WO2010109654A1 - 無段変速機の媒体圧力制御装置及び無段変速機 - Google Patents
無段変速機の媒体圧力制御装置及び無段変速機 Download PDFInfo
- Publication number
- WO2010109654A1 WO2010109654A1 PCT/JP2009/056308 JP2009056308W WO2010109654A1 WO 2010109654 A1 WO2010109654 A1 WO 2010109654A1 JP 2009056308 W JP2009056308 W JP 2009056308W WO 2010109654 A1 WO2010109654 A1 WO 2010109654A1
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- WIPO (PCT)
- Prior art keywords
- hydraulic
- variable transmission
- pressure
- continuously variable
- control system
- Prior art date
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H61/00—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
- F16H61/66—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing specially adapted for continuously variable gearings
- F16H61/664—Friction gearings
- F16H61/6649—Friction gearings characterised by the means for controlling the torque transmitting capability of the gearing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H61/00—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
- F16H61/0021—Generation or control of line pressure
- F16H61/0025—Supply of control fluid; Pumps therefore
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H61/00—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
- F16H61/0021—Generation or control of line pressure
- F16H61/0025—Supply of control fluid; Pumps therefore
- F16H61/0031—Supply of control fluid; Pumps therefore using auxiliary pumps, e.g. pump driven by a different power source than the engine
Definitions
- the present invention relates to a continuously variable transmission medium pressure control device and a continuously variable transmission, and in particular, transmits a driving force from an internal combustion engine or an electric motor as a driving source to a road surface under an optimal condition corresponding to a traveling state of the vehicle.
- the present invention relates to a medium pressure control device for a continuously variable transmission and a continuously variable transmission.
- a vehicle has a transmission on the output side of the drive source in order to transmit a driving force from an internal combustion engine or an electric motor that is a drive source, that is, an output torque, to the road surface under an optimal condition according to the traveling state of the vehicle.
- This transmission includes a continuously variable transmission that controls the gear ratio steplessly (continuously) and a stepped transmission that controls the gear ratio stepwise (discontinuously).
- CVT Continuously Variable Transmission
- CVT Continuously Variable Transmission
- a toroidal-type continuously variable transmission transmits torque between each disk via a power roller as a transmission member sandwiched between an input disk that is an input side rotating member and an output disk that is an output side rotating member. In addition to transmitting, the power roller is tilted to change the gear ratio.
- the belt-type continuously variable transmission is a primary pulley that is an input-side rotating member to which a driving force from a driving source is transmitted, and an output-side rotating member that changes and outputs the driving force transmitted to the primary pulley.
- a secondary pulley and a belt as a transmission member that transmits the driving force transmitted to the primary pulley to the secondary pulley are configured to change a gear ratio by changing a contact radius between the belt and the pulley.
- a rotating means such as a power roller whose outer peripheral surface is a curved surface corresponding to the toroidal surface is sandwiched between an input disc having a toroidal surface and an output disc, and these input disc, output Torque is transmitted by utilizing the shear force of the oil film of traction oil formed between the disk and the power roller.
- the power roller is rotatably supported by a trunnion.
- the trunnion can be rotated about a rotation axis, and, for example, a shift control hydraulic chamber (shift control) with respect to a piston provided in the trunnion.
- the shift control pressing force is applied by the hydraulic pressure of the hydraulic oil as the working medium supplied to the pressure chamber), so that it can move in the direction along the rotation axis.
- the speed ratio which is the rotational speed ratio between the input disk and the output disk, is determined based on the angle at which the power roller tilts with respect to the input disk and the output disk, that is, the tilt angle. It is determined based on an integral value of a stroke amount (offset amount) as a moving amount from the neutral position of the power roller to the shift position side.
- such a toroidal-type continuously variable transmission for example, by applying a predetermined clamping pressure for clamping the power roller between the input disk and the output disk by the clamping means, The contact surface pressure is adjusted at the contact portion with the power roller to maintain an appropriate traction state.
- a clamping means for example, outputs the input disk and the output by applying the pressure of the working oil as the working medium supplied to the clamping pressure generating hydraulic chamber (contact surface pressure control pressure chamber) to the pressure acting surface. A clamping pressure is applied to sandwich the power roller with the disk.
- the belt-type continuously variable transmission has a movable sheave on the fixed sheave side by causing the pressure of the working oil to act on the pressure acting surface as the working medium supplied to the clamping pressure generating hydraulic chamber (contact surface pressure control pressure chamber).
- a belt clamping pressure for clamping the belt between the movable sheave and the fixed sheave is applied to adjust the belt tension, thereby adjusting the contact surface pressure at the contact portion between the pulley and the belt.
- a hydraulic control device for a continuously variable transmission described in Patent Document 1 is first configured by closing a bypass oil passage during a sudden shift. And the oil discharged from the second oil pump is supplied to a line pressure supply destination (for example, a shift control pressure chamber or a contact surface pressure control pressure chamber) to prevent the line pressure supply destination from being short of oil,
- a line pressure supply destination for example, a shift control pressure chamber or a contact surface pressure control pressure chamber
- the second oil pump uses the high-pressure discharge oil in the first oil pump. The operating oil is sucked in efficiently to reduce the pump driving loss, and the first and second oil pumps are efficiently used.
- the line pressure supply destination may be the hydraulic oil depending on the operation state even when the discharge oil of each of the first and second oil pumps is switched to the state of supplying to the line pressure supply destination. For this reason, it has been desired to switch the discharge capacity of the oil pump more appropriately according to the operation state.
- an object of the present invention is to provide a medium pressure control device and a continuously variable transmission for a continuously variable transmission capable of appropriately switching the discharge capacity of a working medium according to an operating state.
- a medium pressure control device for a continuously variable transmission can transmit a driving force from an input-side rotating member to an output-side rotating member via a transmitting member, and
- a medium pressure control device for a continuously variable transmission which is capable of continuously changing a gear ratio that is a rotation speed ratio between the rotating member and the rotating member on the output side, a contact surface between the rotating member and the transmission member
- Pump means capable of switching the discharge capacity of the working medium to a control system for controlling the pressure and the transmission ratio by the pressure of the working medium in a plurality of stages, and the working medium to the control system by the pump means in accordance with a shift And a gear ratio control means for controlling the control system and relatively delaying the shift when the discharge capacity is switched from a relatively small capacity to a relatively large capacity.
- the speed ratio control means may be configured so that the discharge capacity of the working medium to the control system by the pump means is relatively small from a relatively small capacity as the gear shifts.
- the control system may be controlled to relatively reduce the shift speed of the shift.
- the speed ratio control means may be configured so that the discharge capacity of the working medium to the control system by the pump means is relatively small from a relatively small capacity as the gear shifts.
- the control system may be controlled to relatively delay the start point of the shift.
- the transmission ratio control means may be configured such that the actual discharge capacity of the pump means is set to the relatively large capacity after switching of the discharge capacity of the pump means is started. You may comprise so that the said speed change may be delayed in the period until it completes switching.
- the speed ratio control means controls the control system and delays the speed change
- the pump means is controlled to discharge the working medium to the control system.
- a switching control means for relatively increasing the switching speed may be provided.
- the pump means includes a first pump that discharges the working medium to the control system, and a supply system that is different from the control system or the control system. And a switching means that can switch a discharge destination of the working medium in the second pump between the control system and the supply system.
- the control system includes a speed ratio changing means for changing the speed ratio by the pressure of the working medium supplied to the speed control pressure chamber, and a contact surface pressure control pressure. And a contact surface pressure changing means for changing the contact surface pressure according to the pressure of the working medium supplied to the chamber.
- a continuously variable transmission includes a medium pressure control device for the continuously variable transmission and a power roller that forms the transmission member.
- a continuously variable transmission includes a medium pressure control device for the continuously variable transmission and a belt forming the transmission member.
- the discharge capacity of the working medium can be appropriately switched according to the operating state.
- the discharge capacity of the working medium can be appropriately switched according to the operating state.
- FIG. 1 is a schematic configuration diagram of a hydraulic control apparatus according to an embodiment of the present invention.
- FIG. 2 is a schematic configuration diagram of a power transmission system of a vehicle equipped with a toroidal continuously variable transmission to which a hydraulic control device according to an embodiment of the present invention is applied.
- FIG. 3 is a schematic cross-sectional view of a toroidal continuously variable transmission to which the hydraulic control device according to the embodiment of the present invention is applied.
- FIG. 4 is a schematic configuration diagram of a main part of a toroidal continuously variable transmission to which the hydraulic control device according to the embodiment of the present invention is applied.
- FIG. 1 is a schematic configuration diagram of a hydraulic control apparatus according to an embodiment of the present invention.
- FIG. 2 is a schematic configuration diagram of a power transmission system of a vehicle equipped with a toroidal continuously variable transmission to which a hydraulic control device according to an embodiment of the present invention is applied.
- FIG. 3 is a schematic cross-sectional view of a toroidal continuously variable transmission to
- FIG. 5 is a schematic diagram illustrating a neutral position of the power roller with respect to the input disk provided in the toroidal continuously variable transmission to which the hydraulic control device according to the embodiment of the present invention is applied.
- FIG. 6 is a schematic diagram for explaining the shift position of the power roller with respect to the input disk of the toroidal continuously variable transmission to which the hydraulic control device according to the embodiment of the present invention is applied.
- FIG. 7 is a diagram illustrating switching of the discharge capacity in the hydraulic control apparatus according to the embodiment of the present invention.
- FIG. 8 is a flowchart illustrating discharge volume switching control of the pump device of the hydraulic control apparatus according to the embodiment of the present invention.
- FIG. 9 is a time chart illustrating an example of discharge capacity switching control of the pump device of the hydraulic control device according to the embodiment of the present invention.
- FIG. 10 is a schematic configuration diagram of a belt-type continuously variable transmission to which a hydraulic control device according to a modification of the present invention is applied.
- FIG. 1 is a schematic configuration diagram of a hydraulic control apparatus according to an embodiment of the present invention
- FIG. 2 is a power transmission of a vehicle equipped with a toroidal continuously variable transmission to which the hydraulic control apparatus according to the embodiment of the present invention is applied.
- FIG. 3 is a schematic sectional view of a toroidal continuously variable transmission to which a hydraulic control device according to an embodiment of the present invention is applied.
- FIG. 4 is a schematic diagram of the hydraulic control device according to an embodiment of the present invention.
- FIG. 5 is a schematic configuration diagram of a main part of a toroidal continuously variable transmission to be applied, and FIG.
- FIG. 5 illustrates an input disk of a power roller included in a toroidal continuously variable transmission to which a hydraulic control device according to an embodiment of the present invention is applied.
- FIG. 6 is a schematic diagram for explaining the neutral position.
- FIG. 6 is a schematic diagram for explaining the gear shift position with respect to the input disk of the power roller included in the toroidal continuously variable transmission to which the hydraulic control device according to the embodiment of the present invention is applied.
- FIG. 8 is a flowchart for explaining the discharge capacity switching control of the pump device of the hydraulic control apparatus according to the embodiment of the present invention, and FIG. It is a time chart explaining an example of switching control of the discharge capacity
- FIG. 4 is a diagram showing an arbitrary power roller among the power rollers constituting the toroidal-type continuously variable transmission as the continuously variable transmission, and an input disk in contact with the power roller.
- 5 and 6 are views of the input disk as viewed from the output disk side, and only one input disk and one power roller are schematically shown.
- an internal combustion engine gasoline engine, diesel engine, LPG engine, etc.
- an electric motor such as a motor that generates motor torque may be used as a drive source.
- the toroidal continuously variable transmission 1 as a continuously variable transmission to which the medium pressure control device according to the present embodiment is applied is driven from an engine 21 as a drive source mounted on a vehicle 1A. Force, that is, output torque is transmitted to the drive wheel 27 under the optimum conditions according to the traveling state of the vehicle 1A, and the gear ratio can be controlled steplessly (continuously), so-called CVT (CVT : Continuously Variable Transmission).
- CVT Continuously Variable Transmission
- This toroidal-type continuously variable transmission 1 transmits torque between each input disk 2 and output disk 3 via a power roller 4 sandwiched between an input disk 2 and an output disk 3, and This is a so-called toroidal continuously variable transmission that tilts and changes the gear ratio.
- the toroidal continuously variable transmission 1 includes a power roller 4 having an outer peripheral surface curved between the input disk 2 and the output disk 3 having the toroidal surfaces 2a and 3a and corresponding to the toroidal surfaces 2a and 3a.
- the torque is transmitted using the shear force of the oil film of traction oil formed between the input disk 2, the output disk 3 and the power roller 4.
- the toroidal continuously variable transmission 1 tilts a power roller 4 provided between an input disk 2 to which driving force is input and an output disk 3 to which driving force is output, so that the input disk 2 and the output disk
- the gear ratio which is the rotational speed ratio with respect to 3, can be changed steplessly.
- the toroidal continuously variable transmission 1 includes an input disk 2 as an input side rotating member and an output disk 3 as an output side rotating member, as shown in FIGS. And a power roller 4 as a transmission member, and a gear ratio changing unit 5 as gear ratio changing means.
- the gear ratio changing unit 5 includes a trunnion 6 as a support means and a moving unit 7.
- the moving unit 7 includes a hydraulic piston unit 8 and a hydraulic control device 9 as a medium pressure control device.
- the toroidal continuously variable transmission 1 includes an electronic control unit (ECU) 60 that controls each part of the toroidal continuously variable transmission 1.
- ECU electronice control unit
- the input disk 2 of the present embodiment corresponds to an input-side rotating member and also corresponds to a first pressing member for applying a pressing force to the power roller 4, and the output disk 3 is an output-side rotating member. It corresponds to a member and also corresponds to a second pressing member for applying a clamping pressure to the power roller 4.
- the input disk 2 transmits (inputs) a driving force (torque) from the engine 21 via, for example, a torque converter 22 that is a starting mechanism and a fluid transmission device, a forward / reverse switching mechanism 23, and the like. .
- the engine 21 outputs engine torque, that is, driving force for moving forward or backward the vehicle on which the engine 21 is mounted. Further, the engine 21 is electrically connected to the ECU 60, the driving of the engine 21 is controlled by the ECU 60, and the driving force to be output is controlled. The driving force from the engine 21 is transmitted to the torque converter 22 via the crankshaft 21a.
- the torque converter 22 transmits the driving force from the engine 21 to the toroidal continuously variable transmission 1 via the forward / reverse switching mechanism 23.
- the torque converter 22 includes a pump (pump impeller), a turbine (turbine runner), a stator, and a lockup clutch.
- the pump is connected to the crankshaft 21a of the engine 21 via a front cover or the like, and is rotatably provided together with the crankshaft 21a and the front cover.
- the turbine is arranged to face the pump.
- the turbine is connected to the input shaft 10 via an input shaft 22a and a forward / reverse switching mechanism 23, and is provided so as to be rotatable about the same axis as the crankshaft 21a together with the input shaft 10.
- the stator is disposed between the pump and the turbine.
- the lockup clutch is provided between the turbine and the front cover, and is connected to the turbine.
- the driving force (engine torque) of the engine 21 is transmitted from the crankshaft 21a to the pump via the front cover.
- the lock-up clutch is released, the driving force transmitted to the pump is transmitted to the turbine, the input shaft 22a, the input shaft via the working oil that is a working fluid interposed between the pump and the turbine. 10 is transmitted.
- the torque converter 22 can obtain a predetermined torque characteristic by changing the flow of the working oil circulating between the pump and the turbine by the stator.
- the lockup clutch connected to the turbine is engaged with the front cover, the driving force transmitted from the engine 21 to the pump via the front cover does not pass through the hydraulic oil. To the input shaft 10 directly.
- ON / OFF control for engaging and releasing the lock-up clutch is performed by hydraulic oil supplied from a hydraulic control device 9 described later.
- the hydraulic control device 9 is connected to an ECU 60 described later. Therefore, the ECU 60 performs ON / OFF control of the lockup clutch.
- the forward / reverse switching mechanism 23 transmits the driving force transmitted from the engine 21 via the torque converter 22 to the input disk 2 of the toroidal continuously variable transmission 1.
- the forward / reverse switching mechanism 23 includes, for example, a planetary gear mechanism, a forward clutch (friction clutch), a reverse brake (friction brake), and the like, and transmits the driving force of the engine 21 to the input disk 2 directly or reversely. Is.
- the driving force of the engine 21 via the forward / reverse switching mechanism 23 is a positive rotational driving force that acts in the direction in which the input disk 2 rotates forward (the direction in which the input disk 2 rotates when the vehicle moves forward), or
- the input disk 2 is transmitted to the input disk 2 as a reverse rotation driving force that acts in the direction in which the input disk 2 rotates in the reverse direction (the direction in which the input disk 2 rotates when the vehicle moves backward).
- the switching control of the driving force transmission direction by the forward / reverse switching mechanism 23 is performed by executing ON / OFF control for engaging and releasing the forward clutch and reverse brake, that is, ON / OFF.
- Switching control of the transmission direction of the driving force by the forward / reverse switching mechanism 23 in other words, ON / OFF control of the forward clutch and the reverse brake is performed by hydraulic oil supplied from a hydraulic control device 9 described later. Therefore, the switching control of the forward / reverse switching mechanism 23 is performed by the ECU 60.
- the forward clutch In the forward / reverse switching mechanism 23, for example, when the vehicle travels forward, the forward clutch is turned on and the reverse brake is turned off. When the vehicle is traveling backward, the forward clutch is turned off and the reverse brake is turned on. Thereby, the forward / reverse switching mechanism 23 can switch the rotational direction of the torque. In the forward / reverse switching mechanism 23, the forward clutch is turned off and the reverse brake is turned off at the neutral position.
- Two input disks 2 are coupled to an input shaft 10 that is rotated based on the rotation of the engine 21, and is rotatably provided by the input shaft 10. More specifically, each input disk 2 is rotated by a variator shaft 11 that rotates in the same manner as the input shaft 10. Accordingly, each input disk 2 can rotate around the rotation axis X1 of the input shaft 10 as the disk rotation axis.
- a rear side input disk 2R is provided on the rear side (drive wheel 27 side) at a predetermined interval.
- Front input disk 2 F is supported on the variator shaft 11 via the ball spline 11a. That is, the front-side input disk 2 F, together with the rotatable with the rotation of the variator shaft 11 is supported by the movable variator shaft 11 along the rotation axis X1 direction with respect to the variator shaft 11 . Still other words, the front-side input disk 2 F, to the variator shaft 11, whereas no relative rotational displacement about the rotational axis X1, in the direction along the rotation axis X1 can be relatively displaced.
- the rear input disk 2 R together are supported by a variator shaft 11 through a spline fitting portion, along the rotation axis X1 by a loading nut 11b provided on the rear end of the variator shaft 11 Rear Movement to the side is restricted.
- Loading nut 11b is screwed into the rear end of the variator shaft 11, receives the pressing force from the hydraulic pressing mechanism 15 to be described later, restricts the movement to the rear side of the rear input disk 2 R.
- the rear input disk 2 R together with the rotatable with the rotation of the variator shaft 11, relative movement in the rear side is restricted at a predetermined position by a loading nut 11b with respect to the variator shaft 11, rotation of the variator shaft 11
- the variator shaft 11 is supported so as to be able to move along with the movement toward the front side along the axis X1.
- the rear input disk 2 R, to the variator shaft 11, with no relative rotational displacement about the rotational axis X1 when the pressing force from the hydraulic pressing mechanism 15 described later to the loading nut 11b acts
- the variator shaft 11 is not displaced relatively in the direction along the rotation axis X1.
- input disk 2 when it is not necessary to distinguish the front side input disc 2 F and the rear-side input disk 2 R, abbreviated as "input disk 2".
- Each input disk 2 has an opening at the center and gradually protrudes from the outside toward the center.
- the slope of the protruding portion of each input disk 2 is formed such that the cross section along the direction of the rotation axis X1 is substantially arc-shaped, and forms a toroidal surface 2a of each input disk 2.
- the two input disks 2 are provided such that the toroidal surfaces 2a face each other.
- the output disks 3 transmit (output) the driving force transmitted (input) to each input disk 2 to the drive wheel 27 side, and two output disks 3 are provided, one for each input disk 2. .
- a front output disk 3 F and the rear-side output disc 3 R is provided between the front input disc 2 F and the rear-side input disk 2 R with respect to the direction in which both along the rotation axis X1, More , rear output disk 3 R is provided between the front side output disc 3 F and the rear-side input disk 2 R.
- the toroidal continuously variable transmission 1 has a front side input disk 2 F , a front side output disk 3 F , a rear side output disk 3 R , and a rear side input in the direction along the rotation axis X 1. It is provided in the order of the disc 2 R.
- the front side output disc 3 F and the rear-side output disc 3 when there is no need to distinguish between R abbreviated as "the output disc 3 '.
- Each input disk 2 and each output disk 3 are provided so as to be rotatable coaxially with the rotation axis X1. Accordingly, each output disk 3 can rotate around the rotation axis X1.
- Each output disk 3 has substantially the same shape as each input disk 2, that is, each output disk 3 has an opening at the center and gradually protrudes from the outside toward the center.
- the slope of the protruding portion of each output disk 3 is formed such that the cross section along the direction of the rotation axis X1 is substantially arc-shaped, and forms a toroidal surface 3a of each output disk 3.
- Each output disk 3 is provided between the two input disks 2 in the direction along the rotation axis X1 as described above, and each toroidal surface 3a faces the toroidal surface 2a of each input disk 2.
- each toroidal surface 3a faces the toroidal surface 2a of each input disk 2.
- one of the front input disk 2 F toroidal surface 2a and the front output disk 3 F toroidal surface 3a and front side facing in (drive source side) cavity C F form
- the other of the rear input disk 2 R toroidal surface 2a and the rear-side output disc 3 R another rear toroidal surface 3a is opposite of (driving wheel-side) to form a cavity C R.
- Each output disk 3 is supported by a cylindrical sleeve of the output gear 12 provided between the two output disks 3 via a spline engaging portion. That is, each output disk 3 and the output gear 12 are coupled so as to be integrally rotatable.
- the output gear 12 has a pair of bearings 31 (see FIG. 3) with respect to an intermediate wall 32 (see FIG. 3) fixed to the casing 1a inside the casing 1a (see FIG. 4).
- the displacement along the rotation axis X1 is rotatably supported in a state where the displacement is restricted.
- the output gear 12 is supported so as to be rotatable relative to the variator shaft 11 while the variator shaft 11 is inserted into the through hole 12 a on the radially inner side. Accordingly, each output disk 3 is supported so as to be rotatable relative to the variator shaft 11 together with the output gear 12.
- the intermediate wall 32 is positioned on the casing 1a, the bearing 31 is positioned on the intermediate wall 32, the output gear 12 is positioned on the bearing 31, and each output disk 3 is connected to the output gear 12. Is positioned, the output disks 3 are positioned with respect to the casing 1a.
- the variator shaft 11 has a casing 1a (see FIG. 4) via an axial center support portion 33 including the output gear 12, a bearing 31 and an intermediate wall 32 at the center portion in the direction along the rotation axis X1. ) Is supported so as to be relatively rotatable.
- the toroidal type continuously variable transmission 1 includes a front side cavity C F formed between the front input disc 2 F and the front output disk 3 F is, and the rear input disk 2 R and the rear side output disc 3 R Nasu a rear cavity C R and toroidal type continuously variable transmission 1 of a double cavity type including a front-side input disk 2 F, rear input disk 2 R, front output disk 3 F, rear output disk 3 variator shaft 11 R is provided via the axial center support 33 between the front side cavity C F and the rear side cavity C R with respect to the direction along the rotation axis X1 casing 1a (see FIG. 4) Is supported so as to be relatively rotatable.
- a counter gear 13 is meshed with the output gear 12, and an output shaft 14 is connected to the counter gear 13. Accordingly, as each output disk 3 rotates, the output gear 12 rotates, and the counter gear 13 meshed with the output gear 12 rotates, whereby the output shaft 14 rotates.
- the output shaft 14 is connected to the drive wheel 27 via a power transmission mechanism 24, a differential gear 25, and the like, and the driving force is transmitted to the drive wheel 27 via the power transmission mechanism 24, the differential gear 25, and the like. (Output).
- the power transmission mechanism 24 transmits driving force between the toroidal continuously variable transmission 1 and the differential gear 25.
- the power transmission mechanism 24 is disposed between the output disk 3 and the differential gear 25.
- the differential gear 25 transmits driving force between the power transmission mechanism 24 and the driving wheel 27.
- the differential gear 25 is disposed between the power transmission mechanism 24 and the drive wheel 27.
- a drive shaft 26 is connected to the differential gear 25.
- Drive wheels 27 are attached to the drive shaft 26.
- the power roller 4 is provided between the input disk 2 and the output disk 3 in contact with the input disk 2 and the output disk 3, and transmits the driving force from the input disk 2 to the output disk 3. That is, the power roller 4 is formed as a curved contact surface 4a whose outer peripheral surface corresponds to the toroidal surfaces 2a and 3a. The power roller 4 is sandwiched between the input disk 2 and the output disk 3, and the contact surface 4a can contact the toroidal surfaces 2a and 3a. Each power roller 4 is contacted by a trunnion 6 described later. While the surface 4a is in contact with the toroidal surfaces 2a and 3a, the surface 4a is supported rotatably about a rotation axis X2 as a power roller rotation axis.
- the power roller 4 is formed by shearing oil film formed between the toroidal surfaces 2a and 3a of the input disk 2 and the output disk 3 and the contact surface 4a of the power roller 4 by traction oil supplied to the toroidal continuously variable transmission 1.
- the driving force (torque) is transmitted using force.
- a total of four power rollers 4 are provided, two for each of the cavities formed by the pair of input disks 2 and output disks 3. That is, the toroidal type continuously variable transmission 1 comprises two power rollers 4 to the front side cavity C F is provided with a pair, two power rollers 4 are provided in a pair with respect to the rear side cavity C R. Front side cavity C F, the power roller 4 provided with a pair respectively rear cavity C R are provided opposite to each other across the rotation axis X1.
- the power roller 4 includes a power roller body 41 and an outer ring 42.
- the power roller main body 41 has the above-described contact surface 4a in contact with the toroidal surfaces 2a and 3a of the input disk 2 and output disk 3 on the outer peripheral surface.
- the power roller body 41 is rotatably supported by a rotating shaft 42a formed on the outer ring 42 via a bearing portion (radial bearing) 43a.
- the power roller main body 41 is rotatably supported on a surface of the outer ring 42 facing the power roller main body 41 via a bearing portion (thrust bearing) 43b. Therefore, the power roller main body 41 can rotate around the rotation axis X2 of the rotation shaft 42a.
- the outer ring 42 is formed with an eccentric shaft 42b together with the rotating shaft 42a.
- the eccentric shaft 42b is formed such that the rotation axis X2 'is shifted from the rotation axis X2 of the rotation shaft 42a.
- the eccentric shaft 42b is rotatably supported via a bearing portion (radial bearing) 43c with respect to a fitting portion 6d formed as a recess in a roller support portion 6a of the trunnion 6 described later. Accordingly, the outer ring 42 can rotate around the rotation axis X2 'of the eccentric shaft 42b.
- the power roller 4 can rotate with respect to the trunnion 6 about the rotation axis X2 and the rotation axis X2 ′, that is, can revolve around the rotation axis X2 ′ and can rotate about the rotation axis X2.
- the power roller 4 is configured to be movable in the direction along the rotation axis X1, and for example, it is possible to allow component deformation and variations in component accuracy.
- the input shaft 10 is connected to a hydraulic pressure (end load) mechanism 15 as a contact surface pressure changing means.
- the hydraulic pressing mechanism 15 brings the input disk 2 and output disk 3 into contact with the power roller 4, and the power roller is interposed between the input disk 2 as the first clamping member and the output disk 3 as the second clamping member.
- 4 is a clamping means for applying a clamping pressure for clamping 4.
- the hydraulic pressing mechanism 15 acts on a contact portion between the toroidal surfaces 2 a and 3 a of the input disk 2 and the output disk 3 and the contact surface 4 a of the power roller 4 by changing the clamping pressure for sandwiching the power roller 4.
- the contact surface pressure is changed.
- the hydraulic pressure pressing mechanism 15 is configured such that the pressure of the hydraulic oil as the working medium supplied to the clamping pressure generating hydraulic chamber 15a serving as the contact surface pressure control pressure chamber, that is, the hydraulic pressure of the hydraulic fluid between the input disk 2 and the output disk 3 is increased.
- a contact pressure between the toroidal surfaces 2a and 3a and the contact surface 4a is adjusted by applying a sandwiching pressure that sandwiches the power roller 4 therebetween and adjusting the sandwiching pressure.
- the hydraulic pressing mechanism 15 includes a clamping pressure generating hydraulic chamber 15a and a clamping pressure piston 15b.
- the hydraulic pressing mechanism 15 includes a front-side input disk clamping / pressing pressure acting surface 28 as a pressure acting surface that rotates with the rotation of the input disk 2 and hydraulic pressure of hydraulic oil supplied to the clamping pressure generating hydraulic chamber 15a. By acting on the side input disk clamping pressure operating surface 29, a clamping pressure for clamping the power roller 4 between the input disk 2 and the output disk 3 can be applied.
- the clamping pressure generating hydraulic chamber 15a is provided on one side in the direction along the rotation axis X1 with respect to the two input disks 2.
- squeezing force generating hydraulic chamber 15a is provided on the front side input disc 2 F side against along the rotation axis X1 direction, it is disposed between the input shaft 10 and the front input disk 2 F.
- the hydraulic pressure chamber 15a is supplied with hydraulic oil from the hydraulic control device 9 in accordance with the operating state.
- the clamping pressure piston 15b is formed in a disc shape and is provided at one end of the variator shaft 11 so that the center thereof substantially coincides with the rotation axis X1.
- Nipping and pressing force piston 15b is the end rear input disk 2 R of the variator shaft 11 is provided opposite end, that is, on the front side (engine 21 side).
- Clamping force generating hydraulic chamber 15a of the above is provided between the nipping and pressing force piston 15b and the front input disk 2 F.
- the clamping pressure piston 15b is rotatable with respect to the variator shaft 11 around the rotation axis X1 together with the variator shaft 11 and is movable in the direction along the rotation axis X1. That is, the clamping pressure piston 15b can be rotated with the rotation of the variator shaft 11, and is supported by the variator shaft 11 so as to be movable with the movement of the variator shaft 11 along the rotation axis X1. Yes. In other words, the clamping pressure piston 15b is not relatively displaced relative to the variator shaft 11 around the rotational axis X1 and is not relatively displaced in the direction along the rotational axis X1.
- the rear side input disk 2 R , the variator shaft 11 and the clamping pressure piston 15 b can rotate together around the rotation axis X 1 and can move in the direction along the rotation axis X 1.
- the front-side input disk 2 F is rear input disc 2 R, together with the variator shaft 11 and the nipping and pressing force piston 15b while being rotatable about a rotation axis X1 together, by a ball spline 11a,
- the rear side input disk 2 R , the variator shaft 11, and the pressing pressure piston 15 b are relatively movable in the direction along the rotation axis X 1.
- the clamping pressure piston 15b is also connected to the input shaft 10, can be rotated around the rotation axis X1 together with the input shaft 10, and relatively moves in the direction along the rotation axis X1.
- the clamping pressure piston 15b is formed integrally with the variator shaft 11, and the clamping pressure piston 15b and the variator shaft 11 are connected to the input shaft 10 via the spline engaging portion 11c. It is connected so that driving force can be transmitted.
- the clamping pressure piston 15b and the variator shaft 11 include a spline formed on the outer peripheral surface of the cylindrical portion 11d along the rotation axis X1, and a spline formed on the inner peripheral surface of the input shaft 10 along the rotation axis X1.
- the cylindrical portion 11d is a portion provided on the front side surface of the clamping pressure piston 15b so as to protrude to the front side, and is formed in a cylindrical shape so that its central axis substantially coincides with the rotation axis X1. Part.
- the rear side input disk 2 R , the variator shaft 11 and the clamping pressure piston 15 b are integrated with the input shaft 10 via the spline engaging portion 11 c and can rotate around the rotation axis X 1.
- the input shaft 10 is movable relative to the direction along the rotation axis X1.
- the driving force from the input shaft 10 is transmitted to the variator shaft 11 through the spline engaging portion 11c and the clamping pressure piston 15b, and from the variator shaft 11 to the front side input disk 2 F and the rear side input disk 2 R. Communicated.
- the front-side input disk 2 F while having a front input disk nipping and pressing force acting surface 28 above, nipping and pressing force piston 15b has a rear input disk nipping and pressing force acting surface 29 of the above .
- Front input disk nipping and pressing force acting surface 28 at the front side input disc 2 F provided on the back of the toroidal surface 2a which is a contact surface between the power roller 4.
- the rear side input disk clamping pressure operating surface 29 is provided on the surface facing the front side input disk clamping pressure operating surface 28 in the direction along the rotation axis X1 at the clamping pressure piston 15b.
- the rear side input disk clamping pressure operating surface 29 is provided to face the front side input disk clamping pressure operating surface 28 with the above-described clamping pressure generating hydraulic chamber 15a interposed therebetween.
- Clamping force generating hydraulic chamber 15a depending the front input disk nipping and pressing force acting surface 28 and the rear-side input disk nipping and pressing force acting surface 29 between the nipping and pressing force piston 15b and the front input disk 2 F It is partitioned with respect to the direction along the rotation axis X1. That is, the front-side input disk clamping pressure application surface 28 and the rear-side input disk clamping pressure application surface 29 are arranged such that the front-side input disk clamping pressure application surface 28 enters the clamping pressure generating hydraulic chamber 15a on the rear side.
- the rear-side input disk clamping pressure operating surface 29 faces the clamping pressure generating hydraulic chamber 15a on the front side.
- the hydraulic pressing mechanism 15 clamps the front side input disk clamping pressure application surface 28 and the rear side input disk clamping pressure application surface 29 by the hydraulic pressure of the hydraulic oil supplied into the clamping pressure generation hydraulic chamber 15a.
- the hydraulic pressing mechanism 15 side from the rear side of rear input disc 2 R together with the variator shaft 11 Move in the direction approaching. That is, the front-side input disk 2 F is relatively moves in a direction along the rotation axis X1 with respect to the variator shaft 11.
- the hydraulic pressing mechanism 15, the front-side input disk 2 F is moved from the hydraulic pressing mechanism 15 side to the rear side, by moving the rear input disk 2 R direction toward the front side along with the variator shaft 11,
- the front side input disc 2 F is brought closer to the front side output disc 3 F side
- the rear side input disc 2 R is brought closer to the rear side output disc 3 R side
- the front side input disc 2 F and the front side output disc 3 F are generating a clamping force between and between the rear input disk 2 R and the rear side output disc 3 R a.
- the loading nut 11b screwed into the rear side end portion of the variator shaft 11 acts as a reaction force receiving portion of the pressing pressure generated by the hydraulic pressing mechanism 15, that is, receives the pressing pressure.
- the hydraulic pressing mechanism 15 since to generate a clamping pressure between and between the rear input disk 2 R and the rear side output disc 3 R between the front input disc 2 F and the front output disk 3 F , between the front-side input disk 2 F and the front output disk 3 F at a predetermined clamping pressure power rollers 4, respectively, can be sandwiched between the rear-side input disk 2 R and the rear side output disc 3 R . As a result, it is possible to prevent slipping between the input disk 2, the output disk 3 and the power roller 4 and maintain an appropriate traction state.
- the clamping pressing force by the hydraulic pressing mechanism 15, in other words, the clamping pressure is controlled by the hydraulic control device 9 described later by controlling the amount of hydraulic oil or the hydraulic pressure supplied to the clamping pressure generating hydraulic chamber 15 a, so It is controlled to a predetermined magnitude based on the input torque to the continuously variable transmission 1. That is, the contact surface pressure acting on the contact portion between the toroidal surfaces 2 a and 3 a of the input disk 2 and the output disk 3 and the contact surface 4 a of the power roller 4 is supplied by the hydraulic control device 9 to the clamping pressure generating hydraulic chamber 15 a. By controlling the amount of hydraulic oil or the hydraulic pressure, it is controlled to a predetermined magnitude based on the input torque to the toroidal continuously variable transmission 1.
- the toroidal-type continuously variable transmission 1 is capable of transmitting torque between the input disk 2, the output disk 3 and the power roller 4 according to the contact surface pressure between the toroidal surfaces 2 a, 3 a and the contact surface 4 a ( Torque capacity) is controlled.
- the hydraulic control device 9 is connected to an ECU 60 described later. Therefore, the ECU 60 controls the magnitude of the pressing pressure by the hydraulic pressing mechanism 15, in other words, the magnitude of the contact surface pressure.
- the transmission gear ratio changing unit 5 changes the transmission gear ratio by the pressure of hydraulic oil supplied to the transmission control hydraulic chamber 82 as the transmission control pressure chamber, that is, the hydraulic pressure.
- the gear ratio changing unit 5 includes the trunnion 6 and the moving unit 7.
- the moving unit 7 moves the power roller 4 together with the trunnion 6 with respect to the rotation axis X 1 of the input disk 2 and the output disk 3.
- the gear ratio is changed by moving and tilting the power roller 4 with respect to the input disk 2 and the output disk 3.
- the transmission ratio changing unit 5 applies a transmission control pressing force to the trunnion 6 that supports the power roller 4 by the hydraulic pressure of the hydraulic oil supplied to the transmission control hydraulic chamber 82 so that the power roller 4 and the trunnion 6 are operated together. Is moved from the neutral position to the speed change position with respect to the input disk 2 and the output disk 3, and the power roller 4 is tilted to change the speed ratio.
- the transmission ratio is a rotation speed ratio between the input disk 2 and the output disk 3, in other words, a rotation speed ratio.
- [transmission ratio output-side contact radius (power roller 4 and output disk 3 (contact radius (distance between the contact point and the rotation axis X1)) / input-side contact radius (contact radius between the input disk 2 and the power roller 4)].
- each trunnion 6 rotatably supports the power roller 4, and moves the power roller 4 with respect to the input disk 2 and the output disk 3 to tilt with respect to the input disk 2 and the output disk 3. It supports to roll freely.
- the trunnion 6 has a roller support portion 6a and a rotation shaft 6b as a shaft portion.
- roller support portion 6a a space portion 6c in which the power roller 4 is disposed is formed, and a recessed fitting portion 6d is formed in the space portion 6c.
- the trunnion 6 rotatably supports the power roller 4 by inserting the eccentric shaft 42b of the power roller 4 into the fitting portion 6d as described above in the space 6c.
- the roller support 6a is provided so as to be movable integrally with the rotating shaft 6b.
- the rotation shaft 6b is formed so as to protrude from the shoulder portion 6e of the roller support portion 6a.
- the shoulder portion 6e of the roller support portion 6a is a wall surface portion provided so as to stand up with respect to the wall surface portion where the fitting portion 6d is provided in the roller support portion 6a.
- the shoulder portions 6e are provided as a pair with respect to the wall surface portion where the fitting portion 6d is provided in the roller support portion 6a, and the pair of shoulder portions 6e are provided so as to face each other.
- the above-described space portion 6c is formed by the pair of shoulder portions 6e facing each other.
- the roller support portion 6a is integrally formed with a wall surface portion on which the fitting portion 6d is provided and a pair of shoulder portions 6e.
- the rotating shaft 6b is formed so as to protrude from the pair of shoulder portions 6e of the roller support portion 6a as described above.
- Each rotary shaft 6b is formed in a columnar shape and is provided to be rotatable about a rotation axis X3 coaxial with each other.
- the trunnion 6 is supported by the casing 1a via a lower link 16a, an upper link 17a, a cylinder body 86, etc., which will be described later, so that the roller support portion 6a can rotate about the rotation axis X3 together with the rotation shaft 6b.
- the trunnion 6 is supported by the casing 1a via the lower link 16a, the upper link 17a, the cylinder body 86, and the like so that the roller support portion 6a can move along the rotation axis X3 together with the rotation shaft 6b.
- the moving unit 7 is configured to be movable in the direction along the rotation axis X3.
- the lower link 16a and the upper link 17a will be described later in detail.
- the toroidal type continuously variable transmission 1 comprises two trunnions 6 supporting each two power rollers 4 to the front side cavity C F is provided with a pair of two relative to the rear side cavity C R A pair of two trunnions 6 for supporting the power roller 4 is provided.
- the trunnion 6 supports the power roller 4 so that the rotation axis X2 of the power roller 4 is parallel to a plane perpendicular to the rotation axis X3 of the rotation shaft 6b.
- the trunnion 6 is arranged so that the rotation axis X3 of the rotation shaft 6b is parallel to a plane perpendicular to the rotation axis X1 of the input disk 2 and the output disk 3. That is, the trunnion 6 moves along the rotation axis X3 in a plane perpendicular to the rotation axis X1, thereby moving the power roller 4 along the rotation axis X3 with respect to the rotation axis X1 of the input disk 2 and the output disk 3. Can be moved.
- the trunnion 6 rotates around the rotation axis X3 to tilt the power roller 4 with respect to the input disk 2 and the output disk 3 around the rotation axis X3 in a plane perpendicular to the rotation axis X3. It can be made freely. In other words, the trunnion 6 supports the power roller 4 so that the power roller 4 can be tilted when a tilting force described later acts on the power roller 4.
- the moving unit 7 moves the power roller 4 together with the trunnion 6 in the direction along the rotation axis X3, and includes the hydraulic piston unit 8 and the hydraulic control device 9 as described above.
- the hydraulic piston portion 8 includes a speed change control piston 81 as a piston and a speed change control hydraulic chamber 82, and hydraulic pressure of hydraulic fluid introduced into the speed change control hydraulic chamber 82 is transmitted by the flange portion 84 of the speed change control piston 81.
- the trunnion 6 is moved in two directions (A1 direction and A2 direction) along the rotation axis X3.
- the hydraulic piston portion 8 applies a shift control pressing force to the flange portion 84 provided in the trunnion 6 by the hydraulic pressure of the hydraulic oil supplied to the shift control hydraulic chamber 82.
- the speed change control piston 81 includes a piston base 83 and a flange portion 84.
- the piston base 83 is formed in a cylindrical shape, and one end of the rotary shaft 6b is inserted therein, and is fixed with respect to the direction of the rotation axis X3 and the direction around the rotation axis X3.
- the flange portion 84 is fixedly provided so as to protrude from the piston base 83 in the radial direction of the piston base 83, in other words, in the radial direction of the rotation shaft 6b, and rotates together with the piston base 83 and the rotation shaft 6b of the trunnion 6. It is movable in the direction along the axis X3.
- the flange portion 84 is formed in an annular plate shape around the rotation axis X3 of the rotation shaft 6b.
- the transmission control hydraulic chamber 82 is formed by a hydraulic chamber forming member 85.
- the hydraulic chamber forming member 85 includes a cylinder body 86 as a first forming member and a lower cover 87 as a second forming member. That is, the hydraulic chamber forming member 85 forms the wall surface of the transmission control hydraulic chamber 82 and is divided into the cylinder body 86 and the lower cover 87 with respect to the direction along the rotation axis X3 that is the movement direction (stroke direction) of the trunnion 6.
- the cylinder body 86 is formed with a recess serving as a space of the transmission control hydraulic chamber 82.
- the lower cover 87 is fixed to the cylinder body 86 so as to close the opening of the concave portion of the cylinder body 86, whereby the transmission control hydraulic chamber 82 is formed in a cylindrical shape centered on the rotation axis X3 by the cylinder body 86 and the lower cover 87. Comparted into a cylinder.
- the cylinder body 86 and the lower cover 87 are fixed to the casing 1a on the opposite side of the cylinder body 86 from the lower cover 87 side.
- a gasket 88 is provided between the cylinder body 86 and the lower cover 87 to prevent leakage of hydraulic oil in the transmission control hydraulic chamber 82 to the outside.
- the flange portion 84 is accommodated in the transmission control hydraulic chamber 82 into which hydraulic oil is introduced, and two hydraulic chambers, that is, the first hydraulic chambers in the direction along the rotation axis X3 in the transmission control hydraulic chamber 82 are provided.
- the partition is divided into a hydraulic chamber OP1 and a second hydraulic chamber OP2.
- the first hydraulic chamber OP1 moves the trunnion 6 together with the flange portion 84 in the first direction A1 along the rotation axis X3 by the hydraulic pressure of the hydraulic oil supplied to the inside, while the second hydraulic chamber OP2 is supplied to the inside.
- the trunnion 6 together with the flange 84 is moved in the second direction A2, which is the reverse direction of the first direction, by the hydraulic pressure of the hydraulic oil.
- annular seal member S1 is provided at the distal end portion on the radially outer side of the flange portion 84. Therefore, the first hydraulic chamber OP1 and the second hydraulic chamber of the shift control hydraulic chamber 82 defined by the flange portion 84. The OP2 is sealed by the seal member S1 so that the hydraulic oil does not leak from each other.
- annular seal members S2, S3, and S4 are provided on the outer peripheral portion of the piston base 83 between a cylinder body 86 that is a hydraulic chamber forming member 85 that forms a shift control hydraulic chamber 82, and a lower cover 87. Accordingly, the outer periphery of the piston base 83 and the cylinder body 86 and the lower cover 87 are sealed by the seal members S2, S3, and S4 so that the hydraulic oil in the transmission control hydraulic chamber 82 does not leak to the outside. .
- each of the pair of input disks 2 and output disks 3 is provided with two power rollers 4 and trunnions 6, the first hydraulic chamber OP1 and the second hydraulic chamber OP2 have a pair of input disks 2 and output disks. Two for every three will be provided.
- the positional relationship between the first hydraulic chamber OP ⁇ b> 1 and the second hydraulic chamber OP ⁇ b> 2 is switched for each trunnion 6.
- the hydraulic chamber that is the first hydraulic chamber OP1 of one trunnion 6 is the second hydraulic chamber OP2 of the other trunnion 6, and the hydraulic chamber that is the second hydraulic chamber OP2 of one trunnion 6 is the second hydraulic chamber OP2 of the other trunnion 6.
- the hydraulic control device 9 supplies hydraulic oil to each part of the transmission, for example, the shift control hydraulic chamber 82 of the hydraulic piston unit 8, the clamping pressure generating hydraulic chamber 15a of the hydraulic pressing mechanism 15, the torque converter 22, the forward / reverse switching mechanism 23, and the like. To do.
- the hydraulic control device 9 controls at least the amount of hydraulic oil or the hydraulic pressure supplied to the clamping pressure generating hydraulic chamber 15a and the shift control hydraulic chamber 82.
- the hydraulic control device 9 sucks, pressurizes, and discharges hydraulic oil stored in an oil pan 91 (see FIG. 1) and supplied to each part of the transmission by a pump device 92 (see FIG. 1) as pump means described later.
- the pump device 92 is driven in conjunction with, for example, rotation of the crankshaft 21a that is an output shaft of the engine 21 that generates driving force, and sucks and pressurizes the hydraulic oil stored in the oil pan 91; To be discharged.
- the hydraulic oil pressurized by the pump device 92 is supplied to various flow control valves through a pressure regulator valve.
- the various flow control valves include a spool valve element, an electromagnetic solenoid, and the like, supply hydraulic oil to the first hydraulic chamber OP1 and the second hydraulic chamber OP2, or the first hydraulic chamber OP1 and the second hydraulic chamber OP2. And a flow rate control valve for controlling the discharge of hydraulic oil from the hydraulic pressure chamber, a supply of hydraulic oil to the clamping pressure generating hydraulic chamber 15a, or a flow rate control valve for controlling the discharging of hydraulic fluid from the clamping pressure generating hydraulic chamber 15a. .
- the flow rate control valve of the hydraulic control device 9 is configured such that, for example, an electromagnetic solenoid driven by a drive current based on a control command value input from the ECU 60 displaces the position of the spool valve element so that the first hydraulic chamber OP1, 2 Controls the flow rate or hydraulic pressure of hydraulic fluid supplied to and discharged from the hydraulic chamber OP2 and the clamping pressure generating hydraulic chamber 15a.
- the pressure regulator valve oils the hydraulic oil on the downstream side when the hydraulic pressure on the downstream side of the pressure regulator valve exceeds the predetermined hydraulic pressure, that is, the line pressure used as the original pressure of the hydraulic control device 9. The pressure is returned to the pan 91 and adjusted to a predetermined line pressure.
- the hydraulic control device 9 will be described in detail later.
- the ECU 60 controls the flow rate control valve of the hydraulic control device 9, supplies the hydraulic oil pressurized by the pump device 92 to the first hydraulic chamber OP1, and discharges the hydraulic oil in the second hydraulic chamber OP2.
- the hydraulic pressure in the first hydraulic chamber OP1 acts on the flange portion 84, so that [the hydraulic pressure in the first hydraulic chamber OP1> the hydraulic pressure in the second hydraulic chamber OP2].
- the flange part 84 of the hydraulic piston part 8 is pressed in the first direction A1 along the rotation axis X3, and the power roller 4 moves together with the trunnion 6 in the first direction A1 along the rotation axis X3.
- the ECU 60 controls the flow rate control valve of the hydraulic control device 9, discharges the hydraulic oil pressurized by the pump device 92 from the first hydraulic chamber OP1, and supplies the hydraulic oil into the second hydraulic chamber OP2.
- the hydraulic pressure in the hydraulic chamber OP2 acts on the flange portion 84, so that [the hydraulic pressure in the first hydraulic chamber OP1 ⁇ the hydraulic pressure in the second hydraulic chamber OP2].
- the flange part 84 of the hydraulic piston part 8 is pressed in the second direction A2 along the rotation axis X3, and the power roller 4 moves in the second direction A2 along the rotation axis X3 together with the trunnion 6.
- the movement of the power roller 4 in the first direction A1 or the second direction A2 is adjusted according to the amount of movement of the spool valve element of the flow control valve.
- the moving unit 7 is driven by the ECU 60 by the hydraulic control device 9 and the hydraulic pressure in each shift control hydraulic chamber 82 of the hydraulic piston unit 8 is controlled.
- the power roller 4 together with the trunnion 6 can be moved in two directions along the rotation axis X3, that is, in the first direction A1 and the second direction A2.
- the gear ratio changing unit 5 causes the moving unit 7 to move the pair of power rollers 4 together with the pair of trunnions 6 from a neutral position (see FIG. 5) with respect to the input disk 2 and the output disk 3 (see FIG. 5).
- the gear ratio can be changed by moving the power rollers 4 relative to the input disk 2 and the output disk 3 by moving them in opposite directions to each other (see FIG. 6).
- the neutral position of the power roller 4 with respect to the input disk 2 and the output disk 3 is a position where the gear ratio is fixed, and the power roller 4 is positioned with respect to the input disk 2 and the output disk 3. In this position, the tilting force to be tilted cannot act on the power roller 4. That is, when the power roller 4 is in the neutral position and the transmission gear ratio is fixed, the rotation axis X2 of the power roller 4 is set in a plane that includes the rotation axis X1 and that is perpendicular to the rotation axis X3. Is done.
- the position of the power roller 4 in the direction along the rotational axis X3 is such that the rotational axis X2 of the power roller 4 passes through the rotational axis X1 (orthogonal). Set to position.
- the rotation direction (the rolling direction) of the power roller 4 and the rotation direction of the input disk 2 and the output disk 3 coincide with each other at the contact point between the power roller 4 and the input disk 2 and the output disk 3.
- the tilting force does not act on the power roller 4, so that the power roller 4 continues to rotate with the input disk 2 while remaining in this neutral position, and the gear ratio during this period is fixed.
- the hydraulic piston unit 8 of the moving unit 7 and the hydraulic control device 9 are driven by hydraulic pressure.
- the trunnion 6 is exerted with a force sufficient to withstand. That is, when the power roller 4 and the trunnion 6 that supports the power roller 4 are in the neutral position, as described above, the tangential force F1 acting on the contact point between the input disk 2 and the output disk 3 and the power roller 4 according to the input torque.
- the shift control pressing force F2 see FIG. 5 having a magnitude against (see FIG.
- the speed change position of the power roller 4 is a position where the speed ratio is changed, and the tilting force that tilts the power roller 4 with respect to the input disk 2 and the output disk 3 is this power. It is a position that acts on the roller 4. That is, when the power roller 4 is in the speed change position and the speed ratio is changed, the rotation axis X2 of the power roller 4 is a plane including the rotation axis X1 and the rotation axis from the plane perpendicular to the rotation axis X3. It is set at a position moved in the first direction A1 or the second direction A2 along X3.
- the position of the power roller 4 in the direction along the rotation axis X3 is the position where the rotation axis X2 of the power roller 4 passes the rotation axis X1, that is, the neutral position. Is set to a position offset from.
- the rotation direction of the power roller 4 and the rotation direction of the input disk 2 and the output disk 3 are deviated at the contact point between the power roller 4 and the input disk 2 and the output disk 3.
- a side slip occurs between the power roller 4 and the input disk 2 and the output disk 3 due to the tilting force acting on the power roller 4, and the power roller 4 tilts with respect to the input disk 2 and the output disk 3.
- the input side contact radius between the power roller 4 and the input disk 2 and the output side contact radius between the power roller 4 and the output disk 3 are changed, so that the gear ratio is changed.
- the force in the circumferential direction of the input disk 2 acts on the power roller 4 at the contact point between the power roller 4 and the input disk 2, and the power roller 4 is moved to the peripheral side of the input disk 2 (power roller 4 Tilting force acts in the direction of separating the input disk 2 from the rotation axis X1.
- the power roller 4 moves so that the contact point with the input disk 2 moves radially outward of the input disk 2 and the contact point with the output disk 3 moves radially inward of the output disk 3.
- the gear ratio is changed to the decreasing side and upshifted. Then, the changed gear ratio is fixed by returning the power roller 4 to the neutral position again.
- the power roller 4 when downshifting, the power roller 4 is moved in the first direction A1 along the rotation axis X3 (the moving direction of the input disk 2 at the contact point between the power roller 4 and the input disk 2, that is, the rotation of the input disk 2). In the direction along the direction (the direction opposite to the rotation direction of the output disk 3)). Then, the force in the circumferential direction of the input disk 2 acts on the power roller 4 at the contact point between the power roller 4 and the input disk 2, and the power roller 4 moves to the center side of the input disk 2 (power roller 4 Is applied to the rotation axis X1 of the input disk 2).
- the power roller 4 moves so that the contact point with the input disk 2 moves radially inward of the input disk 2 and the contact point with the output disk 3 moves radially outward of the output disk 3.
- the gear ratio is changed to the increasing side and downshifted. Then, the changed gear ratio is fixed by returning the power roller 4 to the neutral position again.
- the position of the power roller 4 is determined by the stroke amount and the tilt angle with respect to the input disk 2 and the output disk 3.
- the stroke amount of the power roller 4 is set from the neutral position to the first direction A1 or the second direction A2 with a neutral position where the rotation axis X2 of the power roller 4 passes through the rotation axis X1 of the input disk 2 and the output disk 3 as a reference position.
- This is an amount corresponding to the stroke amount as the amount of movement, more specifically, the stroke amount (offset amount) from the neutral position.
- the tilt angle of the power roller 4 is determined based on the position where the rotation axis X2 that is the rotation center of the power roller 4 is orthogonal to the rotation axis X1 that is the rotation center of the input disk 2 and the output disk 3 from the reference position.
- the tilt angle (a tilt angle on the acute angle side) with respect to the input disk 2 and the output disk 3, in other words, the rotation angle around the rotation axis X3.
- the transmission ratio of the toroidal continuously variable transmission 1 is determined by the tilt angle of the power roller 4 with respect to the input disk 2 and the output disk 3, and this tilt angle is determined by the stroke amount from the neutral position of the power roller 4 ( It is determined by the integral value of the offset amount.
- the toroidal-type continuously variable transmission 1 is a mechanism for synchronizing reverse movements along the rotational axis X3 of the pair of power rollers 4 and trunnions 6 provided for each of the pair of input disks 2 and output disks 3.
- the lower link mechanism 16 and the upper link mechanism 17 are provided.
- the lower link mechanism 16 has a lower link 16a as a link member, while the upper link mechanism 17 has an upper link 17a as a link member.
- the lower link 16a is a bearing that is a spherical bearing on one end side (between the cylinder body 86 and one shoulder 6e of the roller support portion 6a) where the speed change control piston 81 is provided on the rotation shaft 6b of the trunnion 6.
- a pair of trunnions 6 are connected via a portion (radial bearing) 6f.
- the upper link 17a has a pair of trunnions 6 via a bearing portion (radial bearing) 6f which is a spherical bearing on the other end side (the other shoulder portion 6e side of the roller support portion 6a) of the rotation shaft 6b of the trunnion 6.
- a bearing portion (radial bearing) 6f which is a spherical bearing on the other end side (the other shoulder portion 6e side of the roller support portion 6a) of the rotation shaft 6b of the trunnion 6.
- the lower link 16a and the upper link 17a are supported by the lower support shaft 16c of the lower post 16b fixed to the casing 1a and the upper support shaft 17c of the upper post 17b fixed to the casing 1a via the cylinder body 86, respectively.
- the lower support shaft 16c and the upper support shaft 17c are both formed in a cylindrical shape, and are fixedly provided so as not to move relative to the casing 1a so that the center axis thereof is in a direction parallel to the rotation axis X1.
- the lower link 16a and the upper link 17a are supported by the lower support shaft 16c and the upper support shaft 17c, respectively, so that the lower support shaft 16c and the upper support shaft 17c serve as fulcrums, that is, the lower support shaft 16c,
- the center axis of the upper support shaft 17c is a swing axis X4 so that it can swing like a seesaw.
- the lower link mechanism 16 and the upper link mechanism 17 are configured such that the lower link 16a and the upper link 17a swing about the swing axis X4 that is the center axis of the lower support shaft 16c and the upper support shaft 17c, thereby forming a pair of trunnions.
- the movement in the reverse direction along the rotation axis X3 of 6 can be synchronized.
- a nozzle 17d is attached to the upper post 17b, and an injection hole 17e is provided in the nozzle 17d, and hydraulic oil is injected from the injection hole 17e as the traction oil described above.
- the toroidal continuously variable transmission 1 includes a synchronization mechanism 18 as a mechanism for promoting the synchronization of rotation about the rotation axis X3 of the plurality of trunnions 6.
- the synchronization mechanism 18 includes a synchronization wire 19 and a plurality of fixed pulleys 20.
- the synchronization mechanism 18 is reversed and stretched so as to intersect once between the fixed pulley 20 fixed to the rotation shaft 6b of each trunnion 6 and the fixed pulley 20 adjacent in the rotation axis X1 direction or the rotation axis X2 direction.
- the rotation torque of one trunnion 6 is transmitted to the other trunnion 6 by the frictional force with the synchronization wire 19 to be laid, thereby promoting the synchronization of rotation about the rotation axis X3 of the plurality of trunnions 6. Can do.
- the ECU 60 controls the driving of the toroidal-type continuously variable transmission 1, and in particular controls the speed ratio ⁇ .
- various inputs inputted from sensors attached to various places of the vehicle 1A on which the engine 21 is mounted.
- Operation control of the engine 21 based on signals and various maps, for example, injection control of a fuel injection valve (not shown), throttle opening control of a throttle valve (not shown) for controlling the intake air amount of the engine 21, ignition control of an ignition plug, etc. Is what you do.
- the ECU 60 controls the driving of each part of the toroidal continuously variable transmission 1 according to the operating state of the toroidal continuously variable transmission 1 to obtain the actual gear ratio that is the actual gear ratio of the toroidal continuously variable transmission 1. Control.
- the ECU 60 is based on, for example, the engine speed, throttle opening, accelerator opening, input rotation speed, output rotation speed, shift position, and other driving states, tilt angles, stroke amounts, and the like detected by various sensors. Then, the target gear ratio, which is the target gear ratio, is determined and the gear ratio changing unit 5 is driven to move the power roller 4 from the neutral position to the gear shift position side to a predetermined stroke amount and tilt to a predetermined tilt angle. The gear ratio is changed by turning. Furthermore, the ECU 60 performs duty control on the drive current supplied to the flow rate control valve of the hydraulic control device 9 based on the control command value, so that the first hydraulic chamber OP1 and the second hydraulic chamber OP2 of the hydraulic piston portion 8 are controlled. By controlling the hydraulic pressure and moving the power roller 4 together with the trunnion 6 from the neutral position to the shift position to a predetermined stroke amount and tilting to a predetermined tilt angle, the actual gear ratio becomes the target gear ratio. To control.
- the ECU 60 includes a tilt angle sensor 50, a stroke sensor 51, an engine speed sensor 52, an input speed sensor 53, an output speed sensor 54, an accelerator opening sensor 55, a vehicle speed.
- Various sensors such as a sensor 56, a throttle opening sensor 57, a hydraulic oil temperature sensor 58, and a line pressure sensor 59 are electrically connected.
- the ECU 60 is provided with a torque converter control unit 61, a forward / reverse switching control unit 62, a clamping pressure control unit 63, an engine control unit 64, and a gear ratio control unit 65 in terms of functional concept.
- the ECU 60 includes a processing unit 60a, a storage unit 60b, and an input / output unit 60c, which are mainly configured of a microcomputer, and are connected to each other so that signals can be exchanged with each other.
- a drive circuit (not shown) for driving each part of the vehicle 1A including the toroidal continuously variable transmission 1 and the various sensors described above are connected to the input / output unit 60c.
- the input / output unit 60c is connected to these sensors and the like. Input / output signals between.
- the storage unit 60b stores a computer program for controlling each unit of the toroidal continuously variable transmission 1.
- the storage unit 60b is a hard disk device, a magneto-optical disk device, a non-volatile memory such as a flash memory (a storage medium that can be read only such as a CD-ROM), or a RAM (Random Access Memory). A volatile memory or a combination thereof can be used.
- the processing unit 60a includes a memory (not shown) and a CPU (Central Processing Unit), and at least the torque converter control unit 61, the forward / reverse switching control unit 62, the clamping pressure control unit 63, the engine control unit 64, and the speed change.
- a ratio control unit 65 is included.
- Various controls by the ECU 60 are performed by the processing unit 60a reading the computer program into a memory incorporated in the processing unit 60a based on the detection results of the sensors provided in the respective units, and performing control signals according to the results of the calculation. It is executed by sending At that time, the processing unit 60a appropriately stores a numerical value in the middle of the calculation in the storage unit 60b, and extracts the stored numerical value to execute the calculation.
- the tilt angle sensor 50 detects the tilt angle of the power roller 4 with respect to the input disk 2 and the output disk 3, and transmits the detected tilt angle to the ECU 60.
- a plurality of tilt angle sensors 50 are provided corresponding to the plurality of power rollers 4 and detect the tilt angles of the respective power rollers 4.
- the tilt angle detected by the tilt angle sensor 50 is detected as a rotation angle around the rotation axis X3 of the trunnion 6 rotating around the rotation axis X3 together with the power roller 4.
- the stroke sensor 51 detects the stroke amount of the power roller 4 and transmits the detected stroke amount to the ECU 60.
- a plurality of stroke sensors 51 are provided corresponding to the plurality of power rollers 4 and detect the stroke amount of each power roller 4.
- the stroke amount of the power roller 4 detected by the stroke sensor 51 is detected as the stroke amount of the trunnion 6 that moves with the power roller 4 in the direction along the rotation axis X3.
- the engine speed sensor 52 detects the engine speed as the rotational speed of the engine 21 that is a drive source, and transmits the detected engine speed to the ECU 60.
- a crank angle sensor that detects the crank angle of the engine can be used as the engine speed sensor 52, and the ECU 60 performs an intake stroke, a compression stroke, and an expansion stroke in each cylinder based on the detected crank angle.
- the exhaust stroke is determined, and the engine speed (rpm) is calculated as the engine speed.
- the engine speed corresponds to the rotational speed of the crankshaft 21a. If the rotational speed of the crankshaft 21a increases, the rotational speed of the crankshaft 21a and the engine rotational speed also increase.
- the rotation speed will be described as the number of rotations.
- the input rotation speed sensor 53 detects the input rotation speed and rotation direction, which are the rotation speeds of the input disk 2, and transmits the detected input rotation speed and rotation direction to the ECU 60.
- the output rotation speed sensor 54 detects the output rotation speed and rotation direction, which are the rotation speeds of the output disk 3, and transmits the detected output rotation speed and rotation direction to the ECU 60.
- the input rotational speed sensor 53 and the output rotational speed sensor 54 are based on the rotational speeds of members that rotate at rotational speeds (rotational speeds) proportional to the rotational speeds (rotational speeds) of the input disk 2 and the output disk 3, respectively. It may be detected. Further, the input rotation speed and the output rotation speed correspond to the rotation speeds of the input disk 2 and the output disk 3, in other words.
- the accelerator opening sensor 55 detects the accelerator opening of the vehicle 1A on which the toroidal continuously variable transmission 1 is mounted, and transmits the detected accelerator opening to the ECU 60.
- the vehicle speed sensor 56 detects the vehicle speed of the vehicle 1 ⁇ / b> A on which the toroidal continuously variable transmission 1 is mounted, and transmits the detected vehicle speed to the ECU 60.
- the throttle opening sensor 57 detects the throttle opening of the vehicle 1A in which the toroidal continuously variable transmission 1 is mounted, and transmits the detected throttle opening to the ECU 60.
- the hydraulic oil temperature sensor 58 detects the temperature of the hydraulic oil applied to the toroidal-type continuously variable transmission 1, and transmits the detected hydraulic oil temperature to the ECU 60.
- the line pressure sensor 59 detects the line pressure used as the original pressure of the hydraulic control device 9 and transmits the detected line pressure to the ECU 60.
- the torque converter controller 61 controls the lockup clutch of the torque converter 22.
- the torque converter control unit 61 controls the hydraulic control device 9 to perform engagement / disengagement of the lock-up clutch of the torque converter 22, that is, ON / OFF control.
- the forward / reverse switching control unit 62 controls the forward / reverse switching mechanism 23.
- the forward / reverse switching control unit 62 controls the hydraulic control device 9 to engage and disengage the forward clutch and reverse brake of the forward / reverse switching mechanism 23, that is, to perform ON / OFF control, so that the forward / reverse switching is performed. Switching control of the mechanism 23 is performed.
- the clamping pressure control unit 63 controls the hydraulic pressing mechanism 15 that applies a clamping pressure that sandwiches the power roller 4 between the input disk 2 and the output disk 3.
- the clamping pressure control unit 63 controls the contact surface pressure acting on the contact portion between the toroidal surfaces 2 a and 3 a of the input disk 2 and the output disk 3 and the contact surface 4 a of the power roller 4.
- the clamping pressure control unit 63 controls the hydraulic control device 9 to control the amount of hydraulic oil supplied to the clamping pressure generating hydraulic chamber 15a, so that the clamping pressure by the hydraulic pressing mechanism 15 is reduced to the toroidal continuously variable transmission 1.
- the contact surface pressure acting on the contact portion between the toroidal surfaces 2a and 3a of the input disk 2 and output disk 3 and the contact surface 4a of the power roller 4 is controlled by a toroidal type. Control is performed so as to obtain a predetermined surface pressure based on the input torque to the continuously variable transmission 1.
- the engine control unit 64 controls the operation of the engine 21.
- the engine control unit 64 controls the output from the engine 21 by controlling the injector, spark plug, and electronic throttle valve, and controls the engine torque as the output torque of the engine 21 and the engine speed.
- the transmission ratio control unit 65 controls the transmission ratio changing unit 5 so that the actual transmission ratio that is the actual transmission ratio becomes the target transmission ratio that is the target transmission ratio.
- the gear ratio control unit 65 controls the gear ratio changing unit 5 to control the actual gear ratio so that the actual input rotational speed to the input disk 2 becomes the target input rotational speed corresponding to the target gear ratio.
- the gear ratio control unit 65 operates the engine speed, the throttle opening, the accelerator opening, the engine speed, the input speed, the output speed, the shift position, etc. Based on the amount or the like, the target speed ratio, which is the target speed ratio, is determined, and the speed ratio changing unit 5 is driven to move the power roller 4 from the neutral position to the speed position to a predetermined stroke amount.
- the gear ratio is changed by tilting to the tilt angle.
- the toroidal continuously variable transmission 1 as described above transmits the driving force to the power roller 4 that is in contact with the input disk 2 via traction oil. Further, the driving force is transmitted from the power roller 4 to the output disk 3 via traction oil. During this time, the traction oil is changed to glass by being pressurized, and the driving force is transmitted by the accompanying large shearing force. Therefore, each input disk 2 and output disk 3 has a clamping pressure corresponding to the input torque with the power roller 4. It is pressed by the hydraulic pressing mechanism 15 so as to occur between the two.
- peripheral speed of the power roller 4 and the peripheral speed of the torque transmission point (contact point where the power roller 4 is in contact via the traction oil) of each input disk 2 and output disk 3 are substantially the same.
- each input disk 2, output The rotational speed (rotational speed) of the disk 3 is different, and the ratio of the rotational speed (rotational speed) becomes the gear ratio.
- the gear ratio control unit 65 of the ECU 60 changes the gear ratio to the set target gear ratio, that is, in the case of gear ratio change, based on the rotation direction of the input disk 2 (or the output disk 3).
- the gear ratio control unit 65 of the ECU 60 changes the gear ratio to the set target gear ratio, that is, in the case of gear ratio change, based on the rotation direction of the input disk 2 (or the output disk 3).
- the power roller 4 is moved from the neutral position to the first direction along the rotation axis X3 by the hydraulic pressure of the first hydraulic chamber OP1.
- the gear ratio increases and a downshift is performed.
- the power roller 4 is moved from the neutral position to the second direction along the rotation axis X3 by the hydraulic pressure of the second hydraulic chamber OP2.
- the gear ratio is reduced and an upshift is performed.
- the trunnion 6 is moved in the first direction A1 or the second direction A2 until the power roller 4 again reaches the neutral position.
- the gear ratio control unit 65 of the ECU 60 is based on the actual gear ratio (actual speed ratio) based on the tilt angle of the power roller 4 detected by the tilt angle sensor 50 and the stroke amount detected by the stroke sensor 51, for example. Cascade feedback control is performed so that the gear ratio) becomes the target gear ratio (the target gear ratio after the gear shift). That is, the ECU 60 determines a target tilt angle that is a target tilt angle corresponding to the target gear ratio based on the accelerator opening and the vehicle speed, and detects the actual tilt detected by the target tilt angle and the tilt angle sensor.
- the target stroke amount that is the target stroke amount corresponding to the target tilt angle is determined, and the stroke amount detected by the stroke sensor is the target stroke amount.
- the hydraulic control device 9 of the moving unit 7 is controlled so that the stroke amount is obtained.
- the gear ratio control unit 65 of the ECU 60 determines a target gear ratio that is a target gear ratio from the accelerator opening and the vehicle speed.
- the required driving force is calculated based on the required driving amount represented by the accelerator opening degree and the vehicle speed
- the target output is obtained from the required driving force and the vehicle speed
- the target output is reduced to the minimum fuel consumption.
- the target speed ratio is set so that the input rotational speed to the toroidal continuously variable transmission 1 becomes a target rotational speed corresponding to the rotational speed of the engine, that is, the target input rotational speed. Desired. If the contact points between the power roller 4 and the input disk 2 and the output disk 3 are known, the relationship between the gear ratio and the tilt angle is determined only by the geometric shape, so that the target tilt angle is obtained from the target gear ratio. Can do.
- the gear ratio control unit 65 of the ECU 60 may perform feedforward control together with this feedback control in order to improve the response of the gear ratio.
- the hydraulic control device 9 of the toroidal type continuously variable transmission 1 of the present embodiment includes the pump device 92 as described above.
- the pump device 92 of this embodiment is a so-called variable discharge capacity type pump device capable of switching the discharge capacity of hydraulic oil to the control system 90A in a plurality of stages.
- the control system 90A in the hydraulic control device 9 of the toroidal-type continuously variable transmission 1 has at least the contact surface pressure and input between the toroidal surfaces 2a and 3a of the input disk 2 and the output disk 3 and the contact surface 4a of the power roller 4.
- the gear ratio which is the rotational speed ratio between the disk 2 and the output disk 3, is controlled by the pressure of the hydraulic oil. That is, the control system 90A of the present embodiment is supplied to the above-described transmission ratio changing unit 5 that changes the transmission ratio by the hydraulic pressure of the hydraulic oil supplied to at least the transmission control hydraulic chamber 82, and the clamping pressure generating hydraulic chamber 15a.
- the hydraulic pressure mechanism 15 includes the above-described hydraulic pressing mechanism 15 that changes the contact surface pressure between the toroidal surfaces 2a and 3a and the contact surface 4a by the hydraulic pressure of the hydraulic oil.
- the hydraulic control device 9 of the present embodiment includes an oil pan 91, a pump device 92, a strainer 93, and a plurality of oil passages 94a, 94b, 94c, 94d, 94e, 94f, 94g, 94h, and 94i. And an open / close valve 95a, a check valve 95b, and a relief valve 95c.
- the oil pan 91 is a storage means and stores traction oil as hydraulic oil.
- the pump device 92 of the present embodiment can switch the discharge capacity of the hydraulic oil to the control system 90A in a plurality of stages, here two stages.
- the pump device 92 includes a main pump 96 as a first pump, a sub pump 97 as a second pump, and a switching valve 98 as switching means.
- the main pump 96 and the sub pump 97 are driven in synchronism with the rotation of the crankshaft 21a of the engine 21, and can discharge the sucked hydraulic oil after being pressurized. That is, the main pump 96 and the sub pump 97 can pressurize the hydraulic oil by being driven in conjunction with the rotation of the crankshaft 21a of the engine 21 that generates the driving force.
- the main pump 96 and the sub pump 97 have substantially the same discharge capacity, or the discharge capacity of the main pump 96 is set larger than the discharge capacity of the sub pump 97.
- main pump 96 and the sub pump 97 increase the discharge flow rate as the rotation speed of the crankshaft 21a of the engine 21 that drives the main pump 96 and the sub pump 97, that is, the engine rotation speed increases, and discharge as the engine rotation speed decreases.
- the flow rate tends to decrease.
- the pump device 92 of the present embodiment is described as using the engine 21 as a drive source, the present invention is not limited to this, and an electric motor dedicated to the pump device 92 or the like may be used as the drive source, and the main pump Separate drive sources may be provided for 96 and the subpump 97, respectively.
- the main pump 96 discharges the sucked hydraulic oil to the control system 90A.
- a first suction oil passage 94a is connected to a suction port for hydraulic oil, and the first suction oil passage 94a is connected to a second suction oil passage 94c, which will be described later, and the second suction oil passage 94c and the strainer. 93 is communicated with the oil pan 91.
- the main pump 96 has a first discharge oil passage 94b connected to a discharge port for hydraulic oil, and the first discharge oil passage 94b communicates with a control system 90A that is a high-pressure system.
- the main pump 96 sucks the working oil in the oil pan 91 through the strainer 93, the second suction oil passage 94c, and the first suction oil passage 94a, and discharges the sucked hydraulic oil to the first discharge oil passage 94b after increasing the pressure. To do.
- the strainer 93 is used when the main pump 96 of the pump device 92 and a later-described sub-pump 97 suck the working oil in the oil pan 91 via the first suction oil passage 94a and the second suction oil passage 94c described later.
- the foreign matter is removed from the hydraulic oil sucked into the first suction oil passage 94a and the second suction oil passage 94c.
- the sub pump 97 discharges the sucked hydraulic oil to the control system 90A or a lubrication system 90B as a supply system different from the control system 90A.
- the sub-pump 97 has a second suction oil passage 94 c connected to a suction port for hydraulic oil, and the second suction oil passage 94 c communicates with the oil pan 91 via a strainer 93.
- the sub pump 97 has a second discharge oil passage 94d connected to a discharge port for hydraulic oil.
- the second discharge oil passage 94d is connected to a control system discharge oil passage 94e and a lubrication system discharge passage 94f via a switching valve 98. It is connected.
- the control system discharge oil passage 94e is connected to the first discharge oil passage 94b and communicates with the control system 90A which is a high pressure system through the first discharge oil passage 94b.
- the lubrication system discharge passage 94f communicates with a lubrication system 90B which is a low pressure system.
- the sub pump 97 sucks the working oil in the oil pan 91 through the strainer 93 and the second suction oil passage 94c, and after boosting the sucked working oil, the control pump discharge oil passage 94e or the control system discharge passage through the second discharge oil passage 94d. It discharges to the lubrication system discharge passage 94f.
- the switching valve 98 includes, for example, an electromagnetic valve, and can switch the connection destination of the second discharge oil passage 94d between the control system discharge oil passage 94e and the lubrication system discharge passage 94f. That is, the switching valve 98 can switch the discharge destination of the hydraulic oil in the sub pump 97 between the control system 90A and the lubrication system 90B.
- the switching valve 98 is connected to the ECU 60, and the drive is controlled by the ECU 60.
- the switching valve 98 is connected to the second discharge oil passage 94d and the control system discharge oil passage 94e when the solenoid 98a is energized (ON control), while the solenoid 98a is not energized (OFF control). )
- the switching valve 98 includes, for example, an elastic member 98b together with a solenoid 98a.
- the switching valve 98 When the drive current supplied to the solenoid 98a is set to a predetermined amount, the switching valve 98 is biased by an elastic member 98b acting on the spool valve element as a result of the pressing force applied to the solenoid valve 98a acting on the spool valve element (not shown).
- the ON state the state of the ON portion shown in FIG. 1, that is, the state where the second discharge oil passage 94d and the control system discharge oil passage 94e are connected, Become.
- the switching valve 98 is applied by the elastic member 98b that acts on the spool valve element by the pressing force of the solenoid 98a that acts on the spool valve element (not shown).
- the OFF state the state of the OFF portion shown in FIG. 1
- the switching valve 98 is not limited to this type.
- control hydraulic pressure to the ON position side is applied to the spool valve element based on the line pressure, and the pressing force by the control hydraulic pressure acts on the spool valve element.
- the configuration may be such that the spool valve element moves to the ON position by being larger than the urging force by the member 98b, and the second discharge oil passage 94d and the control system discharge oil passage 94e are connected.
- control system 90A is a so-called line pressure supply destination, and includes the gear ratio changing unit 5 and the hydraulic pressing mechanism 15 as described above. That is, the hydraulic control device 9 is connected to the line pressure supply system to the control system 90A by a flow rate control valve (not shown) that adjusts the flow rate of hydraulic oil to the transmission control hydraulic chamber 82 in the transmission ratio changing unit 5 or by hydraulic pressure A flow rate control valve (not shown) for adjusting the flow rate of the hydraulic oil to the clamping pressure generating hydraulic chamber 15a in the mechanism 15 is provided.
- a flow rate control valve (not shown) that adjusts the flow rate of hydraulic oil to the transmission control hydraulic chamber 82 in the transmission ratio changing unit 5 or by hydraulic pressure
- a flow rate control valve (not shown) for adjusting the flow rate of the hydraulic oil to the clamping pressure generating hydraulic chamber 15a in the mechanism 15 is provided.
- the lubrication system 90B is a so-called lubricating oil supply destination, for example, a sliding portion of the toroidal continuously variable transmission 1 such as a contact portion between the variator shaft 11 and the toroidal surfaces 2a and 3a and the contact surface 4a. Consists of including. That is, the hydraulic control device 9 supplies the lubricating oil to the lubricating oil supply system to the lubricating system 90B by supplying the working oil as the lubricating oil to the contact portion between the variator shaft 11 and the toroidal surfaces 2a and 3a and the contact surface 4a. 17d (see FIG. 4) is provided.
- control system 90A and the lubrication system 90B the control system 90A is a relatively high pressure system, and the lubrication system 90B is a relatively low pressure system. That is, in the control system 90A and the lubrication system 90B, basically, the pressure of the hydraulic oil in the line pressure supply system to the control system 90A is relatively larger than the pressure of the hydraulic oil in the lubrication oil supply system to the lubrication system 90B. Set to pressure.
- the hydraulic control device 9 is provided with a supply oil passage 94g for supplying hydraulic oil from the control system 90A to the lubrication system 90B according to the operating state, and an opening / closing valve 95a is provided in the supply oil passage 94g.
- the on-off valve 95a is an electromagnetic valve, and is connected to the ECU 60, and the drive is controlled by the ECU 60.
- the on-off valve 95a closes the supply oil passage 94g in the closed state and shuts off the flow of hydraulic oil, while opening the supply oil passage 94g in the open state to allow the flow of hydraulic oil.
- first discharge oil passage 94b and the second discharge oil passage 94d are connected by a connecting oil passage 94h, and a check valve 95b is provided in the connecting oil passage 94h.
- the check valve 95b allows the hydraulic oil to flow from the second discharge oil path 94d to the first discharge oil path 94b side by connecting the second oil discharge path 94d to a predetermined hydraulic pressure in the connecting oil path 94h.
- the flow of hydraulic oil from the first discharge oil passage 94b side to the second discharge oil passage 94d side is prohibited.
- the lubrication system discharge passage 94f and the second suction oil passage 94c are connected by a relief oil passage 94i, and a relief valve 95c is provided in the relief oil passage 94i.
- a relief valve 95c is provided in the relief oil passage 94i.
- the lubrication system 90B here, the lubrication system discharge passage 94f is maintained at a pressure equal to or lower than a predetermined pressure, and basically the lubrication system 90B has a relatively low pressure compared to the control system 90A. Maintained in the system.
- the switching valve 98 switches the discharge destination of the hydraulic oil in the sub pump 97 from the lubrication system 90B to the control system 90A, so that the hydraulic oil discharge capacity to the control system 90A is relatively increased. It is possible to switch from a small capacity to a relatively large capacity. That is, in the pump device 92, the switching valve 98 switches the discharge destination of the hydraulic oil in the sub pump 97 from the lubrication system 90B to the control system 90A, thereby reducing the discharge capacity of the hydraulic oil to the control system 90A in the pump device 92 as a whole.
- the discharge capacity (relatively small capacity) of only the main pump 96 of the pump 96 and the sub pump 97 can be switched to two stages of discharge capacity (relatively large capacity) of the main pump 96 and the sub pump 97.
- a switching control unit 66 is provided in the processing unit 60a in terms of functional concept.
- the switching control unit 66 controls the driving of the switching valve 98 (for example, the driving current supplied to the solenoid 98a) according to the operating state of the vehicle 1A on which the toroidal continuously variable transmission 1 and the engine 21 are mounted. Switching control of the discharge capacity of the hydraulic oil to the control system 90A by the pump device 92 is performed.
- the switching control unit 66 can control the switching destination of the switching valve 98, that is, the connection destination of the second discharge oil passage 94d, in accordance with the vehicle 1A on which the toroidal continuously variable transmission 1 and the engine 21 are mounted.
- the switching control unit 66 can also control the opening / closing of the opening / closing valve 95a.
- the switching control unit 66 controls the driving of the switching valve 98 when the discharge flow rate of the hydraulic oil to the control system 90A by the main pump 96 is higher than the required flow rate of the hydraulic oil required by the control system 90A.
- the second discharge oil passage 94d and the lubrication system discharge passage 94f are connected to each other, and the discharge destination of the sub pump 97 is switched to the lubrication system 90B which is a relatively low pressure system.
- the switching control unit 66 controls the driving of the switching valve 98 when the required flow rate of the hydraulic fluid to the control system 90A can be covered by the discharge flow rate of the main pump 96, and the second discharge oil passage 94d and the lubrication system.
- the discharge passage 94f is connected, and the discharge destination of the sub pump 97 is switched to the lubrication system 90B, which is a relatively low pressure system. That is, the main pump 96 sucks the hydraulic oil in the oil pan 91 from the suction oil passage 94a, pressurizes it, and discharges it to the first discharge oil passage 94b. Further, the sub pump 97 sucks the oil in the oil pan 91 from the suction oil passage 94c, pressurizes it, and then discharges it to the lubrication system discharge passage 94f through the second discharge oil passage 94d.
- the hydraulic oil discharged from the main pump 96 is supplied to the control system 90A that is a high pressure system, while the hydraulic oil discharged from the sub pump 97 is supplied to the lubrication system 90B that is a low pressure system.
- the hydraulic control device 9 sets the discharge destination of the sub pump 97 to the low-pressure lubrication system 90B, so that, for example, the state where the discharge destination of the sub pump 97 is set to the control system 90A that is the high-pressure system is continued.
- the work volume of the subpump 97 can be suppressed and the drive torque of the subpump 97 can be suppressed, that is, the pump load (pump drive loss) in the subpump 97 can be reduced. Fuel consumption can be improved.
- the switching control unit 66 closes the supply oil passage 94g by closing the supply oil passage 94g by closing the supply oil passage 94g. The flow of hydraulic oil through 94 g is blocked.
- the switching control unit 66 requires a large amount of hydraulic oil in the control system 90A, for example, and only the discharge flow rate of the hydraulic oil to the control system 90A by the main pump 96 is required for the control system 90A.
- the drive of the switching valve 98 is controlled, the second discharge oil passage 94d and the control system discharge oil passage 94e are connected, and the discharge destination of the sub pump 97 is relatively set to the control system 90A.
- the sub-pump 97 sucks the oil in the oil pan 91 from the suction oil passage 94c, pressurizes it, discharges it to the second discharge oil passage 94d, and discharges it to the first discharge oil passage 94b through the control system discharge oil passage 94e. To do. For this reason, all the hydraulic oil discharged from the main pump 96 and the sub pump 97 is supplied to the control system 90A which is a high-pressure system.
- the hydraulic control device 9 can supply the hydraulic oil to the control system 90A by the main pump 96 and the sub pump 97. Therefore, the control system 90A can control the required flow rate of the hydraulic oil in the control system 90A. It can be suppressed that the actual discharge amount of the hydraulic oil to 90A is insufficient.
- the switching control unit 66 opens the on-off valve 95a, opens the supply oil passage 94g, and supplies the hydraulic oil. By enabling the circulation, the hydraulic oil of the control system 90A is supplied to the lubrication system 90B through the supply oil passage 94g. Thereby, the toroidal continuously variable transmission 1 can prevent the hydraulic control device 9 from insufficient supply of hydraulic oil to the lubrication system 90B.
- the hydraulic control device 9 configured to include such a discharge capacity variable pump device 92, for example, as shown in FIG. Since the discharge flow rate of the main pump 96 is relatively increased in the region T1 that is equal to or higher than the engine speed NE1, the discharge destination of the sub pump 97 is switched to the lubrication system 90B that is a low pressure system.
- the horizontal axis represents the vehicle speed V (Km / h) of the vehicle 1A equipped with the toroidal continuously variable transmission 1
- the vertical axis represents the engine 21 of the vehicle 1A equipped with the toroidal continuously variable transmission 1.
- the engine speed NE (rpm) is indicated, ⁇ max indicates a shift line corresponding to the maximum speed ratio of the toroidal continuously variable transmission 1, and ⁇ min indicates a shift line corresponding to the minimum speed ratio of the toroidal continuously variable transmission 1.
- the predetermined engine speed NE1 is, for example, an engine rotation that can ensure the discharge flow rate of hydraulic oil to the control system 90A by the main pump 96 driven by the engine 21 is higher than the required flow rate of hydraulic oil required by the control system 90A. Is a number.
- the switching control unit 66 when the engine speed NE of the engine 21 that drives the main pump 96 is equal to or higher than the predetermined engine speed NE1 (in the current operating state, the engine speed NE and the vehicle speed V).
- the discharge valve of the sub pump 97 is switched to the low pressure system lubrication system 90B by the switching valve 98, the pump load (pump drive loss) in the sub pump 97 is reduced and the fuel consumption is improved. Plan.
- the switching control unit 66 for example, when the engine speed NE is less than the predetermined engine speed NE1 (when the relationship between the engine speed NE and the vehicle speed V is in the region T2 in the current operating state).
- the switching valve 98 switches the discharge destination of the sub pump 97 to the control system 90A, which is a high-pressure system, so that the actual operation of the control system 90A with respect to the required flow rate of the hydraulic oil in the control system 90A. Insufficient oil discharge flow rate is suppressed.
- the reference engine speed NE0 which is the boundary on the low engine speed side in the region T2, is the engine speed that serves as a reference for driving the main pump 96 and the sub pump 97, and is the lowest in the normal operating state of the engine 21.
- the engine speed for example, the engine speed near the idle speed.
- the pump load ( It is desired to further improve fuel efficiency by reducing pump drive loss. That is, in such a hydraulic control device 9, the switching valve 98 switches the discharge destination of the sub pump 97 to the lubrication system 90B which is a low pressure system, thereby reducing the pump load (pump drive loss) and improving the fuel consumption. It is desirable to expand the area.
- the engine speed NE is less than the predetermined engine speed NE1
- the discharge destination of the sub pump 97 is set to the control system 90A which is a high-pressure system by the switching valve 98.
- the hydraulic control device 9 configured to include such a discharge capacity variable pump device 92, it has been desired to switch the discharge capacity more appropriately according to the operation state.
- the hydraulic control device 9 of the toroidal-type continuously variable transmission 1 is controlled by the discharge flow rate of hydraulic oil to the control system 90A by the main pump 96 even when the engine speed NE is less than the predetermined engine speed NE1.
- the operating state of the vehicle 1A equipped with the toroidal continuously variable transmission 1 is in a state close to a steady operating state in a state where the required flow rate of hydraulic oil required by the system 90A can be provided. Since the required flow rate of the hydraulic oil required by the control system 90A is small, the discharge valve of the sub pump 97 is set to the lubrication system 90B which is a low pressure system by the switching valve 98, whereby the pump load (pump drive loss) is set. ) To improve the fuel efficiency.
- the hydraulic control device 9 of the toroidal-type continuously variable transmission 1 has a relatively small discharge capacity of the hydraulic oil to the control system 90A by the pump device 92 in association with the shift.
- the control system 90A is controlled to change the relative speed. This delays the actual hydraulic fluid discharge flow rate to the control system 90A from a shortage relative to the required flow rate of the hydraulic fluid in the control system 90A when the toroidal-type continuously variable transmission 1 is suddenly shifted. Yes.
- the discharge destination of the sub pump 97 is set to the lubrication system 90B which is a low pressure system, that is, the discharge source of the hydraulic oil to the control system 90A.
- the state where only the main pump 96 of the main pump 96 and the sub pump 97 is referred to as “one discharge state”.
- the discharge destination of the sub pump 97 is set to the control system 90A which is a high pressure system, that is, the discharge source of hydraulic oil to the control system 90A is both the main pump 96 and the sub pump 97.
- a certain state is referred to as a “two discharge state”.
- the switching control unit 66 serving as the switching control unit of the present embodiment, when the engine speed NE is equal to or higher than the predetermined engine speed NE1, is sent to the control system 90A by the pump device 92.
- the hydraulic oil discharge capacity is set to a relatively small capacity. That is, when the switching control unit 66 determines that the current engine speed NE is equal to or higher than the predetermined engine speed NE1, the switching valve 98 sets the discharge destination of the sub pump 97 to the lubricating system 90B that is a low-pressure system. As a result, the discharge state of the hydraulic oil to the control system 90A is changed to the one discharge state by the main pump 96.
- the switching control unit 66 is a case where the engine speed NE is less than the predetermined engine speed NE1, and the operation state of the vehicle 1A in which the toroidal continuously variable transmission 1 is mounted is close to the steady operation state.
- the control system by the pump device 92 When the operating oil discharge capacity to the control system 90A by the pump device 92 is set to a relatively small capacity, while the operating state is close to the unsteady operating state, the control system by the pump device 92 The discharge capacity of hydraulic oil to 90A is set to a relatively large capacity.
- the switching valve 66 98, the discharge destination of the sub pump 97 is set to the lubrication system 90B which is a low pressure system, so that the discharge state of the hydraulic oil to the control system 90A is changed to one discharge state by the main pump 96, while the current engine speed NE is
- the control valve is a control system in which the discharge destination of the sub-pump 97 is a high-pressure system.
- the discharge state of the hydraulic oil to the control system 90A is changed to the two discharge state by the main pump 96 and the sub pump 97.
- the switching control unit 66 determines that the current driving state of the vehicle 1A is a steady driving state based on, for example, detection signals of various sensors, control signals to various parts of the vehicle 1A including the toroidal continuously variable transmission 1, and the like. Or an unsteady state may be determined.
- the hydraulic control device 9 of the toroidal continuously variable transmission 1 is capable of operating the vehicle 1A in which the toroidal continuously variable transmission 1 is mounted even if the engine speed NE is less than the predetermined engine speed NE1.
- the discharge destination of the sub pump 97 is set to the lubrication system 90B which is a low pressure system by the switching valve 98, and the discharge capacity of the hydraulic oil to the control system 90A by the pump device 92 is relatively small.
- the pump load (pump drive loss) by the sub pump 97 can be reduced, and the fuel consumption can be further improved.
- the hydraulic control device 9 of the toroidal continuously variable transmission 1 has an engine rotational speed NE that is less than a predetermined engine rotational speed NE1, and the driving state of the vehicle 1A on which the toroidal continuously variable transmission 1 is mounted is unsteady.
- the discharge destination of the sub pump 97 is set to the low pressure system lubrication system 90B by the switching valve 98, and the discharge capacity of the hydraulic oil to the control system 90A by the pump device 92 is relatively large. It is possible to suppress the actual discharge flow rate of hydraulic oil to the control system 90A from being insufficient with respect to the required flow rate of hydraulic oil in the control system 90A. Thereby, the hydraulic control device 9 of the toroidal continuously variable transmission 1 can appropriately switch the discharge capacity of the hydraulic oil according to the operating state.
- the gear ratio control unit 65 as the gear ratio control means is used when the discharge capacity of the hydraulic oil to the control system 90A by the pump device 92 is switched from a relatively small capacity to a relatively large capacity at least with a gear shift. That is, when the switching valve 98 switches the discharge destination of the sub-pump 97 to the control system 90A that is a high-pressure system, the shift delay control for controlling the control system 90A and relatively delaying the shift is executed.
- the gear ratio control unit 65 may execute this shift delay control in a period from when the switching of the discharge capacity of the pump device 92 is started until the actual discharge capacity of the pump device 92 is switched to a relatively large capacity. preferable.
- the gear ratio control unit 65 switches the discharge state of the hydraulic oil to the control system 90A from the one discharge state by the main pump 96 to the two discharge state by the main pump 96 and the sub pump 97, not only at the time of sudden shift. At this time, the control system 90A is controlled so that the gear shift is delayed relative to the normal gear shift.
- the discharge capacity switching start time of the pump device 92 is, for example, a time when a discharge capacity switching command is output from the switching control unit 66 to the pump device 92, and the discharge capacity switching end time of the pump device 92 is ended. This is a point in time when the discharge flow rate of hydraulic oil to the control system 90A by the pump device 92 has actually increased to the total discharge flow rate of the main pump 96 and the sub pump 97.
- the transmission ratio control unit 65 may determine the end point of switching of the discharge capacity of the pump device 92 based on the actual value of the discharge flow rate of hydraulic oil to the control system 90A by a sensor (not shown) or the like. The determination may be made based on whether or not a predetermined time has elapsed since the start time.
- the transmission ratio control unit 65 sets the discharge flow rate of the hydraulic oil to the control system 90A by the pump device 92 from the start of switching the discharge capacity of the pump device 92 to the total discharge flow rate of the main pump 96 and the sub pump 97.
- a predetermined time until the time of increase is grasped in advance by a test or the like and stored in the storage unit 60b, and the gear ratio control unit 65 estimates the time when the predetermined time has elapsed from the switching start time as the switching end time. It may be.
- the hydraulic control device 9 of the toroidal continuously variable transmission 1 switches the discharge capacity of the hydraulic oil to the control system 90A by the pump device 92 from a relatively small capacity to a relatively large capacity as the gear shifts. Since the control system 90A is controlled to execute the shift delay control for relatively delaying the shift, the discharge capacity switching command is output to the pump device 92 at the initial stage of the sudden shift of the toroidal continuously variable transmission 1. A large amount of hydraulic oil is required to be supplied to the control system 90A during the period until the discharge flow rate of the hydraulic oil to the control system 90A by the pump device 92 actually increases to the total discharge flow rate of the main pump 96 and the sub pump 97. Can be prevented.
- the hydraulic control device 9 of the toroidal-type continuously variable transmission 1 prevents the control system 90A from being required to supply a large amount of hydraulic oil at least at the initial stage when the toroidal-type continuously variable transmission 1 is suddenly shifted. Therefore, since the rise of the actual total discharge flow rate of the main pump 96 and the sub pump 97 is delayed in the early stage of the sudden shift, the control system 90A is required for the required flow rate of the hydraulic oil to the control system 90A. Insufficient actual hydraulic oil discharge flow rate can be suppressed, and accordingly, the hydraulic oil discharge capacity can be appropriately switched according to the operating state.
- the hydraulic control device 9 of the toroidal continuously variable transmission 1 performs the actual flow to the control system 90A with respect to the required flow rate of hydraulic fluid in the control system 90A when the toroidal continuously variable transmission 1 is suddenly shifted. Since it is possible to suppress a shortage of the hydraulic oil discharge flow rate, for example, it is possible to prevent a shortage of the hydraulic oil supplied to the clamping pressure generating hydraulic chamber 15a of the hydraulic pressure mechanism constituting the control system 90A. Further, it is possible to prevent the pinching pressure for sandwiching the power roller 4 between the input disk 2 and the output disk 3 from becoming too small.
- the hydraulic oil discharge capacity to the control system 90 ⁇ / b> A by the pump device 92 is switched from a relatively small capacity to a relatively large capacity in accordance with the sudden shift.
- the gear ratio control unit 65 may execute a gear shift delay control that relatively delays the gear shift by controlling the gear ratio changing unit 5 that forms the control system 90A to relatively reduce the gear shift speed. Then, it is possible to execute the shift delay control that relatively delays the shift by controlling the shift ratio changing unit 5 forming the control system 90A and relatively delaying the start point of the shift.
- the transmission ratio control unit 65 controls the transmission ratio changing unit 5 forming the control system 90A to relatively reduce the transmission speed of the transmission (the amount of change (change rate) of the transmission ratio per unit time). Is executed, for example, the shift speed of the shift is made lower than the shift speed at the normal shift.
- the gear ratio control unit 65 normally calculates the required driving force based on the accelerator opening, the vehicle speed, etc., calculates the target output, calculates the target input rotational speed, and controls the gear ratio changing unit 5.
- the actual gear ratio is controlled so that the actual input rotational speed to the input disk 2 becomes the target input rotational speed.
- the transmission ratio control unit 65 executes the transmission delay control, for example, the target input rotation for transmission delay control in which the change amount (change rate) of the input rotational speed per unit time is smaller than the normal target input rotational speed.
- the speed of tilting of the power roller 4 is calculated by calculating the number and controlling the speed ratio changing unit 5 to control the speed ratio so that the actual input speed becomes the target input speed for shift delay control. May be relatively lowered to relatively reduce the speed change speed.
- the transmission ratio control unit 65 executes the transmission delay control by controlling the transmission ratio changing unit 5 constituting the control system 90A and relatively delaying the start time of the shift, for example, the start time of the shift is determined by the pump device 92.
- the speed ratio changing unit 5 may be controlled to be after the discharge capacity switching end time. That is, in this case, the gear ratio control unit 65 does not start the actual sudden gear shift by controlling the gear ratio changing unit 5 forming the control system 90A immediately after the sudden gear shift request is detected. After the discharge flow rate of the hydraulic oil to the system 90A actually increases to the total discharge flow rate of the main pump 96 and the sub pump 97, the gear ratio changing unit 5 forming the control system 90A is controlled to start the actual sudden shift. You can do it.
- the switching control unit 66 of the present embodiment controls the pump device 92 and discharges hydraulic oil to the control system 90A when the gear ratio control unit 65 controls the control system 90A and delays the shift as described above.
- the capacity switching speed is relatively increased. That is, the switching control unit 66 controls the switching valve 98 to relatively increase the speed at which the discharge destination of the sub pump 97 is switched from the lubrication system 90B to the control system 90A.
- the switching valve 98 is applied by the elastic member 98b acting on the spool valve element so that the pressing force by the solenoid 98a acting on the spool valve element (not shown) is supplied to the solenoid 98a by supplying a predetermined amount of drive current.
- the spool valve element is moved to the ON position, and the second discharge oil path 94d and the control system discharge oil path 94e are connected, and the discharge destination of the sub pump 97 is switched from the lubrication system 90B to the control system 90A.
- the switching control unit 66 can improve the responsiveness of switching by the switching valve 98 by increasing the moving speed of the spool valve element to the ON position side at this time from the moving speed at the time of normal switching. .
- the switching control unit 66 can improve the responsiveness of switching by the switching valve 98 by setting the pressing force to the ON position acting on the spool valve element of the switching valve 98 to be larger than normal.
- the switching control unit 66 can increase the pressing force for moving the spool valve element by the solenoid 98a to the ON position side by increasing the voltage applied to the solenoid 98a from the normal time.
- the switching valve 98 for example, causes a control hydraulic pressure to the ON position side to act on the spool valve element based on the line pressure, and the pressing force by the control hydraulic pressure is based on the urging force by the elastic member 98b acting on the spool valve element.
- the spool valve element When the spool valve element is configured to move to the ON position by increasing, for example, the line pressure is increased more than usual and the pressing force by the control hydraulic pressure to the ON position side acting on the spool valve element is increased.
- the moving speed of the spool valve element toward the ON position can be increased, and the responsiveness of switching by the switching valve 98 can be improved.
- the hydraulic control device 9 of the toroidal continuously variable transmission 1 allows the switching control unit 66 to control the pump device 92 when the gear ratio control unit 65 controls the control system 90A and delays the shift as described above. Since the switching speed of the hydraulic oil discharge capacity to the control system 90A is relatively increased, the hydraulic oil discharge state to the control system 90A is changed from one discharge state by the main pump 96 to the main pump 96 and the sub pump 97. The switching period for switching to the two-discharge state can be shortened. Therefore, since the hydraulic control device 9 of the toroidal-type continuously variable transmission 1 can shorten the switching period of the hydraulic oil discharge capacity to the control system 90A, the control system 90A is controlled to shorten the period for delaying the shift.
- the vertical axis represents the accelerator opening, the switching state of the discharge capacity of the pump device 92, the target input rotation speed (corresponding to the target gear ratio), the discharge flow rate of hydraulic oil to the control system 90A by the pump device 92,
- the axis is the time axis.
- This control routine is repeatedly executed at a control cycle of several ms to several tens of ms.
- the switching control unit 66 of the ECU 60 acquires the current hydraulic oil temperature based on the detection signal of the hydraulic oil temperature sensor 58, and determines whether or not the current hydraulic oil temperature is within a predetermined range set in advance. Is determined (S100).
- the hydraulic control device 9 When the temperature of the hydraulic oil is lower than a predetermined temperature set in advance, the hydraulic control device 9 has a high viscosity of the hydraulic oil and the hydraulic oil is difficult to flow. Therefore, the hydraulic oil discharge flow rate to the control system 90A and the like is relatively low. Tend to decrease. Further, when the temperature of the hydraulic oil is higher than a predetermined temperature set in advance, the hydraulic control device 9 has a low viscosity of the hydraulic oil and the hydraulic oil tends to flow.
- the hydraulic oil leaks from various gaps accordingly. Therefore, the pressure of hydraulic oil such as the control system 90A tends to decrease relatively. Therefore, when the switching control unit 66 determines that the temperature of the hydraulic oil is outside the predetermined range set in advance (S100: No), the switching device 98 controls the driving of the switching valve 98 and the pump device 92 as described later. The discharge state of the hydraulic oil to the control system 90A is switched to the two discharge state.
- the switching control unit 66 determines the current engine speed NE based on the detection signal of the engine speed sensor 52. It is acquired and it is determined whether or not the current engine speed NE is equal to or higher than a preset engine speed NE1 (S102).
- the switching control unit 66 acquires the current vehicle speed of the vehicle 1A based on the detection signal from the vehicle speed sensor 56, It is determined whether the vehicle speed of the vehicle 1A is equal to or higher than a predetermined vehicle speed set in advance (S104).
- the switching control unit 66 is determined in S104 that the current vehicle speed of the vehicle 1A is equal to or higher than the predetermined vehicle speed. (S104: Yes), the drive of the switching valve 98 is controlled, and the discharge state of the hydraulic oil to the control system 90A by the pump device 92 is switched to the one discharge state (S120, for example, time t1 in FIG. 9), and the gear ratio control unit 65 sets the shift delay control flag to OFF (S122), ends the current control cycle, and shifts to the next control cycle.
- the hydraulic control device 9 of the toroidal-type continuously variable transmission 1 sets the discharge capacity of the hydraulic oil to the control system 90A by the pump device 92 to a relatively small capacity, so that the pump load (pump by the sub pump 97) Driving loss) and fuel consumption can be improved.
- the switching control unit 66 determines whether or not there is a sudden shift request from the driver (S106).
- the switching control unit 66 determines whether there is a so-called kick-down shift request by the driver's accelerator pedal operation based on, for example, detection signals from various sensors and control signals to various parts of the vehicle 1A including the toroidal continuously variable transmission 1. Further, it is determined whether or not there is a shift operation in a so-called manual mode, and it is determined whether or not there is a sudden shift request from the driver.
- the switching control unit 66 determines whether or not the pressure-up control by the clamping pressure control unit 63 is inactive (S108).
- the pressure-up control by the clamping pressure control unit 63 is inactive based on detection signals of various sensors, control signals to various parts of the vehicle 1A including the toroidal continuously variable transmission 1, and the like. It is determined whether or not.
- the pressure-up control by the clamping pressure control unit 63 is, for example, control executed in an unsteady state such as a tire slip or a so-called ABS operation, and the hydraulic pressure pressing mechanism 15 is controlled by the clamping pressure control unit 63 to perform hydraulic pressure pressing.
- the clamping pressure generated by the mechanism 15 is increased from that in the normal operation state.
- the required flow rate of hydraulic oil to the clamping pressure generating hydraulic chamber 15a of the hydraulic pressing mechanism 15 constituting the control system 90A is relatively large. It becomes a state. Therefore, when the switching control unit 66 determines that the press-up control by the clamping pressure control unit 63 is in operation (S108: No), that is, when it is determined that the unsteady state is in operation, as described later. Then, the drive of the switching valve 98 is controlled, and the discharge state of the hydraulic oil to the control system 90A by the pump device 92 is switched to the two discharge state.
- the switching control unit 66 determines that the pressing-up control by the clamping pressure control unit 63 is inactive (S108: Yes), is the command pressing force by the clamping pressure control unit 63 equal to or less than a predetermined value set in advance? It is determined whether or not (S110).
- a command pressing force by the clamping pressure control unit 63 is preset based on detection signals of various sensors, control signals to various parts of the vehicle 1A including the toroidal continuously variable transmission 1, and the like. It is determined whether it is below a predetermined value.
- the command pressing force by the clamping pressure control unit 63 is a command value (required clamping pressure) of the clamping pressure output from the clamping pressure control unit 63 to the hydraulic pressure mechanism 15 that generates the clamping pressure.
- the input torque to the toroidal-type continuously variable transmission 1 is set higher than a predetermined value set in advance in a relatively high unsteady state in a high-load operation state.
- the hydraulic control device 9 operates the hydraulic pressing mechanism 15 constituting the control system 90A to the clamping pressure generating hydraulic chamber 15a.
- the required flow rate of oil is relatively high.
- the switching control unit 66 determines that the command pressing force by the clamping pressure control unit 63 is larger than a predetermined value set in advance (S110: No), that is, when it is determined that the unsteady state is in operation, As will be described later, the drive of the switching valve 98 is controlled to switch the discharge state of the hydraulic oil to the control system 90A by the pump device 92 to the two discharge state.
- the switching control unit 66 sets the command pressing force change amount by the clamping pressure control unit 63 in advance. It is determined whether or not the amount is equal to or less than the predetermined amount (S112).
- the switching control unit 66 sets in advance the command pressure change amount by the clamping pressure control unit 63 based on, for example, detection signals of various sensors and control signals to various parts of the vehicle 1A including the toroidal continuously variable transmission 1. It is determined whether or not it is less than a predetermined amount.
- the commanded pressing force change amount by the clamping pressure control unit 63 is a command value (requested clamping pressure) of the clamping pressure output from the clamping pressure control unit 63 to the hydraulic pressure mechanism 15 that generates the clamping pressure.
- the amount of change per unit time (rate of change).
- the hydraulic control device 9 needs hydraulic oil to the clamping pressure generating hydraulic chamber 15a of the hydraulic pressing mechanism 15 constituting the control system 90A.
- the flow rate is relatively high.
- the switching control unit 66 determines that the command pressing force change amount by the clamping pressure control unit 63 is larger than a predetermined amount set in advance (S112: No), that is, determines that the unsteady operation state is present. In this case, as will be described later, the driving of the switching valve 98 is controlled, and the discharge state of the hydraulic oil to the control system 90A by the pump device 92 is switched to the two discharge state.
- a predetermined amount set in advance S112: No
- the switching control unit 66 determines that the command pressing force change amount by the clamping pressure control unit 63 is equal to or less than a predetermined amount set in advance (S112: Yes)
- the gear change instruction flow rate by the gear ratio control unit 65 is set in advance. It is determined whether the flow rate is equal to or less than a predetermined flow rate (S114).
- the switching control unit 66 is preset with a gear change instruction flow rate by the gear ratio control unit 65 based on, for example, detection signals of various sensors and control signals to various parts of the vehicle 1A including the toroidal continuously variable transmission 1. It is determined whether or not the flow rate is equal to or lower than a predetermined flow rate.
- the transmission command flow rate by the transmission ratio control unit 65 is set to a command value (requested transmission control pressing force) of the transmission control pressure output from the transmission ratio control unit 65 to the transmission ratio changing unit 5 that generates the transmission control pressing force. This is the flow rate of the hydraulic oil to the corresponding shift control hydraulic chamber 82.
- the hydraulic control device 9 determines the required flow rate of hydraulic oil to the shift control hydraulic chamber 82 of the gear ratio change unit 5 that forms the control system 90A. There are relatively many states.
- the switching control unit 66 determines that the shift instruction flow rate by the gear ratio control unit 65 is larger than a predetermined flow rate set in advance (S114: No), that is, when it is determined that the unsteady operation state is present, As will be described later, the drive of the switching valve 98 is controlled to switch the discharge state of the hydraulic oil to the control system 90A by the pump device 92 to the two discharge state.
- the switching control unit 66 determines that the shift instruction flow rate by the gear ratio control unit 65 is equal to or lower than a predetermined flow rate set in advance (S114: Yes), the L / U engagement transient control by the torque converter control unit 61 is executed. It is determined whether it is in the middle (S116).
- the switching control unit 66 performs, for example, L / U engagement transient control by the torque converter control unit 61 based on detection signals from various sensors and control signals to various parts of the vehicle 1A including the toroidal continuously variable transmission 1. It is determined whether or not it is being executed.
- the L / U engagement transition control by the torque converter control unit 61 is a control executed while the lockup clutch of the torque converter 22 is engaged or released.
- the switching control unit 66 ends the current control cycle without switching to the one discharge state. Then, the next control cycle is started.
- the switching control unit 66 determines that the L / U engagement transient control by the torque converter control unit 61 is not being executed (S116: No)
- the discharge state of the hydraulic oil to the control system 90A by the pump device 92 is determined.
- the hydraulic oil discharge flow rate to the control system 90A by the pump device 92 in the single discharge state, that is, the hydraulic oil discharge flow rate to the control system 90A by the main pump 96 is necessary for the current control system 90A. It is determined whether or not the flow rate is greater than or equal to (S118).
- the switching control unit 66 is configured to discharge hydraulic fluid to the control system 90A by the main pump 96 based on detection signals from various sensors, control signals to various parts of the vehicle 1A including the toroidal continuously variable transmission 1, and the like. And the required flow rate of the hydraulic oil in the current control system 90A is acquired and compared, and the discharge flow rate of the hydraulic oil to the control system 90A by the main pump 96 is greater than the required flow rate of the hydraulic oil in the current control system 90A. It is determined whether or not there is.
- the required flow rate of the hydraulic fluid in the control system 90A is the required flow rate of the hydraulic fluid, the input disk 2, and the output to the shift control hydraulic chamber 82 according to the gear ratio of the toroidal continuously variable transmission 1, as described above.
- the hydraulic oil required for the entire control system 90A such as the required flow rate of hydraulic oil to the clamping pressure generating hydraulic chamber 15a according to the contact pressure between the toroidal surfaces 2a and 3a of the disk 3 and the contact surface 4a of the power roller 4 Flow rate.
- the switching control unit 66 is configured to discharge the hydraulic oil to the control system 90A by the pump device 92 when the hydraulic oil is discharged to the control system 90A by the pump device 92 (the control system 90A by the main pump 96). Hydraulic oil discharge flow) is less than the current required flow of hydraulic oil in the control system 90A (S118: No), the current control cycle is terminated without switching to the one discharge state, Transition to the next control cycle.
- the switching control unit 66 is configured to discharge the hydraulic oil to the control system 90A by the pump device 92 when the hydraulic oil is discharged to the control system 90A by the pump device 92 (the control system 90A by the main pump 96). Is determined to be equal to or higher than the required flow rate of the hydraulic oil in the current control system 90A (S118: Yes), the drive of the switching valve 98 is controlled to the control system 90A by the pump device 92.
- the hydraulic oil discharge state is switched to the single discharge state (S120, for example, time t1 in FIG. 9), and the gear ratio control unit 65 sets the shift delay control flag to OFF (S122), and ends the current control cycle. Then, the next control cycle is started.
- the hydraulic control device 9 of the toroidal continuously variable transmission 1 is capable of operating the vehicle 1A in which the toroidal continuously variable transmission 1 is mounted even if the engine speed NE is less than the predetermined engine speed NE1.
- the pump load (pump drive loss) by the sub-pump 97 is reduced by setting the discharge capacity of the hydraulic oil to the control system 90A by the pump device 92 to a relatively small capacity when the state is close to the steady operation state. Fuel consumption can be further improved.
- the switching control unit 66 determines in S100 that the temperature of the hydraulic oil is outside a predetermined range set in advance (S100: No).
- the switching control unit 66 determines in S106 that there is a sudden shift request from the driver (S106: No).
- S108 determines in S108 that the pressing-up control by the clamping pressure control unit 63 is in operation (S108: No)
- the command pressing force by the clamping pressure control unit 63 is greater than a predetermined value set in advance in S110.
- the gear ratio control unit 65 performs a shift in S114.
- the toroidal continuously variable transmission 1 is switched to a two-discharge state by controlling the driving of the switching valve 98 and switching the hydraulic oil discharge state to the control system 90A by the pump device 92. (S124, for example, time t2 in FIG. 9).
- the gear ratio control unit 65 starts from the discharge capacity switching start time of the pump device 92, that is, from the time when the discharge capacity switching command is output from the switch control unit 66 to the pump device 92 (for example, time t2 in FIG. 9). It is determined whether a predetermined time set in advance has not elapsed (S126).
- the speed ratio control unit 65 determines that a predetermined time has not elapsed since the time when the discharge capacity switching command is output from the switching control unit 66 to the pump device 92 (S126: Yes), that is, the pump If it is determined that the hydraulic oil discharge flow rate to the control system 90A by the device 92 has not actually increased to the total discharge flow rate of the main pump 96 and the sub pump 97, the shift delay control flag is set to ON, and the control system
- the gear ratio changing unit 5 that forms 90A is controlled to execute gear shift delay control that relatively delays gear shift (S128).
- the hydraulic control device 9 of the toroidal-type continuously variable transmission 1 requires hydraulic oil to the control system 90A due to a delay in the rise of the actual total discharge flow rate of the main pump 96 and the sub pump 97. It can be suppressed that the actual discharge flow rate of the hydraulic fluid to the control system 90A is insufficient with respect to the flow rate.
- the switching control unit 66 controls the driving of the switching valve 98 and relatively increases the switching speed of the discharge capacity to the control system 90A by the pump device 92 (S130), ends the current control cycle, and Transition to the control cycle.
- the hydraulic control device 9 of the toroidal continuously variable transmission 1 can shorten the execution period of the shift delay control for delaying the shift, and can suppress the occurrence of hesitation (deterioration of responsiveness).
- the gear ratio control unit 65 determines that a predetermined time has elapsed since the time point when the discharge capacity switching command is output from the switching control unit 66 to the pump device 92 in S126 (S126: No), that is, the pump
- S126 the time point when the discharge capacity switching command is output from the switching control unit 66 to the pump device 92 in S126 (S126: No)
- the shift delay control flag is set to OFF.
- the driving force is transferred from the input disk 2 on the input side to the output side via the power roller 4 as a transmission member.
- the hydraulic control device 9 of the toroidal continuously variable transmission 1 that can be transmitted to the output disk 3 and can change the speed ratio, which is the rotational speed ratio between the input disk 2 and the output disk 3, in a stepless manner, the input disk 2.
- a pump device 92 capable of switching the discharge capacity of hydraulic oil to a control system 90A for controlling the contact surface pressure and the transmission ratio between the output disk 3 and the power roller 4 by the hydraulic oil pressure in a plurality of stages;
- the control system 90A is controlled to change the speed relatively.
- a gear ratio control unit 65 et cause.
- the hydraulic control device 9 and the power roller 4 serving as a transmission member are provided.
- the toroidal continuously variable transmission 1 and the hydraulic control device 9 are provided when the discharge capacity of the hydraulic oil to the control system 90A by the pump device 92 is switched from a relatively small capacity to a relatively large capacity as the gear shifts.
- the control system 90A is controlled to execute the shift delay control for relatively delaying the shift so that the rise of the actual total discharge flow rate of the main pump 96 and the sub pump 97 is delayed.
- the actual hydraulic fluid discharge flow rate to the control system 90A can be prevented from being insufficient with respect to the required hydraulic fluid flow rate, and as a result, the hydraulic oil discharge capacity can be switched appropriately according to the operating state. Can do.
- the transmission ratio control unit 65 is operated by the pump device 92 to the control system 90A in accordance with the shift.
- the control system 90 ⁇ / b> A may be controlled to relatively reduce the shift speed.
- the toroidal continuously variable transmission 1 and the hydraulic control device 9 are gear shift delay control in which the gear ratio control unit 65 controls the control system 90A to relatively reduce the gear shift speed, thereby relatively delaying the gear shift. Can be executed.
- the transmission ratio control unit 65 is operated by the pump device 92 to the control system 90A in accordance with the shift.
- the control system 90A may be controlled to relatively delay the start point of the shift.
- the toroidal continuously variable transmission 1 and the hydraulic control device 9 perform shift delay control in which the shift ratio control unit 65 controls the control system 90A and relatively delays the start point of the shift to relatively delay the shift. Can be executed.
- the gear ratio control unit 65 is configured so that the pump capacity of the pump device 92 is switched after the switching of the discharge capacity is started. The shift is delayed in a period until the actual discharge capacity of the device 92 is switched to a relatively large capacity. Therefore, in the toroidal continuously variable transmission 1 and the hydraulic control device 9, the discharge flow rate of hydraulic oil to the control system 90 ⁇ / b> A by the pump device 92 after the discharge capacity switching command is output to the pump device 92 is actually the main pump 96.
- the gear ratio control unit 65 controls the control system 90A to delay the shift
- the pump device 92 And a switching control unit 66 for relatively increasing the switching speed of the hydraulic oil discharge capacity to the control system 90A. Therefore, since the toroidal continuously variable transmission 1 and the hydraulic control device 9 can shorten the switching period of the discharge capacity of the hydraulic oil to the control system 90A, the control system 90A is controlled to shorten the period for delaying the shift. Therefore, occurrence of hesitation (deterioration of responsiveness) can be suppressed.
- the pump device 92 includes the main pump 96 that discharges the hydraulic oil to the control system 90A, the hydraulic oil, Is supplied to a control system 90A or a lubrication system 90B different from the control system 90A, and a switching valve 98 capable of switching the discharge destination of hydraulic oil in the sub-pump 97 between the control system 90A and the lubrication system 90B. . Therefore, the toroidal continuously variable transmission 1 and the hydraulic control device 9 are controlled by the pump device 92 when the switching valve 98 switches the discharge destination of the hydraulic oil in the sub pump 97 to either the control system 90A or the lubrication system 90B.
- the discharge capacity of the hydraulic oil to the system 90A can be switched to a plurality of stages, here two stages.
- the control system 90A can change the transmission ratio by the pressure of the hydraulic oil supplied to the transmission control hydraulic chamber 82.
- a hydraulic pressure pressing mechanism 15 for changing the contact surface pressure between the input disk 2 and the output disk 3 and the power roller 4 by the pressure of the hydraulic oil supplied to the clamping pressure generating hydraulic chamber 15a. Consists of including. Therefore, the toroidal-type continuously variable transmission 1 and the hydraulic control device 9 are provided when the hydraulic oil discharge capacity to the control system 90A by the pump device 92 is switched from a relatively small capacity to a relatively large capacity in accordance with the speed change.
- continuously variable transmission according to the above-described embodiment of the present invention is not limited to the above-described embodiment, and various modifications can be made within the scope described in the claims.
- the continuously variable transmission has been described as a double-cavity toroidal continuously variable transmission.
- the present invention is not limited to this and may be a single-cavity toroidal continuously variable transmission.
- continuously variable transmission of the present invention has been described as being the toroidal continuously variable transmission 1, but the present invention is not limited to this.
- FIG. 10 is a schematic configuration diagram of a belt type continuously variable transmission to which a hydraulic control device according to a modification of the present invention is applied.
- the hydraulic control device 9 as the medium pressure control device of the present invention is applied to the toroidal continuously variable transmission 1 as a continuously variable transmission.
- the present invention is not limited to this.
- the continuously variable transmission of the present invention can also be applied to a so-called belt type continuously variable transmission 101 as shown in FIG.
- this figure about the structure, effect
- a belt type continuously variable transmission 101 as a continuously variable transmission transmits a driving force from an engine 21 from an input side rotating member to an output side rotating member by a belt 104 as a transmitting member.
- This is a so-called belt-type continuously variable transmission that can change the gear ratio, which is the rotation speed ratio between the input-side rotating member and the output-side rotating member, continuously (continuously). That is, the belt type continuously variable transmission 101 has a primary pulley 102 as an input-side rotating member to which the driving force from the engine 21 is transmitted, and an output that changes and outputs the driving force transmitted to the primary pulley 102.
- a secondary pulley 103 as a rotating member on the side and a belt 104 as a transmission member for transmitting the driving force transmitted to the primary pulley 102 to the secondary pulley 103 are configured.
- the belt-type continuously variable transmission 101 includes an ECU 60 that controls each part of the engine 21 and each part of the belt-type continuously variable transmission 101, and a hydraulic control device 9 as a medium pressure control device that controls the hydraulic pressure of each part. Consists of including.
- the configurations of the engine 21, the torque converter 22, the forward / reverse switching mechanism 23, the power transmission mechanism 24, the differential gear 25, and the like are substantially the same as those of the toroidal continuously variable transmission 1 described above. Omitted.
- the ECU 60 of the present modified example like the ECU 60 of the first embodiment (see FIG. 1), includes a torque converter control unit 61, a forward / reverse switching control unit 62, a clamping pressure control unit 63, and an engine control unit 64.
- the transmission ratio control unit 65 and the switching control unit 66 are included, but the illustration thereof is omitted here.
- the hydraulic control device 9 of the present modified example is configured to include a variable discharge capacity type pump device 92 (see FIG. 1), similar to the hydraulic control device 9 of the first embodiment (see FIG. 1). The illustration is omitted.
- the belt type continuously variable transmission 101 includes a primary pulley shaft 121, a secondary pulley shaft 131, a primary fixed sheave 122, a secondary fixed sheave 132, and a primary movable shaft as two pulley shafts arranged in parallel at a predetermined interval.
- the sheave 123 includes a secondary movable sheave 133 and a belt 104.
- the primary movable sheave 123 and the secondary movable sheave 133 are arranged on the primary pulley shaft 121 and the secondary pulley shaft 131, respectively, and can slide on the primary pulley shaft 121 and the secondary pulley shaft 131 in the axial direction.
- the primary fixed sheave 122 and the secondary fixed sheave 132 are arranged on the primary pulley shaft 121 and the secondary pulley shaft 131 so as to face the primary movable sheave 123 and the secondary movable sheave 133, respectively.
- a primary groove 127 and a secondary groove 137 are formed between them.
- the belt 104 is wound around each primary groove 127 and secondary groove 137 in each of the primary movable sheave 123, the secondary movable sheave 133 and the primary fixed sheave 122, and the secondary fixed sheave 132 that are arranged to face each other.
- the belt-type continuously variable transmission 101 includes a primary pulley 102 as one pulley, a secondary pulley 103 as the other pulley, a belt 104, an ECU 60, and a hydraulic control device 9.
- a primary pulley 102 as one pulley
- a secondary pulley 103 as the other pulley
- a belt 104 as the other pulley
- an ECU 60 an ECU 60
- the primary pulley 102 is one of the pulleys, and transmits the engine torque transmitted through the forward / reverse switching mechanism 23 to the secondary pulley 103, which is the other pulley, by the belt 104.
- the primary pulley 102 to which the engine torque (driving force) from the engine 21 (driving source) is input constitutes one of the two pulleys included in the belt type continuously variable transmission 101.
- the primary pulley 102 changes the speed ratio of the belt-type continuously variable transmission 101 by generating belt clamping pressure on the primary pulley shaft 121, the primary fixed sheave 122, the primary movable sheave 123, and the primary pulley 102.
- the primary hydraulic chamber 124 is a pressure chamber.
- the primary pulley shaft 121 is rotatably supported by bearing members 125 and 126. Further, the primary pulley shaft 121 has a hydraulic oil passage (not shown) inside.
- the hydraulic oil passage is connected to a hydraulic control circuit of the hydraulic control device 9, and hydraulic oil supplied from the hydraulic control device 9 to the primary hydraulic chamber 124 flows in.
- the primary fixed sheave 122 is formed in a conical plate shape, and is provided to rotate integrally with the primary pulley shaft 121 at a position facing the primary movable sheave 123.
- the primary fixed sheave 122 is formed as an annular portion that protrudes radially outward from the outer periphery of the primary pulley shaft 121. That is, the primary fixed sheave 122 is integrally provided on the outer periphery of the primary pulley shaft 121.
- the primary fixed sheave 122 may be separate from the primary pulley shaft 121.
- the primary movable sheave 123 is formed in a conical plate shape, and is movable in the axial direction with respect to the primary pulley shaft 121 by, for example, spline fitting, and is supported so as to be integrally rotatable with the primary pulley shaft 121.
- the primary fixed sheave 122 and the primary movable sheave 123 are a V-shaped primary between a surface of the primary fixed sheave 122 that faces the primary movable sheave 123 and a surface of the primary movable sheave 123 that faces the primary fixed sheave 122.
- a groove 127 is formed.
- the primary groove 127 is wound around the endless belt 104. That is, the belt 104 is provided so as to be sandwiched between the primary fixed sheave 122 and the primary movable sheave 123.
- the primary hydraulic chamber 124 is fixed to a primary movable sheave clamping pressure acting surface 123a as a pressure acting surface on the opposite side of the surface facing the primary fixed sheave 122 of the primary movable sheave 123, and a primary pulley shaft 121. It is constituted by a ring-shaped primary piston 128.
- the primary movable sheave clamping pressing force acting surface 123a of the primary movable sheave 123 is formed with a cylindrical protruding portion 123b that protrudes in one axial direction, that is, on the opposite side to the primary fixed sheave 122.
- a primary hydraulic chamber seal member (not shown) such as a seal ring is provided between the protrusion 123b and the primary piston 128, a primary hydraulic chamber seal member (not shown) such as a seal ring is provided.
- the primary movable sheave clamping pressure operating surface 123a of the primary movable sheave 123 constituting the primary hydraulic chamber 124 and the primary piston 128 are sealed by the seal member.
- the bearing member 126 and the primary piston 128 are fixed to the primary pulley shaft 121 by a lock nut 129.
- the hydraulic oil that has flowed into the hydraulic oil passage (not shown) of the primary pulley shaft 121 is supplied to the primary hydraulic chamber 124. That is, the hydraulic control device 9 supplies hydraulic oil to the primary hydraulic chamber 124, slides the primary movable sheave 123 in the axial direction by the hydraulic pressure of the primary hydraulic chamber 124, and moves the primary movable sheave 123 to the primary fixed sheave 122. To approach or separate. In the primary hydraulic chamber 124, the movable sheave pressing force that presses the primary movable sheave 123 toward the primary fixed sheave 122 in the axial direction is applied to the primary movable sheave clamping pressure operating surface 123 a by the hydraulic oil supplied to the primary hydraulic chamber 124.
- a belt clamping pressure with respect to the belt 104 wound around the primary groove 127 is generated. That is, the primary pulley 102 generates a belt clamping pressure with respect to the belt 104 by the hydraulic pressure of the primary hydraulic chamber 124, and changes the axial position of the primary movable sheave 123 with respect to the primary fixed sheave 122 by the generated belt clamping pressure. It is.
- the primary hydraulic chamber 124 has a function of changing the speed ratio ⁇ of the belt type continuously variable transmission 101, for example.
- the primary pulley 102 corresponds to the input-side rotating member of the present invention, and changes the gear ratio according to the pressure of the hydraulic oil supplied to the primary hydraulic chamber 124 serving as the shift control pressure chamber. This also corresponds to the gear ratio changing means.
- the secondary pulley 103 is the other pulley, and transmits the engine torque transmitted to the primary pulley 102 by the belt 104 to a reduction drive gear (not shown), via the power transmission mechanism 24, the differential gear 25, and the drive shaft 26. It is transmitted to the drive wheel 27.
- the secondary pulley 103 to which the driving force from the primary pulley 102 is output constitutes the other of the two pulleys included in the belt type continuously variable transmission 101.
- the secondary pulley 103 adjusts the tension of the belt 104 by generating a belt clamping pressure in the secondary pulley shaft 131, the secondary fixed sheave 132, the secondary movable sheave 133, and the secondary pulley 103, and the primary pulley 103 according to the input torque.
- the stationary sheave 122, the secondary stationary sheave 132, the primary movable sheave 123, the secondary movable sheave 133, and the secondary hydraulic chamber 134 as a contact surface pressure control pressure chamber that changes the contact surface pressure between the belt 104 and the belt 104 are configured.
- the secondary pulley shaft 131 is rotatably supported by bearing members 135 and 136.
- the secondary pulley shaft 131 has a hydraulic oil passage (not shown) inside.
- the hydraulic oil passage is connected to the hydraulic control device 9, and hydraulic oil supplied from the hydraulic control device 9 to the secondary hydraulic chamber 134 flows in.
- the primary pulley shaft 121 and the secondary pulley shaft 131 are arranged so as to be substantially parallel to each other.
- the secondary fixed sheave 132 is formed in a conical plate shape and is provided to rotate integrally with the secondary pulley shaft 131 at a position facing the secondary movable sheave 133.
- the secondary fixed sheave 132 is formed as an annular portion that protrudes radially outward from the outer periphery of the secondary pulley shaft 131. That is, in the modification, the secondary fixed sheave 132 is integrally provided on the outer periphery of the secondary pulley shaft 131.
- the secondary fixed sheave 132 may be separate from the secondary pulley shaft 131.
- the secondary movable sheave 133 is formed in a conical plate shape, and is movable in the axial direction with respect to the secondary pulley shaft 131 by, for example, spline fitting, and is supported so as to be integrally rotatable with the secondary pulley shaft 131.
- the secondary fixed sheave 132 and the secondary movable sheave 133 are V-shaped secondary between the surface of the secondary fixed sheave 132 that faces the secondary movable sheave 133 and the surface of the secondary movable sheave 133 that faces the secondary fixed sheave 132.
- a groove 137 is formed.
- the secondary groove 137 is wound around the endless belt 104. That is, the belt 104 is provided so as to be sandwiched between the secondary fixed sheave 132 and the secondary movable sheave 133.
- the secondary hydraulic chamber 134 is a ring-shaped secondary piston fixed to the secondary movable sheave clamping pressure acting surface 133a on the back side opposite to the surface facing the secondary fixed sheave 132 of the secondary movable sheave 133 and the secondary pulley shaft 131. 138.
- the secondary movable sheave clamping pressing force acting surface 133 a of the secondary movable sheave 133 is formed with a cylindrical protruding portion 133 b that protrudes in one axial direction, that is, protrudes on the opposite side to the secondary fixed sheave 132.
- a secondary hydraulic chamber seal member (not shown) such as a seal ring is provided between the protrusion 133b and the secondary piston 138.
- the secondary movable sheave clamping pressure operating surface 133a and the secondary piston 138 of the secondary movable sheave 133 constituting the secondary hydraulic chamber 134 are sealed by the seal member.
- the bearing member 135 and the secondary piston 138 are fixed to the secondary pulley shaft 131 by a lock nut 139b.
- the bearing member 136 is fixed to the secondary pulley shaft 131 by a lock nut 139a.
- a parking gear 108 is provided between the bearing member 136 and the secondary fixed sheave 132.
- the hydraulic oil that has flowed into the hydraulic oil passage (not shown) of the secondary pulley shaft 131 is supplied to the secondary hydraulic chamber 134. That is, the hydraulic control device 9 supplies hydraulic oil to the secondary hydraulic chamber 134, slides the secondary movable sheave 133 in the axial direction by the hydraulic pressure of the secondary hydraulic chamber 134, and moves the secondary movable sheave 133 against the secondary fixed sheave 132. To approach or separate.
- the secondary hydraulic chamber 134 acts on the secondary movable sheave clamping pressure acting surface 133a with a movable sheave pressing force that presses the secondary movable sheave 133 toward the secondary fixed sheave side in the axial direction by the hydraulic oil supplied to the secondary hydraulic chamber 134.
- the belt clamping pressure with respect to the belt 104 wound around the secondary groove 137 is generated. That is, the secondary pulley 103 generates a belt clamping pressure with respect to the belt 104 by the hydraulic pressure of the secondary hydraulic chamber 134, and changes the axial position of the secondary movable sheave 133 with respect to the secondary fixed sheave 132 by the generated belt clamping pressure. It is. Thereby, the secondary hydraulic chamber 134 bears a part of the function which maintains the contact radius with respect to the primary pulley 102 and the secondary pulley 103 of the belt 104 constant by controlling the tension
- the secondary pulley 103 of the present embodiment corresponds to the output-side rotating member of the present invention, and the primary fixed sheave 122, the secondary by the pressure of the hydraulic oil supplied to the secondary hydraulic chamber 134 as the contact surface pressure control pressure chamber.
- This also corresponds to the contact surface pressure changing means of the present invention that changes the contact surface pressure between the fixed sheave 132, the primary movable sheave 123, the secondary movable sheave 133, and the belt 104.
- the belt 104 transmits the driving force input to the primary pulley 102 from the engine 21 (drive source) on the input side, that is, the engine torque, to the secondary pulley 103.
- the belt 104 is wound around the primary groove 127 of the primary pulley 102 and the secondary groove 137 of the secondary pulley 103.
- the belt 104 is an endless belt composed of a number of metal belt elements and a plurality of steel rings.
- the ECU 60 controls the driving of each part of the belt-type continuously variable transmission 101 according to the driving state (running state) of the vehicle on which the belt-type continuously variable transmission 101 is mounted.
- the actual transmission ratio that is the ratio is controlled.
- the ECU 60 is a target gear ratio that is a target gear ratio based on engine speed, throttle opening, accelerator opening, engine speed, input speed, output speed, shift position, and other operating states detected by various sensors. While determining the gear ratio, the hydraulic pressure control device 9 is driven to control the hydraulic pressure, thereby adjusting the hydraulic pressure in the primary hydraulic chamber 124 and the hydraulic pressure in the secondary hydraulic chamber 134.
- the ECU 60 adjusts the hydraulic pressure in the primary hydraulic chamber 124 and the hydraulic pressure in the secondary hydraulic chamber 134 by duty-controlling a drive current supplied to a flow control valve (not shown) of the hydraulic control device 9 based on the control command value.
- the primary movable sheave 123 and the secondary movable sheave 133 are moved closer to and away from the primary fixed sheave 122 and the secondary fixed sheave 132.
- the ECU 60 adjusts the belt clamping pressure in the primary pulley 102 and the belt clamping pressure in the secondary pulley 103 by moving the primary movable sheave 123 and the secondary movable sheave 133 closer to and away from the primary fixed sheave 122 and the secondary fixed sheave 132.
- the gear ratio ⁇ which is the ratio between the input rotational speed that is the rotational speed of the primary pulley 102 and the output rotational speed that is the rotational speed of the secondary pulley 103, can be controlled, and the actual gear ratio that is the actual gear ratio. Can be controlled so as to be a target gear ratio which is a target gear ratio.
- the control system 90A of the present modification includes a primary pulley 102 as a gear ratio changing means of the present invention that changes the gear ratio by the pressure of hydraulic oil supplied to a primary hydraulic chamber 124 serving as a gear shift control pressure chamber,
- the contact surface pressure between the primary fixed sheave 122, the secondary fixed sheave 132, the primary movable sheave 123, the secondary movable sheave 133, and the belt 104 is changed by the pressure of the hydraulic oil supplied to the secondary hydraulic chamber 134 as the contact surface pressure control pressure chamber.
- a secondary pulley 103 as contact surface pressure changing means of the present invention.
- the secondary pulley 103 corresponds to, for example, a first clamping member for allowing the secondary fixed sheave 132 to apply a clamping pressure to the belt 104, and a secondary movable sheave 133 to apply a clamping pressure to the belt 104. It corresponds to 2 pinching members.
- the relationship between the gear ratio changing means and the contact surface pressure changing means may be reversed, that is, the primary pulley 102 may be the contact surface pressure changing means and the secondary pulley 103 may be the gear ratio changing means.
- a lubrication system 90B as a supply system different from the control system 90A of the present modified example is a sliding part (spline fitting part) between the primary pulley shaft 121 and the primary movable sheave 123, the secondary pulley shaft 131 and the secondary movable part. It includes a sliding portion (spline fitting portion) with the sheave 133, bearing members 125, 126, 135, and 136, a hydraulic oil passage leading to these, and the like.
- the belt-type continuously variable transmission 101 and the hydraulic control apparatus 9 are the hydraulic fluid to the control system 90A by the pump apparatus 92 with a gear shift.
- the control system 90A is controlled to execute a shift delay control for relatively delaying the shift, so that the main pump 96 and the sub pump 97 are actually operated. Due to the delay in the rise of the total discharge flow rate, it is possible to suppress a shortage of the actual hydraulic oil discharge flow rate to the control system 90A relative to the required flow rate of hydraulic oil to the control system 90A. As a result, the hydraulic oil discharge capacity can be appropriately switched according to the operating state.
- the discharge capacity of the hydraulic oil to the control system 90A by the pump device 92 is switched from a relatively small capacity to a relatively large capacity in accordance with the sudden shift.
- the contact surface pressure between the primary fixed sheave 122, the secondary fixed sheave 132, the primary movable sheave 123, the secondary movable sheave 133, and the belt 104 with respect to the input torque is prevented from being too low to cause the belt 104 to slip. be able to.
- the medium pressure control device and the continuously variable transmission of the continuously variable transmission according to the present invention can appropriately switch the discharge capacity of the working medium according to the operating state, and are a drive source.
- the present invention is suitable for application to a medium pressure control device for a continuously variable transmission and a continuously variable transmission that transmit a driving force from an internal combustion engine or an electric motor to a road surface under optimum conditions according to the running state of the vehicle.
Abstract
Description
1A 車両
2 入力ディスク(入力側の回転部材)
3 出力ディスク(出力側の回転部材)
4 パワーローラ(伝達部材)
5 変速比変更部(変速比変更手段)
9 油圧制御装置(媒体圧力制御装置)
15 油圧押圧機構(接触面圧変更手段)
15a 挟圧力発生油圧室(接触面圧制御圧力室)
65 変速比制御部(変速比制御手段)
66 切替制御部(切替制御手段)
82 変速制御油圧室(変速制御圧力室)
90A 制御系
90B 潤滑系(供給系)
91 オイルパン
92 ポンプ装置(ポンプ手段)
96 メインポンプ(第1ポンプ)
97 サブポンプ(第2ポンプ)
98 切替弁(切替手段)
101 ベルト式無段変速機(無段変速機)
102 プライマリプーリ(入力側の回転部材、変速比変更手段)
103 セカンダリプーリ(出力側の回転部材、接触面圧変更手段)
104 ベルト(伝達部材)
124 プライマリ油圧室(変速制御圧力室)
134 セカンダリ油圧室(接触面圧制御圧力室)
図1は、本発明の実施形態に係る油圧制御装置の概略構成図、図2は、本発明の実施形態に係る油圧制御装置が適用されたトロイダル式無段変速機を搭載した車両の動力伝達系の概略構成図、図3は、本発明の実施形態に係る油圧制御装置が適用されるトロイダル式無段変速機の概略断面図、図4は、本発明の実施形態に係る油圧制御装置が適用されるトロイダル式無段変速機の要部の模式的構成図、図5は、本発明の実施形態に係る油圧制御装置が適用されるトロイダル式無段変速機が備えるパワーローラの入力ディスクに対する中立位置を説明する模式図、図6は、本発明の実施形態に係る油圧制御装置が適用されるトロイダル式無段変速機が備えるパワーローラの入力ディスクに対する変速位置を説明する模式図、図7は、本発明の実施形態に係る油圧制御装置における吐出容量の切り替えを説明する線図、図8は、本発明の実施形態に係る油圧制御装置のポンプ装置の吐出容量の切り替え制御を説明するフローチャート、図9は、本発明の実施形態に係る油圧制御装置のポンプ装置の吐出容量の切り替え制御の一例を説明するタイムチャートである。
なお、このロアリンク16a及びアッパリンク17aについては、後で詳細に説明する。
なお、この油圧制御装置9については、後で詳細に説明する。
Claims (9)
- 駆動力を入力側の回転部材から伝達部材を介して出力側の回転部材に伝達可能であると共に、入力側の前記回転部材と出力側の前記回転部材との回転速度比である変速比を無段階に変更可能である無段変速機の媒体圧力制御装置において、
前記回転部材と前記伝達部材との接触面圧及び前記変速比を作動媒体の圧力により制御する制御系への前記作動媒体の吐出容量を複数段階に切り替え可能なポンプ手段と、
変速に伴って前記ポンプ手段による前記制御系への前記作動媒体の吐出容量が相対的に小さな容量から相対的に大きな容量に切り替わる際に、前記制御系を制御し前記変速を相対的に遅らせる変速比制御手段とを備えることを特徴とする、
無段変速機の媒体圧力制御装置。 - 前記変速比制御手段は、変速に伴って前記ポンプ手段による前記制御系への前記作動媒体の吐出容量が相対的に小さな容量から相対的に大きな容量に切り替わる際に、前記制御系を制御し前記変速の変速速度を相対的に低下させる、
請求項1に記載の無段変速機の媒体圧力制御装置。 - 前記変速比制御手段は、変速に伴って前記ポンプ手段による前記制御系への前記作動媒体の吐出容量が相対的に小さな容量から相対的に大きな容量に切り替わる際に、前記制御系を制御し前記変速の開始時点を相対的に遅らせる、
請求項1に記載の無段変速機の媒体圧力制御装置。 - 前記変速比制御手段は、前記ポンプ手段の吐出容量の切り替えが開始されてから前記ポンプ手段の実際の吐出容量が前記相対的に大きな容量に切り替わり終わるまでの期間で前記変速を遅らせる、
請求項1に記載の無段変速機の媒体圧力制御装置。 - 前記変速比制御手段が前記制御系を制御し前記変速を遅らせる際に、前記ポンプ手段を制御し前記制御系への前記作動媒体の吐出容量の切り替え速度を相対的に増加する切替制御手段を備える、
請求項1に記載の無段変速機の媒体圧力制御装置。 - 前記ポンプ手段は、前記作動媒体を前記制御系に吐出する第1ポンプと、前記作動媒体を前記制御系又は前記制御系とは異なる供給系に吐出する第2ポンプと、前記第2ポンプにおける前記作動媒体の吐出先を前記制御系と前記供給系との間で切り替え可能な切替手段とを有する、
請求項1に記載の無段変速機の媒体圧力制御装置。 - 前記制御系は、変速制御圧力室に供給される前記作動媒体の圧力により前記変速比を変更する変速比変更手段と、接触面圧制御圧力室に供給される前記作動媒体の圧力により前記接触面圧を変更する接触面圧変更手段とを含んで構成される、
請求項1に記載の無段変速機の媒体圧力制御装置。 - 請求項1に記載の無段変速機の媒体圧力制御装置と、
前記伝達部材をなすパワーローラとを備えることを特徴とする、
無段変速機。 - 請求項1に記載の無段変速機の媒体圧力制御装置と、
前記伝達部材をなすベルトとを備えることを特徴とする、
無段変速機。
Priority Applications (4)
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US13/254,058 US9091344B2 (en) | 2009-03-27 | 2009-03-27 | Medium pressure control device of continuously variable transmission and continuously variable transmission |
PCT/JP2009/056308 WO2010109654A1 (ja) | 2009-03-27 | 2009-03-27 | 無段変速機の媒体圧力制御装置及び無段変速機 |
JP2011505774A JP5556807B2 (ja) | 2009-03-27 | 2009-03-27 | 無段変速機の媒体圧力制御装置及び無段変速機 |
CN200980157922.0A CN102341623B (zh) | 2009-03-27 | 2009-03-27 | 无级变速器的介质压力控制装置及无级变速器 |
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- 2009-03-27 US US13/254,058 patent/US9091344B2/en not_active Expired - Fee Related
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Also Published As
Publication number | Publication date |
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CN102341623B (zh) | 2015-01-14 |
JPWO2010109654A1 (ja) | 2012-09-27 |
US20120040792A1 (en) | 2012-02-16 |
US9091344B2 (en) | 2015-07-28 |
JP5556807B2 (ja) | 2014-07-23 |
CN102341623A (zh) | 2012-02-01 |
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