WO2011052514A1 - 発光ガラス、当該発光ガラスを備えた発光装置及び発光ガラスの製造方法 - Google Patents
発光ガラス、当該発光ガラスを備えた発光装置及び発光ガラスの製造方法 Download PDFInfo
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- WO2011052514A1 WO2011052514A1 PCT/JP2010/068755 JP2010068755W WO2011052514A1 WO 2011052514 A1 WO2011052514 A1 WO 2011052514A1 JP 2010068755 W JP2010068755 W JP 2010068755W WO 2011052514 A1 WO2011052514 A1 WO 2011052514A1
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- emitting
- phase separation
- transition metal
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/04—Glass compositions containing silica
- C03C3/076—Glass compositions containing silica with 40% to 90% silica, by weight
- C03C3/089—Glass compositions containing silica with 40% to 90% silica, by weight containing boron
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C4/00—Compositions for glass with special properties
- C03C4/12—Compositions for glass with special properties for luminescent glass; for fluorescent glass
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C14/00—Glass compositions containing a non-glass component, e.g. compositions containing fibres, filaments, whiskers, platelets, or the like, dispersed in a glass matrix
- C03C14/004—Glass compositions containing a non-glass component, e.g. compositions containing fibres, filaments, whiskers, platelets, or the like, dispersed in a glass matrix the non-glass component being in the form of particles or flakes
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/04—Glass compositions containing silica
- C03C3/076—Glass compositions containing silica with 40% to 90% silica, by weight
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/04—Glass compositions containing silica
- C03C3/076—Glass compositions containing silica with 40% to 90% silica, by weight
- C03C3/078—Glass compositions containing silica with 40% to 90% silica, by weight containing an oxide of a divalent metal, e.g. an oxide of zinc
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2214/00—Nature of the non-vitreous component
- C03C2214/08—Metals
Definitions
- the present invention relates to a light emitting glass, a light emitting device including the light emitting glass, and a method for manufacturing the light emitting glass. More specifically, the present invention relates to a luminescent glass that emits warm-colored (yellow to orange) white light by near ultraviolet light, a light-emitting device including the luminescent glass, and a method for manufacturing the luminescent glass.
- fluorescent materials for light-emitting devices used in flat panel displays and high-luminance and low-power consumption lighting.
- development of fluorescent materials or light-emitting materials that have a low environmental impact and do not use rare materials is required as such fluorescent materials, in light of global environmental issues.
- the illumination light source is required to have high color rendering properties, it is also required to have a wide spectrum in a desired wavelength range (color gamut) in the visible light range where the wavelength is approximately 400 nm to 800 nm.
- a white light emitting diode or a light emitting device equipped with the white light emitting diode has attracted attention as a new illumination light source replacing a fluorescent lamp and an incandescent lamp.
- Illumination using a light source of white light-emitting diode which is in practical use, has advantages such as better luminous efficiency and longer life than conventional ones. It is.
- the white light emitting diode there are (a) purple to blue light emitting diode + yellow light emitting phosphor fine particles, (b) ultraviolet light emitting diode + RGB type light emitting phosphor fine particles, and (c) RGB three color light emitting diodes.
- the structure of (a) is the mainstream.
- Ce cerium
- Y 3 Al 5 O 12 YAG
- a combination of a Ce phosphor and a blue color rendering is known (for example, see Patent Document 1).
- a glass matrix into which transition metal ions are introduced can be used as a phosphor utilizing high-intensity light emission because light absorption in the visible light region and fluorescence emission in the near infrared region occur.
- a glass material containing monovalent copper ions (Cu + ions) and exhibiting blue fluorescence is provided (see, for example, Patent Document 2).
- the current white light emitting diodes have a blue color rendering, but the color rendering range required for light emitting diodes for general lighting is a warm color system (yellow to orange), with a strong blue and reddish color.
- the luminescent color felt cold.
- a high-power light-emitting diode is required.
- the high-power light-emitting diode has a high heat generation, and there is a problem that the resin and the fluorescent material itself deteriorate at a high temperature due to the heat generation.
- the present invention has been made in view of the above problems, and can be applied to white illumination or the like using a light emitting diode as a light source, exhibits warm white light emission by near ultraviolet light, and has long-term weather resistance and high heat resistance. It is providing the luminescent glass provided with the property, the light-emitting device provided with the said luminescent glass, and the manufacturing method of luminescent glass.
- the light-emitting glass according to the first invention of the present invention uses, as a base glass, a borosilicate glass having a phase separation structure composed of at least one of the following (1) to (3).
- the glass includes transition metal ion clusters and / or transition metal clusters having at least one member selected from the group consisting of copper (Cu), gold (Au), and silver (Ag) as a constituent metal.
- Alkali metal borosilicate glass having a phase separation structure (R 2 O—B 2 O 3 —SiO 2 ) (2) Alkaline earth metal borosilicate glass having a phase separation structure (R′O—B 2 O 3 —SiO 2 ) (3) Alkali metal-alkaline earth metal borosilicate glass having a phase separation structure (R 2 O—R′O—B 2 O 3 —SiO 2 )
- R represents an alkali metal
- R ′ represents an alkaline earth metal.
- the light-emitting glass according to the second invention of the present invention uses a silicate glass having a phase separation structure consisting of at least one of the following (4) to (6) as a base glass, and the base glass is made of copper (Cu), gold ( It includes a transition metal ion cluster and / or a transition metal cluster having at least one selected from the group consisting of Au) and silver (Ag) as a constituent metal.
- the base glass is made of copper (Cu), gold ( It includes a transition metal ion cluster and / or a transition metal cluster having at least one selected from the group consisting of Au) and silver (Ag) as a constituent metal.
- Alkali metal silicate glass (R 2 O—SiO 2 ) having a phase separation structure (5) Alkaline earth metal silicate glass having a phase separation structure (R′O—SiO 2 ) (6) Alkali metal-alkaline earth metal silicate glass having a phase separation structure (R 2 O—R′O—SiO 2 ) (In the above (4) to (6), R represents an alkali metal, and R ′ represents an alkaline earth metal.)
- the transition metal ion cluster is a copper ion cluster (Cu + cluster)
- the base glass is an alkali metal borosilicate glass (R 2 O— having a phase separation structure). B 2 O 3 —SiO 2 ).
- the luminescent glass according to the present invention is characterized in that, in the above-described present invention, the alkali metal constituting the alkali metal borosilicate glass is sodium (Na).
- a light-emitting device is characterized by including the above-described light-emitting glass of the present invention and a light-emitting element as a light-emitting source.
- the light emitting device is characterized in that, in the above-described present invention, the light emitting element is a light emitting diode.
- the method for producing a luminescent glass according to the present invention is a method for producing the luminescent glass according to the first invention, wherein the phase-separated structure comprises at least one of (1) to (3) as a mother glass.
- a raw material component containing a compound corresponding to a borosilicate glass having a transition metal ion cluster and / or a compound composed of a transition metal corresponding to a transition metal ion cluster is dry-mixed and melted and quenched. .
- the method for producing a luminescent glass according to the present invention is a method for producing the luminescent glass according to the second invention, and is a phase separation structure comprising at least one of the above (4) to (6), which serves as a mother glass.
- a raw material component containing a compound corresponding to a silicate glass having a transition metal ion cluster and / or a compound composed of a transition metal corresponding to a transition metal ion cluster is dry-mixed and melted and quenched. .
- the method for producing a luminescent glass according to the present invention is characterized in that, in the above-described present invention, tin oxide (SnO) is further included as a reducing agent.
- the method for producing a light-emitting glass according to the present invention is characterized in that, in the above-described present invention, the amount of the tin oxide (SnO) added is 0.1 to 10.0 mol% as an external percentage.
- the luminescent glass according to the present invention uses a borosilicate glass or silicate glass having a phase separation structure as a mother glass, transition metal ions exhibiting warm-colored (yellow to orange) white light emission upon irradiation with near-ultraviolet light.
- transition metal ions exhibiting warm-colored (yellow to orange) white light emission upon irradiation with near-ultraviolet light.
- the excitation and emission wavelengths can be increased, the emission intensity is high due to the multiple scattering effect, and the warm color system (yellow to (Orange) Fluorescent material that emits white light.
- borosilicate glass or silicate glass which is a general-purpose glass material, is used as a constituent material, a fluorescent material having both long-term weather resistance against ultraviolet rays and heat resistance and high heat resistance can be provided at low cost.
- the light-emitting device includes the above-described light-emitting glass of the present invention and a light-emitting element as a light-emitting source, and thus exhibits warm-colored (yellow to orange) white light emission, high light emission intensity, weather resistance, and Since it has excellent heat resistance, it becomes a light-emitting device that can save energy and save rare resources that can replace incandescent lamps and fluorescent lamps.
- the method for producing a luminescent glass according to the present invention includes a compound corresponding to a borosilicate glass or a silicate glass having a phase separation structure serving as a mother glass, and a compound composed of a transition metal corresponding to a transition metal ion cluster or the like. Since the raw material components are dry-mixed and vitrified by melting and quenching, a luminescent glass having the above-described effects can be easily produced.
- NBS Na 2 O—B 2 O 3 —SiO 2
- evaluation (1) it is the figure which showed the absorption spectrum at the time of adding a tin oxide as a reducing agent.
- evaluation (1) it is the figure which showed the external appearance photograph at the time of irradiating a white light and ultraviolet light with a center wavelength of 254 nm and 365 nm to a glass sample.
- evaluation (1) it is the figure which showed the excitation spectrum and emission spectrum of the glass sample.
- evaluation (2) it is the figure which showed the relationship between a glass composition and an absorption spectrum.
- evaluation (2) it is the figure which showed the external appearance photograph at the time of irradiating a white light irradiation and ultraviolet light with a center wavelength of 254 nm and 365 nm in a glass sample.
- evaluation (3) it is the figure which showed the relationship between a glass composition, an excitation spectrum, and an emission spectrum.
- evaluation (3) it is the figure which showed the external appearance photograph in the white light irradiation of the glass sample of Example 1, and ultraviolet light irradiation of central wavelength 254nm and 365nm.
- evaluation (3) it is the figure which showed the external appearance photograph in the white light irradiation of the glass sample of Example 2, and ultraviolet light irradiation of center wavelength 254nm and 365nm.
- evaluation (5) it is the figure which showed the fluorescence spectrum by near-ultraviolet light excitation with a wavelength of 365 nm.
- evaluation (5) it is the figure which showed the fluorescence spectrum by ultraviolet light excitation with a wavelength of 254 nm.
- evaluation (5) is a diagram showing the relationship between the oxide (Cu 2 O) and the light emission intensity to be added.
- evaluation (6) it is the figure which showed the fluorescence spectrum by near ultraviolet light excitation of wavelength 365nm.
- evaluation (6) it is the figure which showed the fluorescence spectrum by ultraviolet light excitation of wavelength 254nm.
- evaluation (7) it is the figure which showed the fluorescence spectrum by near ultraviolet light excitation of wavelength 365nm.
- evaluation (7) it is the figure which showed the fluorescence spectrum by ultraviolet light excitation of wavelength 254nm. In evaluation (7), it is the figure which showed the relationship between the tin oxide to add (SnO) and emitted light intensity.
- evaluation (8) it is the figure which showed the fluorescence spectrum by near-ultraviolet light excitation with a wavelength of 365 nm. In evaluation (8), it is the figure which showed the fluorescence spectrum by ultraviolet light excitation of wavelength 254nm.
- evaluation (9) it is the figure which showed the fluorescence spectrum by near-ultraviolet light excitation with a wavelength of 365 nm. In evaluation (9), it is the figure which showed the fluorescence spectrum by ultraviolet light excitation with a wavelength of 254 nm.
- the luminescent glass according to the present invention has a basic configuration in which a borosilicate glass or silicate glass having a phase separation structure is used as a base glass, and the base glass includes a transition metal ion cluster and / or a transition metal cluster.
- Transition metal cluster or transition metal ion cluster In the luminescent glass according to the present invention, the mother glass described later contains a transition metal ion cluster or a transition metal cluster.
- the metal or metal ion constituting these transition metal ion clusters or transition metal clusters (hereinafter sometimes referred to as “transition metal ion clusters”) is copper (Cu) which is considered to emit light in glass. , Gold (Au), and silver (Ag), and at least one of them can be used. Among these, it is preferable to use copper (Cu) that is relatively inexpensive in terms of cost and that stably emits yellow to orange light.
- transition metal ion cluster or “transition metal cluster” means a transition metal atom or an assembly of transition metal ions, and these transition metal ion clusters or transition metal clusters are glass materials (present materials). Contained in the mother glass in the invention) and becomes a luminescent center as an activator, and exhibits yellow luminescence. For example, in the case of a copper ion cluster (Cu + cluster), it emits yellow to orange light in the vicinity of 580 nm in the excitation of ultraviolet light having a long wavelength near 350 nm (for example, 365 nm).
- Cu + cluster copper ion cluster
- the mother glass constituting the light-emitting glass according to the present invention needs to be a glass material having a phase separation structure, specifically, an alkali metal borosilicate glass (R 2 O—B 2 O having a phase separation structure). 3 -SiO 2 ), alkaline earth metal borosilicate glass having a phase separation structure (R′O—B 2 O 3 —SiO 2 ), alkali metal-alkaline earth metal borosilicate glass having a phase separation structure (R 2 O—R′O—B 2 O 3 —SiO 2 ), alkali metal silicate glass having a phase separation structure (R 2 O—SiO 2 ), alkaline earth metal silicate glass having a phase separation structure (R′O) Glass materials such as —SiO 2 ) and alkali metal-alkaline earth metal silicate glass (R 2 O—R′O—SiO 2 ) having a phase separation structure can be used.
- an alkali metal borosilicate glass R 2
- borosilicate glass or silicate glass has long-term weather resistance against ultraviolet light irradiation and so on, and is a material with high heat resistance, so it can be used without problems even when a high-power light-emitting diode is used as a light source. can do.
- R is an alkali metal, and Li, Na, and K are particularly preferable.
- R ′ is an alkaline earth metal, and Ca, Mg, Sr, and Ba are particularly preferable.
- Each R or R ′ may be selected from a single metal (element), alkali metals (for example, Na—K), alkaline earth metals (for example, Ca—Mg), alkali metals.
- an alkaline earth metal for example, Na—Ca
- R 2 O—B 2 O 3 —SiO 2 preferably a borosilicate glass (Na 2 O—B 2 O 3 —) in which the alkali metal constituting the alkali metal borosilicate glass is sodium (Na). SiO 2 ) is particularly preferred.
- the glass material having a phase separation structure refers to a glass having a phase separation structure or an immiscible region structure, for example, many oxide-containing glasses containing silica and boric acid.
- the composition system there is an immiscible region that separates into two phases at a temperature below the liquidus.
- an immiscible region that separates into two phases at a temperature below the liquidus.
- phase separation proceeds if it is kept at a temperature at which the substance can move due to diffusion, and such phase separation is called metastable-immiscibility.
- phase separation structure a droplet-like phase separation structure entangled three-dimensionally in the spinodal decomposition region.
- a phase separation structure is formed.
- phase separation proceeds easily because of the high diffusion rate of the substance.
- R ′ alkaline earth metal
- R′O—SiO 2 which is a typical composition showing stable immiscibility
- glass having a phase separation structure in the present invention refers to all glass materials that can form a phase separation structure, and even if the phase separation structure does not seem to be formed, phase separation potentially proceeds. Including glass materials.
- a metal ion such as a transition metal ion (or a metal of a transition metal) is formed in addition to the metal ion cluster or metal cluster. If the doping amount is excessively increased in order to increase the metal ion clusters, etc., it is difficult to control the valence of the metal. Therefore, in addition to the metal ion clusters, non-cluster metal ions and metal colloids are also formed. Will end up.
- a glass material (borosilicate glass or silicate glass) having a phase separation structure is doped with a metal ion or a metal
- a metal ion or a metal for example, when a silicate phase separation glass is used, the metal ion (for example, since a Cu + ion selectively enters a poor silica glass phase (a phase in which Na 2 O—B 2 O 3 —SiO 2 ) is rich in Na 2 O—B 2 O 3 ), a homogeneous glass
- metal ions (or metals) concentrate in the glass phase with a smaller volume than in the case of metal ions, and a small amount of metal is required to form metal ion clusters and metal clusters.
- a glass material having a phase separation structure is doped with a transition metal ion cluster or the like serving as a fluorescence activator, thereby increasing the multiple scattering at the interface of the phase separation structure of near-ultraviolet light that is the excitation light of the fluorescence activator. It is possible to produce a glass material that emits light with high brightness and has high ultraviolet, electron beam, and chemical resistance. Examples of means for confirming the presence of the phase separation structure in the glass material include a structure observation with an electron microscope, an X-ray small angle scattering method, and an ultraviolet-visible light scattering method.
- FIG. 1 shows a phase diagram of the NBS (Na 2 O—B 2 O 3 —SiO 2 ) system.
- the NBS phase diagram shown in FIG. 1 can also be applied to alkali metal borosilicate glasses using other alkali metals (Li, K).
- an alkaline earth metal borosilicate glass having a phase separation structure an alkali metal-alkaline earth metal borosilicate glass having a phase separation structure, an alkali metal silicate glass having a phase separation structure, and a phase separation structure
- the composition of the alkaline earth metal silicate glass having an alkali metal-alkaline earth metal silicate glass having a phase separation structure is, for example, NBS (Na 2 O—B 2 O 3 —SiO 2 ), R 2 O—
- composition range of the phase separation structure varies depending on the temperature, and in the two-component system, the range can be shown from the figure if the temperature is determined, but in the three-component system such as Na 2 O—B 2 O 3 —SiO 2 system, There are cases where it cannot be expressed unless the end component is determined.
- (a) described above is an example. If the end components are determined as Na 2 B 8 O 13 and SiO 2 , the same representation as the two-component system is obtained, so the range is determined from the diagram when the temperature is determined. be able to.
- the range can be determined by determining end components in the same manner.
- transition metal ion clusters or transition metal clusters there are as many transition metal ion clusters or transition metal clusters as possible in the mother glass, a yellow-orange warm-colored light emission is exhibited, and when excited at 350 to 400 nm (for example, 365 nm), 550 to If yellow to orange light emission at 650 nm (for example, emission center at 580 nm) is excited by, for example, black light (center wavelength 365 nm, 4 W), sufficient transition metal is sufficient if yellow to orange light emission can be visually confirmed. It can be said that an ion cluster or a transition metal cluster exists.
- the light emitting glass according to the present invention includes, as a third component, for example, a glass network forming oxide such as P 2 O 5 , tin oxide, and the like.
- a glass network forming oxide such as P 2 O 5 , tin oxide, and the like.
- SnO which also acts as a reducing agent during production
- intermediate oxides such as Al 2 O 3 , TiO 2 , ZnO, ZrO 2 , Y 2 O 3 , PbO, and V 2 O 5 may be added.
- These third components can form a glass network (skeleton) depending on the composition, or modify the glass network to reduce the valence of the transition metal ions and the size of the phase separation structure (phase separation structure). There is an advantage that it can be controlled.
- These third components may be used alone or in combination of two or more.
- the luminescent glass according to the present invention includes a compound corresponding to a mother glass having a predetermined composition ratio that forms a phase separation structure and a transition metal ion cluster or a transition metal ion cluster corresponding to a transition metal ion cluster, such as the transition metal.
- Oxides if the transition metal is copper, copper oxide (I) (Cu 2 O) or copper (II) (CuO)), copper carbonate (CuCO 3 ), copper nitrate (Cu (NO 3 ) 2 ), Copper sulfate (CuSO 4 ), copper chloride (I) (CuCl), copper (II) chloride (CuCl 2 etc., if silver, silver nitrate (AgNO 3 ), silver oxide (Ag 2 O) etc.), and If necessary, raw material components such as the third component can be mixed by dry mixing and vitrified by a conventionally known glass material production method such as a melt quenching method (also called a glass ceramic method).
- a melt quenching method also called a glass ceramic method
- the raw material components are kept in a molten state by heating and held for a predetermined time, and then rapidly cooled. If necessary, processing into a predetermined shape, polishing such as mirror polishing, etc. Such post-processing may be performed.
- alkali metal borosilicate glass for example, lithium carbonate (Li 2 CO 3 ), sodium carbonate (Na 2 CO 3 ) or carbonic acid
- potassium (K 2 CO 3 ), boric acid (H 3 BO 3 ), silica (SiO 2 ), and alkaline earth metal borosilicate glass for example, carbonic acid Calcium (CaCO 3 ), magnesium carbonate (MgCO 3 ), strontium carbonate (SrCO 3 ), barium carbonate (BaCO 3 ), boric acid (H 3 BO 3 ), and silica (SiO 2 ) may be used.
- alkali metal-alkaline earth metal borosilicate glass R 2 O—R′O—B 2 O 3 —SiO 2
- lithium carbonate (Li 2 CO 3 ) sodium carbonate (Na 2 CO 2 ) 3
- potassium carbonate (K 2 CO 3 ) calcium carbonate (CaCO 3 ), magnesium carbonate (MgCO 3 ), strontium carbonate (SrCO 3 ), barium carbonate (BaCO 3 ), desired ones and boric acid (H 3 BO 3 ) and silica (SiO 2 )
- Li 2 CO 3 lithium carbonate
- Na 2 CO 2 ) 3 sodium carbonate
- potassium carbonate K 2 CO 3
- calcium carbonate CaCO 3
- strontium carbonate (SrCO 3 ) barium carbonate (BaCO 3 )
- desired ones and boric acid (H 3 BO 3 ) and silica (SiO 2 ) may be used.
- alkali metal silicate glass for example, lithium carbonate (Li 2 CO 3 ), sodium carbonate (Na 2 CO 3 ) or potassium carbonate (K 2 CO 3 ) and silica (SiO 2 ).
- Alkaline earth metal silicate glass for example, calcium carbonate (CaCO 3 ), magnesium carbonate (MgCO 3 ), strontium carbonate (SrCO 3 ), or barium carbonate (BaCO 3 ).
- silica (SiO 2 ) may be used.
- alkali metal-alkaline earth metal silicate glass for example, lithium carbonate (Li 2 CO 3 ), sodium carbonate (Na 2 CO 3 ), potassium carbonate (K 2 CO 3), calcium carbonate (CaCO 3), magnesium carbonate (MgCO 3), strontium carbonate (SrCO 3), may be used to desired one of silica (SiO 2) of barium carbonate (BaCO 3) .
- the melting temperature (heating temperature) and the melting time in the melt quenching method can be appropriately determined depending on the composition of the mother glass, etc.
- the melting temperature (heating temperature) is 1200 to 1700 ° C.
- the melting time is 0.00. It can be 5 to 2.0 hours.
- the amount of the compound composed of a metal corresponding to the transition metal ion cluster or the like with respect to the base glass can be appropriately determined according to the composition of the base glass, the type of the transition metal cluster, or the like. It is preferable to determine appropriately within the range of -2.0 mol% according to the composition of the mother glass. If the addition amount is small, the required amount of metal ion clusters may not be formed in the mother glass, and if the addition amount is excessive, unnecessary ions and colloids are likely to be formed, both of which adversely affect warm color luminescence. May affect.
- the amount of such a compound added is particularly preferably within the range of about 0.1 to 1.0 mol% as an outer percentage, and appropriately determined according to the composition of the mother glass.
- a reducing agent for example, sugars such as tin oxide (SnO), metallic silicon (Si), sucrose, dextrin sugar starch, carbon powder, etc. can be used, and they are selectively contained in the poor silica glass phase. It is preferable to use tin oxide in that the reduction proceeds efficiently with a small amount. In addition, tin oxide exhibits a function as a reducing agent by becoming Sn 2+ ⁇ Sn 4+ in the glass material.
- the amount of the reducing agent added may be difficult to maintain the reduced state satisfactorily when the amount added is small.
- the type of compound used and the composition of the mother glass are required within the range of about 0.1 to 10.0 mol%. May be appropriately determined according to the emission intensity, etc., and is preferably approximately 0.5 to 10.0 mol%, more preferably 0.5 to 5.0 mol% as an outer percentage. It is particularly preferable to determine within a range of 5.0 mol%.
- the reduced state of metal ions is maintained by forming a reducing atmosphere by flowing nitrogen gas or nitrogen-diluted hydrogen gas through a heating furnace such as an electric furnace. You may make it do. Further, instead of nitrogen gas or nitrogen diluted hydrogen gas, carbon monoxide (CO) gas may be used to form a reducing atmosphere.
- nitrogen gas or nitrogen diluted hydrogen gas carbon monoxide (CO) gas may be used to form a reducing atmosphere.
- the luminescent glass according to the present invention uses a borosilicate glass or silicate glass having a phase separation structure as a mother glass, it is warm-colored (yellow to orange) white by irradiation with near-ultraviolet light.
- the fluorescent material can be realized in which the excitation wavelength and the emission wavelength can be lengthened, the emission intensity is high due to the multiple scattering effect, and the warm-colored (yellow to orange) white light is emitted by the irradiation of near-ultraviolet light.
- borosilicate glass or silicate glass which is a general-purpose glass material, is used as a constituent material, a fluorescent material having both long-term weather resistance against ultraviolet rays and heat resistance against high heat can be provided at low cost.
- the luminescent glass according to the present invention uses a glass material having a phase separation structure as a base glass, and by doping a transition metal ion cluster or the like to this, a luminescent glass having high emission intensity due to multiple scattering effect and Become.
- the reason why the light emission intensity is improved by the multiple scattering effect is that a phase-separated structure of several tens to several hundreds of nanometers that can easily scatter near ultraviolet light that is an excitation wavelength can be formed in glass. This is because the ultraviolet light is scattered by the phase separation structure a plurality of times, and the metal ion clusters can be efficiently excited.
- the light-emitting glass according to the present invention can be used as a light-emitting device by combining with a light-emitting element as a light-emitting source.
- a light emitting device emits warm-colored (yellow to orange) white light, has high emission intensity, and is excellent in weather resistance and heat resistance. It becomes.
- the light-emitting element that constitutes the light-emitting device according to the present invention is a photoelectric conversion element that converts electrical energy into light, and specifically includes light-emitting diodes such as ultraviolet-visible light-emitting diodes, laser diodes, surface-emitting laser diodes, and inorganic electro-luminescent elements.
- light-emitting diodes such as ultraviolet-visible light-emitting diodes, laser diodes, surface-emitting laser diodes, and inorganic electro-luminescent elements.
- a luminescence element, an organic electroluminescence element, or the like can be used.
- a light-emitting diode such as an ultraviolet-visible light-emitting diode is preferable in terms of increasing the output of the semiconductor light-emitting element.
- the wavelength of light emitted from the light emitting element serving as the light emitting source is not particularly limited, and there is no problem as long as it is within the wavelength range that can excite the light emitting glass according to the present invention. It can be set to ⁇ 450 nm.
- the configuration of the light-emitting device according to the present invention is not particularly limited as long as the light-emitting glass and the light-emitting element according to the present invention are used as a light-emitting source.
- the light-emitting device uses the light-emitting glass and the light-emitting element as a light-emitting source. You may make it comprise combining a light emitting glass and a light emitting element so that glass may cover a light emitting element.
- FIG. 2 is a schematic view showing an embodiment of the light emitting device according to the present invention.
- the light-emitting device 1 semiconductor light-emitting element
- the light-emitting device 1 has a configuration in which the light-emitting element 12 is sealed with a package made of the light-emitting glass 11 according to the present invention.
- the aspect described above shows one aspect of the present invention, and the present invention is not limited to the above-described embodiment, and has the configuration of the present invention and can achieve the object and effect. It goes without saying that modifications and improvements within the scope are included in the content of the present invention. Further, the specific structure, shape, and the like in carrying out the present invention are not problematic as other structures, shapes, and the like as long as the objects and effects of the present invention can be achieved. The present invention is not limited to the above-described embodiments, and modifications and improvements within the scope that can achieve the object of the present invention are included in the present invention.
- the configuration of the light-emitting device 1 according to the present invention shown in FIG. 2 is merely an example, and the light-emitting device 1 is not limited to such a configuration. Any configuration using the element 12 as a light source can be employed.
- the specific structure, shape, and the like when implementing the present invention may be other structures as long as the object of the present invention can be achieved.
- Example 1 and Example 2 Preparation of luminescent glass using alkali metal borosilicate glass: Based on the basic composition of Na 2 O—B 2 O 3 —SiO 2 (NBS system) as the mother glass, two compositions considered to have a phase separation structure in the phase diagram of FIG. 1 were selected (6.6Na 2 O— Luminescent glass using 28.3B 2 O 3 -65.1SiO 2 mol% as mother glass in Example 1, 11.5 Na 2 O-44.0B 2 O 3 -44.5 Emission using 44.5SiO 2 mol% as mother glass The glass was designated as Example 2. In FIG. In addition, the addition amount of the added copper oxide (Cu 2 O), and the kind and addition amount of the reducing agent (both addition amounts show values in an external ratio) are listed in the respective evaluations.
- Cu 2 O added copper oxide
- the kind and addition amount of the reducing agent both addition amounts show values in an external ratio
- sodium carbonate (Na 2 CO 3 ), boric acid (H 3 BO 3 ), and silica (SiO 2 ) are weighed so as to have a desired molar ratio as raw materials for the mother glass, was oxide (Cu 2 O) and the reducing agent (tin oxide (SnO)) to those added desired amounts outer percentage by dry blending ingredients.
- This raw material component was placed in an alumina crucible or platinum crucible, heated in an electric furnace at 1500 ° C. for 30 to 60 minutes to maintain a molten state, and then poured out into a brass plate and rapidly cooled.
- the obtained rough glass was processed with a diamond cutting machine and a polishing machine to prepare a glass sample of the luminescent glass of the present invention.
- FIG. 3 shows a case where 0.16 mol% of copper oxide (Cu 2 O) is added and 1.6 mol% of tin oxide (SnO) (Example 1-A) is added as a reducing agent in the configuration of Example 1.
- the absorption spectrum of is shown.
- the absorption edge on the ultraviolet side is seen beyond 350 nm, and copper ion clusters (Cu + clusters) and tin oxide absorption exist. Can be considered.
- FIG. 4 shows an appearance photograph when Example 1-A is irradiated with white light and ultraviolet light having central wavelengths of 254 nm and 365 nm
- FIG. 5 shows an excitation spectrum and an emission spectrum.
- Example 1-A (with tin oxide added) appears colorless and transparent under white light irradiation.
- Example 1-A showed extremely weak blue fluorescence
- Example 1-A showed almost only yellow fluorescence.
- Example 1-A With tin oxide added, exhibits a broad emission over the entire visible light range of 400 nm to 800 nm. Although it is considered that blue light emission due to (Cu + ) and yellow to orange light emission due to copper ion clusters (Cu + clusters) are mixed, in Example 1-A (with tin oxide added), both the excitation spectrum and emission spectrum are on the longer wavelength side. It was confirmed that yellow to orange light emission mainly due to copper ion clusters (Cu + clusters) was observed.
- Example 1 and Example 2 which are Na 2 O—B 2 O 3 —SiO 2 based mother glass having a phase separation structure
- Comparative Example 1 which is a mother glass not having a phase separation structure
- a glass sample to which 5.0 mol% of tin oxide was added as a reducing agent was prepared (referred to as Example 1, Example 2, and Comparative Example 1 in order).
- FIG. 6 shows the relationship between the glass composition and the absorption spectrum of the obtained glass sample
- FIG. 7 shows a photograph of the appearance of the glass sample when irradiated with white light and ultraviolet light with central wavelengths of 254 nm and 365 nm, and shows the glass composition, excitation spectrum, and light emission. The relationship with the spectrum is shown in FIG.
- an alkali metal borosilicate glass having a phase separation structure was used as a mother glass.
- the excitation wavelength and the emission wavelength were longer.
- all the glass samples are transparent in the external appearance in white light irradiation. It was confirmed that yellow emission was remarkable in the luminescent glass samples of Example 1 and Example 2 when irradiated with 365 nm ultraviolet light.
- Example 1 and Example 2 which are Na 2 O—B 2 O 3 —SiO 2 base glass having a phase separation structure
- the amount of copper oxide (Cu 2 O) to be added is different from that of Example 1.
- Glass samples were prepared with 0.1, 0.3, and 0.5 mol% by splitting, and 0.1, 0.3, 0.5, 1.0, and 1.5 mol% by splitting with respect to Example 2.
- the reducing agent was tin oxide (SnO), and 5.0 mol% was added as an external discount. ).
- FIG. 9 (Example 1) and FIG. 10 (Example 2) show external appearance photographs of the glass samples of Example 1 and Example 2 with respect to the added amount of added copper oxide in white light irradiation and ultraviolet light irradiation with central wavelengths of 254 nm and 365 nm. ). As shown in FIGS. 9 and 10, it was confirmed that yellow emission became stronger as the amount of copper oxide added increased.
- the glass sample of Example 1 had an addition amount of 0.5 mol%
- the glass sample of Example 2 had an addition amount of 1.5 mol% and showed red coloring due to copper colloid (Cu colloid).
- FIG. 11 shows the relationship of the emission intensity (yellow emission intensity) with respect to the amount of copper oxide added when the wavelength intensity is 580 nm, which is considered to show yellow emission.
- the yellow emission intensity varies depending on the amount of copper oxide to be added.
- the amount of addition is about 0.2 mol% in the glass sample of Example 1, and the amount of addition is in the glass sample of Example 2.
- the maximum was shown at about 0.3 mol%. Further, it was confirmed that the glass sample of Example 1 showed the same level of yellow to orange light emission with the addition of a small amount of copper oxide (Cu + ions) than the glass sample of Example 2.
- alkali metal R is sodium (Na), lithium (Li) and potassium (K), and copper oxide is added
- both Li-based and K-based glasses have both copper ions (Cu + ) and copper ion clusters (Cu + clusters) as in the case of Na-based glasses, and the latter is mainly used. It was.
- the emission intensity increases in the order of K, Na, and Li as the types of alkali metals, whereas in the sample having a composition with a large amount of SiO 2 It turned out that there was no change by kind.
- Example 1 (6.6Na 2 O-28.3B 2 O 3 -65.1SiO 2 mol%), which is a Na 2 O—B 2 O 3 —SiO 2 base glass having a phase separation structure, is added. Glass samples were prepared with copper oxide (Cu 2 O) added in an external ratio of 0.1, 0.2, 0.3, 0.4, and 0.5 mol%. The reducing agent was tin oxide (SnO), and 5.0 mol% was added as an external discount.
- Cu 2 O copper oxide
- SnO tin oxide
- FIG. 15 365 nm
- FIG. 16 254 nm
- FIG. 17 is a diagram showing the relationship between the added copper oxide (Cu 2 O) and the emission intensity. Note that the value at the peak top in the vicinity of 600 nm when the center wavelength is 365 nm and the vicinity of 470 nm when the center wavelength is 254 nm is adopted as the emission intensity (the same applies to FIG. 22 below).
- the amount of tin oxide (SnO) added is 5.0 mol% as an outer portion
- the amount of copper oxide (Cu 2 O) added as a transition metal ion cluster source is as an outer portion.
- a glass sample of 0.2 mol% was also prepared and evaluated together.
- the glass sample was not added tin oxide (SnO) in the preparation, 5.0 mol% tin oxide (SnO) in outer percentage, copper oxide to be added as a transition metal ion cluster source (Cu 2 O)
- tin oxide SnO
- Cu 2 O transition metal ion cluster source
- the glass sample to which tin oxide (SnO) was not added during the production also confirmed yellow-orange emission due to copper ion clusters (Cu + clusters). Although it was possible, the peak was small.
- the glass sample without addition of tin oxide exhibits a broad emission over the entire visible light range of 400 nm to 700 nm, and the peak top is around 460 to 480 nm. Blue light emission due to copper ions (Cu + ) was confirmed.
- Example 1 which changed the addition amount of the tin oxide (SnO) added as a reducing agent at the time of manufacture, the fluorescence spectrum by near-ultraviolet light excitation of wavelength 365nm and the fluorescence spectrum by ultraviolet light excitation of 254 nm were confirmed. did.
- the results are shown in FIG. 20 (365 nm) and FIG. 21 (254 nm).
- FIG. 22 is a view showing a relationship between tin oxide (SnO) to be added and light emission intensity.
- any glass sample to which tin oxide is added exhibits a broad emission over the entire visible light range of 400 nm to 700 nm, and the peak top is around 580 to 600 nm.
- yellow to orange luminescence was confirmed by the copper ion cluster (Cu + cluster).
- the emission intensity tended to increase slightly as the amount of tin oxide added increased.
- Example 1 (6.6Na 2 O-28.3B 2 O 3 -65.1SiO 2 mol%), which is a Na 2 O—B 2 O 3 —SiO 2 base glass having a phase separation structure, a transition metal
- excitation with a center wavelength of 254 nm shows a broad emission over the entire visible light range of 400 nm to 700 nm, with a peak top in the vicinity of 460 to 480 nm, which is caused by silver ions (Ag + ) or the like. Blue luminescence was confirmed.
- Example 3 Preparation of luminescent glass using silicate glass: As a base glass, Na 2 O—SiO 2 (NS) was used as a basic composition, and three compositions considered to have a phase separation structure were selected (15.0Na 2 O-85.0SiO 2 mol% was used as a base glass).
- the luminescent glass was Example 3 (“E” in FIGS. 25 and 26 to be described later), and the luminescent glass having 20.0Na 2 O-80.0SiO 2 mol% as a mother glass was Example 4 (the same “F”).
- a luminescent glass having 30.0Na 2 O-70.0SiO 2 mol% as a mother glass was designated as Example 5 (same as “G”).
- the addition amount of the added copper oxide (Cu 2 O) was 0.2 mol as an outer percentage, and 5.0 mol% tin oxide (SnO) as an outer percentage was used as a reducing agent.
- sodium carbonate (Na 2 CO 3 ) and silica (SiO 2 ) are weighed so as to have a desired molar ratio as a raw material of the mother glass, and copper oxide (Cu 2 O) is added to this.
- What added 0.2 mol% by splitting and 5.0 mol% of reducing agents (tin oxide (SnO)) by external splitting were dry-mixed and it was set as the raw material component.
- This raw material component was placed in an alumina crucible or platinum crucible, heated in an electric furnace at 1500 ° C. for 30 to 60 minutes to maintain a molten state, and then poured out into a brass plate and rapidly cooled.
- the obtained rough glass was processed with a diamond cutting machine and a polishing machine to prepare a glass sample of the luminescent glass of the present invention.
- the glass samples of Examples 3 to 5 each exhibited a broad emission over the entire visible light range of 400 nm to 700 nm when excited by near ultraviolet light having a center wavelength of 365 nm.
- yellow to orange luminescence was confirmed by the copper ion cluster (Cu + cluster)
- the peak top was obtained when the composition as the mother glass was 6.6Na 2 O-28.3B 2 O 3 -65.1SiO 2 mol%. Slightly shifted to the short wavelength side, and a slight whitish yellow-orange emission was confirmed.
- the emission intensity became stronger as the content of Na 2 O in the mother glass increased (as the content of SiO 2 decreased).
- excitation with a center wavelength of 254 nm showed a wide range of light emission over the entire visible light range of 400 nm to 700 nm, similar to 365 nm.
- blue light emission due to copper ions (Cu + ) was confirmed, the peak top was a little longer wavelength than the one in which the composition as the mother glass was 6.6Na 2 O-28.3B 2 O 3 -65.1SiO 2 mol%
- a slight whitish blue emission was confirmed.
- the emission intensity becomes weaker as the content of Na 2 O in the mother glass increases (as the content of SiO 2 decreases), and any of the compositions as the mother glass becomes 6.6Na 2 O-28.3B 2 O 3. It was stronger than that of ⁇ 65.1 SiO 2 mol%.
- the present invention provides a novel fluorescent material that exhibits warm emission (yellow to orange) white light emission with high emission intensity by irradiation with near ultraviolet light, and that can be used in place of incandescent lamps and fluorescent lamps and that is energy-saving and rare resources-saving. It can be used advantageously as a technique.
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Abstract
Description
(1)分相構造を有するアルカリ金属ホウケイ酸ガラス(R2O-B2O3-SiO2)
(2)分相構造を有するアルカリ土類金属ホウケイ酸ガラス(R’O-B2O3-SiO2)
(3)分相構造を有するアルカリ金属-アルカリ土類金属ホウケイ酸ガラス(R2O-R’O-B2O3-SiO2)
(上記(1)~(3)において、Rはアルカリ金属、R’はアルカリ土類金属、をそれぞれ示す。)
(4)分相構造を有するアルカリ金属ケイ酸ガラス(R2O-SiO2)
(5)分相構造を有するアルカリ土類金属ケイ酸ガラス(R’O-SiO2)
(6)分相構造を有するアルカリ金属-アルカリ土類金属ケイ酸ガラス(R2O-R’O-SiO2)
(上記(4)~(6)において、Rはアルカリ金属、R’はアルカリ土類金属、をそれぞれ示す。)
本発明に係る発光ガラスは、後記する母ガラスが遷移金属イオンクラスタまたは遷移金属クラスタを含有する。これらの遷移金属イオンクラスタまたは遷移金属クラスタ(以下、「遷移金属イオンクラスタ等」とする場合もある。)を構成する金属ないし金属イオンとしては、ガラス中で発光するものと考えられる銅(Cu)、金(Au)、銀(Ag)が挙げられ、これらの少なくとも1種を使用することができる。この中でも、コスト的にも比較的安価であり、また、クラスタが安定して黄色~橙色発光する銅(Cu)を使用することが好ましい。
本発明に係る発光ガラスを構成する母ガラスとしては、分相構造を有するガラス材料である必要があり、具体的には、分相構造を有するアルカリ金属ホウケイ酸ガラス(R2O-B2O3-SiO2)、分相構造を有するアルカリ土類金属ホウケイ酸ガラス(R’O-B2O3-SiO2)、分相構造を有するアルカリ金属-アルカリ土類金属ホウケイ酸ガラス(R2O-R’O-B2O3-SiO2)、分相構造を有するアルカリ金属ケイ酸ガラス(R2O-SiO2)、分相構造を有するアルカリ土類金属ケイ酸ガラス(R’O-SiO2)、分相構造を有するアルカリ金属-アルカリ土類金属ケイ酸ガラス(R2O-R’O-SiO2)といったガラス材料を使用することができる。これらのホウケイ酸ガラスあるいはケイ酸ガラスは、紫外光照射等に対する長期耐候性を有するとともに、耐熱性が高い材料であるため、高出力の発光ダイオードを光源とした場合であっても、問題なく使用することができる。
(a)Na2B8O13-SiO2系(Na2O・4B2O3-SiO2系)(pp.113)
(b)RO-SiO2系(R=Mg、Ca、Sr、Ba、Fe、Zn)(pp.118)
(c)R2O-SiO2系(R=Li、Na、K)(pp.119)
(d)BaO-Al2O3-SiO2系(pp.120)
(e)Na2O-B2O3-SiO2系(pp.121)
(f)Na2O-CaO-SiO2系(pp.122)
本発明に係る発光ガラスは、分相構造を形成する所定の組成比の母ガラスに対応する化合物と、遷移金属イオンクラスタまたは遷移金属イオンクラスタに対応する遷移金属からなる化合物、例えば、当該遷移金属からなる酸化物(遷移金属が銅であれば、酸化銅(I)(Cu2O)や酸化銅(II)(CuO))、炭酸銅(CuCO3)、硝酸銅(Cu(NO3)2)、硫酸銅(CuSO4)、塩化銅(I)(CuCl)、塩化銅(II)(CuCl2等、銀であれば、硝酸銀(AgNO3)、酸化銀(Ag2O)等)、及び必要により第3成分等の原料成分を乾式混合等により混合し、溶融急冷法(ガラスセラミックス法とも呼ばれる。)等の従来公知のガラス材料の製造方法でガラス化することにより簡便に得ることができ、具体的には、原料成分を乾式混合した後、加熱により原料成分を溶融状態として所定の時間保持した後、急冷すればよく、また、必要により、所定の形状に加工、鏡面研磨等の研磨等といった後処理を施すようにすればよい。
その他、本発明の実施の際の具体的な構造及び形状等は、本発明の目的を達成できる範囲で他の構造としてもよい。
アルカリ金属ホウケイ酸ガラスを用いた発光ガラスの調製:
母ガラスとしてNa2O-B2O3-SiO2(NBS系)を基本構成として、図1の状態図において分相構造を有すると考えられる2つの組成を選択した(6.6Na2O-28.3B2O3-65.1SiO2mol%を母ガラスとする発光ガラスを実施例1、11.5Na2O-44.0B2O3-44.5SiO2mol%を母ガラスとする発光ガラスを実施例2とした。順に、図1に丸数字1、丸数字2で示している。)。なお、添加した酸化銅(Cu2O)の添加量、及び還元剤の種類及び添加量(添加量はともに外割での値を示す。)はそれぞれの評価のところに載せた。
分相を生じない混合アルカリホウケイ酸系ガラス(15.0Na2O-15.0K2O-3.0Al2O3-17.0B2O3-50.0SiO2mol%)を、母ガラスの原料として、所望のモル比の炭酸ナトリウム(Na2CO3)、炭酸カリウム(K2CO3)、アルミナ(Al2O3)、ホウ酸(H3BO3)、シリカ(SiO2)を用いて、前記した製造方法と同様な方法を用いて、比較例1の発光ガラスのガラスサンプルを調製した。
図3は実施例1の構成において、0.16mol%の酸化銅(Cu2O)を添加し、還元剤として1.6mol%の酸化スズ(SnO)(実施例1-A)を添加した場合の吸収スペクトルを示す。図3に示すように、還元剤として酸化スズを添加することにより、紫外側の吸収端が350nmを超えたところに見られ、銅イオンクラスタ(Cu+クラスタ)及び酸化スズの吸収が存在することが考えられる。
分相構造を有するNa2O-B2O3-SiO2系の母ガラスである実施例1及び実施例2、分相構造を有しない母ガラスである比較例1に、酸化銅0.5mol%、及び酸化スズ5.0mol%を還元剤として添加したガラスサンプルを調製した(順に実施例1、実施例2、比較例1とする。)。得られたガラスサンプルについて、ガラス組成と吸収スペクトルとの関係を図6、白色光照射、中心波長254nm及び365nmの紫外光照射におけるガラスサンプルの外観写真を図7に、ガラス組成と励起スペクトル及び発光スペクトルとの関係を図8にそれぞれ示す。
分相構造を有するNa2O-B2O3-SiO2系の母ガラスである実施例1及び実施例2について、添加する酸化銅(Cu2O)の添加量を、実施例1について外割で0.1、0.3及び0.5mol%、実施例2について外割で0.1、0.3、0.5、1.0及び1.5mol%としてガラスサンプルを調製した。なお、還元剤は酸化スズ(SnO)を用いて、外割で5.0mol%添加した。)。
本評価では、母ガラスの基本組成を、分相構造を有する領域内と考えられる前記した実施例1(6.6R2O-28.3B2O3-65.1SiO2mol%を母ガラスとする発光ガラス)、実施例2(11.5R2O-44.0B2O3-44.5SiO2mol%を母ガラスとする発光ガラス)、及び実施例3(15.0R2O-57.0B2O3-28.0SiO2mol%を母ガラスとする発光ガラス)の3組成とし、アルカリ金属Rをナトリウム(Na)のほか、リチウム(Li)及びカリウム(K)とし、酸化銅の添加量を0.2mol%、還元剤である酸化スズの添加量を5.0mol%として添加して発光ガラスとして、9種類のガラスサンプルを調製した。
分相構造を有するNa2O-B2O3-SiO2系の母ガラスである実施例1(6.6Na2O-28.3B2O3-65.1SiO2mol%)について、添加する酸化銅(Cu2O)の添加量を、外割で0.1、0.2、0.3、0.4及び0.5mol%としてガラスサンプルを調製した。なお、還元剤は酸化スズ(SnO)を用いて、外割で5.0mol%添加した。
分相構造を有するNa2O-B2O3-SiO2系の母ガラスである実施例1(6.6Na2O-28.3B2O3-65.1SiO2mol%)について、還元剤である酸化スズ(SnO)を添加しなかったガラスサンプルを調製した。遷移金属イオンクラスタ源として添加する酸化銅(Cu2O)の添加量は、外割で0.2mol%とした。なお、参照として、前記した母ガラスの構成で、酸化スズ(SnO)を外割で5.0mol%、遷移金属イオンクラスタ源として添加する酸化銅(Cu2O)の添加量は、外割で0.2mol%としたガラスサンプルも調製して、あわせて評価した。
分相構造を有するNa2O-B2O3-SiO2系の母ガラスである実施例1(6.6Na2O-28.3B2O3-65.1SiO2mol%)について、製造の際に使用する還元剤である酸化スズ(SnO)の添加量を外割で1.0、3.0、5.0及び7.0mol%として、ガラスサンプルを調製した。なお、遷移金属イオンクラスタ源として添加する酸化銅(Cu2O)の添加量は、外割で0.2mol%とした。
分相構造を有するNa2O-B2O3-SiO2系の母ガラスである実施例1(6.6Na2O-28.3B2O3-65.1SiO2mol%)について、遷移金属イオンクラスタ源として添加する化合物の種類として、酸化銅の代わりに硝酸銀(AgNO3/遷移金属イオンクラスタ=Ag+イオンクラスタ)(後記する図23及び図24における「イ」)、二酸化マンガン(MnO2)(遷移金属イオンクラスタ=Mn2+イオンクラスタ)(同「ロ」)、酸化銀(Ag2O)(遷移金属イオンクラスタ=Ag+イオンクラスタ)(同「ハ」)、酸化クロム(Cr2O3)(遷移金属イオンクラスタ=Cr3+イオンクラスタ)(同「ニ」)としてガラスサンプルを調製した。なお、添加する化合物の添加量は、外割で0.2mol%とし、還元剤としては酸化スズ(SnO)を使用し、外割で5.0mol%添加した。
ケイ酸ガラスを用いた発光ガラスの調製:
母ガラスとしてNa2O-SiO2(NS系)を基本構成として、分相構造を有すると考えられる3つの組成を選択した(15.0Na2O-85.0SiO2mol%を母ガラスとする発光ガラスを実施例3(後記する図25及び図26における「ホ」)、20.0Na2O-80.0SiO2mol%を母ガラスとする発光ガラスを実施例4(同「ヘ」)、30.0Na2O-70.0SiO2mol%を母ガラスとする発光ガラスを実施例5(同「ト」)とした。)。なお、添加した酸化銅(Cu2O)の添加量は外割で0.2molとして、還元剤としては外割で5.0mol%の酸化スズ(SnO)を用いた。
前記の実施例3ないし実施例5のガラスサンプルについて、波長365nmの近紫外光励起による蛍光スペクトル及び254nmの紫外光励起による蛍光スペクトルを確認した。結果を図25(365nm)及び図26(254nm)に示す。なお、参照として、前記した実施例1で使用した母ガラスの組成(6.6Na2O-28.3B2O3-65.1SiO2mol%)として、遷移金属イオンクラスタ源として酸化銅(Cu2O)を外割で0.2mol%、還元剤として酸化スズ(SnO)を外割で5.0mol%添加したガラスサンプル(図25及び図26における「チ」)を同様に評価した。
11 …… 発光ガラス
12 …… 発光素子
14 …… サブマウント素子
Claims (10)
- 下記(1)~(3)の少なくとも1種からなる分相構造を有するホウケイ酸ガラスを母ガラスとし、当該母ガラスが銅(Cu)、金(Au)及び銀(Ag)よりなる群から選ばれる少なくとも1種を構成金属とする遷移金属イオンクラスタ及び/または遷移金属クラスタを含むことを特徴とする発光ガラス。
(1)分相構造を有するアルカリ金属ホウケイ酸ガラス(R2O-B2O3-SiO2)
(2)分相構造を有するアルカリ土類金属ホウケイ酸ガラス(R’O-B2O3-SiO2)
(3)分相構造を有するアルカリ金属-アルカリ土類金属ホウケイ酸ガラス(R2O-R’O-B2O3-SiO2)
(上記(1)~(3)において、Rはアルカリ金属、R’はアルカリ土類金属、をそれぞれ示す。) - 下記(4)~(6)の少なくとも1種からなる分相構造を有するケイ酸ガラスを母ガラスとし、当該母ガラスが銅(Cu)、金(Au)及び銀(Ag)よりなる群から選ばれる少なくとも1種を構成金属とする遷移金属イオンクラスタ及び/または遷移金属クラスタを含むことを特徴とする発光ガラス。
(4)分相構造を有するアルカリ金属ケイ酸ガラス(R2O-SiO2)
(5)分相構造を有するアルカリ土類金属ケイ酸ガラス(R’O-SiO2)
(6)分相構造を有するアルカリ金属-アルカリ土類金属ケイ酸ガラス(R2O-R’O-SiO2)
(上記(4)~(6)において、Rはアルカリ金属、R’はアルカリ土類金属、をそれぞれ示す。) - 前記遷移金属イオンクラスタが銅イオンクラスタ(Cu+クラスタ)であり、前記母ガラスが分相構造を有するアルカリ金属ホウケイ酸ガラス(R2O-B2O3-SiO2)であることを特徴とする請求項1に記載の発光ガラス。
- 前記アルカリ金属ホウケイ酸ガラスを構成するアルカリ金属がナトリウム(Na)であることを特徴とする請求項3に記載の発光ガラス。
- 請求項1ないし請求項4のいずれかに記載の発光ガラスと、発光素子とを発光源として備えたことを特徴とする発光装置。
- 前記発光素子が発光ダイオードであることを特徴とする請求項5に記載の発光装置。
- 前記請求項1に記載の発光ガラスを製造する方法であって、
母ガラスとなる、前記(1)~(3)の少なくとも1種からなる分相構造を有するホウケイ酸ガラスに対応する化合物と、
前記遷移金属イオンクラスタ及び/または遷移金属イオンクラスタに対応する遷移金属からなる化合物と、
を含む原料成分を乾式混合し、溶融急冷することを特徴とする発光ガラスの製造方法。 - 前記請求項2に記載の発光ガラスを製造する方法であって、
母ガラスとなる、前記(4)~(6)の少なくとも1種からなる分相構造を有するケイ酸ガラスに対応する化合物と、
前記遷移金属イオンクラスタ及び/または遷移金属イオンクラスタに対応する遷移金属からなる化合物と、
を含む原料成分を乾式混合し、溶融急冷することを特徴とする発光ガラスの製造方法。 - 還元剤として酸化スズ(SnO)をさらに含むことを特徴とする請求項7または請求項8に記載の発光ガラスの製造方法。
- 前記酸化スズ(SnO)の添加量が、外割で0.1~10.0mol%であることを特徴とする請求項9に記載の発光ガラスの製造方法。
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