WO2014087935A1 - 樹脂組成物及びそれを用いた医療用薬剤容器 - Google Patents
樹脂組成物及びそれを用いた医療用薬剤容器 Download PDFInfo
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- WO2014087935A1 WO2014087935A1 PCT/JP2013/082197 JP2013082197W WO2014087935A1 WO 2014087935 A1 WO2014087935 A1 WO 2014087935A1 JP 2013082197 W JP2013082197 W JP 2013082197W WO 2014087935 A1 WO2014087935 A1 WO 2014087935A1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L53/00—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
- C08L53/02—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers of vinyl-aromatic monomers and conjugated dienes
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61J—CONTAINERS SPECIALLY ADAPTED FOR MEDICAL OR PHARMACEUTICAL PURPOSES; DEVICES OR METHODS SPECIALLY ADAPTED FOR BRINGING PHARMACEUTICAL PRODUCTS INTO PARTICULAR PHYSICAL OR ADMINISTERING FORMS; DEVICES FOR ADMINISTERING FOOD OR MEDICINES ORALLY; BABY COMFORTERS; DEVICES FOR RECEIVING SPITTLE
- A61J1/00—Containers specially adapted for medical or pharmaceutical purposes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D85/00—Containers, packaging elements or packages, specially adapted for particular articles or materials
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G61/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G61/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
- C08G61/02—Macromolecular compounds containing only carbon atoms in the main chain of the macromolecule, e.g. polyxylylenes
- C08G61/04—Macromolecular compounds containing only carbon atoms in the main chain of the macromolecule, e.g. polyxylylenes only aliphatic carbon atoms
- C08G61/06—Macromolecular compounds containing only carbon atoms in the main chain of the macromolecule, e.g. polyxylylenes only aliphatic carbon atoms prepared by ring-opening of carbocyclic compounds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L47/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds; Compositions of derivatives of such polymers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2261/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
- C08G2261/30—Monomer units or repeat units incorporating structural elements in the main chain
- C08G2261/33—Monomer units or repeat units incorporating structural elements in the main chain incorporating non-aromatic structural elements in the main chain
- C08G2261/332—Monomer units or repeat units incorporating structural elements in the main chain incorporating non-aromatic structural elements in the main chain containing only carbon atoms
- C08G2261/3324—Monomer units or repeat units incorporating structural elements in the main chain incorporating non-aromatic structural elements in the main chain containing only carbon atoms derived from norbornene
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2261/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
- C08G2261/30—Monomer units or repeat units incorporating structural elements in the main chain
- C08G2261/33—Monomer units or repeat units incorporating structural elements in the main chain incorporating non-aromatic structural elements in the main chain
- C08G2261/332—Monomer units or repeat units incorporating structural elements in the main chain incorporating non-aromatic structural elements in the main chain containing only carbon atoms
- C08G2261/3325—Monomer units or repeat units incorporating structural elements in the main chain incorporating non-aromatic structural elements in the main chain containing only carbon atoms derived from other polycyclic systems
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2261/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
- C08G2261/30—Monomer units or repeat units incorporating structural elements in the main chain
- C08G2261/33—Monomer units or repeat units incorporating structural elements in the main chain incorporating non-aromatic structural elements in the main chain
- C08G2261/332—Monomer units or repeat units incorporating structural elements in the main chain incorporating non-aromatic structural elements in the main chain containing only carbon atoms
- C08G2261/3327—Monomer units or repeat units incorporating structural elements in the main chain incorporating non-aromatic structural elements in the main chain containing only carbon atoms alkene-based
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2261/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
- C08G2261/40—Polymerisation processes
- C08G2261/41—Organometallic coupling reactions
- C08G2261/418—Ring opening metathesis polymerisation [ROMP]
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2207/00—Properties characterising the ingredient of the composition
- C08L2207/04—Thermoplastic elastomer
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L25/00—Compositions of, homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Compositions of derivatives of such polymers
- C08L25/02—Homopolymers or copolymers of hydrocarbons
- C08L25/04—Homopolymers or copolymers of styrene
- C08L25/08—Copolymers of styrene
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L65/00—Compositions of macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain; Compositions of derivatives of such polymers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/13—Hollow or container type article [e.g., tube, vase, etc.]
- Y10T428/1352—Polymer or resin containing [i.e., natural or synthetic]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/13—Hollow or container type article [e.g., tube, vase, etc.]
- Y10T428/1352—Polymer or resin containing [i.e., natural or synthetic]
- Y10T428/1386—Natural or synthetic rubber or rubber-like compound containing
Definitions
- the present invention relates to a resin composition and a medical drug container using the resin composition with less protein adsorption.
- a multilayer film using a cyclic olefin resin is known as a material for drug containers (Patent Document 1).
- Patent Document 1 A multilayer film using a cyclic olefin resin is known as a material for drug containers.
- the cyclic olefin resin is used as one component of the barrier layer and the adhesive layer, and the olefin resin is used for the innermost seal layer in contact with the drug.
- the sealant layer includes a cyclic polyolefin-based resin as a main component (Patent Document 2).
- Patent Document 2 the composition of the contents or contamination of the contents due to the adsorption of the components of the contents to the inner wall of the container or the elution of low molecular weight components (residual monomers and their multimers, etc.) from the container to the contents. It is disclosed that the fear is reduced as much as possible. However, nothing is disclosed about the hydrogenated styrene thermoplastic elastomer to be blended with the cyclic polyolefin resin or the content of low molecular weight components.
- styrene / butadiene / styrene which is a hydrogenated styrene thermoplastic elastomer
- Patent Document 3 a hydrogenated product of a block copolymer
- a polymer block mainly composed of an aromatic vinyl compound is added to a cycloolefin copolymer, and isobutylene. It is known that an isobutylene block copolymer comprising a polymer block mainly composed of can be blended (Patent Document 4). In this case, however, nothing is disclosed about the low molecular weight component content.
- a molded product formed from a molding material having a reduced amount of low volatile components by drying pellets of a thermoplastic saturated norbornene-based polymer is free from microvoids due to foaming at the time of molding. It is known to give a sheet-like molded product (Patent Document 5). However, in this case, nothing is disclosed about blending a hydrogenated styrenic thermoplastic elastomer.
- an optical material consisting of a resin composition in which a compound that is incompatible with a thermoplastic saturated norbornene resin is dispersed as fine microdomains can improve adhesion to various paints and films, and is transparent. It is known that the external appearance is also good (Patent Document 6).
- the compounding amount of the compounding agent is 0.001 to 0.8 part by weight and less than 1% by weight with respect to 100 parts by weight of the thermoplastic saturated norbornene resin. Also, nothing is disclosed about the low molecular weight component content.
- the present inventors put a drug containing a protein into a container composed of a resin composition in which a hydrogenated styrene thermoplastic elastomer is blended with a norbornene-based polymer. It was confirmed that the amount of protein adsorbed increased with time.
- the content of the low molecular weight component having a weight average molecular weight of 1000 or less and containing 3 to 50% by weight of the norbornene polymer and 50 to 99% by weight of the hydrogenated styrene thermoplastic elastomer is provided.
- the resin composition as described above wherein the norbornene-based polymer is a norbornene-based ring-opening polymer hydrogenated product.
- the hydrogenated styrene thermoplastic elastomer is a styrene-ethylene / butylene-styrene block copolymer, a styrene-ethylene / propylene-styrene block copolymer, a partially hydrogenated styrene-ethylene / butylene-
- the above resin composition which is at least one hydrogenated styrene thermoplastic elastomer selected from the group consisting of a styrene block copolymer and a styrene- (ethylene-ethylene / propylene) -styrene block copolymer.
- the above resin composition wherein the hydrogenated styrene thermoplastic elastomer is a styrene-ethylene / butylene-styrene block copolymer.
- the above resin composition wherein the hydrogenated styrene thermoplastic elastomer is a block copolymer comprising an aromatic vinyl compound polymer block and an isobutylene polymer block.
- the resin composition comprises (I) removal of low molecular weight components of norbornene polymer by evaporation, (II) reprecipitation using a good solvent and a poor solvent of norbornene polymer, (III )
- the above resin which is a resin composition having a weight average molecular weight of 1000 or less and a low molecular weight component content of 3% by weight or less, obtained by any one of or a combination of methods of pre-drying the pellets before molding A composition is provided.
- the medical drug container as described above, wherein the medical drug contains a protein.
- the medical drug container using the resin composition of the present invention has a remarkable effect that protein adsorption to the container can be dramatically suppressed when the medical drug contains protein.
- the norbornene-based polymer is obtained by polymerizing a norbornene-based monomer that is a monomer having a norbornene skeleton, and is roughly classified into one obtained by ring-opening polymerization and one obtained by addition polymerization.
- ring-opening polymers of norbornene monomers As ring-opening polymerization, ring-opening polymers of norbornene monomers, ring-opening polymers of norbornene monomers and other monomers capable of ring-opening copolymerization, and hydrogens thereof. And the like.
- the polymers obtained by addition polymerization include addition polymers of norbornene monomers and addition polymers of norbornene monomers and other monomers copolymerizable therewith.
- a ring-opening polymer hydride of a norbornene monomer is preferable from the viewpoints of heat resistance, mechanical strength, moisture resistance, and the like.
- norbornene monomers examples include bicyclo [2.2.1] hept-2-ene (common name: norbornene) and its derivatives (having substituents in the ring), tricyclo [4.3.0 1,6 . 1 2,5 ] deca-3,7-diene (common name: dicyclopentadiene) and derivatives thereof, 7,8-benzotricyclo [4.3.0.1 2,5 ] dec-3-ene (conventional) Name: methanotetrahydrofluorene, 1,4-methano-1,4,4a, 9a-tetrahydrofluorene) and derivatives thereof, and tetracyclo [4.4.0.1 2,5 . 1 7,10 ] dodec-3-ene (common name: tetracyclododecene) and its derivatives.
- substituents examples include an alkyl group, an alkylene group, a vinyl group, an alkoxycarbonyl group, and an alkylidene group, and the norbornene-based monomer may have two or more of these.
- Examples of other monomers capable of ring-opening copolymerization with norbornene monomers include monocyclic cyclic olefin monomers such as cyclohexene, cyclohebutene, and cyclooctene.
- Examples of other monomers that can be addition copolymerized with norbornene monomers include ⁇ -olefins having 2 to 20 carbon atoms such as ethylene, propylene, 1-butene, 1-pentene, 1-hexene, and the like.
- a cycloolefin such as cyclobutene, cyclopentene, cyclohexene, cyclooctene, 3a, 5,6,7a-tetrahydro-4,7-methano-1H-indene, and derivatives thereof; 1,4-hexadiene, 4-methyl Non-conjugated dienes such as 1,4-hexadiene, 5-methyl-1,4-hexadiene, 1,7-octadiene; and the like.
- ⁇ -olefin is preferable, and ethylene is particularly preferable.
- a ring-opening polymer of a norbornene-based monomer, or a ring-opening polymer of a norbornene-based monomer and another monomer capable of ring-opening copolymerization with a monomer component is a known ring-opening polymerization. It can be obtained by polymerization in the presence of a catalyst.
- a catalyst comprising a metal halide such as ruthenium or osmium, a nitrate or acetylacetone compound, and a reducing agent, or a metal halide such as titanium, zirconium, tungsten, and molybdenum, or A catalyst comprising an acetylacetone compound and an organoaluminum compound can be used.
- a metal halide such as ruthenium or osmium, a nitrate or acetylacetone compound, and a reducing agent
- a metal halide such as titanium, zirconium, tungsten, and molybdenum
- a catalyst comprising an acetylacetone compound and an organoaluminum compound can be used.
- the ring-opening polymer hydride of a norbornene-based monomer is usually prepared by adding a known hydrogenation catalyst containing a transition metal typified by nickel and palladium to the polymerization solution of the ring-opening polymer, so It can be obtained by hydrogenating saturated bonds.
- An addition polymer of a norbornene monomer, or an addition polymer of a norbornene monomer and another monomer copolymerizable therewith, these monomers are added to a known addition polymerization catalyst, for example, It can be obtained by polymerization using a catalyst comprising a titanium, zirconium or vanadium compound and an organoaluminum compound.
- the hydrogenated styrenic thermoplastic elastomer used in the present invention is that which is hydrogenated or has one carbon-carbon double bond such as butylene as a polymerizable monomer. And after polymerization, the result is equivalent to that obtained by hydrogenation.
- the hydrogenated styrene-based thermoplastic elastomer includes “aromatic vinyl / conjugated diene block copolymer as hydrogenated styrene-based thermoplastic elastomer”, “aromatic vinyl compound-based polymer block and isobutylene-based polymer”. And a block copolymer composed of a combined block.
- An aromatic vinyl / conjugated diene block copolymer as a hydrogenated styrene thermoplastic elastomer has a polystyrene block as a hard segment and a conjugated diene polymer block as a soft segment. It exhibits physical properties, and in the heated state, it melts by heating and exhibits fluidity.
- Aromatic vinyl / conjugated diene block copolymers as hydrogenated styrene thermoplastic elastomers include styrene-ethylene / butylene-styrene block copolymers (SEBS) and styrene-ethylene / propylene-styrene block copolymers (SEPS). ), Partially hydrogenated styrene-ethylene / butylene-styrene block copolymer (partially hydrogenated SEBS), and styrene- (ethylene-ethylene / propylene) -styrene block copolymer (SEEPS).
- SEBS styrene-ethylene / butylene-styrene block copolymers
- SEPS styrene-ethylene / propylene-styrene block copolymers
- conjugated dienes such as styrene-ethylene / butylene-styrene block copolymer (SEBS) and styrene-ethylene / propylene-styrene block copolymer (SEPS) from the viewpoint of transparency and light resistance of the resin composition.
- SEBS styrene-ethylene / butylene-styrene block copolymer
- SEPS styrene-ethylene / propylene-styrene block copolymer
- the weight average molecular weight of the aromatic vinyl / conjugated diene block copolymer as the hydrogenated styrene-based thermoplastic elastomer is not particularly limited, but is generally 40,000 from the viewpoint of mechanical strength and transparency when used in a container. It is preferably in the range of ⁇ 1,000,000, more preferably in the range of 40,000 to 800,000, and particularly preferably in the range of 40,000 to 500,000.
- a norbornene-based polymer and an aromatic vinyl / conjugated diene block of a hydrogenated styrene-based thermoplastic elastomer The weight ratio to the copolymer is 50 to 99% by weight of the norbornene polymer, preferably 60 to 95% by weight, more preferably 70 to 90% by weight, and 1 to 50% by weight of the hydrogenated styrene thermoplastic elastomer.
- the amount is preferably 5 to 40% by weight, more preferably 10 to 30% by weight.
- the block copolymer composed of an aromatic vinyl compound polymer block and an isobutylene polymer block in the present invention comprises a polymer block mainly composed of an aromatic vinyl compound and a polymer block mainly composed of isobutylene. It is a block copolymer.
- Aromatic vinyl compounds include styrene, o-, m- or p-methylstyrene, ⁇ -methylstyrene, ⁇ -methylstyrene, 2,6-dimethylstyrene, 2,4-dimethylstyrene, ⁇ -methyl-o- Methyl styrene, ⁇ -methyl-m-methyl styrene, ⁇ -methyl-p-methyl styrene, ⁇ -methyl-o-methyl styrene, ⁇ -methyl-m-methyl styrene, ⁇ -methyl-p-methyl styrene, 2, 4,6-trimethylstyrene, ⁇ -methyl-2,6-dimethylstyrene, ⁇ -methyl-2,4-dimethylstyrene, ⁇ -methyl-2,6-dimethylstyrene, ⁇ -methyl-2,4-dimethylstyrene , O-, m-
- the isobutylene polymer block is a polymer block in which units derived from isobutylene are composed of 60% by weight or more, preferably 80% by weight or more.
- a mutual monomer can be used as a copolymerization component, and other cationically polymerizable monomer components can be used.
- monomer components include monomers such as aliphatic olefins, dienes, vinyl ethers, silanes, vinyl carbazole, ⁇ -pinene, and acenaphthylene. These can be used alone or in combination of two or more.
- Aliphatic olefin monomers include ethylene, propylene, 1-butene, 2-methyl-1-butene, 3-methyl-1-butene, pentene, hexene, cyclohexene, 4-methyl-1-pentene, vinylcyclohexane , Octene, and norbornene.
- diene monomer examples include butadiene, isoprene, hexadiene, cyclopentadiene, cyclohexadiene, dicyclopentadiene, divinylbenzene, and ethylidene norbornene.
- vinyl ether monomers include methyl vinyl ether, ethyl vinyl ether, (n-, iso) propyl vinyl ether, (n-, sec-, tert-, iso) butyl vinyl ether, methyl propenyl ether, and ethyl propenyl ether. .
- silane compounds include vinyltrichlorosilane, vinylmethyldichlorosilane, vinyldimethylchlorosilane, vinyldimethylmethoxysilane, vinyltrimethylsilane, divinyldichlorosilane, divinyldimethoxysilane, divinyldimethylsilane, 1,3-divinyl-1,1,3 , 3-tetramethyldisiloxane, trivinylmethylsilane, ⁇ -methacryloyloxypropyltrimethoxysilane, and ⁇ -methacryloyloxypropylmethyldimethoxysilane.
- the block copolymer comprising the aromatic vinyl compound polymer block and the isobutylene polymer block of the present invention has its structure as long as it is composed of the aromatic vinyl compound polymer block and the isobutylene polymer block.
- any of block copolymers, diblock copolymers, triblock copolymers, and multiblock copolymers having a linear, branched, and star-like structure can be used. Can also be selected.
- Preferred structures include a triblock copolymer composed of an aromatic vinyl polymer block, an isobutylene polymer block, and an aromatic vinyl polymer block from the viewpoint of physical property balance and molding processability. These may be used alone or in combination of two or more in order to obtain desired physical properties and / or moldability.
- the ratio of the aromatic vinyl polymer block to the isobutylene polymer block is not particularly limited, but from the viewpoint of flexibility, refractive index and rubber elasticity, the aromatic vinyl compound polymer block and the isobutylene polymer are used.
- the content of the (a) aromatic vinyl polymer block in the block copolymer comprising blocks is preferably 15% by weight or more, and more preferably more than 30% by weight and 35% by weight or less.
- the average molecular weight of the block copolymer comprising the aromatic vinyl compound polymer block and the isobutylene polymer block is preferably from 30,000 to 300,000, particularly preferably from 30,000 to 250,000.
- the weight average molecular weight / number average molecular weight of the isobutylene block copolymer is preferably 1.4 or less from the viewpoint of processing stability.
- a block copolymer comprising an aromatic vinyl compound polymer block and an isobutylene polymer block.
- a monomer It is obtained by polymerizing the components.
- X is a halogen atom, a substituent selected from an alkoxy group having 1 to 6 carbon atoms or an acyloxy group
- R 1 and R 2 are each a hydrogen atom or a monovalent hydrocarbon group having 1 to 6 carbon atoms
- R 1 , R 2 may be the same or different
- R 3 is a monovalent or polyvalent aromatic hydrocarbon group or a monovalent or polyvalent aliphatic hydrocarbon group
- n represents a natural number of 1 to 6. .
- the compound represented by the above general formula serves as an initiator, and is considered to generate a carbon cation in the presence of a Lewis acid or the like and serve as a starting point for cationic polymerization.
- Examples of compounds of the general formula used in the present invention include (1-chloro-1-methylethyl) benzene, 1,4-bis (1-chloro-1-methylethyl) benzene, 1,3-bis (1 -Chloro-1-methylethyl) benzene, 1,3,5-tris (1-chloro-1-methylethyl) benzene, and 1,3-bis (1-chloro-1-methylethyl) -5- (t -Butyl) benzene and the like.
- a Lewis acid catalyst can be further coexisted.
- Such Lewis acid may be any one that can be used for cationic polymerization.
- metal halides such as Et 2 AlCl and EtAlCl 2, and the like can be suitably used.
- TiCl 4 , BCl 3 , and SnCl 4 are preferable because of high reactivity of the catalyst and industrial availability.
- the amount of Lewis acid used is not particularly limited, but can be set in consideration of the polymerization characteristics or polymerization concentration of the monomer used.
- the compound represented by the above general formula can be used usually in an amount of 0.1 to 100 molar equivalents, preferably in the range of 1 to 50 molar equivalents.
- an electron donor component can be coexisted as necessary.
- This electron donor component is believed to have the effect of stabilizing the growth carbon cation during cationic polymerization, and the addition of an electron donor produces a polymer with a narrow molecular weight distribution and a controlled structure. be able to.
- the electron donor component that can be used is not particularly limited, and examples thereof include pyridines, amines, amides, sulfoxides, esters, and metal compounds having an oxygen atom bonded to a metal atom.
- Polymerization of a block copolymer consisting of an aromatic vinyl compound polymer block and an isobutylene polymer block can be carried out in an organic solvent as necessary, and the organic solvent must essentially inhibit cationic polymerization.
- organic solvent must essentially inhibit cationic polymerization.
- halogenated hydrocarbons such as methyl chloride, dichloromethane, chloroform, ethyl chloride, dichloroethane, n-propyl chloride, n-butyl chloride, chlorobenzene; benzene, toluene, xylene, ethylbenzene, propylbenzene, butylbenzene, etc.
- Alkylbenzenes linear aliphatic hydrocarbons such as ethane, propane, butane, pentane, hexane, heptane, octane, nonane, decane; 2-methylpropane, 2-methylbutane, 2,3,3-trimethylpentane, 2 Branched aliphatic hydrocarbons such as 1,2,5-trimethylhexane; cycloaliphatic hydrocarbons such as cyclohexane, methylcyclohexane, and ethylcyclohexane; paraffin oil obtained by hydrorefining petroleum fractions; it can.
- linear aliphatic hydrocarbons such as ethane, propane, butane, pentane, hexane, heptane, octane, nonane, decane
- 2-methylpropane 2-methylbutane, 2,3,3-trimethylpentane
- solvents are in consideration of the balance of the polymerization characteristics of the monomers constituting the block copolymer consisting of the aromatic vinyl compound polymer block and the isobutylene polymer block and the solubility of the polymer to be produced, Each can be used alone or in combination of two or more.
- the amount of the solvent used is determined so that the concentration of the polymer is 1 to 50 wt%, preferably 5 to 35 wt%, in consideration of the viscosity of the resulting polymer solution and the ease of heat removal.
- each component is mixed at a temperature of, for example, ⁇ 100 ° C. or more and less than 0 ° C. under cooling.
- a particularly preferred temperature range is ⁇ 30 ° C. to ⁇ 80 ° C.
- the blend amount of the block copolymer composed of the aromatic vinyl compound polymer block and the isobutylene polymer block is 50 to 99% by weight of the norbornene polymer, and the aromatic vinyl compound polymer block and the isobutylene polymer are mixed. 1 to 50% by weight of a block copolymer composed of polymer blocks.
- the amount is preferably 1 to 50 parts by weight and more preferably 3 to 25 parts by weight with respect to 100 parts by weight of the norbornene polymer. If the amount of the block copolymer is too small, the impact resistance will be insufficient, while if it is too large, the balance between rigidity and impact resistance may be deteriorated.
- thermoplastic resin materials are not particularly limited as long as they are usually used in thermoplastic resin materials.
- antioxidants ultraviolet absorbers, light stabilizers, near infrared absorbers, dyes and pigments, etc.
- Colorants plasticizers, antistatic agents, fluorescent brighteners, and other resins.
- Antiaging agents include phenolic antioxidants, phosphorus antioxidants, sulfur antioxidants, etc. Among them, phenolic antioxidants are preferred, and alkyl-substituted phenolic antioxidants are preferred. Particularly preferred. Antioxidants can be used alone or in combination of two or more.
- the blending amount of the antioxidant is appropriately selected within a range that does not impair the object of the present invention, but is based on 100% by weight of a resin composition containing a norbornene-based polymer and a hydrogenated styrene-based thermoplastic elastomer. Usually, it is in the range of 0.001 to 5% by weight, preferably 0.01 to 3% by weight, more preferably 0.1 to 1% by weight.
- UV absorber examples include benzotriazole UV absorbers, benzoate UV absorbers, benzophenone UV absorbers, acrylate UV absorbers, and metal complex UV absorbers.
- light stabilizer examples include hindered amine light stabilizers.
- Near-infrared absorbers include, for example, cyanine-based near-infrared absorbers; pyrylium-based infrared absorbers; squarylium-based near-infrared absorbers; croconium-based infrared absorbers; Complex near infrared absorbers; naphthoquinone near infrared absorbers; anthraquinone near infrared absorbers; indophenol near infrared absorbers;
- the dye is not particularly limited as long as it is uniformly dispersed / dissolved, but oil-soluble dyes (various CI solvent dyes) are widely used because they have excellent compatibility with the resin composition used in the present invention.
- oil-soluble dyes include The Society of Diies and Colorists, Color Index vol. 3. Various C.I. I. And solvent dyes.
- Examples of the pigment include diarylide pigments, azo lake pigments, condensed azo pigments, benzimidazolone pigments, quinacridone pigments, perylene pigments, and anthraquinone pigments.
- phosphate triester plasticizer As plasticizers, phosphate triester plasticizer, phthalate ester plasticizer, fatty acid monobasic ester plasticizer, dihydric alcohol ester plasticizer, oxyacid ester plasticizer, and main skeleton are mainly C. Hydrocarbon polymers that are liquid at room temperature and having a —C or C ⁇ C structure can be used, but among these, phosphate triester plasticizers are preferred, and tricresyl phosphate and trixylyl phosphate are particularly preferred.
- antistatic agent examples include long-chain alkyl alcohols such as stearyl alcohol and behenyl alcohol, fatty acid esters of polyhydric alcohols such as glycerol monostearate, and pentaerythritol monostearate, and stearyl alcohol and behenyl alcohol are particularly preferable.
- resins include polyolefin resins for imparting flexibility.
- the compounding amount of these compounding agents is appropriately selected within a range not impairing the object of the present invention, but is usually 0 with respect to 100% by weight of the total amount of the norbornene polymer and the hydrogenated styrene thermoplastic elastomer. 0.001 to 5% by weight, preferably 0.01 to 1% by weight.
- the mixing method is not particularly limited as long as the compounding agent is sufficiently dispersed in the polymer.
- a biaxial kneader When a biaxial kneader is used, after kneading, it is usually extruded into a rod shape in a molten state, cut into an appropriate length with a strand cutter, and often used as a pellet.
- the molecular weight of the low molecular weight component is usually a weight average molecular weight (Mw) measured as a converted value of polyisoprene by gel permeation chromatography (GPC) using cyclohexane as a solvent.
- Mw weight average molecular weight
- the content of the low molecular weight component having a weight molecular weight of 1000 or less in the resin composition is 3% by weight or less, preferably 2% by weight or less, and more preferably 1% by weight or less.
- (I) Direct drying method In the direct drying method, the reaction solution after synthesis of the norbornene polymer is heated under reduced pressure (pressure below normal pressure), and the low molecular weight component contained in the solvent and the norbornene polymer. Is a method of evaporating and removing.
- the heating temperature of the organic solvent solution such as the reaction solution in the direct drying method is usually in the range of 270 to 340 ° C., preferably 275 to 330 ° C. When the heating temperature is too low, the removal efficiency of low molecular weight components and residual solvent in the norbornene polymer is lowered. If the heating temperature is too high, the norbornene-based polymer may be decomposed by heat.
- the pressure at reduced pressure is usually 26.7 kPa or less, preferably 13.4 kPa or less, more preferably 6.7 kPa or less.
- drying can be performed by changing the heating temperature and the pressure at the time of depressurization stepwise or continuously. In particular, it is preferable to change the heating temperature and / or the pressure during decompression in two stages.
- the drying in two steps can be easily carried out by using two or more solvent removal devices that can be heated and decompressed.
- the solvent removing device it is preferable to use a scraping thin film evaporator and a centrifugal thin film evaporator.
- an organic solvent solution such as a reaction solution after synthesis of a norbornene polymer is used as a first stage under a reduced pressure of 6.7 to 26.7 kPa at a temperature of 270 to 340 ° C.
- a second stage the remaining low molecular weight substance is heated at a temperature of 270 to 340 ° C. under a reduced pressure of less than 6.7 kPa.
- the drying method which further removes a molecular weight substance can be mentioned.
- an antioxidant is added to an organic solvent solution such as a reaction solution after the synthesis of the norbornene polymer, followed by heating and drying under reduced pressure in order to suppress decomposition of the norbornene polymer.
- the addition amount of the antioxidant is usually 0.01 to 1 part by weight, preferably 0.02 to 0.8 part by weight, more preferably 0.03 to 0.5 part by weight based on 100 parts by weight of the norbornene polymer. Parts by weight. If the amount of the antioxidant added is too large, the product itself or a decomposition product thereof may become a low molecular weight component, which may cause gas generation.
- the reprecipitation method is a method in which a low molecular weight component dissolved in a poor solvent is removed when the norbornene polymer is dissolved in a good solvent and then precipitated using a poor solvent.
- the good solvent include aromatic solvents such as benzene, toluene, and xylene; cellosolv solvents such as methyl cellosolve, ethyl cellosolve, and 1-methoxy-2-propanol; ester solvents such as methyl lactate and ethyl lactate.
- Solvent such as cyclohexane, ethylcyclohexane, and 1,2-dimethylcyclohexane; halogen-containing solvents such as 2,2,3,3-tetrafluoro-1-propanol, methylene chloride, and chloroform; tetrahydrofuran; And ether solvents such as dioxane;
- the poor solvent examples include alcohol solvents such as methanol, ethanol, 1-propanol, 2-propanol, and 1-butanol; ketone solvents such as diacetone alcohol, acetone, 2-butanone, and methyl isobutyl ketone; Etc.
- alcohol solvents such as methanol, ethanol, 1-propanol, 2-propanol, and 1-butanol
- ketone solvents such as diacetone alcohol, acetone, 2-butanone, and methyl isobutyl ketone
- the norbornene-based polymer is contained in the good solvent at a temperature of 5 to 50 ° C., preferably 10 to 30 ° C., and a concentration of 0.1 to 30% by weight, preferably 0.5
- the solution is dissolved under the condition of ⁇ 15% by weight, and then the solution is 5 to 50 times by weight, preferably 10 to 30 times by weight of the solution, and the temperature is 5 to 50 ° C., preferably 10 to 30 ° C. It is put into a solvent and reprecipitated.
- the reprecipitation may be performed once, but can be repeated about 2 to 5 times as necessary. If it does in this way, the low molecular weight component of a norbornene-type polymer can be reduced.
- Examples of the extrusion processing and forming processing method of the norbornene polymer of the present invention include a method of predrying before processing in order to prevent the formation of low molecular weight components due to decomposition.
- Pre-drying conditions are effective when the temperature is high and the drying time is long. However, if the temperature exceeds the glass transition temperature of the resin and is too high, the norbornene polymer pellets are fused together and used.
- the predrying method is vacuum drying or atmospheric pressure drying in an air or nitrogen atmosphere, the effect of preventing the generation of low molecular weight components by decomposition can be obtained.
- the process of extrusion and molding of the norbornene polymer of the present invention is preferably performed in a low oxygen concentration atmosphere, and in particular, the norbornene polymer is obtained by performing the resin melting step in a low oxygen concentration atmosphere. Formation of low molecular weight components due to decomposition of can be prevented.
- the “low oxygen concentration atmosphere” usually means an atmosphere having an oxygen partial pressure of 100 hPa or less, preferably 50 hPa or less, more preferably 20 hPa or less.
- a low oxygen concentration atmosphere can be achieved by reducing the pressure of the device or using an inert gas or the like to replace the air in the device with these gases.
- the inert gas include argon, nitrogen, helium, neon, krypton, and xenon, but it is preferable to use nitrogen gas because it is easily available.
- a method of blowing nitrogen into a hopper portion for supplying raw materials of a processing machine and a method of reducing the hopper portion to a reduced pressure state can be mentioned.
- the molding method of the resin composition of the present invention is not limited to a specific molding method as long as molding is possible.
- an injection molding method, an extrusion blow molding method, an injection blow molding method, a two-stage blow molding method examples include a multilayer blow molding method, a connection blow molding method, a stretch blow molding method, a rotational molding method, a vacuum molding method, an extrusion molding method, a calendar molding method, a solution casting method, a hot press molding method, and an inflation method.
- examples of the method for forming a film of the resin composition of the present invention include a solvent casting method (solution casting method) and a melt extrusion method.
- the melt extrusion method is preferable in terms of production cost.
- Medical drug container Specific examples include wide-mouth bottles, narrow-mouth bottles, vial bottles, prefillable syringes, prefilled syringes, prefilled syringes for vaccines, prefilled syringes for anticancer agents, needleless syringes, ampoules and Sample containers such as press-through packages, infusion bags, infusion containers, and eye drops containers, liquid, powder, or solid medicine containers, sampling tubes for blood tests, blood collection tubes, and specimen containers Etc.
- vials and prefilled syringes made of the resin composition of the present invention are suitably used for these molded products because they have low protein adsorptivity and good drug storage.
- the measuring methods for various physical properties are as follows. (1) The weight average molecular weight (Mw) and number average molecular weight (Mn) of the norbornene polymer were measured as standard polyisoprene conversion values by gel permeation chromatography (GPC) using cyclohexane as an eluent. (2) The hydrogenation rate was measured by 1 H-NMR.
- the glass transition temperature is heated to 30 ° C. or higher from the glass transition temperature using a differential scanning calorimeter (product name: “DSC6220S11” manufactured by Nanotechnology), and then the cooling rate ⁇ It measured in the process of cooling to room temperature at 10 degree-C / min, and heating up at a temperature increase rate of 10 degree-C / min after that.
- a differential scanning calorimeter product name: “DSC6220S11” manufactured by Nanotechnology
- the low molecular weight component ratio is a peak area (M1) having a weight average molecular weight of 1000 or more and a weight average molecular weight of 1000 or less when the molecular weight of the resin composition is measured using GPC using cyclohexane as a solvent described in (1).
- the peak area (M2) was determined, and the ratio of low molecular weight components was calculated from M2 / (M1 + M2) ⁇ 100.
- Protein adsorptivity is cast on a sensor chip after creating a 1% cyclohexane solution, and the solvent is volatilized by heating at 70 ° C. for 2 hours in a nitrogen atmosphere to create a cast film having a thickness of 1 ⁇ m.
- an intermolecular interaction measuring apparatus manufactured by Konica Minolta Opto, product name “MI-Affinity (registered trademark)”
- MI-Affinity registered trademark
- an aqueous insulin solution (concentration: 3.53 mg / ml, pH: 7.8) was allowed to flow over the cast film for 300 seconds, and the increase in film thickness due to adsorption was measured.
- the hydrogenation catalyst is removed by filtration, and then the solvent, cyclohexane and other volatile components, are removed from the solution at a temperature of 270 ° C. and a pressure of 1 kPa or less using a cylindrical concentration dryer (manufactured by Hitachi, Ltd.). Subsequently, the hydride was extruded in a molten state from an extruder into a strand shape, cooled and pelletized to obtain pellets.
- the pelletized ring-opening copolymer hydrogenated product (norbornene polymer A) had an Mw of 34,000, a hydrogenation rate of 99.8% of carbon-carbon bonds in the polymer, and a Tg of 136.
- the specific gravity was 1.01 g / cm 3 at ° C.
- ethylene and NB were copolymerized by adding 0.4 liter of a toluene solution containing isopropylidene (cyclopentadienyl) (indenyl) zirconium dichloride and methylalumoxane prepared in advance to the system. The reaction was started. The catalyst concentration at this time is 0.018 mmol / liter for isopropylidene (cyclopentadienyl) (indenyl) zirconium dichloride and 8.0 mmol / liter for methylalumoxane with respect to the entire system.
- ethylene was continuously fed into the system to maintain the temperature at 70 ° C. and the internal pressure at 6 kg / cm 2 as a gauge pressure. After 60 minutes, the polymerization reaction was stopped by adding isopropyl alcohol. After depressurization, the polymer solution was taken out, and then contacted with an aqueous solution obtained by adding 5 liters of concentrated hydrochloric acid to 1 m 3 of water at a ratio of 1: 1 with vigorous stirring, and the catalyst residue was transferred to the aqueous phase. After leaving this contact liquid mixture, the aqueous phase was separated and removed, and further washed with water twice to purify and separate the polymerization liquid phase.
- the purified and separated polymer solution was brought into contact with 3 times the amount of acetone under strong stirring to precipitate a copolymer, and then the solid part (copolymer) was collected by filtration and sufficiently washed with acetone. Further, in order to extract unreacted monomers present in the polymer, this solid part was put into acetone so as to be 40 kg / m 3, and then an extraction operation was performed at 60 ° C. for 2 hours. After the extraction treatment, the solid part was collected by filtration and dried under nitrogen flow at 130 ° C. and 350 mmHg for 12 hours to obtain an ethylene / NB copolymer (norbornene polymer B).
- a liquid feeding tube made of Teflon (registered trademark) was connected to a liquefied collection tube made of pressure resistant glass with a three-way cock containing 235 ml (2910 mmol) of isobutylene monomer, and the isobutylene monomer was fed into the polymerization vessel by nitrogen pressure.
- 0.733 g (3.2 mmol) of bis (1-chloro-1-methylethyl) benzene and 1.30 g (14 mmol) of ⁇ -picoline were added.
- 8.67 ml (79.1 mmol) of titanium tetrachloride was further added to initiate polymerization.
- the reaction solution was washed twice with water, the solvent was evaporated, and the obtained polymer was vacuum dried at 60 ° C. for 24 hours to obtain a block copolymer (C) having an Mw of 160000.
- Block copolymer (D) comprising an aromatic vinyl compound polymer block and an isobutylene polymer block
- n-hexane was used using a syringe. 456.1 ml (dried with molecular sieves) and 656.5 ml of butyl chloride (dried with molecular sieves) were added, the polymerization vessel was placed in a dry ice / methanol bath at -70 ° C.
- Example 1 99 parts of norbornene polymer A obtained in Production Example 1 and aromatic vinyl / conjugated diene block copolymer (E) as a hydrogenated styrene thermoplastic elastomer (Tuftec (registered trademark) H1043, manufactured by Asahi Kasei Chemicals) 1 Part, 0.5 parts of pentaerythritol tetrakis [3- (3,5-di-t-butyl-4-hydroxyphenyl) propionate] as an antioxidant was mixed in a blender, then at 75 ° C. for 6 hours, Vacuum dried at 1 hPa.
- the resin composition 1 was kneaded and extruded at a cylinder temperature of 245 ° C. to obtain a pelletized resin composition 1.
- the pelletized resin composition 1 was measured for the amount of low molecular weight components.
- This pellet was dissolved in cyclohexane to prepare a 1% solution, and a 1 ⁇ m cast film was prepared. Using this cast film, a protein adsorption test was performed.
- this pellet was injection molded at a resin temperature of 280 ° C. and a mold temperature of 75 ° C. to prepare a test piece having a thickness of 4.0 mm ⁇ length of 80 mm ⁇ width of 10.0 mm. The impact resistance was measured using the molded specimen.
- Resin composition 2 was prepared in the same manner as in Example 1 except that 95 parts of norbornene polymer A and 5 parts of aromatic vinyl / conjugated diene block copolymer (E) as a hydrogenated styrene thermoplastic elastomer were used. Obtained.
- Resin composition 3 was prepared in the same manner as in Example 1 except that 90 parts of norbornene polymer A and 10 parts of aromatic vinyl / conjugated diene block copolymer (E) as a hydrogenated styrene thermoplastic elastomer were used. Obtained. The mold temperature during molding of the resin composition 3 was 60 ° C.
- Resin composition 4 was prepared in the same manner as in Example 1 except that 80 parts of norbornene polymer A and 20 parts of aromatic vinyl / conjugated diene block copolymer (E) as a hydrogenated styrene thermoplastic elastomer were used. Obtained. The mold temperature during molding of the resin composition 4 was 50 ° C.
- Resin composition 5 was prepared in the same manner as in Example 1, except that 50 parts of norbornene polymer A and 50 parts of aromatic vinyl / conjugated diene block copolymer (E) as a hydrogenated styrene thermoplastic elastomer were used. Obtained. The mold temperature during molding of the resin composition 5 was 50 ° C.
- Example 6 The same procedure as in Example 1 was conducted except that the norbornene polymer B obtained in Production Example 2 was replaced with 70 parts of the aromatic vinyl / conjugated diene block copolymer (E) as the hydrogenated styrene thermoplastic elastomer. Thus, a resin composition 6 was obtained. The mold temperature during molding of the resin composition 6 was 50 ° C.
- a resin composition 15 was obtained in the same manner as in Example 1 except that the aromatic vinyl / conjugated diene block copolymer (E) as a hydrogenated styrene thermoplastic elastomer was not included.
- a resin composition 16 was prepared in the same manner as in Example 1, except that 30 parts of the norbornene polymer A and 70 parts of an aromatic vinyl / conjugated diene block copolymer (EC) as a hydrogenated styrene thermoplastic elastomer were used. Obtained. The mold temperature during molding of the resin composition 16 was 30 ° C.
- EC aromatic vinyl / conjugated diene block copolymer
- Example 7 99 parts of norbornene polymer (A) obtained in Production Example 1, 1 part of a block copolymer (C) comprising an aromatic vinyl compound polymer block and an isobutylene polymer block, pentaerythritol as an antioxidant Tetrakis [3- (3,5-di-t-butyl-4-hydroxyphenyl) propionate] 0.5 part was mixed in a blender and then dried in vacuo at 75 ° C. for 6 hours at 0.1 hPa. Using a biaxial kneader in which the hopper was replaced with nitrogen, the resin composition 7 was kneaded and extruded at a cylinder temperature of 245 ° C. to obtain a pelletized resin composition 7. The pelletized resin composition 7 was measured for the amount of low molecular weight components.
- This pellet was dissolved in cyclohexane to prepare a 1% solution, and a 1 ⁇ m cast film was prepared. Using this cast film, a protein adsorption test was performed.
- this pellet was injection molded at a resin temperature of 280 ° C. and a mold temperature of 75 ° C. to prepare a test piece having a thickness of 4.0 mm ⁇ length of 80 mm ⁇ width of 10.0 mm. The impact resistance was measured using the molded specimen.
- Resin composition 8 was carried out in the same manner as in Example 7 except that the block copolymer (C) consisting of 95 parts of norbornene polymer A, aromatic vinyl compound polymer block and isobutylene polymer block was changed to 5 parts. Got.
- Example 9 Resin composition 9 was carried out in the same manner as in Example 7, except that 10 parts of block copolymer (C) consisting of 90 parts of norbornene polymer A, aromatic vinyl compound polymer block and isobutylene polymer block was used. Got. The mold temperature during molding of the resin composition 9 was 60 ° C.
- Resin composition 10 was carried out in the same manner as in Example 7 except that 20 parts of block copolymer (C) consisting of 80 parts of norbornene polymer A, aromatic vinyl compound polymer block and isobutylene polymer block was used. Got. The mold temperature during molding of the resin composition 10 was 50 ° C.
- Example 11 Resin composition 11 was carried out in the same manner as in Example 7 except that the block copolymer (C) consisting of 50 parts of norbornene polymer A, an aromatic vinyl compound polymer block and an isobutylene polymer block was changed to 50 parts. Got. The mold temperature during molding of the resin composition 11 was 50 ° C.
- Example 12 Resin composition 12 was obtained in the same manner as in Example 7 except that 90 parts of norbornene polymer A, 10 parts of block copolymer (D) consisting of an aromatic vinyl compound polymer block and an isobutylene polymer block were used. Got. The mold temperature during molding of the resin composition 12 was 60 ° C.
- Example 13 Resin composition 13 was carried out in the same manner as in Example 7, except that 50 parts of the block copolymer (D) consisting of 50 parts of norbornene polymer A, aromatic vinyl compound polymer block and isobutylene polymer block was used. Got. The mold temperature during molding of the resin composition 13 was 50 ° C.
- Example 14 Example except that 90 parts of norbornene polymer (B) obtained in Production Example 2 and 10 parts of block copolymer (C) comprising an aromatic vinyl compound polymer block and an isobutylene polymer block were used. In the same manner as in Example 7, a resin composition 14 was obtained. The mold temperature during molding of the resin composition 14 was 50 ° C.
- a resin composition 20 was prepared in the same manner as in Example 9, except that the block copolymer (C) consisting of 35 parts of a norbornene polymer A, an aromatic vinyl compound polymer block, and an isobutylene polymer block was changed to 65 parts. Obtained.
- the mold temperature during molding of the resin composition 20 was 30 ° C.
- the medical drug container using the resin composition of the present invention has a remarkable effect that when the medical drug contains a protein, the protein adsorption to the container can be dramatically suppressed.
- the resin composition is useful for medical drug container applications.
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Abstract
Description
ノルボルネン系重合体は、ノルボルネン骨格を有する単量体であるノルボルネン系単量体を重合してなるものであり、開環重合によって得られるものと、付加重合によって得られるものに大別される。
本発明で使用される水素添加スチレン系熱可塑性エラストマーにおける「水素添加」の意味は、水素添加したもののこと、又は、重合性単量体としてブチレンなどの炭素-炭素二重結合を1個有するものを用い、重合後、結果として水素添加したものと同等なもののことを言う。本発明において、水素添加スチレン系熱可塑性エラストマーには、「水素添加スチレン系熱可塑性エラストマーとしての芳香族ビニル・共役ジエンブロック共重合体」と、「芳香族ビニル化合物系重合体ブロックとイソブチレン系重合体ブロックとからなるブロック共重合体」とがある。
水素添加スチレン系熱可塑性エラストマーとしての芳香族ビニル・共役ジエンブロック共重合体は、ハードセグメントであるポリスチレンブロックと、ソフトセグメントである共役ジエン重合体ブロックとを有するものであり、低温では加硫ゴム状物性を示し、加熱状態では加熱溶融して流動性を示すものである。
本発明における芳香族ビニル化合物系重合体ブロックとイソブチレン系重合体ブロックとからなるブロック共重合体とは、芳香族ビニル系化合物を主体とする重合体ブロック及びイソブチレンを主体とする重合体ブロックからなるブロック共重合体である。
(CR1R2X)nR3
(式中Xはハロゲン原子、炭素数1~6のアルコキシ基又はアシロキシ基から選ばれる置換基、R1、R2はそれぞれ水素原子又は炭素数1~6の1価炭化水素基でR1、R2は同一であっても異なっていても良く、R3は一価若しくは多価芳香族炭化水素基又は一価若しくは多価脂肪族炭化水素基であり、nは1~6の自然数を示す。)
本発明の樹脂組成物には、必要に応じて、その他の各種配合剤(樹脂工業において通常用いられる配合剤)を単独で、又は2種以上混合して用いることができる。
光安定剤としては、ヒンダードアミン系光安定剤を挙げることができる。
本発明では、上記各成分を必要に応じて混合して使用される。混合方法は、重合体中に配合剤が十分に分散する方法であれば、特に限定されない。例えば、ミキサー、一軸混練機、二軸混練機、ロール、ブラベンダー、及び押出機などで樹脂を溶融状態で混練する方法、適当な溶剤に溶解して分散させて凝固法、キャスト法、又は直接乾燥法により溶剤を除去する方法などがある。
直接乾燥法は、ノルボルネン系重合体の合成後の反応溶液を、減圧下(常圧以下の圧力)で加熱して、溶媒及びノルボルネン系重合体中に含まれる低分子量成分を蒸発除去する方法である。直接乾燥法における、反応溶液などの有機溶媒溶液の加熱温度は、通常270~340℃、好ましくは275~330℃の範囲である。加熱温度が低すぎると、ノルボルネン系重合体中の低分子量成分や残留溶媒の除去効率が低下する。加熱温度が高すぎると、熱によるノルボルネン系重合体の分解を生じるおそれがある。直接乾燥法において、減圧時の圧力は、通常26.7kPa以下、好ましくは13.4kPa以下、より好ましくは6.7kPa以下である。直接乾燥法を適用するに際して、加熱温度及び減圧時の圧力を段階的又は連続的に変化させて乾燥させることができる。特に、2段階で加熱温度及び/又は減圧時の圧力を変化させることが好ましい。
再沈法とは、良溶媒にノルボルネン系重合体を溶解させた後、貧溶媒を用いて析出させると、貧溶媒中に溶解した低分子量成分が除去されるという方法である。上記良溶媒としては、例えばベンゼン、トルエン、及びキシレン等の芳香族系溶媒;メチルセロソルブ、エチルセロソルブ、及び1-メトキシ-2-プロパノール等のセロソルブ系溶媒;乳酸メチル、及び乳酸エチル等のエステル系溶媒;シクロヘキサン、エチルシクロヘキサン、及び1,2-ジメチルシクロヘキサン等のシクロオレフィン系溶媒;2,2,3,3-テトラフルオロ-1-プロパノール、塩化メチレン、及びクロロホルム等のハロゲン含有溶媒;テトラヒドロフラン、及びジオキサン等のエーテル系溶媒;などが挙げられる。
このようにすると、ノルボルネン系重合体の低分子量成分を低減することができる。
本発明のノルボルネン系重合体の押出加工、成形加工方法としては、分解による低分子量成分の生成を防止するために、加工前に予備乾燥する方法が挙げられる。予備乾燥の条件としては、温度が高く、乾燥時間の長い方が効果的であるが、温度が樹脂のガラス転移温度を超えて高すぎるとノルボルネン系重合体のペレットどうしが熱融着して使用しにくくなること、及び数時間で効果が飽和することから、好ましくは(Tg-30)~(Tg-5)℃、特に好ましくは(Tg-20)~(Tg-5)℃で、好ましくは2時間以上24時間以下、特に好ましくは4時間以上12時間以下で処理することが望ましい。予備乾燥の方法が、真空乾燥であっても、空気又は窒素雰囲気下での常圧乾燥であっても、分解による低分子量成分の生成の防止効果が得られる。
本発明の樹脂組成物の成形加工方法としては、成形が可能な限り特定の成形方法に限定されないが、例えば、射出成形法、エクストルージョンブロー成形法、インジェクションブロー成形法、二段ブロー成形法、多層ブロー成形法、コネクションブロー成形法、延伸ブロー成形法、回転成形法、真空成形法、押出成形法、カレンダー成形法、溶液流延法、熱プレス成形法、及びインフレーション法などが挙げられる。
医療用薬剤容器の具体例としては、広口瓶、狭口瓶、バイアル瓶、プレフィラブル・シリンジ、プレフィルド・シリンジ、ワクチン用プレフィルド・シリンジ、抗がん剤用プレフィルド・シリンジ、ニードルレス・シリンジ、アンプル及びプレス・スルー・パッケージ、輸液用バッグ、点滴薬容器、及び点眼薬容器などの液体、粉体、又は固体の薬品容器、血液検査用のサンプリング用試験管、採血管、及び検体容器などのサンプル容器などが挙げられる。
以下の実施例及び比較例において、部又は%は、特に断りがない限り、重量基準である。
(1)ノルボルネン系重合体の重量平均分子量(Mw)及び数平均分子量(Mn)は、シクロヘキサンを溶離液とするゲル・パーミエーション・クロマトグラフィー(GPC)による標準ポリイソプレン換算値として測定した。
(2)水素添加率は、1H-NMRにより測定した。
窒素雰囲気下、脱水したシクロヘキサン500部に、1-ヘキセン0.82部、ジブチルエーテル0.15部、及びトリイソブチルアルミニウム0.30部を室温で反応器に入れ混合した後、45℃に保ちながら、トリシクロ[4.3.0.12,5]デカ-3,7-ジエン(慣用名:ジシクロペンタジエン、以下、「DCP」と略記する。)76部と、8-メチル-テトラシクロ[4.4.0.12,5.17,10]ドデカ-3-エン(以下「TCD」と略す)70部と、テトラシクロ[7.4.0.02,7.110,13]トリデカ-2,4,6,11-テトラエン(以下「MTF」と略す)54部と、六塩化タングステン(0.7%トルエン溶液)80部とを、並行して2時間かけて連続的に添加し重合した。次いで、重合溶液にブチルグリシジルエーテル1.06部とイソプロピルアルコール0.52部を加えて重合触媒を不活性化し重合反応を停止させた。得られた開環重合体を含有する反応溶液をガスクロマトグラフィー分析したところ、各モノマーの重合転化率は、99.5%であった。
シクロヘキサン258リットルを装入した反応容器に、常温、窒素気流下でビシクロ[2.2.1]ヘプト-2-エン(以下、「NB」という)(120kg)を加え、5分間撹拌を行った。さらにトリイソブチルアルミニウムを系内の濃度が1.0ml/リットルとなるように添加した。続いて、撹拌しながら常圧でエチレンを流通させ系内をエチレン雰囲気とした。オートクレーブの内温を70℃に保ち、エチレンにて内圧がゲージ圧で6kg/cm2となるように加圧した。10分間撹拌した後、予め用意したイソプロピリデン(シクロペンタジエニル)(インデニル)ジルコニウムジクロリド及びメチルアルモキサンを含むトルエン溶液0.4リットルを系内に添加することによって、エチレンとNBとの共重合反応を開始させた。このときの触媒濃度は、全系に対してイソプロピリデン(シクロペンタジエニル)(インデニル)ジルコニウムジクロリドが0.018mmol/リットルであり、メチルアルモキサンが8.0mmol/リットルである。
芳香族ビニル化合物系重合体ブロックとイソブチレン系重合体ブロックからなるブロック共重合体(C)の製造方法
2リットルのセパラブルフラスコの重合容器内を窒素置換したのち、注射器を用いてn-ヘキサン456.4ml及び塩化ブチル656.3ml(いずれもモレキュラーシーブスで乾燥したもの)を加え、重合容器を-70℃のドライアイス/メタノールバス中につけて冷却した。イソブチレンモノマー235ml(2910mmol)が入っている三方コック付耐圧ガラス製液化採取管にテフロン(登録商標)製の送液チューブを接続し、重合容器内にイソブチレンモノマーを窒素圧により送液した。ビス(1-クロル-1-メチルエチル)ベンゼン0.733g(3.2mmol)及びα-ピコリン1.30g(14mmol)を加えた。次にさらに四塩化チタン8.67ml(79.1mmol)を加えて重合を開始した。重合開始から3時間同じ温度で撹拌を行なったのち、あらかじめ-70℃に冷却しておいたスチレンモノマー149g(1433mmol)、n-ヘキサン14.1ml及び塩化ブチル20.4mlの混合溶液を重合容器内に添加した。さらに2.5時間後大量の水を加えて反応を終了させた。
芳香族ビニル化合物系重合体ブロックとイソブチレン系重合体ブロックからなるブロック共重合体(D)の製造方法
2リットルのセパラブルフラスコの重合容器内を窒素置換した後、注射器を用いて、n-ヘキサン(モレキュラーシーブスで乾燥したもの)456.1ml及び塩化ブチル(モレキュラーシーブスで乾燥したもの)656.5mlを加え、重合容器を-70℃のドライアイス/メタノールバス中につけて冷却した後、イソブチレンモノマー196ml(2425mmol)が入っている三方コック付耐圧ガラス製液化採取管にポリテトラフルオロエチレン製の送液チューブを接続し、重合容器内にイソブチレンモノマーを窒素圧により送液した。ビス(1-クロル-1-メチルエチル)ベンゼン0.647g(2.8mmol)及びN,N-ジメチルアセトアミド1.22g(14mmol)を加えた。次にさらに四塩化チタン8.67ml(79.1mmol)を加えて重合を開始した。重合開始から1.5時間同じ温度で撹拌を行ったのち、あらかじめ-70℃に冷却しておいたスチレンモノマー124g(1194mmol)、n-ヘキサン23.9ml及び塩化ブチル34.3mlの混合溶液を重合容器内に添加した。この混合溶液を添加してから45分後に、約40mlのメタノールを加えて反応を終了させた。
製造例1で得られたノルボルネン系重合体A99部と、水素添加スチレン系熱可塑性エラストマーとして芳香族ビニル・共役ジエンブロック共重合体(E)(旭化成ケミカルズ社製、タフテック(登録商標)H1043)1部、酸化防止剤としてペンタエリスリトールテトラキス[3-(3,5-ジ-t-ブチル-4-ヒドロキシフェニル)プロピオネート]0.5部とを、ブレンダーで混合し、次いで75℃で6時間、0.1hPaで真空乾燥した。ホッパーを窒素置換した2軸混練機を用い、245℃のシリンダー温度で混練して押し出し、ペレット化した樹脂組成物1を得た。このペレット化した樹脂組成物1について、低分子量成分量の測定を行った。
ノルボルネン系重合体A95部と、水素添加スチレン系熱可塑性エラストマーとしての芳香族ビニル・共役ジエンブロック共重合体(E)5部に変えた以外は実施例1と同様にして、樹脂組成物2を得た。
ノルボルネン系重合体A90部と、水素添加スチレン系熱可塑性エラストマーとしての芳香族ビニル・共役ジエンブロック共重合体(E)10部に変えた以外は実施例1と同様にして、樹脂組成物3を得た。樹脂組成物3の成形時の型温度は60℃とした。
ノルボルネン系重合体A80部と、水素添加スチレン系熱可塑性エラストマーとしての芳香族ビニル・共役ジエンブロック共重合体(E)20部に変えた以外は実施例1と同様にして、樹脂組成物4を得た。樹脂組成物4の成形時の型温度は50℃とした。
ノルボルネン系重合体A50部と、水素添加スチレン系熱可塑性エラストマーとしての芳香族ビニル・共役ジエンブロック共重合体(E)50部に変えた以外は実施例1と同様にして、樹脂組成物5を得た。樹脂組成物5の成形時の型温度は50℃とした。
製造例2で得られたノルボルネン系重合体B70部と、水素添加スチレン系熱可塑性エラストマーとしての芳香族ビニル・共役ジエンブロック共重合体(E)30部に変えた以外は実施例1と同様にして、樹脂組成物6を得た。樹脂組成物6の成形時の型温度は50℃とした。
水素添加スチレン系熱可塑性エラストマーとしての芳香族ビニル・共役ジエンブロック共重合体(E)を含まないこと以外は実施例1と同様にして、樹脂組成物15を得た。
ノルボルネン系重合体A30部と、水素添加スチレン系熱可塑性エラストマーとしての芳香族ビニル・共役ジエンブロック共重合体(EC)70部に変えた以外は実施例1と同様にして、樹脂組成物16を得た。樹脂組成物16の成形時の型温度は30℃とした。
真空乾燥及びポッパー窒素置換を行わず、シリンダー温度を300℃にした以外は実施例3と同様にして、樹脂組成物17を得た。
真空乾燥及びホッパー窒素置換を行わない以外は実施例1と同様にして、樹脂組成物18を得た。
真空乾燥及びホッパー窒素置換を行わない以外は実施例2と同様にして、樹脂組成物19を得た。
実施例1~6、比較例1~5の結果を表1に示す。
製造例1で得られたノルボルネン系重合体(A)99部と芳香族ビニル化合物系重合体ブロックとイソブチレン系重合体ブロックとからなるブロック共重合体(C)1部、酸化防止剤としてペンタエリスリトールテトラキス[3-(3,5-ジ-t-ブチル-4-ヒドロキシフェニル)プロピオネート]0.5部とを、ブレンダーで混合し、次いで75℃で6時間、0.1hPaで真空乾燥した。ホッパーを窒素置換した2軸混練機を用い、245℃のシリンダー温度で混練して押し出し、ペレット化した樹脂組成物7を得た。このペレット化した樹脂組成物7について、低分子量成分量の測定を行った。
ノルボルネン系重合体A95部と芳香族ビニル化合物系重合体ブロックとイソブチレン系重合体ブロックとからなるブロック共重合体(C)5部に変えた以外は実施例7と同様にして、樹脂組成物8を得た。
ノルボルネン系重合体A90部と芳香族ビニル化合物系重合体ブロックとイソブチレン系重合体ブロックとからなるブロック共重合体(C)10部に変えた以外は実施例7と同様にして、樹脂組成物9を得た。樹脂組成物9の成形時の型温度は60℃とした。
ノルボルネン系重合体A80部と芳香族ビニル化合物系重合体ブロックとイソブチレン系重合体ブロックとからなるブロック共重合体(C)20部に変えた以外は実施例7と同様にして、樹脂組成物10を得た。樹脂組成物10の成形時の型温度は50℃とした。
ノルボルネン系重合体A50部と芳香族ビニル化合物系重合体ブロックとイソブチレン系重合体ブロックとからなるブロック共重合体(C)50部に変えた以外は実施例7と同様にして、樹脂組成物11を得た。樹脂組成物11の成形時の型温度は50℃とした。
ノルボルネン系重合体A90部と芳香族ビニル化合物系重合体ブロックとイソブチレン系重合体ブロックとからなるブロック共重合体(D)10部に変えた以外は実施例7と同様にして、樹脂組成物12を得た。樹脂組成物12の成形時の型温度は60℃とした。
ノルボルネン系重合体A50部と芳香族ビニル化合物系重合体ブロックとイソブチレン系重合体ブロックとからなるブロック共重合体(D)50部に変えた以外は実施例7と同様にして、樹脂組成物13を得た。樹脂組成物13の成形時の型温度は50℃とした。
製造例2で得られたノルボルネン系重合体(B)90部と芳香族ビニル化合物系重合体ブロックとイソブチレン系重合体ブロックとからなるブロック共重合体(C)10部に変えた以外は実施例7と同様にして、樹脂組成物14を得た。樹脂組成物14の成形時の型温度は50℃とした。
ノルボルネン系重合体A35部と芳香族ビニル化合物系重合体ブロックとイソブチレン系重合体ブロックからなるブロック共重合体(C)65部に変えた以外は実施例9と同様にして、樹脂組成物20を得た。樹脂組成物20の成形時の型温度は30℃とした。
真空乾燥及びホッパー窒素置換を行わず、シリンダー温度を300℃にした以外は実施例9と同様にして、樹脂組成物21を得た。
真空乾燥及びホッパー窒素置換を行わない以外は実施例7と同様にして、樹脂組成物22を得た。
真空乾燥及びホッパー窒素置換を行わない以外は実施例8と同様にして、樹脂組成物23を得た。
実施例7~14、比較例6~9の結果を表2に示す。
本発明の樹脂組成物を用いた成形体は、耐衝撃性とタンパク質吸着性に優れることがわかる(実施例1~14)。
Claims (8)
- ノルボルネン系重合体50~99重量%と、水素添加スチレン系熱可塑性エラストマー1~50重量%とを含有する、重量平均分子量が1000以下の低分子量成分含量が3重量%以下である樹脂組成物。
- ノルボルネン系重合体が、ノルボルネン系開環重合体水素添加物である請求項1記載の樹脂組成物。
- 水素添加スチレン系熱可塑性エラストマーが、スチレン-エチレン/ブチレン-スチレンブロック共重合体、スチレン-エチレン/プロピレン-スチレンブロック共重合体、部分水添スチレン-エチレン/ブチレン-スチレンブロック共重合体、及びスチレン・(エチレン-エチレン/プロピレン)-スチレンブロック共重合体からなる群より選ばれる少なくとも一つの水素添加スチレン系熱可塑性エラストマーである請求項1又は2記載の樹脂組成物。
- 水素添加スチレン系熱可塑性エラストマーが、スチレン-エチレン/ブチレン-スチレンブロック共重合体である請求項3記載の樹脂組成物。
- 水素添加スチレン系熱可塑性エラストマーが、芳香族ビニル化合物系重合体ブロックとイソブチレン系重合体ブロックとからなるブロック共重合体である請求項1又は2記載の樹脂組成物。
- 樹脂組成物が、
(I)ノルボルネン系重合体の低分子量成分の蒸発除去、
(II)ノルボルネン系重合体の良溶媒と貧溶媒とを用いた再沈、又は
(III)成形加工前の樹脂組成物に対する予備乾燥、
のいずれかの方法の単独かあるいは組み合わせにより得た、重量平均分子量が1000以下の低分子量成分含量が3重量%以下の樹脂組成物である請求項1乃至5のいずれか1項に記載の樹脂組成物。 - 請求項1乃至6のいずれか1項に記載の樹脂組成物を用いてなる医療用薬剤容器。
- 医療用薬剤がタンパク質を含むものである請求項7記載の医療用薬剤容器。
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JP2014196438A (ja) * | 2013-03-29 | 2014-10-16 | 三菱化学株式会社 | 医療用複室容器 |
WO2016017528A1 (ja) * | 2014-07-28 | 2016-02-04 | 日本ゼオン株式会社 | 樹脂成形体 |
CN107250262A (zh) * | 2015-03-06 | 2017-10-13 | 日本瑞翁株式会社 | 树脂组合物及树脂成型体 |
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JP7387156B2 (ja) | 2019-12-19 | 2023-11-28 | 大成化工株式会社 | 抗がん剤用の調製キット |
Also Published As
Publication number | Publication date |
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US11649348B2 (en) | 2023-05-16 |
US20180105689A1 (en) | 2018-04-19 |
JP6347213B2 (ja) | 2018-06-27 |
EP2930211A1 (en) | 2015-10-14 |
US20150322256A1 (en) | 2015-11-12 |
EP2930211A4 (en) | 2016-07-20 |
CN104812837A (zh) | 2015-07-29 |
EP2930211B1 (en) | 2020-10-07 |
JPWO2014087935A1 (ja) | 2017-01-05 |
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