution, and a mixture containing these components in a different ratio from the aqueous solvent.
- a solvent may be added for dilution.
- a part of them may be diluted and then mixed with another agent to prepare a polishing liquid, or a plurality of agents may be mixed. Later, the mixture may be diluted to prepare a polishing liquid.
- the NV of the concentrated liquid can be set to 50% by mass or less, for example.
- the NV of the concentrated liquid is usually suitably 40% by mass or less, and 30% by mass or less. More preferably, it is 20 mass% or less, for example, 15 mass% or less.
- the NV of the concentrate is suitably 0.5% by mass or more, preferably 1% by mass or more, more preferably Is 3% by mass or more, for example, 5% by mass or more.
- the content of the water-soluble polymer in the concentrated liquid can be, for example, 3% by mass or less.
- the content is preferably 1% by mass or less, more preferably 0.5% by mass or less, from the viewpoints of filterability and detergency of the polishing composition.
- the content, manufacturing, distribution, in terms of convenience and cost reduction, etc. at the time of such storage typically is suitably to be at 1 ⁇ 10 -3 wt% or more, preferably 5 ⁇ 10 - It is 3 % by mass or more, more preferably 1 ⁇ 10 ⁇ 2 % by mass or more.
- the content of abrasive grains in the concentrated liquid can be, for example, 50% by mass or less.
- the content is preferably 45% by mass or less, more preferably 40% by mass or less, from the viewpoints of stability of the polishing composition (for example, dispersion stability of abrasive grains) and filterability.
- the abrasive content may be 30% by mass or less, or 20% by mass or less (for example, 15% by mass or less).
- the content of the abrasive grains can be, for example, 0.5% by mass or more, preferably 1% by mass or more, and more preferably. Is 3% by mass or more (for example, 5% by mass or more).
- the polishing composition disclosed herein may be a one-part type or a multi-part type including a two-part type.
- a liquid A for example, a basic abrasive dispersion described later
- a liquid B for example, a polymer aqueous solution described later
- polishing composition The manufacturing method of polishing composition disclosed here is not specifically limited.
- each component contained in the polishing composition may be mixed using a well-known mixing device such as a blade-type stirrer, an ultrasonic disperser, or a homomixer.
- the aspect which mixes these components is not specifically limited, For example, all the components may be mixed at once and may be mixed in the order set suitably.
- a polishing composition having a composition containing a water-soluble polymer, abrasive grains, and a basic compound is a viewpoint of stably (with good reproducibility) producing a polishing composition with less aggregation.
- a dispersion containing abrasive grains for example, silica particles
- a basic compound and water hereinafter also referred to as “basic abrasive dispersion”
- a production method in which a polymer is mixed can be preferably employed.
- the basic abrasive dispersion in which the abrasive grains and the basic compound coexist in this way does not contain a basic compound because the electrostatic repulsion of the abrasive grains is enhanced by the basic compound (typical)
- the dispersion stability of the abrasive grains is higher than that of a substantially neutral abrasive dispersion. For this reason, compared with the aspect which adds a basic compound after adding a water-soluble polymer to a neutral abrasive grain dispersion liquid, and the aspect which mixes a neutral abrasive grain dispersion liquid, a water-soluble polymer, and a basic compound at once. Thus, local aggregation of the abrasive grains is difficult to occur. This is preferable from the viewpoint of improving the filterability of the polishing composition and reducing defects on the surface after polishing.
- the water-soluble polymer is preferably mixed with the basic abrasive dispersion in the form of an aqueous solution previously dissolved in water (hereinafter also referred to as “polymer aqueous solution”).
- polymer aqueous solution an aqueous solution previously dissolved in water
- the aqueous polymer solution it is preferable to add the aqueous polymer solution to the basic abrasive dispersion.
- a mixing method for example, local agglomeration of abrasive grains can be better prevented as compared with a mixing method in which a basic abrasive dispersion is added to an aqueous polymer solution.
- the abrasive grains are silica particles (for example, colloidal silica particles), it is particularly meaningful to employ a mixing method in which a polymer aqueous solution is added to the basic abrasive dispersion as described above.
- the basic abrasive dispersion is composed of at least a part of the abrasive grains and at least a part of the basic compound among the abrasive grains, the water-soluble polymer, the basic compound and the water constituting the polishing composition as the production objective. And at least a portion of water.
- the above-mentioned abrasive dispersion contains all of the abrasive grains constituting the polishing composition, at least a part of the basic compound, and at least a part of water can be preferably employed.
- the content of the basic compound in the basic abrasive dispersion is preferably 0.01% by mass or more, more preferably 0.05% by mass or more, and further preferably 0.1% by mass or more.
- the content of the basic compound in the basic abrasive dispersion is preferably 10% by mass or less, more preferably 5% by mass or less, and further preferably 3% by mass or less. By reducing the content of the basic compound, the content of the basic compound in the polishing composition can be easily adjusted.
- the pH of the basic abrasive dispersion is preferably 8 or more, more preferably 9 or more. Due to the increase in pH, when a water-soluble polymer or an aqueous solution thereof is added to this basic abrasive dispersion, the occurrence of local aggregation tends to be better suppressed.
- the pH of the basic abrasive dispersion is preferably 12 or less, more preferably 11.5 or less, and further preferably 10.5 or less. By setting the pH of the basic abrasive dispersion lower in the range of 7 or more, the amount of the basic compound necessary for the preparation of the dispersion is reduced. Therefore, the basic compound is contained in the polishing composition. The amount can be easily adjusted. For example, when the abrasive grains are silica particles, it is advantageous from the viewpoint of suppressing the dissolution of silica that the pH is not too high.
- the pH of the mixture can be adjusted by the blending amount of the basic compound.
- Such a basic abrasive dispersion can be prepared by mixing abrasive grains, a basic compound and water.
- a well-known mixing device such as a blade-type stirrer, an ultrasonic disperser, or a homomixer can be used.
- the aspect which mixes each component contained in a basic abrasive dispersion liquid is not specifically limited, For example, all the components may be mixed at once and you may mix in the order set suitably.
- a substantially neutral dispersion containing abrasive grains and water and a basic compound or an aqueous solution thereof are mixed.
- the content of the water-soluble polymer in the polymer aqueous solution is preferably 0.02% by mass or more, more preferably 0. 0.05% by mass or more, more preferably 0.1% by mass or more.
- the content of the water-soluble polymer in the polymer aqueous solution is preferably 10% by mass or less, more preferably 5% by mass or less, and further preferably 3% by mass or less.
- the pH of the polymer aqueous solution is not particularly limited, and can be adjusted to pH 2 to 11, for example.
- the aqueous polymer solution is preferably adjusted from near neutral to near basic, more preferably basic. More specifically, the pH of the polymer aqueous solution is preferably 8 or more, more preferably 9 or more.
- the pH adjustment can be typically performed using a part of the basic compound constituting the polishing composition.
- the pH of the aqueous polymer solution is preferably 12 or less, more preferably 10.5 or less.
- the amount of the basic compound necessary for the preparation of the aqueous polymer solution is reduced, so that the content of the basic compound in the polishing composition can be easily adjusted.
- the abrasive grains are silica particles, it is advantageous from the viewpoint of suppressing the dissolution of silica that the pH is not too high.
- the rate at which the aqueous polymer solution is charged into the basic abrasive dispersion is preferably 500 mL / min or less, more preferably 100 mL / min or less, and even more preferably 1 L of the dispersion. Is 50 mL / min or less.
- the aqueous polymer solution can be filtered before being added to the basic abrasive dispersion.
- the amount of foreign matters and aggregates contained in the polymer aqueous solution can be further reduced.
- the filtration method is not particularly limited, and for example, known filtration methods such as suction filtration, pressure filtration, and centrifugal filtration can be appropriately employed in addition to natural filtration performed at normal pressure.
- the filter used for filtration is preferably selected on the basis of the opening. From the viewpoint of production efficiency of the polishing composition, the opening of the filter is preferably 0.05 ⁇ m or more, more preferably 0.1 ⁇ m or more, and further preferably 0.2 ⁇ m. Further, from the viewpoint of enhancing the effect of removing foreign substances and aggregates, the aperture of the filter is preferably 100 ⁇ m or less, more preferably 70 ⁇ m or less, and even more preferably 50 ⁇ m or less.
- the material and structure of the filter are not particularly limited.
- Examples of the filter material include cellulose, nylon, polysulfone, polyethersulfone, polypropylene, polytetrafluoroethylene (PTFE), polycarbonate, and glass.
- Examples of the filter structure include depth, pleats, and membranes.
- a polishing composition obtained by mixing a basic abrasive dispersion and a water-soluble polymer or an aqueous solution thereof is a polishing liquid (working slurry) or substantially the same NV as this.
- the present invention can be preferably applied to a concentrated liquid described later.
- the water-soluble polymer is a water-soluble polymer having a functional group that exhibits hydrolysis reactivity under basic conditions (hereinafter also referred to as “water-soluble polymer H”).
- the basic abrasive dispersion and the aqueous solution of the water-soluble polymer H are mixed with a polishing liquid or an NV of approximately the same (typically, the abrasive grains). It is preferable to mix so that a polishing composition (having a content of less than 3% by mass, more preferably less than 1% by mass) is formed.
- the mixture is mixed with the polishing liquid or the same. It is preferred to dilute to approximately the same NV (typically the abrasive content is less than 3% by weight, more preferably less than 1% by weight).
- the water-soluble polymer H include water-soluble polymers containing 5 mol% or more of vinyl acetate units as repeating units (for example, water-soluble polymers containing vinyl acetate units and vinyl alcohol units as repeating units).
- polishing composition disclosed herein can be used for polishing a polishing object, for example, in an embodiment including the following operations.
- a polishing liquid typically a slurry-like polishing liquid, sometimes referred to as a polishing slurry
- Preparing the polishing liquid may include preparing a polishing liquid by adding operations such as concentration adjustment (for example, dilution) and pH adjustment to the polishing composition as described above. Or you may use the said polishing composition as polishing liquid as it is.
- concentration adjustment for example, dilution
- pH adjustment for example, dilution
- mixing those agents, diluting one or more agents before the mixing, and after the mixing Diluting the mixture, etc. can be included.
- the polishing liquid is supplied to the object to be polished and polished by a conventional method.
- the silicon wafer that has undergone the lapping process and the primary polishing process is set in a general polishing apparatus, and the surface of the silicon wafer (surface to be polished) is passed through the polishing pad of the polishing apparatus.
- the polishing pad is pressed against the surface of the silicon wafer to relatively move (for example, rotate) the two.
- the polishing of the object to be polished is completed through this polishing step.
- polishing process is not specifically limited. For example, any of non-woven fabric type, suede type, those containing abrasive grains, those not containing abrasive grains, etc. may be used.
- the polishing step as described above may be a part of a manufacturing process of a polished object (for example, a substrate such as a silicon wafer). Therefore, according to this specification, a method for producing a polished article (preferably a method for producing a silicon wafer) including the above polishing step is provided.
- the polishing liquid supplied to the object to be polished is the water-soluble polymer disclosed herein (that is, the repeating unit A having an SP value of 14.5 or more and the SP value of less than 14.5). And a repeating unit B of the water-soluble polymer having an average SP value of 17.5 or less.
- a polished article polished with the polishing composition disclosed herein is typically washed after polishing. This washing can be performed using an appropriate washing solution.
- the cleaning liquid to be used is not particularly limited.
- an SC-1 cleaning liquid ammonium hydroxide (NH 4 OH), hydrogen peroxide (H 2 O 2 ), water (H 2 O), and the like that are common in the field of semiconductors and the like.
- SC-1 cleaning cleaning with the SC-1 cleaning solution
- SC-2 cleaning solution mixed solution of HCl, H 2 O 2 and H 2 O
- the temperature of the cleaning liquid can be, for example, about room temperature to 90 ° C. From the viewpoint of improving the cleaning effect, a cleaning solution of about 50 to 85 ° C. can be preferably used.
- polishing composition according to second aspect includes abrasive grains, a water-soluble polymer, and water.
- a test liquid L0 having a composition excluding abrasive grains from the composition of the polishing composition is prepared, and the total amount of organic carbon in the test liquid L0 is measured to determine the total amount of organic carbon contained in the test liquid L0.
- Find C1; (3B) From C0 and C1, the following formula: Abrasive grain adsorption rate (%) [(C0 ⁇ C1) / C0] ⁇ 100; To calculate the abrasive adsorption rate by: Is an abrasive adsorption rate of 20% or less.
- Water-soluble polymer The kind of the water-soluble polymer contained in the polishing composition according to the second aspect disclosed herein is not particularly limited, and the polishing composition is selected from the water-soluble polymers known in the field of polishing compositions. Can be appropriately selected so that a predetermined etching rate and abrasive adsorption rate can be realized.
- the water-soluble polymer may have at least one functional group selected from a cationic group, an anionic group and a nonionic group in the molecule.
- the water-soluble polymer may have, for example, a hydroxyl group, a carboxyl group, an acyloxy group, a sulfo group, an amide structure, a quaternary nitrogen structure, a heterocyclic structure, a vinyl structure, or a polyoxyalkylene structure in the molecule.
- a polymer containing at least a monocarboxylic acid vinyl ester unit can be given.
- the monocarboxylic acid vinyl ester unit include a vinyl acetate unit and a vinyl hexanoate unit.
- a preferred example of a water-soluble polymer containing a monocarboxylic acid vinyl ester unit is a polymer containing a vinyl acetate unit.
- the number of moles of vinyl acetate units in the number of moles of all repeating units is typically 5% or more, more preferably 10% or more, further preferably 15% or more, and 20% The above is particularly preferable.
- the number of moles of vinyl acetate units in the number of moles of all repeating units is not particularly limited, but is usually suitably 80% or less, preferably 60% or less, from the viewpoint of solubility in water. 50% or less, more preferably 40% or less.
- the water-soluble polymer containing a monocarboxylic acid vinyl ester unit is a polymer containing a vinyl hexanoate unit.
- the number of moles of vinyl hexanoate units in the number of moles of all repeating units is not particularly limited, but is typically 5% or more, more preferably 10% or more, and further preferably 15% or more.
- the upper limit of the number of moles of vinyl hexanoate units in the number of moles of all repeating units is usually 80% or less from the viewpoint of solubility in water and the like. % Or less, more preferably 50% or less, and even more preferably 40% or less (for example, 30% or less).
- a preferred example of a water-soluble polymer having a hydroxyl group in the molecule is a polymer containing at least a vinyl alcohol unit.
- the technique disclosed herein can be preferably implemented in an embodiment using a water-soluble polymer containing a vinyl alcohol unit and a vinyl acetate unit as the water-soluble polymer.
- An example of such a water-soluble polymer is a water-soluble polymer having a structure obtained by partially saponifying a vinyl acetate homopolymer or copolymer.
- partially saponified polyvinyl alcohol having a structure obtained by partially saponifying a homopolymer of vinyl acetate can be preferably used.
- the partially saponified polyvinyl alcohol is a water-soluble polymer composed of vinyl alcohol units and vinyl acetate units.
- the technique disclosed herein can also be preferably implemented in an embodiment using a water-soluble polymer containing vinyl alcohol units and vinyl hexanoate units as the water-soluble polymer.
- An example of such a water-soluble polymer is a water-soluble polymer having a structure obtained by partially saponifying a vinyl hexanoate homopolymer or copolymer.
- partially saponified polyvinyl alcohol having a structure obtained by partially saponifying a copolymer of vinyl acetate and vinyl hexanoate can be preferably used.
- Examples of the partially saponified polyvinyl alcohol include a water-soluble polymer composed of vinyl alcohol units and vinyl hexanoate units, and a water-soluble polymer composed of vinyl alcohol units, vinyl hexanoate units and vinyl acetate units.
- Such partially saponified polyvinyl alcohol has a saponification degree of 50 mol% or more (more preferably 60 mol% or more) and satisfies a predetermined etching rate and abrasive adsorption rate from the viewpoint of solubility in water and the like. Can be preferably used.
- partially saponified polyvinyl alcohol having a saponification degree of 90 mol% or less is preferable, and 85 mol% or less is more preferable.
- partially saponified polyvinyl alcohol having a saponification degree of 80 mol% or less can be used.
- the saponification degree of polyvinyl alcohol is 100 mol% or less in principle.
- a nonionic water-soluble polymer can be preferably employed from the viewpoints of reducing aggregates and improving detergency.
- a water-soluble polymer that substantially does not contain an anionic or cationic repeating unit is preferable.
- substantially free of anionic or cationic repeating units means that the molar ratio of these repeating units is less than 0.02% (for example, less than 0.001%).
- the nonionic water-soluble polymer include partially saponified polyvinyl alcohol, a polymer containing an oxyalkylene unit, and a polymer containing a nitrogen atom.
- the polymer containing an oxyalkylene unit is an oxyalkylene unit having 2 to 6 carbon atoms (typically a structural unit represented by —C n H 2n O—, where n is an integer of 2 to 6). It may be a polymer containing one or more of the above. A polymer in which the oxyalkylene unit has 2 to 3 carbon atoms is preferred. Examples of such a polymer include polyethylene oxide (PEO), a block copolymer of ethylene oxide (EO) and propylene oxide (PO), a random copolymer of EO and PO, and the like.
- the block copolymer of EO and PO may be a diblock body, a triblock body or the like including a polyethylene oxide (PEO) block and a polypropylene oxide (PPO) block.
- the triblock body include a PEO-PPO-PEO type triblock body and a PPO-PEO-PPO type triblock body.
- PEO-PPO-PEO type triblock body is more preferable.
- a polymer represented by the following general formula (1) can be preferably used as the PEO-PPO-PEO type triblock body.
- EO represents an oxyethylene unit (—CH 2 CH 2 O—)
- PO represents an oxypropylene unit (—CH 2 CH (CH 3 ) O—)
- a, b and c are Each represents an integer of 1 or more (typically 2 or more).
- the sum of a and c is preferably in the range of 2 to 1000, more preferably in the range of 5 to 500, and still more preferably in the range of 10 to 200.
- b is preferably in the range of 2 to 200, more preferably in the range of 5 to 100, and still more preferably in the range of 10 to 50.
- the molar ratio (EO / PO) of EO and PO constituting the copolymer is determined from the viewpoint of solubility in water, detergency, and the like. It is preferably larger than 1, more preferably 2 or more, and further preferably 3 or more (for example, 5 or more).
- any of a polymer containing a nitrogen atom in the main chain and a polymer having a nitrogen atom in a side chain functional group (pendant group) can be used.
- the polymer containing a nitrogen atom in the main chain include homopolymers and copolymers of N-acylalkylenimine type monomers.
- Specific examples of the N-acylalkyleneimine monomer include N-acetylethyleneimine, N-propionylethyleneimine, N-caproylethyleneimine, N-benzoylethyleneimine, N-acetylpropyleneimine, N-butyrylethyleneimine Etc.
- Examples of homopolymers of N-acylalkylenimine monomers include poly (N-acetylethyleneimine), poly (N-propionylethyleneimine), poly (N-caproylethyleneimine), poly (N-benzoylethyleneimine) , Poly (N-acetylpropyleneimine), poly (N-butyrylethyleneimine) and the like.
- Examples of the copolymer of N-acylalkyleneimine monomers include copolymers of two or more N-acylalkyleneimine monomers, one or more N-acylalkyleneimine monomers, and other Copolymers with monomers are included.
- copolymer refers to various copolymers such as a random copolymer, an alternating copolymer, a block copolymer, and a graft copolymer unless otherwise specified. is there.
- polymer having a nitrogen atom in the pendant group examples include a polymer containing an N- (meth) acryloyl type monomer unit and a polymer containing an N-vinyl type monomer unit.
- (meth) acryloyl is a meaning that comprehensively refers to acrylic and methacrylic.
- Examples of polymers containing N- (meth) acryloyl type monomer units include homopolymers and copolymers of N- (meth) acryloyl type monomers (typically copolymers of N- (meth) acryloyl type monomers). A copolymer having a polymerization ratio of more than 50% by mass).
- Examples of the N- (meth) acryloyl type monomer include a chain amide having an N- (meth) acryloyl group and a cyclic amide having an N- (meth) acryloyl group.
- chain amides having an N- (meth) acryloyl group include (meth) acrylamide; N-methyl (meth) acrylamide, N-ethyl (meth) acrylamide, N-propyl (meth) acrylamide, N-isopropyl ( N-alkyl (meth) acrylamides such as (meth) acrylamide and Nn-butyl (meth) acrylamide; N, N-dimethyl (meth) acrylamide, N, N-diethyl (meth) acrylamide, N, N-dipropyl (meta) ) Acrylamide, N, N-diisopropyl (meth) acrylamide, N, N-dialkyl (meth) acrylamide such as N, N-di (n-butyl) (meth) acrylamide;
- polymers containing a chain amide having an N- (meth) acryloyl group as a monomer unit include homopolymers of
- Examples of the cyclic amide having an N- (meth) acryloyl group include N- (meth) acryloylmorpholine, N- (meth) acryloylpyrrolidine and the like.
- Examples of the polymer containing a cyclic amide having an N- (meth) acryloyl group as a monomer unit include a homopolymer of N-acryloylmorpholine and a copolymer of N-acryloylmorpholine (for example, the copolymerization ratio of N-acryloylmorpholine is Copolymer exceeding 50% by mass).
- polymers containing N-vinyl type monomer units include homopolymers and copolymers of N-vinyl lactam type monomers (for example, copolymer weight in which the copolymerization ratio of N-vinyl lactam type monomer exceeds 50% by mass). And a homopolymer of N-vinyl chain amide and a copolymer (for example, a copolymer having a copolymerization ratio of N-vinyl chain amide exceeding 50% by mass).
- N-vinyl lactam monomers include N-vinyl pyrrolidone (VP), N-vinyl piperidone, N-vinyl morpholinone, N-vinyl caprolactam (VC), N-vinyl-1,3-oxazine-2- ON, N-vinyl-3,5-morpholinedione and the like.
- VP N-vinyl pyrrolidone
- VC N-vinyl caprolactam
- N-vinyl-1,3-oxazine-2- ON N-vinyl-3,5-morpholinedione and the like.
- polymers containing monomer units of the N-vinyl lactam type include polyvinyl pyrrolidone (PVP), polyvinyl caprolactam, random copolymers of VP and VC, one or both of VP and VC and other vinyl monomers (for example, Random copolymers with acrylic monomers, vinyl ester monomers, etc., block copolymers and graft copolymers containing polymer segments containing one or both of VP and VC (for example, polyvinylpyrrolidone grafted onto polyvinyl alcohol) Graft copolymer).
- N-vinyl chain amide include N-vinylacetamide, N-vinylpropionic acid amide, N-vinylbutyric acid amide and the like.
- polymers having a nitrogen atom in the pendant group include amino groups such as aminoethyl (meth) acrylate, N, N-dimethylaminoethyl (meth) acrylate, and N, N-dimethylaminopropyl (meth) acrylate.
- amino groups such as aminoethyl (meth) acrylate, N, N-dimethylaminoethyl (meth) acrylate, and N, N-dimethylaminopropyl (meth) acrylate.
- Homopolymers and copolymers of vinyl monomers having for example, monomers having a (meth) acryloyl group).
- water-soluble polymers that can be contained in the polishing composition disclosed herein include celluloses such as hydroxyethyl cellulose, hydroxypropyl cellulose, hydroxyethyl methyl cellulose, hydroxypropyl methyl cellulose, methyl cellulose, ethyl cellulose, ethyl hydroxyethyl cellulose, carboxymethyl cellulose, etc. Derivatives and pullulans are mentioned.
- the molecular weight of the water-soluble polymer is not particularly limited.
- a water-soluble polymer having a weight average molecular weight (Mw) of 200 ⁇ 10 4 or less typically 1 ⁇ 10 4 to 200 ⁇ 10 4 , for example, 1 ⁇ 10 4 to 150 ⁇ 10 4
- Mw is less than 100 ⁇ 10 4 (more preferably 80 ⁇ 10 4 or less, further preferably 50 ⁇ 10 4 or less, typically 40 ⁇ 10 4 or less.
- 30 ⁇ 10 4 or less is preferred.
- Mw is 25 ⁇ 10 4 or less (more preferably 20 ⁇ 10 4 or less, further preferably 15 ⁇ 10 4 or less, typically 10 ⁇ 10 4 or less, for example, 5 ⁇ 10 4 or less) water-soluble polymer can be preferably used.
- Mw of the water-soluble polymer increases, the haze reduction effect tends to increase.
- a water-soluble polymer having an Mw of 0.1 ⁇ 10 4 or more typically 0.2 ⁇ 10 4 or more, for example, 1 ⁇ 10 4 or more
- Mw is 25 ⁇ 10 4 or less (more preferably 20 ⁇ 10 4 or less, further preferably 15 ⁇ 10 4 or less, typically 10 ⁇ 10 4 or less, for example, 5 ⁇ 10 4 or less) water-soluble polymer can be preferably used.
- the relationship between the weight average molecular weight (Mw) and the number average molecular weight (Mn) of the water-soluble polymer is not particularly limited. From the viewpoint of preventing the occurrence of aggregates, for example, those having a molecular weight distribution (Mw / Mn) of 5.0 or less can be preferably used. From the viewpoint of performance stability of the polishing composition, the Mw / Mn of the water-soluble polymer is preferably 4.0 or less, more preferably 3.5 or less, and even more preferably 3.0 or less (for example, 2.5 or less). ). In principle, Mw / Mn is 1.0 or more. From the viewpoint of availability of raw materials and ease of synthesis, a water-soluble polymer having Mw / Mn of 1.05 or more can usually be preferably used.
- Mw and Mn of the water-soluble polymer values based on aqueous gel permeation chromatography (GPC) (aqueous, polyethylene oxide equivalent) can be adopted.
- the polishing composition disclosed herein may further contain an organic solvent (lower alcohol, lower ketone, etc.) that can be uniformly mixed with water, if necessary.
- an organic solvent lower alcohol, lower ketone, etc.
- 90% by volume or more of the solvent contained in the polishing composition is preferably water, and more preferably 95% by volume or more (typically 99 to 100% by volume) is water.
- the polishing composition disclosed herein (typically a slurry-like composition) has, for example, a solid content (non-volatile content; NV) of 0.01% by mass to 50% by mass, and the balance Is preferably an aqueous solvent (water or a mixed solvent of water and the above-mentioned organic solvent) or a form in which the balance is an aqueous solvent and a volatile compound (for example, ammonia).
- NV non-volatile content
- the balance is preferably an aqueous solvent (water or a mixed solvent of water and the above-mentioned organic solvent) or a form in which the balance is an aqueous solvent and a volatile compound (for example, ammonia).
- NV non-volatile content
- the balance is preferably an aqueous solvent (water or a mixed solvent of water and the above-mentioned organic solvent) or a form in which the balance is an aqueous solvent and a volatile compound (for example, ammonia).
- the polishing composition according to the second aspect disclosed herein may contain a surfactant as necessary. Since the surfactant that can be used is the same as that of the polishing composition according to the first embodiment, detailed description thereof is omitted.
- the polishing composition according to the second aspect disclosed herein includes a chelating agent, an organic acid, an organic acid salt, an inorganic acid, an inorganic acid salt, a preservative, You may further contain the well-known additive which can be used for polishing compositions (typically polishing composition used for final polishing of a silicon wafer), such as a mold agent, as needed. Since the additive that can be contained in the polishing composition according to the second aspect is the same as that of the polishing composition according to the first aspect, detailed description thereof is omitted.
- the polishing composition according to the second aspect disclosed herein includes abrasive grains, a water-soluble polymer, and water, and has an etching rate of 2.0 nm / min or less by the above-described etching rate measurement. It is characterized by an abrasive grain adsorption rate based on abrasive grain adsorption rate measurement of 20% or less.
- the etching rate is measured as follows. More specifically, for example, the measurement can be performed in the same manner as the etching rate measurement described in Examples described later.
- [Etching rate measurement] (1A) A chemical solution LE for measuring an etching rate is prepared which contains 0.18% by mass of a water-soluble polymer and 1.3% by mass of ammonia contained in the polishing composition, and the balance is water.
- the mass W1 of the silicon substrate after cleaning is measured.
- An etching rate (nm / min) is calculated from the difference between W0 and W1 and the specific gravity of the silicon substrate.
- the etching rate about the polishing composition containing 2 or more types of water-soluble polymers is by performing the said etching rate measurement using these 2 or more types of water-soluble polymers in the same ratio as the said polishing composition. Desired.
- the measurement of the abrasive grain adsorption rate is performed as follows. More specifically, for example, the measurement can be performed in the same manner as the abrasive grain adsorption rate measurement described in Examples described later.
- [Abrasive Grain Adsorption Rate Measurement] (1B) Centrifugation treatment is performed on the polishing composition to precipitate the abrasive grains, and the total organic carbon content of the supernatant is measured to determine the total amount C0 of organic carbon contained in the supernatant. .
- a test liquid L0 having a composition obtained by removing abrasive grains from the composition of the polishing composition is prepared, and the total amount of organic carbon in the test liquid L0 is measured by measuring the total amount of organic carbon in the test liquid L0. Find C1.
- (%) [(C0 ⁇ C1) / C0] ⁇ 100; To calculate the abrasive grain adsorption rate.
- That the abrasive grain adsorption rate is 20% or less means that the majority (typically over 80% by mass) of the water-soluble polymer contained in the polishing composition is not adsorbed on the abrasive grains. Means.
- the water-soluble polymer not adsorbed on the abrasive grains (hereinafter sometimes referred to as free polymer) is adsorbed on the surface of the object to be polished more quickly than when the polymer is adsorbed on the abrasive grains. Therefore, it is considered that the surface has high protection. Therefore, in polishing using a polishing composition having a higher free polymer ratio (low abrasive grain adsorption rate), the water-soluble polymer contained in the polishing composition more effectively protects the surface of the object to be polished. Can be used.
- the ability of the water-soluble polymer to protect the surface of the polishing object may vary depending on the properties of the water-soluble polymer.
- the etching rate can be an index for evaluating the performance of the water-soluble polymer to protect the surface of the object to be polished from corrosion due to alkali under the condition excluding the influence of the mechanical action due to the abrasive grains.
- the lower etching rate means that the water-soluble polymer is adsorbed on the surface of the object to be polished and suppresses the event that the surface is chemically etched by a basic compound or the like, that is, protects the surface of the object to be polished. Tend to show higher performance.
- the polishing composition disclosed herein contains a water-soluble polymer exhibiting surface protection performance with an etching rate of a predetermined value or less.
- a water-soluble polymer exhibiting surface protection performance with an etching rate of a predetermined value or less.
- most of the water-soluble polymer is present in the liquid phase as a free polymer, and part of the water-soluble polymer is considered to be able to accurately exhibit the effect of reducing haze on the surface of the object to be polished by adsorbing to the abrasive grains. It is done.
- the abrasive grain adsorptivity is low, aggregates between the abrasive grains and the water-soluble polymer are hardly generated. It is considered that this can advantageously contribute to the reduction of the number of LPDs and the improvement of the filterability of the polishing composition.
- the etching rate is preferably less than 2.0 nm / min, more preferably 1.8 nm / min or less, and 1.5 nm / min or less from the viewpoint of surface protection performance (and hence haze reduction effect). More preferably it is.
- the polishing composition disclosed herein can also be preferably implemented in an embodiment in which the etching rate is 1.2 nm / min or less (further less than 1.0 nm / min) from the viewpoint of obtaining a higher haze reduction effect.
- the minimum of the said etching rate is not specifically limited, From a viewpoint of polishing efficiency, it is preferable that it is usually 0.3 nm / min or more, and it is more preferable that it is 0.5 nm / min or more.
- the abrasive grain adsorption rate is preferably 20% or less (typically less than 20%), preferably 15% or less from the viewpoint of achieving both a haze reduction effect and an LPD number reduction effect at a high level. Preferably, it is 10% or less.
- the polishing composition disclosed herein has an abrasive adsorption rate of 5% or less (more preferably 3% or less, substantially 0% from the viewpoint of realizing a higher quality surface.
- the embodiment may also be preferably implemented.
- the type and amount (concentration) of the water-soluble polymer contained in the polishing composition according to the second embodiment disclosed herein are the type (material, size, shape) and concentration of abrasive grains used, and the polishing composition. Depending on the pH and the like, it can be selected so as to satisfy the above-described etching rate and abrasive adsorption amount.
- the water-soluble polymer can be used singly or in combination of two or more from known water-soluble polymers (for example, the water-soluble polymers exemplified above). When two or more types of water-soluble polymers are used in combination, their usage ratios can be set so as to satisfy the etching rate and the abrasive adsorption amount.
- the polishing composition which concerns on 2nd aspect disclosed here is the aspect (typically contained in this polishing composition) which contains one type of water-soluble polymer independently.
- this polishing composition contains one type of water-soluble polymer independently.
- an embodiment in which there is only one kind of water-soluble component having an Mw exceeding 1 ⁇ 10 4 ) can be preferably carried out.
- the polishing composition has a simple composition, it can be advantageous in terms of reducing raw material costs, simplifying production facilities, improving quality stability, facilitating quality control, and the like.
- the degree of saponification is less than 95 mol% (more preferably 90 mol% or less, more preferably 85 mol% or less, typically 80 mol%). % Or less).
- the polyvinyl alcohol used as the water-soluble polymer of such a polishing composition preferably has a saponification degree of 60 mol% or more, more preferably 65 mol% or more (for example, 70 mol% or more).
- the water-soluble polymer for example, polyvinyl alcohol having a saponification degree of less than 95 mol%
- the water-soluble polymer has an Mw of 25 ⁇ from the viewpoint of filterability and detergency.
- Those of 10 4 or less (more preferably 20 ⁇ 10 4 or less, more preferably 15 ⁇ 10 4 or less, typically 10 ⁇ 10 4 or less, for example, 5 ⁇ 10 4 or less) can be preferably used.
- the Mw of the water-soluble polymer is preferably 1 ⁇ 10 4 or more.
- a water-soluble polymer having an Mw of 3 ⁇ 10 4 or less can be preferably used.
- the water-soluble polymer Mw may be 2 ⁇ 10 4 or less, 1 ⁇ 10 4 or less, 0.5 ⁇ 10 4 or less (for example, 0.4 ⁇ 10 4 or less), Also good.
- the Mw of the water-soluble polymer is typically 1 ⁇ 10 3 or more, and preferably 0.2 ⁇ 10 4 or more.
- the above Mw range can be preferably applied to a water-soluble polymer containing at least a vinyl alcohol unit.
- Mw / Mn of the water-soluble polymer is suitably 5.0 or less (typically 1.05 or more and 5.0 or less) from the viewpoint of preventing the formation of aggregates. 4.0 or less is preferable, 3.5 or less is more preferable, and 3.0 or less (for example, 2.5 or less) is more preferable.
- an average SP value of the water-soluble polymer can be considered. This makes it possible to efficiently select a water-soluble polymer that satisfies a desired etching rate and abrasive adsorption amount. More specifically, a water-soluble polymer having an average SP value of 17.5 or less can be preferably used as the water-soluble polymer in the polishing composition according to the second aspect disclosed herein.
- a polishing composition containing such a water-soluble polymer has a balance of solubility in water, adsorbability to abrasive grains (typically silica abrasive grains), and adsorbability to an object to be polished (for example, a silicon substrate). It is suitable and tends to satisfy the preferred etching rate and abrasive adsorption rate disclosed herein.
- a water-soluble polymer having a repeating unit A having an SP value of 14.5 or more and a repeating unit B having an SP value of less than 14.5 and having an average SP value of 17.5 or less is preferable as the water-soluble polymer. Is mentioned.
- the lower limit of the average SP value of the water-soluble polymer is not particularly limited. In light of solubility in water and the like, the average SP value of the water-soluble polymer is preferably 10.0 or more, more preferably 11.0 or more, and further preferably 12.0 or more (for example, 12.5 or more). . In a preferred embodiment, the average SP value of the water-soluble polymer may be 13.5 or more, or 14.0 or more.
- the SP value of the water-soluble polymer is 17.4 or less
- 17.2 or less is more preferable
- 17.0 or less is more preferable.
- the water-soluble polymer may contain one type of repeating unit A having an SP value of 14.5 or more alone or in combination of two or more types. Specific examples of the repeating unit A include those shown in Table 1 above.
- the SP value of the repeating unit A (when two or more repeating units A are included, the average SP value thereof; the same shall apply hereinafter) is preferably 15 or more. 16 or more, more preferably 17 or more (for example, 18 or more).
- the water-soluble polymer may contain one type of repeating unit B having an SP value of less than 14.5 alone or in combination of two or more types. Specific examples of the repeating unit B include those shown in Table 2 above.
- the SP value of the repeating unit B (when two or more repeating units B are included, the average SP value thereof is the same hereinafter) is 13.5 or less. Is preferably 13.0 or less, more preferably 12.5 or less (for example, 12.0 or less). In a preferred embodiment, the SP value of the repeating unit B may be 11.0 or less, and may be 10.0 or less.
- the difference between the SP value of the repeating unit A and the SP value of the repeating unit B is preferably 1 or more, more preferably 3 or more. Preferably, 5 or more (for example, 7 or more) is more preferable. Further, from the viewpoint of copolymerization reactivity and the like, the difference between the SP value of the repeating unit A and the SP value of the repeating unit B is preferably 15 or less, and more preferably 13 or less (for example, 12 or less). .
- the polishing composition disclosed herein contains a cellulose derivative as a water-soluble polymer
- the amount used is preferably suppressed to 40% by mass or less of the total amount of the water-soluble polymer contained in the polishing composition, and 25% by mass. % Or less, more preferably 10% by mass or less (typically 5% by mass or less).
- the polishing composition disclosed herein can be preferably practiced, for example, in an embodiment that does not substantially contain a cellulose derivative as a water-soluble polymer.
- content of a water-soluble polymer can be 0.01 mass part or more with respect to 100 mass parts of abrasive grains.
- the content of the water-soluble polymer with respect to 100 parts by mass of the abrasive is suitably 0.05 parts by mass or more, preferably 0.1 parts by mass from the viewpoint of improving the surface smoothness after polishing (for example, reducing haze and defects).
- the content of the water-soluble polymer with respect to 100 parts by mass of the abrasive grains can be, for example, 40 parts by mass or less from the viewpoint of polishing rate, detergency, etc., and usually 20 parts by mass or less is suitable, 15 parts by mass or less, more preferably 10 parts by mass or less.
- Mw is 1 ⁇ 10 4 or more; includes a repeating unit h having a hydroxyl group; and the amount of hydroxyl group is in the range of 4 mmol / g to 21 mmol / g.
- the water-soluble polymer Q may correspond to any of the water-soluble polymers described above.
- the polishing composition containing such a water-soluble polymer Q is supplied to the object to be polished in a state where the hydroxyl amount of the water-soluble polymer Q is maintained in the range of 4 mmol / g to 21 mmol / g. It is preferably used for polishing an object.
- the repeating unit h can be, for example, a vinyl alcohol unit.
- polishing liquid and concentrated liquid Since the polishing liquid and the concentrated liquid of the polishing composition according to the second aspect disclosed herein are the same as those of the polishing composition according to the first aspect, detailed description thereof is omitted.
- polishing composition Since the preparation of the polishing composition according to the second aspect disclosed herein is the same as the polishing composition according to the first aspect, detailed description thereof is omitted.
- polishing using the polishing composition according to the second aspect disclosed herein is the same as the polishing composition according to the first aspect, detailed description thereof is omitted.
- polishing composition manufacturing method is: A method for producing a polishing composition using an abrasive, a basic compound, a water-soluble polymer H having a functional group that exhibits hydrolysis reactivity under basic conditions, and water: Preparing an agent A containing at least the basic compound; Preparing a B agent containing at least the water-soluble polymer H; and mixing the first composition containing at least the A agent with the second composition containing at least the B agent, whereby the abrasive and the base Preparing a mixture containing a basic compound, the water-soluble polymer H and water, wherein the concentration of the basic compound is 0.1 mol / L or less; Is included.
- the polishing composition production method will be described in detail.
- the method for producing a polishing composition according to the first aspect disclosed herein comprises a water-soluble polymer having a functional group (hereinafter also referred to as “hydrolyzable group”) that exhibits hydrolysis reactivity under basic conditions. It is preferably applied to the production of polishing compositions containing a water-soluble polymer H).
- the water-soluble polymer H is typically a water-soluble polymer in which the ratio (molar ratio) of the number of moles of repeating units having hydrolyzable groups out of the number of moles of all repeating units contained in the molecular structure exceeds 2%. Polymer.
- a particularly preferable application target (manufacturing target) of the method disclosed herein includes a polishing composition containing a water-soluble polymer H having a molar ratio of a repeating unit having a hydrolyzable group of 5% or more.
- the method for producing a polishing composition disclosed herein can be preferably carried out in an embodiment using a water-soluble polymer H having an ester group as a functional group exhibiting hydrolyzability under basic conditions.
- the water-soluble polymer H having an ester group include homopolymers and copolymers of carboxylic acid vinyl esters and (meth) acrylic acid esters, modified products thereof (for example, partially saponified products), and the like.
- Specific examples of the carboxylic acid vinyl ester include vinyl acetate, vinyl propionate and vinyl butyrate.
- Specific examples of (meth) acrylic acid esters include methyl acrylate, 2-hydroxyethyl acrylate, methyl methacrylate and the like.
- Such a water-soluble polymer H having an ester group is subjected to a hydrolysis reaction, for example, a carboxylic acid vinyl ester polymer is converted to a polymer whose main chain skeleton is a polyol, and a (meth) acrylic acid ester polymer is poly (meth). Each is converted to acrylic acid.
- water-soluble polymer H examples include poly (meth) acrylamide having an amide group as a functional group that exhibits hydrolyzability under basic conditions, a polyalkoxysilane derivative having an alkoxysilyl group, and a polyacetal. They are converted into polycarboxylic acids, polysilanols, polyaldehydes and the like by hydrolysis.
- copolymer refers to various copolymers such as a random copolymer, an alternating copolymer, a block copolymer, and a graft copolymer unless otherwise specified. is there.
- (meth) acrylic acid means comprehensively referring to acrylic acid and methacrylic acid
- (meth) acryloyl means comprehensively referring to acrylic and methacrylic.
- Preferable examples of the water-soluble polymer H in the technology disclosed herein include those containing a carboxylic acid vinyl ester unit in the molecular structure.
- a water-soluble polymer H including a structural portion corresponding to a structure formed by polymerization of a vinyl group of a carboxylic acid vinyl ester represented by the following formula: RCOOCH ⁇ CH 2 ; is preferable.
- R is a monovalent organic group, preferably a hydrocarbon group having 1 to 6 carbon atoms.
- such a structural portion is represented by the following formula: —CH 2 —CH (OCOR) —.
- a vinyl acetate unit (following formula: —CH 2 —CH (OCOCH 3 ) —) generated by polymerization of a vinyl group of vinyl acetate (CH 3 COOCH ⁇ CH 2 ) is represented. Structure part).
- the water-soluble polymer H preferably contains a total of more than 2 mol% of one or more of repeating units having a hydrolyzable group (for example, carboxylic acid vinyl ester units), in an amount of 5 mol% or more (molar ratio of 5 % Or more), more preferably 10 mol% or more.
- the upper limit of the molar ratio of the repeating unit having a hydrolyzable group in the water-soluble polymer H is not particularly limited, but is typically 80% or less from the viewpoint of solubility of the water-soluble polymer H in water, It is preferably 60% or less, more preferably 50% or less, and further preferably 40% or less (for example, 30% or less).
- a preferred example of the water-soluble polymer H is a partially saponified product of a vinyl acetate homopolymer or copolymer.
- Particularly preferred water-soluble polymer H is a partially saponified product of vinyl acetate homopolymer.
- Such a water-soluble polymer H comprises a vinyl acetate unit (—CH 2 —CH (OCOCH 3 ) —) and a vinyl alcohol unit (—CH 2 —CH (OH) —) generated by saponifying the vinyl acetate unit. It can also be grasped as partially saponified polyvinyl alcohol contained in a proportion (molar ratio) according to the degree of saponification.
- the degree of saponification of such partially saponified polyvinyl alcohol may typically be greater than 2 mol%, usually 5 mol% or more, preferably 10 mol% or more, more preferably 15 mol% or more (eg 20 mol% or more). .
- the saponification degree of the partially saponified polyvinyl alcohol is typically 80 mol% or less, usually 60 mol% or less, preferably 50 mol% or less, more preferably 40 mol% or less (for example, 30 mol% or less). is there.
- the molecular weight of the water-soluble polymer is not particularly limited.
- a water-soluble polymer having a weight average molecular weight (Mw) of 200 ⁇ 10 4 or less typically 1 ⁇ 10 4 to 200 ⁇ 10 4 , for example, 1 ⁇ 10 4 to 150 ⁇ 10 4
- Mw is less than 100 ⁇ 10 4 (more preferably 80 ⁇ 10 4 or less, further preferably 50 ⁇ 10 4 or less, typically 40 ⁇ 10 4 or less.
- 30 ⁇ 10 4 or less is preferred.
- Mw is 25 ⁇ 10 4 or less (more preferably 20 ⁇ 10 4 or less, further preferably 15 ⁇ 10 4 or less, typically 10 ⁇ 10 4 or less, for example 5 ⁇ 10 4 or less) water-soluble polymer can be preferably used.
- Mw of the water-soluble polymer increases, the haze reduction effect tends to increase.
- a water-soluble polymer having Mw of 1 ⁇ 10 4 or more can be preferably used.
- the relationship between the weight average molecular weight (Mw) and the number average molecular weight (Mn) of the water-soluble polymer is not particularly limited. From the viewpoint of preventing the occurrence of aggregates, for example, those having a molecular weight distribution (Mw / Mn) of 5.0 or less can be preferably used. From the viewpoint of performance stability of the polishing composition, the Mw / Mn of the water-soluble polymer is preferably 4.0 or less, more preferably 3.5 or less, and even more preferably 3.0 or less (for example, 2.5 or less). ). In principle, Mw / Mn is 1.0 or more. From the viewpoint of availability of raw materials and ease of synthesis, a water-soluble polymer having Mw / Mn of 1.05 or more can usually be preferably used.
- Mw and Mn of the water-soluble polymer values based on aqueous gel permeation chromatography (GPC) (aqueous, polyethylene oxide equivalent) can be adopted.
- the water-soluble polymer H is preferably nonionic.
- the water-soluble polymer H substantially not containing an anionic or cationic repeating unit is preferable.
- substantially free of anionic or cationic repeating units means that the molar ratio of these repeating units to all repeating units is less than 0.02% (for example, less than 0.001%).
- the polishing composition containing the nonionic water-soluble polymer H the effect of reducing the haze value and the number of LPDs on the surface after polishing can be exhibited better. It is preferable that the water-soluble polymer H is nonionic from the viewpoints of reducing aggregates and improving detergency.
- the polishing composition production method is carried out using the abrasive grains, basic compound, water-soluble polymer H and water as described above.
- the production method includes a step of preparing an agent A containing at least the basic compound and a step of preparing an agent B containing at least the water-soluble polymer H, and further, a first composition containing at least the agent A.
- A It contains the abrasive grains, the basic compound, the water-soluble polymer H and water, and the concentration of the basic compound is 0.1 mol / L or less.
- B The said abrasive grain, the said basic compound, the said water-soluble polymer H, and water are contained, and the density
- the polishing composition manufactured by the technique disclosed herein is excellent in stability of polishing performance with time even though it is a basic polishing composition by applying the manufacturing method having the above characteristics. Accordingly, there is no particular limitation on the time (storage time) from the preparation of the mixture satisfying one or both of the above (A) and (B) to the use of the polishing composition containing the mixture. This is from the viewpoint of a high degree of freedom in the storage process and use process of the polishing composition (for example, the polishing process of the polishing object using the polishing composition and the manufacturing process of the polished product accompanying the polishing). preferable.
- the time from the preparation of the mixture satisfying one or both of (A) and (B) to the use of the polishing composition containing the mixture may be, for example, more than 12 hours, more than 24 hours. It may be more than 48 hours (for example, more than 48 hours and within 3 months). Of course, the use of the polishing composition within a shorter time is not prevented. For example, the time from the production of the polishing composition to the use thereof may be within 3 hours, within 1 hour, or within 30 minutes.
- polishing composition is produced using silica particles as abrasive grains, ammonia as a basic compound, and partially saponified polyvinyl alcohol (saponification degree 73 mol%) as a water-soluble polymer H is disclosed here as a main example.
- silica particles as abrasive grains
- ammonia as a basic compound
- partially saponified polyvinyl alcohol as a water-soluble polymer H
- a polishing composition is produced using a polishing composition preparation kit in which the following agent A and agent B are separately stored.
- Agent A Abrasive dispersion containing abrasive grains, basic compound and water (basic abrasive dispersion having an abrasive concentration of 5 to 25 mass% and a basic compound concentration of 0.0001 to 1 mol / L)
- Agent B aqueous solution of water-soluble polymer H (polymer aqueous solution having a polymer concentration of 0.02 to 50% by mass and a pH of about 6)
- the first composition satisfying at least one of an abrasive concentration of less than 3% by mass and a basic compound concentration of 0.1 mol / L or less by adding water to the agent A (abrasive dispersion C).
- the B composition is added to and mixed with the first composition (diluted agent A in the present embodiment) to obtain a polishing composition.
- an aqueous solution (B agent) of the water-soluble polymer H to the first composition satisfying at least one of the abrasive concentration of less than 3% by mass and the basic compound concentration of 0.1 mol / L or less.
- B agent a basic polishing composition having excellent polishing performance stability
- One reason why such an effect is obtained is that the state in which the abrasive grains and the water-soluble polymer H coexist in the abrasive dispersion having an abrasive grain concentration of less than 3% by mass is the basic compound and the water-soluble polymer H. Can be realized at the same time or before (in the present embodiment) at the same time.
- the agent A (abrasive dispersion C) used in this embodiment is in a state where the abrasive grains and the basic compound coexist, the electrostatic repulsion of the abrasive grains is enhanced by the basic compound.
- the dispersion stability of the abrasive grains is high. Therefore, local agglomeration of the abrasive grains can be highly prevented when mixed with the water-soluble polymer.
- the agent B used in this embodiment is prepared in advance as an aqueous solution in which the water-soluble polymer H is dissolved in water, local agglomeration of the abrasive grains when mixed with the first composition. Can be highly prevented. This is preferable from the viewpoint of improving the filterability of the polishing composition produced according to the present embodiment and reducing defects on the surface after polishing.
- the agent A (abrasive dispersion C) in this embodiment is a concentrated form (a form having a high abrasive concentration) as compared with the polishing composition to be produced, it is used during production, distribution, storage and the like. This is advantageous from the viewpoint of convenience and cost reduction.
- content of the abrasive grain in A agent of the concentrated form can be 50 mass% or less, for example.
- the content is usually preferably 45% by mass or less, More preferably, it is 40 mass% or less.
- the abrasive content may be 30% by mass or less, or 20% by mass or less (for example, 15% by mass or less).
- the content of the abrasive grains can be, for example, 0.5% by mass or more, preferably 1% by mass or more, and more preferably. Is 3% by mass or more.
- the content of the basic compound in the agent A is preferably 0.001% by mass or more, more preferably 0.005% by mass or more, and further preferably 0.01% by mass or more. Due to the increase in the content of the basic compound, the occurrence of local aggregation during dilution of the agent A or mixing with the agent B tends to be better suppressed. Further, the content of the basic compound in the agent A is preferably 10% by mass or less, more preferably 5% by mass or less, and further preferably 3% by mass or less. By reducing the content of the basic compound, the content of the basic compound in the polishing composition can be easily adjusted.
- the pH of the agent A is preferably 9 or more, more preferably 9.5 or more. Due to the increase in pH, the occurrence of local aggregation tends to be better suppressed when the agent A is diluted or mixed with the agent B. In general, since the hydrolysis rate of the water-soluble polymer H increases as the pH increases, it can be more meaningful to apply the production method disclosed herein.
- the pH of the agent A is preferably 12 or less, more preferably 11.5 or less, and further preferably 10.5 or less. By setting the pH of the agent A lower, the amount of the basic compound necessary for the preparation of the agent A is reduced, so that the content of the basic compound in the polishing composition can be easily adjusted.
- the abrasive grains are silica particles
- the pH of the agent A can be adjusted by the blending amount (concentration) of the basic compound.
- the content (concentration) of the water-soluble polymer H in the agent B is preferably 0.02% by mass or more, more preferably 0.05% by mass or more, and further preferably 0.1% by mass or more.
- the content of the water-soluble polymer H in the agent B is preferably 50% by mass or less, for example, 20% by mass or less. Due to the decrease in the content of the water-soluble polymer H, when the agent B is added to the first composition (diluted agent A in the present embodiment), local agglomeration of the abrasive grains tends to be better suppressed. It becomes.
- the agent B is preferably prepared in the vicinity of neutrality from the viewpoint of suppressing hydrolysis of the water-soluble polymer H.
- the pH of the agent B is usually preferably 4 or more and less than 9, more preferably 5.5 to 7.5.
- the technique disclosed here can be implemented, for example, in a mode in which the pH of the agent B is about 6 (for example, 6 ⁇ 0.3).
- the agent B can be prepared to a composition that does not substantially contain a basic compound (for example, a composition composed of only the water-soluble polymer H and water).
- the agent B is added to the first composition.
- the magnification for diluting the agent A can be set so that at least one of the abrasive concentration of less than 3% by mass and the basic compound concentration of 0.1 mol / L or less is realized in the first composition.
- the dilution rate can be, for example, about 2 to 200 times in terms of volume, and usually about 5 to 100 times is appropriate.
- the dilution ratio according to a preferred embodiment is 10 to 80 times, for example, preferably 15 to 40 times.
- the preferable abrasive grain concentration in the first composition may vary depending on the abrasive grain concentration of the polishing composition to be produced, it is usually preferably 2% by mass or less. % Or less (for example, 0.7 mass% or less) is more preferable.
- the abrasive concentration of the first composition can be the same as or slightly higher than the abrasive concentration of the polishing composition to be produced. For example, the concentration can be higher by about 1 to 10% by mass than the abrasive concentration of the polishing composition to be produced.
- concentration in a 1st composition may vary also with the basic compound density
- the concentration of the basic compound in the first composition can be the same as or slightly higher than the concentration of the basic compound in the polishing composition to be produced. For example, the concentration (mol / L) may be about 1 to 10% higher than the basic compound concentration (mol / L) of the polishing composition to be produced.
- the mixing of the A agent and the B agent is preferably performed in such a manner that the B agent is added to the first composition (diluted agent A).
- a mixing method for example, local agglomeration of abrasive grains can be better prevented as compared with a mixing method in which the first composition is added to the B agent.
- the abrasive grains are silica particles (for example, colloidal silica particles), it is particularly meaningful to employ a mixing method in which the B agent is added to the first composition as described above.
- the rate (feed rate) at which the B agent is introduced into the first composition is preferably 500 mL / min or less, more preferably 100 mL / min, with respect to 1 liter (1 L) of the first composition. Hereinafter, it is more preferably 50 mL / min or less.
- the apparatus used when adding and mixing B agent to the 1st composition etc. there is no particular limitation.
- a well-known mixing device such as a blade-type stirrer, an ultrasonic disperser, a homomixer, or the like can be used.
- the agent B can be filtered before mixing with the first composition.
- the filtration method is not particularly limited.
- known filtration methods such as suction filtration, pressure filtration, and centrifugal filtration can be appropriately employed.
- the coexistence of the basic compound in the agent A and the water-soluble polymer H in the agent B is avoided until the agent B is added to the first composition (diluted agent A). Therefore, there is no particular limitation on the time from when the agent A is diluted (that is, after the first composition is prepared) until the agent B is added. This is preferable from the viewpoint that the degree of freedom of the manufacturing process of the polishing composition is high.
- the time from the preparation of the first composition to the addition of agent B may be, for example, more than 12 hours, more than 24 hours, more than 48 hours (for example, more than 48 hours and 3 months) Within).
- the B agent may be added to the first composition within a shorter time.
- the time from the preparation of the first composition to the addition of the agent B may be within 3 hours, within 1 hour, or within 30 minutes.
- water is added to the B agent to prepare a second composition (dilution of the B agent), and the second composition is added to the A agent and mixed.
- a second composition diilution of the B agent
- concentration of 0.1 mol / L or less is mentioned.
- a mixture satisfying one or both of an abrasive concentration of less than 3% by mass and a basic compound concentration of 0.1 mol / L or less can be prepared by simultaneously mixing agent A, agent B and water for dilution. Good.
- the kit according to the first embodiment is an abrasive dispersion in a form diluted in advance (that is, a form satisfying at least one of an abrasive concentration of less than 3% by mass and a basic compound concentration of 0.1 mol / L or less).
- You may comprise so that a polishing composition may be prepared by providing a liquid as A agent and adding the said B agent to this A agent. Also according to these modified examples, a polishing composition having excellent performance stability can be produced.
- a polishing composition is produced using a polishing composition preparation kit in which the following agent A, agent B and agent C are stored separately.
- Agent A aqueous solution of basic compound (aqueous solution having a basic compound concentration of 0.0001 to 1 mol / L)
- Agent B aqueous solution of water-soluble polymer H (polymer aqueous solution having a polymer concentration of 0.02 to 50% by mass and a pH of about 6)
- C agent A dispersion containing abrasive grains and water (abrasive dispersion having an abrasive grain concentration of 5 to 25% by mass)
- aqueous solution (B agent) of the water-soluble polymer H is first added to an abrasive dispersion (diluted C agent) having an abrasive concentration of less than 3% by mass and containing no basic compound. This realizes a state in which the abrasive grains and the water-soluble polymer H coexist in an abrasive dispersion having an abrasive grain concentration of less than 3% by mass. Thereafter, a basic polishing composition having excellent stability in polishing performance can be produced using the water-soluble polymer H by further adding and mixing the agent A.
- the time from the preparation of the mixture of the C agent dilution and the B agent to the addition of the A agent is not particularly limited. This is preferable from the viewpoint that the degree of freedom of the manufacturing process of the polishing composition is high.
- the time from the preparation of the mixture of the C agent dilution and the B agent to the addition of the A agent may be, for example, more than 12 hours, more than 24 hours, more than 48 hours (for example, 48 hours or less and within 3 months).
- the agent A may be added to the mixture within a shorter time.
- the time from the preparation of the above mixture to the addition of the agent A may be within 3 hours, within 1 hour, or within 30 minutes.
- a mixture of abrasive grains and a water-soluble polymer H coexisting with an abrasive grain concentration of less than 3% by mass is prepared by adding a B agent dilution to the C agent and mixing them. Then, the aspect which adds A agent to the mixture is mentioned.
- the abrasive and the water-soluble polymer H coexist in an abrasive dispersion having an abrasive concentration of less than 3% by mass by adding and mixing the diluted B agent to the C agent. A state is realized.
- a basic polishing composition having excellent polishing performance stability can be produced using the water-soluble polymer H.
- a mixture having an abrasive grain concentration of less than 3% by mass in which the abrasive grains and the water-soluble polymer H coexist is prepared, and then the A agent is added to the mixture. It may be added.
- the first composition having an abrasive concentration of less than 3% by mass is prepared by mixing the agent A, the agent C, and water for dilution, and then the first composition.
- the aspect which obtains polishing composition by adding B agent to and mixing is mentioned.
- the basic compound and the water-soluble polymer H coexist in a state where the abrasive grains and the water-soluble polymer H coexist in an abrasive dispersion having an abrasive concentration of less than 3% by mass. Realized simultaneously with the state. Accordingly, a basic polishing composition having excellent polishing performance stability can be produced using the water-soluble polymer H.
- a polishing composition is produced using a polishing composition preparation kit in which the following agent A and agent B are separately stored.
- Agent A aqueous solution of basic compound (aqueous solution having a basic compound concentration of 0.0001 to 1 mol / L)
- Agent B aqueous dispersion containing abrasive grains and water-soluble polymer H (polymer concentration 0.02 to 50 mass%, abrasive concentration 5 to 25 mass%, pH about 7)
- aqueous dispersion (agent B) containing abrasive grains and water-soluble polymer H is diluted to an abrasive grain concentration of less than 3% by mass. This realizes a state in which the abrasive grains and the water-soluble polymer H coexist in an abrasive dispersion having an abrasive grain concentration of less than 3% by mass. Thereafter, an aqueous solution of the basic compound (agent A) is added.
- the abrasive and the water-soluble polymer H can coexist in an abrasive dispersion having an abrasive concentration of less than 3% by mass.
- a basic polishing composition using the water-soluble polymer H and having excellent polishing performance stability can be produced.
- the method for producing a polishing composition according to the first aspect disclosed herein typically includes a polishing composition having a solid content (non-volatile content; NV) of 5% by mass or less (typical). Can be preferably applied to the production of a slurry-like composition. Application to the production of a polishing composition having the NV of 0.05 to 3% by mass (for example 0.05 to 2% by mass) is more preferred.
- the said solid content (NV) refers to the ratio of the mass which the residue after drying polishing composition at 105 degreeC for 24 hours occupies for the said polishing composition.
- the method disclosed herein can be preferably applied to the production of a polishing composition having an abrasive grain content of less than 3% by mass.
- a preferable production target is a polishing composition having an abrasive content of 0.05 to 2% by mass (more preferably 0.05 to 1% by mass).
- the content of the water-soluble polymer H in the polishing composition produced by the method disclosed herein is not particularly limited, and can be, for example, 1 ⁇ 10 ⁇ 4 mass% or more.
- the preferable content is 5 ⁇ 10 ⁇ 4 mass% or more, more preferably 1 ⁇ 10 ⁇ 3 mass% or more, for example, 2 ⁇ 10 ⁇ 3 mass% or more.
- the content is preferably 0.5% by mass or less, and more preferably 0.2% by mass or less (for example, 0.1% by mass or less).
- content of the water-soluble polymer H can be 0.01 mass part or more with respect to 100 mass parts of abrasive grains.
- the content of the water-soluble polymer H with respect to 100 parts by mass of the abrasive is suitably 0.05 parts by mass or more, preferably 0.1 mass from the viewpoint of improving the surface smoothness after polishing (for example, reducing haze and defects). Part or more, more preferably 0.5 part by weight or more (for example, 1 part by weight or more).
- the content of the water-soluble polymer H with respect to 100 parts by mass of the abrasive grains can be set to, for example, 40 parts by mass or less from the viewpoint of polishing rate, detergency, etc. Is 15 parts by mass or less, more preferably 10 parts by mass or less.
- the pH of the polishing composition to be produced is not particularly limited, but is preferably 7.5 or more, preferably 8.0 or more, preferably 9.0 or more from the viewpoint that the application significance of the technique disclosed herein is large. (For example, 9.5 or more) is more preferable. Further, from the viewpoint of easy adjustment of the pH of the polishing liquid containing the polishing composition, the pH of the polishing composition is preferably 12.0 or less, more preferably 11.0 or less. It is preferable to contain a basic compound so as to obtain a polishing composition having such a pH.
- Optional ingredients In addition to the water-soluble polymer H, the method for producing a polishing composition according to the first aspect disclosed herein shows other water-soluble polymer (that is, exhibits hydrolysis reactivity under basic conditions) as necessary.
- a water-soluble polymer having no functional group hereinafter also referred to as “optional polymer”) may be preferably applied to the production of a polishing composition.
- the type of the optional polymer is not particularly limited, and can be appropriately selected from water-soluble polymers known in the field of polishing compositions that do not correspond to the water-soluble polymer H.
- the optional polymer may have at least one functional group selected from a cationic group, an anionic group, and a nonionic group in the molecule.
- the arbitrary polymer may have, for example, a hydroxyl group, a carboxyl group, a sulfo group, an amide structure, a quaternary nitrogen structure, a heterocyclic structure, a vinyl structure, a polyoxyalkylene structure, and the like. From the viewpoints of reducing aggregates and improving detergency, a nonionic polymer can be preferably employed as the optional polymer.
- Preferred examples of the optional polymer include a polymer containing an oxyalkylene unit, a polymer containing a nitrogen atom, and fully saponified polyvinyl alcohol (typically, a polyvinyl alcohol having a saponification degree exceeding 98 mol%).
- the same polymer as the polymer containing an oxyalkylene unit described as an example of the water-soluble polymer in the polishing composition according to the second aspect described above can be used.
- the polymer containing an oxyalkylene unit include polyethylene oxide (PEO), a block copolymer of ethylene oxide (EO) and propylene oxide (PO), a random copolymer of EO and PO, and the like.
- the block copolymer of EO and PO may be a diblock body, a triblock body or the like including a polyethylene oxide (PEO) block and a polypropylene oxide (PPO) block.
- the triblock body examples include a PEO-PPO-PEO type triblock body and a PPO-PEO-PPO type triblock body. Usually, a PEO-PPO-PEO type triblock body is more preferable.
- the molar ratio (EO / PO) of EO and PO constituting the copolymer is determined from the viewpoint of solubility in water, detergency, and the like. It is preferably larger than 1, more preferably 2 or more, and further preferably 3 or more (for example, 5 or more).
- the same polymer as the polymer containing a nitrogen atom described as an example of the water-soluble polymer in the polishing composition according to the second aspect described above can be used.
- the polymer containing a nitrogen atom any of a polymer containing a nitrogen atom in the main chain and a polymer having a nitrogen atom in a side chain functional group (pendant group) can be used.
- the polymer containing a nitrogen atom in the main chain include homopolymers and copolymers of N-acylalkylenimine type monomers.
- Specific examples of the N-acylalkyleneimine monomer include N-acetylethyleneimine, N-propionylethyleneimine and the like.
- polymer having a nitrogen atom in the pendant group examples include a polymer containing an N- (meth) acryloyl type monomer unit and a polymer containing an N-vinyl type monomer unit.
- (meth) acryloyl is a meaning that comprehensively refers to acrylic and methacrylic.
- homopolymers and copolymers of N- (meth) acryloylmorpholine, homopolymers and copolymers of N-vinylpyrrolidone, and the like can be employed.
- the optional polymer include cellulose derivatives such as hydroxyethyl cellulose, hydroxypropyl cellulose, hydroxyethyl methyl cellulose, hydroxypropyl methyl cellulose, methyl cellulose, ethyl cellulose, ethyl hydroxyethyl cellulose, carboxymethyl cellulose, and pullulan.
- cellulose derivatives such as hydroxyethyl cellulose, hydroxypropyl cellulose, hydroxyethyl methyl cellulose, hydroxypropyl methyl cellulose, methyl cellulose, ethyl cellulose, ethyl hydroxyethyl cellulose, carboxymethyl cellulose, and pullulan.
- the molecular weight and molecular weight distribution (Mw / Mn) of the arbitrary polymer are not particularly limited.
- the preferable Mw and molecular weight distribution in the water-soluble polymer H described above can be applied to the preferable Mw and molecular weight distribution in any polymer.
- the amount of the optional polymer used is 30% by mass or less of the total amount of water-soluble components (including the above-described water-soluble polymer H and the optional polymer used as necessary) of Mw 1 ⁇ 10 4 or more contained in the polishing composition. It is appropriate that the amount is 15% by mass or less, more preferably 10% by mass or less (for example, 5% by mass or less).
- the method disclosed herein is a polishing composition that does not substantially contain an optional polymer (for example, the ratio of the optional polymer to the total amount of the water-soluble component is less than 1% by mass, or the optional polymer is not detected. It can be preferably applied to the production of a polishing composition).
- the cellulose derivative when using the cellulose derivative as an arbitrary polymer, it is preferable to suppress the use amount to 10% by mass or less of the total amount of water-soluble components of Mw 1 ⁇ 10 4 or more contained in the polishing composition, and 5% by mass or less. More preferably (typically 1% by mass or less). As a result, it is possible to more highly suppress the occurrence of foreign matters and aggregation caused by the use of cellulose derivatives derived from natural products.
- the method disclosed herein is, for example, polishing substantially free of a cellulose derivative (for example, the proportion of the cellulose derivative in the total amount of the water-soluble component is less than 1% by mass, or the cellulose derivative is not detected). It can be preferably applied to the production of a composition for use.
- the polishing composition produced by the method disclosed herein can contain a surfactant (typically, a water-soluble organic compound having a molecular weight of less than 1 ⁇ 10 4 ) as necessary.
- a surfactant typically, a water-soluble organic compound having a molecular weight of less than 1 ⁇ 10 4
- an anionic or nonionic surfactant can be preferably used as the surfactant. From the viewpoint of low foaming property and ease of pH adjustment, a nonionic surfactant is more preferable.
- the molecular weight of the surfactant is typically less than 1 ⁇ 10 4 and is preferably 9500 or less from the viewpoints of filterability of the polishing composition, cleanability of the object to be polished, and the like.
- the molecular weight of the surfactant is typically 200 or more, preferably 250 or more, and more preferably 300 or more (for example, 500 or more) from the viewpoint of the haze reduction effect and the like.
- the molecular weight of the surfactant may be a weight average molecular weight (Mw) determined by GPC (aqueous, polyethylene glycol equivalent) or a molecular weight calculated from a chemical formula. When a surfactant is used, the amount used is not particularly limited.
- the amount of the surfactant used is 100 parts by mass or less with respect to 100 parts by mass of the abrasive grains contained in the polishing composition, preferably 15 parts by mass or less, 10 mass parts or less (for example, 6 mass parts or less) is more preferable.
- the amount of the surfactant used with respect to 100 parts by mass of the abrasive is suitably 0.001 part by mass or more, preferably 0.005 part by mass or more. 01 parts by mass or more (for example, 0.1 parts by mass or more) is more preferable.
- the surfactant may not be substantially used.
- the polishing composition produced by the method disclosed herein is a chelating agent, organic acid, organic acid salt, inorganic acid, inorganic acid salt, preservative, antifungal agent as long as the effects of the present invention are not significantly hindered.
- a known additive that can be used for a polishing composition typically, a polishing composition used for final polishing of a silicon wafer
- an agent may be further contained as necessary.
- these additives since it is the same as that of the polishing composition which concerns on the 1st aspect mentioned above, detailed description is abbreviate
- the addition timing of such optional components is not particularly limited.
- an optional component may be further added (post-addition) to the polishing composition produced by the method disclosed herein.
- polishing fluid The polishing composition produced by the method disclosed herein is typically supplied to a polishing object in the form of a polishing liquid containing the polishing composition and used for polishing the polishing object.
- the polishing liquid the polishing composition can be used as it is.
- the polishing composition may be prepared by further diluting the polishing composition. That is, the concept of the polishing composition in the technology disclosed herein is used as a polishing liquid diluted with a polishing liquid (working slurry) that is supplied to a polishing object and used for polishing the polishing object. Both concentrated liquid (polishing liquid stock solution) are included.
- the concentration ratio of the concentrated liquid with respect to the polishing liquid is not particularly limited, but can be, for example, about 1.2 to 200 times in terms of volume, and is usually 1.5 to 100 times (typically 1.5 times). Double to 50 times, for example, 2 to 40 times) is suitable.
- Another example of the polishing liquid containing the polishing composition produced by the method disclosed herein is a polishing liquid obtained by adjusting the pH of the polishing composition.
- the content of the abrasive grains in the polishing liquid is not particularly limited, but is typically 0.01% by mass or more, preferably 0.05% by mass or more, and more preferably 0.1% by mass or more. . By increasing the abrasive content, higher polishing rates can be achieved. From the viewpoint of easy application of the production method disclosed herein, the content of abrasive grains in the polishing liquid is usually less than 3% by mass, preferably 2% by mass or less, more preferably 1% by mass or less. It is.
- the pH of the polishing liquid is not particularly limited, but is suitably 7.5 or more, preferably 8.0 or more, preferably 9.0 or more (for example, 9.5) from the viewpoint that the significance of application of the technique disclosed herein is great. The above is more preferable. Further, from the viewpoint of the smoothness of the surface after polishing, the pH of the polishing liquid is preferably 12.0 or less, and more preferably 11.0 or less. It is preferable to contain a basic compound so as to obtain a polishing liquid having such a pH.
- the pH can be preferably applied to, for example, a polishing liquid used for polishing a silicon wafer (for example, a polishing liquid for final polishing).
- Polishing of the object to be polished can be performed, for example, as follows. That is, a polishing liquid (typically a slurry-like polishing liquid, sometimes referred to as a polishing slurry) containing the polishing composition produced by any of the methods disclosed herein is prepared. . Preparing the polishing liquid may include preparing a polishing liquid by adding operations such as concentration adjustment (for example, dilution) and pH adjustment to the polishing composition as described above. Or you may use the said polishing composition as polishing liquid as it is. Next, the polishing liquid is supplied to the object to be polished and polished by a conventional method.
- concentration adjustment for example, dilution
- pH adjustment for example, a polishing slurry
- polishing liquid is supplied to the object to be polished and polished by a conventional method.
- the silicon wafer that has undergone the lapping process and the primary polishing process is set in a general polishing apparatus, and the surface of the silicon wafer (surface to be polished) is passed through the polishing pad of the polishing apparatus.
- the polishing pad is pressed against the surface of the silicon wafer to relatively move (for example, rotate) the two.
- the polishing of the object to be polished is completed through this polishing step.
- the polishing pad used in the polishing step is not particularly limited. For example, any of non-woven fabric type, suede type, those containing abrasive grains, those not containing abrasive grains, etc.
- the polishing step as described above may be a part of a manufacturing process of a polished object (for example, a substrate such as a silicon wafer). Therefore, according to this specification, a method for producing a polished article (preferably a method for producing a silicon wafer) including the above polishing step is provided.
- the polished article after the polishing step is typically washed. This washing can be performed using an appropriate washing solution.
- the cleaning liquid to be used is not particularly limited.
- an SC-1 cleaning liquid (ammonium hydroxide (NH 4 OH), hydrogen peroxide (H 2 O 2 ), water (H 2 O), and the like that are common in the field of semiconductors and the like.
- SC-1 cleaning cleaning with the SC-1 cleaning solution
- SC-2 cleaning solution mixed solution of HCl, H 2 O 2 and H 2 O
- the temperature of the cleaning liquid can be, for example, about room temperature to 90 ° C. From the viewpoint of improving the cleaning effect, a cleaning solution of about 50 to 85 ° C. can be preferably used.
- Polishing composition manufacturing method The method for producing a polishing composition according to the second aspect disclosed herein, A method for producing a polishing composition using an abrasive, a basic compound, a water-soluble polymer H having a functional group that exhibits hydrolysis reactivity under basic conditions, and water, Preparing an agent A containing at least the basic compound; Preparing a B agent containing at least the water-soluble polymer H; Mixing at least the agent A and the agent B to prepare a polishing composition stock solution having a concentration of the basic compound higher than 0.02 mol / L; and Diluting the polishing composition stock solution until the concentration of the basic compound is 0.02 mol / L or less within 24 hours after mixing the agent A and the agent B; Is included.
- the polishing composition manufacturing method will be described in detail.
- Water-soluble polymer H The method for producing a polishing composition according to the second aspect disclosed herein includes a water-soluble polymer having a functional group (hereinafter also referred to as “hydrolyzable group”) that exhibits hydrolysis reactivity under basic conditions. It is preferably applied to the production of polishing compositions containing a water-soluble polymer H). Since the water-soluble polymer H in the polishing composition production method according to the second aspect is the same as the water-soluble polymer H in the polishing composition production method according to the first aspect described above, the duplicate description is omitted. .
- abrasive grain, basic compound, water The abrasive grains, basic compound and water that can be used in the method for producing a polishing composition according to the second aspect disclosed herein are the abrasive grains and basic compound in the polishing composition according to the first aspect described above. And since it is the same as that of water, the overlapping description is omitted.
- the polishing composition production method according to the second aspect disclosed herein can be carried out using the abrasive grains, basic compound, water-soluble polymer H and water as described above.
- an agent A containing at least the basic compound and an agent B containing at least the water-soluble polymer H are prepared, and at least the agent A and the agent B are mixed to obtain the following (A):
- a polishing composition stock solution satisfying one or both of (B) and (B) is prepared.
- the concentration of the basic compound is higher than 0.02 mol / L.
- the abrasive grain concentration is 1% by mass or more. Then, the stock solution is diluted within 24 hours after the polishing composition stock solution is prepared.
- the dilution is preferably performed so that the concentration of the basic compound is 0.02 mol / L or less in the polishing composition stock solution that satisfies the above (A). Moreover, it is preferable to perform the said dilution so that the density
- the polishing composition produced by the method disclosed herein is excellent in stability over time in polishing performance while being basic. Further, in the above method, there is a certain restriction on the time from the preparation of the polishing composition stock solution to the dilution of the stock solution, while preparing the agent A and the agent B and then mixing them. There is no particular limitation on the time until the polishing composition is prepared by diluting the polishing composition stock solution until the polishing composition is used (storage time). In other words, by preparing the above polishing composition stock solution and keeping the time until the stock solution is diluted to a basic compound concentration of 0.02 mol / L or less or an abrasive concentration of less than 1% by mass, polishing is performed.
- the degree of freedom of other processes related to the production of the composition can be increased.
- a polishing composition stock solution having a basic compound concentration of more than 0.02 mol / L or an abrasive concentration of 1% by mass or more is prepared, the stock solution is diluted to prepare a polishing composition. This is highly convenient in the production, distribution, storage and the like of the material used for the preparation of the material, and is preferable from the viewpoint of reducing the production cost.
- the time from the preparation of the polishing composition stock solution to the dilution of the stock solution is suitably within 24 hours, and within 20 hours. Is preferable, and is preferably within 16 hours. By making the said time into 12 hours (for example, within 8 hours), the effect of applying the manufacturing method disclosed here can be exhibited more effectively.
- the lower limit of the time is not particularly limited, and for example, the time from preparation of the stock solution to dilution may be within 30 seconds.
- preparation of the stock solution can be set to about 1 to 10 hours (for example, 2 to 8 hours).
- the concentration of the basic compound in the stock solution is not particularly limited as long as it is higher than 0.02 mol / L.
- the concentration of the basic compound in the stock solution is preferably 0.03 mol / L or more. 0.05 mol / L or more is more preferable.
- the upper limit of the concentration of the basic compound in the stock solution is not particularly limited, and can be, for example, 0.4 mol / L or less.
- the dilution of the polishing composition stock solution that satisfies the above (A) is preferably performed so that the concentration of the basic compound in the dilution is 0.02 mol / L or less.
- the preferable basic compound concentration in the diluted product may vary depending on the basic compound concentration of the polishing composition to be produced, it is usually preferably 0.015 mol / L or less, preferably 0.01 mol / L. L or less is preferable.
- the basic compound concentration of the diluted product can be set to a concentration equivalent to the basic compound concentration of the polishing composition to be produced.
- the basic compound concentration of the diluted product is set slightly higher (for example, about 1 to 10% by mass) than the polishing composition to be manufactured, and the basic solution concentration is reduced to 0 within the predetermined time.
- water may be further added at an arbitrary timing to adjust the basic compound concentration.
- the abrasive concentration in the stock solution is not particularly limited as long as it is 1% by mass or more. From the viewpoint of convenience, cost reduction, etc. in the production, distribution, storage, etc. of the polishing composition stock solution or the material used for its preparation, the abrasive concentration in the stock solution is preferably 2% by mass or more, and preferably 3% by mass or more. Is more preferable.
- the upper limit of the abrasive grain concentration in the stock solution is not particularly limited and can be, for example, 50% by mass or less.
- the abrasive grain concentration be 40% by mass or less, preferably 30% by mass or less, and 25% by mass. More preferably (for example, 20% by mass or less).
- the dilution of the polishing composition stock solution that satisfies the above (B) is preferably performed so that the abrasive grain concentration in the diluted product is less than 1% by mass.
- the preferable abrasive grain concentration in the dilution may vary depending on the abrasive grain concentration of the polishing composition to be produced, it is usually preferably 0.9% by mass or less, and 0.8% by mass or less (for example, 0.7 mass% or less) is more preferable.
- the abrasive concentration of the diluted product can be set to a concentration equivalent to the abrasive concentration of the polishing composition to be produced.
- the abrasive concentration of the diluted product is set slightly higher (for example, about 1 to 10% by mass) than the polishing composition to be manufactured, and the stock solution has an abrasive concentration of 1 mass within the predetermined time.
- water may be further added at an arbitrary timing to adjust the abrasive grain concentration.
- the dilution ratio when diluting the polishing composition stock solution is suitably, for example, about 3 to 200 times in terms of volume, and usually about 5 to 100 times, preferably 10 to 10 times. It is preferably about 70 times (for example, about 15 to 50 times).
- the content of the basic compound in the polishing composition stock solution is preferably 0.01% by mass or more, more preferably 0.03% by mass or more. By increasing the content of the basic compound, the dispersion stability of the abrasive grains tends to be improved. Further, the content of the basic compound in the stock solution is preferably 10% by mass or less, more preferably 5% by mass or less, and further preferably 3% by mass or less. By reducing the content of the basic compound, the content of the basic compound in the polishing composition can be easily adjusted.
- the pH of the polishing composition stock solution is preferably 9 or more, more preferably 9.5 or more.
- the increase in pH tends to improve the dispersion stability of the abrasive grains.
- the pH of the stock solution is preferably 12 or less, more preferably 11.5 or less, and further preferably 10.5 or less.
- the content (concentration) of the water-soluble polymer H in the polishing composition stock solution is preferably 0.02% by mass or more, more preferably 0.05% by mass or more, and further preferably 0.1% by mass or more.
- the content of the water-soluble polymer H in the stock solution is preferably 20% by mass or less, for example, 15% by mass or less.
- polishing composition is produced using silica particles as abrasive grains, ammonia as a basic compound, and partially saponified polyvinyl alcohol (saponification degree 73 mol%) as a water-soluble polymer H is disclosed here as a main example.
- silica particles as abrasive grains
- ammonia as a basic compound
- partially saponified polyvinyl alcohol as a water-soluble polymer H
- a polishing composition is produced using a polishing composition preparation kit in which the following agent A and agent B are separately stored.
- Agent A Abrasive dispersion containing abrasive grains, basic compound, and water (basic abrasive dispersion having an abrasive concentration of 3 to 25% by mass and a basic compound concentration of 0.02 to 1 mol / L)
- Agent B aqueous solution of water-soluble polymer H (polymer aqueous solution having a polymer concentration of 0.02 to 50% by mass and a pH of about 6)
- a composition for polishing satisfying at least one of a basic compound concentration of more than 0.02 mol / L and an abrasive concentration of 1% by mass or more by adding and mixing the B agent to the A agent.
- ultrapure water is added to the stock solution to dilute to a concentration that satisfies at least one of a basic compound concentration of 0.02 mol / L or less and an abrasive concentration of less than 1% by mass.
- the agent A used in this embodiment is in a state where the abrasive grains and the basic compound coexist, so that the electrostatic repulsion of the abrasive grains is enhanced by the basic compound, and the dispersion stability of the abrasive grains is increased. High nature. Therefore, local agglomeration of the abrasive grains can be highly prevented when mixed with the B agent.
- the B agent used in this embodiment is prepared in advance as an aqueous solution in which the water-soluble polymer H is dissolved in water, so that local agglomeration of abrasive grains is highly enhanced when mixed with the A agent. Can be prevented. This is preferable from the viewpoint of improving the filterability of the polishing composition produced according to the present embodiment and reducing defects on the surface after polishing.
- the agent A and agent B used in this embodiment are in a concentrated form (a form in which at least one of the abrasive grain concentration or the basic compound concentration is higher) than the polishing composition to be produced, This is advantageous from the viewpoint of convenience and cost reduction during distribution and storage.
- the content of abrasive grains in the agent A can be, for example, 50% by mass or less. From the standpoint of better preventing local agglomeration of abrasive grains, it is usually appropriate that the abrasive grain concentration be 40% by mass or less, preferably 30% by mass or less, and 25% by mass. More preferably (for example, 20% by mass or less). Further, from the viewpoint of convenience, cost reduction, etc. during production, distribution, storage, etc., the content of the abrasive grains in the agent A is suitably, for example, more than 2% by mass, preferably more than 3% by mass. .
- the content of the basic compound in the agent A is preferably 0.01% by mass or more, more preferably 0.05% by mass or more, and further preferably 0.1% by mass or more.
- the content of the basic compound in the agent A is preferably 10% by mass or less, more preferably 5% by mass or less, and further preferably 3% by mass or less.
- the pH of the agent A is preferably 9 or more, more preferably 9.5 or more. Due to the increase in pH, the occurrence of local agglomeration during mixing with the agent B tends to be better suppressed. In general, since the hydrolysis rate of the water-soluble polymer H increases as the pH increases, it can be more meaningful to apply the production method disclosed herein.
- the pH of the agent A is preferably 12 or less, more preferably 11.5 or less, and further preferably 10.5 or less. By setting the pH of the agent A lower, it is easy to adjust the content of the basic compound in the polishing composition. For example, when the abrasive grains are silica particles, it is advantageous from the viewpoint of suppressing the dissolution of silica that the pH is not too high.
- the pH of the agent A can be adjusted by the blending amount (concentration) of the basic compound.
- the content (concentration) of the water-soluble polymer H in the agent B is preferably 0.02% by mass or more, more preferably 0.05% by mass or more, and further preferably 0.1% by mass or more.
- the content of the water-soluble polymer H in the agent B is preferably 50% by mass or less, for example, 20% by mass or less. Due to the decrease in the content of the water-soluble polymer H, when the agent B is added to the diluted agent A, local aggregation of the abrasive grains tends to be better suppressed.
- the agent B is preferably prepared in the vicinity of neutrality from the viewpoint of suppressing hydrolysis of the water-soluble polymer H.
- the pH of the agent B is usually preferably 4 or more and less than 9, more preferably 5.5 to 7.5.
- the technique disclosed here can be implemented, for example, in a mode in which the pH of the agent B is about 6 (for example, 6 ⁇ 0.3).
- the agent B can be prepared to a composition that does not substantially contain a basic compound (for example, a composition composed of only the water-soluble polymer H and water).
- the mixing of the A agent and the B agent is performed in a mode in which the B agent is added to the A agent as described above.
- a mixing method for example, local agglomeration of abrasive grains can be better prevented as compared with a mixing method in which the A agent is added to the B agent.
- the abrasive grains are silica particles (for example, colloidal silica particles), it is particularly meaningful to employ a mixing method in which the B agent is added to the A agent as described above.
- the rate at which B agent is added to A agent is preferably 500 mL / min or less, more preferably 100 mL / min or less, with respect to 1 liter (1 L) of A agent. More preferably, it is 50 mL / min or less.
- the apparatus used when diluting polishing composition stock solution is not specifically limited.
- a well-known mixing device such as a blade-type stirrer, an ultrasonic disperser, a homomixer, or the like can be used.
- the agent B can be filtered before mixing with the agent A.
- the filtration method is not particularly limited.
- known filtration methods such as suction filtration, pressure filtration, and centrifugal filtration can be appropriately employed.
- a polishing composition is produced using a polishing composition preparation kit in which the following agent A, agent B and agent C are stored separately.
- Agent A An aqueous solution of a basic compound (an aqueous solution having a basic compound concentration of 0.02 mol / L or more)
- Agent B aqueous solution of water-soluble polymer H (polymer aqueous solution having a polymer concentration of 0.02 to 50% by mass and a pH of about 6)
- C agent A dispersion containing abrasive grains and water (abrasive dispersion having an abrasive grain concentration of 3 to 25% by mass)
- an A agent and a C agent are mixed to prepare a basic abrasive dispersion containing abrasive grains and a basic compound.
- a polishing composition stock solution satisfying at least one of a basic compound concentration of more than 0.02 mol / L and an abrasive concentration of 1% by mass or more is prepared.
- ultrapure water is added to the stock solution to dilute to a concentration that satisfies at least one of a basic compound concentration of 0.02 mol / L or less and an abrasive concentration of less than 1% by mass.
- the polishing composition manufacturing method disclosed herein typically includes a polishing composition (typically a slurry-like composition) having a solid content (non-volatile content; NV) of 2% by mass or less. It can be preferably applied to the manufacture of a product. Application to the production of a polishing composition having the NV of 0.05% by mass to 1% by mass (eg 0.05 to 0.8% by mass) is more preferred.
- the said solid content (NV) refers to the ratio of the mass which the residue after drying polishing composition at 105 degreeC for 24 hours occupies for the said polishing composition.
- the method disclosed herein can be preferably applied to the production of a polishing composition having an abrasive content of less than 1% by mass.
- a preferable production target is a polishing composition having an abrasive content of 0.05 to 0.9 mass% (more preferably 0.05 to 0.8 mass%).
- the content of the water-soluble polymer H in the polishing composition produced by the method disclosed herein is not particularly limited, and can be, for example, 1 ⁇ 10 ⁇ 4 mass% or more.
- the preferable content is 5 ⁇ 10 ⁇ 4 mass% or more, more preferably 1 ⁇ 10 ⁇ 3 mass% or more, for example, 2 ⁇ 10 ⁇ 3 mass% or more.
- the content is preferably 0.5% by mass or less, and more preferably 0.2% by mass or less (for example, 0.1% by mass or less).
- content of the water-soluble polymer H can be 0.01 mass part or more with respect to 100 mass parts of abrasive grains.
- the content of the water-soluble polymer H with respect to 100 parts by mass of the abrasive is suitably 0.05 parts by mass or more, preferably 0.1 mass from the viewpoint of improving the surface smoothness after polishing (for example, reducing haze and defects). Part or more, more preferably 0.5 part by weight or more (for example, 1 part by weight or more).
- the content of the water-soluble polymer H with respect to 100 parts by mass of the abrasive grains can be set to, for example, 40 parts by mass or less from the viewpoint of polishing rate, detergency, etc. Is 15 parts by mass or less, more preferably 10 parts by mass or less.
- the pH of the polishing composition to be produced is not particularly limited, but is preferably 7.5 or more, preferably 8.0 or more, preferably 9.0 or more from the viewpoint that the application significance of the technique disclosed herein is large. (For example, 9.5 or more) is more preferable. Further, from the viewpoint of easy adjustment of the pH of the polishing liquid containing the polishing composition, the pH of the polishing composition is preferably 12.0 or less, more preferably 11.0 or less. It is preferable to contain a basic compound so as to obtain a polishing composition having such a pH.
- Optional ingredients Optional polymer
- the technology disclosed herein may optionally be another water-soluble polymer having a Mw of 1 ⁇ 10 4 or more (that is, a functional group that exhibits hydrolysis reactivity under basic conditions). (It is also referred to as “arbitrary polymer”.) And can be preferably applied to the production of a polishing composition.
- the type of the optional polymer is not particularly limited, and can be appropriately selected from water-soluble polymers known in the field of polishing compositions that do not correspond to the water-soluble polymer H.
- the polishing composition produced by the method disclosed herein can contain a surfactant (typically, a water-soluble organic compound having a molecular weight of less than 1 ⁇ 10 4 ) as necessary. Since the kind of surfactant, a specific example, molecular weight, the usage-amount, etc. are the same as that of the surfactant in the polishing composition which concerns on the 1st aspect mentioned above, detailed description is abbreviate
- the polishing composition produced by the method disclosed herein is a chelating agent, organic acid, organic acid salt, inorganic acid, inorganic acid salt, preservative, antifungal agent as long as the effects of the present invention are not significantly hindered.
- a known additive that can be used for a polishing composition typically, a polishing composition used for final polishing of a silicon wafer, such as an agent, may be further contained as necessary. Since these additives are the same as those in the polishing composition according to the first aspect described above, detailed description thereof is omitted.
- the timing of adding such optional components is not particularly limited. For example, in embodiment mentioned above, you may make it contain in any of A agent, B agent, and C agent. Alternatively, an optional component may be further added (post-addition) to the polishing composition produced by the method disclosed herein.
- polishing fluid The polishing composition produced by the method disclosed herein is typically supplied to a polishing object in the form of a polishing liquid containing the polishing composition and used for polishing the polishing object.
- the polishing liquid the polishing composition can be used as it is.
- the polishing composition may be prepared by further diluting the polishing composition. That is, the concept of the polishing composition in the technology disclosed herein is used as a polishing liquid diluted with a polishing liquid (working slurry) that is supplied to a polishing object and used for polishing the polishing object. Both concentrates are included.
- the concentration ratio of the concentrated liquid with respect to the polishing liquid is not particularly limited, but can be, for example, about 1.05 to 200 times in terms of volume, and usually about 1.2 to 100 times, preferably 1.5 times. It is more preferably about 70 times.
- Another example of the polishing liquid containing the polishing composition produced by the method disclosed herein is a polishing liquid obtained by adjusting the pH of the polishing composition.
- the content of the abrasive grains in the polishing liquid is not particularly limited, but is typically 0.01% by mass or more, preferably 0.05% by mass or more, and more preferably 0.1% by mass or more. . By increasing the abrasive content, higher polishing rates can be achieved. From the viewpoint of easy application of the production method disclosed herein, the content of abrasive grains in the polishing liquid is usually suitably less than 1% by mass, preferably 0.8% by mass or less, more preferably 0.8%. 6% by mass or less.
- the pH of the polishing liquid is not particularly limited, but is suitably 7.5 or more, preferably 8.0 or more, preferably 9.0 or more (for example, 9.5) from the viewpoint that the significance of application of the technique disclosed herein is great. The above is more preferable. Further, from the viewpoint of the smoothness of the surface after polishing, the pH of the polishing liquid is preferably 12.0 or less, and more preferably 11.0 or less. It is preferable to contain a basic compound so as to obtain a polishing liquid having such a pH.
- the pH can be preferably applied to, for example, a polishing liquid used for polishing a silicon wafer (for example, a polishing liquid for final polishing).
- a method for producing a polishing composition using a water-soluble polymer P containing a repeating unit f having a functional group exhibiting hydrolysis reactivity in the molecular structure and water In the produced polishing composition, the ratio (m f / m T ) of the number of moles m f of the repeating units f to the number of moles m T of all repeating units contained in the water-soluble polymer P is 5% or more.
- the manufacturing method of the polishing composition characterized by being maintained in this.
- the repeating unit f may be a functional group that exhibits hydrolysis reactivity under acidic or basic conditions.
- a typical example of such a functional group is an ester group.
- Typical examples of the repeating unit f having an ester group include homopolymers and copolymers of carboxylic acid vinyl esters and (meth) acrylic acid esters, modified products thereof (for example, partially saponified products), and the like.
- the polishing composition may contain any one or more of abrasive grains, basic compounds and acidic compounds as optional components.
- the manufacturing method of (1) is, for example, any one of the manufacturing methods disclosed herein (for example, the first to third embodiments in the manufacturing method according to the first aspect described above, the second aspect described above). Although it can implement by applying the manufacturing method of the aspect which concerns on the 1st, 2nd embodiment in those manufacturing methods which concerns, and those modifications, it is not limited to this.
- a method for producing a polishing composition using a water-soluble polymer Q containing a repeating unit h having a hydroxyl group and water In the manufactured polishing composition, the amount of hydroxyl groups of the water-soluble polymer Q is 4 mmol / g or more and 21 mmol / g or less, The manufacturing method of the polishing composition characterized by the above-mentioned.
- the hydroxyl amount of the water-soluble polymer Q is in the range of 4 mmol / g to 21 mmol / g. , A method for producing an abrasive.
- the amount of hydroxyl groups refers to the number of moles of hydroxyl groups contained per gram of polymer.
- the amount of hydroxyl group is obtained by dividing the hydroxyl value (mgKOH / g) obtained by applying the neutralization titration method specified in JIS K0070 to a sample solution containing the polymer to be measured by 56.1. can get.
- the polymer to be measured is a polymer composed of vinyl carboxylate units and vinyl alcohol units, such as partially saponified polyvinyl alcohol, potassium hydroxide (KOH) is added to the sample solution containing the polymer to be measured.
- the amount of KOH consumed when completely saponified by heating is obtained by titration, and the number of moles of vinyl carboxylate units and the number of vinyl alcohol units are calculated from the results, and the amount of hydroxyl groups is calculated from the number of moles. May be.
- the polishing composition can be used as the sample solution.
- the polishing composition is a polishing composition containing abrasive grains
- a supernatant obtained by sedimenting the abrasive grains by centrifugation may be used as the sample liquid.
- Example 1 >> ⁇ Preparation of polishing composition> (Example A1) After the abrasive, water-soluble polymer HA, ammonia water (concentration 29%) and ultrapure water were mixed to prepare a concentrated solution of the polishing composition, this concentrated solution was added with ultrapure water within 1 hour from the above mixing. By diluting 20 times (volume basis), the concentration of abrasive grains is 0.5%, the concentration of ammonia (NH 3 ) is 0.010%, the concentration of water-soluble polymer HA is 0.018%, and the balance A polishing composition comprising water was prepared. The polishing composition had a pH of 10.2.
- colloidal silica having an average primary particle diameter of 35 nm and an average secondary particle diameter of 66 nm was used.
- the average primary particle size is measured using a surface area measuring device manufactured by Micromerex, Inc., trade name “Flow Sorb II 2300”.
- the average secondary particle diameter is a volume average secondary particle diameter measured using a model “UPA-UT151” manufactured by Nikkiso Co., Ltd. (the same applies to the following examples).
- water-soluble polymer HA polyvinyl alcohol having a saponification degree of 73 mol% and a weight average molecular weight (Mw) of 2.8 ⁇ 10 4 was used.
- the molar ratio of vinyl alcohol units (SP value 18.5) (ratio of vinyl alcohol units and moles in the total number of repeating units) is 73%, and vinyl acetate units (SP value 11).
- the molar ratio of .1) is 27%.
- the average SP value of the water-soluble polymer HA calculated from the SP value and volume ratio of each repeating unit is 15.1.
- Example A2 colloidal silica having an average primary particle diameter of 25 nm and an average secondary particle diameter of 46 nm was used as the abrasive grains.
- the abrasive, ammonia water (concentration 29%), and ultrapure water were mixed to prepare a concentrated solution of the polishing composition, and the concentrated solution was added 20 times (volume) with ultrapure water within 1 hour from the above mixing.
- the polishing composition has a concentration of abrasive grains of 0.2%, an ammonia concentration of 0.005%, a water-soluble polymer HA concentration of 0.010%, and the balance of water.
- the pH of this polishing liquid was 10.1.
- the concentration of the water-soluble polymer HA and ammonia in the polishing composition of this example is such that the content of the water-soluble polymer and ammonia per surface area of the abrasive grains contained in a unit volume of the polishing liquid is that of the polishing liquid of Example A1. And adjusted so that it is almost the same level.
- Example A3 In this example, instead of the water-soluble polymer HA in Example A1, polyvinyl alcohol (water-soluble polymer HB) having a saponification degree of 78 mol% and Mw 2.7 ⁇ 10 4 was used. The other points were the same as in Example A1, and a polishing composition according to this example was prepared.
- the molar ratio of vinyl alcohol units SP value 18.5
- the molar ratio of vinyl acetate units SP value 11.1
- the average SP value of the water-soluble polymer HB calculated from the SP value and volume ratio of each repeating unit is 15.6.
- Example A4 In this example, instead of the water-soluble polymer HA in Example A1, polyvinyl alcohol having an Mw of 2.8 ⁇ 10 4 (including 80 mol% of vinyl alcohol units and 20 mol% of vinyl hexanoate units; hereinafter referred to as “water-soluble polymer”). HJ ”is sometimes used). The other points were the same as in Example A1, and a polishing composition according to this example was prepared.
- Example A5 In this example, instead of the water-soluble polymer HA in Example A1, polyvinyl alcohol having an Mw of 0.3 ⁇ 10 4 (containing 80 mol% of vinyl alcohol units and 20 mol% of vinyl hexanoate units; hereinafter “water-soluble polymer HK ”Is sometimes used.) The concentration of the water-soluble polymer HK in the polishing composition was 0.003%. The other points were the same as in Example A1, and a polishing composition according to this example was prepared.
- Example A1 Comparative Example A1
- completely saponified polyvinyl alcohol polyvinyl alcohol having a saponification degree of 98 mol% and Mw 2.2 ⁇ 10 4 ; hereinafter also referred to as a water-soluble polymer HC
- the other points were the same as in Example A1, and a polishing composition according to this example was prepared.
- the molar ratio of vinyl alcohol units SP value 18.5
- the molar ratio of vinyl acetate units SP value 11.1
- the average SP value of the water-soluble polymer HC calculated from the SP value and volume ratio of each repeating unit is 18.2.
- Example A2 In this example, instead of the water-soluble polymer HA in Example A1, a random copolymer of acrylamide and acrylic acid (water-soluble polymer HD) was used. The other points were the same as in Example A1, and a polishing composition according to this example was prepared.
- the water-soluble polymer HD has a Mw of 20 ⁇ 10 4 containing a repeating unit derived from acrylic acid (SP value 20.2) and a repeating unit derived from acrylamide (SP value 14.5) in a molar ratio of 40:60. It is a copolymer.
- the average SP value of the water-soluble polymer HD calculated from the SP value and volume ratio of each repeating unit is 16.5.
- Example A3 In this example, a random copolymer (water-soluble polymer HE) of ethylene oxide and propylene oxide was used instead of the water-soluble polymer HA in Example A1. The other points were the same as in Example A1, and a polishing composition according to this example was prepared.
- the water-soluble polymer HE contains a repeating unit derived from ethylene oxide (SP value 9.4) and a repeating unit derived from propylene oxide (SP value 9.0) at a molar ratio of 92: 8, Mw 10 ⁇ 10 4. It is a copolymer.
- the average SP value of the water-soluble polymer HE calculated from the SP value and volume ratio of each repeating unit is 9.4.
- Example A4 In this example, instead of the water-soluble polymer HA in Example A1, poly (N-vinylpyrrolidone) (water-soluble polymer HF) having an Mw of 6 ⁇ 10 4 was used. The other points were the same as in Example A1, and a polishing composition according to this example was prepared.
- the water-soluble polymer HF is a homopolymer of N-vinylpyrrolidone (SP value 11.0). Therefore, the average SP value of this water-soluble polymer HF is 11.0.
- Example A5 In this example, instead of the water-soluble polymer HA in Example A1, hydroxyethyl cellulose (water-soluble polymer HG; SP value 18.3) having an Mw of 25 ⁇ 10 4 was used. The other points were the same as in Example A1, and a polishing composition according to this example was prepared.
- the polishing composition according to each example was directly used as a polishing liquid, and the surface of the silicon wafer was polished under the following conditions.
- a silicon wafer having a diameter of 300 mm, a conductivity type of P type, a crystal orientation of ⁇ 100>, and a resistivity of 0.1 ⁇ ⁇ cm or more and less than 100 ⁇ ⁇ cm is a polishing slurry (manufactured by Fujimi Incorporated, The surface roughness was adjusted to 0.1 nm to 10 nm by performing preliminary polishing using a trade name “GLANZOX 2100”). The time from the preparation of each polishing composition to the start of polishing was about 1 hour.
- Polishing machine Single wafer polishing machine manufactured by Okamoto Machine Tool Co., Ltd. Model “PNX-332B” Polishing table: Final polishing 1st stage and 2nd stage after preliminary polishing were carried out using 2 tables at the back stage among the 3 tables of the polishing machine. (The following conditions are the same for each table.) Polishing load: 15 kPa Plate rotation speed: 30 rpm Head rotation speed: 30rpm Polishing time: 2 minutes Polishing liquid temperature: 20 ° C Polishing liquid supply rate: 2.0 l / min
- ⁇ Haze measurement> The surface of the cleaned silicon wafer was measured for haze (ppm) in the DWO mode using a wafer inspection device manufactured by KLA-Tencor Corporation, trade name “Surfscan SP2.”
- Comparative Example A1 using a water-soluble polymer composed of the same type of repeating unit as the water-soluble polymer used in Examples A1 to A5 but having an average SP value that is too high is different in any point of haze value and LPD number.
- the comparative examples A3 and A4 using the water-soluble polymer not containing the repeating unit A were also inferior to the examples A1 to A5 in both the haze value and the LPD number.
- Example B1 By adding an aqueous polymer solution containing a water-soluble polymer P1 at a concentration of 1.5% by mass to an approximately 0.46% NV basic abrasive dispersion composed of abrasive grains, ammonia and ultrapure water, an abrasive is obtained.
- a polishing composition was prepared in which the concentration of grains was 0.46%, the concentration of ammonia (NH 3 ) was 0.010%, the concentration of the water-soluble polymer HA was 0.018%, and the balance was water.
- the polishing composition had a pH of 10.2.
- colloidal silica having an average primary particle diameter of 35 nm and an average secondary particle diameter of 66 nm was used.
- the average primary particle size is measured using a surface area measuring device manufactured by Micromerex, Inc., trade name “Flow Sorb II 2300”.
- the average secondary particle diameter is a volume average secondary particle diameter measured using a model “UPA-UT151” manufactured by Nikkiso Co., Ltd. (the same applies to the following examples).
- water-soluble polymer P1 polyvinyl alcohol having a saponification degree of 73 mol% and a weight average molecular weight (Mw) of 2.8 ⁇ 10 4 was used.
- This water-soluble polymer P1 is a copolymer containing 73 mol% polyvinyl alcohol units and 27 mol% vinyl acetate units.
- Example B2 colloidal silica having an average primary particle diameter of 25 nm and an average secondary particle diameter of 46 nm was used as the abrasive grains.
- an aqueous polymer solution containing a water-soluble polymer P1 at a concentration of 1.5% by mass to an approximately 0.18% NV basic abrasive dispersion composed of abrasive grains, ammonia and ultrapure water, and mixing them.
- a polishing composition having an abrasive concentration of 0.18%, an ammonia concentration of 0.005%, a water-soluble polymer HA concentration of 0.010%, and the balance consisting of water was prepared.
- the pH of this polishing liquid was 10.1.
- the concentration of the water-soluble polymer P1 and ammonia in the polishing composition of the present example is such that the content of the water-soluble polymer and ammonia per surface area of the abrasive grains contained in the unit volume of the polishing liquid is the polishing liquid of Example B1. And adjusted so that it is almost the same level.
- Example B3 polyvinyl alcohol (water-soluble polymer P2) having a saponification degree of 79 mol% and Mw 2.7 ⁇ 10 4 was used in place of the water-soluble polymer P1 in Example B1.
- the other points were the same as in Example B1, and a polishing composition according to this example was prepared.
- Example B4 In this example, instead of the water-soluble polymer P1 in Example B1, polyvinyl alcohol containing 80 mol% of polyvinyl alcohol units and 20 mol% of vinyl hexanoate units and having Mw of 2.8 ⁇ 10 4 (water-soluble polymer P3) It was used. The other points were the same as in Example B1, and a polishing composition according to this example was prepared.
- Example B5 In this example, instead of the water-soluble polymer P1 in Example B1, polyvinyl alcohol containing 80 mol% of polyvinyl alcohol units and 20 mol% of vinyl hexanoate units and having Mw of 0.3 ⁇ 10 4 (water-soluble polymer P4) It was used. The concentration of the water-soluble polymer P4 in the polishing composition was 0.003%. The other points were the same as in Example B1, and a polishing composition according to this example was prepared.
- Example B1 Comparative Example B1
- completely saponified polyvinyl alcohol polyvinyl alcohol having a saponification degree of 98 mol% and Mw 2.2 ⁇ 10 4 ; hereinafter also referred to as a water-soluble polymer P5
- the other points were the same as in Example B1, and a polishing composition according to this example was prepared.
- Example B2 Poly (N-vinylpyrrolidone) (water-soluble polymer P6) having an Mw of 6.0 ⁇ 10 4 was used instead of the water-soluble polymer P1 in Example B1.
- the other points were the same as in Example B1, and a polishing composition according to this example was prepared.
- Example B3 In this example, instead of the water-soluble polymer P1 in Example B1, hydroxyethyl cellulose (water-soluble polymer P7) having an Mw of 25 ⁇ 10 4 was used. The other points were the same as in Example B1, and a polishing composition according to this example was prepared.
- Example B4 In this example, instead of the water-soluble polymer P1 in Example B1, a graft copolymer (water-soluble polymer P8) obtained by grafting poly (N-vinylpyrrolidone) to polyvinyl alcohol was used.
- This graft copolymer has an overall Mw of 17.5 ⁇ 10 4 , and the Mw of the polyvinyl alcohol chain contained in one molecule of the graft copolymer is 7.5 ⁇ 10 4 , and poly (N-vinyl The total Mw of the pyrrolidone) chain is 10 ⁇ 10 4 .
- the saponification degree of the polyvinyl alcohol chain is 98 mol% or more.
- the other points were the same as in Example B1, and a polishing composition according to this example was prepared.
- a chemical liquid LE for etching rate measurement was prepared, which was 18%, the ammonia concentration was 1.3%, and the balance was water.
- the etching rate calculated from the difference between W0 and W1, the specific gravity (2.33 g / cm 3 ) of the silicon substrate and the surface area (18 cm 2 ) of the silicon substrate was 0.8 nm / min.
- the etching rate was measured in the same manner for the water-soluble polymers P2 to P8 used in other examples and comparative examples. The obtained results are shown in Table 4 corresponding to Examples and Comparative Examples using each water-soluble polymer.
- ⁇ Abrasive adsorption rate measurement> The polishing composition according to Example B1 was centrifuged for 30 minutes at a rotational speed of 20000 rpm using a centrifuge manufactured by Beckman Coulter, model “Avanti HP-30I”. The supernatant liquid after the centrifugal separation is collected, and the total organic carbon content (TOC) of the supernatant liquid is measured using a total organic carbon meter (combustion catalytic oxidation method, model “TOC-5000A”) manufactured by Shimadzu Corporation. Measured.
- TOC total organic carbon content
- the total amount of organic carbon contained in the supernatant (total amount of organic carbon derived from the water-soluble polymer contained as a free polymer in the supernatant) C1 was determined by converting the measurement result into the volume of the supernatant. .
- the time from the preparation of the polishing composition to the start of the centrifugation treatment was about 1 hour.
- a test liquid L0 having a composition obtained by removing abrasive grains from the composition of the polishing composition according to Example B1 was prepared. That is, a test solution L0 was prepared in which the concentration of ammonia (NH 3 ) was 0.010%, the concentration of the water-soluble polymer P1 was 0.018%, and the balance was water.
- the polishing composition according to each example was directly used as a polishing liquid, and the surface of the silicon wafer was polished under the following conditions.
- a silicon wafer having a diameter of 300 mm, a conductivity type of P type, a crystal orientation of ⁇ 100>, and a resistivity of 0.1 ⁇ ⁇ cm or more and less than 100 ⁇ ⁇ cm is a polishing slurry (manufactured by Fujimi Incorporated, The surface roughness was adjusted to 0.1 nm to 10 nm by performing preliminary polishing using a trade name “GLANZOX 2100”). The time from the preparation of each polishing composition to the start of polishing was about 1 hour.
- Polishing machine Single wafer polishing machine manufactured by Okamoto Machine Tool Co., Ltd. Model “PNX-332B” Polishing table: Final polishing 1st stage and 2nd stage after preliminary polishing were carried out using 2 tables at the back stage among the 3 tables of the polishing machine. (The following conditions are the same for each table.) Polishing load: 15 kPa Plate rotation speed: 30 rpm Head rotation speed: 30rpm Polishing time: 2 minutes Polishing liquid temperature: 20 ° C Polishing liquid supply rate: 2.0 l / min
- ⁇ Haze measurement> The surface of the cleaned silicon wafer was measured for haze (ppm) in the DWO mode using a wafer inspection device manufactured by KLA-Tencor Corporation, trade name “Surfscan SP2.”
- the polishing liquid according to each example was subjected to suction filtration under conditions of a temperature of 25 ° C. and a filtration differential pressure of 50 kPa.
- a filter a disk filter manufactured by Nippon Pole Co., Ltd., trade name “Ulchipore (registered trademark) N66” (diameter 47 mm, rated filtration accuracy 0.2 ⁇ m) was used. From the volume of the polishing composition that passed through the filter until the flow of the polishing composition that passed through the filter stopped, the filterability was evaluated at the following two levels. The obtained results are shown in the column of “Filterability” in Table 4.
- C The volume of the polishing composition that has passed through the filter is less than 25 mL.
- the polishing liquid of Comparative Example B1 using completely saponified PVA as a water-soluble polymer has an abrasive adsorption rate of 20% or less, but an etching rate higher than 2.0 nm / min. Therefore, the surface protection performance was low. Therefore, although the filterability was improved as compared with Comparative Example B3 using HEC, the haze was clearly increased. In contrast, according to the polishing liquids of Examples B1 to B5 that satisfy both the abrasive grain adsorption rate of 20% or less and the etching rate of 2.0 nm / min or less, the same good filterability as that of Comparative Example B1 is secured.
- Example C1 A basic abrasive dispersion (agent A) containing 12% abrasive grains and 0.26% ammonia (0.16 mol / L), the balance being water, and a polymer containing a water-soluble polymer at a concentration of 1.5% An aqueous solution (B agent) was prepared.
- abrasive grains colloidal silica (abrasive grains GA) having an average primary particle diameter of 35 nm and an average secondary particle diameter of 66 nm was used. The average primary particle size is measured using a surface area measuring device manufactured by Micromerex, Inc., trade name “Flow Sorb II 2300”.
- the average secondary particle diameter is a volume average secondary particle diameter measured using a model “UPA-UT151” manufactured by Nikkiso Co., Ltd. (the same applies to the following examples).
- water-soluble polymer polyvinyl alcohol (water-soluble polymer HA) having a saponification degree of 73 mol% and a weight average molecular weight (Mw) of 2.8 ⁇ 10 4 was used.
- This water-soluble polymer HA has a molecular structure containing vinyl acetate units as a repeating unit having an acetoxy group in a proportion of 27 mol%.
- Example C2 A polymer containing a basic abrasive dispersion (agent A) containing 9.4% abrasive GA and 0.20% ammonia (0.12 mol / L), the balance being water, and a 15% concentration of water-soluble polymer An aqueous solution (B agent) was prepared.
- the water-soluble polymer polyvinyl alcohol (water-soluble polymer HB) having a saponification degree of 79 mol% and an Mw of 2.7 ⁇ 10 4 was used.
- This water-soluble polymer HB has a molecular structure containing vinyl acetate units at a ratio of 21 mol%.
- 1030 g of the above agent A was diluted with 19000 g of ultrapure water to prepare a first composition having an abrasive concentration of about 0.48% and an ammonia concentration of 0.006 mol / L.
- a polishing composition pH 10.2 in which the concentration of the water-soluble polymer HB was 0.019% and the balance was water. This polishing composition was stirred at room temperature for about 1 hour and then used for polishing a silicon wafer described later.
- Example C3 A basic abrasive dispersion (agent A) containing abrasive grains GA19.2% and ammonia 0.41% (0.28 mol / L), the balance being water, and water-soluble polymer HB at a concentration of 15% A polymer aqueous solution (agent B) was prepared. 1005 g of the above agent A was diluted with 39000 g of ultrapure water to prepare a first composition having an abrasive concentration of about 0.48% and an ammonia concentration of 0.006 mol / L.
- the concentration of the abrasive grains GA is 0.48% and the concentration of ammonia is 0.010% (0.006).
- Mol / L a polishing composition (pH 10.2) in which the concentration of the water-soluble polymer HB was 0.019% and the balance was water. This polishing composition was stirred at room temperature for about 1 hour and then used for polishing a silicon wafer described later.
- Example C4 A basic abrasive dispersion (agent A) containing 5.2% abrasive grains and 0.11% ammonia (0.067 mol / L), the balance being water, and a 1.5% concentration of water-soluble polymer HA An aqueous polymer solution (agent B) was prepared.
- abrasive grains colloidal silica (abrasive grains GB) having an average primary particle diameter of 25 nm and an average secondary particle diameter of 46 nm was used.
- 532 g of the agent A was diluted with 19000 g of ultrapure water to prepare a first composition having an abrasive concentration of about 0.18% and an ammonia concentration of 0.002 mol / L.
- the concentration of abrasive grains GB is 0.18% and the concentration of ammonia is 0.003% (0.002).
- Mol / L a polishing composition (pH 10.2) having a water-soluble polymer HA concentration of 0.009% and the balance being water.
- This polishing composition was stirred at room temperature for about 1 hour and then used for polishing a silicon wafer described later.
- the concentration of the water-soluble polymer HA and ammonia in the polishing composition of the present example is determined by the content of the water-soluble polymer HA and ammonia per surface area of the abrasive grains contained in the unit volume of the polishing composition as in Example C1. It was adjusted so as to be approximately the same as the polishing composition.
- Example C2 Comparative Example C2
- fully saponified polyvinyl alcohol polyvinyl alcohol having a saponification degree of 98 mol% and Mw 2.2 ⁇ 10 4 ; hereinafter may be referred to as “PVA”).
- PVA polyvinyl alcohol having a saponification degree of 98 mol% and Mw 2.2 ⁇ 10 4 ; hereinafter may be referred to as “PVA”).
- Other points are the same as in Example C1, and the concentration of abrasive grains GA is 0.48%, the concentration of ammonia is 0.010% (0.006 mol / L), and the concentration of PVA is 0.018%.
- a polishing composition (pH 10.2) was prepared, the balance being water. This polishing composition was stirred at room temperature for about 1 hour and then used for polishing a silicon wafer described later.
- Example C3 Poly (N-vinylpyrrolidone) having an Mw of 6 ⁇ 10 4 (hereinafter sometimes referred to as “PVP”) was used in place of the water-soluble polymer HB in Example C2.
- PVP poly (N-vinylpyrrolidone) having an Mw of 6 ⁇ 10 4
- the other points were the same as in Example C2, and the abrasive GA concentration was 0.48%, the ammonia concentration was 0.010% (0.006 mol / L), and the PVP concentration was 0.019%.
- a polishing composition (pH 10.2) was prepared, the balance being water. This polishing composition was stirred at room temperature for about 1 hour and then used for polishing a silicon wafer described later.
- the polishing composition according to each example was directly used as a polishing liquid, and the surface of the silicon wafer was polished under the following conditions.
- a silicon wafer having a diameter of 300 mm, a conductivity type of P type, a crystal orientation of ⁇ 100>, and a resistivity of 0.1 ⁇ ⁇ cm or more and less than 100 ⁇ ⁇ cm is a polishing slurry (manufactured by Fujimi Incorporated, The surface roughness was adjusted to 0.1 nm to 10 nm by performing preliminary polishing using a trade name “GLANZOX 2100”).
- Polishing machine Single wafer polishing machine manufactured by Okamoto Machine Tool Co., Ltd. Model “PNX-332B” Polishing table: Final polishing 1st stage and 2nd stage after preliminary polishing were carried out using 2 tables at the back stage among the 3 tables of the polishing machine. (The following conditions are the same for each table.) Polishing load: 15 kPa Plate rotation speed: 30 rpm Head rotation speed: 30rpm Polishing time: 2 minutes Polishing liquid temperature: 20 ° C Polishing liquid supply rate: 2.0 l / min
- ⁇ Haze measurement> The surface of the cleaned silicon wafer was measured for haze (ppm) in the DWO mode using a wafer inspection device manufactured by KLA-Tencor Corporation, trade name “Surfscan SP2.”
- the polishing composition according to each example was subjected to suction filtration under the conditions of a temperature of 25 ° C. and a filtration differential pressure of 50 kPa.
- a filter a disk filter manufactured by Nippon Pole Co., Ltd., trade name “Ulchipore (registered trademark) N66” (diameter 47 mm, rated filtration accuracy 0.2 ⁇ m) was used. From the volume of the polishing composition that passed through the filter until the flow of the polishing composition that passed through the filter stopped, the filterability was evaluated at the following two levels. The obtained results are shown in the column of “Filterability” in Table 5.
- C The volume of the polishing composition that has passed through the filter is less than 25 mL.
- the agent A containing abrasive grains and a basic compound was diluted so as to satisfy at least one of an abrasive concentration of less than 3% by mass and an ammonia concentration of 0.1 mol / L or less.
- the polishing composition of Example C1 manufactured by adding an aqueous solution of the water-soluble polymer HA to the liquid was the same as that of Comparative Example C1 manufactured by diluting a concentrated liquid in which the basic compound and the water-soluble polymer HA coexist. Compared to the polishing composition, the haze value and the number of LPDs were clearly superior.
- the polishing composition of Example C1 has a higher effect of reducing the haze value and the number of LPDs than Comparative Example C4 using HEC, which is a general-purpose water-soluble polymer, and is more filterable than Comparative Example C4.
- HEC which is a general-purpose water-soluble polymer
- Comparative Example C4 was prepared in the same manner as in Examples C1 to C4.
- Example C1 to C4 the storage time from the preparation of the polishing composition to the use for polishing was about 1 hour at room temperature, but when this storage time was 12 hours or 48 hours, In comparison with Comparative Examples C1 to C4, it was confirmed that the same effect as in Table 5 was obtained. Further, immediately before each polishing composition of Examples C1 to C4 is used for polishing, the number of moles of vinyl acetate units relative to the number of moles of all repeating units of the monomer constituting the water-soluble polymer contained in each polishing composition. The ratio was calculated as 25% in Example C1, 19% in Example C2, 19% in Example C3, and 16% in Example C4.
- the polishing compositions according to Examples C1 to C4 are water-soluble polymers (with a saponification degree of 95 mol% or less) in which the molar ratio of vinyl acetate units is maintained at 5% or more when actually used for polishing.
- the above molar ratio was completely saponified by adding a basic compound to the sample liquid and heating the supernatant liquid obtained by sedimenting the abrasive grains contained in the polishing composition by centrifugation.
- the basic compound consumption was determined by titration, and the number of moles of vinyl carboxylate units and the number of moles of vinyl alcohol units were calculated from the results.
- Example D1 a basic abrasive dispersion (A1 agent) containing 12% abrasive grains and 0.26% ammonia (0.16 mol / L) and the balance being water was prepared.
- A1 agent a basic abrasive dispersion
- abrasive grains colloidal silica (abrasive grains GA) having an average primary particle diameter of 35 nm and an average secondary particle diameter of 66 nm was used.
- the average primary particle size is measured using a surface area measuring device manufactured by Micromerex, Inc., trade name “Flow Sorb II 2300”.
- the average secondary particle diameter is a volume average secondary particle diameter measured using a model “UPA-UT151” manufactured by Nikkiso Co., Ltd. (the same applies to the following examples).
- an agent B an aqueous polymer solution (B1 agent) containing a water-soluble polymer at a concentration of 1.5% was prepared.
- the water-soluble polymer polyvinyl alcohol (water-soluble polymer HA) having a saponification degree of 73 mol% and a weight average molecular weight (Mw) of 2.8 ⁇ 10 4 was used.
- This water-soluble polymer HA has a molecular structure containing vinyl acetate units as a repeating unit having an acetoxy group in a proportion of 27 mol%.
- polishing composition stock solution having an abrasive concentration of 9.2% and an ammonia concentration of 0.12 mol / L.
- ultrapure water is added to dilute the stock solution 20 times in terms of volume.
- a polishing composition (pH 10.2) having a concentration of .46% and an ammonia concentration of 0.006 mol / L was prepared.
- Example D2 As the agent A, a basic abrasive dispersion (A2 agent) containing 9.4% abrasive GA and 0.20% ammonia (0.12 mol / L) and the balance being water was prepared. As an agent B, a polymer aqueous solution (B2 agent) containing a water-soluble polymer at a concentration of 15% was prepared. As the water-soluble polymer, polyvinyl alcohol (water-soluble polymer HB) having a saponification degree of 79 mol% and an Mw of 2.7 ⁇ 10 4 was used. This water-soluble polymer HB has a molecular structure containing vinyl acetate units at a ratio of 21 mol%.
- a polishing composition stock solution having an abrasive concentration of 9.2% and an ammonia concentration of 0.12 mol / L 25 g was added to 1030 g of the A2 agent to prepare a polishing composition stock solution having an abrasive concentration of 9.2% and an ammonia concentration of 0.12 mol / L.
- ultrapure water was added to dilute the stock solution 20 times in terms of volume, whereby a polishing composition having an abrasive concentration of 0.46% and an ammonia concentration of 0.006 mol / L ( pH 10.2) was prepared.
- Example D3 In Example D1, the time from preparation of the polishing composition stock solution to dilution with ultrapure water was changed to 6 hours. The other points were the same as in Example D1, and a polishing composition according to this example was prepared.
- Example D4 As an agent A, a basic abrasive dispersion (A3 agent) containing 19.2% of abrasive grains GA and 0.41% of ammonia (0.28 mol / L) and the balance being water was prepared. As an agent B, a polymer aqueous solution (B2 agent) containing a water-soluble polymer at a concentration of 15% was prepared. As the water-soluble polymer, polyvinyl alcohol (water-soluble polymer HB) having a saponification degree of 79 mol% and an Mw of 2.7 ⁇ 10 4 was used. This water-soluble polymer HB has a molecular structure containing vinyl acetate units at a ratio of 21 mol%.
- Example D5 As an agent A, a basic abrasive dispersion (A4 agent) containing 4.4% abrasive grains and 0.11% ammonia (0.067 mol / L) and the balance being water was prepared. As the abrasive grains, colloidal silica (abrasive grains GB) having an average primary particle diameter of 25 nm and an average secondary particle diameter of 46 nm was used. As the agent B, a polymer aqueous solution (B1 agent) containing a water-soluble polymer HA at a concentration of 1.5% was used.
- A4 agent basic abrasive dispersion containing 4.4% abrasive grains and 0.11% ammonia (0.067 mol / L) and the balance being water was prepared.
- the abrasive grains colloidal silica (abrasive grains GB) having an average primary particle diameter of 25 nm and an average secondary particle diameter of 46 nm was used.
- agent B a polymer aqueous
- a polishing composition stock solution having an abrasive concentration of 3.6% and an ammonia concentration of 0.055 mol / L was prepared.
- a polishing composition having an abrasive concentration of 0.18% and an ammonia concentration of 0.003 mol / L ( pH 10.2) was prepared.
- Example D1 In Example D1, the time from preparation of the polishing composition stock solution to dilution with ultrapure water was changed to 30 hours. Otherwise in the same manner as Example D1, a polishing composition according to this example (abrasive grain concentration 0.46%, ammonia concentration 0.006 mol / L) was prepared.
- Example D2 In Example D2, the time from preparation of the polishing composition stock solution to dilution with ultrapure water was changed to 64 hours. Otherwise in the same manner as Example D1, a polishing composition according to this example (abrasive grain concentration 0.46%, ammonia concentration 0.006 mol / L) was prepared.
- a completely saponified polyvinyl alcohol (polyvinyl alcohol having a saponification degree of 98 mol% and Mw 2.2 ⁇ 10 4 ; hereinafter sometimes referred to as “PVA”) is contained at a concentration of 1.5%.
- An aqueous polymer solution (B3 agent) was used. 246 g of the B3 agent was added to 808 g of the A1 agent to prepare a polishing composition stock solution having an abrasive concentration of 9.2% and an ammonia concentration of 0.12 mol / L.
- aqueous polymer solution B4 agent containing 1.5% of poly (N-vinylpyrrolidone) (hereinafter sometimes referred to as “PVP”) having an Mw of 6 ⁇ 10 4 as the B agent. It was used. 246 g of the B4 agent was added to 808 g of the A1 agent to prepare a polishing composition stock solution having an abrasive concentration of 9.2% and an ammonia concentration of 0.12 mol / L.
- PVP poly (N-vinylpyrrolidone)
- aqueous polymer solution (B5 agent) containing hydroxyethyl cellulose (hereinafter sometimes referred to as “HEC”) having an Mw of 25 ⁇ 10 4 at a concentration of 1.5% was used as the B agent.
- 246 g of the B5 agent was added to 808 g of the A1 agent to prepare a polishing composition stock solution having an abrasive concentration of 9.2% and an ammonia concentration of 0.12 mol / L.
- polishing compositions according to Examples D1 to D5 and Comparative Examples D1 to D5 thus prepared were stored at room temperature with stirring for about 1 hour. Thereafter, the polishing composition according to each example was directly used as a polishing liquid, and the surface of the silicon wafer was polished under the following conditions.
- a silicon wafer having a diameter of 300 mm, a conductivity type of P type, a crystal orientation of ⁇ 100>, and a resistivity of 0.1 ⁇ ⁇ cm or more and less than 100 ⁇ ⁇ cm is a polishing slurry (manufactured by Fujimi Incorporated, The surface roughness was adjusted to 0.1 nm to 10 nm by performing preliminary polishing using a trade name “GLANZOX 2100”).
- Polishing machine Single wafer polishing machine manufactured by Okamoto Machine Tool Co., Ltd. Model “PNX-332B” Polishing table: Final polishing 1st stage and 2nd stage after preliminary polishing were carried out using 2 tables at the back stage among the 3 tables of the polishing machine. (The following conditions are the same for each table.) Polishing load: 15 kPa Plate rotation speed: 30 rpm Head rotation speed: 30rpm Polishing time: 2 minutes Polishing liquid temperature: 20 ° C Polishing liquid supply rate: 2.0 l / min
- ⁇ Haze measurement> The surface of the cleaned silicon wafer was measured for haze (ppm) in the DWO mode using a wafer inspection device manufactured by KLA-Tencor Corporation, trade name “Surfscan SP2.”
- the polishing composition according to each example was subjected to suction filtration under the conditions of a temperature of 25 ° C. and a filtration differential pressure of 50 kPa.
- a filter a disk filter manufactured by Nippon Pole Co., Ltd., trade name “Ulchipore (registered trademark) N66” (diameter 47 mm, rated filtration accuracy 0.2 ⁇ m) was used. From the volume of the polishing composition that passed through the filter until the flow of the polishing composition that passed through the filter stopped, the filterability was evaluated at the following two levels. The obtained results are shown in the column of “Filterability” in Table 6.
- C The volume of the polishing composition that has passed through the filter is less than 25 mL.
- Example D2 Comparative Example D3 using PVA containing vinyl alcohol units but substantially free of vinyl acetate units in the same manner as the water-soluble polymers HA and HB was prepared after the stock solution was prepared and diluted.
- Example D1 The time was manufactured as 1 minute in the same manner as in Example D1, but the effect of reducing the haze value and the number of LPDs as in Example D1 was not realized.
- the polishing composition of Comparative Example D4 produced by the same method as in Examples D1 to D5 using PVP, which is a water-soluble polymer containing no ester bond, was also used in Examples D1 to D5 in terms of haze value and LPD number. It was less than D5.
- Example D1 to D5 the storage time from the preparation of the polishing composition to the use for polishing was about 1 hour at room temperature, but even when this storage time was 12 hours or 48 hours, In comparison with Comparative Examples D1 to D5, it was confirmed that the same effect as in Table 6 was obtained. Further, immediately before each polishing composition of Examples D1 to D5 is used for polishing, the number of moles of vinyl acetate units relative to the number of moles of all repeating units of the monomer constituting the water-soluble polymer contained in each polishing composition. The ratio was calculated to be 27% in Example D1, 18% in Example D2, 15% in Example D3, 10% in Example D4, and 8% in Example D5.
- the polishing compositions according to Examples D1 to D5 were water-soluble polymers having a molar ratio of vinyl acetate units maintained at 5% or more (with a saponification degree of 95 mol% or less) when actually used for polishing.
- the above molar ratio was completely saponified by adding a basic compound to the sample liquid and heating the supernatant liquid obtained by sedimenting the abrasive grains contained in the polishing composition by centrifugation.
- the basic compound was determined by titration, and the number of moles of vinyl carboxylate units and the number of moles of vinyl alcohol units were calculated from the results.
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Abstract
Description
また、本発明は、研磨対象物の研磨に利用される研磨用組成物の製造方法に関する。さらに、その製造方法に利用される研磨用組成物調製用キットに関する。
本出願は、2013年3月19日に出願された日本国特許出願2013-057225、日本国特許出願2013-057226、日本国特許出願2013-057227および日本国特許出願2013-057228に基づく優先権を主張しており、それらの出願の全内容は本明細書中に参照として組み入れられている。
かかる水溶性ポリマーを含む研磨用組成物は、例えば、上記水溶性ポリマーを同量のヒドロキシエチルセルロースに置き換えた組成の研磨用組成物に比べて、研磨後の表面のヘイズおよびLPD数を低減する性能により優れたものとなり得る。
[エッチングレート測定]
(1A)上記水溶性ポリマー0.18質量%およびアンモニア1.3質量%を含み、残部が水からなるエッチングレート測定用薬液LEを調製する。
(2A)表面の自然酸化膜を除去したシリコン基板(縦6cm、横3cm、厚さ775μmの長方形状)を用意し、その質量W0を測定する。
(3A)上記シリコン基板を上記薬液LEに室温にて12時間浸漬する。
(4A)上記薬液LEから上記シリコン基板を取り出し、室温にてNH3(29%):H2O2(31%):超純水=1:1:8(体積比)の洗浄液で10秒間洗浄する。
(5A)洗浄後の上記シリコン基板の質量W1を測定する。
(6A)上記W0と上記W1との差および上記シリコン基板の比重からエッチングレート(nm/分)を算出する。
上記研磨用組成物は、また、以下の砥粒吸着率測定に基づく砥粒吸着率が20%以下であることを特徴とする。
[砥粒吸着率測定]
(1B)上記研磨用組成物に対して遠心分離処理を行って上記砥粒を沈降させ、その上澄み液の全有機炭素量を測定して、該上澄み液に含まれる有機炭素の総量C0を求める。
(2B)上記研磨用組成物の組成から砥粒を除いた組成の試験液L0を用意し、該試験液L0の全有機炭素量を測定して、上記試験液L0に含まれる有機炭素の総量C1を求める。
(3B)上記C0および上記記C1から、次式:
砥粒吸着率(%)=[(C0-C1)/C0]×100;
により砥粒吸着率を算出する。
上記製造方法は、上記砥粒が少なくとも上記A剤に含まれる態様、すなわち、上記A剤が上記塩基性化合物、上記砥粒および水を含む態様で好ましく実施され得る。このように砥粒と塩基性化合物とを含むA剤を用いる態様は、砥粒の分散安定性の観点から好ましい。また、上記製造方法は、上記砥粒が少なくとも上記B剤に含まれる態様、すなわち、上記B剤が上記水溶性ポリマーH、上記砥粒および水を含む態様で実施されてもよい。上記A剤および上記B剤の両方が上記砥粒を含んでいてもよい。
上記砥粒の分散性および研磨用組成物の性能安定性の観点から、上記砥粒分散液Cの希釈は、上記砥粒分散液Cに水を添加して該砥粒の濃度が3質量%未満である上記第1組成物が形成されるように行われることが好ましい。また、希釈前の砥粒分散液Cは、その砥粒濃度が例えば3質量%以上であることが好ましい。このことによって、砥粒分散液Cの保管や移送にかかるコストが低減され得る。
あるいは、上記研磨用組成物調製用キットは、上記砥粒を含まない構成であってもよい。かかる構成の研磨用組成物調製用キットは、例えば該キットとは別に用意した砥粒と組み合わせることにより、ここに開示される研磨用組成物製造方法に好適に利用することができる。
上記製造方法は、上記砥粒が少なくとも上記A剤に含まれる態様、すなわち、上記A剤が上記塩基性化合物、上記砥粒および水を含む態様で好ましく実施され得る。このように砥粒と塩基性化合物とを含むA剤を用いる態様は、砥粒の分散安定性の観点から好ましい。また、上記製造方法は、上記砥粒が少なくとも上記B剤に含まれる態様、すなわち、上記B剤が上記水溶性ポリマーH、上記砥粒および水を含む態様で実施されてもよい。上記A剤および上記B剤の両方が上記砥粒を含んでいてもよい。
上記製造方法は、上記砥粒が少なくとも上記A剤に含まれる態様、すなわち、上記A剤が上記塩基性化合物、上記砥粒および水を含む態様で好ましく実施され得る。このように砥粒と塩基性化合物とを含むA剤を用いる態様は、砥粒の分散安定性の観点から好ましい。また、上記製造方法は、上記砥粒が少なくとも上記B剤に含まれる態様、すなわち、上記B剤が上記水溶性ポリマーH、上記砥粒および水を含む態様で実施されてもよい。上記A剤および上記B剤の両方が上記砥粒を含んでいてもよい。
あるいは、上記研磨用組成物調製用キットは、上記砥粒を含まない構成であってもよい。かかる構成の研磨用組成物調製用キットは、例えば該キットとは別に用意した砥粒と組み合わせることにより、ここに開示される研磨用組成物製造方法に好適に利用することができる。
ここに開示される第一の態様に係る研磨用組成物は、以下の条件:
SP値の異なる複数種の繰返し単位を含む分子構造を有する;
前記複数種の繰返し単位は、SP値が14.5以上の繰返し単位Aと、SP値が14.5未満の繰返し単位Bとを含む;および
前記分子構造に含まれる全種類の繰返し単位について、各種類に係る繰返し単位のSP値と該繰返し単位の合計体積が上記分子構造中の全繰返し単位の体積に占める割合との積を合計して求められる平均SP値が17.5以下である;
を満たす水溶性ポリマーを含有することを特徴とする。
以下、上記第一の態様に係る研磨用組成物について詳しく説明する。
ここに開示される第一の態様に係る研磨用組成物は、SP値が14.5以上の繰返し単位Aと、SP値が14.5未満の繰返し単位Bとを含み、かつ平均SP値が17.5以下である水溶性ポリマーを含むことによって特徴づけられる。
ここでSP値とは、溶解度パラメータ(Solubility Parameter)を意味する。本明細書において、水溶性ポリマーを構成する繰返し単位のSP値とは、Specific Interactions and the Miscibility of Polymer Blend, Michael M. Coleman et al. (1991) Technomic Publishing Co. Inc.に記載の原子団のモル蒸発熱の合計(ΣΔH)およびモル体積の合計(ΣV)から、下記式(1)により算出される値をいう。
SP値(δ(cal/cm-3)1/2)=(ΣΔH/ΣV)1/2 (1)
ここに開示される技術は、また、上記水溶性ポリマーとして、繰返し単位Aとしてのビニルアルコール単位と繰返し単位Bとしてのヘキサン酸ビニル単位とを含む水溶性ポリマーを用いる態様で好ましく実施され得る。このような水溶性ポリマーの一例として、ヘキサン酸ビニルの単独重合体または共重合体を部分けん化した構造の水溶性ポリマーが挙げられる。例えば、酢酸ビニルとヘキサン酸ビニルとの共重合体を部分けん化した構造の部分けん化ポリビニルアルコールを好ましく使用し得る。上記部分けん化ポリビニルアルコールの例には、ビニルアルコール単位とヘキサン酸ビニル単位とからなる水溶性ポリマーと、ビニルアルコール単位と酢酸ビニル単位とヘキサン酸ビニル単位とからなる水溶性ポリマーとが含まれる。
このような部分けん化ポリビニルアルコールとしては、水に対する溶解性等の観点から、けん化度が50モル%以上(より好ましくは60モル%以上)であって平均SP値が17.5以下であるものを好ましく用いることができる。平均SP値が17.0以下の部分けん化ポリビニルアルコールがより好ましく、平均SP値が16.5以下(例えば16.0以下)であるものがさらに好ましい。
なお、原理上、Mw/Mnは1.0以上である。原料の入手容易性や合成容易性の観点から、通常は、Mw/Mnが1.05以上の水溶性ポリマーを好ましく使用し得る。
ここに開示される研磨用組成物は、典型的には、上記水溶性ポリマーのほかに水を含む。水としては、イオン交換水(脱イオン水)、純水、超純水、蒸留水等を好ましく用いることができる。使用する水は、研磨用組成物に含有される他の成分の働きが阻害されることを極力回避するため、例えば遷移金属イオンの合計含有量が100ppb以下であることが好ましい。例えば、イオン交換樹脂による不純物イオンの除去、フィルタによる異物の除去、蒸留等の操作によって水の純度を高めることができる。
ここに開示される研磨用組成物は、必要に応じて、水と均一に混合し得る有機溶剤(低級アルコール、低級ケトン等)をさらに含有してもよい。通常は、研磨用組成物に含まれる溶媒の90体積%以上が水であることが好ましく、95体積%以上(典型的には99~100体積%)が水であることがより好ましい。
ここに開示される研磨用組成物は、典型的には砥粒を含有する。砥粒の材質や性状は特に制限されず、研磨用組成物の使用目的や使用態様等に応じて適宜選択することができる。砥粒の例としては、無機粒子、有機粒子、および有機無機複合粒子が挙げられる。無機粒子の具体例としては、シリカ粒子、アルミナ粒子、酸化セリウム粒子、酸化クロム粒子、二酸化チタン粒子、酸化ジルコニウム粒子、酸化マグネシウム粒子、二酸化マンガン粒子、酸化亜鉛粒子、ベンガラ粒子等の酸化物粒子;窒化ケイ素粒子、窒化ホウ素粒子等の窒化物粒子;炭化ケイ素粒子、炭化ホウ素粒子等の炭化物粒子;ダイヤモンド粒子;炭酸カルシウムや炭酸バリウム等の炭酸塩等が挙げられる。有機粒子の具体例としては、ポリメタクリル酸メチル(PMMA)粒子やポリ(メタ)アクリル酸粒子(ここで(メタ)アクリル酸とは、アクリル酸およびメタクリル酸を包括的に指す意味である。)、ポリアクリロニトリル粒子等が挙げられる。このような砥粒は、1種を単独で用いてもよく、2種以上を組み合わせて用いてもよい。
Effect)等の欠陥が低減された表面)を得やすい等の観点から、平均一次粒子径DP1が35nm以下(典型的には35nm未満、より好ましくは32nm以下、例えば30nm未満)の砥粒を用いる態様でも好ましく実施され得る。
砥粒の平均二次粒子径DP2は、対象とする砥粒の水分散液(水溶性ポリマー等を含有しない組成の分散液)を測定サンプルとして、例えば、日機装株式会社製の型式「UPA-UT151」を用いた動的光散乱法により測定することができる。
ここに開示される研磨用組成物は、典型的には塩基性化合物を含有する。本明細書中において塩基性化合物とは、水に溶解して水溶液のpHを上昇させる機能を有する化合物を指す。典型的には、研磨用組成物に添加されることによって該組成物のpHを上昇させる機能を有する化合物を指す。塩基性化合物は、研磨対象となる面を化学的に研磨する働きをし、研磨速度の向上に寄与し得る。また、塩基性化合物は、研磨用組成物(特に、砥粒を含む組成の研磨用組成物)の分散安定性の向上に役立ち得る。
ここに開示される研磨用組成物には、必要に応じて界面活性剤(典型的には、分子量1×104未満の水溶性有機化合物)を含有させることができる。界面活性剤の使用により、研磨用組成物(特に、砥粒を含む研磨用組成物)の分散安定性が向上し得る。また、研磨面のヘイズを低減することが容易となり得る。界面活性剤は、1種を単独でまたは2種以上を組み合わせて用いることができる。
界面活性剤の分子量のより好ましい範囲は、界面活性剤の種類によっても異なり得る。例えば、界面活性剤としてEOとPOとのブロック共重合体を用いる場合には、Mwが1000以上のものが好ましく、2000以上のものがより好ましく、5000以上のものがさらに好ましい。
ここに開示される研磨用組成物は、上述した水溶性ポリマー(すなわち、所定のSP値を満たす繰返し単位Aおよび繰返し単位Bを含み、かつ所定の平均SP値を満たす水溶性ポリマー)に加えて、必要に応じて、Mwが1×104以上である他の水溶性ポリマー(以下「任意ポリマー」ともいう。)を含有し得る。かかる任意ポリマーの種類は特に制限されず、研磨用組成物の分野において公知の水溶性ポリマーであって上述した水溶性ポリマーに該当しないもののなかから適宜選択することができる。
上記任意ポリマーは、分子中に、カチオン性基、アニオン性基およびノニオン性基から選ばれる少なくとも1種の官能基を有するものであり得る。上記任意ポリマーは、例えば、分子中に水酸基、カルボキシル基、アシルオキシ基、スルホ基、アミド構造、第四級窒素構造、複素環構造、ビニル構造、ポリオキシアルキレン構造等を有するものであり得る。凝集物の低減や洗浄性向上等の観点から、上記任意ポリマーとしてノニオン性のポリマーを好ましく採用し得る。
EOとPOとのブロック共重合体またはランダム共重合体において、該共重合体を構成するEOとPOとのモル比(EO/PO)は、水への溶解性や洗浄性等の観点から、1より大きいことが好ましく、2以上であることがより好ましく、3以上(例えば5以上)であることがさらに好ましい。
なお、本明細書中において共重合体とは、特記しない場合、ランダム共重合体、交互共重合体、ブロック共重合体、グラフト共重合体等の各種の共重合体を包括的に指す意味である。
また、測定対象のポリマーが例えば部分けん化ポリビニルアルコールのようにカルボン酸ビニル単位およびビニルアルコール単位からなるポリマーである場合は、その測定対象のポリマーを含む試料液に水酸化カリウム(KOH)を添加して加温することにより完全けん化させた際のKOH消費量を滴定により求め、その結果からカルボン酸ビニル単位のモル数およびビニルアルコール単位のモル数を算出し、それらのモル数から水酸基量を算出してもよい。
上記水酸基量の測定において、研磨用組成物中に含まれるポリマーを測定対象とする場合には、該研磨用組成物を上記試料液として使用することができる。ここで、上記研磨用組成物が砥粒を含む研磨用組成物である場合には、該砥粒を遠心分離により沈降させた上澄み液を上記試料液として用いるとよい。
ここに開示される研磨用組成物は、本発明の効果が著しく妨げられない範囲で、キレート剤、有機酸、有機酸塩、無機酸、無機酸塩、防腐剤、防カビ剤等の、研磨用組成物(典型的には、シリコンウエハのファイナルポリシングに用いられる研磨用組成物)に用いられ得る公知の添加剤を、必要に応じてさらに含有してもよい。
防腐剤および防カビ剤の例としては、イソチアゾリン系化合物、パラオキシ安息香酸エステル類、フェノキシエタノール等が挙げられる。
ここに開示される研磨用組成物は、種々の材質および形状を有する研磨対象物の研磨に適用され得る。研磨対象物の材質は、例えば、シリコン、アルミニウム、ニッケル、タングステン、銅、タンタル、チタン、ステンレス鋼等の金属もしくは半金属、またはこれらの合金;石英ガラス、アルミノシリケートガラス、ガラス状カーボン等のガラス状物質;アルミナ、シリカ、サファイア、窒化ケイ素、窒化タンタル、炭化チタン等のセラミック材料;炭化ケイ素、窒化ガリウム、ヒ化ガリウム等の化合物半導体基板材料;ポリイミド樹脂等の樹脂材料;等であり得る。これらのうち複数の材質により構成された研磨対象物であってもよい。なかでも、シリコンからなる表面を備えた研磨対象物の研磨に好適である。ここに開示される技術は、例えば、砥粒としてシリカ粒子を含む研磨用組成物(典型的には、砥粒としてシリカ粒子のみを含む研磨用組成物)であって、研磨対象物がシリコンである研磨用組成物に対して特に好ましく適用され得る。
研磨対象物の形状は特に制限されない。ここに開示される研磨用組成物は、例えば、板状や多面体状等の、平面を有する研磨対象物の研磨に好ましく適用され得る。
ここに開示される研磨用組成物は、典型的には該研磨用組成物を含む研磨液の形態で研磨対象物に供給されて、その研磨対象物の研磨に用いられる。上記研磨液は、例えば、ここに開示されるいずれかの研磨用組成物を希釈(典型的には、水により希釈)して調製されたものであり得る。あるいは、該研磨用組成物をそのまま研磨液として使用してもよい。すなわち、ここに開示される技術における研磨用組成物の概念には、研磨対象物に供給されて該研磨対象物の研磨に用いられる研磨液(ワーキングスラリー)と、希釈して研磨液として用いられる濃縮液(研磨液の原液)との双方が包含される。ここに開示される研磨用組成物を含む研磨液の他の例として、該組成物のpHを調整してなる研磨液が挙げられる。
また、ここに開示される研磨用組成物が界面活性剤を含む場合、水溶性ポリマーの含有量w1と界面活性剤の含有量w2との質量比(w1/w2)は特に制限されないが、例えば0.01~100の範囲とすることができ、0.05~50の範囲が好ましく、0.1~30の範囲がより好ましい。
あるいは、組成の単純化等の観点から、ここに開示される研磨用組成物は、界面活性剤を実質的に含まない態様でも好ましく実施され得る。
ここに開示される研磨用組成物は、研磨対象物に供給される前には濃縮された形態(すなわち、研磨液の濃縮液の形態)であってもよい。このように濃縮された形態の研磨用組成物は、製造、流通、保存等の際における利便性やコスト低減等の観点から有利である。濃縮倍率は、例えば、体積換算で2倍~100倍程度とすることができ、通常は5倍~50倍程度が適当である。好ましい一態様に係る研磨用組成物の濃縮倍率は10倍~40倍であり、例えば15倍~25倍である。
ここに開示される研磨用組成物の製造方法は特に限定されない。例えば、翼式攪拌機、超音波分散機、ホモミキサー等の周知の混合装置を用いて、研磨用組成物に含まれる各成分を混合するとよい。これらの成分を混合する態様は特に限定されず、例えば全成分を一度に混合してもよく、適宜設定した順序で混合してもよい。
塩基性砥粒分散液とポリマー水溶液とを混合する際には、塩基性砥粒分散液に対してポリマー水溶液を添加することが好ましい。かかる混合方法によると、例えばポリマー水溶液に対して塩基性砥粒分散液を添加する混合方法に比べて、砥粒の局所的な凝集をよりよく防止することができる。砥粒がシリカ粒子(例えばコロイダルシリカ粒子)である場合には、上記のように塩基性砥粒分散液に対してポリマー水溶液を添加する混合方法を採用することが特に有意義である。
ここに開示される研磨用組成物は、例えば以下の操作を含む態様で、研磨対象物の研磨に使用することができる。以下、ここに開示される研磨用組成物を用いて研磨対象物を研磨する方法の好適な一態様につき説明する。
すなわち、ここに開示されるいずれかの研磨用組成物を含む研磨液(典型的にはスラリー状の研磨液であり、研磨スラリーと称されることもある。)を用意する。上記研磨液を用意することには、上述のように、研磨用組成物に濃度調整(例えば希釈)、pH調整等の操作を加えて研磨液を調製することが含まれ得る。あるいは、上記研磨用組成物をそのまま研磨液として使用してもよい。また、多剤型の研磨用組成物の場合、上記研磨液を用意することには、それらの剤を混合すること、該混合の前に1または複数の剤を希釈すること、該混合の後にその混合物を希釈すること、等が含まれ得る。
なお、上記研磨工程で使用される研磨パッドは特に限定されない。例えば、不織布タイプ、スウェードタイプ、砥粒を含むもの、砥粒を含まないもの等のいずれを用いてもよい。
ここに開示される研磨用組成物を用いて研磨された研磨物は、典型的には、研磨後に洗浄される。この洗浄は、適当な洗浄液を用いて行うことができる。使用する洗浄液は特に限定されず、例えば、半導体等の分野において一般的なSC-1洗浄液(水酸化アンモニウム(NH4OH)と過酸化水素(H2O2)と水(H2O)との混合液。以下、SC-1洗浄液を用いて洗浄することを「SC-1洗浄」という。)、SC-2洗浄液(HClとH2O2とH2Oとの混合液。)等を用いることができる。洗浄液の温度は、例えば常温~90℃程度とすることができる。洗浄効果を向上させる観点から、50℃~85℃程度の洗浄液を好ましく使用し得る。
ここに開示される第二の態様に係る研磨用組成物は、砥粒と水溶性ポリマーと水とを含む。上記研磨用組成物は、
以下のエッチングレート測定:
(1A)前記水溶性ポリマー0.18質量%およびアンモニア1.3質量%を含み、残部が水からなるエッチングレート測定用薬液LEを用意する;
(2A)表面の自然酸化膜を除去したシリコン基板(縦6cm、横3cm、厚さ775μmの長方形状)を用意し、その質量W0を測定する;
(3A)前記シリコン基板を前記薬液LEに室温にて12時間浸漬する;
(4A)前記薬液LEから前記シリコン基板を取り出し、室温にてNH3(29%):H2O2(31%):超純水=1:1:8(体積比)の洗浄液で10秒間洗浄する;
(5A)洗浄後の前記シリコン基板の質量W1を測定する;および
(6A)前記W0と前記W1との差および前記シリコン基板の比重からエッチングレート(nm/分)を算出する;
に基づくエッチングレートが2.0nm/分以下であり、かつ
以下の砥粒吸着率測定:
(1B)前記研磨用組成物に対して遠心分離処理を行って前記砥粒を沈降させ、その上澄み液の全有機炭素量を測定して、該上澄み液に含まれる有機炭素の総量C0を求める;
(2B)前記研磨用組成物の組成から砥粒を除いた組成の試験液L0を用意し、該試験液L0の全有機炭素量を測定して、上記試験液L0に含まれる有機炭素の総量C1を求める;
(3B)前記C0および前記C1から、次式:
砥粒吸着率(%)=[(C0-C1)/C0]×100;
により砥粒吸着率を算出する;
に基づく砥粒吸着率が20%以下である。
以下、上記第二の態様に係る研磨用組成物について詳しく説明する。
ここに開示される第二の態様に係る研磨用組成物に含まれる水溶性ポリマーの種類は特に制限されず、研磨用組成物の分野において公知の水溶性ポリマーのなかから、上記研磨用組成物において所定のエッチングレートおよび砥粒吸着率が実現され得るように適宜選択することができる。
上記水溶性ポリマーは、分子中に、カチオン性基、アニオン性基およびノニオン性基から選ばれる少なくとも1種の官能基を有するものであり得る。上記水溶性ポリマーは、例えば、分子中に水酸基、カルボキシル基、アシルオキシ基、スルホ基、アミド構造、第四級窒素構造、複素環構造、ビニル構造、ポリオキシアルキレン構造等を有するものであり得る。
ここに開示される技術は、また、上記水溶性ポリマーとして、ビニルアルコール単位とヘキサン酸ビニル単位とを含む水溶性ポリマーを用いる態様で好ましく実施され得る。このような水溶性ポリマーの一例として、ヘキサン酸ビニルの単独重合体または共重合体を部分けん化した構造の水溶性ポリマーが挙げられる。例えば、酢酸ビニルとヘキサン酸ビニルとの共重合体を部分けん化した構造の部分けん化ポリビニルアルコールを好ましく使用し得る。上記部分けん化ポリビニルアルコールの例には、ビニルアルコール単位とヘキサン酸ビニル単位とからなる水溶性ポリマーと、ビニルアルコール単位とヘキサン酸ビニル単位と酢酸ビニル単位とからなる水溶性ポリマーとが含まれる。
このような部分けん化ポリビニルアルコールとしては、水に対する溶解性等の観点から、けん化度が50モル%以上(より好ましくは60モル%以上)であって所定のエッチングレートおよび砥粒吸着率を満たすものを好ましく用いることができる。上記エッチングレートおよび砥粒吸着率の観点から、けん化度が90モル%以下の部分けん化ポリビニルアルコールが好ましく、85モル%以下のものがより好ましい。好ましい一態様において、けん化度が80モル%以下の部分けん化ポリビニルアルコールを使用することができる。なお、ポリビニルアルコールのけん化度は、原理上、100モル%以下である。
EOとPOとのブロック共重合体は、ポリエチレンオキサイド(PEO)ブロックとポリプロピレンオキサイド(PPO)ブロックとを含むジブロック体、トリブロック体等であり得る。上記トリブロック体の例には、PEO-PPO-PEO型トリブロック体およびPPO-PEO-PPO型トリブロック体が含まれる。通常は、PEO-PPO-PEO型トリブロック体がより好ましい。
HO-(EO)a-(PO)b-(EO)c-H ・・・(1)
一般式(1)中のEOはオキシエチレン単位(-CH2CH2O-)を示し、POはオキシプロピレン単位(-CH2CH(CH3)O-)を示し、a、bおよびcはそれぞれ1以上(典型的には2以上)の整数を示す。
一般式(1)において、aとcとの合計は、2~1000の範囲であることが好ましく、より好ましくは5~500の範囲であり、さらに好ましくは10~200の範囲である。一般式(1)中のbは、2~200の範囲であることが好ましく、より好ましくは5~100の範囲であり、さらに好ましくは10~50の範囲である。
主鎖に窒素原子を含有するポリマーの例としては、N-アシルアルキレンイミン型モノマーの単独重合体および共重合体が挙げられる。N-アシルアルキレンイミン型モノマーの具体例としては、N-アセチルエチレンイミン、N-プロピオニルエチレンイミン、N-カプロイルエチレンイミン、N-ベンゾイルエチレンイミン、N-アセチルプロピレンイミン、N-ブチリルエチレンイミン等が挙げられる。N-アシルアルキレンイミン型モノマーの単独重合体としては、ポリ(N-アセチルエチレンイミン)、ポリ(N-プロピオニルエチレンイミン)、ポリ(N-カプロイルエチレンイミン)、ポリ(N-ベンゾイルエチレンイミン)、ポリ(N-アセチルプロピレンイミン)、ポリ(N-ブチリルエチレンイミン)等が挙げられる。N-アシルアルキレンイミン型モノマーの共重合体の例には、2種以上のN-アシルアルキレンイミン型モノマーの共重合体と、1種または2種以上のN-アシルアルキレンイミン型モノマーと他のモノマーとの共重合体が含まれる。
なお、本明細書中において共重合体とは、特記しない場合、ランダム共重合体、交互共重合体、ブロック共重合体、グラフト共重合体等の各種の共重合体を包括的に指す意味である。
N-ビニルラクタム型モノマーの具体例としては、N-ビニルピロリドン(VP)、N-ビニルピペリドン、N-ビニルモルホリノン、N-ビニルカプロラクタム(VC)、N-ビニル-1,3-オキサジン-2-オン、N-ビニル-3,5-モルホリンジオン等が挙げられる。N-ビニルラクタム型のモノマー単位を含むポリマーの具体例としては、ポリビニルピロリドン(PVP)、ポリビニルカプロラクタム、VPとVCとのランダム共重合体、VPおよびVCの一方または両方と他のビニルモノマー(例えば、アクリル系モノマー、ビニルエステル系モノマー等)とのランダム共重合体、VPおよびVCの一方または両方を含むポリマーセグメントを含むブロック共重合体やグラフト共重合体(例えば、ポリビニルアルコールにポリビニルピロリドンがグラフトしたグラフト共重合体)等が挙げられる。
N-ビニル鎖状アミドの具体例としては、N-ビニルアセトアミド、N-ビニルプロピオン酸アミド、N-ビニル酪酸アミド等が挙げられる。
なお、原理上、Mw/Mnは1.0以上である。原料の入手容易性や合成容易性の観点から、通常は、Mw/Mnが1.05以上の水溶性ポリマーを好ましく使用し得る。
ここに開示される第二の態様に係る研磨用組成物に含まれる水としては、第一の態様に係る研磨用組成物について説明した水と同様のものを用いることができる。
ここに開示される研磨用組成物は、必要に応じて、水と均一に混合し得る有機溶剤(低級アルコール、低級ケトン等)をさらに含有してもよい。通常は、研磨用組成物に含まれる溶媒の90体積%以上が水であることが好ましく、95体積%以上(典型的には99~100体積%)が水であることがより好ましい。
ここに開示される第二の態様に係る研磨用組成物に含まれる砥粒は、第一の態様に係る研磨用組成物に含まれ得る砥粒と同様であるので、詳細な説明は省略する。
ここに開示される第二の態様に係る研磨用組成物に含まれ得る塩基性化合物は、第一の態様に係る研磨用組成物に含まれ得る塩基性化合物と同様であるので、詳細な説明は省略する。
ここに開示される第二の態様に係る研磨用組成物には、必要に応じて界面活性剤を含有させることができる。使用し得る界面活性剤は、第一の態様に係る研磨用組成物と同様であるので、詳細な説明は省略する。
ここに開示される第二の態様に係る研磨用組成物は、本発明の効果が著しく妨げられない範囲で、キレート剤、有機酸、有機酸塩、無機酸、無機酸塩、防腐剤、防カビ剤等の、研磨用組成物(典型的には、シリコンウエハのファイナルポリシングに用いられる研磨用組成物)に用いられ得る公知の添加剤を、必要に応じてさらに含有してもよい。第二の態様に係る研磨用組成物に含有させ得る添加剤は、第一の態様に係る研磨用組成物と同様であるので、詳細な説明は省略する。
ここに開示される第二の態様に係る研磨用組成物は、砥粒と水溶性ポリマーと水とを含み、上述したエッチングレート測定によるエッチングレートが2.0nm/分以下であり、かつ上述した砥粒吸着率測定に基づく砥粒吸着率が20%以下であることによって特徴づけられる。
[エッチングレート測定]
(1A)研磨用組成物に含まれる水溶性ポリマー0.18質量%およびアンモニア1.3質量%を含み、残部が水からなるエッチングレート測定用薬液LEを調製する。
(2A)表面の自然酸化膜を除去したシリコン基板(縦6cm、横3cm、厚さ775μmの長方形状)を用意し、その質量W0を測定する。
(3A)上記シリコン基板を上記薬液LEに室温にて12時間浸漬する。
(4A)上記薬液LEから上記シリコン基板を取り出し、室温にてNH3(29%):H2O2(31%):超純水=1:1:8(体積比)の洗浄液で10秒間洗浄する。
(5A)洗浄後の上記シリコン基板の質量W1を測定する。
(6A)上記W0と上記W1との差および上記シリコン基板の比重からエッチングレート(nm/分)を算出する。
なお、2種以上の水溶性ポリマーを含む研磨用組成物についてのエッチングレートは、それら2種以上の水溶性ポリマーを上記研磨用組成物と同じ割合で使用して上記エッチングレート測定を行うことにより求められる。
[砥粒吸着率測定]
(1B)上記研磨用組成物に対して遠心分離処理を行って上記砥粒を沈降させ、その上澄み液の全有機炭素量を測定して、該上澄み液に含まれる有機炭素の総量C0を求める。
(2B)上記研磨用組成物の組成から砥粒を除いた組成の試験液L0を用意し、該試験液L0の全有機炭素量を測定して、上記試験液L0に含まれる有機炭素の総量C1を求める。
(3B)上記C0および上記C1から、次式:
砥粒吸着率(%)=[(C0-C1)/C0]×100;
により砥粒吸着率を算出する。
水溶性ポリマーは、公知の水溶性ポリマー(例えば、上記で例示した水溶性ポリマー)のなかから、1種を単独でまたは2種以上を組み合わせて用いることができる。2種以上の水溶性ポリマーを組み合わせて用いる場合には、上記エッチングレートおよび砥粒吸着量を満たすようにそれらの使用量比を設定することができる。
ここに開示される第二の態様に係る研磨用組成物の用途は、第一の態様に係る研磨用組成物と同様であるので、詳細な説明は省略する。
ここに開示される第二の態様に係る研磨用組成物の研磨液および濃縮液に関しては、第一の態様に係る研磨用組成物と同様であるので、詳細な説明は省略する。
ここに開示される第二の態様に係る研磨用組成物の調製に関しては、第一の態様に係る研磨用組成物と同様であるので、詳細な説明は省略する。
ここに開示される第二の態様に係る研磨用組成物を用いる研磨に関しては、第一の態様に係る研磨用組成物と同様であるので、詳細な説明は省略する。
ここに開示される第二の態様に係る研磨用組成物を用いて研磨された研磨物の洗浄に関しては、第一の態様に係る研磨用組成物と同様であるので、詳細な説明は省略する。
ここに開示される第一の態様に係る研磨用組成物製造方法は、
砥粒、塩基性化合物、塩基性条件下で加水分解反応性を示す官能基を有する水溶性ポリマーHおよび水を用いて研磨用組成物を製造する方法であって:
少なくとも前記塩基性化合物を含むA剤を用意する工程;
少なくとも前記水溶性ポリマーHを含むB剤を用意する工程;および
少なくとも前記A剤を含む第1組成物と少なくとも前記B剤を含む第2組成物とを混合することにより、前記砥粒、前記塩基性化合物、前記水溶性ポリマーHおよび水を含み前記塩基性化合物の濃度が0.1モル/L以下である混合物を調製する工程;
を包含する。
以下、上記第一の態様に係る研磨用組成物製造方法について詳しく説明する。
ここに開示される第一の態様に係る研磨用組成物製造方法は、塩基性条件下で加水分解反応性を示す官能基(以下「加水分解性基」ともいう。)を有する水溶性ポリマー(水溶性ポリマーH)を含む研磨用組成物の製造に好ましく適用される。上記水溶性ポリマーHは、典型的には、その分子構造中に含まれる全繰返し単位のモル数のうち加水分解性基を有する繰返し単位のモル数の割合(モル比)が2%を超える水溶性ポリマーである。かかる研磨用組成物の製造において、ここに開示される方法を採用することによる効果が良好に発揮され得る。ここに開示される方法の特に好ましい適用対象(製造対象)として、加水分解性基を有する繰返し単位のモル比が5%以上である水溶性ポリマーHを含む研磨用組成物が挙げられる。
水溶性ポリマーHにおける加水分解性基を有する繰返し単位のモル比の上限は特に限定されないが、該水溶性ポリマーHの水に対する溶解性の観点から、典型的には80%以下であり、通常は60%以下であることが好ましく、50%以下であることがより好ましく、40%以下(例えば30%以下)であることがさらに好ましい。
なお、原理上、Mw/Mnは1.0以上である。原料の入手容易性や合成容易性の観点から、通常は、Mw/Mnが1.05以上の水溶性ポリマーを好ましく使用し得る。
ここに開示される第一の態様に係る研磨用組成物製造方法に使用し得る砥粒、塩基性化合物および水は、ここに開示される第一の態様に係る研磨用組成物と同様であるので、詳細な説明は省略する。
ここに開示される第一の態様に係る研磨用組成物製造方法は、上述のような砥粒、塩基性化合物、水溶性ポリマーHおよび水を用いて実施される。その製造方法は、少なくとも上記塩基性化合物を含むA剤を用意する工程と、少なくとも上記水溶性ポリマーHを含むB剤を用意する工程とを包含し、さらに、少なくとも上記A剤を含む第1組成物と少なくとも上記B剤を含む第2組成物とを混合することにより、以下の(A)および(B)の一方または両方を満たす混合物を調製する工程を包含することを特徴とする。
(A)上記砥粒、上記塩基性化合物、上記水溶性ポリマーHおよび水を含み、上記塩基性化合物の濃度が0.1モル/L以下である。
(B)上記砥粒、上記塩基性化合物、上記水溶性ポリマーHおよび水を含み、上記砥粒の濃度が3質量%未満である。
この実施形態(embodiment)では、以下のA剤とB剤とが別々に保管された研磨用組成物調製用キットを用いて研磨用組成物を製造する。
A剤:砥粒と塩基性化合物と水とを含む砥粒分散液(砥粒濃度5~25質量%、塩基性化合物濃度0.0001~1モル/Lの塩基性砥粒分散液)
B剤:水溶性ポリマーHの水溶液(ポリマー濃度0.02~50質量%、pH約6のポリマー水溶液)
この実施形態において、上記第1組成物にB剤を添加して混合した後、必要に応じてさらに水を加えて研磨用組成物の砥粒濃度を調節してもよい。また、上記第1組成物にB剤を添加して混合した後、必要に応じてさらに塩基性化合物を加えて研磨用組成物のpHを調節してもよい。
かかる効果が得られる一つの理由として、砥粒濃度3質量%未満の砥粒分散液中で該砥粒と上記水溶性ポリマーHとを共存する状態が、上記塩基性化合物と上記水溶性ポリマーHとが共存する状態と同時またはそれ以前(本実施形態では同時)に実現されることが考えられる。上記の効果が得られる他の一つの理由として、上記塩基性化合物と上記水溶性ポリマーHとが共存する状態が、塩基性化合物の濃度が0.1モル/L以下である状態と同時またはそれ以前(実施形態では同時)に実現されることが考えられる。
また、この実施形態で使用されるB剤は、あらかじめ水溶性ポリマーHを水に溶解させた水溶液として調製されているので、上記第1組成物と混合されたときに砥粒の局所的な凝集を高度に防止し得る。このことは、本実施形態により製造される研磨用組成物の濾過性向上や研磨後の表面における欠陥低減等の観点から好ましい。
また、第1組成物(A剤の希釈物)における好ましい塩基性化合物濃度は、製造対象である研磨用組成物の塩基性化合物濃度によっても異なり得るが、通常は0.1モル/L以下とすることが好ましく、0.05モル/L以下とすることがより好ましく、0.02モル/L以下とすることがさらに好ましい。好ましい一態様において、第1組成物の塩基性化合物濃度は、製造対象である研磨用組成物の塩基性化合物濃度と同程度か、それより少し高い濃度とすることができる。例えば、製造対象である研磨用組成物の塩基性化合物濃度(モル/L)に対して1~10%程度高い濃度(モル/L)とすることができる。
好ましい一態様において、B剤は、第1組成物と混合する前に濾過することができる。濾過の方法は特に限定されず、例えば、常圧で行う自然濾過の他、吸引濾過、加圧濾過、遠心濾過等の公知の濾過方法を適宜採用することができる。
この実施形態では、以下のA剤、B剤およびC剤が別々に保管された研磨用組成物調製用キットを用いて研磨用組成物を製造する。
A剤:塩基性化合物の水溶液(塩基性化合物濃度0.0001~1モル/Lの水溶液)
B剤:水溶性ポリマーHの水溶液(ポリマー濃度0.02~50質量%、pH約6のポリマー水溶液)
C剤:砥粒と水とを含む分散液(砥粒濃度5~25質量%の砥粒分散液)
この実施形態では、砥粒濃度が3質量%未満であって塩基性化合物を含まない砥粒分散液(C剤の希釈物)に、まず水溶性ポリマーHの水溶液(B剤)を添加する。これにより、砥粒濃度3質量%未満の砥粒分散液中で該砥粒と上記水溶性ポリマーHとが共存する状態が実現される。その後、さらにA剤を加えて混合することにより、水溶性ポリマーHを用いながら、研磨性能の安定性に優れた塩基性の研磨用組成物が製造され得る。
この実施形態では、以下のA剤とB剤とが別々に保管された研磨用組成物調製用キットを用いて研磨用組成物を製造する。
A剤:塩基性化合物の水溶液(塩基性化合物濃度0.0001~1モル/Lの水溶液)
B剤:砥粒と水溶性ポリマーHとを含む水分散液(ポリマー濃度0.02~50質量%、砥粒濃度5~25質量%、pH約7)
この実施形態では、まず砥粒と水溶性ポリマーHとを含む水分散液(B剤)を砥粒濃度3質量%未満に希釈する。これにより砥粒濃度3質量%未満の砥粒分散液中で該砥粒と上記水溶性ポリマーHとが共存する状態が実現される。その後に塩基性化合物の水溶液(A剤)を添加する。したがって、上記塩基性化合物と上記水溶性ポリマーHとを共存させるより前に、砥粒濃度3質量%未満の砥粒分散液中で該砥粒と上記水溶性ポリマーHとを共存させることができる。このことによって、水溶性ポリマーHを用い、かつ研磨性能の安定性に優れた塩基性の研磨用組成物が製造され得る。
ここに開示される第一の態様に係る研磨用組成物製造方法は、典型的には、その固形分含量(non-volatile content;NV)が5質量%以下である研磨用組成物(典型的にはスラリー状の組成物)の製造に好ましく適用され得る。上記NVが0.05質量%~3質量%(例えば0.05~2質量%)である研磨用組成物の製造への適用がより好ましい。なお、上記固形分含量(NV)とは、研磨用組成物を105℃で24時間乾燥させた後における残留物が上記研磨用組成物に占める質量の割合を指す。
ここに開示される方法は、典型的には、砥粒の含有量が3質量%未満である研磨用組成物の製造に好ましく適用され得る。好ましい製造対象として、砥粒の含有量が0.05~2質量%(より好ましくは0.05~1質量%)である研磨用組成物が挙げられる。
(任意ポリマー)
ここに開示される第一の態様に係る研磨用組成物製造方法は、水溶性ポリマーHに加えて、必要に応じて他の水溶性ポリマー(すなわち、塩基性条件下で加水分解反応性を示す官能基を有しない水溶性ポリマー。以下「任意ポリマー」ともいう。)を含む研磨用組成物の製造にも好ましく適用され得る。かかる任意ポリマーの種類は特に制限されず、研磨用組成物の分野において公知の水溶性ポリマーであって水溶性ポリマーHに該当しないもののなかから適宜選択することができる。
EOとPOとのブロック共重合体またはランダム共重合体において、該共重合体を構成するEOとPOとのモル比(EO/PO)は、水への溶解性や洗浄性等の観点から、1より大きいことが好ましく、2以上であることがより好ましく、3以上(例えば5以上)であることがさらに好ましい。
ここに開示される方法により製造される研磨用組成物には、必要に応じて界面活性剤(典型的には、分子量1×104未満の水溶性有機化合物)を含有させることができる。界面活性剤としては、上述した第一の態様に係る研磨用組成物における界面活性剤と同様のものを同様に用いることができる。例えば、界面活性剤としては、アニオン性またはノニオン性のものを好ましく採用し得る。低起泡性やpH調整の容易性の観点から、ノニオン性の界面活性剤がより好ましい。界面活性剤の分子量は、典型的には1×104未満であり、研磨用組成物の濾過性や被研磨物の洗浄性等の観点から9500以下が好ましい。また、界面活性剤の分子量は、典型的には200以上であり、ヘイズ低減効果等の観点から250以上が好ましく、300以上(例えば500以上)がより好ましい。なお、界面活性剤の分子量としては、GPCにより求められる重量平均分子量(Mw)(水系、ポリエチレングリコール換算)または化学式から算出される分子量を採用することができる。
界面活性剤を使用する場合、その使用量は特に制限されない。通常は、洗浄性等の観点から、上記研磨用組成物に含まれる砥粒100質量部に対する界面活性剤の使用量を20質量部以下とすることが適当であり、15質量部以下が好ましく、10質量部以下(例えば6質量部以下)がより好ましい。界面活性剤の使用効果をよりよく発揮させる観点から、砥粒100質量部に対する界面活性剤の使用量は、0.001質量部以上が適当であり、0.005質量部以上が好ましく、0.01質量部以上(例えば0.1質量部以上)がより好ましい。あるいは、組成の単純化等の観点から、界面活性剤を実質的に使用しなくてもよい。
ここに開示される方法により製造される研磨用組成物は、本発明の効果が著しく妨げられない範囲で、キレート剤、有機酸、有機酸塩、無機酸、無機酸塩、防腐剤、防カビ剤等の、研磨用組成物(典型的には、シリコンウエハのファイナルポリシングに用いられる研磨用組成物)に用いられ得る公知の添加剤を、必要に応じてさらに含有してもよい。これらの添加剤については、上述した第一の態様に係る研磨用組成物と同様であるので、詳しい説明は省略する。
ここに開示される方法により製造される研磨用組成物は、典型的には該研磨用組成物を含む研磨液の形態で研磨対象物に供給されて、その研磨対象物の研磨に用いられる。上記研磨液としては、上記研磨用組成物をそのまま使用することができる。あるいは、上記研磨用組成物をさらに希釈して研磨液を調製してもよい。すなわち、ここに開示される技術における研磨用組成物の概念には、研磨対象物に供給されて該研磨対象物の研磨に用いられる研磨液(ワーキングスラリー)と、希釈して研磨液として用いられる濃縮液(研磨液の原液)との双方が包含される。上記濃縮液の研磨液に対する濃縮倍率は特に制限されないが、例えば体積換算で1.2倍~200倍程度とすることができ、通常は1.5倍~100倍(典型的には1.5倍~50倍、例えば2倍~40倍)程度が適当である。ここに開示される方法により製造される研磨用組成物を含む研磨液の他の例として、該研磨用組成物のpHを調整してなる研磨液が挙げられる。
ここに開示される方法により製造される研磨用組成物の用途については、上述した第一の態様に係る研磨用組成物と同様であるので、詳しい説明は省略する。
研磨対象物の研磨は、例えば以下のようにして行うことができる。
すなわち、ここに開示されるいずれかの方法で製造された研磨用組成物を含む研磨液(典型的にはスラリー状の研磨液であり、研磨スラリーと称されることもある。)を用意する。上記研磨液を用意することには、上述のように、研磨用組成物に濃度調整(例えば希釈)、pH調整等の操作を加えて研磨液を調製することが含まれ得る。あるいは、上記研磨用組成物をそのまま研磨液として使用してもよい。
次いで、その研磨液を研磨対象物に供給し、常法により研磨する。例えば、シリコンウエハのファイナルポリシングを行う場合には、ラッピング工程および1次ポリシング工程を経たシリコンウエハを一般的な研磨装置にセットし、該研磨装置の研磨パッドを通じて上記シリコンウエハの表面(研磨対象面)に研磨液を供給する。典型的には、上記研磨液を連続的に供給しつつ、シリコンウエハの表面に研磨パッドを押しつけて両者を相対的に移動(例えば回転移動)させる。かかる研磨工程を経て研磨対象物の研磨が完了する。
上記研磨工程で使用される研磨パッドは特に限定されない。例えば、不織布タイプ、スウェードタイプ、砥粒を含むもの、砥粒を含まないもの等のいずれを用いてもよい。
上述のような研磨工程は、研磨物(例えば、シリコンウエハ等の基板)の製造プロセスの一部であり得る。したがって、この明細書によると、上記研磨工程を含む研磨物の製造方法(好適には、シリコンウエハの製造方法)が提供される。
ここに開示される第二の態様に係る研磨用組成物製造方法は、
砥粒、塩基性化合物、塩基性条件下で加水分解反応性を示す官能基を有する水溶性ポリマーHおよび水を用いて研磨用組成物を製造する方法であって、
少なくとも前記塩基性化合物を含むA剤を用意する工程;
少なくとも前記水溶性ポリマーHを含むB剤を用意する工程;
少なくとも前記A剤と前記B剤とを混合して前記塩基性化合物の濃度が0.02モル/Lより高い研磨用組成物原液を調製する工程;および、
前記A剤と前記B剤とを混合してから24時間以内に前記塩基性化合物の濃度が0.02モル/L以下となるまで前記研磨用組成物原液を希釈する工程;
を包含する。
以下、上記第二の態様に係る研磨用組成物製造方法について詳しく説明する。
ここに開示される第二の態様に係る研磨用組成物製造方法は、塩基性条件下で加水分解反応性を示す官能基(以下「加水分解性基」ともいう。)を有する水溶性ポリマー(水溶性ポリマーH)を含む研磨用組成物の製造に好ましく適用される。第二の態様に係る研磨用組成物製造方法における水溶性ポリマーHは、上述した第一の態様に係る研磨用組成物製造方法における水溶性ポリマーHと同様であるので、重複する説明は省略する。
ここに開示される第二の態様に係る研磨用組成物製造方法に使用し得る砥粒、塩基性化合物および水は、上述した第一の態様に係る研磨用組成物における砥粒、塩基性化合物および水と同様であるので、重複する説明は省略する。
ここに開示される第二の態様に係る研磨用組成物製造方法は、上述のような砥粒、塩基性化合物、水溶性ポリマーHおよび水を用いて実施され得る。その製造方法では、少なくとも上記塩基性化合物を含むA剤と、少なくとも上記水溶性ポリマーHを含むB剤とを用意し、少なくとも上記A剤と上記B剤とを混合することによって以下の(A)および(B)の一方または両方を満たす研磨用組成物原液を調製する。
(A)上記塩基性化合物の濃度が0.02モル/Lより高い。
(B)上記砥粒濃度が1質量%以上である。
そして、上記研磨用組成物原液を調製してから24時間以内に該原液を希釈する。上記希釈は、上記(A)を満たす研磨用組成物原液では、上記塩基性化合物の濃度が0.02モル/L以下となるように行うことが好ましい。また、上記(B)を満たす研磨用組成物原液では、上記砥粒の濃度が1質量%未満となるように上記希釈を行うことが好ましい。
この実施形態では、以下のA剤とB剤とが別々に保管された研磨用組成物調製用キットを用いて研磨用組成物を製造する。
A剤:砥粒と塩基性化合物と水とを含む砥粒分散液(砥粒濃度3~25質量%、塩基性化合物濃度0.02~1モル/Lの塩基性砥粒分散液)
B剤:水溶性ポリマーHの水溶液(ポリマー濃度0.02~50質量%、pH約6のポリマー水溶液)
また、この実施形態で使用されるB剤は、あらかじめ水溶性ポリマーHを水に溶解させた水溶液として調製されているので、上記A剤と混合されたときに砥粒の局所的な凝集を高度に防止し得る。このことは、本実施形態により製造される研磨用組成物の濾過性向上や研磨後の表面における欠陥低減等の観点から好ましい。
A剤における砥粒の含有量は、例えば50質量%以下とすることができる。砥粒の局所的な凝集をよりよく防止する等の観点から、通常は、上記砥粒濃度を40質量%以下とすることが適当であり、30質量%以下とすることが好ましく、25質量%以下(例えば20質量%以下)とすることがより好ましい。また、製造、流通、保存等の際における利便性やコスト低減等の観点から、A剤における砥粒の含有量は、例えば2質量%超とすることが適当であり、3質量%超が好ましい。
好ましい一態様において、B剤は、A剤と混合する前に濾過することができる。濾過の方法は特に限定されず、例えば、常圧で行う自然濾過の他、吸引濾過、加圧濾過、遠心濾過等の公知の濾過方法を適宜採用することができる。
この実施形態では、以下のA剤、B剤およびC剤が別々に保管された研磨用組成物調製用キットを用いて研磨用組成物を製造する。
A剤:塩基性化合物の水溶液(塩基性化合物濃度0.02モル/L以上の水溶液)
B剤:水溶性ポリマーHの水溶液(ポリマー濃度0.02~50質量%、pH約6のポリマー水溶液)
C剤:砥粒と水とを含む分散液(砥粒濃度3~25質量%の砥粒分散液)
ここに開示される研磨用組成物製造方法は、典型的には、その固形分含量(non-volatile content;NV)が2質量%以下である研磨用組成物(典型的にはスラリー状の組成物)の製造に好ましく適用され得る。上記NVが0.05質量%~1質量%(例えば0.05~0.8質量%)である研磨用組成物の製造への適用がより好ましい。なお、上記固形分含量(NV)とは、研磨用組成物を105℃で24時間乾燥させた後における残留物が上記研磨用組成物に占める質量の割合を指す。
ここに開示される方法は、典型的には、砥粒の含有量が1質量%未満である研磨用組成物の製造に好ましく適用され得る。好ましい製造対象として、砥粒の含有量が0.05~0.9質量%(より好ましくは0.05~0.8質量%)である研磨用組成物が挙げられる。
(任意ポリマー)
ここに開示される技術は、水溶性ポリマーHに加えて、必要に応じてMwが1×104以上である他の水溶性ポリマー(すなわち、塩基性条件下で加水分解反応性を示す官能基を有しない水溶性ポリマー。以下「任意ポリマー」ともいう。)を含有する研磨用組成物の製造にも好ましく適用され得る。かかる任意ポリマーの種類は特に制限されず、研磨用組成物の分野において公知の水溶性ポリマーであって水溶性ポリマーHに該当しないもののなかから適宜選択することができる。
このような任意ポリマーの種類、分子量および分子量分布(Mw/Mn)、使用量等は、上述した第一の態様に係る研磨用組成物製造方法と同様であるので、詳しい説明は省略する。
ここに開示される方法により製造される研磨用組成物には、必要に応じて界面活性剤(典型的には、分子量1×104未満の水溶性有機化合物)を含有させることができる。界面活性剤の種類、具体例、分子量、使用量等は、上述した第一の態様に係る研磨用組成物における界面活性剤と同様であるので、詳しい説明は省略する。
ここに開示される方法により製造される研磨用組成物は、本発明の効果が著しく妨げられない範囲で、キレート剤、有機酸、有機酸塩、無機酸、無機酸塩、防腐剤、防カビ剤等の、研磨用組成物(典型的には、シリコンウエハのファイナルポリシングに用いられる研磨用組成物)に用いられ得る公知の添加剤を、必要に応じてさらに含有してもよい。これらの添加剤は、上述した第一の態様に係る研磨用組成物と同様であるので、詳しい説明は省略する。
ここに開示される方法により製造される研磨用組成物は、典型的には該研磨用組成物を含む研磨液の形態で研磨対象物に供給されて、その研磨対象物の研磨に用いられる。上記研磨液としては、上記研磨用組成物をそのまま使用することができる。あるいは、上記研磨用組成物をさらに希釈して研磨液を調製してもよい。すなわち、ここに開示される技術における研磨用組成物の概念には、研磨対象物に供給されて該研磨対象物の研磨に用いられる研磨液(ワーキングスラリー)と、希釈して研磨液として用いられる濃縮液との双方が包含される。上記濃縮液の研磨液に対する濃縮倍率は特に制限されないが、例えば体積換算で1.05倍~200倍程度とすることができ、通常は1.2倍~100倍程度が好ましく、1.5倍~70倍程度がより好ましい。ここに開示される方法により製造される研磨用組成物を含む研磨液の他の例として、該研磨用組成物のpHを調整してなる研磨液が挙げられる。
ここに開示される第二の態様に係る研磨用組成物製造方法により製造される研磨用組成物の用途、該研磨組成物を用いる研磨および研磨工程度の研磨物の洗浄に関しては、上述した第一の態様に係る研磨用組成物製造方法により製造される研磨用組成物と同様であるので、詳しい説明は省略する。
(1)分子構造中に加水分解反応性を示す官能基を有する繰返し単位fを含む水溶性ポリマーPと水とを用いて研磨用組成物を製造する方法であって、
その製造された研磨用組成物中において、上記水溶性ポリマーPに含まれる全繰返し単位のモル数mTに対する上記繰返し単位fのモル数mfの比(mf/mT)が5%以上に維持されていることを特徴とする、研磨用組成物の製造方法。
(2)上記(1)の方法により製造された研磨用組成物を研磨対象物に供給して該研磨対象物を研磨する工程を含み、
上記研磨対象物に供給される研磨用組成物に含まれる上記水溶性ポリマーPにおいて、上記比(mf/mT)が5%以上に維持されていることを特徴とする、研磨物の製造方法。
上記(1)の製造方法は、例えば、ここに開示されるいずれかの製造方法(例えば、上述した第一の態様に係る製造方法における第1~第3実施形態、上述した第二の態様に係る製造方法における第1,第2実施形態、およびそれらの変形例に係る態様の製造方法)を適用して実施され得るが、これに限定されない。
(3)水酸基を有する繰返し単位hを含む水溶性ポリマーQと水とを用いて研磨用組成物を製造する方法であって、
その製造された研磨用組成物中において、上記水溶性ポリマーQの水酸基量が4ミリモル/g以上21ミリモル/g以下であることを特徴とする、研磨用組成物の製造方法。
(4)上記(3)の方法により製造された研磨用組成物を研磨対象物に供給して該研磨対象物を研磨する工程を含み、
上記研磨対象物に供給される研磨用組成物に含まれる上記水溶性ポリマーQにおいて、該水溶性ポリマーQの水酸基量が4ミリモル/g以上21ミリモル/g以下の範囲にあることを特徴とする、研磨物の製造方法。
また、測定対象のポリマーが例えば部分けん化ポリビニルアルコールのようにカルボン酸ビニル単位およびビニルアルコール単位からなるポリマーである場合は、その測定対象のポリマーを含む試料液に水酸化カリウム(KOH)を添加して加温することにより完全けん化させた際のKOH消費量を滴定により求め、その結果からカルボン酸ビニル単位のモル数およびビニルアルコール単位のモル数を算出し、それらのモル数から水酸基量を算出してもよい。
上記水酸基量の測定において、研磨用組成物中に含まれるポリマーを測定対象とする場合には、該研磨用組成物を上記試料液として使用することができる。ここで、上記研磨用組成物が砥粒を含む研磨用組成物である場合には、該砥粒を遠心分離により沈降させた上澄み液を上記試料液として用いるとよい。
<研磨用組成物の調製>
(実施例A1)
砥粒、水溶性ポリマーHA、アンモニア水(濃度29%)および超純水を混合して研磨用組成物の濃縮液を調製した後、この濃縮液を上記混合から1時間以内に超純水で20倍(体積基準)に希釈することにより、砥粒の濃度が0.5%、アンモニア(NH3)の濃度が0.010%、水溶性ポリマーHAの濃度が0.018%であり、残部が水からなる研磨用組成物を調製した。この研磨用組成物のpHは10.2であった。
砥粒としては、平均一次粒子径35nm、平均二次粒子径66nmのコロイダルシリカを使用した。上記平均一次粒子径は、マイクロメリテックス社製の表面積測定装置、商品名「Flow Sorb II 2300」を用いて測定されたものである。また、上記平均二次粒子径は、日機装株式会社製の型式「UPA-UT151」を用いて測定された体積平均二次粒子径である(以下の例において同じ。)。
水溶性ポリマーHAとしては、けん化度73モル%、重量平均分子量(Mw)2.8×104のポリビニルアルコールを使用した。この水溶性ポリマーHAにおけるビニルアルコール単位(SP値18.5)のモル比(全繰返し単位のモル数に占めるビニルアルコール単位びモル数の割合)は73%であり、酢酸ビニル単位(SP値11.1)のモル比は27%である。各繰返し単位のSP値および体積比から算出される水溶性ポリマーHAの平均SP値は15.1である。
本例では、砥粒として、平均一次粒子径25nm、平均二次粒子径46nmのコロイダルシリカを使用した。この砥粒とアンモニア水(濃度29%)および超純水を混合して研磨用組成物の濃縮液を調製した後、この濃縮液を上記混合から1時間以内に超純水で20倍(体積基準)に希釈することにより、砥粒の濃度が0.2%、アンモニアの濃度が0.005%、水溶性ポリマーHAの濃度が0.010%であり、残部が水からなる研磨用組成物を調製した。この研磨液のpHは10.1であった。
なお、本例の研磨用組成物における水溶性ポリマーHAおよびアンモニアの濃度は、単位体積の研磨液中に含まれる砥粒の表面積当たりの水溶性ポリマーおよびアンモニアの含有量が実施例A1の研磨液と概ね同程度となるように調整したものである。
本例では、実施例A1における水溶性ポリマーHAに代えて、けん化度78モル%、Mw2.7×104のポリビニルアルコール(水溶性ポリマーHB)を使用した。その他の点は実施例A1と同様にして、本例に係る研磨用組成物を調製した。
上記水溶性ポリマーHBにおけるビニルアルコール単位(SP値18.5)のモル比は78%であり、酢酸ビニル単位(SP値11.1)のモル比は22%である。各繰返し単位のSP値および体積比から算出される水溶性ポリマーHBの平均SP値は15.6である。
本例では、実施例A1における水溶性ポリマーHAに代えて、Mwが2.8×104のポリビニルアルコール(ビニルアルコール単位80モル%およびヘキサン酸ビニル単位20モル%を含む;以下「水溶性ポリマーHJ」と表記することがある。)を使用した。その他の点は実施例A1と同様にして、本例に係る研磨用組成物を調製した。
本例では、実施例A1における水溶性ポリマーHAに代えてMwが0.3×104のポリビニルアルコール(ビニルアルコール単位80モル%およびヘキサン酸ビニル単位20モル%を含む;以下「水溶性ポリマーHK」と表記することがある。)を使用した。また、研磨用組成物における水溶性ポリマーHKの濃度を0.003%とした。その他の点は実施例A1と同様にして、本例に係る研磨用組成物を調製した。
本例では、実施例A1における水溶性ポリマーHAに代えて、完全けん化ポリビニルアルコール(けん化度98モル%、Mw2.2×104のポリビニルアルコール;以下、水溶性ポリマーHCともいう。)を使用した。その他の点は実施例A1と同様にして、本例に係る研磨用組成物を調製した。
上記水溶性ポリマーHCにおけるビニルアルコール単位(SP値18.5)のモル比は98%、酢酸ビニル単位(SP値11.1)のモル比は2%である。各繰返し単位のSP値および体積比から算出される水溶性ポリマーHCの平均SP値は18.2である。
本例では、実施例A1における水溶性ポリマーHAに代えて、アクリルアミドとアクリル酸とのランダム共重合体(水溶性ポリマーHD)を使用した。その他の点は実施例A1と同様にして、本例に係る研磨用組成物を調製した。
上記水溶性ポリマーHDは、アクリル酸に由来する繰返し単位(SP値20.2)とアクリルアミドに由来する繰返し単位(SP値14.5)とを40:60のモル比で含むMw20×104の共重合体である。各繰返し単位のSP値および体積比から算出される水溶性ポリマーHDの平均SP値は16.5である。
本例では、実施例A1における水溶性ポリマーHAに代えて、エチレンオキサイドとプロピレンオキサイドとのランダム共重合体(水溶性ポリマーHE)を使用した。その他の点は実施例A1と同様にして、本例に係る研磨用組成物を調製した。
上記水溶性ポリマーHEは、エチレンオキサイドに由来する繰返し単位(SP値9.4)とプロピレンオキサイドに由来する繰返し単位(SP値9.0)とを92:8のモル比で含むMw10×104の共重合体である。各繰返し単位のSP値および体積比から算出される水溶性ポリマーHEの平均SP値は9.4である。
本例では、実施例A1における水溶性ポリマーHAに代えて、Mwが6×104のポリ(N-ビニルピロリドン)(水溶性ポリマーHF)を使用した。その他の点は実施例A1と同様にして、本例に係る研磨用組成物を調製した。
上記水溶性ポリマーHFは、N-ビニルピロリドン(SP値11.0)の単独重合体である。したがって、この水溶性ポリマーHFの平均SP値は11.0である。
本例では、実施例A1における水溶性ポリマーHAに代えて、Mwが25×104のヒドロキシエチルセルロース(水溶性ポリマーHG;SP値18.3)を使用した。その他の点は実施例A1と同様にして、本例に係る研磨用組成物を調製した。
各例に係る研磨用組成物をそのまま研磨液として使用して、シリコンウエハの表面を下記の条件で研磨した。シリコンウエハとしては、直径が300mm、伝導型がP型、結晶方位が<100>、抵抗率が0.1Ω・cm以上100Ω・cm未満であるものを、研磨スラリー(株式会社フジミインコーポレーテッド製、商品名「GLANZOX 2100」)を用いて予備研磨を行うことにより表面粗さ0.1nm~10nmに調整して使用した。なお、各研磨用組成物の調製から研磨開始までの時間は約1時間とした。
研磨機:株式会社岡本工作機械製作所製の枚葉研磨機、型式「PNX-332B」
研磨テーブル:上記研磨機の有する3テーブルのうち後段の2テーブルを用いて、予備研磨後のファイナル研磨1段目および2段目を実施した。
(以下の条件は各テーブル同一である。)
研磨荷重:15kPa
定盤回転数:30rpm
ヘッド回転数:30rpm
研磨時間:2分
研磨液の温度:20℃
研磨液の供給速度:2.0リットル/分(掛け流し使用)
研磨後のシリコンウエハを、NH4OH(29%):H2O2(31%):脱イオン水(DIW)=1:3:30(体積比)の洗浄液を用いて洗浄した(SC-1洗浄)。より具体的には、周波数950kHzの超音波発振器を取り付けた洗浄槽を2つ用意し、それら第1および第2の洗浄槽の各々に上記洗浄液を収容して60℃に保持し、研磨後のシリコンウエハを第1の洗浄槽に6分、その後超純水と超音波によるリンス槽を経て、第2の洗浄槽に6分、それぞれ上記超音波発振器を作動させた状態で浸漬した。
ケーエルエー・テンコール社製のウエハ検査装置、商品名「Surfscan SP2」を用いて、洗浄後の直径300mmのシリコンウエハ表面に存在する37nm以上の大きさのパーティクルの個数(LPD数)をカウントした。
洗浄後のシリコンウエハ表面につき、ケーエルエー・テンコール社製のウエハ検査装置、商品名「Surfscan SP2」を用いて、DWOモードでヘイズ(ppm)を測定した。
<研磨用組成物の調製>
(実施例B1)
砥粒、アンモニアおよび超純水からなるNV約0.46%の塩基性砥粒分散液に、水溶性ポリマーP1を1.5質量%の濃度で含むポリマー水溶液を加えて混合することにより、砥粒の濃度が0.46%、アンモニア(NH3)の濃度が0.010%、水溶性ポリマーHAの濃度が0.018%であり、残部が水からなる研磨用組成物を調製した。この研磨用組成物のpHは10.2であった。
砥粒としては、平均一次粒子径35nm、平均二次粒子径66nmのコロイダルシリカを使用した。上記平均一次粒子径は、マイクロメリテックス社製の表面積測定装置、商品名「Flow Sorb II 2300」を用いて測定されたものである。また、上記平均二次粒子径は、日機装株式会社製の型式「UPA-UT151」を用いて測定された体積平均二次粒子径である(以下の例において同じ。)。
水溶性ポリマーP1としては、けん化度73モル%、重量平均分子量(Mw)2.8×104のポリビニルアルコールを使用した。この水溶性ポリマーP1は、ポリビニルアルコール単位73モル%および酢酸ビニル単位27モル%を含む共重合体である。
本例では、砥粒として、平均一次粒子径25nm、平均二次粒子径46nmのコロイダルシリカを使用した。この砥粒とアンモニアと超純水とからなるNV約0.18%の塩基性砥粒分散液に、水溶性ポリマーP1を1.5質量%の濃度で含むポリマー水溶液を加えて混合することにより、砥粒の濃度が0.18%、アンモニアの濃度が0.005%、水溶性ポリマーHAの濃度が0.010%であり、残部が水からなる研磨用組成物を調製した。この研磨液のpHは10.1であった。
なお、本例の研磨用組成物における水溶性ポリマーP1およびアンモニアの濃度は、単位体積の研磨液中に含まれる砥粒の表面積当たりの水溶性ポリマーおよびアンモニアの含有量が実施例B1の研磨液と概ね同程度となるように調整したものである。
本例では、実施例B1における水溶性ポリマーP1に代えて、けん化度79モル%、Mw2.7×104のポリビニルアルコール(水溶性ポリマーP2)を使用した。その他の点は実施例B1と同様にして、本例に係る研磨用組成物を調製した。
本例では、実施例B1における水溶性ポリマーP1に代えて、ポリビニルアルコール単位80モル%およびヘキサン酸ビニル単位20モル%を含みMwが2.8×104であるポリビニルアルコール(水溶性ポリマーP3)を使用した。その他の点は実施例B1と同様にして、本例に係る研磨用組成物を調製した。
本例では、実施例B1における水溶性ポリマーP1に代えて、ポリビニルアルコール単位80モル%およびヘキサン酸ビニル単位20モル%を含みMwが0.3×104であるポリビニルアルコール(水溶性ポリマーP4)を使用した。また、研磨用組成物における水溶性ポリマーP4の濃度を0.003%とした。その他の点は実施例B1と同様にして、本例に係る研磨用組成物を調製した。
本例では、実施例B1における水溶性ポリマーP1に代えて、完全けん化ポリビニルアルコール(けん化度98モル%、Mw2.2×104のポリビニルアルコール;以下、水溶性ポリマーP5ともいう。)を使用した。その他の点は実施例B1と同様にして、本例に係る研磨用組成物を調製した。
本例では、実施例B1における水溶性ポリマーP1に代えて、Mwが6.0×104のポリ(N-ビニルピロリドン)(水溶性ポリマーP6)を使用した。その他の点は実施例B1と同様にして、本例に係る研磨用組成物を調製した。
本例では、実施例B1における水溶性ポリマーP1に代えて、Mwが25×104のヒドロキシエチルセルロース(水溶性ポリマーP7)を使用した。その他の点は実施例B1と同様にして、本例に係る研磨用組成物を調製した。
本例では、実施例B1における水溶性ポリマーP1に代えて、ポリビニルアルコールにポリ(N-ビニルピロリドン)がグラフトしたグラフト共重合体(水溶性ポリマーP8)を使用した。このグラフト共重合体は、全体のMwが17.5×104であり、該グラフト共重合体1分子に含まれるポリビニルアルコール鎖のMwは7.5×104であり、ポリ(N-ビニルピロリドン)鎖の合計Mwは10×104である。また、上記ポリビニルアルコール鎖のけん化度は98モル%以上である。その他の点は実施例B1と同様にして、本例に係る研磨用組成物を調製した。
実施例B1,B2で使用した水溶性ポリマーP1を1.5質量%の濃度で含むポリマー水溶液とアンモニア水(29%)と超純水とを混合して、水溶性ポリマーP1の濃度が0.18%、アンモニアの濃度が1.3%であり、残部が水からなるエッチングレート測定用薬液LEを調製した。
縦6cm、横3cm、厚さ775μmの長方形状のシリコン基板(伝導型:P型、結晶方位:<100>)を用意し、その表面の自然酸化膜をフッ化水素(3%)水溶液に1分間浸漬することにより除去した後、該シリコン基板の質量W0を測定した。
上記シリコン基板を上記薬液LEに室温(25℃)にて12時間浸漬した後、該薬液LEからシリコン基板を取り出し、NH3(29%):H2O2(31%):超純水=1:1:8(体積比)の洗浄液に室温(25℃)にて10秒間浸漬した。該洗浄液から取り出したシリコン基板を水洗し、その質量W1を測定した。上記W0と上記W1との差、上記シリコン基板の比重(2.33g/cm3)および該シリコン基板の表面積(18cm2)からエッチングレートを算出したところ、0.8nm/分であった。
他の実施例および比較例で使用した水溶性ポリマーP2~P8についても同様にしてエッチングレートを測定した。得られた結果を、各水溶性ポリマーを用いた実施例および比較例に対応させて表4に示した。
実施例B1に係る研磨用組成物に対し、ベックマン・コールター社製の遠心分離器、型式「Avanti HP-30I」を用いて20000rpmの回転数で30分間の遠心分離処理を行った。上記遠心分離処理後の上澄み液を回収し、その上澄み液の全有機炭素量(TOC)を、島津製作所社製の全有機体炭素計(燃焼触媒酸化方式、型式「TOC-5000A」)を用いて測定した。測定結果を上記上澄み液の体積で換算することにより、該上澄み液に含まれる有機炭素の総量(上記上澄み液中にフリーポリマーとして含まれる水溶性ポリマーに由来する有機炭素の総量)C1を求めた。なお、研磨用組成物の調製から遠心分離処理開始までの時間は約1時間とした。
実施例B1に係る研磨用組成物の組成から砥粒を除いた組成の試験液L0を調製した。すなわち、アンモニア(NH3)の濃度が0.010%、水溶性ポリマーP1の濃度が0.018%であり、残部が水からなる試験液L0を調製した。この試験液L0のTOCを上記全有機体炭素計で測定し、体積換算して該試験液L0に含まれる有機炭素の総量C0を求めた。
上記C0および上記C1から、次式:
砥粒吸着率(%)=[(C0-C1)/C0]×100;
により砥粒吸着率を算出したところ、ほぼ0%であった。
実施例B2~B5および比較例B1~B4に係る研磨用組成物についても同様にして砥粒吸着率を測定した。得られた結果を表4に示した。
各例に係る研磨用組成物をそのまま研磨液として使用して、シリコンウエハの表面を下記の条件で研磨した。シリコンウエハとしては、直径が300mm、伝導型がP型、結晶方位が<100>、抵抗率が0.1Ω・cm以上100Ω・cm未満であるものを、研磨スラリー(株式会社フジミインコーポレーテッド製、商品名「GLANZOX 2100」)を用いて予備研磨を行うことにより表面粗さ0.1nm~10nmに調整して使用した。なお、各研磨用組成物の調製から研磨開始までの時間は約1時間とした。
研磨機:株式会社岡本工作機械製作所製の枚葉研磨機、型式「PNX-332B」
研磨テーブル:上記研磨機の有する3テーブルのうち後段の2テーブルを用いて、予備研磨後のファイナル研磨1段目および2段目を実施した。
(以下の条件は各テーブル同一である。)
研磨荷重:15kPa
定盤回転数:30rpm
ヘッド回転数:30rpm
研磨時間:2分
研磨液の温度:20℃
研磨液の供給速度:2.0リットル/分(掛け流し使用)
研磨後のシリコンウエハを、NH3(29%):H2O2(31%):脱イオン水(DIW)=1:3:30(体積比)の洗浄液を用いて洗浄した(SC-1洗浄)。より具体的には、周波数950kHzの超音波発振器を取り付けた洗浄槽を2つ用意し、それら第1および第2の洗浄槽の各々に上記洗浄液を収容して60℃に保持し、研磨後のシリコンウエハを第1の洗浄槽に6分、その後超純水と超音波によるリンス槽を経て、第2の洗浄槽に6分、それぞれ上記超音波発振器を作動させた状態で浸漬した。
ケーエルエー・テンコール社製のウエハ検査装置、商品名「Surfscan SP2」を用いて、洗浄後の直径300mmのシリコンウエハ表面に存在する37nm以上の大きさのパーティクルの個数(LPD数)をカウントした。
洗浄後のシリコンウエハ表面につき、ケーエルエー・テンコール社製のウエハ検査装置、商品名「Surfscan SP2」を用いて、DWOモードでヘイズ(ppm)を測定した。
各例に係る研磨液を、温度25℃、濾過差圧50kPaの条件で吸引濾過した。フィルタとしては、日本ポール社製のディスクフィルタ、商品名「ウルチポア(登録商標)N66」(直径47mm、定格濾過精度0.2μm)を使用した。上記フィルタを通過する研磨用組成物の流れが止まるまでに該フィルタを通過した研磨用組成物の体積から、以下の2水準で濾過性を評価した。得られた結果を表4の「濾過性」の欄に示した。
A:フィルタを通過した研磨用組成物の体積が25mL以上。
C:フィルタを通過した研磨用組成物の体積が25mL未満。
これに対して、砥粒吸着率20%以下およびエッチングレート2.0nm/分以下の両方を満たす実施例B1~B5の研磨液によると、比較例B1と同様の良好な濾過性を確保しつつ、比較例B1に比べてヘイズ値およびLPD数を大幅に低下させることができた。実施例B1~B5の研磨液により実現されたヘイズ値およびLPD数の低減効果は、比較例B3と比べてもさらに高いものであった。
一方、エッチングレートは低いが砥粒吸着率の高い比較例B2の研磨液は、ヘイズ低減およびLPD数低減のいずれにおいても効果が低かった。これは、砥粒吸着率が高すぎるためにフリーポリマーの量が不足し、充分な表面保護効果が発揮されなかったためと考えられる。比較例B3およびこれと同等の砥粒吸着率を示す比較例B4の研磨液もまた、実施例B1~B5に比べてヘイズ値低減効果およびLPD数低減効果のいずれにも劣るものであった。
<研磨用組成物の調製>
(実施例C1)
砥粒12%およびアンモニア0.26%(0.16モル/L)を含み残部が水からなる塩基性砥粒分散液(A剤)と、水溶性ポリマーを1.5%の濃度で含むポリマー水溶液(B剤)とを用意した。
上記砥粒としては、平均一次粒子径35nm、平均二次粒子径66nmのコロイダルシリカ(砥粒GA)を使用した。上記平均一次粒子径は、マイクロメリテックス社製の表面積測定装置、商品名「Flow Sorb II 2300」を用いて測定されたものである。また、上記平均二次粒子径は、日機装株式会社製の型式「UPA-UT151」を用いて測定された体積平均二次粒子径である(以下の例において同じ。)。
上記水溶性ポリマーとしては、けん化度73モル%、重量平均分子量(Mw)2.8×104のポリビニルアルコール(水溶性ポリマーHA)を使用した。この水溶性ポリマーHAは、アセトキシ基を有する繰返し単位としての酢酸ビニル単位を27モル%の割合で含む分子構造を有する。
上記A剤808gを超純水19000gで希釈して、砥粒濃度約0.49%、アンモニア濃度0.006モル/Lの第1組成物を調製した。この第1組成物(上記A剤の希釈液)に上記B剤246gを添加して混合することにより、砥粒GAの濃度が0.48%、アンモニアの濃度が0.010%(0.006モル/L)、水溶性ポリマーHAの濃度が0.018%であり、残部が水からなる研磨用組成物(pH10.2)を調製した。この研磨用組成物を室温で約1時間攪拌した後、後述するシリコンウエハの研磨に使用した。
砥粒GA9.4%およびアンモニア0.20%(0.12モル/L)を含み残部が水からなる塩基性砥粒分散液(A剤)と、水溶性ポリマーを15%の濃度で含むポリマー水溶液(B剤)とを用意した。
上記水溶性ポリマーとしては、けん化度79モル%、Mw2.7×104のポリビニルアルコール(水溶性ポリマーHB)を使用した。この水溶性ポリマーHBは、酢酸ビニル単位を21モル%の割合で含む分子構造を有する。
上記A剤1030gを超純水19000gで希釈して、砥粒濃度約0.48%、アンモニア濃度0.006モル/Lの第1組成物を調製した。この第1組成物(上記A剤の希釈液)に上記B剤25gを添加して混合することにより、砥粒GAの濃度が0.48%、アンモニアの濃度が0.010%(0.006モル/L)、水溶性ポリマーHBの濃度が0.019%であり、残部が水からなる研磨用組成物(pH10.2)を調製した。この研磨用組成物を室温で約1時間攪拌した後、後述するシリコンウエハの研磨に使用した。
砥粒GA19.2%およびアンモニア0.41%(0.28モル/L)を含み残部が水からなる塩基性砥粒分散液(A剤)と、水溶性ポリマーHBを15%の濃度で含むポリマー水溶液(B剤)とを用意した。
上記A剤1005gを超純水39000gで希釈して、砥粒濃度約0.48%、アンモニア濃度0.006モル/Lの第1組成物を調製した。この第1組成物(上記A剤の希釈液)に上記B剤49gを添加して混合することにより、砥粒GAの濃度が0.48%、アンモニアの濃度が0.010%(0.006モル/L)、水溶性ポリマーHBの濃度が0.019%であり、残部が水からなる研磨用組成物(pH10.2)を調製した。この研磨用組成物を室温で約1時間攪拌した後、後述するシリコンウエハの研磨に使用した。
砥粒5.2%およびアンモニア0.11%(0.067モル/L)を含み残部が水からなる塩基性砥粒分散液(A剤)と、水溶性ポリマーHAを1.5%の濃度で含むポリマー水溶液(B剤)とを用意した。
上記砥粒としては、平均一次粒子径25nm、平均二次粒子径46nmのコロイダルシリカ(砥粒GB)を使用した。
上記A剤532gを超純水19000gで希釈して、砥粒濃度約0.18%、アンモニア濃度0.002モル/Lの第1組成物を調製した。この第1組成物(上記A剤の希釈液)に上記B剤123gを添加して混合することにより、砥粒GBの濃度が0.18%、アンモニアの濃度が0.003%(0.002モル/L)、水溶性ポリマーHAの濃度が0.009%であり、残部が水からなる研磨用組成物(pH10.2)を調製した。この研磨用組成物を室温で約1時間攪拌した後、後述するシリコンウエハの研磨に使用した。
なお、本例の研磨用組成物における水溶性ポリマーHAおよびアンモニアの濃度は、単位体積の研磨用組成物中に含まれる砥粒の表面積当たりの水溶性ポリマーHAおよびアンモニアの含有量が実施例C1の研磨用組成物と概ね同程度となるように調整したものである。
砥粒GAの濃度が9.2%、アンモニアの濃度が0.20%(0.12モル/L)、水溶性ポリマーHAの濃度が0.35%であり、残部が水からなる濃縮液を調製した。
上記濃縮液の調製から約24時間経過後に、該濃縮液1055gを超純水19000gで希釈することにより、砥粒GAの濃度が0.48%、アンモニアの濃度が0.010%(0.006モル/L)、水溶性ポリマーHAの濃度が0.018%であり、残部が水からなる研磨用組成物(pH10.2)を調製した。この研磨用組成物を室温で約1時間攪拌した後、後述するシリコンウエハの研磨に使用した。
本例では、実施例C1における水溶性ポリマーHAに代えて、完全けん化ポリビニルアルコール(けん化度98モル%、Mw2.2×104のポリビニルアルコール;以下「PVA」と表記することがある。)を使用した。その他の点は実施例C1と同様にして、砥粒GAの濃度が0.48%、アンモニアの濃度が0.010%(0.006モル/L)、PVAの濃度が0.018%であり、残部が水からなる研磨用組成物(pH10.2)を調製した。この研磨用組成物を室温で約1時間攪拌した後、後述するシリコンウエハの研磨に使用した。
本例では、実施例C2における水溶性ポリマーHBに代えて、Mwが6×104のポリ(N-ビニルピロリドン)(以下「PVP」と表記することがある。)を使用した。その他の点は実施例C2と同様にして、砥粒GAの濃度が0.48%、アンモニアの濃度が0.010%(0.006モル/L)、PVPの濃度が0.019%であり、残部が水からなる研磨用組成物(pH10.2)を調製した。この研磨用組成物を室温で約1時間攪拌した後、後述するシリコンウエハの研磨に使用した。
砥粒GAの濃度が9.2%、アンモニアの濃度が0.2%(0.12モル/L)、水溶性ポリマーの濃度が0.35%であり、残部が水からなる濃縮液を調製した。
上記水溶性ポリマーとしては、Mwが25×104のヒドロキシエチルセルロース(以下「HEC」と表記することがある。)を使用した。
上記濃縮液の調製から約24時間経過後に、該濃縮液1055gを超純水19000gで希釈することにより、砥粒GAの濃度が0.48%、アンモニアの濃度が0.010%(0.006モル/L)、HECの濃度が0.018%であり、残部が水からなる研磨用組成物(pH10.2)を調製した。この研磨用組成物を室温で約1時間攪拌した後、後述するシリコンウエハの研磨に使用した。
各例に係る研磨用組成物をそのまま研磨液として使用して、シリコンウエハの表面を下記の条件で研磨した。シリコンウエハとしては、直径が300mm、伝導型がP型、結晶方位が<100>、抵抗率が0.1Ω・cm以上100Ω・cm未満であるものを、研磨スラリー(株式会社フジミインコーポレーテッド製、商品名「GLANZOX 2100」)を用いて予備研磨を行うことにより表面粗さ0.1nm~10nmに調整して使用した。
研磨機:株式会社岡本工作機械製作所製の枚葉研磨機、型式「PNX-332B」
研磨テーブル:上記研磨機の有する3テーブルのうち後段の2テーブルを用いて、予備研磨後のファイナル研磨1段目および2段目を実施した。
(以下の条件は各テーブル同一である。)
研磨荷重:15kPa
定盤回転数:30rpm
ヘッド回転数:30rpm
研磨時間:2分
研磨液の温度:20℃
研磨液の供給速度:2.0リットル/分(掛け流し使用)
研磨後のシリコンウエハを、NH3(29%):H2O2(31%):脱イオン水(DIW)=1:3:30(体積比)の洗浄液を用いて洗浄した(SC-1洗浄)。より具体的には、周波数950kHzの超音波発振器を取り付けた洗浄槽を2つ用意し、それら第1および第2の洗浄槽の各々に上記洗浄液を収容して60℃に保持し、研磨後のシリコンウエハを第1の洗浄槽に6分、その後超純水と超音波によるリンス槽を経て第2の洗浄槽に6分、それぞれ上記超音波発振器を作動させた状態で浸漬した。
ケーエルエー・テンコール社製のウエハ検査装置、商品名「Surfscan SP2」を用いて、洗浄後の直径300mmのシリコンウエハ表面に存在する37nm以上の大きさのパーティクルの個数(LPD数)をカウントした。
洗浄後のシリコンウエハ表面につき、ケーエルエー・テンコール社製のウエハ検査装置、商品名「Surfscan SP2」を用いて、DWOモードでヘイズ(ppm)を測定した。
各例に係る研磨用組成物を、温度25℃、濾過差圧50kPaの条件で吸引濾過した。フィルタとしては、日本ポール社製のディスクフィルタ、商品名「ウルチポア(登録商標)N66」(直径47mm、定格濾過精度0.2μm)を使用した。上記フィルタを通過する研磨用組成物の流れが止まるまでに該フィルタを通過した研磨用組成物の体積から、以下の2水準で濾過性を評価した。得られた結果を表5の「濾過性」の欄に示した。
A:フィルタを通過した研磨用組成物の体積が25mL以上。
C:フィルタを通過した研磨用組成物の体積が25mL未満。
一方、水溶性ポリマーHA,HBと同様にビニルアルコール単位を含むが酢酸ビニル単位を実質的に含まないPVAを用いた比較例C2の研磨用組成物は、実施例C1~C4と同様の方法により製造されたものであるが、実施例C1~C4のようなヘイズ値およびLPD数の低減効果を実現するものではなかった。エステル結合を含まない水溶性ポリマーであるPVPを用いて実施例C1~C4と同様の方法により製造された比較例C3の研磨用組成物もまた、ヘイズ値およびLPD数の点で実施例C1~C4に及ばないものであった。
また、実施例C1~C4の各研磨用組成物を研磨に使用する直前に、各研磨用組成物に含まれる水溶性ポリマーを構成するモノマーの全繰返し単位のモル数に対する酢酸ビニル単位のモル数の比を算出したところ、実施例C1では25%、実施例C2では19%、実施例C3では19%、実施例C4では16%であった。すなわち、実施例C1~C4に係る研磨用組成物は、実際に研磨に使用される時点で、酢酸ビニル単位のモル比が5%以上に維持された水溶性ポリマー(けん化度95モル%以下のポリビニルアルコール)を含んでいることが確認された。
なお、上記モル比は、研磨用組成物に含まれる砥粒を遠心分離により沈降させた上澄み液を試料液として、該試料液に塩基性化合物を添加して加温することにより完全けん化させた際の塩基性化合物消費量を滴定により求め、その結果からカルボン酸ビニル単位のモル数およびビニルアルコール単位のモル数を算出することにより算出したものである。
<研磨用組成物の調製>
(実施例D1)
A剤として、砥粒12%およびアンモニア0.26%(0.16モル/L)を含み残部が水からなる塩基性砥粒分散液(A1剤)を用意した。上記砥粒としては、平均一次粒子径35nm、平均二次粒子径66nmのコロイダルシリカ(砥粒GA)を使用した。上記平均一次粒子径は、マイクロメリテックス社製の表面積測定装置、商品名「Flow Sorb II 2300」を用いて測定されたものである。また、上記平均二次粒子径は、日機装株式会社製の型式「UPA-UT151」を用いて測定された体積平均二次粒子径である(以下の例において同じ。)。
B剤として、水溶性ポリマーを1.5%の濃度で含むポリマー水溶液(B1剤)を用意した。上記水溶性ポリマーとしては、けん化度73モル%、重量平均分子量(Mw)2.8×104のポリビニルアルコール(水溶性ポリマーHA)を使用した。この水溶性ポリマーHAは、アセトキシ基を有する繰返し単位としての酢酸ビニル単位を27モル%の割合で含む分子構造を有する。
上記A1剤808gに上記B1剤246gを添加して、砥粒濃度9.2%、アンモニア濃度0.12モル/Lの研磨用組成物原液を調製した。上記原液の調製から1分後に(すなわち、A1剤とB1剤とを混合してから1分後に)超純水を加えて該原液を体積換算で20倍に希釈することにより、砥粒濃度0.46%、アンモニア濃度0.006モル/Lの研磨用組成物(pH10.2)を調製した。
A剤として、砥粒GA9.4%およびアンモニア0.20%(0.12モル/L)を含み残部が水からなる塩基性砥粒分散液(A2剤)を用意した。
B剤として、水溶性ポリマーを15%の濃度で含むポリマー水溶液(B2剤)を用意した。上記水溶性ポリマーとしては、けん化度79モル%、Mw2.7×104のポリビニルアルコール(水溶性ポリマーHB)を使用した。この水溶性ポリマーHBは、酢酸ビニル単位を21モル%の割合で含む分子構造を有する。
上記A2剤1030gに上記B2剤25gを添加して、砥粒濃度9.2%、アンモニア濃度0.12モル/Lの研磨用組成物原液を調製した。上記原液の調製から1時間後に超純水を加えて該原液を体積換算で20倍に希釈することにより、砥粒濃度0.46%、アンモニア濃度0.006モル/Lの研磨用組成物(pH10.2)を調製した。
実施例D1において、研磨用組成物原液を調製してから超純水で希釈するまでの時間を6時間に変更した。その他の点は実施例D1と同様にして、本例に係る研磨用組成物を調製した。
A剤として、砥粒GA19.2%およびアンモニア0.41%(0.28モル/L)を含み残部が水からなる塩基性砥粒分散液(A3剤)を用意した。
B剤として、水溶性ポリマーを15%の濃度で含むポリマー水溶液(B2剤)を用意した。上記水溶性ポリマーとしては、けん化度79モル%、Mw2.7×104のポリビニルアルコール(水溶性ポリマーHB)を使用した。この水溶性ポリマーHBは、酢酸ビニル単位を21モル%の割合で含む分子構造を有する。
上記A3剤1005gに上記B2剤49gを添加して、砥粒濃度18.3%、アンモニア濃度0.24モル/Lの研磨用組成物原液を調製した。上記原液の調製から12時間後に超純水を加えて該原液を体積換算で40倍に希釈することにより、砥粒濃度0.46%、アンモニア濃度0.006モル/Lの研磨用組成物(pH10.2)を調製した。
A剤として、砥粒4.4%およびアンモニア0.11%(0.067モル/L)を含み残部が水からなる塩基性砥粒分散液(A4剤)を用意した。上記砥粒としては、平均一次粒子径25nm、平均二次粒子径46nmのコロイダルシリカ(砥粒GB)を使用した。
B剤としては、水溶性ポリマーHAを1.5%の濃度で含むポリマー水溶液(B1剤)を使用した。
上記A4剤532gに上記B1剤123gを添加して、砥粒濃度3.6%、アンモニア濃度0.055モル/Lの研磨用組成物原液を調製した。上記原液の調製から20時間後に超純水を加えて該原液を体積換算で20倍に希釈することにより、砥粒濃度0.18%、アンモニア濃度0.003モル/Lの研磨用組成物(pH10.2)を調製した。
実施例D1において、研磨用組成物原液を調製してから超純水で希釈するまでの時間を30時間に変更した。その他の点は実施例D1と同様にして、本例に係る研磨用組成物(砥粒濃度0.46%、アンモニア濃度0.006モル/L)を調製した。
実施例D2において、研磨用組成物原液を調製してから超純水で希釈するまでの時間を64時間に変更した。その他の点は実施例D1と同様にして、本例に係る研磨用組成物(砥粒濃度0.46%、アンモニア濃度0.006モル/L)を調製した。
本例では、B剤として、完全けん化ポリビニルアルコール(けん化度98モル%、Mw2.2×104のポリビニルアルコール;以下「PVA」と表記することがある。)を1.5%の濃度で含むポリマー水溶液(B3剤)を使用した。
上記A1剤808gに上記B3剤246gを添加して、砥粒濃度9.2%、アンモニア濃度0.12モル/Lの研磨用組成物原液を調製した。上記原液の調製から1分後に超純水を加えて該原液を体積換算で20倍に希釈することにより、砥粒濃度0.46%、アンモニア濃度0.006モル/Lの研磨用組成物(pH10.2)を調製した。
本例では、B剤として、Mwが6×104のポリ(N-ビニルピロリドン)(以下「PVP」と表記することがある。)を1.5%の濃度で含むポリマー水溶液(B4剤)を使用した。
上記A1剤808gに上記B4剤246gを添加して、砥粒濃度9.2%、アンモニア濃度0.12モル/Lの研磨用組成物原液を調製した。上記原液の調製から6時間後に超純水を加えて該原液を体積換算で20倍に希釈することにより、砥粒濃度0.46%、アンモニア濃度0.006モル/Lの研磨用組成物(pH10.2)を調製した。
本例では、B剤として、Mwが25×104のヒドロキシエチルセルロース(以下「HEC」と表記することがある。)を1.5%の濃度で含むポリマー水溶液(B5剤)を使用した。
上記A1剤808gに上記B5剤246gを添加して、砥粒濃度9.2%、アンモニア濃度0.12モル/Lの研磨用組成物原液を調製した。上記原液の調製から6時間後に超純水を加えて該原液を体積換算で20倍に希釈することにより、砥粒濃度0.46%、アンモニア濃度0.006モル/Lの研磨用組成物(pH10.2)を調製した。
このようにして調製した実施例D1~D5および比較例D1~D5に係る研磨用組成物を、室温で約1時間、攪拌しながら保存した。その後、各例に係る研磨用組成物をそのまま研磨液として使用して、シリコンウエハの表面を下記の条件で研磨した。シリコンウエハとしては、直径が300mm、伝導型がP型、結晶方位が<100>、抵抗率が0.1Ω・cm以上100Ω・cm未満であるものを、研磨スラリー(株式会社フジミインコーポレーテッド製、商品名「GLANZOX 2100」)を用いて予備研磨を行うことにより表面粗さ0.1nm~10nmに調整して使用した。
研磨機:株式会社岡本工作機械製作所製の枚葉研磨機、型式「PNX-332B」
研磨テーブル:上記研磨機の有する3テーブルのうち後段の2テーブルを用いて、予備研磨後のファイナル研磨1段目および2段目を実施した。
(以下の条件は各テーブル同一である。)
研磨荷重:15kPa
定盤回転数:30rpm
ヘッド回転数:30rpm
研磨時間:2分
研磨液の温度:20℃
研磨液の供給速度:2.0リットル/分(掛け流し使用)
研磨後のシリコンウエハを、NH3(29%):H2O2(31%):脱イオン水(DIW)=1:3:30(体積比)の洗浄液を用いて洗浄した(SC-1洗浄)。より具体的には、周波数950kHzの超音波発振器を取り付けた洗浄槽を2つ用意し、それら第1および第2の洗浄槽の各々に上記洗浄液を収容して60℃に保持し、研磨後のシリコンウエハを第1の洗浄槽に6分、その後超純水と超音波によるリンス槽を経て第2の洗浄槽に6分、それぞれ上記超音波発振器を作動させた状態で浸漬した。
ケーエルエー・テンコール社製のウエハ検査装置、商品名「Surfscan SP2」を用いて、洗浄後の直径300mmのシリコンウエハ表面に存在する37nm以上の大きさのパーティクルの個数(LPD数)をカウントした。
洗浄後のシリコンウエハ表面につき、ケーエルエー・テンコール社製のウエハ検査装置、商品名「Surfscan SP2」を用いて、DWOモードでヘイズ(ppm)を測定した。
各例に係る研磨用組成物を、温度25℃、濾過差圧50kPaの条件で吸引濾過した。フィルタとしては、日本ポール社製のディスクフィルタ、商品名「ウルチポア(登録商標)N66」(直径47mm、定格濾過精度0.2μm)を使用した。上記フィルタを通過する研磨用組成物の流れが止まるまでに該フィルタを通過した研磨用組成物の体積から、以下の2水準で濾過性を評価した。得られた結果を表6の「濾過性」の欄に示した。
A:フィルタを通過した研磨用組成物の体積が25mL以上。
C:フィルタを通過した研磨用組成物の体積が25mL未満。
また、実施例D2と実施例D4の比較から、原液を調製してから希釈までの時間を10時間以内とすることにより、原液の調製から12時間後に希釈を行う場合に比べて、ヘイズ値およびLPD数の点でさらに高性能な研磨用組成物が製造され得ることがわかる。実施例D3と実施例D5とのLPD値にも同様の傾向が表れている。
一方、水溶性ポリマーHA,HBと同様にビニルアルコール単位を含むが酢酸ビニル単位を実質的に含まないPVAを用いた比較例D3の研磨用組成物は、原液を調製してから希釈するまでの時間を実施例D1と同様に1分として製造されたものであるが、実施例D1のようなヘイズ値およびLPD数の低減効果を実現するものではなかった。エステル結合を含まない水溶性ポリマーであるPVPを用いて実施例D1~D5と同様の方法により製造された比較例D4の研磨用組成物もまた、ヘイズ値およびLPD数の点で実施例D1~D5に及ばないものであった。
また、実施例D1~D5の各研磨用組成物を研磨に使用する直前に、各研磨用組成物に含まれる水溶性ポリマーを構成するモノマーの全繰返し単位のモル数に対する酢酸ビニル単位のモル数の比を算出したところ、実施例D1では27%、実施例D2では18%、実施例D3では15%、実施例D4では10%、実施例D5では8%であった。すなわち、実施例D1~D5に係る研磨用組成物は、実際に研磨に使用される時点で、酢酸ビニル単位のモル比が5%以上に維持された水溶性ポリマー(けん化度95モル%以下のポリビニルアルコール)を含んでいることが確認された。
なお、上記モル比は、研磨用組成物に含まれる砥粒を遠心分離により沈降させた上澄み液を試料液として、該試料液に塩基性化合物を添加して加温することにより完全けん化させた際の塩基性化合物を滴定により求め、その結果からカルボン酸ビニル単位のモル数およびビニルアルコール単位のモル数を算出することにより算出したものである。
Claims (14)
- 以下の条件:
SP値の異なる複数種の繰返し単位を含む分子構造を有する;
前記複数種の繰返し単位は、SP値が14.5以上の繰返し単位Aと、SP値が14.5未満の繰返し単位Bとを含む;および
前記分子構造に含まれる全種類の繰返し単位について、各種類に係る繰返し単位のSP値と該繰返し単位の合計体積が上記分子構造中の全繰返し単位の体積に占める割合との積を合計して求められる平均SP値が17.5以下である;
を満たす水溶性ポリマーを含有することを特徴とする、研磨用組成物。 - 前記水溶性ポリマーはノニオン性のポリマーである、請求項1に記載の研磨用組成物。
- 砥粒と水溶性ポリマーと水とを含む研磨用組成物であって、
以下のエッチングレート測定:
(1A)前記水溶性ポリマー0.18質量%およびアンモニア1.3質量%を含み、残部が水からなるエッチングレート測定用薬液LEを用意する;
(2A)表面の自然酸化膜を除去したシリコン基板(縦6cm、横3cm、厚さ775μmの長方形状)を用意し、その質量W0を測定する;
(3A)前記シリコン基板を前記薬液LEに室温にて12時間浸漬する;
(4A)前記薬液LEから前記シリコン基板を取り出し、室温にてNH3(29%):H2O2(31%):超純水=1:1:8(体積比)の洗浄液で10秒間洗浄する;
(5A)洗浄後の前記シリコン基板の質量W1を測定する;および
(6A)前記W0と前記W1との差および前記シリコン基板の比重からエッチングレート(nm/分)を算出する;
に基づくエッチングレートが2.0nm/分以下であり、かつ
以下の砥粒吸着率測定:
(1B)前記研磨用組成物に対して遠心分離処理を行って前記砥粒を沈降させ、その上澄み液の全有機炭素量を測定して、該上澄み液に含まれる有機炭素の総量C0を求める;
(2B)前記研磨用組成物の組成から砥粒を除いた組成の試験液L0を用意し、該試験液L0の全有機炭素量を測定して、上記試験液L0に含まれる有機炭素の総量C1を求める;
(3B)前記C0および前記C1から、次式:
砥粒吸着率(%)=[(C0-C1)/C0]×100;
により砥粒吸着率を算出する;
に基づく砥粒吸着率が20%以下である、研磨用組成物。 - 前記水溶性ポリマーはノニオン性のポリマーである、請求項3に記載の研磨用組成物。
- 前記水溶性ポリマーは、繰返し単位としてビニルアルコール単位および酢酸ビニル単位を含む分子構造を有する、請求項3または4に記載の研磨用組成物。
- 砥粒、塩基性化合物、塩基性条件下で加水分解反応性を示す官能基を有する水溶性ポリマーHおよび水を用いて研磨用組成物を製造する方法であって:
少なくとも前記塩基性化合物を含むA剤を用意する工程;
少なくとも前記水溶性ポリマーHを含むB剤を用意する工程;および
少なくとも前記A剤を含む第1組成物と少なくとも前記B剤を含む第2組成物とを混合することにより、前記砥粒、前記塩基性化合物、前記水溶性ポリマーHおよび水を含み前記塩基性化合物の濃度が0.1モル/L以下である混合物を調製する工程;
を包含する、研磨用組成物製造方法。 - 前記A剤は、前記砥粒と前記塩基性化合物と水とを含む砥粒分散液Cであり、
前記砥粒分散液Cを希釈して前記第1組成物を調製した後に、該第1組成物と前記第2組成物とを混合して前記混合物を調製する、請求項6に記載の研磨用組成物製造方法。 - 砥粒、塩基性化合物、塩基性条件下で加水分解反応性を示す官能基を有する水溶性ポリマーHおよび水を用いて研磨用組成物を製造する方法であって、
少なくとも前記塩基性化合物を含むA剤を用意する工程;
少なくとも前記水溶性ポリマーHを含むB剤を用意する工程;および
少なくとも前記A剤を含む第1組成物と少なくとも前記B剤を含む第2組成物とを混合することにより、前記砥粒、前記塩基性化合物、前記水溶性ポリマーHおよび水を含み前記砥粒の濃度が3質量%未満である混合物を調製する工程;
を包含する、研磨用組成物製造方法。 - 前記A剤は、前記砥粒と前記塩基性化合物と水とを含む砥粒分散液Cであり、
前記砥粒分散液Cを希釈して前記第1組成物を調製した後に、該第1組成物と前記第2組成物とを混合して前記混合物を調製する、請求項8に記載の研磨用組成物製造方法。 - 請求項6から9のいずれか一項に記載の製造方法に用いられる研磨用組成物調製用キットであって、
互いに分けて保管される前記A剤と前記B剤とを備える、研磨用組成物調製用キット。 - 砥粒、塩基性化合物、塩基性条件下で加水分解反応性を示す官能基を有する水溶性ポリマーHおよび水を用いて研磨用組成物を製造する方法であって、
少なくとも前記塩基性化合物を含むA剤を用意する工程;
少なくとも前記水溶性ポリマーHを含むB剤を用意する工程;
少なくとも前記A剤と前記B剤とを混合して前記塩基性化合物の濃度が0.02モル/Lより高い研磨用組成物原液を調製する工程;および、
前記A剤と前記B剤とを混合してから24時間以内に前記塩基性化合物の濃度が0.02モル/L以下となるまで前記研磨用組成物原液を希釈する工程;
を包含する、研磨用組成物製造方法。 - 砥粒、塩基性化合物、塩基性条件下で加水分解反応性を示す官能基を有する水溶性ポリマーHおよび水を用いて研磨用組成物を製造する方法であって、
少なくとも前記塩基性化合物を含むA剤を用意する工程;
少なくとも前記水溶性ポリマーHを含むB剤を用意する工程;
少なくとも前記A剤と前記B剤とを混合して前記砥粒の含有量が1質量%以上である研磨用組成物原液を調製する工程;および、
前記A剤と前記B剤とを混合してから24時間以内に前記砥粒の含有量が1質量%未満となる濃度まで前記研磨用組成物原液を希釈する工程;
を包含する、研磨用組成物製造方法。 - 前記研磨用組成物原液を希釈する工程では、該原液を体積基準で10倍以上に希釈する、請求項11または12に記載の研磨用組成物製造方法。
- 請求項11から13のいずれか一項に記載の製造方法に用いられる研磨用組成物調製用キットであって、
互いに分けて保管される前記A剤と前記B剤とを備える、研磨用組成物調製用キット。
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JP2016135882A (ja) | 2016-07-28 |
TWI640586B (zh) | 2018-11-11 |
CN105051145A (zh) | 2015-11-11 |
TW201500492A (zh) | 2015-01-01 |
JP2022118024A (ja) | 2022-08-12 |
KR20150133694A (ko) | 2015-11-30 |
EP2977423A1 (en) | 2016-01-27 |
CN105051145B (zh) | 2018-06-26 |
KR102330030B1 (ko) | 2021-11-24 |
JP6514653B2 (ja) | 2019-05-15 |
EP2977423A4 (en) | 2017-03-22 |
JP7246235B2 (ja) | 2023-03-27 |
EP3967736A1 (en) | 2022-03-16 |
EP2977423B1 (en) | 2022-09-28 |
JP6513591B2 (ja) | 2019-05-15 |
TWI665275B (zh) | 2019-07-11 |
TW201900795A (zh) | 2019-01-01 |
US20160272846A1 (en) | 2016-09-22 |
EP3967736B1 (en) | 2023-10-11 |
JP5900913B2 (ja) | 2016-04-06 |
JPWO2014148399A1 (ja) | 2017-02-16 |
SG11201507438YA (en) | 2015-10-29 |
JP2016166343A (ja) | 2016-09-15 |
JP2019151849A (ja) | 2019-09-12 |
US10351732B2 (en) | 2019-07-16 |
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