WO2013065243A1 - 半導体装置およびその製造方法 - Google Patents
半導体装置およびその製造方法 Download PDFInfo
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- WO2013065243A1 WO2013065243A1 PCT/JP2012/006623 JP2012006623W WO2013065243A1 WO 2013065243 A1 WO2013065243 A1 WO 2013065243A1 JP 2012006623 W JP2012006623 W JP 2012006623W WO 2013065243 A1 WO2013065243 A1 WO 2013065243A1
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- diode
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- gallium nitride
- element isolation
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- 239000004065 semiconductor Substances 0.000 title claims abstract description 67
- 238000004519 manufacturing process Methods 0.000 title claims description 20
- 238000000034 method Methods 0.000 title claims description 10
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- 229910002601 GaN Inorganic materials 0.000 claims description 113
- 238000002955 isolation Methods 0.000 claims description 101
- JMASRVWKEDWRBT-UHFFFAOYSA-N Gallium nitride Chemical compound [Ga]#N JMASRVWKEDWRBT-UHFFFAOYSA-N 0.000 claims description 75
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 claims description 41
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Definitions
- the present disclosure relates to a semiconductor device having a gallium nitride (GaN) -based high electron mobility transistor (HEMT) structure and a manufacturing method thereof.
- GaN gallium nitride
- HEMT high electron mobility transistor
- a nitride semiconductor typified by gallium nitride is a semiconductor having a very wide band gap, such as 3.4 eV for GaN and 6.2 eV for AlN. Further, GaN has a characteristic that the breakdown electric field and the saturation drift velocity of electrons are two to three times larger than those of other semiconductors such as GaAs and Si.
- various multi-element mixed crystal semiconductors can be formed by using aluminum (Al) and indium (In), and a heterostructure can be designed by stacking semiconductors having different band gaps.
- Al aluminum
- In indium
- a heterostructure can be designed by stacking semiconductors having different band gaps.
- Al aluminum
- In indium
- a very high value of 1.0 ⁇ 10 13 cm ⁇ 2 or more is obtained from piezo-polarization caused by natural polarization and lattice mismatch distortion. It is known that a large sheet carrier concentration can be obtained.
- nitride semiconductors are one of MOSFETs (metal-oxide-semiconductor field-effect transistors) using Si in devices having a 200V breakdown voltage as device limits of on-resistance and breakdown voltage due to their high capability. / 10, a low on-resistance of 1/3 or less of IGBT (Insulated Gate Double Port Transistor) is realized (for example, see Non-Patent Document 1).
- GaN-HEMT when GaN-HEMT is applied to a power source with an inductive load or an inverter having an inductive load motor, there are the following problems.
- a MOSFET using Si has a parasitic diode connected in reverse parallel between a drain and a source in a device structure. The cathode of the parasitic diode is connected to the drain, and the anode is connected to the source.
- energy from the inductive load can be consumed by utilizing the avalanche region of the parasitic diode, so that it has a relatively large avalanche energy resistance.
- the avalanche energy tolerance is an index of device breakdown resistance, and is defined as the maximum energy that can be consumed by the device when it is consumed by the device and the energy accumulated in the inductive load is consumed by the device.
- compound semiconductor field effect transistor devices such as GaN-HEMT and GaAs-HEMT usually do not have a P-type region, and therefore do not have a parasitic diode structure and cannot consume energy from an inductive load inside the device. This exceeds the gate-drain breakdown voltage (BVgd) and the source-drain OFF breakdown voltage (BVdsoff), leading to device breakdown. Therefore, in an inductive load system having a self-inductance L such as an inverter, it is usually used together with a protective element.
- BVgd gate-drain breakdown voltage
- BVdsoff source-drain OFF breakdown voltage
- FIG. 10A and FIG. 10B are diagrams showing an example of protection element connection.
- FIG. 10A shows an example in which a diode is connected between the source and the drain
- FIG. 10B shows an example in which the diode is connected between the gate and the drain and between the gate and the source.
- connection form shown in FIG. 10 (a) is, for example, described in Japanese Patent Application Laid-Open No. 2009-164158.
- the diode requires a current capacity similar to the rated current of the MOSFET, There is a disadvantage that the area becomes large.
- connection form shown in FIG. 10B has not yet been proposed in the GaN-HEMT, it is a connection form equivalent to the protection circuit of the IGBT element. This is because when the gate-drain voltage rises, the gate-drain Zener diode works, and at the same time, the gate-source diode also works. For this reason, the gate voltage is raised, the channel is opened, and the avalanche energy is released.
- the channel opens by modulating the drain voltage and transmitting it to the gate voltage, and the avalanche energy is released. And has the advantage of not.
- a diode as a protective element for the GaN-HEMT as well as the IGBT element.
- the protection element of the IGBT element is composed of a Si diode, it is natural to form, for example, polysilicon serving as a diode on the GaN layer similarly to this.
- the GaN layer is semi-insulating, a polysilicon layer can be formed directly on the GaN layer, but silicon enters the GaN layer and becomes a dopant.
- a polysilicon layer is directly formed on the GaN layer via an insulating layer, but parasitic capacitance is formed by the GaN layer, the insulating layer, and the polysilicon layer.
- This disclosure has a first object to provide a semiconductor device including a diode structure that protects a gallium nitride (GaN) HEMT. It is a second object to provide a manufacturing method thereof.
- GaN gallium nitride
- the semiconductor device includes a high electron mobility transistor and a diode.
- the high electron mobility transistor includes a gallium nitride layer that generates a two-dimensional electron gas and functions as a channel layer, an aluminum gallium nitride layer that is stacked on the gallium nitride layer and functions as a barrier layer, A source electrode in ohmic contact with the aluminum gallium nitride layer, and provided on the aluminum gallium nitride layer spaced apart from the source electrode.
- the substrate has an active layer region in which the two-dimensional electron gas is generated in the gallium nitride layer.
- the diode has an anode electrically connected to the gate electrode and a cathode electrically connected to the drain electrode. The diode provides a gate-drain diode.
- the voltage of the drain electrode can be transmitted to the gate electrode by the diode between the gate and the drain, energy can flow through the channel of the gallium nitride high electron mobility transistor. Therefore, the gallium nitride high electron mobility transistor can be protected by the diode.
- the method of manufacturing a semiconductor device provides the substrate, and the active layer region is formed on at least a part of the substrate excluding the active layer region. Forming an element isolation region which is electrically isolated, forming the high electron mobility transistor in the active layer region of the substrate, and forming an anode connected to the gate electrode in the element isolation region and the Forming a gate-drain diode having a cathode connected to the drain electrode.
- FIG. 1 is a plan view of the semiconductor device according to the first embodiment.
- 2 is a cross-sectional view taken along the line II-II in FIG. 3 is a cross-sectional view taken along the line III-III in FIG.
- FIG. 4 is a cross-sectional view of the semiconductor device according to the second embodiment
- FIG. 5 is a cross-sectional view of the semiconductor device according to the third embodiment.
- FIG. 6 is a plan view of the semiconductor device according to the fourth embodiment.
- FIG. 9 is a cross-sectional view of the semiconductor device according to the fifth embodiment
- FIG. 10 is a diagram for explaining the problem.
- the N type shown in the following embodiments corresponds to the first conductivity type of the present disclosure
- the P type corresponds to the second conductivity type of the present disclosure
- FIG. 1 is a plan view of the semiconductor device according to the present embodiment.
- 2 is a sectional view taken along the line II-II in FIG. 1
- FIG. 3 is a sectional view taken along the line III-III in FIG. The configuration of the semiconductor device according to the present embodiment will be described with reference to FIGS.
- the semiconductor device includes a gallium nitride-based high electron mobility transistor (hereinafter referred to as GaN-HEMT).
- GaN-HEMT gallium nitride-based high electron mobility transistor
- the GaN-HEMT has a support substrate 11, a buffer layer 12, a gallium nitride layer 13 (hereinafter referred to as GaN layer 13), and an aluminum gallium nitride layer 14 (hereinafter referred to as AlGaN layer 14) in this order. It is formed on the laminated substrate 10.
- the support substrate 11 is, for example, a single crystal Si substrate.
- the buffer layer 12 is a compound layer for matching the lattice constant of the support substrate 11 with the lattice constant of the GaN layer 13.
- the thickness of the buffer layer 12 is, for example, 1 ⁇ m to 2 ⁇ m.
- the GaN layer 13 is a channel layer that generates a two-dimensional electron gas, and is stacked on the buffer layer 12. When a two-dimensional electron gas is generated in the GaN layer 13, a two-dimensional electron gas layer 15 is formed.
- the thickness of the GaN layer 13 is 1 ⁇ m, for example.
- the AlGaN layer 14 is a barrier layer that serves as an electron barrier for the channel layer, and is stacked on the GaN layer 13.
- the thickness of the AlGaN layer 14 is 20 nm, for example.
- an interlayer insulating film 20 of about 100 nm is formed on the surface of the substrate 10 having the laminated structure as described above, that is, the surface of the AlGaN layer 14.
- a part of the interlayer insulating film 20 is opened, and a source electrode 30 and a drain electrode 31 spaced from the source electrode 30 are formed in the opening.
- the interlayer insulating film 20 is opened along one direction parallel to the surface direction of the surface of the substrate 10, and is extended to the opening. Therefore, the source electrode 30 and the drain electrode 31 are provided on the AlGaN layer 14.
- the interlayer insulating film 20 is naturally provided on the AlGaN layer 14 between the source electrode 30 and the drain electrode 31.
- the source electrode 30 and the drain electrode 31 are ohmic metals that are in ohmic contact with the AlGaN layer 14.
- the ohmic metal for example, a Ti / Al layer is formed.
- the gate electrode 32 is formed on the interlayer insulating film 20 between the source electrode 30 and the drain electrode 31 along the one direction described above.
- the gate electrode 32 is a Schottky electrode made of, for example, Ni.
- one source electrode 30 is arranged between the two drain electrodes 31.
- One gate electrode 32 is disposed between one drain electrode 31 and the source electrode 30.
- the other gate electrode 32 is disposed between the other drain electrode 31 and the source electrode 30.
- the active layer region 40 is an active region where the GaN-HEMT operates. As shown in FIG. 1, the active layer region 40 is partitioned into a quadrangular shape.
- At least a part of the substrate 10 excluding the active layer region 40 is an element isolation region 50 that is electrically isolated from the active layer region 40.
- all other regions except the active layer region 40 are element isolation regions 50.
- the element isolation layer 51 is formed in the GaN layer 13 and the AlGaN layer 14 by implanting Ar ions or N ions into the GaN layer 13 and the AlGaN layer 14 in the element isolation region 50.
- the element isolation region 50 is electrically isolated from the active layer region 40.
- the depth of ion implantation in the substrate 10 is a depth that reaches the GaN layer 13.
- ions are implanted deeper than the two-dimensional electron gas layer 15 of the GaN layer 13.
- the element isolation region 50 is a region in which the GaN-HEMT is prevented from operating by ion implantation.
- a source lead-out wiring 33 is provided on the source electrode 30.
- the source lead-out wiring 33 is drawn out in one direction in the extending direction of the source electrode 30, and one of the directions perpendicular to the extending direction of the source electrode 30 on the interlayer insulating film 20. The ends are laid out in a pad shape.
- a drain lead-out wiring 34 is provided on the drain electrode 31.
- the drain lead wiring 34 is led out in the other direction of the extending direction of the source electrode 30, and is one direction in the direction perpendicular to the extending direction of the source electrode 30 on the interlayer insulating film 20. The ends are laid out in a pad shape.
- the gate electrode 32 is connected to the gate lead-out wiring 35.
- the gate lead-out wiring 35 is led out in the other direction of the extending direction of the source electrode 30, and is led in one direction perpendicular to the extending direction of the source electrode 30 on the interlayer insulating film 20.
- the end portion is laid out in a pad shape.
- the gate pad is disposed between the drain pad and the source pad. That is, the gate electrode 32 is an electrode formed in the same process as the source lead-out wiring 33 and the drain lead-out wiring 34, and a part thereof functions as a wiring.
- Each pad is electrically connected to an external circuit (not shown) via a wire or the like.
- a gate-drain diode 60 having an anode electrically connected to the gate electrode 32 and a cathode electrically connected to the drain electrode 31 is provided.
- a gate-source diode 61 having an anode electrically connected to the source electrode 30 and a cathode electrically connected to the gate electrode 32 is provided.
- each of the diodes 60 and 61 is arranged in an element isolation region 50 that is electrically isolated from the active layer region 40 in the substrate 10. Specifically, each of the diodes 60 and 61 is disposed on the interlayer insulating film 20 located in the other direction perpendicular to the extending direction of the source electrode 30.
- each of the diodes 60 and 61 is configured by electrical connection in which N-type layers 62 and P-type layers 63 formed of polysilicon are alternately arranged. These N-type layers 62 and P-type layers 63 are alternately and repeatedly arranged along the extending direction of the source electrode 30.
- the anode of the diode 60 between the gate and the drain is electrically connected to the gate electrode 32 through the first lead wiring 36 drawn from the gate lead wiring 35.
- the cathode of the diode 60 between the gate and the drain is electrically connected to the drain electrode 31 via the second lead wiring 37 led out from the drain lead wiring 34.
- the ends of the first lead-out wiring 36 and the second lead-out wiring 37 are disposed on the polysilicon constituting the diode 60.
- the lead wiring of the diode 60 is not the same Ti / Al electrode as that of the source electrode 30 and the drain electrode 31, but the lead wiring of the upper layer, that is, the same wiring as that of the gate electrode 32 is adopted for the following reason. by.
- the GaN-HEMT ohmic material is generally a Ti / Al electrode as described above.
- An ohmic metal is formed by sintering annealing of about 600 ° C. of Ti / Al.
- polysilicon and Al are silicided at around 600 ° C. Therefore, drawing out the electrode for the diode 60 with the ohmic metal of GaN-HEMT is an obstacle in terms of thermal history.
- the polysilicon lead electrode is connected to the source lead wiring 33 and the drain lead wiring 34 in the upper layer of the source electrode 30 and the drain electrode 31. The same wiring layer.
- the anode of the diode 61 between the gate and the source is electrically connected to the source electrode 30 through the third lead wire 38 drawn from the source lead wire 33.
- the cathode of the diode 61 between the gate and the source is electrically connected to the gate electrode 32 via the first lead wiring 36 drawn from the gate lead wiring 35.
- the third lead wiring 38 related to the gate-source diode 61 is not the Ti / Al electrode but has the same wiring layer as the source lead wiring 33 for the same reason as described above.
- the breakdown voltage of the diode 60 between the gate and the drain will be described.
- the polysilicon diode is generally designed to be turned on at a voltage slightly lower than the gate-drain withstand voltage (BVgd).
- BVgd gate-drain withstand voltage
- the switch is turned on with a voltage of 500V.
- Zener voltage (reverse voltage) of polysilicon is 5 V to 6 V per stage, 83 to 100 stages of diodes 60 are required for a voltage of 500 V.
- the insulating film thickness (film thickness of the interlayer insulating film 20) required for dielectric breakdown with the channel or electrode is 10 ⁇ m with SiO 2 or SiN. It reaches a very large thickness.
- the insulating film (interlayer insulating film 20) on the GaN-HEMT is 1 ⁇ m or less, and the process consistency is very poor.
- the lower isolation layer serves as a dielectric breakdown suppression layer, so that the film thickness required for dielectric breakdown is almost zero.
- the GaN-HEMT device is made of a GaN epi layer on a low-resistance (111) Si substrate and the Si substrate electrode is used as the source electrode, so that the source-drain breakdown voltage depends on the GaN layer thickness. Yes.
- the GaN epi film has a withstand voltage required to operate 600 V in the original GaN-HEMT device. Therefore, as described above, a structure in which the polysilicon diode 60 is formed in the element isolation region 50 of the GaN-HEMT is required.
- Si diffuses into the GaN layer 13 at an annealing temperature (900 ° C.) necessary for polysilicon impurity activation, etc., and becomes a leakage current factor.
- the interlayer insulating film 20 between polysilicon / GaN is necessary as a prevention film. The thickness may be about 100 nm as described above.
- FIG. 10B is an equivalent circuit of the semiconductor device.
- the substrate 10 having the AlGaN layer 14 formed on the GaN layer 13 is prepared.
- an element isolation region 50 is formed on the substrate 10.
- Ar ions and N ions are implanted into the substrate 10 using a mask.
- the depth of the peak of the ion implantation is a depth that reaches the two-dimensional electron gas layer 15 that is 2DEG.
- the region of the substrate 10 where the ion implantation is performed becomes the element isolation region 50, and the region where the ion implantation is not performed becomes the active layer region 40.
- an interlayer insulating film 20 having a thickness of 100 nm is formed on the substrate 10, that is, on the AlGaN layer 14. Further, an opening is formed in the interlayer insulating film 20 located in the active layer region 40, and a Ti / Al layer is formed by vapor deposition and patterned. And the source electrode 30 and the drain electrode 31 which are ohmic metals are formed by performing ohmic annealing at 600 degreeC.
- a Ni layer is formed on the interlayer insulating film 20 by vapor deposition and patterned to form the gate electrode 32.
- a gate-drain diode 60 and a gate-source diode 61 are formed on the interlayer insulating film 20 in the element isolation region 50. That is, a polysilicon layer is formed on the interlayer insulating film 20, and ion implantation is performed on the polysilicon layer, whereby the polysilicon N-type layer 62 and the P-type layer 63 are alternately and repeatedly arranged.
- the number of stages of the diode 60 is appropriately set according to the breakdown voltage.
- the N-type layer 62 When the N-type layer 62 is formed, As (arsenic) is ion-implanted under conditions of 110 keV and 8 ⁇ 10 15 / cm 2 . Further, when forming the P-type layer 63, B (boron) is ion-implanted under the conditions of 50 keV and 2 ⁇ 10 15 / cm 2 . Then, the N-type layer 62 and the P-type layer 63 are formed by activation annealing of polysilicon in an N 2 atmosphere at 900 ° C. for 5 minutes.
- the source lead wiring 33, the drain lead wiring 34, the gate lead wiring 35, the first lead wiring 36, the second lead wiring 37, and the third lead wiring 38 are formed.
- a Ti / Al layer is formed as each wiring, and is patterned as shown in FIG.
- the first to third lead wires 36 to 38 connected to the diodes 60 and 61 are not ohmic metal, the first to third lead wires 36 are formed on the polysilicon constituting the diodes 60 and 61. Even if .about.38 is formed, the polysilicon is not silicided. As described above, a GaN-HEMT in which the diodes 60 and 61 as protective elements are incorporated is completed.
- the gate-drain diode 60 transmits the voltage of the drain electrode 31 to the gate electrode 32.
- the GaN-HEMT operates, energy flows through the channel layer, and the GaN-HEMT can be protected. That is, current does not flow through the diode 60 as the protection element, but current flows through the GaN-HEMT.
- the diode 60 as the protection element only has to play the role of voltage transmission means, and thus has an advantage that the size of the diode 60 can be reduced.
- the diode 61 between the gate and the source flows to the source that flows through the diode 60 so that the driver circuit connected to the gate electrode 32 is not affected when a current flows through the diode 60 between the gate and drain. It plays a role.
- this embodiment is characterized in that the element isolation region 50 provided on the substrate 10 includes the diodes 60 and 61 as the protective elements of the GaN-HEMT.
- the diodes 60 and 61 are arranged in the element isolation region 50 different from the region in which the HEMT operates in the substrate 10, a structure in which both the GaN-HEMT and the protection element are provided on one substrate 10. Can be obtained. In this manner, a structure in which the diode 60 is incorporated in the gallium nitride high electron mobility transistor can be obtained.
- the diodes 60 and 61 are disposed on the interlayer insulating film 20 provided in the element isolation region 50, silicon, which is a material constituting the diodes 60 and 61, diffuses into the substrate 10 during the activation annealing. Can be prevented. Therefore, the material constituting the diodes 60 and 61, that is, silicon, does not become a dopant for the substrate 10.
- the N-type layer 62 corresponds to the “first conductivity type layer”
- the P-type layer 63 corresponds to the “second conductivity type layer”.
- the element isolation region 50 that is electrically isolated from the active layer region 40 is formed by ion implantation into the substrate 10.
- This embodiment is characterized in that the element isolation region 50 is configured by mesa etching instead of ion implantation.
- FIG. 4 is a cross-sectional view of the semiconductor device according to the present embodiment, and corresponds to the II-II cross section of FIG.
- the element isolation region 50 a part of the GaN layer 13 and the AlGaN layer 14 in the element isolation region 50 are mesa-etched. That is, the periphery of the active layer region 40 is removed by etching so that the portion of the active layer region 40 remains in the substrate 10. Therefore, the active layer region 40 protrudes in a trapezoidal shape with respect to the element isolation region 50. In this way, the element isolation region 50 is electrically isolated from the active layer region 40.
- the element isolation region 50 in the element isolation region 50 according to the present embodiment, after the substrate 10 is prepared, dry etching using a part of the GaN layer 13 and the AlGaN layer 14 located in the region to be the element isolation region 50 of the substrate 10 using a mask. Etch mesa. Thereby, the element isolation region 50 electrically isolated from the active layer region 40 can be formed.
- the process for forming the interlayer insulating film 20 after this is the same as in the first embodiment.
- the present embodiment is characterized in that the element isolation region 50 is provided by removing all portions other than the active layer region 40 in the laminated structure on the support substrate 11.
- FIG. 5 is a cross-sectional view of the semiconductor device according to the present embodiment, which corresponds to the II-II cross section of FIG.
- the element isolation region 50 all of the buffer layer 12, the GaN layer 13, and the AlGaN layer 14 located in the element isolation region 50 are removed. Thereby, the element isolation region 50 is electrically isolated from the active layer region 40.
- the LOCOS film 21 is formed on the surface of the support substrate 11 in the element isolation region 50.
- the thickness of the LOCOS film 21 is, for example, 10 ⁇ m.
- diodes 60 and 61 as protective elements are formed on the LOCOS film 21.
- the buffer layer 12, the GaN layer 13, and the AlGaN layer 14 located in the region to be the element isolation region 50 in the substrate 10 are all removed. .
- This can be said to be an example of the mesa etching proposed in the second embodiment.
- the element isolation region 50 electrically isolated from the active layer region 40 can be formed.
- the interlayer insulating film 20 is formed in the active layer region 40, and the LOCOS film 21 is formed on the surface of the support substrate 11 in the element isolation region 50.
- the step of forming the interlayer insulating film 20 and the LOCOS film 21 is a step of forming an insulating film.
- the subsequent steps, that is, the step of forming the source electrode 30 and the like are the same as those in the first embodiment.
- the LOCOS film 21 corresponds to an “interlayer insulating film”.
- FIG. 6 is a plan view of the semiconductor device according to the present embodiment.
- 7 is a sectional view taken along line VII-VII in FIG. 6, and
- FIG. 8 is a sectional view taken along line VIII-VIII in FIG.
- the configuration of the semiconductor device according to the present embodiment will be described with reference to FIGS.
- the anode of the diode 70 between the gate and the drain is connected to the first lead wiring 36 and the cathode is connected to the second lead wiring 37.
- the anode of the gate-source diode 71 is connected to the third lead wiring 38 and the cathode is connected to the first lead wiring 36.
- the element isolation region 50 ion-implanted into the substrate 10 is electrically isolated from the active layer region 40, as in the first embodiment.
- the diodes 70 and 71 are arranged in the element isolation region 50.
- the two-dimensional electron gas layer 15 that is 2DEG is used as the Schottky diode. For this reason, as shown in FIG. 7, ion implantation is not performed on the entire element isolation region 50, but ions are formed in a region excluding the projection portions of the diodes 70 and 71 on the substrate 10 in the element isolation region 50. Injection is taking place. Further, as in the first embodiment, ions are implanted deeper than the two-dimensional electron gas layer 15 of the GaN layer 13. Therefore, the element isolation layer 51 is formed in the GaN layer 13 and the AlGaN layer 14 in which ion implantation has been performed in the element isolation region 50.
- each of the diodes 70 and 71 includes a Schottky level shift constituted by a Schottky electrode 72 (“S” in FIG. 8) and an ohmic electrode 73 (“O” in FIG. 8). It is configured as a diode.
- the Schottky electrode 72 and the ohmic electrode 73 are directly formed on the surface of the substrate 10, that is, the surface of the AlGaN layer 14. In order to ensure the withstand voltage of each of the diodes 70 and 71, the Schottky electrode 72 and the ohmic electrode 73 are alternately and repeatedly arranged.
- the semiconductor device having the above configuration can be manufactured by the same method as in the first embodiment. The difference is that ion implantation is performed except for the region where the diodes 70 and 71 are arranged in the element isolation region 50, and the interlayer insulating film 20 at the position where the diodes 70 and 71 are arranged in the element isolation region 50. Is to remove.
- a Schottky level shift diode can also be employed as a protective element.
- This embodiment is characterized in that mesa etching is performed on the element isolation region 50 in a configuration in which Schottky level shift diodes are employed as the diodes 70 and 71.
- FIG. 9 is a cross-sectional view of the semiconductor device according to this embodiment, and corresponds to a cross section taken along line III-III in FIG. As shown in this figure, in the element isolation region 50, a part of the GaN layer 13 and the AlGaN layer 14 in the element isolation region 50 are mesa-etched.
- mesa etching is not performed on the entire GaN layer 13 and AlGaN layer 14 located in the element isolation region 50 in the substrate 10, but in the element isolation region 50 with respect to the substrate 10.
- the region excluding the projected portions of the diodes 70 and 71 is mesa-etched. This is because, as described above, the two-dimensional electron gas layer 15 whose Schottky diode is 2DEG is used.
- the element isolation region 50 can be electrically isolated from the active layer region 40 by performing mesa etching on the element isolation region 50. it can.
- the configurations described in the above embodiments are examples, and the present disclosure is not limited to the configurations described above, and other configurations that can realize the present disclosure may be employed.
- the Ti / Al layer is adopted as the material of the lead-out wiring such as the source lead-out wiring 33 and the first lead-out wiring 36, but this is an example, and other conductive materials may be adopted. good.
- an aluminum gallium nitride layer having an Al ratio lower than that of the barrier layer may be used as the channel layer of the GaN-HEMT structure, and an aluminum indium nitride layer may be used as the barrier layer.
- the single crystal Si substrate is used as the support substrate 11 constituting the substrate 10, another substrate such as a sapphire substrate or a SiC substrate may be used.
- the above disclosure includes the following aspects.
- the semiconductor device includes a high electron mobility transistor and a diode.
- the high electron mobility transistor includes a gallium nitride layer that generates a two-dimensional electron gas and functions as a channel layer, an aluminum gallium nitride layer that is stacked on the gallium nitride layer and functions as a barrier layer, A source electrode in ohmic contact with the aluminum gallium nitride layer, and provided on the aluminum gallium nitride layer spaced apart from the source electrode.
- the substrate has an active layer region in which the two-dimensional electron gas is generated in the gallium nitride layer.
- the diode has an anode electrically connected to the gate electrode and a cathode electrically connected to the drain electrode. The diode provides a gate-drain diode.
- the voltage of the drain electrode can be transmitted to the gate electrode by the diode between the gate and the drain, energy can flow through the channel of the gallium nitride high electron mobility transistor. Therefore, the gallium nitride high electron mobility transistor can be protected by the diode.
- the substrate may have an element isolation region electrically isolated from the active layer region.
- the diode is disposed in the element isolation region.
- both the gallium nitride high electron mobility transistor and the diode are provided on one substrate. A structure can be obtained. In this manner, a structure in which a diode is incorporated in a gallium nitride high electron mobility transistor can be obtained.
- the gallium nitride layer and the aluminum gallium nitride layer in the element isolation region may have an ion implantation region.
- the element isolation region is electrically isolated from the active layer region by an ion implantation region.
- the gallium nitride layer and the aluminum gallium nitride layer in the element isolation region may have a mesa etching region.
- the element isolation region is electrically isolated from the active layer region by a mesa etching region.
- the substrate may further include a support substrate.
- the substrate is formed of a support substrate without the gallium nitride layer and the aluminum gallium nitride layer.
- the element isolation region is electrically isolated from the active layer region due to the absence of the gallium nitride layer and the aluminum gallium nitride layer.
- the element isolation region may include the interlayer insulating film disposed on the aluminum gallium nitride layer.
- the diode is disposed on the interlayer insulating film. In this case, since the diode does not directly contact the substrate, the material constituting the diode can be prevented from diffusing into the substrate.
- the diode may include a first conductivity type layer and a second conductivity type layer formed of polysilicon and electrically connected to each other.
- the diode even if the diode is formed of polysilicon, diffusion of silicon into the gallium nitride layer or the aluminum gallium nitride layer can be prevented by the interlayer insulating film when the impurity of the polysilicon is activated. Therefore, a diode can be constituted by polysilicon.
- the diode may be a Schottky level shift diode having a Schottky electrode and an ohmic electrode.
- a diode having forward characteristics of a Schottky diode can be used as the protection element.
- the semiconductor device includes a gate lead wire connected to the gate electrode, a drain lead wire connected to the drain electrode, and a first lead wire connecting between the anode of the diode and the gate lead wire. And a second lead line connecting the cathode of the diode and the drain lead line.
- a part of the source electrode or drain electrode, which is an ohmic metal is used as a wiring, and the lead-out wiring is used without being routed around the diode between the gate and the drain. It is possible to prevent silicidation of the material and the material forming the source electrode or the drain electrode.
- the semiconductor device may further include a gate-source diode.
- the gate-source diode has an anode electrically connected to the source electrode and a cathode electrically connected to the gate electrode.
- the substrate may have an element isolation region that is electrically isolated from the active layer region.
- the gate-source diode is disposed in an element isolation region.
- the semiconductor device connects between the gate lead-out wiring connected to the gate electrode, the source lead-out wiring connected to the source electrode, and the cathode of the diode between the gate and the source and the gate lead-out wiring.
- the semiconductor device may further include a first lead wiring and a third lead wiring connecting the anode of the gate-source diode and the source lead wiring.
- the source electrode or drain electrode which is an ohmic metal, is used as the wiring, and the lead-out wiring is used without being routed around the gate-source diode, so that the gate-source diode is configured. It is possible to prevent silicidation of the material and the material forming the source electrode or the drain electrode.
- the method of manufacturing a semiconductor device provides the substrate, and the active layer region is formed on at least a part of the substrate excluding the active layer region. Forming an element isolation region which is electrically isolated, forming the high electron mobility transistor in the active layer region of the substrate, and forming an anode connected to the gate electrode in the element isolation region and the Forming a gate-drain diode having a cathode connected to the drain electrode.
- the element isolation region may be formed by ion implantation into the gallium nitride layer and the aluminum gallium nitride layer in the element isolation region of the substrate.
- the element isolation region may be formed by mesa-etching the gallium nitride layer and the aluminum gallium nitride layer in the element isolation region of the substrate.
- the substrate may further include a support substrate.
- the element isolation region all of the gallium nitride layer and the aluminum gallium nitride layer in the element isolation region are removed from the substrate.
- the element isolation region is electrically isolated from the active layer region due to the absence of the gallium nitride layer and the aluminum gallium nitride layer.
- the formation of the element isolation region may include forming the interlayer insulating film on the aluminum gallium nitride layer.
- the gate-drain diode is formed on the interlayer insulating film. According to this, since the diode can be formed so as not to be in direct contact with the substrate, it is possible to suppress the material constituting the diode from diffusing into the substrate.
- a polysilicon diode having a first conductivity type layer and a second conductivity type layer of polysilicon may be formed.
- a Schottky level shift diode having a Schottky electrode and an ohmic electrode may be formed.
- a method for manufacturing a semiconductor device includes: forming a gate-drain diode; then forming a gate lead-out wiring connected to the gate electrode; a drain lead-out wiring connected to the drain electrode; and between the gate-drain Forming a first lead wire connecting the anode of the diode and the gate lead wire, and a second lead wire connecting the cathode of the diode between the gate and the drain and the drain lead wire.
- the lead wiring can be formed without silicidizing the material constituting the diode between the gate and the drain and the material constituting the source electrode and the drain electrode.
- a gate-source diode is further formed in the element isolation region having an anode connected to the source electrode and a cathode connected to the gate electrode. May be.
- the method may further include forming a first lead wire connecting the lead wire and a third lead wire connecting the anode of the gate-source diode and the source lead wire.
- the lead wiring can be formed without siliciding the material constituting the diode between the gate and the source and the material constituting the source electrode and the drain electrode.
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Abstract
Description
図1は、本実施形態に係る半導体装置の平面図である。また、図2は図1のII-II断面図であり、図3は図1のIII-III断面図である。図1~図3を参照して本実施形態に係る半導体装置の構成について説明する。
本実施形態では、第1実施形態と異なる部分について説明する。上記第1実施形態では、基板10に対するイオン注入によって活性層領域40とは電気的に分離された素子分離領域50を構成していた。本実施形態では、イオン注入ではなく、メサエッチングによって素子分離領域50を構成していることが特徴となっている。
本実施形態では、第1、第2実施形態と異なる部分について説明する。本実施形態では、支持基板11上の積層構造のうち活性層領域40以外の部分を全て除去することにより、素子分離領域50を設けていることが特徴となっている。
本実施形態では、第1~第3実施形態と異なる部分について説明する。上記各実施形態では、保護素子であるダイオード60、61としてポリシリコンダイオードを採用していたが、本実施形態ではショットキーレベルシフトダイオードを採用したことが特徴となっている。すなわち、電圧の伝達手段をPN接合の逆方向特性を持つポリシリコンダイオードからショットキーダイオードの順方向特性を持つショットキーレベルシフトダイオードに変更した構成を提案する。
本実施形態では、第4実施形態と異なる部分について説明する。本実施形態では、ダイオード70、71としてショットキーレベルシフトダイオードを採用した構成において、素子分離領域50にメサエッチングを施したことが特徴となっている。
上記各実施形態で示された構成は一例であり、上記で示した構成に限定されることなく、本開示を実現できる他の構成とすることもできる。例えば、上記各実施形態ではソース引き出し配線33や第1引き出し配線36等の引き出し配線の材料としてTi/Al層を採用していたが、これは一例であり、他の導電物質を採用しても良い。また、上記各実施形態では、GaN-HEMT構造のチャネル層としてバリア層よりAl比率の低い窒化アルミニウムガリウム層を用いても良いし、バリア層として窒化アルミニウムインジウム層を用いても良い。さらに、基板10を構成する支持基板11として単結晶Si基板が用いられていたが、サファイア基板やSiC基板等の他の基板が用いられても良い。
Claims (22)
- 高電子移動度トランジスタ(10、20-21、30-32)と、
ダイオード(60、70)とを備えている半導体装置であって、
高電子移動度トランジスタ(10、20-21、30-32)は、
2次元電子ガスが生成されると共にチャネル層として機能する窒化ガリウム層(13)と、前記窒化ガリウム層(13)の上に積層されていると共に、バリア層として機能する窒化アルミニウムガリウム層(14)と、を含んだ基板(10)と、
前記窒化アルミニウムガリウム層(14)の上に設けられていると共に、前記窒化アルミニウムガリウム層(14)とオーミック接触したソース電極(30)と、
前記窒化アルミニウムガリウム層(14)の上に前記ソース電極(30)から離間して設けられていると共に、前記窒化アルミニウムガリウム層(14)とオーミック接触したドレイン電極(31)と、
前記ソース電極(30)と前記ドレイン電極(31)との間の前記窒化アルミニウムガリウム層(14)の上に形成された層間絶縁膜(20、21)と、
前記層間絶縁膜(20、21)の上に形成されたゲート電極(32)と、を有し、
前記基板(10)は、前記窒化ガリウム層(13)に前記2次元電子ガスが生成される活性層領域(40)を有し、
前記ダイオード(60、70)は、前記ゲート電極(32)に電気的に接続されているアノードと、前記ドレイン電極(31)に電気的に接続されたカソードとを有し、
前記ダイオード(60、70)は、ゲート-ドレイン間のダイオード(60、70)を提供する半導体装置。 - 前記基板(10)は、前記活性層領域(40)とは電気的に分離された素子分離領域(50)を有し、
前記ダイオード(60、70)は、前記素子分離領域(50)に配置されている請求項1に記載の半導体装置。 - 当該素子分離領域(50)の前記窒化ガリウム層(13)と前記窒化アルミニウムガリウム層(14)は、イオン注入領域(51)を有し、
前記素子分離領域(50)は、イオン注入領域(51)により、前記活性層領域(40)とは電気的に分離されている請求項2に記載の半導体装置。 - 当該素子分離領域(50)の前記窒化ガリウム層(13)と前記窒化アルミニウムガリウム層(14)は、メサエッチング領域を有し、
前記素子分離領域(50)は、メサエッチング領域により、前記活性層領域(40)とは電気的に分離されている請求項2に記載の半導体装置。 - 前記基板(10)は、さらに、支持基板(11)を有し、
前記素子分離領域(50)では、基板(10)は、前記窒化ガリウム層(13)と前記窒化アルミニウムガリウム層(14)のない、支持基板(11)で構成されており、
前記素子分離領域(50)は、前記窒化ガリウム層(13)と前記窒化アルミニウムガリウム層(14)がないことで、前記活性層領域(40)とは電気的に分離されている請求項2に記載の半導体装置。 - 前記素子分離領域(50)は、前記窒化アルミニウムガリウム層(14)の上に配置された前記層間絶縁膜(20、21)を有しており、
前記ダイオード(60、70)は、前記層間絶縁膜(20、21)の上に配置されている請求項2ないし5のいずれか1つに記載の半導体装置。 - 前記ダイオード(60、70)は、ポリシリコンにより形成され、相互に電気的に接続された第1導電型層(62)と第2導電型層(63)を有する請求項6に記載の半導体装置。
- 前記ダイオード(60、70)は、ショットキー電極(72)とオーミック電極(73)とを有するショットキーレベルシフトダイオードである請求項2ないし4のいずれか1つに記載の半導体装置。
- 前記ゲート電極(32)に接続されたゲート引き出し配線(35)と、
前記ドレイン電極(31)接続されたドレイン引き出し配線(34)と、
前記ダイオード(60、70)のアノードと前記ゲート引き出し配線(35)との間を接続する第1引き出し配線(36)と、
前記ダイオード(60、70)のカソードと前記ドレイン引き出し配線(34)との間を接続する第2引き出し配線(37)と、をさらに備えている請求項1ないし8のいずれか1つに記載の半導体装置。 - ゲート-ソース間のダイオード(61、71)をさらに備えており、
ゲート-ソース間のダイオード(61、71)は、前記ソース電極(30)に電気的に接続されたアノードと、前記ゲート電極(32)に電気的に接続されたカソードを有する請求項1ないし9のいずれか1つに記載の半導体装置。 - 前記基板(10)は、前記活性層領域(40)とは電気的に分離された素子分離領域(50)を有し、
前記ゲート-ソース間のダイオード(61、71)は、素子分離領域(50)に配置されている請求項10に記載の半導体装置。 - 前記ゲート電極(32)に接続されたゲート引き出し配線(35)と、
前記ソース電極(30)に接続されたソース引き出し配線(33)と、
前記ゲート-ソース間のダイオード(61、71)のカソードと前記ゲート引き出し配線(35)との間を接続する第1引き出し配線(36)と、
前記ゲート-ソース間のダイオード(61、71)のアノードと前記ソース引き出し配線(33)との間を接続する第3引き出し配線(38)と、をさらに備えている請求項10または11に記載の半導体装置。 - 前記基板(10)を用意し、
前記基板(10)のうち前記活性層領域(40)を除いた少なくとも一部に、前記活性層領域(40)とは電気的に分離される素子分離領域(50)を形成し、
前記基板(10)のうち前記活性層領域(40)に前記高電子移動度トランジスタ(10、20-21、30-32)を形成し、
前記素子分離領域(50)に、前記ゲート電極(32)に接続されたアノードと前記ドレイン電極(31)に接続されたカソードを有する、ゲート-ドレイン間のダイオード(60、70)を形成する請求項1に記載の半導体装置の製造方法。 - 前記素子分離領域(50)の形成において、前記基板(10)のうち前記素子分離領域(50)の前記窒化ガリウム層(13)と前記窒化アルミニウムガリウム層(14)とにイオン注入することにより、前記素子分離領域(50)を形成する請求項13に記載の半導体装置の製造方法。
- 前記素子分離領域(50)の形成において、前記基板(10)のうち前記素子分離領域(50)の前記窒化ガリウム層(13)と前記窒化アルミニウムガリウム層(14)とをメサエッチングすることにより、前記素子分離領域(50)を形成する請求項13に記載の半導体装置の製造方法。
- 前記基板(10)は、さらに、支持基板(11)を有し、
前記素子分離領域(50)の形成において、前記基板(10)のうち前記素子分離領域(50)の前記窒化ガリウム層(13)と前記窒化アルミニウムガリウム層(14)との全てを除去し、
前記素子分離領域(50)は、前記窒化ガリウム層(13)と前記窒化アルミニウムガリウム層(14)がないことで、前記活性層領域(40)とは電気的に分離されている請求項13に記載の半導体装置の製造方法。 - 前記素子分離領域(50)の形成は、前記窒化アルミニウムガリウム層(14)の上に前記層間絶縁膜(20、21)を形成することを含んでおり、
前記ゲート-ドレイン間のダイオード(60、70)の形成において、前記層間絶縁膜(20、21)の上に前記ゲート-ドレイン間のダイオード(60、70)を形成する請求項13ないし16のいずれか1つに記載の半導体装置の製造方法。 - 前記ゲート-ドレイン間のダイオード(60、70)の形成において、ポリシリコンの第1導電型層(62)と第2導電型層(63)とを有するポリシリコンダイオードを形成する請求項17に記載の半導体装置の製造方法。
- 前記ゲート-ドレイン間のダイオード(60、70)の形成において、ショットキー電極(72)とオーミック電極(73)とを有するショットキーレベルシフトダイオードを形成する請求項13ないし15のいずれか1つに記載の半導体装置の製造方法。
- 前記ゲート-ドレイン間のダイオード(60、70)の形成の後、前記ゲート電極(32)に接続されるゲート引き出し配線(35)と、前記ドレイン電極(31)接続されるドレイン引き出し配線(34)と、前記ゲート-ドレイン間のダイオード(60、70)のアノードと前記ゲート引き出し配線(35)とを接続する第1引き出し配線(36)と、前記ゲート-ドレイン間のダイオード(60、70)のカソードと前記ドレイン引き出し配線(34)とを接続する第2引き出し配線(37)と、を形成することをさらに含む請求項13ないし19のいずれか1つに記載の半導体装置の製造方法。
- 前記ゲート-ドレイン間のダイオード(60、70)の形成において、前記素子分離領域(50)に、前記ソース電極(30)に接続されたアノードと前記ゲート電極(32)に接続されたカソードを有する、ゲート-ソース間のダイオード(61、71)をさらに形成する請求項13ないし20のいずれか1つに記載の半導体装置の製造方法。
- 前記ゲート-ソース間のダイオード(61、71)の形成において、前記ゲート電極(32)に接続されるゲート引き出し配線(35)と、前記ソース電極(30)に接続されるソース引き出し配線(33)と、前記ゲート-ソース間のダイオード(61、71)のカソードと前記ゲート引き出し配線(35)とを接続する第1引き出し配線(36)と、前記ゲート-ソース間のダイオード(61、71)のアノードと前記ソース引き出し配線(33)とを接続する第3引き出し配線(38)と、を形成することをさらに含んでいる請求項21に記載の半導体装置の製造方法。
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2012
- 2012-10-17 DE DE112012004541.6T patent/DE112012004541B4/de not_active Expired - Fee Related
- 2012-10-17 KR KR1020147013909A patent/KR101562879B1/ko active IP Right Grant
- 2012-10-17 WO PCT/JP2012/006623 patent/WO2013065243A1/ja active Application Filing
- 2012-10-17 CN CN201280051561.3A patent/CN103890923B/zh not_active Expired - Fee Related
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US9012959B2 (en) | 2013-06-04 | 2015-04-21 | Mitsubishi Electric Corporation | Semiconductor device |
Also Published As
Publication number | Publication date |
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US20140231874A1 (en) | 2014-08-21 |
DE112012004541T5 (de) | 2014-08-07 |
CN103890923B (zh) | 2016-08-17 |
KR101562879B1 (ko) | 2015-10-23 |
JP5678866B2 (ja) | 2015-03-04 |
CN103890923A (zh) | 2014-06-25 |
US9818856B2 (en) | 2017-11-14 |
JP2013098317A (ja) | 2013-05-20 |
KR20140085543A (ko) | 2014-07-07 |
DE112012004541B4 (de) | 2018-08-16 |
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