WO2013128584A1 - 部品実装機 - Google Patents
部品実装機 Download PDFInfo
- Publication number
- WO2013128584A1 WO2013128584A1 PCT/JP2012/054998 JP2012054998W WO2013128584A1 WO 2013128584 A1 WO2013128584 A1 WO 2013128584A1 JP 2012054998 W JP2012054998 W JP 2012054998W WO 2013128584 A1 WO2013128584 A1 WO 2013128584A1
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- WIPO (PCT)
- Prior art keywords
- component
- head
- mounting head
- mounting
- suction
- Prior art date
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/04—Mounting of components, e.g. of leadless components
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/04—Mounting of components, e.g. of leadless components
- H05K13/0404—Pick-and-place heads or apparatus, e.g. with jaws
- H05K13/0413—Pick-and-place heads or apparatus, e.g. with jaws with orientation of the component while holding it; Drive mechanisms for gripping tools, e.g. lifting, lowering or turning of gripping tools
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/04—Mounting of components, e.g. of leadless components
- H05K13/0404—Pick-and-place heads or apparatus, e.g. with jaws
- H05K13/0408—Incorporating a pick-up tool
- H05K13/041—Incorporating a pick-up tool having multiple pick-up tools
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/08—Monitoring manufacture of assemblages
- H05K13/085—Production planning, e.g. of allocation of products to machines, of mounting sequences at machine or facility level
- H05K13/0853—Determination of transport trajectories inside mounting machines
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/53—Means to assemble or disassemble
- Y10T29/5313—Means to assemble electrical device
- Y10T29/53174—Means to fasten electrical component to wiring board, base, or substrate
Definitions
- the present invention relates to a component mounter configured to individually lift and lower a plurality of suction nozzles held by a mounting head during component suction and component mounting.
- Patent Document 1 Japanese Patent Laid-Open No. 2008-311476
- a head rotating mechanism for rotating the mounting head around its central axis, and moving up and down the nozzles individually for lifting and lowering a plurality of suction nozzles held by the mounting head during component suction and component mounting
- Some have a mechanism.
- the lifting stroke of the suction nozzle is reduced to increase the speed, and the height position when the suction nozzle is raised is set to a position close to the circuit board. ing.
- Patent Document 1 there is a component mounting machine in which two conveyors are provided in parallel so that two circuit boards can be conveyed in parallel.
- the mounting head is moved over the near-side (feeder-side) conveyor and moved above the back-side conveyor after the component-sucking operation, the components sucked by the suction nozzle are moved to the circuit board on the near-side conveyor. It is necessary not to interfere with other mounted parts.
- the problem to be solved by the present invention is to be able to meet the demands for higher speed and improved productivity in a component mounter provided with a plurality of conveyors in parallel so that a plurality of circuit boards can be conveyed in parallel. It is to be.
- the present invention includes a mounting head that holds a plurality of suction nozzles, a plurality of conveyors provided in parallel so that a plurality of circuit boards can be conveyed in parallel, and the mounting head.
- a head drive device that mounts a component that is moved across the plurality of conveyors and sucked by the suction nozzle onto a circuit board that is conveyed by each conveyor, and a control device that controls the plurality of conveyors and the head drive device
- the head drive device includes a nozzle lifting mechanism that individually lifts and lowers the plurality of suction nozzles during component suction and component mounting, and an XY movement mechanism that moves the mounting head in the XY direction.
- the head driving device has a head lifting mechanism that lifts and lowers the mounting head, and the control device moves the XY movement mechanism after the component suction operation.
- the control device moves the XY movement mechanism after the component suction operation.
- the suction nozzle lift stroke is reduced, the height when the suction nozzle is raised is set to a position close to the circuit board, and component suction and mounting operations are executed.
- the suction nozzle lift stroke is reduced, the height when the suction nozzle is raised is set to a position close to the circuit board, and component suction and mounting operations are executed.
- the mounting head when moving the mounting head across multiple conveyors after the component suction operation, it is determined that the component sucked by the suction nozzle may interfere with the mounted components on the circuit board on any of the conveyors
- the mounting head is raised to a height position where the mounting head is attracted to the suction nozzle by the head elevating mechanism so that it does not interfere with the mounted component, and then the mounting head is moved above the target conveyor by the XY movement mechanism. Then, after the mounting head is lowered to the original height position by the head lifting mechanism, the suction nozzle is lowered by the nozzle lifting mechanism to mount the component on the circuit board on the conveyor.
- the mounting head can be moved without waiting for the circuit board on which the components are mounted to be carried out, thereby improving productivity.
- the mounting head is a rotary mounting head in which a plurality of suction nozzles are arranged at a predetermined interval in the circumferential direction, and a lift lever for raising and lowering each suction nozzle may be provided.
- the head drive device has a head rotation mechanism for rotating the mounting head, and is configured such that the nozzle lifting mechanism engages with the lifting lever during component suction / mounting operations to individually lift and lower the plurality of suction nozzles.
- the controller raises the mounting head by the head lifting mechanism after the mounting head is rotated by the head rotating mechanism to a position where the lifting lever does not interfere with the nozzle lifting mechanism when the mounting head is lifted by the head lifting mechanism. It is good to make it.
- the present invention is not limited to the rotary type mounting head, and may be configured such that a plurality of suction nozzles are held by a mounting head that does not rotate.
- the head elevating mechanism includes a ball screw mechanism that raises and lowers the mounting head and a motor that drives the ball screw mechanism, and is configured so that the height position of the mounting head can be adjusted steplessly.
- the mounting head is raised by the head lifting mechanism, it is preferable that the component sucked by the suction nozzle is raised to a minimum height position that does not interfere with the mounted component. If the ascending operation of the mounting head by the head lifting mechanism is limited to the minimum amount necessary to avoid component interference, the delay time due to the ascending operation of the mounting head can be minimized.
- the present invention may be configured such that the height position of the mounting head can be adjusted stepwise by the head lifting mechanism.
- the control device moves the mounting head across the plurality of conveyors by the XY movement mechanism after the component suction operation, the component sucked by the suction nozzle is changed to the mounted component on the circuit board on one of the conveyors.
- Whether or not there is a possibility of interference should be determined in consideration of the height dimension of the component sucked by the suction nozzle and the height dimension of the mounted component existing below the moving path of the mounting head. good. In this way, it can be accurately determined whether or not the component sucked by the suction nozzle interferes with the mounted component.
- FIG. 1 is a perspective view showing the configuration of a modular component mounting system in an embodiment of the present invention.
- FIG. 2 is a perspective view showing an XY moving mechanism for moving the mounting head in the XY directions.
- FIG. 3 is a perspective view showing the mounting head and the driving mechanism of each part.
- FIG. 4 is a cross-sectional view showing the configuration of the X-axis slide mechanism.
- FIG. 5 is a perspective view illustrating the configuration of the Y-axis slide mechanism and the X-axis slide mechanism.
- FIG. 6 is a plan view showing an installation state of two conveyors of the modular component mounting system.
- FIG. 7A is a front view of the main part showing the normal height position of the mounting head
- FIG. 7B is a front view of the main part showing the height position when the mounting head is raised.
- FIG. 8 is a flowchart showing a flow of processing of the mounting head straddling movement control program.
- a plurality of rotary head type (revolver head type) mounting machine modules 12 are arranged on the base table 11 of the module type component mounting system so as to be replaceable and adjacent to each other in the circuit board transport direction.
- Each mounter module 12 has a feeder 14 such as a tape feeder, conveyors 15a and 15b for conveying circuit boards A and B (see FIG. 4), a component imaging device 16, a component mounting device 17 and the like mounted on a main body bed 13.
- the upper frame 18 is provided with a display device 19 such as a liquid crystal display or a CRT and an operation unit 20 such as operation keys on the front surface of the upper frame 18.
- Each mounting machine module 12 transports the circuit board conveyed from the upstream mounting machine module 12 to a predetermined mounting position by conveyors 15a and 15b, and clamps the circuit board by a clamp mechanism (not shown). At the same time, the components supplied by the feeder 14 are sucked by the suction nozzle of the mounting head 17 and mounted on the circuit boards A and B on the conveyors 15a and 15b.
- each conveyor 15a and 15b has a separate circuit board A and B, respectively. Can be transported in parallel.
- Each conveyor 15a, 15b is comprised from the board
- the component mounting device 17 includes a mounting head 22 that holds a plurality of suction nozzles 21 in a replaceable manner, and a head drive device 25 that moves the mounting head 22.
- the mounting head 22 is a rotary mounting head in which a plurality of suction nozzles 21 are arranged at a predetermined interval in the circumferential direction.
- the head drive device 25 includes an X-axis slide mechanism 23 that moves the mounting head 22 in the conveyance direction of the circuit boards A and B (hereinafter, this direction is defined as “X direction”), and the X-axis slide mechanism 23 is mounted on the mounting head. 22 and a Y-axis slide mechanism 24 that moves in the Y direction (a direction orthogonal to the conveyance direction of the circuit boards A and B) and a plurality of suction nozzles 21 of the mounting head 22 during individual component suction operation and mounting operation.
- a nozzle raising / lowering mechanism 26 (first Z-axis raising / lowering mechanism), a nozzle rotating mechanism 27 ( ⁇ -axis rotating mechanism) for rotating the suction nozzle 21 around its central axis ( ⁇ -axis), and a mounting head 22 for its central axis.
- a head rotation mechanism 28 (R-axis rotation mechanism) that rotates about the (R axis) and a head lifting mechanism 29 (second Z-axis lifting mechanism) that lifts and lowers the mounting head 22 are configured.
- the Y-axis slide mechanism 24 drives the Y-axis slide 33 along the Y-axis guide 34 by rotating the Y-axis ball screw 32 by the Y-axis motor 31 attached to the upper frame 18 side of the mounting machine module 12. It is configured to slide in the direction (see FIG. 5).
- the X-axis slide mechanism 23 is a two-stage slide mechanism in which two X-axis slides 41 and 42 are combined, and guides the first X-axis slide 41 in the X direction.
- the first guide 43 and the first X-axis motor 44 are attached to a support plate 33a fixed perpendicularly to the Y-axis slide 33, and the first X-axis ball screw 45 is rotationally driven by the first X-axis motor 44.
- the 1X-axis slide 41 is configured to slide in the X direction along the first guide 43.
- a second guide 46 and a second X-axis motor 47 for guiding the second X-axis slide 42 in the X direction are attached to the first X-axis slide 41, and the second X-axis ball screw 48 is rotationally driven by the second X-axis motor 47.
- the second X-axis slide 42 is configured to slide in the X direction along the second guide 46.
- the X-axis slide mechanism 23 and the Y-axis slide mechanism 24 constitute an XY movement mechanism that moves the mounting head 22 in the XY directions (X direction and Y direction).
- the mounting head 22 is assembled to the second X-axis slide 42 via a head lifting mechanism 29, and the suction nozzle 21 moves around the central axis of the mounting head 22 by a head rotation motor 51 which is a drive source of the head rotation mechanism 28.
- the arrangement pitch angle is intermittently rotated.
- a plurality of nozzle holders 52 for holding the suction nozzles 21 are assembled to the mounting head 22 so as to be movable up and down, and each nozzle holder 52 is biased upward by a spring or the like so that each suction nozzle 21 The upper and lower strokes are held at the upper limit position.
- the mounting head 22 is provided with an elevating lever 53 for elevating each nozzle holder 52.
- the nozzle lifting mechanism 26 includes a first Z-axis ball screw 55 that is rotationally driven by a nozzle lifting motor 54 (first Z-axis motor), and a first Z-axis that is moved in the vertical direction (Z direction) by the first Z-axis ball screw 55.
- the slide 56 and an engaging member 57 attached to the first Z-axis slide 56 are arranged.
- the lift lever 53 of one nozzle holder 52 located at a predetermined component suction / mounting station is provided.
- the nozzle holder 52 and the suction nozzle 21 are lowered to the lower limit position of the elevating stroke against the elastic force of a spring or the like, and then the first Z axis
- the slide 56 is raised and the engagement member 57 is raised, the nozzle holder 52 and the suction nozzle 21 are sprayed in accordance with the rise of the engagement member 57. It lifted up to the upper limit position of the vertical stroke by the elastic force such as grayed.
- the head lifting mechanism 29 includes a second Z-axis ball screw 63 that is rotated by a belt 62 driven by a head lifting motor 61 (second Z-axis motor), and a vertical direction (Z direction) by the second Z-axis ball screw 63. And the mounting head 22 is attached to the second Z-axis slide 64. Thereby, the height position of the mounting head 22 can be adjusted steplessly by controlling the rotation amount of the head lifting / lowering motor 61.
- the head lifting mechanism 28 rotates the mounting head 22 to a position where the lifting lever 53 does not interfere with the engagement member 57 of the nozzle lifting mechanism 29, and then the head lifting mechanism. 29, the mounting head 22 is raised.
- the portions that support the head lifting / lowering motor 61, the second Z-axis ball screw 63, the nozzle lifting / lowering motor 54, and the first Z-axis ball screw 55 of the head lifting / lowering mechanism 29 are supported by the second X-axis slide 42.
- Each motor for driving the head driving device 25 (X-axis slide mechanism 23, Y-axis slide mechanism 24, nozzle elevating mechanism 26, nozzle rotating mechanism 27, head rotating mechanism 28, head elevating mechanism 29) described above is a mounting machine module. It is controlled by 12 control devices (computers).
- the mounting machine module 12 While the mounting machine module 12 is in operation, every time the component supplied from the feeder 14 is sucked by the suction nozzle 21, the mounting head 22 is driven in the rotational direction by the pitch of the arrangement pitch angle of the suction nozzle 21, and the next suction is performed. The operation of sucking the components supplied from the feeder 14 by the nozzle 21 is repeated, and the components are sucked by the plurality of suction nozzles 21 respectively. Then, the mounting head 22 is moved onto the circuit board, The component mounting board is produced by alternately repeating the mounting of the component and the pitch driving of the mounting head 22.
- the mounting head 22 is straddled from the feeder 14 side to the front conveyor 15a after the component suction operation.
- the suction nozzle 21 When moving to the upper side of the rear conveyor 15b, it is necessary to prevent the component sucked by the suction nozzle 21 from interfering with the mounted components of the circuit board A on the front conveyor 15a.
- the height of the suction nozzle 21 is increased by increasing the lifting / lowering stroke of the suction nozzle 21 in order to avoid component interference, the lifting / lowering operation time of the suction nozzle 21 during the component suction / mounting operation is increased. It becomes longer and cannot meet the demands for speeding up component pick-up and mounting operations.
- the height of the suction nozzle 21 is reduced by reducing the lift stroke of the suction nozzle 21 and the height position when the suction nozzle 21 is raised, the height dimension of the mounted components of the circuit board A on the front conveyor 15a is high.
- the mounting head straddling movement control program shown in FIG. 8 is executed by the control device of the mounting machine module 12 so that the mounting head 22 moves from the feeder 14 side to the front conveyor 15a after the component suction operation.
- the component sucked by the suction nozzle 21 may interfere with the mounted component of the circuit board A on the near-side conveyor 15a when moving across the back conveyor 15b Judgment is made in consideration of the height dimension of the component sucked by the nozzle 21 and the height dimension of the mounted component existing below the moving path of the mounting head 22, and the component sucked by the suction nozzle 21 is the front conveyor 15a.
- the mounting head 22 When it is determined that there is a possibility of interference with the mounted parts of the circuit board A, the mounting head 22 is moved by the head lifting mechanism 29 as shown in FIG. After the component adsorbed to the landing nozzle 21 is raised to a position where it does not interfere with the mounted component, the mounting head 22 is moved above the conveyor 15b on the back side by the X-axis slide mechanism 23 and the Y-axis slide mechanism 24. After the mounting head 22 is lowered to the original height position by the head elevating mechanism 29, the suction nozzle 21 is lowered by the nozzle elevating mechanism 26 to mount the components on the circuit board B on the back conveyor 15.
- the mounting head 22 is not raised and the upper-side conveyor 15b is moved upward.
- the components are mounted on the circuit board B on the rear conveyor 15b.
- step 101 after the component suction operation, “crossing movement” is performed in which the mounting head 22 is moved from the feeder 14 side over the front conveyor 15a to above the rear conveyor 15b. It is determined whether or not to carry out, and if it is determined not to perform the crossover movement, the present program is terminated without performing the subsequent processing.
- step 101 determines whether the crossing movement is performed. If it is determined in step 101 that the crossing movement is performed, the process proceeds to step 102 where a storage device (not shown) is used to obtain the height dimension of the component sucked by the suction nozzle 21 of the mounting head 22.
- the data of the height dimension of the corresponding part is retrieved and read from the part database stored in. At this time, when the height dimensions of a plurality of parts sucked by the plurality of suction nozzles 21 of the mounting head 22 are different, the height dimension of the highest part may be read.
- step 103 the height position of the lower end of the suction component of the suction nozzle 21 is calculated using the height dimension of the component read in step 102.
- the height position of the mounting head 22 is a normal height position (a height position during component suction / mounting operation) shown in FIG.
- step 104 the height dimension of the highest component among the mounted components on the circuit board A existing below the movement path of the mounting head 22 is retrieved from the component database and read. Thereafter, the process proceeds to step 105, and the height position of the upper end of the mounted component on the circuit board A is calculated using the height dimension of the mounted component read in step 104.
- step 106 the height position of the lower end of the suction component of the suction nozzle 21 is higher than the height position (+ error) of the upper end of the mounted component on the circuit board A. It is determined whether or not the suction component of the suction nozzle 21 may interfere with a mounted component on the circuit board A. At this time, the suction nozzle 21 is considered in consideration of the occurrence of an error in the height position due to vibration of the XY axis slide mechanisms 23, 24, etc. during the crossing movement, variation in the mounting height of the mounted components on the circuit board A, and the like.
- the suction component of the suction nozzle 21 is connected to the mounted component on the circuit board A during the crossing movement depending on whether or not the height position of the lower end of the suction component is higher than “the height position of the upper end of the mounted component + error”. It is preferable to determine whether or not there is a possibility of interference.
- step 106 If it is determined in step 106 that the height position of the lower end of the suction component of the suction nozzle 21 is higher than the height position (+ error) of the upper end of the mounted component on the circuit board A, the process proceeds to step 107. It is determined that the suction component of the suction nozzle 21 does not interfere with the mounted component on the circuit board A. In this case, the process proceeds to step 108, and the mounting head 22 is moved upward and over the conveyor 15b on the back side while keeping the normal height position. Thereafter, the process proceeds to step 109, where components are mounted on the circuit board B on the back conveyor 15b.
- step 106 if it is determined in step 106 that the height position of the lower end of the suction component of the suction nozzle 21 is equal to or less than the height position (+ error) of the upper end of the mounted component on the circuit board A, the step Proceeding to 110, it is determined that the suction component of the suction nozzle 21 may interfere with the mounted component on the circuit board A. In this case, the process proceeds to step 111, and the minimum amount of elevation of the mounting head 22 necessary to avoid component interference is calculated.
- Amount of lifting of the mounting head 22 [the height position of the mounted component upper end + error]-[the height position of the suction component lower end]
- step 112 the head lifting mechanism 29 raises the mounting head 22 by the amount of increase calculated in step 111 (minimum increase amount necessary to avoid component interference).
- step 113 the mounting head 22 is moved over the conveyor 15b on the back side, and then the process proceeds to step 114, where the mounting head 22 is moved to the normal height shown in FIG. Lower to the vertical position. Thereafter, the process proceeds to step 115, where components are mounted on the circuit board B on the back conveyor 15b.
- the lifting stroke of the suction nozzle 21 is reduced to increase the speed, and the height position when the suction nozzle 21 is raised is close to the circuit board A on the front conveyor 15a.
- the suction component of the suction nozzle 21 is placed on the front conveyor 15a.
- the head lifting mechanism 29 As a result, the mounting head 22 is raised to a position where the suction component of the suction nozzle 21 does not interfere with the mounted component, and then the mounting head 22 is moved over the conveyor 15b on the back side, The de elevating mechanism 29 after lowering the mounting head 22 to the original height position, mounting components on a circuit board B on the back side of the conveyor 15.
- the mounting head 22 when the mounting head 22 is moved over the rear conveyor 15b after the component suction operation, if it is determined that the suction component of the suction nozzle 21 does not interfere with the mounted component, the mounting head 22 is raised. Instead, the components are mounted on the circuit board B on the rear conveyor 15b by moving over the upper conveyor 15b. In this way, the mounting head 22 is moved over the conveyor 15b on the back side after the component suction operation while reducing the lifting stroke of the suction nozzle 21 and satisfying the demand for speeding up the component suction / mounting operation. In this case, the mounting head 22 can be moved over the rear conveyor 15b without waiting for the component-mounted circuit board A to be carried out, and productivity can be improved.
- the height position of the mounting head 22 can be adjusted steplessly by the head lifting mechanism 29, the lifting operation of the mounting head 22 by the head lifting mechanism 29 is necessary to avoid component interference. It is possible to keep the amount of increase to a minimum, and it is possible to minimize the delay time due to the rising operation of the mounting head 22.
- the present invention may be configured such that the height position of the mounting head 22 can be adjusted stepwise by the head lifting mechanism.
- the present invention is not limited to a rotary type mounting head, and may be configured to hold a plurality of suction nozzles on a mounting head that does not rotate.
- the present invention can be applied to a configuration in which three or more conveyors are provided in parallel, and the configuration of the head driving device 25 that moves the mounting head 22 may be changed as appropriate.
- the configuration of the head driving device 25 that moves the mounting head 22 may be changed as appropriate.
- Various modifications can be made without departing from the scope.
- SYMBOLS 11 Base stand, 12 ... Mounting machine module (component mounting machine), 14 ... Feeder, 15a, 15 ... conveyor, 16 ... component imaging device, 17 ... component mounting device, 21 ... suction nozzle, 22 ... mounting head, 23 ... X-axis slide mechanism (XY movement mechanism), 24 ... Y-axis slide mechanism (XY movement mechanism), DESCRIPTION OF SYMBOLS 25 ... Head drive device, 26 ... Nozzle raising / lowering mechanism, 27 ... Nozzle rotation mechanism, 28 ... Head rotation mechanism, 29 ... Head raising / lowering mechanism, 31 ... Y-axis motor, 33 ... Y-axis slide, 41 ...
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- Supply And Installment Of Electrical Components (AREA)
Abstract
Description
着動作後に前記XY移動機構により前記装着ヘッドを前記複数のコンベアに跨がって移動させる際に前記吸着ノズルに吸着した部品がいずれかのコンベア上の回路基板の実装済み部品と干渉する可能性があると判断した場合には、前記ヘッド昇降機構により前記装着ヘッドを前記吸着ノズルに吸着した部品が前記実装済み部品と干渉しない高さ位置まで上昇させてから、前記XY移動機構により前記装着ヘッドを目標のコンベアの上方へ移動させて、前記ヘッド昇降機構により前記装着ヘッドを元の高さ位置まで下降させた後に、ノズル昇降機構により前記吸着ノズルを下降させて当該コンベア上の回路基板に部品を実装するように構成したものである。
渉するか否かを精度良く判定することができる。
モジュール型部品実装システムのベース台11上に、回路基板の搬送方向に隣接して複数台のロータリーヘッド型(リボルバーヘッド型)の実装機モジュール12(部品実装機)が入れ替え可能に整列配置されている。各実装機モジュール12は、本体ベッド13上に、テープフィーダ等のフィーダ14、回路基板A,B(図4参照)を搬送するコンベア15a,15b、部品撮像装置16、部品装着装置17等を搭載して構成され、上部フレーム18の前面部には、液晶ディスプレイ、CRT等の表示装置19と、操作キー等の操作部20とが設けられている。
配列したロータリー型の装着ヘッドである。
63によって上下方向(Z方向)に移動される第2Z軸スライド64とから構成され、この第2Z軸スライド64に装着ヘッド22が取り付けられている。これにより、ヘッド昇降モータ61の回転量を制御することで、装着ヘッド22の高さ位置を無段階に調整できるように構成されている。ヘッド昇降機構29により装着ヘッド22を上昇させる場合には、ヘッド回転機構28により装着ヘッド22を昇降レバー53がノズル昇降機構29の係合部材57と干渉しない位置まで回転させた後に、ヘッド昇降機構29により装着ヘッド22を上昇させる。ヘッド昇降機構29のヘッド昇降モータ61、第2Z軸ボールねじ63、ノズル昇降モータ54及び第1Z軸ボールねじ55を支持する部分が第2X軸スライド42に支持されている。
要最小限の装着ヘッド22の上昇量を算出する。
=[実装済み部品上端の高さ位置+誤差]-[吸着部品下端の高さ位置]
15b…コンベア、16…部品撮像装置、17…部品装着装置、21…吸着ノズル、22…装着ヘッド、23…X軸スライド機構(XY移動機構)、24…Y軸スライド機構(XY移動機構)、25…ヘッド駆動装置、26…ノズル昇降機構、27…ノズル回転機構、28…ヘッド回転機構、29…ヘッド昇降機構、31…Y軸モータ、33…Y軸スライド、41…第1X軸スライド、42…第2X軸スライド、44…第1X軸モータ、47…第2X軸モータ、51…ヘッド回転用のモータ、52…ノズルホルダ、53…昇降レバー、54…ノズル昇降モータ、55…第1Z軸ボールねじ、56…第1Z軸スライド、57…係合部材、61…ヘッド昇降モータ、63…第2Z軸ボールねじ、64…第2Z軸スライド
Claims (4)
- 複数本の吸着ノズルを保持する装着ヘッドと、
複数の回路基板を並行して搬送できるように並列に設けられた複数のコンベアと、
前記装着ヘッドを前記複数のコンベアに跨がって移動させて前記吸着ノズルに吸着した部品を各コンベアで搬送される回路基板に実装するヘッド駆動装置と、
前記複数のコンベア及び前記ヘッド駆動装置を制御する制御装置とを備え、
前記ヘッド駆動装置は、部品吸着時及び部品実装時に前記複数本の吸着ノズルを個別に昇降させるノズル昇降機構と、前記装着ヘッドをXY方向に移動させるXY移動機構とを有する部品実装機において、
前記ヘッド駆動装置は、前記装着ヘッドを昇降させるヘッド昇降機構を有し、
前記制御装置は、部品吸着動作後に前記XY移動機構により前記装着ヘッドを前記複数のコンベアに跨がって移動させる際に前記吸着ノズルに吸着した部品がいずれかのコンベア上の回路基板の実装済み部品と干渉する可能性があると判断した場合には、前記ヘッド昇降機構により前記装着ヘッドを前記吸着ノズルに吸着した部品が前記実装済み部品と干渉しない高さ位置まで上昇させてから、前記XY移動機構により前記装着ヘッドを目標のコンベアの上方へ移動させて、前記ヘッド昇降機構により前記装着ヘッドを元の高さ位置まで下降させた後に、ノズル昇降機構により前記吸着ノズルを下降させて当該コンベア上の回路基板に部品を実装することを特徴とする部品実装機。 - 前記装着ヘッドは、円周方向に前記複数本の吸着ノズルを所定間隔で配列したロータリー型の装着ヘッドであり、各吸着ノズルをそれぞれ昇降させるための昇降レバーが設けられ、
前記ヘッド駆動装置は、前記装着ヘッドを回転させるヘッド回転機構を有すると共に、部品吸着動作時及び部品実装動作時に前記ノズル昇降機構が前記昇降レバーと係合して前記複数本の吸着ノズルを個別に昇降させるように構成され、
前記制御装置は、前記ヘッド昇降機構により前記装着ヘッドを上昇させる際に、前記ヘッド回転機構により前記装着ヘッドを前記昇降レバーが前記ノズル昇降機構と干渉しない位置まで回転させた後に、前記ヘッド昇降機構により前記装着ヘッドを上昇させることを特徴とする請求項1に記載の部品実装機。 - 前記ヘッド昇降機構は、前記装着ヘッドを昇降させるボールねじ機構と、該ボールねじ機構を駆動するモータとを備え、前記装着ヘッドの高さ位置を無段階に調整できるように構成され、
前記制御装置は、前記ヘッド昇降機構により前記装着ヘッドを上昇させる際に前記吸着ノズルに吸着した部品が前記実装済み部品と干渉しない最小限の高さ位置まで上昇させることを特徴とする請求項1又は2に記載の部品実装機。 - 前記制御装置は、部品吸着動作後に前記XY移動機構により前記装着ヘッドを前記複数のコンベアに跨がって移動させる際に前記吸着ノズルに吸着した部品がいずれかのコンベア上の回路基板の実装済み部品と干渉する可能性があるか否かを、前記吸着ノズルに吸着した部品の高さ寸法と前記装着ヘッドの移動経路の下方に存在する実装済み部品の高さ寸法とを考慮して判定することを特徴とする請求項1乃至3のいずれかに記載の部品実装機。
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US14/378,830 US9844170B2 (en) | 2012-02-28 | 2012-02-28 | Component mounting machine |
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