WO2013005588A1 - 化学強化用フロートガラス - Google Patents
化学強化用フロートガラス Download PDFInfo
- Publication number
- WO2013005588A1 WO2013005588A1 PCT/JP2012/066064 JP2012066064W WO2013005588A1 WO 2013005588 A1 WO2013005588 A1 WO 2013005588A1 JP 2012066064 W JP2012066064 W JP 2012066064W WO 2013005588 A1 WO2013005588 A1 WO 2013005588A1
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- WO
- WIPO (PCT)
- Prior art keywords
- float glass
- depth
- glass
- top surface
- hydrogen concentration
- Prior art date
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- 239000005329 float glass Substances 0.000 title claims abstract description 155
- 238000003426 chemical strengthening reaction Methods 0.000 title claims abstract description 99
- 229910052739 hydrogen Inorganic materials 0.000 claims abstract description 115
- 239000001257 hydrogen Substances 0.000 claims abstract description 115
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims abstract description 113
- 239000002344 surface layer Substances 0.000 claims abstract description 44
- 229910052751 metal Inorganic materials 0.000 claims abstract description 37
- 239000002184 metal Substances 0.000 claims abstract description 37
- 238000004458 analytical method Methods 0.000 claims description 39
- 238000004519 manufacturing process Methods 0.000 claims description 24
- 238000001514 detection method Methods 0.000 claims description 20
- 239000010410 layer Substances 0.000 claims description 19
- 238000000465 moulding Methods 0.000 claims description 17
- 230000001133 acceleration Effects 0.000 claims description 14
- 238000006386 neutralization reaction Methods 0.000 claims description 14
- 238000005728 strengthening Methods 0.000 claims description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 238000005498 polishing Methods 0.000 abstract description 50
- 238000005266 casting Methods 0.000 abstract 1
- 239000011521 glass Substances 0.000 description 98
- 150000002500 ions Chemical group 0.000 description 73
- 238000000034 method Methods 0.000 description 43
- 238000005259 measurement Methods 0.000 description 30
- 238000002835 absorbance Methods 0.000 description 29
- 238000001004 secondary ion mass spectrometry Methods 0.000 description 28
- 229910008051 Si-OH Inorganic materials 0.000 description 24
- 229910006358 Si—OH Inorganic materials 0.000 description 24
- 230000000052 comparative effect Effects 0.000 description 20
- 239000000463 material Substances 0.000 description 19
- 239000006059 cover glass Substances 0.000 description 17
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 14
- 229910004298 SiO 2 Inorganic materials 0.000 description 14
- 239000006060 molten glass Substances 0.000 description 13
- 239000000758 substrate Substances 0.000 description 13
- 238000006124 Pilkington process Methods 0.000 description 12
- GEIAQOFPUVMAGM-UHFFFAOYSA-N ZrO Inorganic materials [Zr]=O GEIAQOFPUVMAGM-UHFFFAOYSA-N 0.000 description 9
- 238000006243 chemical reaction Methods 0.000 description 9
- 239000000203 mixture Substances 0.000 description 9
- 238000009792 diffusion process Methods 0.000 description 8
- 238000011282 treatment Methods 0.000 description 8
- 238000011156 evaluation Methods 0.000 description 7
- 229910052708 sodium Inorganic materials 0.000 description 7
- 238000004364 calculation method Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 6
- 239000010408 film Substances 0.000 description 6
- 239000005357 flat glass Substances 0.000 description 6
- 230000018044 dehydration Effects 0.000 description 5
- 238000006297 dehydration reaction Methods 0.000 description 5
- 239000002585 base Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000000227 grinding Methods 0.000 description 4
- FGIUAXJPYTZDNR-UHFFFAOYSA-N potassium nitrate Chemical compound [K+].[O-][N+]([O-])=O FGIUAXJPYTZDNR-UHFFFAOYSA-N 0.000 description 4
- 230000005855 radiation Effects 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 238000011144 upstream manufacturing Methods 0.000 description 4
- 229910002808 Si–O–Si Inorganic materials 0.000 description 3
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 3
- 239000012298 atmosphere Substances 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- 238000010913 antigen-directed enzyme pro-drug therapy Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
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- 238000005520 cutting process Methods 0.000 description 2
- 238000005530 etching Methods 0.000 description 2
- 230000009477 glass transition Effects 0.000 description 2
- 150000002431 hydrogen Chemical class 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000002329 infrared spectrum Methods 0.000 description 2
- 229910017053 inorganic salt Inorganic materials 0.000 description 2
- 238000005342 ion exchange Methods 0.000 description 2
- 229910001416 lithium ion Inorganic materials 0.000 description 2
- 235000010333 potassium nitrate Nutrition 0.000 description 2
- 239000004323 potassium nitrate Substances 0.000 description 2
- 238000004904 shortening Methods 0.000 description 2
- 229910001415 sodium ion Inorganic materials 0.000 description 2
- 238000004544 sputter deposition Methods 0.000 description 2
- 229910018068 Li 2 O Inorganic materials 0.000 description 1
- 229910017976 MgO 4 Inorganic materials 0.000 description 1
- 229910020175 SiOH Inorganic materials 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000002313 adhesive film Substances 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 229910001413 alkali metal ion Inorganic materials 0.000 description 1
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- 230000005540 biological transmission Effects 0.000 description 1
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- 238000007664 blowing Methods 0.000 description 1
- 229910000420 cerium oxide Inorganic materials 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000005229 chemical vapour deposition Methods 0.000 description 1
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- 238000010438 heat treatment Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000010884 ion-beam technique Methods 0.000 description 1
- 230000001678 irradiating effect Effects 0.000 description 1
- 238000004949 mass spectrometry Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- BMMGVYCKOGBVEV-UHFFFAOYSA-N oxo(oxoceriooxy)cerium Chemical compound [Ce]=O.O=[Ce]=O BMMGVYCKOGBVEV-UHFFFAOYSA-N 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 238000007517 polishing process Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
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- 229920005989 resin Polymers 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000005361 soda-lime glass Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 238000007740 vapor deposition Methods 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C21/00—Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface
- C03C21/001—Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface in liquid phase, e.g. molten salts, solutions
- C03C21/002—Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface in liquid phase, e.g. molten salts, solutions to perform ion-exchange between alkali ions
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/04—Glass compositions containing silica
- C03C3/076—Glass compositions containing silica with 40% to 90% silica, by weight
- C03C3/083—Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound
- C03C3/085—Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound containing an oxide of a divalent metal
- C03C3/087—Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound containing an oxide of a divalent metal containing calcium oxide, e.g. common sheet or container glass
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B18/00—Shaping glass in contact with the surface of a liquid
- C03B18/02—Forming sheets
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C21/00—Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface
- C03C21/001—Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface in liquid phase, e.g. molten salts, solutions
- C03C21/006—Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface in liquid phase, e.g. molten salts, solutions to perform an exchange of the type Xn+ ----> nH+
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/04—Glass compositions containing silica
- C03C3/076—Glass compositions containing silica with 40% to 90% silica, by weight
- C03C3/083—Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound
- C03C3/085—Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound containing an oxide of a divalent metal
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C4/00—Compositions for glass with special properties
- C03C4/18—Compositions for glass with special properties for ion-sensitive glass
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2204/00—Glasses, glazes or enamels with special properties
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
Definitions
- the present invention relates to a float glass for chemical strengthening.
- a thin plate-like cover glass is formed on the front surface of the display so as to be wider than the image display portion in order to enhance the protection and aesthetics of the display. It has been done to arrange.
- Such a flat panel display device is required to be lightweight and thin, and accordingly, a cover glass used for display protection is also required to be thin.
- the float glass manufactured by the float process is chemically strengthened to form a compressive stress layer on the surface to enhance the scratch resistance of the cover glass.
- the surface compressive stress of chemically strengthened float glass chemically strengthened from conventional soda lime glass is about 500 MPa, and the depth of the compressive stress layer is about 10 ⁇ m.
- a chemically strengthened float glass having a compressive stress of 600 MPa or more and a compressive stress layer having a depth of 15 ⁇ m or more has been developed.
- Patent Document 1 It has been reported that the float glass is warped after chemical strengthening and the flatness is impaired (Patent Document 1).
- the warpage is caused by chemical strengthening between a glass surface that is not in contact with molten tin (hereinafter also referred to as a top surface) and a glass surface that is in contact with molten tin (hereinafter also referred to as a bottom surface) during float forming. This is caused by different entry.
- the surface compressive stress was developed to meet the demand for high scratch resistance, the surface compressive stress is 600 MPa or more, and the depth of the compressive stress layer is 15 ⁇ m or more.
- the problem of warpage becomes more obvious as compared with the conventional chemically strengthened float glass having a surface compressive stress of about 500 MPa and a depth of the compressive stress layer of about 10 ⁇ m.
- Patent Document 1 the plate-like body manufactured and processed by the float process is chemically polished after being immersed in or contacted with Li ions, Na ions, or a mixed inorganic salt thereof without polishing the surface. Improvements are disclosed.
- the strengthening stress due to chemical strengthening is reduced, or the top surface and the bottom surface of the float glass are subjected to grinding treatment or polishing treatment, and then chemically strengthened after removing the surface heterogeneous layer.
- Patent Document 1 it is necessary to immerse the float glass in the mixed inorganic salt before chemical strengthening, which is complicated. Moreover, there is a possibility that the strength of the float glass after chemical strengthening becomes insufficient by the method of reducing the strengthening stress.
- the method of grinding or polishing the top and bottom surfaces of the float glass before chemical strengthening has a problem from the viewpoint of improving productivity, and it is preferable to omit these grinding or polishing treatments. .
- an object of the present invention is to provide a float glass for chemical strengthening capable of effectively suppressing warpage after chemical strengthening and omitting or simplifying polishing treatment before chemical strengthening or the like. To do.
- the main reason for the difference in entering the chemical strengthening between the bottom surface and the top surface of the float glass is not the metal that has entered the glass surface that contacts the molten metal at the time of float forming, but the top surface. It was found that the hydrogen concentration was different from the bottom surface. Further, it has been found that by reducing the difference in hydrogen concentration, the ease of strengthening due to chemical strengthening between the top surface and the bottom surface can be balanced, and warpage of the float glass after chemical strengthening can be reduced. Furthermore, by measuring the surface layer ⁇ -OH, it was found that the error range of the hydrogen concentration on the bottom and top surfaces of the float glass can be evaluated more narrowly, and the present invention was completed based on these findings.
- the present invention is as follows. 1.
- a float glass for chemical strengthening having a bottom surface in contact with a molten metal at the time of molding and a top surface opposite to the bottom surface, wherein a hydrogen concentration at a depth of 5 to 10 ⁇ m is divided by a hydrogen concentration at a depth of 50 to 55 ⁇ m.
- a float glass for chemical strengthening in which the absolute value of the difference between the top surface and the bottom surface of the normalized hydrogen concentration at a depth of 5 to 10 ⁇ m is 0.35 or less.
- the hydrogen concentration at a depth of 5 to 10 ⁇ m and the hydrogen concentration at a depth of 50 to 55 ⁇ m are values (average values) measured under the following analytical conditions.
- Measuring device Secondary ion mass spectrometer having a quadrupole mass analyzer
- Primary ion species Cs +
- Primary acceleration voltage 5.0 kV
- Primary ion current 1 ⁇ A
- Primary ion incident angle (angle from the direction perpendicular to the sample surface): 60 °
- Raster size 200 ⁇ 200 ⁇ m 2
- Detection area 40 ⁇ 40 ⁇ m 2
- Secondary ion polarity Use of electron gun for negative neutralization 2.
- a float glass for chemical strengthening having a bottom surface in contact with a molten metal at the time of molding and a top surface facing the bottom surface up to a depth of 60 ⁇ m measured under the following analysis conditions using a secondary ion mass spectrometer is divided by the [- - / 30 Si 1 H ] [- - / 30 Si 1 H] at a depth 50 ⁇ 55 .mu.m in the profile depth of 5 ⁇ 10 ⁇ m [- - / 30 Si 1 H] of A float glass for chemical strengthening in which the absolute value of the difference between the top surface and the bottom surface is 0.35 or less with respect to the normalized strength at a depth of 5 to 10 ⁇ m.
- the [ 1 H ⁇ / 30 Si ⁇ ] profile is a ratio of the secondary ion intensity profile of hydrogen H and the secondary ion intensity profile of the silicon isotope 30 Si measured under the following analytical conditions,
- the normalized strength corresponds to the normalized hydrogen concentration.
- Measuring device Secondary ion mass spectrometer having a quadrupole mass analyzer
- Primary ion species Cs +
- Primary acceleration voltage 5.0 kV
- Primary ion current 1 ⁇ A
- Primary ion incident angle (angle from the direction perpendicular to the sample surface): 60 °
- Raster size 200 ⁇ 200 ⁇ m 2
- Detection area 40 ⁇ 40 ⁇ m 2
- Secondary ion polarity Use of electron gun for negative neutralization 3.
- a float glass for chemical strengthening having a bottom surface in contact with a molten metal at the time of molding and a top surface facing the bottom surface, the ratio of the bottom surface to the top surface having an average H / Si strength at a depth of 5 to 10 ⁇ m.
- Float glass for chemical strengthening that is 1.65 or less. 4).
- a chemically strengthened float glass having a bottom surface in contact with a molten metal during molding and a top surface opposite to the bottom surface, the ratio of the bottom surface to the top surface of the surface layer ⁇ -OH at a depth of 5 to 30 ⁇ m (bottom surface)
- Float glass for chemical strengthening having a surface layer ⁇ -OH / surface layer ⁇ -OH of 1.27 or less. 5.
- a float glass for chemical strengthening having a bottom surface in contact with a molten metal at the time of molding and a top surface facing the bottom surface, and is calculated by the following steps (1) to (3) at a depth of 5 to 30 ⁇ m.
- a float glass for chemical strengthening in which the ratio of the bottom surface to the top surface of the surface layer ⁇ -OH (the surface layer ⁇ -OH of the bottom surface / the surface layer ⁇ -OH of the top surface) is 1.27 or less.
- the measurement surface of the float glass is polished by 25 ⁇ m, and the absorbance of the Si—OH peak is measured in the same manner as in the step (1).
- the surface layer ⁇ -OH of the target region is calculated by the following equation from the difference in absorbance of the Si—OH peak before and after polishing obtained in steps (1) and (2) and the polishing thickness.
- (Surface layer ⁇ -OH) [(Si—OH absorbance of 5 ⁇ m polishing) ⁇ (Si—OH absorbance of 30 ⁇ m polishing)] / Polishing thickness (mm) 6).
- the absolute value of the difference between the top surface and the bottom surface of the normalized hydrogen concentration at a depth of 5 to 10 ⁇ m, which is a value obtained by dividing the hydrogen concentration at a depth of 50 to 55 ⁇ m by a hydrogen concentration, is 0.35 or less.
- the hydrogen concentration at a depth of 5 to 10 ⁇ m and the hydrogen concentration at a depth of 50 to 55 ⁇ m are values measured under the following analytical conditions.
- Measuring device Secondary ion mass spectrometer having a quadrupole mass analyzer
- Primary ion species Cs + Primary acceleration voltage: 5.0 kV
- Primary ion current 1 ⁇ A
- Primary ion incident angle (angle from the direction perpendicular to the sample surface): 60 °
- Raster size 200 ⁇ 200 ⁇ m 2
- Detection area 40 ⁇ 40 ⁇ m 2
- Secondary ion polarity Use of electron gun for negative neutralization
- a method for producing a chemically strengthened float glass by chemically strengthening a float glass having a bottom surface in contact with a molten metal at the time of molding and a top surface opposite to the bottom surface, wherein [ 1 H ⁇ / 30 of the float glass The value obtained by dividing [ 1 H ⁇ / 30 Si ⁇ ] at a depth of 5 ⁇ 10 ⁇ m of the Si ⁇ ] profile by [ 1 H ⁇ / 30 Si ⁇ ] at a depth of 50 to 55
- a method for producing chemically strengthened float glass characterized in that an absolute value of a difference between a top surface and a bottom surface of normalized strength at a depth of 5 to 10 ⁇ m is 0.35 or less.
- Measuring device Secondary ion mass spectrometer having a quadrupole mass analyzer
- Primary ion species Cs +
- Primary acceleration voltage 5.0 kV
- Primary ion current 1 ⁇ A
- Raster size 200 ⁇ 200 ⁇ m 2
- Detection area 40 ⁇ 40 ⁇ m 2
- Secondary ion polarity use of electron gun for negative neutralization
- a float glass for chemical strengthening having a bottom surface in contact with a molten metal at the time of molding and a top surface facing the bottom surface, the ratio of the bottom surface to the top surface having an average H / Si strength at a depth of 5 to 10 ⁇ m.
- the manufacturing method of the float glass for chemical strengthening which is 1.65 or less.
- the ratio of the bottom surface to the top surface of the surface layer ⁇ -OH in (the surface layer ⁇ -OH of the bottom surface / the surface layer ⁇ -OH of the top surface) is 1.27 or less.
- 10. 10 The method for producing chemically strengthened float glass according to any one of items 6 to 9, wherein the surface compressive stress of the chemically strengthened float glass is 600 MPa or more and the depth of the compressive stress layer is 15 ⁇ m or more.
- the float glass for chemical strengthening of the present invention has a small difference in hydrogen concentration between the top surface and the bottom surface, the stress due to chemical strengthening is not reduced, and the polishing treatment before chemical strengthening can be simplified or omitted.
- the curvature of the float glass after chemical strengthening can be reduced and excellent flatness can be obtained.
- FIG. 1 is a longitudinal sectional view of the apparatus for producing a chemically strengthened float glass of the present invention.
- FIG. 2 is a cross-sectional view of a flat panel display used as a cover glass for a flat panel display after chemically strengthening the chemically strengthened float glass of the present invention.
- FIG. 3 is a diagram showing a [ 1 H ⁇ / 30 Si ⁇ ] profile by secondary ion mass spectrometry of the float glass of Comparative Example 1 (glass material B). In the figure, the T surface is the top surface and the B surface is the bottom surface.
- FIG. 1 is a longitudinal sectional view of the apparatus for producing a chemically strengthened float glass of the present invention.
- FIG. 2 is a cross-sectional view of a flat panel display used as a cover glass for a flat panel display after chemically strengthening the chemically strengthened float glass of the present invention.
- FIG. 3 is a diagram showing a [ 1 H ⁇ / 30 Si ⁇ ] profile by secondary ion
- FIGS. 5A to 5D are diagrams showing [ 1 H ⁇ / 30 Si ⁇ ] profiles by secondary ion mass spectrometry of the float glass used in the examples and comparative examples.
- FIG. 6 is a diagram showing an outline of the polishing IR method. In FIG. 7, ⁇ -OH is calculated for a region having a depth of 0 to 40 ⁇ m and compared with the 1H / 30Si average count of the region calculated by the SIMS method.
- FIG. 8 is a diagram showing the correlation between the surface layer ⁇ -OH and the ⁇ warpage amount 2 described later.
- FIG. 9 is a diagram showing an H / Si intensity profile measured under analysis condition A. (Example 3)
- FIG. 10 is a diagram showing an H / Si intensity profile measured under analysis condition B. (Example 3)
- the float glass for chemical strengthening according to the present invention is formed by a float process, and has a bottom surface that contacts a molten metal at the time of forming and a top surface that faces the bottom surface.
- the present inventors have found that the main cause of warpage caused by chemically strengthening the float glass is a difference in hydrogen concentration between the top surface and the bottom surface, as will be described below.
- molten glass is continuously supplied from the upstream side to the surface of the molten metal stored in the float bath, and a glass ribbon is formed while forming the glass ribbon from the downstream end of the float bath.
- a glass ribbon is drawn out and slowly cooled with a layer to produce a plate glass.
- an apparatus of a type in which a flow path is narrowed is generally used in which a glass tank kiln and a float bath are connected by a canal and a spout.
- molten glass having a higher temperature is poured out onto the surface of the molten metal as compared with another type of apparatus described later.
- the float glass produced by this type of apparatus has a lower hydrogen concentration on the surface (5 to 10 ⁇ m) than the hydrogen concentration inside (typically a depth of about 50 ⁇ m or more). Since the diffusion coefficient of H 2 O is higher at higher temperatures, the diffusion amount of H 2 O from the top surface in contact with an atmosphere having a lower dew point or higher temperature than the bottom surface of the float glass in contact with the lower temperature molten metal The hydrogen concentration on the top surface is lower than the bottom surface of the float glass.
- the molten glass at a lower temperature is poured into a molten metal at a higher temperature than the apparatus of the type described above and molded. Since the diffusion coefficient of H 2 O is higher when the temperature is higher, the temperature of the bottom surface may be higher than the top surface of the float glass. In such a case, the H 2 O concentration from the bottom surface may be higher than that of the top surface. The amount of diffusion increases, and the hydrogen concentration on the bottom surface is lower than the top surface of the float glass.
- the glass produced by the float process has a lower hydrogen concentration on the top surface than the bottom surface or a lower hydrogen concentration on the bottom surface than the top surface depending on the production conditions. A density difference occurs.
- the hydrogen concentration on the top surface is lower than the bottom surface of the float glass will be mainly described, but the present invention is not limited to this.
- the glass surface with a high hydrogen concentration is less stressed during chemical strengthening, and the glass surface with a lower hydrogen concentration is susceptible to stress during chemical strengthening. It will be.
- the glass when a float glass with a lower hydrogen concentration on the top surface than the bottom surface is chemically strengthened, the glass has a strong stress on the top surface with a lower hydrogen concentration than the bottom surface with a higher hydrogen concentration, and is convex toward the top surface. It is thought that warping occurs and warping occurs.
- the stress approaches to a state where the stresses are balanced, and the warpage is reduced.
- [ 1 H ⁇ / 30 Si ⁇ ] is a value measured under the following analytical conditions.
- Measuring device Secondary ion mass spectrometer having a quadrupole mass analyzer
- Primary ion species Cs +
- Primary acceleration voltage 5.0 kV
- Primary ion current 1 ⁇ A
- Primary ion incident angle (angle from the direction perpendicular to the sample surface): 60 °
- Raster size 200 ⁇ 200 ⁇ m 2
- Detection area 40 ⁇ 40 ⁇ m 2
- Secondary ion polarity Use of electron gun for negative neutralization
- the secondary ion intensity I M1 of the isotope M 1 of the element M in secondary ion mass spectrometry is the primary ion intensity I P , the sputtering rate Y of the matrix, the concentration M M of the element M (ratio to the total concentration), and the isotope M. It is proportional to the existence probability ⁇ 1 of 1 , the secondary ionization rate ⁇ M of the element M, and the transmission efficiency ⁇ (including the detection efficiency of the detector) of the mass spectrometer.
- I M1 A ⁇ I P ⁇ Y ⁇ C M ⁇ ⁇ 1 ⁇ ⁇ M ⁇ ⁇ (Formula 1)
- A is the ratio of the secondary ion detection area to the scanning range of the primary ion beam.
- ⁇ is eliminated by using a main component element or the like in the same sample as a reference element and taking a ratio with (Equation 1).
- 1 H ⁇ corresponds to M 1 and 30 Si ⁇ corresponds to R j . Therefore, from (Equation 2), the intensity ratio [ 1 H ⁇ / 30 Si ⁇ ] is equal to the hydrogen concentration C H divided by K. That is, [ 1 H ⁇ / 30 Si ⁇ ] is a direct indicator of the hydrogen concentration.
- the normalized strength is obtained by dividing [ 1 H ⁇ / 30 Si ⁇ ] at a certain depth x by [ 1 H ⁇ / 30 Si ⁇ ] at a depth of 50 to 55 ⁇ m, that is, C H / K at a certain depth x. It is a value divided by C H / K at a depth of 50 to 55 ⁇ m. K is the same as that obtained by dividing the C H at a depth 50 ⁇ 55 .mu.m a C H in the end normalized intensity because they are erased depth x, i.e., a normalized hydrogen concentration at the depth x.
- the absolute value of the difference in normalized strength between the top surface and the bottom surface in the float glass is determined by, for example, the following (i) to (iii) by secondary ion mass spectrometry (Secondary Ion Mass Spectrometry, SIMS analysis). The procedure is required.
- the analysis conditions shown below are examples, and should be changed as appropriate depending on the measurement device, sample, and the like.
- More specific analysis conditions are, for example, as follows.
- Measuring device Secondary ion mass spectrometer having a quadrupole mass analyzer
- Primary ion species Cs +
- Primary acceleration voltage 5.0 kV
- Primary ion current 1 ⁇ A
- Primary ion incident angle (angle from the direction perpendicular to the sample surface): 60 °
- Raster size 200 ⁇ 200 ⁇ m 2
- Detection area 40 ⁇ 40 ⁇ m 2
- Sputter rate 14 nm / sec
- Secondary ion polarity Use of electron gun for negative neutralization
- ADEPT 1010 manufactured by ULVAC-PHI can be mentioned.
- the absolute value of the difference between the top surface and the bottom surface is 0.35 or less with respect to the normalized strength or the normalized hydrogen concentration at a depth of 5 to 10 ⁇ m obtained by secondary ion mass spectrometry. 0.32 or less, more preferably 0.30 or less, particularly preferably 0.28 or less, and most preferably 0.26 or less.
- the difference between the top surface and the bottom surface is 0.35 or less, so that polishing treatment before chemical strengthening, etc. Even if simplified or omitted, warping of the float glass after chemical strengthening can be reduced and excellent flatness can be obtained.
- 1A The method for evaluating the hydrogen concentration based on the normalized hydrogen concentration of 1B. Compared with the method for evaluating the hydrogen concentration based on the average H / Si intensity described in the above, it is preferable to use it when the measurement time can be shortened and rapid measurement is required, particularly hydrogen from the surface layer to a depth of 30 ⁇ m. A somewhat accurate value is obtained for the concentration.
- the hydrogen concentration is determined using the average H / Si intensity proportional to the hydrogen concentration as a direct indicator of the hydrogen concentration.
- the ratio of the bottom surface to the top surface of the average H / Si intensity that is proportional to the ratio is used as a direct indicator of the hydrogen concentration ratio.
- the ratio of the bottom surface to the top surface of the average H / Si intensity in the float glass can be obtained by, for example, the following procedures (I) and (II) by secondary ion mass spectrometry (Secondary Ion Mass Spectrometry, SIMS analysis). . Note that the analysis conditions shown below are examples, and should be changed as appropriate depending on the measuring device or sample.
- ADEPT 1010 manufactured by ULVAC-PHI can be mentioned.
- the ratio of the bottom surface to the top surface is 1.65 or less, more preferably 1.60 or less, and 1.55 or less. More preferably.
- the ratio of the bottom surface to the top surface is 1.65 or less, so that even if the polishing process before chemical strengthening is simplified or omitted, The warp of the float glass can be reduced and excellent flatness can be obtained.
- the method for evaluating the hydrogen concentration based on the average H / Si intensity is 1A.
- the detection of the crater-edge component or the knock-on effect can be suppressed, and the depth resolution of the SIMS profile and the repeat measurement accuracy can be improved.
- the crater-edge component is a secondary ion released from the edge portion of the analytical crater, and an accurate hydrogen concentration at a certain depth can be obtained by suppressing detection of the crater-edge component. it can.
- the knock-on effect is a phenomenon in which atoms in the sample are rebounded by primary ions, and the steepness of the SIMS profile is improved by suppressing the knock-on effect.
- evaluation of hydrogen concentration by surface layer ⁇ -OH As described above, evaluation of the dehydrated state of the float glass surface is effective by the above-described normalized hydrogen concentration, but evaluation of hydrogen concentration by surface layer ⁇ -OH is more effective. A narrow error range is preferable.
- ⁇ -OH measured by the IR method As a guide for the amount of water in the glass.
- ⁇ -OH measurement is a technique mainly applied to bulk plates and can be evaluated in a short time, simply and with high accuracy, but ⁇ -OH in the region of several tens of ⁇ m on the glass surface has not been measured.
- ⁇ -OH in the region can be measured by the IR method, many samples can be expected to be analyzed with a general-purpose apparatus with high accuracy. Therefore, the present inventors devised a method called a polishing IR method, and studied the measurement of ⁇ -OH (surface layer ⁇ -OH) on the glass surface.
- polishing IR method The outline of the polishing IR method will be described below (FIG. 6).
- the region to be evaluated for ⁇ -OH on the surface of the glass substrate is removed by polishing treatment, the substrate before and after polishing is subjected to IR measurement, and the absorbance of the Si—OH peak detected in the vicinity of 3500 cm ⁇ 1 is read.
- the ⁇ -OH in the target area is calculated from the difference in absorbance of the Si—OH peak before and after polishing and the polishing thickness. Compared with the sample before polishing, the sample after polishing shows a decrease in the intensity of the Si—OH peak. This reduced amount corresponds to glass absorption in the polished region.
- the absorbance of the Si—OH peak existing in the vicinity of 3500 cm ⁇ 1 is calculated by subtracting the absorbance at the base of 3955 cm ⁇ 1 from the absorbance of the Si—OH peak top.
- FIG. 7 shows ⁇ -OH calculated for a region having a depth of 0 to 40 ⁇ m and a comparison with the 1H / 30Si average count of the region calculated by the SIMS method. Since there is a positive correlation between ⁇ -OH and the [ 1 H ⁇ / 30 Si ⁇ ] average count, the surface layer ⁇ -OH calculated by the polishing IR method has a hydrogen concentration on the glass surface as in the SIMS method. Can be used to evaluate
- the surface layer ⁇ -OH at a depth of 5 to 30 ⁇ m calculated by the following steps (1) to (3) is obtained, whereby dehydration of the top surface and bottom surface float glass surfaces is performed. Assess the condition.
- (1) The measurement surface of the float glass is polished by 5 ⁇ m and IR measurement is performed, and the absorbance of the Si—OH peak is calculated by subtracting the absorbance at the base of 3955 cm ⁇ 1 from the absorbance of the Si—OH peak top (FIG. 6B).
- the absorbance of the Si—OH peak top is the absorbance present in the vicinity of 3500 cm ⁇ 1 .
- the polishing IR method which is a method for measuring the surface layer ⁇ -OH of the present invention, a sample from which the surface has been removed can be evaluated by performing IR measurement after polishing the measurement surface of the float glass by 5 ⁇ m.
- the same glass substrate is polished to prepare samples (A) to (C) in FIG. 6, and from the IR spectra in the samples (B) and (C) in FIG. It is preferable to calculate the surface layer ⁇ -OH.
- a plurality of the same glass substrates may be prepared, the samples shown in FIGS. 6B and 6C may be prepared by changing the polishing thickness, and IR measurement and ⁇ -OH calculation may be performed.
- the polishing agent used in the polishing for example, CeO 2, SiO 2, Al 2 O 3 or ZrO 2, and the like.
- a method for calculating the polishing thickness there are a mass conversion method for calculating the polishing thickness from the difference in mass of the glass plate before and after polishing and a plate thickness conversion method for calculating from the difference in plate thickness before and after polishing.
- the plate thickness conversion method measures the plate thickness with a plate thickness meter, while the mass conversion method measures the mass of the glass with an electronic balance.
- the mass conversion method can calculate the average polished thickness of the glass plate with higher accuracy. Therefore, in this invention, it is preferable to calculate polishing thickness by the mass conversion method which calculates polishing thickness from the mass difference of the glass plate before and behind grinding
- a laser thickness meter may be used.
- the ratio of the bottom surface to the top surface of the surface layer ⁇ -OH at a depth of 5 to 30 ⁇ m determined by the steps (1) to (3) (the surface layer ⁇ -OH of the bottom surface / the surface layer ⁇ -OH of the top surface) ) Is 1.27 or less, preferably 1.25 or less, and more preferably 1.23 or less.
- the float glass after chemical strengthening may be warped.
- the ratio of the bottom surface to the top surface of the surface layer ⁇ -OH at a depth of 5 to 30 ⁇ m exceeds 1.27, the float glass after chemical strengthening may be warped.
- IR measurement is performed by a known method using a commercially available apparatus (for example, Nicolet 6700 manufactured by Thermo Fisher Scientific).
- the top surface is reduced with respect to the normalized strength or the normalized hydrogen concentration at a depth of 5 to 10 ⁇ m obtained by reducing the difference in hydrogen concentration between the top surface and the bottom surface in the float glass, that is, obtained by the secondary ion mass spectrometry.
- a method for reducing the absolute value of the difference between the bottom surface and the bottom surface a method for bringing the ratio of the bottom surface to the top surface of the average H / Si strength closer to 1, and Method for reducing water content difference, that is, reducing the ratio of the bottom surface to the top surface of the surface layer ⁇ -OH at a depth of 5 to 30 ⁇ m (bottom surface surface layer ⁇ -OH / top surface surface layer ⁇ -OH)
- Method for reducing water content difference that is, reducing the ratio of the bottom surface to the top surface of the surface layer ⁇ -OH at a depth of 5 to 30 ⁇ m (bottom surface surface layer ⁇ -OH / top surface surface layer ⁇ -OH)
- Examples of the method include the methods shown in the following (1) to (6). These methods may be used alone or in combination.
- (1) The raw material containing hydrogen such as hydroxide is replaced with a raw material not containing hydrogen, and the hydrogen concentration in the original glass is lowered.
- the above (2) will be specifically described.
- the inventors have found that the diffusion of H 2 O from the float glass into the atmosphere or molten metal is temperature dominant.
- a glass tank furnace and the float bath in the float process of the type connected with Canal and spout, to flow at a relatively high temperature of the molten glass is relatively low melting on metal, of of H 2 O from the top side
- the diffusion amount becomes larger than the diffusion amount of H 2 O from the bottom surface. Therefore, according to the float molding in which a molten glass having a temperature lower than that of a conventional one is poured onto a molten metal having a temperature higher than that of a conventional one, a float glass having a small warp after chemical strengthening can be produced.
- FIG. 1 is a longitudinal sectional view of a float glass manufacturing apparatus according to the present invention.
- 12 is a twill
- 22 is a fixed refractory under the twill
- 23 is a lip of a spout.
- the raw material is continuously supplied into the glass tank kiln, the raw material is melted in the high temperature area in the glass tank kiln, and the obtained molten glass is guided to the cooling area to adjust the temperature.
- the molten glass 1 whose temperature has been adjusted passes through the connection groove 11 and passes through the gap 2 formed by the twill 12 and the fixed refractory 22 located therebelow. Subsequently, it is supplied to the molten metal bath 5 through the lip 23 of the spout and formed into the glass ribbon 4.
- the difference between the temperature of the molten glass 1 in the uppermost stream (1 Bay) of the float bath and the temperature of the molten metal bath 5 was conventionally 100 ° C. or higher, but it is preferable to reduce the difference.
- the absolute value of the difference between the temperature (t1) of the molten glass 1 in the uppermost stream (1 Bay) of the float bath and the temperature (t2) of the molten metal bath 5 is 80 ° C. or less. It is more preferable that it is below °C. By making the said temperature difference 80 degrees C or less, the hydrogen concentration difference of a top surface and a bottom surface can be made small.
- the float glass preferably has a thickness of 1.5 mm or less, more preferably 1.1 mm or less. Moreover, although it is typically 0.7 mm or more, a thinner one is used if necessary.
- examples of the composition of the float glass for chemical strengthening of the present invention can reduce warpage after chemical strengthening regardless of the composition
- examples of the composition of the float glass for chemical strengthening include the following glass compositions.
- the total content of SiO 2 and Al 2 O 3 is 75% or less, the total content of Na 2 O and K 2 O is 12 to 25%, and the total content of MgO and CaO is 7 to 15%.
- composition which is displayed at a certain glass (iii) mol%, a SiO 2 68 ⁇ 80%, the Al 2 O 3 4 ⁇ 10% ,
- the a 2 O 5 ⁇ 15%, the K 2 O 0 to 1%, the MgO 4 ⁇ 15% and ZrO 2 is composition displaying a glass (iv) mole% containing 0 to 1%, a SiO 2 67 -75%, Al 2 O 3 0-4%, Na 2 O 7-15%, K 2 O 1-9%, MgO 6-14% and ZrO 2 0-1.5%
- the total content of SiO 2 and Al 2 O 3 is 71 to 75%, the total content of Na 2 O and K 2 O is 12 to 20%, and when CaO is contained, the content is 1% Glass that is less than
- a chemically strengthened float glass can be obtained by cutting the formed float glass into a predetermined size with a cutting machine (not shown) and then chemically strengthening.
- alkali metal ions typically Li ions or Na ions
- alkali ions typically, This is a process of forming a compressive stress layer on the glass surface by exchanging with K ions.
- the chemical strengthening treatment can be performed by a conventionally known method.
- the float glass for chemical strengthening of the present invention is a float glass with a small warpage after chemical strengthening.
- the amount of warpage of the float glass can be measured with a three-dimensional shape measuring instrument (for example, manufactured by Mitaka Kogyo Co., Ltd.).
- the amount of warpage is measured as the difference between the highest point and the lowest point when measured with a three-dimensional shape measuring instrument. When it warps in the convex direction of the top surface, it is expressed as plus, and when it warps in the convex direction of the bottom surface, it is expressed as minus.
- the change in the warpage amount of the float glass before and after chemical strengthening can be measured by the ⁇ warpage amount [(warping amount after chemical strengthening) ⁇ (warping amount before chemical strengthening)].
- the amount of ⁇ warp is approximately proportional to the degree of chemical strengthening [CS (compressive stress, surface compressive stress) x DOL (depth of layer, compressive stress depth)], and the difference in the degree of chemical strengthening (CS x DOL) In order to eliminate the influence, it is preferable to compare by dividing the ⁇ warpage amount by (CS ⁇ DOL).
- the absolute value of ( ⁇ warpage 1) / (CS ⁇ DOL) [ ⁇ m / (Mpa ⁇ ⁇ m)] measured using a float glass of 5 cm square and converted to a thickness of 0.7 mm. Is preferably 0.001 or less, and more preferably 0.0007 or less.
- the absolute value is preferably 0.005 or less, and more preferably 0.0047 or less.
- the surface compressive stress of the chemically strengthened float glass is preferably 600 MPa or more, and the depth of the compressive stress layer is preferably 15 ⁇ m or more.
- FIG. 2 is a cross-sectional view of a display device in which a cover glass is arranged.
- front, rear, left and right are based on the direction of the arrow in the figure.
- the display device 10 generally includes a display panel 20 provided in the housing 15, and a cover glass 30 that covers the entire surface of the display panel 20 and surrounds the front of the housing 15. .
- the cover glass 30 is installed mainly for the purpose of improving the aesthetics and strength of the display device 10 and preventing impact damage, and is formed of a single sheet of glass having a substantially flat shape as a whole. As shown in FIG. 2, the cover glass 30 may be installed so as to be separated from the display side (front side) of the display panel 20 (with an air layer), and has a translucent adhesive film (FIG. (Not shown) may be attached to the display side of the display panel 20.
- a translucent adhesive film FOG. (Not shown) may be attached to the display side of the display panel 20.
- a functional film 41 is provided on the front surface of the cover glass 30 that emits light from the display panel 20, and a functional film 42 is provided on the back surface on which light from the display panel 20 is incident, at a position corresponding to the display panel 20. ing.
- the functional films 41 and 42 are provided on both surfaces in FIG.
- the functional films 41 and 42 have functions such as anti-reflection of ambient light, prevention of impact breakage, electromagnetic wave shielding, near-infrared shielding, color tone correction, and / or scratch resistance improvement, and thickness and shape are used for applications. It is selected as appropriate.
- the functional films 41 and 42 are formed, for example, by attaching a resin film to the cover glass 30. Or you may form by thin film formation methods, such as a vapor deposition method, a sputtering method, or CVD method.
- Reference numeral 44 denotes a black layer, which is, for example, a coating formed by applying ink containing pigment particles to the cover glass 30, irradiating it with ultraviolet rays, or heating and baking it, and then cooling it.
- a black layer which is, for example, a coating formed by applying ink containing pigment particles to the cover glass 30, irradiating it with ultraviolet rays, or heating and baking it, and then cooling it.
- the display panel and the like cannot be seen from the outside, and the appearance is improved.
- Example 1 (1) Manufacture of float glass Glass plates of glass materials A to D having the following compositions were manufactured by the float method so as to have the plate thicknesses shown in Table 1, and cut into 50 ⁇ 50 mm, and Comparative Examples 1 and 2 1-3 float glass sheets were produced.
- Glass material A Glass (glass material B) containing 73% of SiO 2 , 7% of Al 2 O 3 , 14% of Na 2 O and 6% of MgO in terms of mol%, and SiO 2 64.3%, Al 2 O 3 8%, Na 2 O 12.5%, K 2 O 4%, MgO 10.5%, CaO 0.1%, SrO 0.1%, Glass (glass C) containing 0.1% BaO and 0.5% ZrO 2 in terms of mol%, SiO 2 71.5%, Al 2 O 3 1.8%, Na 2 O 12% Glass (glass material D) containing 0.9% K 2 O, 4.2% MgO, and 8.7% CaO (glass material D) in terms of mol%, SiO 2 64.4%, Al 2 O 3 6% 12% of Na 2 O, the K 2 O 4%, MgO 11%, 0.1% CaO, 0.1% SrO, and ZrO 2 containing 0.5% That glass (glass material E) mol%, the SiO 2 72.5%, the Al 2 O 3 6.
- the temperature (t1) of the molten glass 1 in the uppermost flow (1 Bay) of the float bath and the temperature (t2) of the molten metal bath 5 during float forming were measured, and the absolute value of the difference
- the average value of the value obtained by measuring the atmospheric temperature on the spout trip with a thermocouple and the value obtained by measuring the 2 Bay glass ribbon temperature with a radiation thermometer was defined as t1.
- the glass ribbon temperature of 1 Bay was measured with a thermocouple and was set to t1.
- the analysis conditions for secondary ion mass spectrometry were as follows.
- Measuring apparatus ADEPT1010 manufactured by ULVAC-PHI Primary ion species: Cs + Primary acceleration voltage: 5.0 kV Primary ion current: 1 ⁇ A Primary ion incident angle (angle from the direction perpendicular to the sample surface): 60 ° Raster size: 200 ⁇ 200 ⁇ m 2 Detection area: 40 ⁇ 40 ⁇ m 2 Sputter rate: 14 nm / sec Secondary ion polarity: Use of electron gun for negative neutralization
- the detector is Field Aperture: 1, and the detector is ESA Input Lens: 550.
- the average value of the surface stress (CS) and the depth of the compressive stress layer (DOL) were measured, and the average values of the top surface and the bottom surface are shown in Table 1.
- the average value (CS) of the surface stress and the depth of the compressive stress layer were measured using a surface stress meter (FSM-6000LE) manufactured by Orihara Seisakusho.
- ⁇ warp amount 1 is inversely proportional to the square of the plate thickness
- ⁇ warp amount 1 was converted to a plate thickness of 0.7 mm by the following calculation formula in order to eliminate the influence of the plate thickness.
- ( ⁇ warpage amount 1 ′) ( ⁇ warpage amount 1) ⁇ (sheet thickness) 2 ⁇ 0.7 2
- the warpage amount ⁇ warpage amount 1 is proportional to the square of the length of one side
- the warpage amount ⁇ warpage amount 1 ′′ of a plate thickness of 0.7 mm and a 10 cm square can be calculated by the following equation.
- ( ⁇ warp amount 1 ′′) ( ⁇ warp amount 1 ′) ⁇ 10 2 ⁇ 5 2
- ⁇ warpage amount 1 is almost proportional to the chemical strengthening degree (CS ⁇ DOL)
- the ⁇ warping amount is divided by (CS ⁇ DOL) in order to eliminate the influence of the difference in chemical strengthening degree (CS ⁇ DOL). The calculated value was calculated. If ( ⁇ warpage amount 1 ') / (CS ⁇ DOL) was 0.001 or less, no problem was found.
- FIG. 3 is created based on a hydrogen concentration profile (corresponding to glass material B in FIG. 5) by secondary ion mass spectrometry of the float glass of Comparative Example 1 (glass material B).
- the DOL on the top surface of the glass material B is 45.5 ⁇ m, and K ions that enter the glass by ion exchange during chemical strengthening are considered to be affected by the hydrogen concentration up to a depth of 45.5 ⁇ m.
- FIG. 3 is a graph obtained by plotting each point in this way.
- FIG. 4 shows the result of measuring the difference in warpage amount ( ⁇ warpage amount) before and after chemical strengthening when the top surface of the float glass of Comparative Example 1 (glass material B) is chemically strengthened after being etched to various depths. It is. For ease of comparison with FIG. 3, the vertical axis ( ⁇ warpage amount) was reversed.
- FIG. 3 is created based on a hydrogen concentration profile (glass material B in FIG. 5) by secondary ion mass spectrometry of the float glass of Comparative Example 1 (glass material B).
- the ⁇ warpage amount decreased as the etching amount on the top surface of the float glass increased. Further, the tendency that the ⁇ warpage amount decreases as the etching amount increases is very similar to the hydrogen concentration profile shown in FIG. Accordingly, it was considered that the hydrogen concentration dominates the ⁇ warpage amount, and the hydrogen concentration and the ⁇ warpage amount are correlated.
- FIGS. 5A to 5D show [ 1 H ⁇ / 30 Si ⁇ ] profiles by secondary ion mass spectrometry of the float glass used in the examples and comparative examples, and these profiles are equated with hydrogen concentration profiles. You can do it.
- the float glasses of Examples 1 and 2 were compared with Comparative Examples 1 to 3, with respect to [ 1 H ⁇ / 30 Si ⁇ ] obtained by secondary ion mass spectrometry, The difference from the bottom surface was small. Further, as shown in Table 1, the float glass of Examples 1 and 2 has a small warpage after chemical strengthening compared to Comparative Examples 1 to 3, and thus the difference in hydrogen concentration between the top surface and the bottom surface of the float glass is shown. It turned out that the curvature after chemical strengthening can be reduced by making small.
- the float glasses of Examples 1 and 2 have [ 1 H ⁇ // at a depth of 5 to 10 ⁇ m of the [ 1 H ⁇ / 30 Si ⁇ ] profile obtained by secondary ion mass spectrometry.
- the value obtained by dividing the ⁇ warpage amount by (CS ⁇ DOL) (in terms of plate thickness 0.7 mm) was as small as 0.0004, and the warpage after chemical strengthening was small.
- Example 2 (1) Production of Float Glass A glass plate of glass material B having the following composition was produced by the float method so as to have a plate thickness shown in Table 2, cut into 100 ⁇ 100 mm, and Examples 3 to 4 and Comparative Example 4 A float plate glass was prepared.
- Glass material B In terms of mol%, SiO 2 is 64.3%, Al 2 O 3 is 8%, Na 2 O is 12.5%, K 2 O is 4%, MgO is 10.5%, and CaO is Glass containing 0.1%, 0.1% SrO, 0.1% BaO and 0.5% ZrO 2
- t1 t3 ⁇ (t3 ⁇ t4) ⁇ 3
- thermocouple For the temperature (t2) of the molten metal bath, the average value of the values measured with a thermocouple on the left and right sides of 1 Bay was used.
- Comparative Example 4 and Example 3 are the same glass and have different parts. Comparative Example 4 is in the central part in the plate width direction, and Example 3 is in the end part. Since the radiation thermometer measures only the central part in the glass plate width direction, there is no data of
- the glass ribbon temperature at the end is lower than that at the center, whereas tin has a higher thermal conductivity, so the temperature is relatively uniform at the center and at the end.
- is considered to be smaller than
- IR method apparatus Nicolet 6700 manufactured by Thermo Fisher Scientific Detector: Electronically cooled DTGS Integration: 64 times wave number resolution: 4cm -1
- Table 2 shows the obtained results obtained by measuring the surface layer ⁇ -OH of the float glasses of Examples 1 and 2 and Comparative Examples 1 to 3 prepared in [Example 1] in the same manner as in [Example 2].
- the ratio of the bottom surface to the top surface of the surface layer ⁇ -OH in the float glass is 1.27 or less. It was found that warpage after strengthening can be reduced.
- float glass manufacturing mol% of the composition is a schematic, SiO 2: 66%, Al 2 O 3: 5%, Na 2 O: 5%, K 2 O: 5%, MgO: 3%, CaO: 6%, SrO: 5%, BaO: 4%, ZrO 2 : 2% glass was manufactured by the float method so that the plate thickness was 1.8 mm, and cut into 10 mm ⁇ 10 mm to produce a float plate glass. .
- unpolished “unpolished products” and various “polished products” obtained by polishing unpolished products with cerium oxide by 10, 21, 32, and 49 ⁇ m were prepared.
- ADEPT1010 manufactured by ULVAC-PHI Primary ion species: Cs + Primary acceleration voltage: 5.0 kV Primary ion current: 1 ⁇ A Primary ion incident angle (angle from the direction perpendicular to the sample surface): 60 ° Raster size: 200 ⁇ 200 ⁇ m 2 Detection area: 40 ⁇ 40 ⁇ m 2 Secondary ion polarity: Field Aperture with detector using electron gun for negative neutralization: 1 ESA Input Lens of detector: 550
- the sputter rate was 14 nm / sec.
- ADEPT1010 manufactured by ULVAC-PHI Primary ion species: Cs + Primary acceleration voltage: 5.0 kV Primary ion current: 1 ⁇ A Primary ion incident angle (angle from the direction perpendicular to the sample surface): 60 ° Raster size: 400 ⁇ 400 ⁇ m 2 Detection area: 40 ⁇ 40 ⁇ m 2 Secondary ion polarity: Field Aperture with detector using electron gun for negative neutralization: 1 ESA Input Lens of detector: 0
- the sputter rate was 3 nm / sec.
- FIG. 9 shows the H / Si intensity profile obtained using analysis condition A for the unpolished product, 10 ⁇ m polished product, 21 ⁇ m polished product, 32 ⁇ m polished product, and 49 ⁇ m polished product.
- the intensity profile is shown in FIG.
- the H / Si strength profile of the polished product is a combination of the H / Si strength profiles of the polished products.
- the vertical axis in FIGS. 9 and 10 represents the normalized H / Si intensity with an average H / Si intensity of 1 at a depth of 55 to 60 ⁇ m (depth when the surface before polishing is 0 ⁇ m) of a 49 ⁇ m polished product. .
- the measurement of the average H / Si intensity under the analysis condition B can suppress the detection of the crater edge component more than the measurement under the analysis condition A and improve the reliability of the bulk value. It was found that the knock-on effect can be suppressed and the steepness of the profile can be improved.
- Example 3 (1) Manufacture of float plate glass In the same manner as in Example 1, the float plate glass was manufactured by the float method so as to have a plate thickness of 1.8 mm, and cut into 10 ⁇ 10 mm 2 .
- the analysis conditions for secondary ion mass spectrometry were as follows.
- Measuring apparatus ADEPT1010 manufactured by ULVAC-PHI Primary ion species: Cs + Primary acceleration voltage: 5.0 kV Primary ion current: 1 ⁇ A Primary ion incident angle (angle from the direction perpendicular to the sample surface): 60 ° Raster size: 400 ⁇ 400 ⁇ m 2 Detection area: 40 ⁇ 40 ⁇ m 2
- Secondary ion polarity Field Aperture with detector using electron gun for negative neutralization: 1 ESA Input Lens of detector: 0
- the sputter rate was 3 nm / sec.
- each float glass was chemically strengthened by immersion for 4 hours in potassium nitrate molten salt heated to 435 ° C., and the amount of warpage after chemical strengthening was measured in the same manner.
- the value obtained by subtracting the amount of warpage before chemical strengthening from the amount of warpage was taken as the ⁇ warpage amount.
- the amount of ⁇ warp in a 10 cm square float glass was taken as ⁇ warp amount 2.
- the ratio of the bottom surface to the top surface of the average H / Si intensity at a depth of 5 to 10 ⁇ m of the H / Si intensity profile obtained by secondary ion mass spectrometry is 1.65 or less. It was found that warpage after chemical strengthening can be reduced.
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Abstract
Description
1.成形時に溶融金属と接するボトム面と、該ボトム面に対向するトップ面とを有する化学強化用フロートガラスであって、深さ5~10μmにおける水素濃度を深さ50~55μmにおける水素濃度で除した値である深さ5~10μmにおける規格化水素濃度のトップ面とボトム面との差の絶対値が0.35以下である化学強化用フロートガラス。
ここで、深さ5~10μmにおける水素濃度および深さ50~55μmにおける水素濃度は以下の分析条件下で測定した値(平均値)である。
(分析条件)
測定装置:四重極型質量分析器を有する二次イオン質量分析装置
一次イオン種:Cs+
一次加速電圧:5.0kV
一次イオンカレント:1μA
一次イオン入射角(試料面垂直方向からの角度):60°
ラスターサイズ:200×200μm2
検出領域:40×40μm2
二次イオン極性:マイナス
中和用の電子銃使用有
2.成形時に溶融金属と接するボトム面と、該ボトム面に対向するトップ面とを有する化学強化用フロートガラスであって、二次イオン質量分析装置を用いて以下の分析条件で測定した深さ60μmまでの[1H-/30Si-]プロファイルの深さ5~10μmにおける[1H-/30Si-]を、深さ50~55μmにおける[1H-/30Si-]で除した値である深さ5~10μmにおける規格化強度について、トップ面とボトム面との差の絶対値が0.35以下である化学強化用フロートガラス。ここで、[1H-/30Si-]プロファイルは以下の分析条件下で測定した水素Hの二次イオン強度のプロファイルとケイ素同位体30Siの二次イオン強度のプロファイルの比であり、前記規格化強度は前記規格化水素濃度に相当する。
(分析条件)
測定装置:四重極型質量分析器を有する二次イオン質量分析装置
一次イオン種:Cs+
一次加速電圧:5.0kV
一次イオンカレント:1μA
一次イオン入射角(試料面垂直方向からの角度):60°
ラスターサイズ:200×200μm2
検出領域:40×40μm2
二次イオン極性:マイナス
中和用の電子銃使用有
3.成形時に溶融金属と接するボトム面と、該ボトム面に対向するトップ面とを有する化学強化用フロートガラスであって、深さ5~10μmにおける平均H/Si強度のトップ面に対するボトム面の比が1.65以下である化学強化用フロートガラス。
4.成形時に溶融金属と接するボトム面と、該ボトム面に対向するトップ面とを有する化学強化用フロートガラスであって、深さ5~30μmにおける表層β-OHのトップ面に対するボトム面の比(ボトム面の表層β-OH/トップ面の表層β-OH)が1.27以下である化学強化用フロートガラス。
5.成形時に溶融金属と接するボトム面と、該ボトム面に対向するトップ面とを有する化学強化用フロートガラスであって、深さ5~30μmにおける以下の(1)~(3)の工程により算出される表層β-OHのトップ面に対するボトム面の比(ボトム面の表層β-OH/トップ面の表層β-OH)が1.27以下である化学強化用フロートガラス。
(1)フロートガラスの測定面を5μm研磨してIR測定し、3500cm-1近傍に存在するSi-OHピークの吸光度を、Si-OHピークトップの吸光度から3955cm-1のベースの吸光度を引いて算出する。
(2)さらにフロートガラスの測定面を25μm研磨し、工程(1)と同様にSi-OHピークの吸光度を測定する。
(3)工程(1)および(2)により得られた研磨前後におけるSi-OHピークの吸光度の差と研磨厚さとにより、目的領域の表層β-OHを下式により算出する。
(表層β-OH)=[(5μm研磨のSi-OH吸光度)-(30μm研磨のSi-OH吸光度)]/研磨厚さ(mm)
6.成形時に溶融金属と接するボトム面と、該ボトム面に対向するトップ面とを有するフロートガラスを化学強化して化学強化フロートガラスを製造する方法であって、当該フロートガラスの、深さ5~10μmにおける水素濃度を深さ50~55μmにおける水素濃度で除した値である深さ5~10μmにおける規格化水素濃度のトップ面とボトム面との差の絶対値が0.35以下であることを特徴とする化学強化フロートガラスの製造方法。
ここで、深さ5~10μmにおける水素濃度および深さ50~55μmにおける水素濃度は、以下の分析条件下で測定した値である。
(分析条件)
測定装置:四重極型質量分析器を有する二次イオン質量分析装置
一次イオン種:Cs+
一次加速電圧:5.0kV
一次イオンカレント:1μA
一次イオン入射角(試料面垂直方向からの角度):60°
ラスターサイズ:200×200μm2
検出領域:40×40μm2
二次イオン極性:マイナス
中和用の電子銃使用有
7.成形時に溶融金属と接するボトム面と、該ボトム面に対向するトップ面とを有するフロートガラスを化学強化して化学強化フロートガラスを製造する方法であって、当該フロートガラスの[1H-/30Si-]プロファイルの深さ5~10μmにおける[1H-/30Si-]を、以下の分析条件で測定した深さ50~55μmにおける[1H-/30Si-]で除した値である深さ5~10μmにおける規格化強度のトップ面とボトム面との差の絶対値が0.35以下であることを特徴とする化学強化フロートガラスの製造方法。
(分析条件)
測定装置:四重極型質量分析器を有する二次イオン質量分析装置
一次イオン種:Cs+
一次加速電圧:5.0kV
一次イオンカレント:1μA
一次イオン入射角(試料面垂直方向からの角度):60°
ラスターサイズ:200×200μm2
検出領域:40×40μm2
二次イオン極性:マイナス
中和用の電子銃使用有
8.成形時に溶融金属と接するボトム面と、該ボトム面に対向するトップ面とを有する化学強化用フロートガラスであって、深さ5~10μmにおける平均H/Si強度のトップ面に対するボトム面の比が1.65以下である化学強化用フロートガラスの製造方法。
9.成形時に溶融金属と接するボトム面と、該ボトム面に対向するトップ面とを有するフロートガラスを化学強化して化学強化フロートガラスを製造する方法であって、当該フロートガラスの、深さ5~30μmにおける表層β-OHのトップ面に対するボトム面の比(ボトム面の表層β-OH/トップ面の表層β-OH)が1.27以下であることを特徴とする化学強化フロートガラスの製造方法。
10.化学強化フロートガラスの表面圧縮応力が600MPa以上であり、圧縮応力層の深さが15μm以上である前項6~9のいずれか1項に記載の化学強化フロートガラスの製造方法。
1A.規格化水素濃度による水素濃度の評価
本発明の化学強化用フロートガラスは、フロート法により成形され、成形時に溶融金属と接するボトム面と、該ボトム面に対向するトップ面とを有する。本発明者らは、フロートガラスを化学強化することにより生じる反りの主原因は、以下に説明するように、トップ面とボトム面との水素濃度差であることを見出した。
この場合、フロートバス内でガラスを広げる必要があるため、後述する別のタイプの装置に比べてより高温の溶融ガラスを溶融金属表面に流し出して成形する。
(分析条件)
測定装置:四重極型質量分析器を有する二次イオン質量分析装置
一次イオン種:Cs+
一次加速電圧:5.0kV
一次イオンカレント:1μA
一次イオン入射角(試料面垂直方向からの角度):60°
ラスターサイズ:200×200μm2
検出領域:40×40μm2
二次イオン極性:マイナス
中和用の電子銃使用有
IM1=A・IP・Y・CM・α1・βM・η (式1)
一般的には装置のηを求めるのは困難なためβMの絶対値を求めることができない。そこで、同じ試料の中の主成分元素などを参照元素として用い、(式1)との比をとることによりηを消去する。
IM1/IRj=(CM・α1・βM)/(CR・αj・βR)=CM/K (式2)
ここでKは元素Mの元素Rに対する相対感度因子である。
K=(CR・αj・βR)/(α1・βM) (式3)
この場合、元素Mの濃度は(式4)より求められる。
CM=K・IM1/IRj (式4)
(分析条件)
測定装置:四重極型質量分析器を有する二次イオン質量分析装置
一次イオン種:Cs+
一次加速電圧:5.0kV
一次イオンカレント:1μA
一次イオン入射角(試料面垂直方向からの角度):60°
ラスターサイズ:200×200μm2
検出領域:40×40μm2
二次イオン極性:マイナス
中和用の電子銃使用有
(分析条件)
測定装置:四重極型質量分析器を有する二次イオン質量分析装置
一次イオン種:Cs+
一次加速電圧:5.0kV
一次イオンカレント:1μA
一次イオン入射角(試料面垂直方向からの角度):60°
ラスターサイズ:200×200μm2
検出領域:40×40μm2
スパッタレート:14nm/sec
二次イオン極性:マイナス
中和用の電子銃使用有
1A.において上述したようにフロートガラス表面の脱水状態の評価には、上記した規格化水素濃度による評価が有効であるが、平均H/Si強度により水素濃度を評価することにより、SIMSプロファイルの深さ方向分解能および繰り返し測定精度が向上する。
フロートガラスにおけるトップ面とボトム面とにおける水素濃度が近いほど、すなわち、トップ面とボトム面との水素濃度比が1に近づくほど、化学強化後のトップ面とボトム面との応力の入り方が均衡する状態に近づき、反りが低減されることとなる。
(分析条件)
測定装置:四重極型質量分析器を有する二次イオン質量分析装置
一次イオン種:Cs+
一次加速電圧:5.0kV
一次イオンカレント:1μA
一次イオン入射角(試料面垂直方向からの角度):60°
ラスターサイズ:400×400μm2
検出領域:40×40μm2
二次イオン極性:マイナス
中和用の電子銃使用有
検出器のField Aperture:1
検出器のESA Input Lens:0
上述したようにフロートガラス表面の脱水状態の評価には、上記した規格化水素濃度による評価が有効であるが、表層β-OHによる水素濃度の評価が、より誤差範囲が狭く好ましい。
(1)フロートガラスの測定面を5μm研磨してIR測定し、Si-OHピークの吸光度を、Si-OHピークトップの吸光度から3955cm-1のベースの吸光度を引いて算出する(図6B)。Si-OHピークトップの吸光度は、3500cm-1近傍に存在する吸光度である。
(2)さらにフロートガラスの測定面を25μm研磨し、工程(1)と同様にSi-OHピークの吸光度を測定する(図6C)。
(3)工程(1)および(2)により得られた研磨前後のSi-OHピークの吸光度差と研磨厚さとにより、目的領域の表層β-OHを下式により算出する。
(表層β-OH)=[(5μm研磨のSi-OH吸光度)-(30μm研磨のSi-OH吸光度)]/研磨厚さ(mm)
あるいはレーザー板厚計を用いてもよい。
フロートガラスにおけるトップ面とボトム面との水素濃度差を小さくする、すなわち前記二次イオン質量分析により得られた深さ5~10μmにおける規格化強度または規格化水素濃度について、トップ面とボトム面との差の絶対値をより小さくするための方法、平均H/Si強度のトップ面に対するボトム面の比をより1に近づけるための方法、およびフロートガラスにおけるトップ面とボトム面との水分量差を小さくする、すなわち深さ5~30μmにおける表層β-OHのトップ面に対するボトム面の比(ボトム面の表層β-OH/トップ面の表層β-OH)をより小さくするための方法としては、例えば、以下の(1)~(6)に示す方法が挙げられる。これらの方法は単独で用いても、組み合わせてもよい。
(1)水酸化物等の水素を含む原料を、水素を含まない原料に替え、元々のガラス中の水素濃度を下げる。
(2)フロートバスに流入する溶融ガラスの温度とフロートバス上流の溶融金属との温度差を小さくする。
(3)フロートバス上流に水蒸気を流入する。
(4)レアーにて、トップ面側に水蒸気を吹き付ける。
(5)レアーにて、トップ面側にSO2を吹き付ける。
(6)フロートバスにおける溶融ガラスの滞在時間を短くする。
(i)モル%で表示した組成で、SiO2を50~80%、Al2O3を2~25%、Li2Oを0~10%、Na2Oを0~18%、K2Oを0~10%、MgOを0~15%、CaOを0~5%およびZrO2を0~5%を含むガラス
(ii)モル%で表示した組成が、SiO2を50~74%、Al2O3を1~10%、Na2Oを6~14%、K2Oを3~11%、MgOを2~15%、CaOを0~6%およびZrO2を0~5%含有し、SiO2およびAl2O3の含有量の合計が75%以下、Na2OおよびK2Oの含有量の合計が12~25%、MgOおよびCaOの含有量の合計が7~15%であるガラス
(iii)モル%で表示した組成が、SiO2を68~80%、Al2O3を4~10%、Na2Oを5~15%、K2Oを0~1%、MgOを4~15%およびZrO2を0~1%含有するガラス
(iv)モル%で表示した組成が、SiO2を67~75%、Al2O3を0~4%、Na2Oを7~15%、K2Oを1~9%、MgOを6~14%およびZrO2を0~1.5%含有し、SiO2およびAl2O3の含有量の合計が71~75%、Na2OおよびK2Oの含有量の合計が12~20%であり、CaOを含有する場合その含有量が1%未満であるガラス
(1)フロートガラスの製造
以下の組成の硝材A~Dのガラス板を、表1に示す板厚になるようにフロート法で製造し、50×50mmに切断して実施例1、2比較例1~3のフロート板ガラスを作製した。
(硝材B)モル%表示で、SiO2を64.3%、Al2O3を8%、Na2Oを12.5%、K2Oを4%、MgOを10.5%、CaOを0.1%、SrOを0.1%、BaOを0.1%およびZrO2を0.5%含有するガラス
(硝材C)モル%表示で、SiO2を71.5%、Al2O3を1.8%、Na2Oを12%、K2Oを0.9%、MgOを4.2%、CaOを8.7%含有するガラス
(硝材D)モル%表示で、SiO2を64.4%、Al2O3を6%、Na2Oを12%、K2Oを4%、MgOを11%、CaOを0.1%、SrOを0.1%、およびZrO2を0.5%含有するガラス
(硝材E)モル%表示で、SiO2を72.5%、Al2O3を6.2%、Na2Oを12.8%、MgOを8.5%含有するガラス
比較例1~3については、Canalでのガラス素地温度を熱電対で測定した値(t3)と3Bayでのガラスリボンの温度を放射温度計で測定した値(t4)を用い、以下の計算式を用いてt1を算出した。
t1=t3-(t3-t4)÷3溶融金属浴の温度(t2)については1Bayの左側、右側を熱電対で測定した値の平均値を用いた。
また、実施例1、2および比較例1~3の各フロートガラスの水素濃度を、二次イオン質量分析により深さ60μmまで分析した。
測定装置:アルバック・ファイ社製 ADEPT1010
一次イオン種:Cs+
一次加速電圧:5.0kV
一次イオンカレント:1μA
一次イオン入射角(試料面垂直方向からの角度):60°
ラスターサイズ:200×200μm2
検出領域:40×40μm2
スパッタレート:14nm/sec
二次イオン極性:マイナス
中和用の電子銃使用有
化学強化前に三鷹光器株式会社製三次元形状測定器(NH-3MA)で反り量を測定した後、各フロートガラスを硝酸カリウム溶融塩により、表1に示す条件で化学強化し、化学強化後の反り量も同様に測定し、下式で表されるΔ反り量=化学強化後反り量-化学強化前反り量を算出した。なお、5cm角のフロートガラスにおけるΔ反り量をΔ反り量1とした。
(Δ反り量1’)=(Δ反り量1)×(板厚)2÷0.72
また、Δ反り量1は1辺の長さの2乗に比例するので板厚0.7mm、10cm角の反り量Δ反り量1”は次式で算出できる。
(Δ反り量1”)=(Δ反り量1’)×102÷52
(1)フロートガラスの製造
以下の組成の硝材Bのガラス板を、表2に示す板厚になるようにフロート法で製造し、100×100mmに切断して実施例3~4、比較例4のフロート板ガラスを作製した。
(硝材B)モル%表示で、SiO2を64.3%、Al2O3を8%、Na2Oを12.5%、K2Oを4%、MgOを10.5%、CaOを0.1%、SrOを0.1%、BaOを0.1%およびZrO2を0.5%含有するガラス
t1=t3-(t3-t4)÷3
フロートガラスの測定面を5μm研磨し、IR測定し、Si-OHピークの吸光度を、Si-OHピークトップの吸光度から3955cm-1のベースの吸光度を引いて算出し、その後さらに25μm研磨し、同様にSi-OHピークの吸光度を測定した。
装置:Thermo Fisher Scientific社製 Nicolet 6700
検出器:電子冷却DTGS
積算:64回
波数分解能:4cm-1
(表層β-OH)=[(5μm研磨のSi-OH吸光度)-(30μm研磨のSi-OH吸光度)]/研磨厚さ
化学強化前に三鷹光器株式会社製三次元形状測定器(NH-3MA)で反り量を測定した後、各フロートガラスを435℃のKNO3溶融塩に4時間浸漬させて化学強化し、化学強化後の反り量も同様に測定し、化学強化後の反り量から化学強化前の反り量を引いた値をΔ反り量とした。なお、10cm角のフロートガラスにおけるΔ反り量をΔ反り量2とした。
(板厚換算Δ反り量2)=(Δ反り量2)×0.72÷(板厚)2
フロートガラスの平均H/Si強度について、実施例1と同様の分析条件(分析条件A)で測定した場合と、分析条件Aにおけるラスターサイズおよび検出器のESA Input Lensを変更した分析条件(分析条件B)で測定した場合とを比較するため以下の試験を行った。
(1)フロートガラスの製造
モル%表示の組成が概略、SiO2:66%、Al2O3:5%、Na2O:5%、K2O:5%、MgO:3%、CaO:6%、SrO:5%、BaO:4%、ZrO2:2%であるガラスを板厚が1.8mmとなるようにフロート法で製造し、10mm×10mmに切断してフロート板ガラスを作製した。平均H/Si強度を測定するフロート板ガラスのサンプルとして、未研磨の「未研磨品」、酸化セリウムにより未研磨品を10、21、32、49μm研磨した各種「研磨品」を用意した。
得られたフロートガラスの平均H/Si強度を、二次イオン質量分析により、下記(分析条件A)または(分析条件B)で測定した。
測定装置:アルバック・ファイ社製 ADEPT1010
一次イオン種:Cs+
一次加速電圧:5.0kV
一次イオンカレント:1μA
一次イオン入射角(試料面垂直方向からの角度):60°
ラスターサイズ:200×200μm2
検出領域:40×40μm2
二次イオン極性:マイナス
中和用の電子銃使用有
検出器のField Aperture:1
検出器のESA Input Lens:550
測定装置:アルバック・ファイ社製 ADEPT1010
一次イオン種:Cs+
一次加速電圧:5.0kV
一次イオンカレント:1μA
一次イオン入射角(試料面垂直方向からの角度):60°
ラスターサイズ:400×400μm2
検出領域:40×40μm2
二次イオン極性:マイナス
中和用の電子銃使用有
検出器のField Aperture:1
検出器のESA Input Lens:0
(1)フロート板ガラスの製造
実施例1と同様に、板厚1.8mmになるようにフロート法で製造し、10×10mm2に切断してフロート板ガラスを作製した。
また、実施例1、2および比較例1~3の各フロートガラスの水素濃度を、二次イオン質量分析により深さ10μm以上まで分析した。
測定装置:アルバック・ファイ社製 ADEPT1010
一次イオン種:Cs+
一次加速電圧:5.0kV
一次イオンカレント:1μA
一次イオン入射角(試料面垂直方向からの角度):60°
ラスターサイズ:400×400μm2
検出領域:40×40μm2
二次イオン極性:マイナス
中和用の電子銃使用有
検出器のField Aperture:1
検出器のESA Input Lens:0
得られたフロートガラスを100×100mmのサイズに切断し、サーフコム1400D(東京精密社製)で対角120mmの基板うねりを測定してベースラインを補正した後、三鷹光器株式会社製三次元形状測定器(NH-3MA)で反り量の最大値および最小値を計測して平均値を反り量とした。
(板厚換算Δ反り量2)=(Δ反り量2)×0.72÷(板厚)2
5 溶融金属浴
10 ディスプレイ装置
15 筐体
20 表示パネル
30 カバーガラス
Claims (7)
- 成形時に溶融金属と接するボトム面と、該ボトム面に対向するトップ面とを有する化学強化用フロートガラスであって、深さ5~10μmにおける水素濃度を深さ50~55μmにおける水素濃度で除した値である深さ5~10μmにおける規格化水素濃度のトップ面とボトム面との差の絶対値が0.35以下である化学強化用フロートガラス。
ここで、深さ5~10μmにおける水素濃度および深さ50~55μmにおける水素濃度は、以下の分析条件下で測定した値である。
(分析条件)
測定装置:四重極型質量分析器を有する二次イオン質量分析装置
一次イオン種:Cs+
一次加速電圧:5.0kV
一次イオンカレント:1μA
一次イオン入射角(試料面垂直方向からの角度):60°
ラスターサイズ:200×200μm2
検出領域:40×40μm2
二次イオン極性:マイナス
中和用の電子銃使用有 - 成形時に溶融金属と接するボトム面と、該ボトム面に対向するトップ面とを有する化学強化用フロートガラスであって、深さ5~10μmにおける平均H/Si強度のトップ面に対するボトム面の比が1.65以下である化学強化用フロートガラス。
- 成形時に溶融金属と接するボトム面と、該ボトム面に対向するトップ面とを有する化学強化用フロートガラスであって、深さ5~30μmにおける表層β-OHのトップ面に対するボトム面の比が1.27以下である化学強化用フロートガラス。
- 成形時に溶融金属と接するボトム面と、該ボトム面に対向するトップ面とを有するフロートガラスを化学強化して化学強化フロートガラスを製造する方法であって、当該フロートガラスの、深さ5~10μmにおける水素濃度を深さ50~55μmにおける水素濃度で除した値である規格化水素濃度のトップ面とボトム面との差の絶対値が0.35以下であることを特徴とする化学強化フロートガラスの製造方法。
ここで、深さ5~10μmにおける水素濃度および深さ50~55μmにおける水素濃度は、以下の分析条件下で測定した値である。
(分析条件)
測定装置:四重極型質量分析器を有する二次イオン質量分析装置
一次イオン種:Cs+
一次加速電圧:5.0kV
一次イオンカレント:1μA
一次イオン入射角(試料面垂直方向からの角度):60°
ラスターサイズ:200×200μm2
検出領域:40×40μm2
二次イオン極性:マイナス
中和用の電子銃使用有 - 成形時に溶融金属と接するボトム面と、該ボトム面に対向するトップ面とを有する化学強化用フロートガラスであって、深さ5~10μmにおける平均H/Si強度のトップ面に対するボトム面の比が1.65以下である化学強化用フロートガラスの製造方法。
- 成形時に溶融金属と接するボトム面と、該ボトム面に対向するトップ面とを有するフロートガラスを化学強化して化学強化フロートガラスを製造する方法であって、当該フロートガラスの、深さ5~30μmにおけるβ-OHのトップ面に対するボトム面の比が1.27以下であることを特徴とする化学強化フロートガラスの製造方法。
- 化学強化フロートガラスの表面圧縮応力が600MPa以上であり、圧縮応力層の深さが15μm以上である請求項4~6のいずれか1項に記載の化学強化フロートガラスの製造方法。
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CN104829097A (zh) * | 2014-02-12 | 2015-08-12 | 旭硝子株式会社 | 浮法玻璃制造装置和浮法玻璃制造方法 |
JP2015160804A (ja) * | 2014-02-27 | 2015-09-07 | ショット アクチエンゲゼルシャフトSchott AG | フロート板ガラスを製造するためのフロート法及びフロート板ガラス |
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JP2017014025A (ja) * | 2015-06-26 | 2017-01-19 | 旭硝子株式会社 | 化学強化用フロートガラス |
CN105819668A (zh) * | 2016-05-19 | 2016-08-03 | 台玻安徽玻璃有限公司 | 一种制镜级浮法玻璃的除杂方法 |
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US20170121214A1 (en) | 2017-05-04 |
KR101537918B1 (ko) | 2015-07-17 |
JP5660214B2 (ja) | 2015-01-28 |
JP5929999B2 (ja) | 2016-06-08 |
CN106830634B (zh) | 2018-06-15 |
CN106830634A (zh) | 2017-06-13 |
KR20140143229A (ko) | 2014-12-15 |
KR20140039238A (ko) | 2014-04-01 |
CN103619764B (zh) | 2017-03-01 |
CN103619764A (zh) | 2014-03-05 |
CN104591537B (zh) | 2016-04-13 |
CN104591523A (zh) | 2015-05-06 |
JP2015027949A (ja) | 2015-02-12 |
TW201305071A (zh) | 2013-02-01 |
CN106966609A (zh) | 2017-07-21 |
KR101682271B1 (ko) | 2016-12-05 |
KR101731223B1 (ko) | 2017-04-27 |
CN104591537A (zh) | 2015-05-06 |
CN104591523B9 (zh) | 2017-06-09 |
CN104591523B (zh) | 2017-04-12 |
TWI498292B (zh) | 2015-09-01 |
KR20160137655A (ko) | 2016-11-30 |
US20140102144A1 (en) | 2014-04-17 |
JPWO2013005588A1 (ja) | 2015-02-23 |
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