WO2013047210A1 - 粘着剤、粘着剤層、および粘着シート - Google Patents
粘着剤、粘着剤層、および粘着シート Download PDFInfo
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- WO2013047210A1 WO2013047210A1 PCT/JP2012/073354 JP2012073354W WO2013047210A1 WO 2013047210 A1 WO2013047210 A1 WO 2013047210A1 JP 2012073354 W JP2012073354 W JP 2012073354W WO 2013047210 A1 WO2013047210 A1 WO 2013047210A1
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- pressure
- sensitive adhesive
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- acrylate
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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- C—CHEMISTRY; METALLURGY
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- C—CHEMISTRY; METALLURGY
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- C—CHEMISTRY; METALLURGY
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Definitions
- the present invention relates to an adhesive capable of realizing a low dielectric constant, an adhesive layer obtained from the adhesive, and an adhesive sheet having such an adhesive layer on at least one side of a support.
- the pressure-sensitive adhesive layer or pressure-sensitive adhesive sheet of the present invention is suitable for optical applications.
- the pressure-sensitive adhesive layer or pressure-sensitive adhesive sheet of the present invention can be used for the production of image display devices such as liquid crystal display devices, organic EL (electroluminescence) display devices, PDP (plasma display panels), and electronic paper, optical methods, ultrasonic waves, and the like.
- image display devices such as liquid crystal display devices, organic EL (electroluminescence) display devices, PDP (plasma display panels), and electronic paper, optical methods, ultrasonic waves, and the like.
- It can be used suitably for the manufacturing use of input devices, such as a touch panel, such as a system, an electrostatic capacity system, and a resistive film system.
- a capacitive touch panel is suitably used for a capacitive touch panel.
- the pressure-sensitive adhesive sheet of the present invention is useful as a pressure-sensitive adhesive optical member using an optical member as a support.
- the adhesive optical member is used as a transparent conductive film with an adhesive layer.
- the said transparent conductive film with an adhesive layer is used for the transparent electrode in the said image display apparatus, a touchscreen, etc., after processing is made suitably.
- the transparent conductive film with an adhesive layer is suitably used for an electrode substrate of an input device of a capacitive touch panel by patterning a transparent conductive thin film.
- the transparent conductive film with the pressure-sensitive adhesive layer is used for antistatic and electromagnetic wave shielding of transparent articles, liquid crystal light control glass, and transparent heaters.
- the adhesive optical member is used as an optical film with an adhesive layer.
- the said optical film with an adhesive layer is used for image display apparatuses, such as a liquid crystal display device and an organic electroluminescence display.
- a polarizing plate, a phase difference plate, an optical compensation film, a brightness enhancement film, and a film in which these are laminated can be used.
- the transparent conductive film When the transparent conductive film is used for an electrode substrate of a capacitive touch panel, a film obtained by patterning the transparent conductive thin film is used. A transparent conductive film having such a patterned transparent conductive thin film is used by being laminated with an adhesive layer together with other transparent conductive films and the like. These transparent conductive films are suitably used for multi-touch type input devices that can be operated simultaneously with two or more fingers.
- the capacitive touch panel has a mechanism for sensing when the output signal of the position changes when the touch panel is touched with a finger or the like, and the amount of change of the signal exceeds a certain threshold.
- the dielectric constants of the members and films that make up the touch panel are important values related to the responsiveness of the touch panel.
- higher performance is required for touch panels, and high performance is also required for transparent conductive films and pressure-sensitive adhesive layers that are constituent members, and thinning is one of them. is there.
- the designed capacitance value changes if the pressure-sensitive adhesive layer is simply thinned. In order to reduce the thickness of the pressure-sensitive adhesive layer without changing the value of the capacitance value, it is required to lower the dielectric constant of the pressure-sensitive adhesive layer.
- an air layer of glass with printing or a film and an optical film or an air layer above the LCD may be filled with an adhesive layer, but on the other hand, If the dielectric constant is high, malfunction may occur. Also from the viewpoint of preventing such malfunction, the adhesive layer is required to have a low dielectric constant. Furthermore, the response speed and sensitivity of the touch panel are expected to be improved by reducing the dielectric constant of the adhesive layer. Moreover, when the laminated body which laminated
- an object of the present invention is to provide a pressure-sensitive adhesive that can realize a pressure-sensitive adhesive layer that satisfies adhesive performance, has a low dielectric constant, and has high humidity resistance.
- Another object of the present invention is to provide a pressure-sensitive adhesive layer formed of the pressure-sensitive adhesive, and further to provide a pressure-sensitive adhesive sheet having the pressure-sensitive adhesive layer.
- the present invention polymerizes a monomer component containing 30 to 99.5% by weight of an alkyl (meth) acrylate having an alkyl group having 10 to 18 carbon atoms at the ester end and 0.5 to 50% by weight of a cyclic nitrogen-containing monomer. It is related with the adhesive characterized by including the (meth) acrylic-type polymer obtained by doing.
- the alkyl (meth) acrylate having an alkyl group having 10 to 18 carbon atoms at the ester end is preferably an alkyl group having a branched alkyl group.
- the alkyl (meth) acrylate having an alkyl group having 10 to 18 carbon atoms at the ester end is preferably an alkyl methacrylate from the viewpoint of low dielectric constant, and is preferably an alkyl acrylate from the viewpoint of productivity.
- the monomer component may further contain 0.5% by weight or more of at least one functional group-containing monomer selected from a carboxyl group-containing monomer, a hydroxyl group-containing monomer, and a monomer having a cyclic ether group. it can.
- the monomer component is further selected from at least one selected from alkyl (meth) acrylates having an alkyl group having 1 to 9 carbon atoms at the ester terminal and alkyl (meth) acrylates having a cyclic alkyl group at the terminal terminal.
- alkyl (meth) acrylates having an alkyl group having 1 to 9 carbon atoms at the ester terminal and alkyl (meth) acrylates having a cyclic alkyl group at the terminal terminal terminal
- One kind can be contained in an amount of 0.5% by weight or more.
- the monomer component can further contain 3% by weight or less of a polyfunctional monomer.
- a crosslinking agent is further contained with respect to 100 parts by weight of the (meth) acrylic polymer.
- the above-mentioned pressure-sensitive adhesive is suitable as a pressure-sensitive adhesive for optical members used for optical members.
- the present invention also relates to a pressure-sensitive adhesive layer characterized by being obtained from any of the pressure-sensitive adhesives described above.
- the adhesive layer has a relative dielectric constant of 3.5 or less at a frequency of 100 kHz.
- the above-mentioned pressure-sensitive adhesive layer preferably has a gel fraction of 20 to 98% by weight.
- the above-mentioned pressure-sensitive adhesive layer preferably has a haze of 2% or less when the pressure-sensitive adhesive layer has a thickness of 25 ⁇ m.
- the pressure-sensitive adhesive layer preferably has a total light transmittance of 90% or more.
- the above-mentioned pressure-sensitive adhesive layer is suitable as a pressure-sensitive adhesive layer for optical members used for optical members.
- the present invention also relates to a pressure-sensitive adhesive sheet, wherein the pressure-sensitive adhesive layer described above is formed on at least one side of a support.
- a 90-degree peel adhesive force (300 mm / min) of the pressure-sensitive adhesive layer to the alkali-free glass is 0.5 N / 20 mm or more.
- the above adhesive sheet is suitable as an adhesive sheet for optical members used for optical members. Moreover, the said adhesive sheet can be used as an adhesive optical member using the optical member as a support body.
- the (meth) acrylic polymer as the main component in the pressure-sensitive adhesive of the present invention was obtained by polymerizing a monomer component containing a predetermined amount of an alkyl (meth) acrylate having a long-chain alkyl group and a cyclic nitrogen-containing monomer. Is.
- the pressure-sensitive adhesive of the present invention it is possible to realize a pressure-sensitive adhesive layer having a low dielectric constant and excellent humidification reliability by the action of the long-chain alkyl group and the cyclic structure having a nitrogen atom, And the adhesive performance can be satisfied. Moreover, even when the air layer is filled with an adhesive layer, malfunction can be prevented because the adhesive layer has a low dielectric constant.
- the alkyl (meth) acrylate according to the main monomer unit constituting the (meth) acrylic polymer as the main component in the pressure-sensitive adhesive of the present invention has a long-chain alkyl group, and the monomer unit for copolymerization is a nitrogen atom. It is considered that the dielectric constant decreases because it has an annular structure having In addition, it is considered that the humidification reliability can be satisfied by the cohesiveness and hydrophilic action in the cyclic structure having a nitrogen atom.
- the pressure-sensitive adhesive layer of the present invention satisfies the low dielectric constant of 3.5 or less at 100 kHz, thereby reducing the thickness of the pressure-sensitive adhesive layer of the present invention and using it for a capacitive touch panel. Even when used for an adhesive layer applied to conductive films, it can be applied without changing the numerical value of the capacitance value designed by the capacitive touch panel, and it must satisfy the humidification reliability. Can do.
- the pressure-sensitive adhesive of the present invention is a monomer component containing 30 to 99.5% by weight of an alkyl (meth) acrylate having an alkyl group having 10 to 18 carbon atoms at the ester end and 0.5 to 50% by weight of a cyclic nitrogen-containing monomer.
- the (meth) acrylic polymer obtained by polymerizing is included.
- Alkyl (meth) acrylate refers to alkyl acrylate and / or alkyl methacrylate, and (meth) in the present invention has the same meaning.
- the Tg of the homopolymer related to the alkyl (meth) acrylate having an alkyl group having 10 to 18 carbon atoms at the ester end is preferably ⁇ 80 to 0 ° C., more preferably ⁇ 70 to ⁇ 10 ° C. It is preferably ⁇ 60 to ⁇ 10 ° C. If the Tg of the homopolymer is less than ⁇ 80 ° C., the elastic modulus of the pressure-sensitive adhesive at normal temperature may be excessively lowered, and if it exceeds 0 ° C., the adhesive strength may be decreased.
- the Tg of the homopolymer is a value measured by TG-DTA.
- the alkyl group has 10 to 18 carbon atoms from the viewpoint of satisfying a low dielectric constant and an appropriate elastic modulus.
- an alkyl having an appropriate alkyl group (as appropriate) A (meth) acrylate can be selected.
- the alkyl group preferably further has 10 to 16 carbon atoms, more preferably 10 to 14 carbon atoms.
- the alkyl group further preferably has 12 to 18 carbon atoms, more preferably 14 to 18 carbon atoms.
- the alkyl group having 10 to 18 carbon atoms may be either linear or branched.
- Alkyl groups are preferred over linear alkyl groups. It is considered that the long-chain alkyl group of the alkyl (meth) acrylate has a molar volume that is increased due to the branching of the alkyl group, the dipole moment is decreased, and a pressure-sensitive adhesive layer having a balance between the two is obtained.
- the pressure-sensitive adhesive layer having a balance between the two is particularly obtained by increasing the molar volume and decreasing the dipole moment. It is preferable at the point considered to be obtained.
- the alkyl (meth) acrylate having a t-butyl group and having a branched alkyl group having 10 to 18 carbon atoms include isostearyl acrylate represented by the following formula.
- the alkyl methacrylate has a pressure-sensitive adhesive layer formed by increasing the molar volume and lowering the dipole moment than the alkyl acrylate. This is preferable in terms of the effect of lowering the dielectric constant.
- the alkyl methacrylate even when the long-chain alkyl group is a linear alkyl group, the molar volume is increased, the dipole moment is decreased, and an adhesive layer having a balance between the two is obtained.
- alkyl acrylate is more preferable than alkyl methacrylate because it has better compatibility with cyclic nitrogen-containing monomers, and a (meth) acrylic polymer having good transparency can be obtained.
- This is preferable in that the polymerization time for producing the polymer can be shortened to improve productivity.
- an alkyl acrylate is preferable when a (meth) acrylic polymer is produced by radiation polymerization.
- the alkyl (meth) acrylate having an alkyl group having 10 to 18 carbon atoms at the ester terminal is preferably an alkyl methacrylate having an alkyl group having a branch having 10 to 18 carbon atoms at the ester terminal.
- the alkyl (meth) acrylate having an alkyl group having 10 to 18 carbon atoms at the ester end is 30 to 99.5% by weight based on all monomer components forming the (meth) acrylic polymer.
- Use of 30% by weight or more is preferable from the viewpoint of lowering the dielectric constant, and use of 99.5% by weight or less is preferable from the viewpoint of maintaining adhesive strength.
- cyclic nitrogen-containing monomer those having a polymerizable functional group having an unsaturated double bond such as a (meth) acryloyl group or a vinyl group and having a cyclic nitrogen structure can be used without particular limitation.
- the cyclic nitrogen structure preferably has a nitrogen atom in the cyclic structure.
- cyclic nitrogen-containing monomers examples include lactam vinyl monomers such as N-vinyl pyrrolidone, N-vinyl- ⁇ -caprolactam, and methyl vinyl pyrrolidone; vinyl pyridine, vinyl piperidone, vinyl pyrimidine, vinyl piperazine, vinyl pyrazine, vinyl pyrrole, vinyl Examples thereof include vinyl monomers having a nitrogen-containing heterocyclic ring such as imidazole, vinyl oxazole and vinyl morpholine. Moreover, the (meth) acryl monomer containing heterocyclic rings, such as a morpholine ring, a piperidine ring, a pyrrolidine ring, a piperazine ring, is mentioned.
- lactam vinyl monomers are preferable from the viewpoint of dielectric constant and cohesiveness.
- the cyclic nitrogen-containing monomer is 0.5 to 50% by weight, preferably 0.5 to 40% by weight, more preferably 0%, based on all monomer components forming the (meth) acrylic polymer. .5 to 30% by weight. If it is 0.5% by weight or more, it is preferable from the viewpoint of lowering the dielectric constant and humidification reliability, and if it is 50% by weight or less, it is preferable from the viewpoint of improving adhesive strength.
- the monomer component forming the (meth) acrylic polymer of the present invention further includes at least one functional group-containing monomer selected from a carboxyl group-containing monomer, a hydroxyl group-containing monomer, and a monomer having a cyclic ether group. Can do.
- carboxyl group-containing monomer a monomer having a polymerizable functional group having an unsaturated double bond such as a (meth) acryloyl group or a vinyl group and having a carboxyl group can be used without particular limitation.
- the carboxyl group-containing monomer include (meth) acrylic acid, carboxyethyl (meth) acrylate, carboxypentyl (meth) acrylate, itaconic acid, maleic acid, fumaric acid, crotonic acid, and isocrotonic acid. Can be used alone or in combination. These anhydrides can be used for itaconic acid and maleic acid. Among these, acrylic acid and methacrylic acid are preferable, and acrylic acid is particularly preferable.
- a carboxyl group-containing monomer can be arbitrarily used for the monomer component used for manufacture of the (meth) acrylic-type polymer of this invention, On the other hand, it is not necessary to use a carboxyl group-containing monomer.
- a pressure-sensitive adhesive containing a (meth) acrylic polymer obtained from a monomer component not containing a carboxyl group-containing monomer can form a pressure-sensitive adhesive layer in which metal corrosion caused by a carboxyl group is reduced.
- hydroxyl group-containing monomer those having a polymerizable functional group having an unsaturated double bond such as a (meth) acryloyl group or a vinyl group and having a hydroxyl group can be used without particular limitation.
- the hydroxyl group-containing monomer include 2-hydroxybutyl (meth) acrylate, 3-hydroxypropyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, 6-hydroxyhexyl (meth) acrylate, 8-hydroxyoctyl ( Hydroxyalkyl (meth) acrylates such as (meth) acrylate, 10-hydroxydecyl (meth) acrylate, 12-hydroxylauryl (meth) acrylate, etc .; hydroxyalkylcyclos such as (4-hydroxymethylcyclohexyl) methyl (meth) acrylate An alkane (meth) acrylate is mentioned.
- hydroxyethyl (meth) acrylamide examples include hydroxyethyl (meth) acrylamide, allyl alcohol, 2-hydroxyethyl vinyl ether, 4-hydroxybutyl vinyl ether, and diethylene glycol monovinyl ether. These can be used alone or in combination. Of these, hydroxyalkyl (meth) acrylate is preferred.
- the monomer having a cyclic ether group a monomer having a polymerizable functional group having an unsaturated double bond such as a (meth) acryloyl group or a vinyl group and a cyclic ether group such as an epoxy group or an oxetane group.
- a monomer having a polymerizable functional group having an unsaturated double bond such as a (meth) acryloyl group or a vinyl group and a cyclic ether group such as an epoxy group or an oxetane group.
- the epoxy group-containing monomer include glycidyl (meth) acrylate, 3,4-epoxycyclohexylmethyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate glycidyl ether, and the like.
- Examples of the oxetane group-containing monomer include 3-oxetanylmethyl (meth) acrylate, 3-methyl-oxetanylmethyl (meth) acrylate, 3-ethyl-oxetanylmethyl (meth) acrylate, and 3-butyl-oxetanylmethyl (meth) acrylate. , 3-hexyl oxetanylmethyl (meth) acrylate, and the like. These can be used alone or in combination.
- the functional group-containing monomer is preferably 0.5% by weight or more from the viewpoint of enhancing adhesive force and cohesive force with respect to all monomer components forming the (meth) acrylic polymer, although it is 0.8 weight% or more, it is preferable.
- the amount of the functional group-containing monomer is too large, the pressure-sensitive adhesive layer becomes hard and the adhesive strength may decrease, and the viscosity of the pressure-sensitive adhesive may become too high or gel.
- the functional group-containing monomer is preferably 30% by weight or less, more preferably 27% by weight or less, and even more preferably 25% by weight or less based on all monomer components forming the (meth) acrylic polymer. preferable.
- the monomer component that forms the (meth) acrylic polymer of the present invention may contain a copolymerization monomer other than the functional group-containing monomer.
- examples of other copolymerizable monomers include CH 2 ⁇ C (R 1 ) COOR 2 (wherein R 1 is hydrogen or a methyl group, R 2 is an unsubstituted alkyl group having 1 to 9 carbon atoms or a substituted alkyl group).
- R 1 is hydrogen or a methyl group
- R 2 is an unsubstituted alkyl group having 1 to 9 carbon atoms or a substituted alkyl group.
- An alkyl (meth) acrylate represented by the following formula:
- the unsubstituted alkyl group having 1 to 9 carbon atoms or the substituted alkyl group as R 2 represents a linear or branched alkyl group or a cyclic cycloalkyl group.
- R 2 include a branched alkyl group having 3 to 9 carbon atoms and a cyclic alkyl group.
- the substituent is preferably an aryl group having 3 to 8 carbon atoms or an aryloxy group having 3 to 8 carbon atoms.
- the aryl group is not limited, but is preferably a phenyl group.
- alkyl (meth) acrylate alkyl methacrylate is preferable to alkyl acrylate in terms of lowering the dielectric constant due to an increase in molar volume and a decrease in dipole moment.
- Examples of such a monomer represented by CH 2 ⁇ C (R 1 ) COOR 2 include methyl (meth) acrylate, ethyl (meth) acrylate, n-butyl (meth) acrylate, and s-butyl (meth) acrylate.
- T-butyl (meth) acrylate isobutyl (meth) acrylate, n-pentyl (meth) acrylate, isopentyl (meth) acrylate, hexyl (meth) acrylate, heptyl (meth) acrylate, isoamyl (meth) acrylate, 2- Ethylhexyl (meth) acrylate, n-octyl (meth) acrylate, isooctyl (meth) acrylate, n-nonyl (meth) acrylate, isononyl (meth) acrylate, phenoxyethyl (meth) acrylate, benzyl (meth) acrylate, cyclohex Sil (meth) acrylate, 3,3,5-trimethylcyclohexyl (meth) acrylate, isobornyl (meth) acrylate.
- These can be used alone or in combination.
- the (meth) acrylate represented by CH 2 ⁇ C (R 1 ) COOR 2 is used in an amount of 69.5% by weight or less based on the total monomer components forming the (meth) acrylic polymer. It is preferably 65% by weight or less. Further, it is preferably 59.5% by weight or less, more preferably 55% by weight or less, further preferably 50% by weight or less, further 40% by weight or less, and further 30% by weight or less. Is preferred.
- the (meth) acrylate represented by CH 2 ⁇ C (R 1 ) COOR 2 is preferably used in an amount of 5% by weight or more, and more preferably 10% by weight or more from the viewpoint of maintaining adhesive strength.
- the (meth) acrylate represented by CH 2 ⁇ C (R 1 ) COOR 2 can be used in the above ratio, but a preferable ratio can be appropriately selected depending on the method for producing the (meth) acrylic polymer. it can.
- the ratio of the (meth) acrylate represented by CH 2 ⁇ C (R 1 ) COOR 2 to the total monomer components is From the viewpoint, it is preferably more than 0% by weight and 55% by weight or less, more preferably 20 to 50% by weight.
- the ratio of the alkyl (meth) acrylate having an alkyl group having 10 to 18 carbon atoms at the ester terminal to the total monomer component is preferably 30 to 80% by weight, and more preferably 30 to 70% by weight. preferable.
- copolymerization monomers include vinyl acetate, vinyl propionate, styrene, ⁇ -methylstyrene; (meth) acrylic acid polyethylene glycol, (meth) acrylic acid polypropylene glycol, (meth) acrylic acid methoxyethylene glycol, (meth) Glycol acrylic ester monomers such as methoxypolypropylene glycol acrylate; Acrylic ester monomers such as tetrahydrofurfuryl (meth) acrylate, fluorine (meth) acrylate, silicone (meth) acrylate and 2-methoxyethyl acrylate; Monomers, amino group-containing monomers, imide group-containing monomers, N-acryloylmorpholine, vinyl ether monomers and the like can also be used. Moreover, as a copolymerization monomer, the monomer which has cyclic structures, such as terpene (meth) acrylate and dicyclopentanyl (meth) acrylate, can be used.
- silane monomers containing silicon atoms examples include silane monomers containing silicon atoms.
- examples of the silane monomer include 3-acryloxypropyltriethoxysilane, vinyltrimethoxysilane, vinyltriethoxysilane, 4-vinylbutyltrimethoxysilane, 4-vinylbutyltriethoxysilane, and 8-vinyloctyltrimethoxysilane.
- the monomer component that forms the (meth) acrylic polymer of the present invention contains a polyfunctional monomer as necessary in order to adjust the cohesive strength of the pressure-sensitive adhesive, in addition to the monofunctional monomer exemplified above. be able to.
- the polyfunctional monomer is a monomer having at least two polymerizable functional groups having an unsaturated double bond such as a (meth) acryloyl group or a vinyl group, such as (poly) ethylene glycol di (meth) acrylate, (Poly) propylene glycol di (meth) acrylate, neopentyl glycol di (meth) acrylate, pentaerythritol di (meth) acrylate, pentaerythritol tri (meth) acrylate, dipentaerythritol hexa (meth) acrylate, 1,2-ethylene Glycol di (meth) acrylate, 1,6-hexanediol di (meth) acrylate, 1,12-dodecanediol di (meth) acrylate, trimethylolpropane tri (meth) acrylate, tetramethylol methanetri (meth) acrylate Ester compounds of poly
- trimethylolpropane tri (meth) acrylate, hexanediol di (meth) acrylate, and dipentaerythritol hexa (meth) acrylate can be preferably used.
- a polyfunctional monomer can be used individually by 1 type or in combination of 2 or more types.
- the amount of the polyfunctional monomer used varies depending on the molecular weight, the number of functional groups, and the like, but it can be used at 3% by weight or less with respect to all monomer components forming the (meth) acrylic polymer, More preferably, it is preferably 1% by weight or less.
- the usage-amount of a polyfunctional monomer exceeds 3 weight%, the cohesion force of an adhesive will become high too much, for example, and adhesive force may fall.
- the production of such a (meth) acrylic polymer can be appropriately selected from known production methods such as radiation polymerization such as solution polymerization, UV polymerization, and various radical polymerizations such as bulk polymerization and emulsion polymerization. Further, the (meth) acrylic polymer obtained may be any of a random copolymer, a block copolymer, a graft copolymer, and the like.
- the polymerization initiator, chain transfer agent, emulsifier and the like used for radical polymerization are not particularly limited and can be appropriately selected and used.
- the weight average molecular weight of a (meth) acrylic-type polymer can be controlled by the usage-amount of a polymerization initiator and a chain transfer agent, and reaction conditions, The usage-amount is suitably adjusted according to these kinds.
- solution polymerization for example, ethyl acetate, toluene or the like is used as a polymerization solvent.
- the reaction is carried out under an inert gas stream such as nitrogen and a polymerization initiator is added, usually at about 50 to 70 ° C. under reaction conditions for about 5 to 30 hours.
- thermal polymerization initiators used for solution polymerization include 2,2′-azobisisobutyronitrile, 2,2′-azobis-2-methylbutyronitrile, 2,2′-azobis (2 -Methylpropionic acid) dimethyl, 4,4'-azobis-4-cyanovaleric acid, azobisisovaleronitrile, 2,2'-azobis (2-amidinopropane) dihydrochloride, 2,2'-azobis [2- (5-Methyl-2-imidazolin-2-yl) propane] dihydrochloride, 2,2′-azobis (2-methylpropionamidine) disulfate, 2,2′-azobis (N, N′-dimethyleneisobutyl) Amidine), 2,2′-azobis [N- (2-carboxyethyl) -2-methylpropionamidine] hydrate (manufactured by Wako Pure Chemical Industries, Ltd., VA-057) Any azo initiator; persulfates such as potassium persulf
- the polymerization initiator may be used singly or as a mixture of two or more, but the total content is 0.005 to 1 part by weight with respect to 100 parts by weight of the monomer. Is preferably about 0.02 to 0.5 parts by weight.
- the amount of the polymerization initiator used is a monomer.
- the amount is preferably about 0.06 to 0.2 parts by weight, more preferably about 0.08 to 0.175 parts by weight with respect to 100 parts by weight of the total amount of the components.
- chain transfer agent examples include lauryl mercaptan, glycidyl mercaptan, mercaptoacetic acid, 2-mercaptoethanol, thioglycolic acid, 2-ethylhexyl thioglycolate, and 2,3-dimercapto-1-propanol.
- the chain transfer agent may be used alone or in combination of two or more, but the total content is 0.1 parts by weight with respect to 100 parts by weight of the total amount of monomer components. Less than or equal to
- emulsifier used in emulsion polymerization examples include anionic emulsifiers such as sodium lauryl sulfate, ammonium lauryl sulfate, sodium dodecylbenzenesulfonate, ammonium polyoxyethylene alkyl ether sulfate, sodium polyoxyethylene alkyl phenyl ether sulfate, and polyoxy Nonionic emulsifiers such as ethylene alkyl ether, polyoxyethylene alkyl phenyl ether, polyoxyethylene fatty acid ester, polyoxyethylene-polyoxypropylene block polymer and the like can be mentioned. These emulsifiers may be used alone or in combination of two or more.
- reactive emulsifiers emulsifiers into which radical polymerizable functional groups such as propenyl groups and allyl ether groups are introduced, specifically, for example, Aqualon HS-10, HS-20, KH-10, BC-05 BC-10, BC-20 (all of which are manufactured by Daiichi Kogyo Seiyaku Co., Ltd.), Adekaria soap SE10N (manufactured by ADEKA), and the like.
- Reactive emulsifiers are preferable because they are incorporated into the polymer chain after polymerization and thus have improved water resistance.
- the amount of the emulsifier used is preferably 0.3 to 5 parts by weight with respect to 100 parts by weight of the total amount of monomer components, and more preferably 0.5 to 1 part by weight from the viewpoint of polymerization stability and mechanical stability.
- the (meth) acrylic polymer when produced by radiation polymerization, it can be produced by polymerizing the monomer component by irradiating with radiation such as electron beam or UV.
- radiation polymerization When the radiation polymerization is performed with an electron beam, it is not particularly necessary to include a photopolymerization initiator in the monomer component.
- the radiation polymerization is performed with UV polymerization, the polymerization time is particularly short.
- a photopolymerization initiator can be contained in the monomer component because of the advantages that can be achieved.
- a photoinitiator can be used individually by 1 type or in combination of 2 or more types.
- the photopolymerization initiator is not particularly limited, but is not particularly limited as long as it initiates photopolymerization, and a commonly used photopolymerization initiator can be used.
- a commonly used photopolymerization initiator can be used.
- benzoin ether photopolymerization initiator acetophenone photopolymerization initiator, ⁇ -ketol photopolymerization initiator, aromatic sulfonyl chloride photopolymerization initiator, photoactive oxime photopolymerization initiator, benzoin photopolymerization initiator Agents, benzyl photopolymerization initiators, benzophenone photopolymerization initiators, ketal photopolymerization initiators, thioxanthone photopolymerization initiators, acylphosphine oxide photopolymerization initiators, and the like can be used.
- examples of the benzoin ether photopolymerization initiator include benzoin methyl ether, benzoin ethyl ether, benzoin propyl ether, benzoin isopropyl ether, benzoin isobutyl ether, 2,2-dimethoxy-1,2-diphenylethane- 1-one [trade name: Irgacure 651, manufactured by BASF Corporation], anisole methyl ether and the like can be mentioned.
- acetophenone photopolymerization initiator for example, 1-hydroxycyclohexyl phenyl ketone [trade name: Irgacure 184, manufactured by BASF], 4-phenoxydichloroacetophenone, 4-t-butyl-dichloroacetophenone, 1- [4- ( 2-hydroxyethoxy) -phenyl] -2-hydroxy-2-methyl-1-propan-1-one [trade name: Irgacure 2959, manufactured by BASF Corp.], 2-hydroxy-2-methyl-1-phenyl-propane- 1-one [trade name: Darocur 1173, manufactured by BASF], methoxyacetophenone, and the like can be given.
- Examples of the ⁇ -ketol photopolymerization initiator include 2-methyl-2-hydroxypropiophenone, 1- [4- (2-hydroxyethyl) -phenyl] -2-hydroxy-2-methylpropane-1- ON etc. are mentioned.
- Examples of aromatic sulfonyl chloride photopolymerization initiators include 2-naphthalenesulfonyl chloride.
- Examples of the photoactive oxime photopolymerization initiator include 1-phenyl-1,1-propanedione-2- (o-ethoxycarbonyl) -oxime.
- the benzoin photopolymerization initiator includes, for example, benzoin.
- Examples of the benzyl photopolymerization initiator include benzyl.
- Examples of the benzophenone photopolymerization initiator include benzophenone, benzoylbenzoic acid, 3,3′-dimethyl-4-methoxybenzophenone, polyvinyl benzophenone, ⁇ -hydroxycyclohexyl phenyl ketone, and the like.
- Examples of the ketal photopolymerization initiator include benzyl dimethyl ketal.
- thioxanthone photopolymerization initiator examples include thioxanthone, 2-chlorothioxanthone, 2-methylthioxanthone, 2,4-dimethylthioxanthone, isopropylthioxanthone, 2,4-dichlorothioxanthone, 2,4-diethylthioxanthone, isopropylthioxanthone, 2,4-diisopropylthioxanthone, dodecylthioxanthone and the like are included.
- acylphosphine photopolymerization initiator examples include bis (2,6-dimethoxybenzoyl) phenylphosphine oxide, bis (2,6-dimethoxybenzoyl) (2,4,4-trimethylpentyl) phosphine oxide, bis ( 2,6-dimethoxybenzoyl) -n-butylphosphine oxide, bis (2,6-dimethoxybenzoyl)-(2-methylpropan-1-yl) phosphine oxide, bis (2,6-dimethoxybenzoyl)-(1- Methylpropan-1-yl) phosphine oxide, bis (2,6-dimethoxybenzoyl) -t-butylphosphine oxide, bis (2,6-dimethoxybenzoyl) cyclohexylphosphine oxide, bis (2,6-dimethoxybenzoyl) octylphosphine Oxides, bis (2- T
- the amount of the photopolymerization initiator used is not particularly limited. For example, 0.01 to 5 parts by weight, preferably 0.05 to 3 parts by weight, and more preferably 0.05 to 3 parts by weight with respect to 100 parts by weight of the monomer component. 1.5 parts by weight, more preferably 0.1 to 1 part by weight
- the amount of the photopolymerization initiator used is less than 0.01 parts by weight, the polymerization reaction may be insufficient.
- a photoinitiator may absorb an ultraviolet-ray and an ultraviolet-ray may not reach the inside of an adhesive layer. In this case, the polymerization rate is lowered, or the molecular weight of the produced polymer is reduced. And thereby, the cohesive force of the pressure-sensitive adhesive layer to be formed becomes low, and when the pressure-sensitive adhesive layer is peeled off from the film, a part of the pressure-sensitive adhesive layer may remain on the film and the film may not be reused.
- a photopolymerization initiator can be used individually by 1 type or in combination of 2 or more types.
- the weight average molecular weight of the (meth) acrylic polymer of the present invention is preferably 400,000 to 2,500,000, more preferably 600,000 to 2,200,000.
- the weight average molecular weight is preferably 400,000 to 2,500,000, more preferably 600,000 to 2,200,000.
- the weight average molecular weight of the obtained (meth) acrylic polymer was measured by GPC (gel permeation chromatography).
- the sample used was a filtrate obtained by dissolving the sample in tetrahydrofuran to give a 0.1 wt% solution, which was allowed to stand overnight, and then filtered through a 0.45 ⁇ m membrane filter.
- the pressure-sensitive adhesive of the present invention can contain a crosslinking agent.
- crosslinking agents include isocyanate crosslinking agents, epoxy crosslinking agents, silicone crosslinking agents, oxazoline crosslinking agents, aziridine crosslinking agents, silane crosslinking agents, alkyletherified melamine crosslinking agents, metal chelate crosslinking agents, Crosslinkers such as oxides are included.
- a crosslinking agent can be used alone or in combination of two or more.
- an isocyanate type crosslinking agent and an epoxy-type crosslinking agent are used preferably.
- the crosslinking agent may be used alone or in combination of two or more, but the total content is based on 100 parts by weight of the (meth) acrylic polymer.
- the crosslinking agent is preferably contained in the range of 0.01 to 5 parts by weight.
- the content of the crosslinking agent is preferably 0.01 to 4 parts by weight, more preferably 0.02 to 3 parts by weight.
- the isocyanate-based crosslinking agent refers to a compound having two or more isocyanate groups (including isocyanate-regenerating functional groups in which isocyanate groups are temporarily protected by blocking agents or quantification) in one molecule.
- isocyanate-based crosslinking agent examples include aromatic isocyanates such as tolylene diisocyanate and xylene diisocyanate, alicyclic isocyanates such as isophorone diisocyanate, and aliphatic isocyanates such as hexamethylene diisocyanate.
- lower aliphatic polyisocyanates such as butylene diisocyanate and hexamethylene diisocyanate
- alicyclic isocyanates such as cyclopentylene diisocyanate, cyclohexylene diisocyanate and isophorone diisocyanate
- 2,4-tolylene diisocyanate Aromatic diisocyanates such as 4,4′-diphenylmethane diisocyanate, xylylene diisocyanate, polymethylene polyphenyl isocyanate, trimethylolpropane / tolylene diisocyanate trimer adduct (product name: Coronate L, manufactured by Nippon Polyurethane Industry Co., Ltd.), tri Methylolpropane / hexamethylene diisocyanate trimer adduct (manufactured by Nippon Polyurethane Industry Co., Ltd., trade name Coronate HL), hexamethylene diisocyanates
- the isocyanate-based crosslinking agent may be used alone or in combination of two or more, but the total content is 100 parts by weight of the (meth) acrylic polymer.
- the isocyanate-based crosslinking agent is preferably contained in an amount of 0.01 to 5 parts by weight, more preferably 0.01 to 4 parts by weight, and further preferably 0.02 to 3 parts by weight. . It can be appropriately contained in consideration of cohesive force and prevention of peeling in a durability test.
- the above epoxy crosslinking agent refers to a polyfunctional epoxy compound having two or more epoxy groups in one molecule.
- the epoxy crosslinking agent include bisphenol A, epichlorohydrin type epoxy resin, ethylene glycidyl ether, N, N, N ′, N′-tetraglycidyl-m-xylenediamine, diglycidylaniline, diamine glycidylamine, 1 , 3-bis (N, N-diglycidylaminomethyl) cyclohexane, 1,6-hexanediol diglycidyl ether, neopentyl glycol diglycidyl ether, ethylene glycol diglycidyl ether, propylene glycol diglycidyl ether, polyethylene glycol diglycidyl ether , Polypropylene glycol diglycidyl ether, sorbitol polyglycidyl ether, glycerol polyglycidyl ether, pentaery
- the epoxy crosslinking agent may be used alone or in combination of two or more. However, the total content is 100 parts by weight of the (meth) acrylic polymer.
- the epoxy crosslinking agent is preferably contained in an amount of 0.01 to 5 parts by weight, more preferably 0.01 to 4 parts by weight, and further preferably 0.02 to 3 parts by weight. . It can be appropriately contained in consideration of cohesive force and prevention of peeling in a durability test.
- the peroxide crosslinking agent can be used as appropriate as long as it generates radical active species by heating to cause the crosslinking of the base polymer of the pressure-sensitive adhesive, but in consideration of workability and stability, 1 It is preferable to use a peroxide having a minute half-life temperature of 80 ° C. to 160 ° C., more preferably a peroxide having a 90 ° C. to 140 ° C.
- peroxides examples include di (2-ethylhexyl) peroxydicarbonate (1 minute half-life temperature: 90.6 ° C.), di (4-tert-butylcyclohexyl) peroxydicarbonate (1 Minute half-life temperature: 92.1 ° C.), di-sec-butyl peroxydicarbonate (1 minute half-life temperature: 92.4 ° C.), t-butyl peroxyneodecanoate (1 minute half-life temperature: 103 0.5 ° C.), t-hexyl peroxypivalate (1 minute half-life temperature: 109.1 ° C.), t-butyl peroxypivalate (1 minute half-life temperature: 110.3 ° C.), dilauroyl peroxide ( 1 minute half-life temperature: 116.4 ° C.), di-n-octanoyl peroxide (1 minute half-life temperature: 117.4 ° C.), 1,1,3,3-tetramethylbuty
- di (4-t-butylcyclohexyl) peroxydicarbonate (1 minute half-life temperature: 92.1 ° C.)
- dilauroyl peroxide (1 minute half-life temperature: 116. 4 ° C)
- dibenzoyl peroxide (1 minute half-life temperature: 130.0 ° C) and the like are preferably used.
- the peroxide half-life is an index representing the decomposition rate of the peroxide, and means the time until the remaining amount of peroxide is reduced to half.
- the decomposition temperature for obtaining a half-life at an arbitrary time and the half-life time at an arbitrary temperature are described in the manufacturer's catalog, for example, “Organic peroxide catalog 9th edition of Nippon Oil & Fats Co., Ltd.” (May 2003) ".
- the peroxide may be used alone or as a mixture of two or more, but the total content is based on 100 parts by weight of the (meth) acrylic polymer.
- the peroxide is 0.02 to 2 parts by weight, preferably 0.05 to 1 part by weight. In order to adjust processability, reworkability, cross-linking stability, peelability, and the like, it is appropriately selected within this range.
- the peroxide decomposition amount remaining after the reaction treatment for example, it can be measured by HPLC (high performance liquid chromatography).
- an organic crosslinking agent or a polyfunctional metal chelate may be used in combination.
- a polyfunctional metal chelate is one in which a polyvalent metal is covalently or coordinately bonded to an organic compound.
- polyvalent metal atoms include Al, Cr, Zr, Co, Cu, Fe, Ni, V, Zn, In, Ca, Mg, Mn, Y, Ce, Sr, Ba, Mo, La, Sn, Ti, and the like.
- Examples of the atom in the organic compound that is covalently bonded or coordinated include an oxygen atom, and examples of the organic compound include an alkyl ester, an alcohol compound, a carboxylic acid compound, an ether compound, and a ketone compound.
- the pressure-sensitive adhesive of the present invention can contain a (meth) acrylic oligomer in order to improve the adhesive force.
- the (meth) acrylic oligomer is preferably a polymer having a Tg higher than that of the (meth) acrylic polymer of the present invention and a small weight average molecular weight.
- Such a (meth) acrylic oligomer functions as a tackifying resin and has the advantage of increasing the adhesive force without increasing the dielectric constant.
- the (meth) acrylic oligomer preferably has a Tg of about 0 ° C. or higher and 300 ° C. or lower, preferably about 20 ° C. or higher and 300 ° C. or lower, more preferably about 40 ° C. or higher and 300 ° C. or lower.
- Tg is less than about 0 ° C., the cohesive force of the pressure-sensitive adhesive layer at room temperature or higher is lowered, and the holding characteristics and the adhesiveness at high temperature may be lowered.
- the Tg of the (meth) acrylic oligomer is a theoretical value calculated based on the Fox equation, similar to the Tg of the (meth) acrylic polymer.
- the weight average molecular weight of the (meth) acrylic oligomer is 1000 or more and less than 30000, preferably 1500 or more and less than 20000, and more preferably 2000 or more and less than 10,000. If the weight average molecular weight is 30000 or more, the effect of improving the adhesive strength may not be sufficiently obtained. On the other hand, if the molecular weight is less than 1000, the molecular weight may be low, which may cause a decrease in adhesive strength and retention characteristics.
- the measurement of the weight average molecular weight of a (meth) acrylic-type oligomer can be calculated
- Examples of the monomer constituting the (meth) acrylic oligomer include methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, isopropyl (meth) acrylate, butyl (meth) acrylate, and isobutyl (meth) acrylate.
- Examples of (meth) acrylic oligomers include alkyl (meth) acrylates in which alkyl groups such as isobutyl (meth) acrylate and t-butyl (meth) acrylate have a branched structure; cyclohexyl (meth) acrylate, and isobornyl (meth) Esters of (meth) acrylic acid and alicyclic alcohols such as acrylate and dicyclopentanyl (meth) acrylate; cyclic structures such as aryl (meth) acrylate such as phenyl (meth) acrylate and benzyl (meth) acrylate It is preferable that an acrylic monomer having a relatively bulky structure typified by (meth) acrylate having a monomer content is included as a monomer unit.
- the adhesiveness of the pressure-sensitive adhesive layer can be further improved.
- those having a ring structure in terms of bulkiness are highly effective, and those having a plurality of rings are more effective.
- ultraviolet rays ultraviolet rays
- those having a saturated bond are preferred in that they are less likely to cause polymerization inhibition.
- An alkyl (meth) acrylate having an alkyl group having a branched structure or an ester with an alicyclic alcohol can be suitably used as a monomer constituting the (meth) acrylic oligomer.
- suitable (meth) acrylic oligomers include, for example, a copolymer of cyclohexyl methacrylate (CHMA) and isobutyl methacrylate (IBMA), and a copolymer of cyclohexyl methacrylate (CHMA) and isobornyl methacrylate (IBXMA).
- CHMA cyclohexyl methacrylate
- IBMA isobutyl methacrylate
- IBXMA isobornyl methacrylate
- Polymer copolymer of cyclohexyl methacrylate (CHMA) and acryloylmorpholine (ACMO), copolymer of cyclohexyl methacrylate (CHMA) and diethylacrylamide (DEAA), copolymer of 1-adamantyl acrylate (ADA) and methyl methacrylate (MMA)
- Polymer copolymer of dicyclopentanyl methacrylate (DCPMA) and isobornyl methacrylate (IBXMA), cyclopentanyl methacrylate (DCPMA) and methyl Tacrylate (MMA) copolymer, dicyclopentanyl methacrylate (DCPMA), cyclohexyl methacrylate (CHMA), isobornyl methacrylate (IBXMA), isobornyl acrylate (IBXA), dicyclopentanyl acrylate (DCPA), 1 -Adamantyl methacrylate (ADMA), 1-adamant
- the content thereof is not particularly limited, but is preferably 70 parts by weight or less with respect to 100 parts by weight of the (meth) acrylic polymer,
- the amount is preferably 1 to 70 parts by weight, more preferably 2 to 50 parts by weight, and further preferably 3 to 40 parts by weight.
- the added amount of the (meth) acrylic oligomer exceeds 70 parts by weight, there is a problem that the elastic modulus is increased and the adhesiveness at low temperature is deteriorated.
- the pressure-sensitive adhesive of the present invention may contain a silane coupling agent in order to increase the water resistance at the interface when applied to a hydrophilic adherend such as glass of the pressure-sensitive adhesive layer.
- the amount of the silane coupling agent is preferably 1 part by weight or less, more preferably 0.01 to 1 part by weight, and still more preferably 0.02 to 0 part per 100 parts by weight of the (meth) acrylic polymer. .6 parts by weight. If the amount of the silane coupling agent is too large, the adhesion to the glass increases and the removability is poor, and if it is too small, the durability decreases, which is not preferable.
- silane coupling agents examples include 3-glycidoxypropyltrimethoxysilane, 3-glycidoxypropyltriethoxysilane, 3-glycidoxypropylmethyldiethoxysilane, 2- (3,4 epoxy cyclohexyl).
- Epoxy group-containing silane coupling agent such as ethyltrimethoxysilane, 3-aminopropyltrimethoxysilane, N-2- (aminoethyl) -3-aminopropylmethyldimethoxysilane, 3-triethoxysilyl-N- (1 , 3-dimethylbutylidene) propylamine, amino group-containing silane coupling agents such as N-phenyl- ⁇ -aminopropyltrimethoxysilane, 3-acryloxypropyltrimethoxysilane, 3-methacryloxypropyltriethoxysilane, etc.
- Acu Examples include silyl group-containing silane coupling agents and isocyanate group-containing silane coupling agents such as 3-isocyanatopropyltriethoxysilane.
- the pressure-sensitive adhesive of the present invention may contain other known additives, such as powders such as colorants and pigments, dyes, surfactants, plasticizers, tackifiers, surface lubrication.
- powders such as colorants and pigments, dyes, surfactants, plasticizers, tackifiers, surface lubrication.
- additives such as powders such as colorants and pigments, dyes, surfactants, plasticizers, tackifiers, surface lubrication.
- powders such as colorants and pigments, dyes, surfactants, plasticizers, tackifiers, surface lubrication.
- additives such as powders such as colorants and pigments, dyes, surfactants, plasticizers, tackifiers, surface lubrication.
- leveling agents such as softeners, antioxidants, anti-aging agents, light stabilizers, UV absorbers, polymerization inhibitors, inorganic or organic fillers, metal powders, particles, foils, etc. It can
- the pressure-sensitive adhesive layer of the present invention is formed from the pressure-sensitive adhesive.
- the thickness of the pressure-sensitive adhesive layer is not particularly limited and is, for example, about 1 to 400 ⁇ m.
- the thickness of the said adhesive layer can set a preferable range suitably according to the manufacturing method of the (meth) acrylic-type polymer used for an adhesive.
- the thickness of the pressure-sensitive adhesive layer is preferably 1 to 100 ⁇ m, more preferably 2 to 50 ⁇ m, still more preferably 2 to 40 ⁇ m. More preferably, it is 5 to 35 ⁇ m.
- the thickness of the pressure-sensitive adhesive layer is preferably 50 to 400 ⁇ m, more preferably 75 to 300 ⁇ m, still more preferably 100 to 200 ⁇ m. .
- the pressure-sensitive adhesive layer of the present invention preferably has a relative dielectric constant of 3.5 or less at a frequency of 100 kHz, more preferably 3.3 or less, still more preferably 3.2 or less, and even more preferably 3.0. It is as follows.
- the gel fraction of the pressure-sensitive adhesive layer of the present invention is preferably 20 to 98% by weight.
- the gel fraction of the pressure-sensitive adhesive layer is more preferably 30 to 98% by weight, still more preferably 40 to 95% by weight.
- the pressure-sensitive adhesive contains a cross-linking agent
- the gel fraction can be controlled by adjusting the addition amount of the entire cross-linking agent and sufficiently considering the influence of the cross-linking temperature and the cross-linking time.
- the gel fraction is small, the cohesive force is poor, and when it is too large, the adhesive force may be poor.
- the pressure-sensitive adhesive layer having such a gel fraction has a very small increase in adhesive force after being applied to an adherend, and exhibits the characteristics that it can be easily re-peeled without any adhesive residue even after being applied for a long time.
- the pressure-sensitive adhesive layer of the present invention preferably has a haze value of 2% or less when the thickness of the pressure-sensitive adhesive layer is 25 ⁇ m. If the haze is 2% or less, the transparency required when the pressure-sensitive adhesive layer is used in an optical member can be satisfied.
- the haze value is preferably 0 to 1.5%, and more preferably 0 to 1%. In addition, if a haze value is 2% or less, it can be satisfied as an optical use. If the haze value exceeds 2%, white turbidity occurs, which is not preferable for optical film applications.
- the transparency of the pressure-sensitive adhesive layer is determined by the total amount of the cyclic nitrogen-containing monomer and the copolymerizable monomer (particularly the hydroxyl group-containing monomer) with respect to the total amount of the monomer components. If the total amount is large, the transparency is excellent, but if it is too large, other properties may be adversely affected. Therefore, when the ratio of the cyclic nitrogen-containing monomer is small, the transparency can be controlled by using, for example, a hydroxyl group-containing monomer as a copolymerization monomer.
- the pressure-sensitive adhesive layer can be formed as a pressure-sensitive adhesive sheet by, for example, applying the pressure-sensitive adhesive to a support and drying and removing a polymerization solvent and the like. In applying the adhesive, one or more solvents other than the polymerization solvent may be added as appropriate.
- Various methods are used as a method of applying the adhesive. Specifically, for example, roll coat, kiss roll coat, gravure coat, reverse coat, roll brush, spray coat, dip roll coat, bar coat, knife coat, air knife coat, curtain coat, lip coat, die coater, etc. Examples thereof include an extrusion coating method.
- the heating and drying temperature is preferably 40 ° C to 200 ° C, more preferably 50 ° C to 180 ° C, and particularly preferably 70 ° C to 170 ° C. By setting the heating temperature in the above range, an adhesive layer having excellent adhesive properties can be obtained.
- As the drying time an appropriate time can be adopted as appropriate.
- the drying time is preferably 5 seconds to 20 minutes, more preferably 5 seconds to 10 minutes, and particularly preferably 10 seconds to 5 minutes.
- the pressure-sensitive adhesive layer is formed by manufacturing the (meth) acrylic polymer of the present invention by polymerizing the monomer component by irradiating the monomer component with ultraviolet rays. At the same time, an adhesive layer can be formed.
- the monomer component can contain a material that can be appropriately blended with the pressure-sensitive adhesive such as a crosslinking agent.
- a part of the monomer component previously polymerized into a syrup can be used for ultraviolet irradiation.
- a high pressure mercury lamp, a low pressure mercury lamp, a metal halide lamp, or the like can be used for ultraviolet irradiation.
- a peeled sheet can be used as the support.
- a silicone release liner is preferably used as the release-treated sheet.
- the pressure-sensitive adhesive layer When the pressure-sensitive adhesive layer is exposed on the release-treated sheet, the pressure-sensitive adhesive layer may be protected with a release-treated sheet (separator) until practical use. . In practical use, the peeled sheet is peeled off.
- constituent material of the separator examples include, for example, plastic films such as polyethylene, polypropylene, polyethylene terephthalate, and polyester films, porous materials such as paper, cloth, and nonwoven fabric, nets, foam sheets, metal foils, and laminates thereof.
- plastic films such as polyethylene, polypropylene, polyethylene terephthalate, and polyester films
- porous materials such as paper, cloth, and nonwoven fabric, nets, foam sheets, metal foils, and laminates thereof.
- a plastic film is used suitably from the point which is excellent in surface smoothness.
- the plastic film is not particularly limited as long as it can protect the pressure-sensitive adhesive layer.
- a polyethylene film, a polypropylene film, a polybutene film, a polybutadiene film, a polymethylpentene film, a polyvinyl chloride film, and a vinyl chloride co-polymer are used.
- examples thereof include a polymer film, a polyethylene terephthalate film, a polybutylene terephthalate film, a polyurethane film, and an ethylene-vinyl acetate copolymer film.
- the thickness of the separator is usually about 5 to 200 ⁇ m, preferably about 5 to 100 ⁇ m.
- mold release and antifouling treatment with a silicone type, fluorine type, long chain alkyl type or fatty acid amide type release agent, silica powder, etc., coating type, kneading type, vapor deposition type It is also possible to carry out antistatic treatment such as.
- a release treatment such as silicone treatment, long-chain alkyl treatment, or fluorine treatment, the peelability from the pressure-sensitive adhesive layer can be further improved.
- the pressure-sensitive adhesive layer and pressure-sensitive adhesive sheet of the present invention are suitable for application to optical members, and are preferably used for application to metal thin films and metal electrodes, particularly in optical applications.
- the metal thin film include a thin film made of a metal, a metal oxide, or a mixture thereof, and are not particularly limited.
- a thin film of ITO (indium tin oxide), ZnO, SnO, or CTO (cadmium tin oxide) can be given. It is done.
- the thickness of the metal thin film is not particularly limited, but is about 10 to 200 nm.
- metal thin films such as ITO
- transparent plastic film base materials such as a polyethylene terephthalate film (especially PET film)
- PET film polyethylene terephthalate film
- the above-mentioned pressure-sensitive adhesive sheet of the present invention is attached to a metal thin film, it is preferably used so that the surface on the pressure-sensitive adhesive layer side becomes the pressure-sensitive adhesive surface on the side attached to the metal thin film.
- the metal electrode is not particularly limited as long as it is an electrode made of a metal, a metal oxide, or a mixture thereof. Examples thereof include electrodes of ITO, silver, copper, and CNT (carbon nanotube).
- the pressure-sensitive adhesive sheet for a touch panel used for touch panel production can be mentioned.
- the pressure-sensitive adhesive sheet for a touch panel includes a transparent conductive film provided with a metal thin film such as ITO, a polymethyl methacrylate resin (PMMA) plate, a hard coat film, a glass lens, and the like. Can be used to paste together.
- the said touch panel is not specifically limited, For example, it is used for a mobile telephone, a tablet computer, a portable information terminal, etc.
- FIG. 1 shows an example of a capacitive touch panel in which the pressure-sensitive adhesive layer or pressure-sensitive adhesive sheet of the present invention is used.
- 1 is a capacitive touch panel
- 11 is a decorative panel
- 12 is an adhesive layer or an adhesive sheet
- 13 is an ITO film
- 14 is a hard coat film.
- the decorative panel 11 is preferably a glass plate or a transparent acrylic plate (PMMA plate).
- the ITO film 13 is preferably a glass plate or a transparent plastic film (particularly a PET film) provided with an ITO film.
- the hard coat film 14 is preferably a transparent plastic film such as a PET film subjected to a hard coat treatment.
- the capacitive touch panel 1 uses the pressure-sensitive adhesive layer or pressure-sensitive adhesive sheet of the present invention, so that the thickness can be reduced and the operation stability is excellent. Also, the appearance and visibility are good.
- an optical member can be used as the support of the pressure-sensitive adhesive sheet of the present invention.
- the pressure-sensitive adhesive layer can be applied directly to the optical member, and the pressure-sensitive adhesive layer can be formed on the optical member by drying and removing the polymerization solvent and the like.
- the pressure-sensitive adhesive layer formed on the release-treated separator can be appropriately transferred to an optical member to form a pressure-sensitive adhesive optical member.
- seat which carried out the peeling process used in preparation of said adhesive type optical member can be used as a separator of an adhesive type optical member as it is, and can simplify in the surface of a process.
- the anchor layer is formed on the surface of the optical member or the pressure-sensitive adhesive layer is formed after various easy-adhesion treatments such as corona treatment and plasma treatment are performed. can do. Moreover, you may perform an easily bonding process on the surface of an adhesive layer.
- the pressure-sensitive adhesive optical member of the present invention can be used as a transparent conductive film with a pressure-sensitive adhesive layer using a transparent conductive film as an optical member.
- a transparent conductive film has the transparent conductive thin film used as metal thin films, such as said ITO, on one surface of a transparent plastic film base material.
- the other side of the transparent plastic film substrate has the pressure-sensitive adhesive layer of the present invention.
- a transparent conductive thin film can be provided on the transparent plastic film substrate via an undercoat layer.
- a plurality of undercoat layers can be provided.
- An oligomer migration preventing layer can be provided between the transparent plastic film substrate and the pressure-sensitive adhesive layer.
- the transparent plastic film substrate is not particularly limited, but various plastic films having transparency are used.
- the plastic film is formed of a single layer film.
- the materials include polyester resins such as polyethylene terephthalate and polyethylene naphthalate, acetate resins, polyethersulfone resins, polycarbonate resins, polyamide resins, polyimide resins, polyolefin resins, (meth) acrylic resins.
- polyester resins, polyimide resins and polyethersulfone resins are particularly preferable.
- the thickness of the film substrate is preferably 15 to 200 ⁇ m.
- the film base material is subjected to etching treatment or undercoating treatment such as sputtering, corona discharge, flame, ultraviolet irradiation, electron beam irradiation, chemical conversion, oxidation, etc. on the surface in advance, and a transparent conductive thin film or undercoat provided thereon You may make it improve the adhesiveness with respect to the said film base material of a layer.
- etching treatment or undercoating treatment such as sputtering, corona discharge, flame, ultraviolet irradiation, electron beam irradiation, chemical conversion, oxidation, etc.
- the constituent material and thickness of the transparent conductive thin film are not particularly limited, and are as exemplified in the metal thin film.
- the undercoat layer can be formed of an inorganic material, an organic material, or a mixture of an inorganic material and an organic material.
- NaF 1.3
- Na 3 AlF 6 (1.35)
- MgF 2 (1.38)
- CaF 2 1.
- BaF 2 (1. 3
- inorganic substances such as SiO 2 (1.46), LaF 3 (1.55), CeF 3 (1.63), Al 2 O 3 (1.63)
- SiO 2 , MgF 2 , A1 2 O 3 and the like are preferably used.
- SiO 2 is suitable.
- a composite oxide containing about 10 to 40 parts by weight of cerium oxide and about 0 to 20 parts by weight of tin oxide with respect to indium oxide can be used.
- organic substances examples include acrylic resins, urethane resins, melamine resins, alkyd resins, siloxane polymers, and organic silane condensates. At least one of these organic substances is used.
- the organic substance it is desirable to use a thermosetting resin made of a mixture of a melamine resin, an alkyd resin, and an organosilane condensate.
- the thickness of the undercoat layer is not particularly limited, but is usually about 1 to 300 nm, preferably 5 to 300 nm, from the viewpoint of optical design and the effect of preventing oligomer generation from the film substrate. .
- the transparent conductive film with an adhesive layer is used in forming various devices such as a touch panel and a liquid crystal display.
- various devices such as a touch panel and a liquid crystal display.
- it can be preferably used as an electrode plate for a touch panel.
- the touch panel is suitably used for various detection methods (for example, a resistance film method, a capacitance method, etc.).
- a transparent conductive film having a transparent conductive thin film having a predetermined pattern shape is usually formed on the entire surface of the display unit.
- the said transparent conductive film with an adhesive layer is laminated
- the adhesive optical member of the present invention can be used as an optical film with an adhesive layer using an optical film for an image display device as an optical member.
- the optical film a film used for forming an image display device such as a liquid crystal display device or an organic EL display device is used, and the type thereof is not particularly limited.
- a polarizing plate is mentioned as an optical film.
- a polarizing plate having a transparent protective film on one or both sides of a polarizer is generally used.
- the polarizer is not particularly limited, and various types can be used.
- polarizers include dichroic iodine and dichroic dyes on hydrophilic polymer films such as polyvinyl alcohol films, partially formalized polyvinyl alcohol films, and ethylene / vinyl acetate copolymer partially saponified films.
- hydrophilic polymer films such as polyvinyl alcohol films, partially formalized polyvinyl alcohol films, and ethylene / vinyl acetate copolymer partially saponified films.
- examples thereof include polyene-based oriented films such as those obtained by adsorbing substances and uniaxially stretched, polyvinyl alcohol dehydrated products and polyvinyl chloride dehydrochlorinated products.
- a polarizer composed of a polyvinyl alcohol film and a dichroic material such as iodine is preferable.
- the thickness of these polarizers is not particularly limited, but is generally about 5 to 80 ⁇ m.
- a polarizer in which a polyvinyl alcohol film is dyed with iodine and uniaxially stretched can be prepared, for example, by dyeing polyvinyl alcohol in an aqueous solution of iodine and stretching it 3 to 7 times the original length. If necessary, it can be immersed in an aqueous solution such as potassium iodide which may contain boric acid, zinc sulfate, zinc chloride or the like. Further, if necessary, the polyvinyl alcohol film may be immersed in water and washed before dyeing.
- Stretching may be performed after dyeing with iodine, may be performed while dyeing, or may be dyed with iodine after stretching.
- the film can be stretched even in an aqueous solution such as boric acid or potassium iodide or in a water bath.
- thermoplastic resin excellent in transparency, mechanical strength, thermal stability, moisture barrier property, isotropy and the like is used.
- thermoplastic resins include cellulose resins such as triacetyl cellulose, polyester resins, polyethersulfone resins, polysulfone resins, polycarbonate resins, polyamide resins, polyimide resins, polyolefin resins, (meth) acrylic resins, cyclic Examples thereof include polyolefin resins (norbornene resins), polyarylate resins, polystyrene resins, polyvinyl alcohol resins, and mixtures thereof.
- a transparent protective film is bonded to one side of the polarizer by an adhesive layer.
- thermosetting resin such as a system or an ultraviolet curable resin
- a thermosetting resin such as a system or an ultraviolet curable resin
- the additive include an ultraviolet absorber, an antioxidant, a lubricant, a plasticizer, a mold release agent, an anti-coloring agent, a flame retardant, a nucleating agent, an antistatic agent, a pigment, and a coloring agent.
- the content of the thermoplastic resin in the transparent protective film is preferably 50 to 100% by weight, more preferably 50 to 99% by weight, still more preferably 60 to 98% by weight, and particularly preferably 70 to 97% by weight. .
- content of the said thermoplastic resin in a transparent protective film is 50 weight% or less, there exists a possibility that the high transparency etc. which a thermoplastic resin originally has cannot fully be expressed.
- optical film examples include liquid crystal display devices such as a reflection plate, an anti-transmission plate, a retardation plate (including wavelength plates such as 1/2 and 1/4), an optical compensation film, a visual compensation film, and a brightness enhancement film.
- liquid crystal display devices such as a reflection plate, an anti-transmission plate, a retardation plate (including wavelength plates such as 1/2 and 1/4), an optical compensation film, a visual compensation film, and a brightness enhancement film.
- What becomes an optical layer which may be used for formation of is mentioned. These can be used alone as an optical film, or can be laminated on the polarizing plate for practical use and used as one layer or two or more layers.
- An optical film in which the optical layer is laminated on a polarizing plate can be formed by a method of sequentially laminating separately in the manufacturing process of a liquid crystal display device or the like.
- an appropriate adhesive means such as an adhesive layer can be used for the lamination.
- their optical axes can be set at an appropriate arrangement angle in accordance with the target phase difference characteristic.
- the optical film with an adhesive layer of the present invention can be preferably used for forming various image display devices such as a liquid crystal display device.
- the liquid crystal display device can be formed according to the conventional method. That is, a liquid crystal display device is generally formed by appropriately assembling components such as a liquid crystal cell, an optical film with an adhesive layer, and an illumination system as required, and incorporating a drive circuit. There is no limitation in particular except the point which uses the optical film with an adhesive layer by this invention, and it can apply to the former.
- the liquid crystal cell any type such as a TN type, STN type, ⁇ type, VA type, IPS type, or the like can be used.
- Appropriate liquid crystal display devices such as a liquid crystal display device in which an optical film with an adhesive layer is disposed on one side or both sides of a liquid crystal cell, and a backlight or reflector used in an illumination system can be formed.
- the optical film according to the present invention can be installed on one side or both sides of the liquid crystal cell.
- optical films When optical films are provided on both sides, they may be the same or different.
- a single layer or a suitable part such as a diffusion plate, an antiglare layer, an antireflection film, a protective plate, a prism array, a lens array sheet, a light diffusion plate, a backlight, Two or more layers can be arranged.
- Example 1 Preparation of (meth) acrylic polymer>
- IDM isodecyl methacrylate
- NVC N-vinyl- ⁇ -caprolactam
- 2-hydroxyethyl Charge 10 parts by weight of acrylate (HEA) and 0.1 part by weight of 2,2′-azobisisobutyronitrile as a polymerization initiator together with 150 parts by weight of ethyl acetate and introduce nitrogen gas with gentle stirring for 1 hour.
- the temperature of the liquid in the flask was kept at around 55 ° C. and a polymerization reaction was carried out for 15 hours to prepare a (meth) acrylic polymer solution.
- the obtained pressure-sensitive adhesive solution is applied to one side of a 75 ⁇ m polyethylene terephthalate (PET) film (Toray Film Processing Co., Ltd., therapy) treated with silicone so that the thickness of the pressure-sensitive adhesive layer after drying is 25 ⁇ m. And dried at 130 ° C. for 3 minutes to form a pressure-sensitive adhesive layer to prepare a pressure-sensitive adhesive sheet.
- PET polyethylene terephthalate
- Example 1 is the same as Example 1 except that the types and composition ratios of the monomers used for the preparation of the (meth) acrylic polymer and the types and amounts of the crosslinking agents are changed as shown in Table 1. Thus, an adhesive sheet was prepared.
- Example 14 ⁇ Preparation of monomer components used for UV polymerization> 2-ethylhexyl acrylate (2EHA) 39 parts by weight, isostearyl acrylate (ISA) 39 parts by weight, N-vinyl-2-pyrrolidone (NVP) 18 parts by weight, 4-hydroxybutyl acrylate (HBA) 4 parts by weight, 0.05 parts by weight of a photopolymerization initiator (trade name: Irgacure 184, manufactured by BASF) and 0.05 part by weight of a photopolymerization initiator (trade name: Irgacure 651, manufactured by BASF) were charged into a four-necked flask. A monomer mixture was prepared. Next, the monomer mixture was partially photopolymerized by exposing it to ultraviolet rays under a nitrogen atmosphere to obtain a partially polymerized product (acrylic polymer syrup) having a polymerization rate of about 10% by weight.
- 2EHA 2-ethylhexyl acrylate
- TMPTA trimethylolpropane triacrylate
- the final thickness of the monomer component adjusted as described above is 100 ⁇ m on the release surface of a 38 ⁇ m-thick polyester film (trade name: Diafoil MRF, manufactured by Mitsubishi Plastics Co., Ltd.) whose one surface is peeled with silicone.
- the coating layer was formed by coating as described above.
- a 38 ⁇ m thick polyester film (trade name: Diafoil MRE, manufactured by Mitsubishi Plastics Co., Ltd.) having one surface peeled with silicone on the surface of the applied monomer component, the peel-treated surface of the film is on the coating layer side. It was coated as follows. Thereby, the coating layer of the monomer component was shielded from oxygen.
- the sheet having the coating layer thus obtained was irradiated with ultraviolet rays having an illuminance of 5 mW / cm 2 (measured with Topcon UVR-T1 having a maximum sensitivity of about 350 nm) for 360 seconds using a chemical light lamp (manufactured by Toshiba Corporation). Irradiation was performed to cure the coating layer to form an adhesive layer, and an adhesive sheet was prepared.
- the polyester film coated on both sides of the pressure-sensitive adhesive layer functions as a release liner.
- Example 14 the type and composition ratio of the monofunctional monomer used for the preparation of the monomer component, the type and amount of the multifunctional monomer, and the thickness of the pressure-sensitive adhesive layer were changed as shown in Table 2. Performed the same operation as Example 1, and created the adhesive sheet.
- the pressure-sensitive adhesive layer (the one obtained by peeling the PET film subjected to silicone treatment from the pressure-sensitive adhesive sheet) was laminated to form a laminated pressure-sensitive adhesive layer having a thickness of about 100 ⁇ m.
- the samples having thicknesses of 100 ⁇ m and 175 ⁇ m prepared by UV polymerization in Examples 14 to 24 were used without being laminated.
- the laminated adhesive layer (or adhesive layer) was sandwiched between a copper foil and an electrode, and the relative dielectric constant at a frequency of 100 kHz was measured by the following apparatus. Three samples were prepared for measurement, and the average of the measured values of these three samples was taken as the dielectric constant.
- the relative dielectric constant of the pressure-sensitive adhesive layer at a frequency of 100 kHz was measured according to JIS K 6911 under the following conditions. Measurement method: Capacity method (apparatus: using Agilent Technologies 4294A Precision Impedance Analyzer) Electrode configuration: 12.1 mm ⁇ , 0.5 mm thick aluminum plate Counter electrode: 3 oz copper plate Measurement environment: 23 ⁇ 1 ° C., 52 ⁇ 1% RH
- a sample for evaluation was prepared by attaching a PET film (Lumirror S10, manufactured by Toray Industries, Inc.) having a thickness of 25 ⁇ m to the adhesive surface of the samples obtained in Examples and Comparative Examples. After the sample for evaluation was cut into a width of 20 mm and a length of about 100 mm, the PET film was peeled off, and a 2 kg roll reciprocated on a 0.5 mm-thick alkali-free glass plate (Corning Corp., 1737). The film was allowed to stand at room temperature (23 ° C.) for 40 minutes, and then peel adhesion was measured at a peel angle of 90 ° and a peel speed of 300 mm / min.
- a PET film Limirror S10, manufactured by Toray Industries, Inc.
- a pressure-sensitive adhesive layer (a film obtained by peeling a silicone-treated PET film from a pressure-sensitive adhesive sheet) was attached to a surface of a transparent conductive film (a film obtained by depositing ITO on a 50 ⁇ m-thick PET film) on which no ITO was deposited.
- the obtained transparent conductive film with a pressure-sensitive adhesive layer was bonded to alkali glass having a haze of 0.2%, and then placed in an autoclave at 50 ° C. and 5 atm for 15 minutes.
- the haze (H1) was measured in an arrangement where the ITO surface was the light source side, and the transparent conductive film with the pressure-sensitive adhesive layer subjected to the haze measurement was stored in a humidified oven at 60 ° C. and 95% RH for 250 hours. After taking it out and leaving it at room temperature (23 ° C.) for 3 hours, the haze (H2) of the transparent conductive film with an adhesive layer was measured under the same conditions as described above. Values obtained by subtracting haze (H1) from haze (H2) are shown in Tables 1 and 2 as haze changes, preferably less than 1.5%, more preferably 1.4% or less. 3% or less is more preferable.
- D110N represents a trimethylolpropane adduct of xylylene diisocyanate (trade name D110N, manufactured by Mitsui Chemicals).
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Abstract
Description
得られた(メタ)アクリル系ポリマーの重量平均分子量は、GPC(ゲル・パーミエー
ション・クロマトグラフィー)により測定した。サンプルは、試料をテトラヒドロフランに溶解して0.1重量%の溶液とし、これを一晩静置した後、0.45μmのメンブレンフィルターで濾過した濾液を用いた。
・分析装置:東ソー社製、HLC-8120GPC
・カラム:東ソー社製、(メタ)アクリル系ポリマー:GM7000HXL+GMHXL+GMHXL
芳香族系ポリマー:G3000HXL+2000HXL+G1000HXL
・カラムサイズ;各7.8mmφ×30cm 計90cm
・溶離液:テトラヒドロフラン(濃度0.1重量%)
・流量:0.8ml/min
・入口圧:1.6MPa
・検出器:示差屈折計(RI)
・カラム温度:40℃
・ 注入量:100μl
・ 溶離液:テトラヒドロフラン
・ 検出器:示差屈折計
・ 標準試料:ポリスチレン
<(メタ)アクリル系ポリマーの調製>
攪拌羽根、温度計、窒素ガス導入管、冷却器を備えた4つ口フラスコに、イソデシルメタクリレート(IDM)80重量部、N-ビニル-ε-カプロラクタム(NVC)20重量部、2-ヒドロキシエチルアクリレート(HEA)10重量部、重合開始剤として2,2´-アゾビスイソブチロニトリル0.1重量部を酢酸エチル150重量部と共に仕込み、緩やかに攪拌しながら窒素ガスを導入して1時間窒素置換した後、フラスコ内の液温を55℃付近に保って15時間重合反応を行い、(メタ)アクリル系ポリマー溶液を調製した。
実施例1において、(メタ)アクリル系ポリマーの調製に用いたモノマーの種類とその組成比、架橋剤の種類とその配合量を表1に示すように変えたこと以外は、実施例1と同様の操作を行い、粘着シートを作成した。
<UV重合に用いるモノマー成分の調製>
2-エチルヘキシルアクリレート(2EHA)39重量部、イソステアリルアクリレート(ISA)39重量部、N-ビニル-2-ピロリドン(NVP)18重量部、4-ヒドロキシブチルアクリレート(HBA)4重量部、2種の光重合開始剤(商品名:イルガキュア184、BASF社製)0.05重量部および光重合開始剤(商品名:イルガキュア651、BASF社製)0.05重量部を4つ口フラスコに投入してモノマー混合物を調製した。次いで、前記モノマー混合物を窒素雰囲気下で紫外線に曝露して部分的に光重合させることによって、重合率約10重量%の部分重合物(アクリル系ポリマーシロップ)を得た。
次いで、上記で調整したモノマー成分を、片面をシリコーンで剥離処理した厚み38μmのポリエステルフィルム(商品名:ダイアホイルMRF、三菱樹脂株式会社製)の剥離処理面に、最終的な厚みが100μmになるように塗布して塗布層を形成した。次いで、塗布されたモノマー成分の表面に、片面をシリコーンで剥離処理した厚み38μmのポリエステルフィルム(商品名:ダイアホイルMRE、三菱樹脂株式会社製)を、当該フィルムの剥離処理面が塗布層側になるようにして被覆した。これにより、モノマー成分の塗布層を酸素から遮断した。このようにして得られた塗布層を有するシートにケミカルライトランプ(株式会社東芝製)を用いて照度5mW/cm2(約350nmに最大感度をもつトプコンUVR-T1で測定)の紫外線を360秒間照射して、塗布層を硬化させて粘着剤層を形成し、粘着シートを作成した。粘着剤層の両面に被覆されたポリエステルフィルムは、剥離ライナーとして機能する。
実施例14において、モノマー成分の調製に用いた単官能性モノマーの種類とその組成比、多官能性モノマーの種類とその配合量、粘着剤層の厚みを表2に示すように変えたこと以外は、実施例1と同様の操作を行い、粘着シートを作成した。
粘着シートにおける粘着剤層から所定量(最初の重量W1)を取り出し、酢酸エチル溶液に浸漬して、室温で1週間放置した後、不溶分を取り出し、乾燥させた重量(W2)を測定し、下記のように求めた。
ゲル分率=(W2/W1)×100
粘着剤層(粘着シートからシリコーン処理を施したPETフィルムを剥離したもの)を積層して、約100μmの積層粘着剤層を形成した。なお、実施例14~24においてUV重合により作製した、厚さ100μmおよび175μmのサンプルは積層せず、そのまま用いた。当該積層粘着剤層(または粘着剤層)を、銅箔と電極の間に挟み以下の装置により周波数100kHzにおける比誘電率を測定した。測定は3サンプルを作製し、それらの3サンプルの測定値の平均を誘電率とした。
なお、粘着剤層の周波数100kHzでの比誘電率は、JIS K 6911に準じて、下記条件で測定した。
測定方法:容量法(装置:Agilent Technologies 4294A Precision Impedance Analyzer使用)
電極構成:12.1mmΦ、0.5mm厚みのアルミ板
対向電極:3oz 銅板
測定環境:23±1℃、52±1%RH
実施例および比較例で得られたサンプルの粘着面に厚み25μmのPETフィルム(東レ社製,ルミラーS10)を貼り付けたものを評価用サンプルとした。当該評価用サンプルを、幅20mm×長さ約100mmに裁断した後、前記PETフィルムを剥離して、厚さ0.5mmの無アルカリガラス板(コーニング社製,1737)に、2kgのロール一往復で貼付け、室温(23℃)で40分間静置した後、剥離角度90°、剥離速度300mm/分で剥離接着を測定した。
全光線透過率93.3%、ヘイズ0.1%の無アルカリガラスの片面に、実施例および比較例で得られた粘着シートを貼り付け、ヘイズメーター(村上色彩技術研究所製,MR-100)により、ヘイズおよび全光線透過率を測定した。ヘイズメーターによる測定にあたり、粘着シートが光源側になるように配置した。ヘイズ値は、無アルカリガラスのヘイズ値が0.1%であるため、測定値から0.1%を引いた値をヘイズ値とした。全光線透過率(%)は、測定値を採用した。
粘着剤層(粘着シートからシリコーン処理を施したPETフィルムを剥離したものを透明導電性フィルム(厚さ50μmのPETフィルムにITOを蒸着させたフィルム)のITOが蒸着されていない面に貼り合わせた。得られた粘着剤層付透明導電性フィルムをヘイズ0.2%のアルカリガラスに貼り合わせた後、50℃、5atmで15分間オートクレーブに入れた。その後、粘着剤層付透明導電性フィルムのITO面が光源側になる配置でヘイズ(H1)を測定した。前記ヘイズ測定をした粘着剤層付透明導電性フィルムを、60℃、95%R.H.の加湿オーブンに入れて250時間保存後に取り出して、常温(23℃)にて3時間放置した後、前記同様の条件で、粘着剤層付透明導電性フィルムのヘイズ(H2)の測定を行った。ヘイズ(H2)からヘイズ(H1)を引いた値を、ヘイズ変化として、表1、表2に示す。ヘイズ変化は、1.5%未満が好ましく、1.4%以下がより好ましく、1.3%以下がさらに好ましい。
LMAは、ラウリルメタクリレート(共栄社化学社製,ホモポリマーのTg=-65℃);
TDMAは、トリデシルメタクリレート(SARTOMER社製,ホモポリマーのTg=-40℃);
ISTAは、イソステアリルアクリレート(大阪有機化学工業社製,ホモポリマーのTg=-18℃);
IDAは、イソデシルアクリレート(Sartomer社,ホモポリマーのTg=-60℃);
NVCは、N-ビニル-ε-カプロラクタム(BASF社製);
NVPは、N-ビニル-2-ピロリドン(日本触媒社製);
TMPTAは、トリメチロールプロパントリアクリレート;
i-OAは、イソオクチルアクリレート(大阪有機化学工業社製,ホモポリマーのTg=-58℃);
i-AAは、イソアミルアクリレート(共栄社化学社製,ホモポリマーのTg=-45℃);
i-NAは、イソノニルアクリレート(大阪有機化学工業社製,ホモポリマーのTg=-58℃);
2EHAは、2-エチルヘキシルアクリレート(東亜合成社製,ホモポリマーのTg=-70℃);
LAは、ラウリルアクリレート(共栄社化学社製,ホモポリマーのTg=-3℃);
STAは、ステアリルアクリレート(大阪有機化学工業社製,ホモポリマーのTg=30℃);
HEAは、2-ヒドロキシエチルアクリレート;
HBAは、4-ヒドロキシブチルアクリレート;
BA:ブチルアクリレート;
OA:オクチルアクリレート;
DA:デシルアクリレート;を示す。
11 装飾パネル
12 粘着剤層または粘着シート
13 ITOフィルム
14 ハードコートフィルム
Claims (19)
- 炭素数10~18のアルキル基をエステル末端に有するアルキル(メタ)アクリレートを30~99.5重量%および環状窒素含有モノマーを0.5~50重量%を含むモノマー成分を重合することにより得られた(メタ)アクリル系ポリマーを含むことを特徴とする粘着剤。
- 炭素数10~18のアルキル基をエステル末端に有するアルキル(メタ)アクリレートのアルキル基が、分岐を有するアルキル基であることを特徴とする請求項1記載の粘着剤。
- 炭素数10~18のアルキル基をエステル末端に有するアルキル(メタ)アクリレートが、炭素数10~18のアルキル基をエステル末端に有するアルキルメタクリレートであることを特徴とする請求項1または2記載の粘着剤。
- 炭素数10~18のアルキル基をエステル末端に有するアルキル(メタ)アクリレートが、炭素数10~18のアルキル基をエステル末端に有するアルキルアクリレートであることを特徴とする請求項1または2記載の粘着剤。
- モノマー成分が、さらに、カルボキシル基含有モノマー、ヒドロキシル基含有モノマーおよび環状エーテル基を有するモノマーから選ばれるいずれか少なくとも1つの官能基含有モノマーを、0.5重量%以上含むモノマー成分であることを特徴とする請求項1~4のいずれか1項に記載の粘着剤。
- モノマー成分が、さらに、炭素数1~9のアルキル基をエステル末端に有するアルキル(メタ)アクリレートおよび環状のアルキル基をエステル末端に有するアルキル(メタ)アクリレートから選ばれるいずれか少なくとも1種を0.5重量%以上含むモノマー成分であることを特徴とする請求項1~5のいずれか1項に記載の粘着剤。
- モノマー成分が、さらに、多官能性モノマーを3重量%以下含むモノマー成分であることを特徴とする請求項1~5のいずれかに1項に記載の粘着剤。
- さらに、前記(メタ)アクリル系ポリマー100重量部に対して、架橋剤を、0.01~5重量部含有することを特徴とする請求項1~7のいずれか1項に記載の粘着剤。
- 光学部材に用いられることを特徴とする請求項1~8のいずれか1項に記載の粘着剤。
- 請求項1~9のいずれか1項に記載の粘着剤から得られることを特徴とする粘着剤層。
- 周波数100kHzにおける比誘電率が3.5以下であることを特徴とする請求項10記載の粘着剤層。
- ゲル分率が20~98重量%であることを特徴とする請求項10または11記載の粘着剤層。
- 粘着剤層の厚さが25μmの場合のヘイズが、2%以下であることを特徴とする請求項10~12のいずれか1項に記載の粘着剤層。
- 全光線透過率が90%以上であることを特徴とする請求項10~13のいずれか1項に記載の粘着剤層。
- 光学部材に用いられることを特徴とする請求項10~14のいずれか1項に記載の粘着剤層。
- 支持体の少なくとも片側に、請求項10~15のいずれか1項に記載の粘着剤層が形成されていることを特徴とする粘着シート。
- 粘着剤層の無アルカリガラスに対する90度ピール接着力(300mm/min)が0.5N/20mm以上であることを特徴とする請求項16記載の粘着シート。
- 光学部材に用いられることを特徴とする請求項16または17記載の粘着シート。
- 支持体が光学部材であり、粘着シートが、光学部材の少なくとも片側に粘着剤層を有する粘着型光学部材であることを特徴とする請求項16~18のいずれか1項に記載の粘着シート。
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US14/348,170 US9657197B2 (en) | 2011-09-30 | 2012-09-12 | Adhesive, adhesive layer, and adhesive sheet |
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EP12837537.5A EP2762544A4 (en) | 2011-09-30 | 2012-09-12 | LUBRICANT, HAFTSCHICHT AND HAFTFOLIE |
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Also Published As
Publication number | Publication date |
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JP5426715B2 (ja) | 2014-02-26 |
KR101543975B1 (ko) | 2015-08-11 |
US9657197B2 (en) | 2017-05-23 |
JP2013082880A (ja) | 2013-05-09 |
EP2762544A1 (en) | 2014-08-06 |
CN103764781A (zh) | 2014-04-30 |
TWI557198B (zh) | 2016-11-11 |
US20170002235A1 (en) | 2017-01-05 |
EP2762544A4 (en) | 2014-08-06 |
KR20140022458A (ko) | 2014-02-24 |
US20140248489A1 (en) | 2014-09-04 |
TW201317314A (zh) | 2013-05-01 |
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