WO2010082229A1 - 非水電解質二次電池及びその製造方法 - Google Patents
非水電解質二次電池及びその製造方法 Download PDFInfo
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- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
- H01M10/0525—Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
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- H01M10/058—Construction or manufacture
- H01M10/0587—Construction or manufacture of accumulators having only wound construction elements, i.e. wound positive electrodes, wound negative electrodes and wound separators
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- H01M4/13—Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
- H01M4/139—Processes of manufacture
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- H—ELECTRICITY
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- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/64—Carriers or collectors
- H01M4/66—Selection of materials
- H01M4/661—Metal or alloys, e.g. alloy coatings
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- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
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- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/409—Separators, membranes or diaphragms characterised by the material
- H01M50/411—Organic material
- H01M50/414—Synthetic resins, e.g. thermoplastics or thermosetting resins
- H01M50/417—Polyolefins
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- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/409—Separators, membranes or diaphragms characterised by the material
- H01M50/411—Organic material
- H01M50/414—Synthetic resins, e.g. thermoplastics or thermosetting resins
- H01M50/423—Polyamide resins
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49108—Electric battery cell making
- Y10T29/49115—Electric battery cell making including coating or impregnating
Definitions
- the present invention relates to a non-aqueous electrolyte secondary battery and a manufacturing method thereof, and more particularly, to a non-aqueous electrolyte secondary battery capable of suppressing the occurrence of an internal short circuit due to crushing and a manufacturing method thereof.
- a material such as carbon that can occlude and release lithium ions is used as a negative electrode active material, and a material such as lithium cobalt composite oxide that reversibly electrochemically reacts with lithium ions is used as a positive electrode.
- a non-aqueous electrolyte secondary battery that uses an aprotic organic solvent in which a lithium salt such as LiClO 4 or LiPF 6 is dissolved as an electrolyte.
- This non-aqueous electrolyte secondary battery (hereinafter simply referred to as “battery”) includes a positive electrode in which a positive electrode active material is formed on a positive electrode current collector, and a negative electrode in which a negative electrode active material is formed on a negative electrode current collector.
- stacked via the separator is accommodated in a battery case with electrolyte solution, and the opening part of the said battery case is sealed with the sealing board.
- a porous insulating layer for example, a polyolefin layer
- a so-called shutdown function that prevents a current from flowing when the temperature inside the battery rises due to an internal short circuit and becomes high temperature, so that no current flows.
- the porous insulating layer melts and contracts and the short-circuit portion expands, so that it is difficult to suppress abnormal heat generation.
- Patent Document 1 discloses a separator, a porous insulating layer having a conventional shutdown function, and a heat-resistant porous insulating layer (for example, a polyimide layer, an aramid layer, etc.). ) And a method of forming a laminated structure.
- a laminated separator maintains the original shutdown mechanism, but when heat generation becomes severe and the shutdown function is lost, the heat-resistant porous insulating layer prevents the expansion of the short-circuited portion, thereby generating abnormal heat generation. Can be suppressed.
- Patent Document 2 describes a method of suppressing the magnitude of a short-circuit current that flows at the time of an internal short circuit by increasing the specific resistance of the positive electrode active material, thereby suppressing abnormal heat generation.
- All of the conventional methods for suppressing abnormal heat generation due to internal short circuit are those that suppress the magnitude of short circuit current that flows during short circuit when internal short circuit occurs. It is not a solution. Therefore, depending on the degree of internal short circuit, abnormal heat generation may not be sufficiently suppressed. Further, if the effect of suppressing the magnitude of the short-circuit current is increased, the original performance of the battery is impaired (for example, if the specific resistance of the positive electrode active material is increased, the high-rate discharge characteristics are reduced). There is a certain limit to the effect of suppressing abnormal heat generation by this method.
- the present invention has been made in view of such a point, and even if the nonaqueous electrolyte secondary battery is crushed by crushing, the occurrence of an internal short circuit in the battery is prevented, and abnormal heat generation due to the internal short circuit is prevented.
- An object of the present invention is to provide a non-aqueous electrolyte secondary battery excellent in safety.
- the nonaqueous electrolyte secondary battery according to the present invention includes a positive electrode in which a positive electrode active material is formed on a positive electrode current collector, and a negative electrode in which a negative electrode active material is formed on a negative electrode current collector through a porous insulating layer.
- a non-aqueous electrolyte secondary battery comprising a wound or stacked electrode group, the tensile elongation of the positive electrode is 3.0% or more, and the porous insulating layer is made of a material containing an aramid resin It is characterized by that.
- the porous insulating layer includes an aramid resin having a large frictional force with respect to the positive electrode.
- the porous insulating layer moves following the fractured positive electrode, whereby the position of the fracture surface of the positive electrode can be maintained at the end of the porous insulating layer.
- the nonaqueous electrolyte secondary battery even if the nonaqueous electrolyte secondary battery may be crushed by crushing, the positive electrode is not broken, and the occurrence of an internal short circuit in the battery can be prevented. Even if the positive electrode having an insufficient tensile elongation rate breaks due to this variation, the broken positive electrode does not reach the negative electrode, and an internal short circuit in the battery can be prevented. Thereby, the nonaqueous electrolyte secondary battery excellent in the safety
- FIG. 1 is a cross-sectional view showing a configuration of a nonaqueous electrolyte secondary battery according to an embodiment of the present invention.
- FIG. 2 is an enlarged cross-sectional view showing the configuration of the electrode group in one embodiment of the present invention.
- FIG. 3 (a) is a diagram showing a fracture state of the positive electrode due to crushing when a separator not containing aramid resin is used, and
- FIG. 3 (b) is a crushing when a separator containing aramid resin is used. It is the figure which showed the fracture state of the positive electrode by.
- the applicant of the present application has been studying factors that cause an internal short circuit in the battery when the nonaqueous electrolyte secondary battery is crushed by crushing.
- the positive electrode, negative electrode, and separator constituting the electrode group the applicant As a result of the preferential breakage of the positive electrode with the smallest elongation rate, it was found that the broken portion of the positive electrode broke through the separator and the positive electrode plate and the negative electrode plate were short-circuited.
- the tensile elongation of the positive electrode is temporarily increased by this heat treatment, but if the rolling treatment is performed after that, the tensile elongation decreases again, and eventually the tensile elongation of the positive electrode is increased. Can not.
- the applicant of the present application has proposed a method for suppressing the occurrence of internal short-circuit in a collapsed nonaqueous electrolyte secondary battery by setting the tensile elongation of the positive electrode to a predetermined value or more, as disclosed in Japanese Patent Application No. 2007-323217. No. (PCT / JP2008 / 002114).
- the positive electrode current collector coated with and dried with the positive electrode mixture slurry is rolled, and then rolled.
- the tensile elongation of the positive electrode after rolling can be increased to 3.0% or more.
- the tensile elongation rate of the positive electrode can be increased to 3.0% or more by the heat treatment after rolling due to the following mechanism.
- the tensile elongation of the positive electrode is not limited by the inherent tensile elongation of the positive electrode current collector itself because the positive electrode mixture layer is formed on the surface of the positive electrode current collector.
- the positive electrode mixture layer has a lower tensile elongation than the positive electrode current collector, when the positive electrode that has not been heat-treated after rolling is stretched, a large crack is generated in the positive electrode mixture layer, and at the same time, the positive electrode Break. This is because the tensile stress in the positive electrode mixture layer increases with the elongation of the positive electrode, and the tensile stress applied to the positive electrode current collector is concentrated at the location where the large crack occurs, thereby causing the positive electrode current collector to break. It is done.
- the positive electrode current collector when the positive electrode that has been heat-treated after rolling is stretched, the positive electrode current collector is softened. Therefore, the positive electrode mixture layer continues to grow while generating a lot of minute cracks, and eventually the positive electrode breaks. This is because the tensile stress applied to the positive electrode current collector is dispersed by the generation of minute cracks, so there is little effect on the current collector due to the generation of cracks in the positive electrode mixture layer, and the positive electrode is broken simultaneously with the occurrence of cracks. It is considered that the positive electrode current collector was broken when the tensile stress reached a constant value (a value close to the tensile elongation rate specific to the current collector).
- the tensile elongation of the positive electrode obtained by the heat treatment after rolling varies depending on the material of the positive electrode current collector and the positive electrode active material.
- LiCoO 2 is used as the positive electrode active material for the positive electrode current collector made of aluminum.
- the tensile elongation of the positive electrode can be increased to 3% or more by performing a heat treatment (180 seconds) after rolling at a temperature of 200 ° C. or higher.
- the heat treatment temperature is preferably higher than the softening temperature of the positive electrode current collector and lower than the decomposition temperature of the binder.
- Table 1 is a table showing a result of a crushing test when a battery was manufactured using a positive electrode in which a positive electrode mixture layer containing LiCoO 2 as a positive electrode active material was formed on a positive electrode current collector made of aluminum.
- the batteries 1 to 4 were obtained by changing the heat treatment conditions after rolling the positive electrode at a temperature of 280 ° C. and changing the heat treatment time to 10 seconds, 20 seconds, 120 seconds, and 180 seconds.
- the battery 5 was not subjected to heat treatment after rolling.
- the short-circuit depth of the battery 5 that was not subjected to the heat treatment after rolling was 5 mm
- the short-circuit depth of the batteries 1 to 4 that were subjected to the heat treatment after rolling was as shown in Table 1. It can be seen that the depth is as deep as 8-10 mm. That is, by performing a predetermined heat treatment after rolling, the tensile elongation of the positive electrode can be increased to 3% or more, thereby preventing the occurrence of an internal short circuit due to crushing.
- the above-mentioned application specification discloses that it is preferable to use aluminum containing iron as the positive electrode current collector.
- the heat treatment temperature after rolling necessary for obtaining a predetermined tensile elongation of the positive electrode can be lowered or the heat treatment time can be shortened. Thereby, the fall of the battery capacity accompanying the heat processing after rolling can be prevented.
- the inventor of the present application has made a non-aqueous electrolyte secondary battery including a positive electrode having a positive electrode tensile elongation increased to 3% or more by heat treatment after rolling, and has examined safety against crushing. It was found that there was a battery in which the positive electrode was broken by crushing and an internal short circuit occurred at a certain rate.
- the tensile elongation of the positive electrode can be controlled by the heat treatment conditions performed after rolling, but actually, not only the heat treatment conditions but also the thickness of the positive electrode current collector and the binder contained in the positive electrode mixture layer, for example.
- Various factors that affect the tensile elongation of the positive electrode such as the proportion of the agent, may cause variations in the manufacturing process, and the desired tensile elongation (for example, about 3%) may not be obtained.
- a battery in which an internal short circuit has occurred due to the above-mentioned crushing does not have the expected tensile elongation of the positive electrode due to such variations in the manufacturing process, and does not have a sufficient tensile elongation against crushing. As a result, it is considered that the positive electrode was broken.
- the inventor of the present application is a method that can prevent the occurrence of an internal short circuit even if the positive electrode breaks as a result of insufficient tensile elongation of the positive electrode due to variations in the manufacturing process. As a result of study, the present invention has been conceived.
- FIG. 1 is a cross-sectional view schematically showing a configuration of a nonaqueous electrolyte secondary battery in one embodiment of the present invention.
- an electrode group 8 in which a positive electrode 4 and a negative electrode 5 are wound through a separator (porous insulating layer) is accommodated in a battery case 1 together with an electrolytic solution.
- the opening of the battery case 1 is sealed with a sealing plate 2 via a gasket 3.
- the positive electrode lead 4a attached to the positive electrode 4 is connected to the sealing plate 2 that also serves as the positive electrode terminal, and the negative electrode lead 5a attached to the negative electrode 5 is connected to the battery case 1 that also serves as the negative electrode terminal.
- FIG. 2 is an enlarged cross-sectional view schematically showing the configuration of the electrode group 8 in the present embodiment.
- the positive electrode mixture layer 4B is formed on both surfaces of the positive electrode current collector 4A, and the negative electrode mixture layer 5B is formed on both surfaces of the negative electrode current collector 5A.
- a separator 6 is disposed between them.
- the tensile elongation of the positive electrode 4 is 3.0% or more
- the separator 6 is made of a material containing an aramid resin.
- the separator 6 is In addition, the broken positive electrode 4 can be prevented from reaching the negative electrode 5 by using a material containing an aramid resin having a large frictional force.
- tensile elongation in the present invention refers to the ratio of elongation of the test piece when the test piece is pulled and the test piece is broken, for example, a pole having a width of 15 mm and an effective portion length of 20 mm. The plate is pulled at a speed of 20 mm / min, and the elongation is obtained when the electrode plate is broken.
- FIG. 3A is a view showing a state in which the positive electrode 4 is broken by crushing when a separator 6 made of a material not containing an aramid resin (for example, a polyolefin layer) is used. Since the frictional force is small with respect to the positive electrode 4 and it is easy to slip, the separator 6 does not move following the broken positive electrode 4, and the broken positive electrode 4 reaches the negative electrode 5, causing an internal short circuit.
- aramid resin for example, a polyolefin layer
- FIG. 3B is a diagram showing a state in which the positive electrode 4 is broken by crushing when the separator 6 made of a material containing an aramid resin is used. Since the frictional force is large, the separator 6 moves following the broken positive electrode 4, whereby the position of the fracture surface of the positive electrode 4 can be maintained at the end of the separator 6. As a result, since the broken positive electrode 4 can be prevented from reaching the negative electrode 5, the occurrence of an internal short circuit can be prevented.
- an aramid resin is sometimes used as a material for the separator 6 that is not easily broken by an external force from the viewpoint of excellent strength.
- the separator 6 made of a material containing an aramid resin is used as a positive electrode. This was made by paying attention to the property that the frictional force against 4 is large. Therefore, the separator in the present invention only needs to contain an aramid resin to such an extent that a certain frictional force can be exerted.
- a material containing 20 wt% or more of an aramid resin it is preferable to use a separator made of (including a material containing only an aramid resin).
- Examples of the aramid resin include poly (paraphenylene terephthalamide), poly (parabenzamide), poly (4,4′-benzanilide terephthalamide), poly (paraphenylene-2,6-naphthalenedicarboxylic acid amide).
- Poly (2-chloroparaphenylene terephthalamide) polyphenylene terephthalamide / 2,6-dichloroparaphenylene terephthalamide can be used.
- the separator 6 may be composed of a first separator made of a material containing an aramid resin in the present invention and a second separator having a shutdown function that becomes a non-porous layer at a high temperature.
- the first separator needs to be disposed between the positive electrode 4 and the negative electrode 5 in contact with the positive electrode 4.
- the separator which consists of polyolefin resin, such as polyethylene and a polypropylene, can be used, for example.
- the first separator can include an inorganic material.
- the heat resistance of the heat-resistant layer layer containing an aramid resin
- the inorganic material include alumina, magnesia, zirconia, titania, yttria, zeolite, silicon nitride, silicon carbide, and the like. These may be used alone or in combination of two or more.
- the positive electrode 4 and the negative electrode 5 constituting the electrode group 8 shown in FIG. 2 are not particularly limited in materials and manufacturing methods, but the following materials and manufacturing methods can be applied.
- the electrode group 8 is not formed by winding the positive electrode 4 and the negative electrode 5 with the separator 6 interposed therebetween, but may be formed by stacking them.
- the positive electrode current collector 4A for example, aluminum, stainless steel, titanium, or the like can be used. In particular, when aluminum containing iron is used, the heat treatment temperature after rolling of the positive electrode 4 can be lowered or the heat treatment time can be shortened.
- the iron content in the positive electrode current collector 4A is preferably in the range of 1.20 to 1.70% by weight.
- the positive electrode mixture layer 4B can contain a binder, a conductive agent, and the like in addition to the positive electrode active material.
- a positive electrode active material for example, a lithium composite metal oxide can be used. Typical materials include LiCoO 2 , LiNiO 2 , LiMnO 2 , LiCoNiO 2 and the like.
- the binder for example, polyvinylidene fluoride (PVDF), a derivative of PVDF, or a rubber-based binder (for example, fluororubber and acrylic rubber) is preferably used.
- PVDF polyvinylidene fluoride
- a material such as graphite such as graphite or carbon black such as acetylene black can be used.
- the positive electrode 4 is formed by applying and drying a positive electrode mixture slurry containing a positive electrode active material on the positive electrode current collector 4A, and rolling the positive electrode current collector 4A coated with the positive electrode mixture slurry and dried. Thereafter, the rolled positive electrode current collector 4A is obtained by heat treatment at a predetermined temperature.
- the heat treatment conditions after rolling are controlled so that the tensile elongation of the positive electrode 4 is 3% or more. However, if the tensile elongation rate of the positive electrode 4 exceeds 10%, when the electrode group 8 is formed by winding, the positive electrode 4 is deformed and uniform winding becomes difficult, so the tensile elongation rate of the positive electrode is 10 % Or less is preferable.
- the negative electrode current collector 5A for example, copper, stainless steel, nickel, or the like can be used.
- the negative electrode mixture layer 5B can contain a binder, a conductive agent, and the like in addition to the negative electrode active material.
- a carbon material such as graphite or carbon fiber, or a silicon compound such as SiO x can be used.
- the negative electrode 5 is obtained by applying and drying a negative electrode mixture slurry containing a negative electrode active material on the negative electrode current collector 5A and then rolling the negative electrode current collector 5A on which the negative electrode mixture slurry has been applied and dried.
- the tensile elongation of the negative electrode 5 and the separator (porous insulating layer) 6 needs to be 3% or more.
- a lithium ion secondary battery has been described as an example of a nonaqueous electrolyte secondary battery.
- nonaqueous electrolyte secondary batteries such as a nickel hydride storage battery can be used within the scope of the effects of the present invention.
- the present invention also has the effect of preventing the occurrence of internal short circuit in the battery due to crushing, but the electrode group buckling or electrode plate due to the expansion and contraction of the negative electrode active material accompanying the charging and discharging of the battery It can also be applied to the prevention of breakage.
- the present invention is useful for a non-aqueous electrolyte secondary battery having an electrode group suitable for large current discharge, for example, a driving battery for an electric tool or an electric vehicle that requires high output, a large capacity backup power source
- the present invention can be applied to a power storage battery.
Abstract
Description
2 封口板
3 ガスケット
4 正極
4A 正極集電体
4B 正極合剤層
4a 正極リード
5 負極
5A 負極集電体
5B 負極合剤層
5a 負極リード
6 セパレータ
8 電極群
Claims (8)
- 正極集電体上に正極活物質が形成された正極、及び負極集電体上に負極活物質が形成された負極が、多孔質絶縁層を介して捲回又は積層された電極群を備えた非水電解質二次電池であって、
前記正極の引っ張り伸び率は、3.0%以上であり、
前記多孔質絶縁層は、アラミド樹脂を含む材料からなる、非水電解質二次電池。 - 前記負極の引っ張り伸び率は、3.0%以上であり、
前記多孔質絶縁層の引っ張り伸び率は、3.0%以上である、請求項1に記載の非水電解質二次電池。 - 前記正極は、前記正極活物質を含む正極合剤スラリーが塗布・乾燥された前記正極集電体を圧延した後、所定の温度で熱処理されたものである、請求項1に記載の非水電解質二次電池。
- 前記多孔質絶縁層は、前記アラミド樹脂を含む材料からなる第1の多孔質絶縁層と、高温時に無孔性の層となるシャットダウン機能を有する第2の多孔質絶縁層と、で構成されている、請求項1に記載の非水電解質二次電池。
- 前記第1の多孔質絶縁層は、前記正極に接して、該正極と前記負極との間に配設されている、請求項4に記載の非水電解質二次電池。
- 前記正極集電体は、鉄を含有するアルミニウムからなる、請求項1に記載の非水電解質二次電池。
- 前記正極集電体は、1.20~1.70重量%の範囲の鉄を含有するアルミニウムからなる、請求項6に記載の非水電解質二次電池。
- 正極集電体上に正極活物質が形成された正極、及び負極集電体上に負極活物質が形成された負極が、多孔質絶縁層を介して捲回又は積層された電極群を備えた非水電解質二次電池の製造方法であって、
前記正極は、
正極集電体上に、正極活物質を含む正極合剤スラリーを塗布・乾燥させる工程と、
前記正極合剤スラリーが塗布・乾燥された前記正極集電体を圧延する工程と、
前記圧延された前記正極集電体を所定の温度で熱処理する工程と
により形成され、
前記圧延後の前記正極の引っ張り伸び率は、3.0%以上であり、
前記多孔質絶縁層は、アラミド樹脂を含む材料からなる、非水電解質二次電池の製造方法。
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