WO2013145528A1 - 制御装置及びこれを備えた建設機械 - Google Patents
制御装置及びこれを備えた建設機械 Download PDFInfo
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- WO2013145528A1 WO2013145528A1 PCT/JP2013/000747 JP2013000747W WO2013145528A1 WO 2013145528 A1 WO2013145528 A1 WO 2013145528A1 JP 2013000747 W JP2013000747 W JP 2013000747W WO 2013145528 A1 WO2013145528 A1 WO 2013145528A1
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- flow rate
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- hydraulic pump
- arm
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2221—Control of flow rate; Load sensing arrangements
- E02F9/2239—Control of flow rate; Load sensing arrangements using two or more pumps with cross-assistance
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/28—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
- E02F3/36—Component parts
- E02F3/42—Drives for dippers, buckets, dipper-arms or bucket-arms
- E02F3/43—Control of dipper or bucket position; Control of sequence of drive operations
- E02F3/435—Control of dipper or bucket position; Control of sequence of drive operations for dipper-arms, backhoes or the like
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/2058—Electric or electro-mechanical or mechanical control devices of vehicle sub-units
- E02F9/2062—Control of propulsion units
- E02F9/2066—Control of propulsion units of the type combustion engines
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2217—Hydraulic or pneumatic drives with energy recovery arrangements, e.g. using accumulators, flywheels
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2246—Control of prime movers, e.g. depending on the hydraulic load of work tools
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2278—Hydraulic circuits
- E02F9/2285—Pilot-operated systems
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2278—Hydraulic circuits
- E02F9/2292—Systems with two or more pumps
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2278—Hydraulic circuits
- E02F9/2296—Systems with a variable displacement pump
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B11/00—Servomotor systems without provision for follow-up action; Circuits therefor
- F15B11/02—Systems essentially incorporating special features for controlling the speed or actuating force of an output member
- F15B11/024—Systems essentially incorporating special features for controlling the speed or actuating force of an output member by means of differential connection of the servomotor lines, e.g. regenerative circuits
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B11/00—Servomotor systems without provision for follow-up action; Circuits therefor
- F15B11/16—Servomotor systems without provision for follow-up action; Circuits therefor with two or more servomotors
- F15B11/17—Servomotor systems without provision for follow-up action; Circuits therefor with two or more servomotors using two or more pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/20—Fluid pressure source, e.g. accumulator or variable axial piston pump
- F15B2211/205—Systems with pumps
- F15B2211/20507—Type of prime mover
- F15B2211/20523—Internal combustion engine
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/20—Fluid pressure source, e.g. accumulator or variable axial piston pump
- F15B2211/205—Systems with pumps
- F15B2211/20576—Systems with pumps with multiple pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/30—Directional control
- F15B2211/305—Directional control characterised by the type of valves
- F15B2211/3056—Assemblies of multiple valves
- F15B2211/30565—Assemblies of multiple valves having multiple valves for a single output member, e.g. for creating higher valve function by use of multiple valves like two 2/2-valves replacing a 5/3-valve
- F15B2211/3058—Assemblies of multiple valves having multiple valves for a single output member, e.g. for creating higher valve function by use of multiple valves like two 2/2-valves replacing a 5/3-valve having additional valves for interconnecting the fluid chambers of a double-acting actuator, e.g. for regeneration mode or for floating mode
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/30—Directional control
- F15B2211/305—Directional control characterised by the type of valves
- F15B2211/3056—Assemblies of multiple valves
- F15B2211/3059—Assemblies of multiple valves having multiple valves for multiple output members
- F15B2211/30595—Assemblies of multiple valves having multiple valves for multiple output members with additional valves between the groups of valves for multiple output members
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/40—Flow control
- F15B2211/415—Flow control characterised by the connections of the flow control means in the circuit
- F15B2211/41527—Flow control characterised by the connections of the flow control means in the circuit being connected to an output member and a directional control valve
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/40—Flow control
- F15B2211/415—Flow control characterised by the connections of the flow control means in the circuit
- F15B2211/41581—Flow control characterised by the connections of the flow control means in the circuit being connected to an output member and a return line
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/60—Circuit components or control therefor
- F15B2211/63—Electronic controllers
- F15B2211/6303—Electronic controllers using input signals
- F15B2211/6306—Electronic controllers using input signals representing a pressure
- F15B2211/6309—Electronic controllers using input signals representing a pressure the pressure being a pressure source supply pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/60—Circuit components or control therefor
- F15B2211/63—Electronic controllers
- F15B2211/6303—Electronic controllers using input signals
- F15B2211/6306—Electronic controllers using input signals representing a pressure
- F15B2211/6313—Electronic controllers using input signals representing a pressure the pressure being a load pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/60—Circuit components or control therefor
- F15B2211/63—Electronic controllers
- F15B2211/6303—Electronic controllers using input signals
- F15B2211/6306—Electronic controllers using input signals representing a pressure
- F15B2211/6316—Electronic controllers using input signals representing a pressure the pressure being a pilot pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/60—Circuit components or control therefor
- F15B2211/63—Electronic controllers
- F15B2211/6303—Electronic controllers using input signals
- F15B2211/6346—Electronic controllers using input signals representing a state of input means, e.g. joystick position
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/60—Circuit components or control therefor
- F15B2211/665—Methods of control using electronic components
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/60—Circuit components or control therefor
- F15B2211/665—Methods of control using electronic components
- F15B2211/6651—Control of the prime mover, e.g. control of the output torque or rotational speed
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/60—Circuit components or control therefor
- F15B2211/665—Methods of control using electronic components
- F15B2211/6652—Control of the pressure source, e.g. control of the swash plate angle
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/60—Circuit components or control therefor
- F15B2211/665—Methods of control using electronic components
- F15B2211/6654—Flow rate control
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/70—Output members, e.g. hydraulic motors or cylinders or control therefor
- F15B2211/78—Control of multiple output members
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/80—Other types of control related to particular problems or conditions
- F15B2211/88—Control measures for saving energy
Definitions
- the present invention relates to a construction machine control device having a hydraulic actuator, a hydraulic pump that supplies hydraulic oil to the hydraulic actuator, and an engine that drives the hydraulic pump.
- Patent Document 1 Conventionally, for example, a work machine described in Patent Document 1 is known.
- the work machine described in Patent Document 1 includes a boom cylinder, an arm cylinder, a hydraulic pump that supplies hydraulic oil to the arm cylinder, an engine that drives the hydraulic pump, and hydraulic oil that is derived from the head side chamber of the boom cylinder.
- a regenerative valve capable of switching between an open state and a closed state leading to the rod side chamber of the arm cylinder, and a control unit for switching the regenerative valve to an open state during a combined operation of a boom lowering operation and an arm pushing operation are provided.
- the position energy of the boom during the boom lowering operation can be used as energy for the arm pushing operation.
- control unit described in Patent Document 1 reduces the discharge flow rate of the hydraulic pump in response to hydraulic oil being supplied from the boom cylinder to the arm cylinder via the regenerative valve during combined operation. Thereby, the work amount of the hydraulic pump during the combined operation can be reduced. Therefore, the fuel consumption of the engine can be improved.
- Patent Document 1 cannot sufficiently suppress the drive loss of the hydraulic pump (engine) during complex operation.
- An object of the present invention is to provide a control device that can sufficiently suppress a loss of driving of a hydraulic pump and a construction machine including the control device.
- the present invention provides a control device for a construction machine, comprising a machine body, a boom that can be raised and lowered with respect to the machine body, and an arm that can swing with respect to the boom.
- a boom cylinder that raises and lowers, an arm cylinder that swings the arm, a variable displacement hydraulic pump that supplies hydraulic oil to the arm cylinder, an engine that drives the hydraulic pump, and an instruction for the rotational speed of the engine
- a rotational speed instruction unit that outputs a command to perform, a regenerative state in which return oil from the boom cylinder during the boom lowering operation is introduced into a port on the supply side of the arm cylinder during the arm pushing operation;
- a regenerative valve that can be switched between a closed state that prevents introduction of the return oil into the arm cylinder, and a discharge flow rate of the hydraulic pump can be detected.
- the flow rate detecting means controls the operation of the regenerative valve so as to switch to the regenerative state during the combined operation of lowering the boom and pushing the arm, and the hydraulic pressure according to the regenerative operation of the hydraulic oil through the regenerative valve
- a control unit that controls the flow rate of the hydraulic pump so that the discharge flow rate of the pump decreases, and the control unit detects a discharge flow rate of the hydraulic pump that is detected by the flow rate detecting means during the combined operation below a specified flow rate.
- a control device is provided that outputs a command for lowering the rotational speed of the engine to be lower than the rotational speed instructed by the rotational speed instruction section.
- the present invention provides a construction machine, comprising: a body, a boom attached to the body so as to be raised and lowered, an arm attached so as to be swingable relative to the boom, and the control device. provide.
- FIG. 1 is a left side view illustrating an overall configuration of a hydraulic excavator according to an embodiment of the present invention. It is a circuit diagram which shows the drive system of the hydraulic shovel shown in FIG. It is a block diagram which shows schematic structure of the control part which controls the drive type shown in FIG.
- FIG. 4 is a map for specifying a regenerative flow rate stored in a storage unit shown in FIG. 3.
- FIG. 4 is a map for specifying a rotational speed reduction amount stored in a storage unit shown in FIG. 3.
- FIG. It is a flowchart which shows the process performed by the control part shown in FIG. It is a flowchart which shows the rotation speed setting process shown in FIG. It is a flowchart which shows another embodiment of a rotation speed setting process.
- FIG. 4 is a map for specifying a rotational speed reduction amount stored in a storage unit shown in FIG. 3.
- FIG. 4 is a map for specifying a rotational speed reduction amount stored in a storage unit shown in FIG.
- a hydraulic excavator 1 as an example of a construction machine includes a lower traveling body 2 having a crawler 2a and an upper frame 3a provided on the lower traveling body 2 so as to be able to turn.
- the upper rotating body 3, the work attachment 4 provided so as to be displaceable with respect to the upper frame 3a, the drive system 12 shown in FIG. 2, and the control unit 14 shown in FIG. 3 are provided.
- the lower traveling body 2 and the upper swing body 3 constitute an airframe.
- the work attachment 4 includes a boom 6 having a base end portion that is attached to the upper frame 3a so as to be raised and lowered, and an arm 7 having a base end portion that is swingably attached to the distal end portion of the boom 6; And a bucket 8 attached to the tip of the arm 7 so as to be swingable.
- the work attachment 4 also has a boom cylinder 9 that raises and lowers the boom 6 relative to the upper frame 3 a, an arm cylinder 10 that swings the arm 7 relative to the boom 6, and a bucket 8 that swings relative to the arm 7.
- a bucket cylinder 11 is provided.
- drive system 12 includes a first hydraulic pump 15 for supplying hydraulic oil to boom cylinder 9, a second hydraulic pump 16 for supplying hydraulic oil to arm cylinder 10, and each hydraulic pressure.
- An engine 5 that drives the pumps 15, 16, a first control valve (supply / discharge control valve) 17 that controls supply and discharge of hydraulic oil to and from the boom cylinder 9, and a remote control valve 19 that operates the first control valve 17;
- a second control valve 18 for controlling the supply and discharge of hydraulic oil to and from the arm cylinder 10, a remote control valve 20 for operating the second control valve 18, a meter-out valve 21, a regenerative valve 22, and a meter-in valve 23,
- the first hydraulic pump 15 is a variable displacement pump. Specifically, the discharge flow rate of the first hydraulic pump 15 can be adjusted according to a command output from the regulator R1.
- the discharge pressure of the first hydraulic pump 15 is detected by a pressure sensor P1 provided in the oil passage y1 between the first hydraulic pump 15 and the first control valve 17.
- the second hydraulic pump 16 is a variable displacement pump. Specifically, the second hydraulic pump 16 can adjust the discharge flow rate according to a command output from the regulator R2. The discharge pressure of the second hydraulic pump 16 is detected by a pressure sensor P2 provided in the oil passage y2 between the second hydraulic pump 16 and the second control valve 18.
- the first control valve 17 includes the illustrated neutral position, the boom cylinder 9 contracted (the boom 6 is lowered), the boom lowered position (the right position in the figure), and the boom cylinder 9 is extended (the boom 6 is raised). Switching between the raised position (the left position in the figure) is possible. Specifically, the first control valve 17 is normally biased to the neutral position, and is switched to the boom lowered position or the boom raised position in accordance with the operation of the operation lever 19a of the remote control valve 19. The pressure of the hydraulic oil in the oil passage y3 that connects the first control valve 17 and the rod side chamber of the boom cylinder 9 is detected by the pressure sensor P3.
- the pressure of the hydraulic fluid in the oil passage y4 that connects the first control valve 17 and the head side chamber of the boom cylinder 9 is detected by the pressure sensor P4.
- the pilot pressure for the first control valve 17 is detected by pressure sensors P6 and P7 provided in a pilot circuit connecting the remote control valve 19 and the spool of the first control valve 17.
- the pressure sensor P6 constitutes an operation amount detector that can detect the operation amount of the first control valve 17 for performing the boom lowering operation.
- the second control valve 18 includes an illustrated neutral position, an arm pushing position (pushing the arm 7) for reducing the arm cylinder 10 (pushing the arm 7), and an arm for extending the arm cylinder 10 (pulling the arm 7). Switching between the pulling position (the left position in the figure) is possible. Specifically, the second control valve 18 is normally biased to the neutral position, and is switched to the arm pushing position or the arm pulling position according to the operation of the operation lever 20a of the remote control valve 20. The pressure of the hydraulic oil in the oil passage y5 connecting the second control valve 18 and the rod side of the arm cylinder 10 is detected by the pressure sensor P5. The pilot pressure for the second control valve 18 is detected by pressure sensors P8 and P9 provided in a pilot circuit connecting the remote control valve 20 and the spool of the second control valve 18.
- the meter-out valve 21 is provided in the oil passage y4 and can adjust the flow rate of the hydraulic oil discharged from the head side chamber of the boom cylinder 9 to the tank T. Specifically, the meter-out valve 21 is normally closed, and is operated and opened by the pilot pressure from the electromagnetic proportional valve b1. The electromagnetic proportional valve b1 operates according to an electric signal from the amplifier a1.
- the regenerative valve 22 can be switched between a regenerative state in which return oil from the head side chamber of the boom cylinder 9 is introduced into the rod side chamber of the arm cylinder 10 and a closed state in which introduction of the return oil into the arm cylinder 10 is prevented. It is. Further, the regenerative valve 22 can adjust the flow rate passing through the regenerative valve 22 by adjusting the switching position between the regenerative state and the closed state. Specifically, the regenerative valve 22 is normally opened and operates according to the pilot pressure from the electromagnetic proportional valve b2. The electromagnetic proportional valve b2 operates according to the electric signal from the amplifier a2.
- the regenerative valve 22 is connected to an oil path y7 that connects a position between the boom cylinder 9 and the meter-out valve 21 in the oil path y4 and a position between the arm cylinder 10 and the meter-in valve 23 in the oil path y5. Is provided.
- the merging valve 24 is for merging the hydraulic oil from the first hydraulic pump 15 in addition to the hydraulic oil from the second hydraulic pump 16 when the arm is pushed.
- the merging valve 24 is provided in the oil passage y8 that connects the position between the second control valve 18 and the meter-in valve 23 in the oil passage y1 and the oil passage y5.
- the merging valve 24 is in a supply state in which the hydraulic oil from the first hydraulic pump 15 can be supplied to the rod side chamber of the arm cylinder 10 and the hydraulic oil from the first hydraulic pump 15 is supplied to the arm cylinder 10. It is possible to switch between stop states to be blocked.
- the boom regeneration valve 25 is for returning the hydraulic oil led out from the head side chamber of the boom cylinder 9 to the rod side chamber of the boom cylinder 9 during the boom lowering operation. Specifically, the boom regeneration valve 25 is normally closed and opens in response to the operation of the operation lever 19a.
- the arm regeneration valve 26 is for returning the hydraulic oil led out from the rod side chamber of the arm cylinder 10 to the head side chamber of the arm cylinder 10 during the arm pulling operation.
- the arm regeneration valve 26 is normally closed and opens according to the operation of the operation lever 20a.
- the rotational speed instruction unit 29 instructs the rotational speed of the engine 5.
- the rotation speed instruction unit 29 is configured by an accelerator or the like, and outputs a command related to the rotation speed to the control unit 14 described later.
- the ECU (Engine Control Unit) 30 electronically controls the driving of the engine 5 including the rotational speed. Specifically, the ECU outputs a command related to the rotational speed to the engine 5 in accordance with a command from the control unit 14 described later.
- control unit 14 will be described.
- the control unit 14 includes a storage unit 31 that stores various types of information, a regeneration determination unit 32 that determines whether or not to regenerate hydraulic oil, a regeneration calculation unit 33 that calculates a regeneration flow rate, a regeneration valve 22, and each A regenerative output unit 34 that outputs a command to the hydraulic pumps 15 and 16, a rotational speed setting unit 35 that sets the rotational speed of the engine 5, and a change determination unit that determines whether or not to change the rotational speed of the engine 5. 36.
- the regeneration determination unit 32 determines whether or not a combined operation of lowering the boom and pushing the arm is performed. Specifically, regeneration determination unit 32 determines whether a boom lowering operation and an arm pushing operation are performed based on detection signals from pressure sensors P6 to P9. The regenerative determination unit 32 takes into account the dead zones of the operation levers 19a and 20a (see FIG. 2) and lowers the boom and pushes the arm when the operation amounts of the operation lever 19a and the operation lever 20a are equal to or greater than the specified operation amount. It is preferable to determine that the above operation has been performed.
- the regeneration determination unit 32 determines whether the pressure in the head side chamber of the boom cylinder 9 exceeds the pressure in the rod side chamber of the arm cylinder 10 based on detection signals from the pressure sensors P4 and P5. This is because it is a precondition for regeneration that the hydraulic pressure derived from the boom cylinder 9 exceeds the pressure supplied to the arm cylinder 10.
- the regeneration calculation unit 33 calculates the opening area Ar of the regeneration valve 22 and the discharge flow rate Qp2 of the second hydraulic pump 16 corresponding to the opening area Ar.
- the opening area Ar and the discharge flow rate Qp2 will be described.
- the regeneration calculation unit 33 calculates the maximum regeneration flow rate Qrmax using the calculated target speed V1 and the following equation (1).
- Qrmax Abh ⁇ V1-Qrc (1)
- Abh is a cross-sectional area of the head side chamber of the boom cylinder 9.
- Qrc is the flow rate of hydraulic oil that passes through the boom regeneration valve 25. This Qrc is defined by the following equation (2).
- Qrc Cv ⁇ Arc ⁇ ⁇ (Pbh ⁇ Pbr) (2)
- Arc is the opening degree of the boom regeneration valve 25, and is specified based on the detection value of the pressure sensor P6.
- Pbh is the pressure in the head side chamber of the boom cylinder 9 and is detected by the pressure sensor P4.
- Pbr is the pressure in the rod side chamber of the boom cylinder 9 and is detected by the pressure sensor P3.
- Cv is a capacity coefficient of the boom regeneration valve 25.
- the regeneration calculation unit 33 calculates a target flow rate Qar of the hydraulic oil to be supplied to the rod side chamber of the arm cylinder 10.
- the regeneration calculation unit 33 specifies a target speed V2 for pushing the arm.
- the target speed V2 is determined based on a map indicating the relationship between the operation amount of the operation lever 20a stored in advance in the storage unit 31 and the target speed V2, and the operation amount of the operation lever 20a detected by the pressure sensor P8. Identified based on.
- the regeneration calculation unit 33 calculates the target flow rate Qar for the arm cylinder 10 using the calculated target speed V2 and the following equation (3).
- Aar is a cross-sectional area of the rod side chamber of the arm cylinder 10.
- the regeneration calculation unit 33 selects the regeneration pattern 1 when the maximum regeneration flow rate Qrmax> the target flow rate Qar, and selects the regeneration pattern 2 when the maximum regeneration flow rate Qrmax ⁇ the target flow rate Qar.
- the regeneration calculation unit 33 calculates the opening area Ar of the regeneration valve 22 using the following equation (4).
- Ar Qar / ⁇ Cv ⁇ ⁇ (Pbh ⁇ Par) ⁇ (4)
- Par is the pressure in the rod side chamber of the arm cylinder 10, and is a value detected by the pressure sensor P5.
- Cv is a capacity coefficient of the regenerative valve 22.
- the meter-out valve 21 is set to an opening for returning surplus return oil from the boom cylinder 9 to the tank.
- Regeneration pattern 2 When the regenerative pattern 2 is selected, a part of the target flow rate Qar for the arm cylinder 10 is covered by using all of the maximum regenerative flow rate Qrmax. Therefore, the meter-out valve 21 is fully closed and the regenerative valve 22 is fully opened.
- the discharge flow rate of the second hydraulic pump 16 is decreased corresponding to the maximum regenerative flow rate Qrmax.
- the discharge flow rate (inclination) of the second hydraulic pump 16 is set to a flow rate obtained by subtracting the maximum regenerative flow rate Qrmax from the discharge flow rate (for example, the target flow rate Qar) when regeneration is not performed.
- the second hydraulic pump 16 In the regenerative pattern 1, although the discharge flow rate from the second hydraulic pump 16 is not expected, the second hydraulic pump 16 has an excess hydraulic oil of the minimum flow rate (flow rate corresponding to the minimum tilt). Is being discharged. In the regenerative pattern 2, when the flow rate obtained by subtracting the maximum regenerative flow rate Qrmax from the target flow rate Qar for the arm cylinder 10 is lower than the minimum flow rate of the second hydraulic pump 16, the second hydraulic pump 16 is set to the minimum inclination. However, the second hydraulic pump 16 discharges excess hydraulic oil. Thus, in the regenerative pattern 1 and the regenerative pattern 2, although the flow rate of the second hydraulic pump 16 is reduced, there is a possibility that the driving loss of the second hydraulic pump 16 may occur. In order to suppress this driving loss, in this embodiment, control for changing the rotational speed of the engine 5 is performed. The configuration will be described below.
- the rotation speed setting unit 35 outputs a command related to the rotation speed of the engine 5 to the ECU 30 based on the command value input from the rotation speed instruction unit 29. Specifically, the rotation speed setting unit 35 outputs a command related to the rotation speed according to the command of the rotation speed instruction unit 29 when a change command from the change determination unit 36 described later is not input. On the other hand, when a change command is input from the change determination unit 36, the rotation speed setting unit 35 determines a reduction amount of the rotation speed of the engine 5, and uses this reduction amount based on a command from the rotation speed instruction unit 29. A command relating to the number of revolutions subtracted from is output to ECU 30.
- the rotation speed setting unit 35 determines the amount of decrease in the rotation speed as follows. First, the rotation speed setting unit 35 specifies the regenerative flow rate that passes through the regenerative valve 22 based on the map shown in FIG. 4 stored in advance in the storage unit 31 and the pressures detected by the pressure sensors P2 and P4. Specifically, the map shown in FIG. 4 is a map in which the regenerative flow rate with respect to the difference between the boom head pressure and the pump discharge pressure is set. A map in which the regenerative flow rate for the difference between the boom head pressure and the arm rod pressure is set is stored in the storage unit 31 in advance, and the regenerative flow rate is specified based on the map and the pressure detected by the pressure sensors P4 and P5. May be.
- the rotation speed setting unit 35 specifies the amount of decrease in the rotation speed based on the regenerative flow rate specified as described above and the map shown in FIG. Specifically, the map shown in FIG. 5 is set with a reduction amount of the rotational speed with respect to the regenerative flow rate. Also, in this map, a range in which the amount of decrease in the rotational speed increases as the regenerative flow rate increases and a dead zone in which the amount of decrease in the rotational speed becomes constant regardless of increase or decrease in the regenerative flow rate on both sides of this range are set. ing.
- the change determination unit 36 determines whether or not the rotation number setting unit 35 changes (decreases) the rotation number of the engine 5. Specifically, the change determination unit 36 performs the following three types of determination.
- the change determination part 36 determines whether the discharge flow volume of the 2nd hydraulic pump 16 is below a regulation value.
- the “specified value” corresponds to a flow rate when the tilt of the second hydraulic pump 16 is minimized while the engine 5 is driven at the rotation number instructed by the rotation number instruction unit 29.
- the change determination unit 36 according to the present embodiment has the minimum tilt of the second hydraulic pump 16 based on the command value of the flow rate (tilt) of the second hydraulic pump 16 calculated by the regeneration calculation unit 33. It is determined whether or not. When the tilt of the second hydraulic pump 16 is minimal, it is assumed that a loss has occurred in the driving of the second hydraulic pump 16, and a decrease in the rotational speed of the engine 5 is allowed.
- the regenerative calculation unit 33 constitutes a flow rate detection unit that can detect a value for specifying the discharge flow rate of the second hydraulic pump 16.
- a flow rate sensor capable of detecting the discharge flow rate of the second hydraulic pump 16 may be used as the flow rate detection means.
- the change determination unit 36 determines whether or not the rotation number based on the command from the rotation number instruction unit 29 is equal to or less than the specified rotation number.
- the “specified rotational speed” is a rotational speed that defines a lower limit at which an engine stop occurs.
- the change determination unit 36 determines whether or not the rotational speed command value from the rotational speed instruction unit 29 is larger than a specified value. When the command value for the rotational speed is larger than the specified value, it is assumed that the possibility of engine stop is low, and a reduction in the rotational speed of the engine 5 is allowed.
- the change determination unit 36 determines whether or not the engine 5 is warming up. Specifically, the change determination unit 36 according to the present embodiment determines that the engine 5 is in the warm-up operation when the water temperature detected by the cooling water sensor 5a provided in the engine 5 is lower than the specified temperature. To do. When the engine 5 is in the warm-up operation, the responsiveness at the time of increasing the rotational speed of the engine 5 is poor, so that a decrease in the rotational speed of the engine 5 is prohibited.
- the return flow rate of the boom cylinder 9 when the boom is lowered is used for the arm cylinder 10 during the arm pushing operation, so that the discharge of the first hydraulic pump 15 is performed. Since the flow rate is suppressed, the tilt of the first hydraulic pump 15 is set to a minimum by the control unit 14. Even if the rotational speed of the engine 5 is reduced during the combined operation, if the control unit 14 determines that the flow rate required for the first hydraulic pump 15 is satisfied, the rotational speed of the engine 5 is reduced. In other words, even if the tilt of the first hydraulic pump 15 is not minimized, the rotational speed of the engine 5 is reduced within a range where the flow rate required for the first hydraulic pump 15 can be obtained. Control can be implemented.
- step S1 When the processing by the control unit 14 is started, it is determined whether or not a combined operation of a boom lowering operation and an arm pushing operation has been performed (step S1). If it is determined that the combined operation has been performed (YES in step S1), it is determined whether or not the boom head pressure is greater than the arm rod pressure (step S2). If NO is determined in steps S1 and S2, regeneration is not performed (step S3), and the process returns to step S1.
- step S2 it is determined whether or not the maximum regenerative flow rate Qrmax is larger than the target flow rate Qar for the arm cylinder 10 (step S4).
- step S4 If YES in step S4, the above-described regeneration pattern 1 is set (step S5), whereas if NO in step S4, the above-described regeneration pattern 2 is set (step S6). That is, in step S5 and step S6, the hydraulic oil is regenerated from the head side of the boom cylinder 9 to the rod side of the arm cylinder 10, and the discharge flow rate (tilt) of the second hydraulic pump 16 is changed according to this regeneration. Reduce.
- step S5 and step S6 are executed, a rotation speed setting process T for setting the rotation speed of the engine 5 is executed, and the process returns.
- step T1 it is determined whether or not the discharge flow rate of the second hydraulic pump 16 is not more than a specified value. That is, in step T1, it is determined whether or not the discharge flow rate of the second hydraulic pump 16 is the minimum flow rate that cannot be further reduced by the tilt setting.
- step T1 If it is determined in step T1 that the discharge flow rate of the second hydraulic pump 16 is equal to or less than the specified value, the regenerative flow rate is specified based on the map shown in FIG. 4 and the pressures detected by the pressure sensors P2 and P4 ( Step T2). That is, the flow rate of the hydraulic fluid guided from the head side chamber of the boom cylinder 9 to the rod side chamber of the arm cylinder 10 through the regenerative valve 22 is specified. And the fall amount of the rotation speed of the engine 5 is specified based on the regeneration flow rate specified at step T2 and the map shown in FIG. 5 (step T3).
- step T4 it is determined whether or not the rotational speed command value by the rotational speed instruction unit 29 is larger than a specified value. That is, in step T4, it is determined whether or not the rotational speed of the engine 5 has a low possibility of causing an engine stop even if the rotational speed is decreased.
- Step T4 it is determined whether or not the engine 5 is warming up (Step T5). That is, in step T5, it is determined whether or not it takes a long time to restore the rotational speed when the rotational speed of the engine 5 is lowered.
- Step T5 it is determined whether or not the necessary flow rate of the first hydraulic pump 15 is obtained when the rotational speed of the engine 5 is decreased by the decrease amount specified in step T3 ( Step T6). That is, it is determined whether or not the flow rate required for the first hydraulic pump 15 is insufficient even when the rotational speed of the engine 5 is decreased.
- step T6 If YES is determined in step T6, the amount of decrease in the rotational speed specified in step T3 is set to a rotational speed obtained by subtracting from the rotational speed based on the command from the rotational speed instruction unit 29 (step T7).
- the flow rate of the second hydraulic pump 16 that cannot be further reduced by adjusting the tilt can be reduced by reducing the rotational speed of the engine 5. Therefore, the driving loss of the second hydraulic pump 16 can be suppressed.
- Step T8 the rotational speed is set based on a command from the rotational speed instruction unit 29 (Step T8).
- the rotational speed of the engine 5 is decreased, when the flow rate of the first hydraulic pump 15 is insufficient (when it is determined NO in Step T6), the decrease in the rotational speed of the engine 5 can be prohibited.
- steps T4 and T5 for determining whether or not to reduce the rotational speed of the engine 5 are executed after step T3 for calculating the rotational speed reduction amount.
- the order may be reversed. Specifically, after executing the step for prohibiting the decrease in the rotational speed of the engine 5, the step of calculating the amount of decrease in the rotational speed of the engine 5 can be performed. If it does in this way, when prohibiting the fall of the rotation speed of the engine 5, the step for specifying the fall amount of a rotation speed can be skipped.
- the rotation speed instruction unit 29 instructs the rotation speed of the engine 5. Reduce the rotation speed below.
- the engine 5 can be used in a situation where the flow rate cannot be reduced any more by simply tilting the second hydraulic pump 16 (for example, a situation where the discharge flow rate from the second hydraulic pump 16 is not expected).
- the flow rate of the second hydraulic pump 16 can be reduced by reducing the rotation speed of the second hydraulic pump 16. Thereby, the driving loss of the second hydraulic pump 16 can be sufficiently suppressed.
- the discharge amount of the second hydraulic pump 16 is relatively determined by the regenerative flow rate with respect to the necessary flow rate (target flow rate Qar) that needs to be supplied to the arm cylinder 10. Therefore, according to the embodiment, as shown in step T3 of FIG. 7, the rotational speed of the engine 5 is appropriately reduced by directly determining the reduction amount of the rotational speed of the engine 5 based on the regenerative flow rate. Can do.
- Step T4 and Step T8 when the rotational speed based on the command from the rotational speed instruction unit 29 is equal to or lower than the specified rotational speed, a decrease in the rotational speed of the engine 5 is prohibited. Therefore, according to the said embodiment, the fall of the rotation speed of the engine 5 mentioned above can be performed within the range of the rotation speed which an engine stop does not produce.
- Step T5 and Step T8 when the engine 5 is in the warm-up operation, a decrease in the rotational speed of the engine 5 is prohibited.
- the viscosity of the engine oil and the hydraulic oil is high, and the responsiveness when the rotational speed of the engine 5 is increased is poor. Therefore, according to the above-described embodiment, it is possible to avoid a situation in which the recovery of the rotational speed is not in time when it is necessary to return (increase) the rotational speed of the engine 5.
- step T1 when it is determined in step T1 that the flow rate of the second hydraulic pump 16 is equal to or less than a specified value (YES in step T1), the pilot pressure for the boom lowering operation is set by the pressure sensor P6 (see FIG. 2). Detect (step T21).
- step T3 based on the pilot pressure detected in step T21, the amount of decrease in the rotational speed of the engine 5 is specified (step T3).
- the map shown in FIG. 9 is stored in advance in the storage unit 31 (see FIG. 3) according to the present embodiment.
- a rotational speed reduction amount with respect to the pilot pressure for the boom lowering operation is set. Therefore, the amount of decrease in the rotational speed of the engine 5 can be specified based on the pilot pressure detected in step T21 and the map shown in FIG.
- the map shown in FIG. 9 includes a range in which the amount of decrease in the rotational speed increases as the pilot pressure increases, and a dead zone in which the amount of decrease in the rotational speed is constant regardless of increase or decrease of the pilot pressure on both sides of this range. Is set.
- the present invention is a control device for a construction machine having an airframe, a boom that can be raised and lowered with respect to the airframe, and an arm that can swing with respect to the boom, and a boom cylinder that raises and lowers the boom.
- An arm cylinder that swings the arm, a variable displacement hydraulic pump that supplies hydraulic oil to the arm cylinder, an engine that drives the hydraulic pump, and a command for instructing the rotational speed of the engine
- a regenerative valve capable of switching between a closed state preventing introduction to the cylinder and a flow rate detecting means capable of detecting a discharge flow rate of the hydraulic pump;
- the operation of the regenerative valve is controlled so as to switch to the regenerative state at the time of the combined operation of lowering the boom and pushing the arm, and the discharge flow rate of the hydraulic pump is changed according to the regeneration of the hydraulic oil through the regenerative valve.
- a control unit that controls the flow rate of the hydraulic pump so as to decrease, and the control unit, when the discharge flow rate of the hydraulic pump detected by the flow rate detection means during the combined operation is equal to or less than a specified flow rate, Provided is a control device that outputs a command for reducing the engine speed to be lower than the engine speed specified by the engine speed instruction section.
- the engine speed is decreased from the engine speed indicated by the engine speed instruction unit.
- the “specified flow rate” corresponds to the flow rate when the tilting of the hydraulic pump is minimized while the engine is driven at the rotational speed instructed by the rotational speed instruction unit. That is, according to the present invention, in a situation where the flow rate cannot be reduced any further by only tilting the hydraulic pump (for example, a situation where the discharge flow rate from the hydraulic pump is not expected), the engine speed is reduced. The flow rate of the hydraulic pump can be reduced. Thereby, the drive loss of the hydraulic pump can be sufficiently suppressed.
- control unit determines a reduction amount of the engine speed based on a regenerative flow rate of hydraulic oil supplied from the boom cylinder to the arm cylinder through the regenerative valve.
- the discharge amount of the hydraulic pump is relatively determined by the regenerative flow rate relative to the required flow rate that needs to be supplied to the arm cylinder. Therefore, according to the aspect, it is possible to determine the reduction amount of the hydraulic pump discharge amount (decrease amount of the engine speed) directly using the regenerative flow rate. Therefore, according to the said aspect, the rotation speed of an engine can be reduced appropriately.
- control unit determines a large decrease amount of the engine speed as the regenerative flow rate increases.
- the amount of decrease in the engine speed that increases as the regenerative flow rate increases only needs to hold this relationship within a specific range of regenerative flow rate.
- a dead zone in which the amount of decrease in engine speed is constant regardless of the increase or decrease of the regenerative flow rate may be included outside the range of the specific regenerative flow rate.
- an operation amount detection capable of detecting an operation amount of a supply / discharge control valve for controlling supply / discharge of hydraulic oil to / from the boom cylinder and a supply / discharge control valve for causing the boom to perform a lowering operation.
- the control unit determines an amount of decrease in the engine speed based on an operation amount of the supply / discharge control valve detected by the operation amount detection unit.
- control unit determines a large reduction amount of the engine speed as the operation amount of the supply / discharge control valve detected by the operation amount detection unit increases.
- the amount by which the engine speed decreases greatly as the operation amount of the supply / discharge control valve increases only needs to hold this relationship within a specific operation amount range.
- a dead zone where the amount of decrease in engine speed is constant regardless of the increase or decrease of the operation amount may be included outside the range of the specific operation amount.
- the control unit determines whether or not a rotation number based on a command from the rotation number instruction unit is equal to or less than a specified rotation number, and the hydraulic pump detected by the flow rate detection unit during the combined operation If the rotation speed based on the command of the rotation speed instruction section is equal to or less than the predetermined rotation speed even if the discharge flow rate is less than the specified flow volume, a command for driving at the rotation speed specified by the rotation speed instruction section Is preferably output.
- the “specified rotational speed” is a rotational speed that defines a lower limit at which an engine stop occurs. Therefore, according to the said aspect, the reduction
- the control device further includes a warm-up operation detection unit that detects a value for determining whether or not the engine is in a warm-up operation, and the control unit detects a value detected by the warm-up operation detection unit. Whether the engine is warming up or not, and the engine is warming up even if the discharge flow rate of the hydraulic pump detected by the flow rate detecting means during the combined operation is less than or equal to a specified flow rate. In this case, it is preferable to output a command for driving at the rotation number instructed by the rotation number instruction unit.
- the present invention provides a construction machine, comprising: a body, a boom attached to the body so as to be raised and lowered, an arm attached so as to be swingable relative to the boom, and the control device. provide.
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Abstract
Description
ここで、Abhは、ブームシリンダ9のヘッド側室の断面積である。Qrcは、ブーム再生弁25を通過する作動油の流量である。このQrcは、次の式(2)により定義される。
ここで、Arcは、ブーム再生弁25の開度であり、圧力センサP6の検出値に基づいて特定される。Pbhは、ブームシリンダ9のヘッド側室の圧力であり、圧力センサP4により検出される。Pbrは、ブームシリンダ9のロッド側室の圧力であり、圧力センサP3により検出される。なお、Cvは、ブーム再生弁25の容量係数である。
ここで、Aarは、アームシリンダ10のロッド側室の断面積である。
回生パターン1が選択される場合、アームシリンダ10に対する目標流量Qarの全てを最大回生流量Qrmaxで賄うことができる。したがって、第2油圧ポンプ16の流量(傾転)を最小に設定するとともに、メータイン弁23を全閉とする。
ここで、Parは、アームシリンダ10のロッド側室の圧力であり、圧力センサP5により検出された値である。また、Cvは、回生弁22の容量係数である。
回生パターン2が選択される場合、アームシリンダ10に対する目標流量Qarの一部を最大回生流量Qrmaxの全てを用いて賄うことになる。したがって、メータアウト弁21を全閉とするとともに、回生弁22を全開とする。
1 油圧ショベル(建設機械)
2 下部走行体(機体)
3 上部旋回体(機体)
5 エンジン
5a 冷却水センサ(暖機運転検出部)
6 ブーム
7 アーム
9 ブームシリンダ
10 アームシリンダ
14 制御部
16 第2油圧ポンプ
17 第1制御弁(給排制御弁)
22 回生弁
29 回転数指示部
33 回生演算部
Claims (8)
- 機体と、前記機体に対して起伏可能なブームと、前記ブームに対して揺動可能なアームとを有する建設機械の制御装置であって、
前記ブームを起伏させるブームシリンダと、
前記アームを揺動させるアームシリンダと、
前記アームシリンダに作動油を供給する可変容量式の油圧ポンプと、
前記油圧ポンプを駆動するエンジンと、
前記エンジンの回転数を指示するための指令を出力する回転数指示部と、
前記ブームの下げ動作時における前記ブームシリンダからの戻り油を前記アームの押し動作時における前記アームシリンダの供給側のポートに導入する回生状態と、前記戻り油の前記アームシリンダへの導入を阻止する閉鎖状態との間で切換動作可能な回生弁と、
前記油圧ポンプの吐出流量を特定するための値を検出可能な流量検出手段と、
前記ブーム下げと前記アーム押しの複合動作時に、前記回生状態に切り換わるように前記回生弁の動作を制御するとともに、前記回生弁を通じた作動油の回生に応じて前記油圧ポンプの吐出流量が減少するように前記油圧ポンプの流量を制御する制御部とを備え、
前記制御部は、前記複合動作時に前記流量検出手段により検出された前記油圧ポンプの吐出流量が規定流量以下である場合に前記エンジンの回転数を前記回転数指示部により指示された回転数よりも低下させるための指令を出力する、制御装置。 - 前記制御部は、前記回生弁を通じて前記ブームシリンダから前記アームシリンダへ供給される作動油の回生流量に基づいて、前記エンジンの回転数の低下量を決定する、請求項1に記載の制御装置。
- 前記制御部は、前記回生流量が増加するに従い大きな前記エンジンの回転数の低下量を決定する、請求項2に記載の制御装置。
- 前記ブームシリンダに対する作動油の給排を制御するための給排制御弁と、
前記ブームに下げ動作を行わせるための前記給排制御弁の操作量を検出可能な操作量検出部とを備え、
前記制御部は、前記操作量検出部により検出される前記給排制御弁の操作量に基づいて、エンジンの回転数の低下量を決定する、請求項1に記載の制御装置。 - 前記制御部は、前記操作量検出部により検出される前記給排制御弁の操作量が増加するに従い大きな前記エンジンの回転数の低下量を決定する、請求項4に記載の制御装置。
- 前記制御部は、前記回転数指示部の指令に基づく回転数が規定回転数以下であるか否かを判定し、前記複合動作時に前記流量検出手段により検出された前記油圧ポンプの吐出流量が規定流量以下であっても前記回転数指示部の指令に基づく回転数が規定回転数以下である場合には、前記回転数指示部により指示された回転数で駆動するための指令を出力する、請求項1~5の何れか1項に記載の制御装置。
- 前記エンジンが暖機運転中であるか否かを判断するための値を検出する暖機運転検出部をさらに備え、
前記制御部は、前記暖機運転検出部による検出値に基づいてエンジンが暖機運転中であるか否かを判定し、前記複合動作時に前記流量検出手段により検出された前記油圧ポンプの吐出流量が規定流量以下であっても前記エンジンが暖機運転中である場合には、前記回転数指示部により指示された回転数で駆動するための指令を出力する、請求項1~6の何れか1項に記載の制御装置。 - 機体と、
前記機体に対して起伏可能に取り付けられたブームと、
前記ブームに対して揺動可能に取り付けられたアームと、
請求項1~7の何れか1項に記載の制御装置とを備えている、建設機械。
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Application Number | Priority Date | Filing Date | Title |
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KR1020147028882A KR102006517B1 (ko) | 2012-03-27 | 2013-02-12 | 제어 장치 및 이것을 구비한 건설 기계 |
EP13767558.3A EP2832932B1 (en) | 2012-03-27 | 2013-02-12 | Control device and construction equipment provided therewith |
US14/385,262 US9394671B2 (en) | 2012-03-27 | 2013-02-12 | Control device and construction machine provided therewith |
CN201380016948.XA CN104220678B (zh) | 2012-03-27 | 2013-02-12 | 控制装置及具备该控制装置的工程机械 |
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KR20140137435A (ko) | 2014-12-02 |
US20150066313A1 (en) | 2015-03-05 |
EP2832932A4 (en) | 2015-07-15 |
KR102006517B1 (ko) | 2019-08-01 |
CN104220678A (zh) | 2014-12-17 |
US9394671B2 (en) | 2016-07-19 |
EP2832932B1 (en) | 2018-04-11 |
JP2013204223A (ja) | 2013-10-07 |
EP2832932A1 (en) | 2015-02-04 |
CN104220678B (zh) | 2016-07-13 |
JP5928065B2 (ja) | 2016-06-01 |
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