US6795625B1 - Spacer for optical fiber cable and optical fiber cable using the spacer - Google Patents

Spacer for optical fiber cable and optical fiber cable using the spacer Download PDF

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US6795625B1
US6795625B1 US09/762,362 US76236201A US6795625B1 US 6795625 B1 US6795625 B1 US 6795625B1 US 76236201 A US76236201 A US 76236201A US 6795625 B1 US6795625 B1 US 6795625B1
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spacer
resin
optical fiber
rib
fiber cable
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Toku Ishii
Kazunori Watanabe
Kenji Ito
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Ube Exsymo Co Ltd
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Ube Nitto Kasei Co Ltd
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    • G—PHYSICS
    • G02—OPTICS
    • G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/44—Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
    • G—PHYSICS
    • G02—OPTICS
    • G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/44—Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
    • G02B6/4479—Manufacturing methods of optical cables
    • G02B6/4489—Manufacturing methods of optical cables of central supporting members of lobe structure

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  • This invention concerns an SZ-spiral-grooved spacer for optical fiber cable, an optical fiber cable that uses this spacer, and a method for producing this spacer, and in particular, concerns an SZ-spiral-grooved spacer, which is made thin in diameter as a result of the groove inclination at the inversion parts being restricted even though the minimum rib thickness is 1.0 mm or less.
  • SZ-type optical fiber cables which use a PE spacer (SZ spacer), having grooves that accommodate the optical fibers and are alternately inverted in spiraling direction in SZ-like manner, and with which a plurality of tape-form optical fibers are accommodated within each groove of the spacer.
  • PE spacer SZ spacer
  • the dimensions of an accommodating groove must enable the securing of adequate space for allowing the twisting of the tape.
  • the polyethylene resin that comprises the rib undergoes three-dimensional molding shrinkage (sum of the shrinkage due to recrystallization during solidification and volume shrinkage due to lowering of the resin temperature) in the process of extrusion molding, unlike in the case of a unidirectionally stranded spacer, with which there is no allowance for shrinkage of the ribs in the length direction, in the case of an SZ spacer, lengthwise shrinkage of the ribs is possible in the form of short-cutting the inversion curve at just the inversion part, and as a result, the ribs can collapse towards the inner side of the inversion curve.
  • the collapsing of the ribs may be caused by the mutual pulling of the coating resins, due to differences in the drawdown of the resin, etc., in the process of performing extrusion coating from a nozzle.
  • the inversion pitch In the case of an optical fiber cable that uses a thin-diameter SZ spacer, with which the minimum rib thickness at the root, etc. of the rib is thin, the inversion pitch must be made short in order to allow for extra lengths of optical fiber, and since the inclination angle of the groove at the inversion part thus becomes large, the transmission loss is increased inevitably.
  • An object of this invention is to provide an SZ-spiral-grooved spacer for optical fiber cable, with which the groove inclination at the inversion parts of the SZ spacer is restricted and is low in the increase of transmission loss, and an optical fiber cable that uses this spacer to realize the making of optical fiber cables thin in diameter.
  • this invention provides in a polyethylene spacer for optical fiber cable, with which a thermoplastic resin, with compatibility with polyethylene, is applied as an intermediate coating layer onto the periphery of a central tensile member and with which a main coating, having continuous spiral grooves that are for accommodating optical fibers and are inverted periodically in direction along the length direction, is formed from polyethylene on the outer periphery of the abovementioned intermediate coating layer, a spacer such that the minimum rib thickness of the ribs that define the abovementioned spiral grooves is 1.0 mm or less and the groove inclination angle in the spacer cross section of the inversion parts is 18° or less.
  • This invention also provides in a polyethylene spacer for optical fiber cable, with which a main coating, having continuous spiral grooves that are for accommodating optical fibers and are inverted periodically in direction along the length direction, is formed from polyethylene on the outer periphery of a central tensile member, a spacer such that the minimum rib thickness of the ribs that define the abovementioned spiral grooves is 1.0 mm or less and the groove inclination angle in the spacer cross section of the inversion parts is 18 or less.
  • the resin density of the portions substantially at the roots of the ribs that define the abovementioned spiral grooves may be made the smallest in comparison to the tip parts of the ribs and the central parts of the ribs.
  • the average roughness of the groove bottoms of the abovementioned spiral grooves may be made 1.2 ⁇ m or less.
  • d is the outer diameter
  • ⁇ is the spiral groove inversion angle
  • p is the spiral groove inversion pitch
  • the spacer of the above arrangement may be used to accommodate a plurality of tape-form optical fibers in at least one or more spiral grooves to form an optical fiber cable.
  • the spacer of the above arrangement may be used to accommodate a single-core optical fiber in at least one or more spiral grooves to form an optical fiber cable.
  • the present invention provides in a method for producing a polyethylene spacer for optical fiber cable, with which a thermoplastic resin, with compatibility with polyethylene, is applied as an intermediate coating layer onto the periphery of a central tensile member and with which a polyethylene main spacer coating, having continuous spiral grooves that are for accommodating optical fibers and are inverted periodically in direction along the length direction, is formed on the outer periphery of the abovementioned intermediate coating layer, a production method wherein after the abovementioned main spacer coating spacer is applied, a cooling medium is blown, obliquely at a predetermined angle with respect to the running direction of the abovementioned spacer, onto the outer periphery of the abovementioned spacer.
  • This invention also provides in a method for producing a polyethylene spacer for optical fiber cable, with which a polyethylene main spacer coating, having continuous spiral grooves that are for accommodating optical fibers and are inverted periodically in direction along the length direction, is formed on the periphery of a central tensile member, a production method wherein after the abovementioned main spacer coating spacer is applied, a cooling medium is blown, obliquely at a predetermined angle with respect to the running direction of the abovementioned spacer, onto the outer periphery of the abovementioned spacer.
  • This invention also provides in a method for producing a polyethylene spacer for optical fiber cable, with which a polyethylene main spacer coating, having continuous spiral grooves that are for accommodating optical fibers and are inverted periodically in direction along the length direction, is formed on the outer periphery of a central tensile member, a production method wherein a reinforced fiber bundle, which comprises the abovementioned tensile member, is drawn upon being impregnated with an uncured thermosetting resin, then upon inserting this reinforced fiber bundle into a melt extrusion molding die, a polyethylene resin is extruded and coated onto the outer periphery, then after cooling the coated resin on the surface, the thermosetting resin in the interior is cured, and then after applying the abovementioned main spacer coating onto the outer periphery of the abovementioned coating resin, a cooling medium is blown, obliquely at a predetermined angle with respect to the running direction of the abovementioned spacer, onto the outer periphery of the abovementi
  • the cooling medium may be warm water of 40° C. or more to which a surfactant has been added.
  • the cooling medium may be dry air or may be moist air, including mist.
  • the abovementioned predetermined angle may be set to an angle of within 30° to 150°.
  • optical fibers may be accommodated in the abovementioned spiral grooves after cooling and solidifying the abovementioned main spacer coating by the blowing on of an abovementioned cooling medium and a sheath coating may be provided by press winding a non-woven fabric around the outer periphery to produce an optical fiber cable.
  • the central tensile member that can be used in this invention is not restricted in particular, and may be a single steel wire, stranded steel wire, single FRP wire, stranded FRP wire, polymer tensile member, etc. that is selected according to the tensile strength, flexibility, lightweightness, economy, etc. that are in accordance with the tensile strength required of an optical fiber cable.
  • the intermediate coating layer of thermoplastic resin at the outer periphery of the tensile wire must be bonded to or strongly adhered to the abovementioned tensile wire in the case where the tensile wire is a single wire but in the case where the tensile wire is a stranded wire and anchor adhesion by the stranded structure can be anticipated, bonding may not be necessary.
  • thermoplastic resin to be used in the intermediate coating layer a resin, which has mutual compatibility with the polyethylene resin (to be referred to as the “main spacer coating resin”) that is coated onto the outer periphery of the intermediate coating layer and forms the grooves, is selected.
  • thermoplastic resin of the intermediate coating layer and the main spacer coating resin are mutually high in compatibility and are in a relationship where melt adhesion is possible or in a relationship where bonding to some degree is possible by the use of an adhesive, solvent, etc.
  • a resin of the same type or a modified resin of the above, etc. is used as the resin for the intermediate coating resin.
  • a known heat-resistant stabilizer, age resister, anti-weathering stabilizer, hydrochloric acid absorber, lubricant, organic or inorganic pigment, carbon black, gum resister, fire retardant, antistatic agent, filler, etc. may be added to the polyethylene resin.
  • an eutectic copolymer resin of a cyclic olefin and ethylene, an alloy resin, a modified polyethylene resin, or a crosslinked polyethylene resin may be mixed.
  • the continuous spiral grooves for accommodating the optical fiber, which are inverted periodically in direction along the length direction, are formed by melt extruding and coating a polyethylene resin, and the inversion angle ( ⁇ ) and period of inversion (inversion pitch p) of the spiral grooves are designed according to the specifications of the optical fiber cable.
  • an inversion angle ( ⁇ ) of 275° ⁇ 5 is deemed to be preferable as indicated in Japanese patent publication No. 13687 of 1995, and with the present invention, the inversion angle is also selected within the range, 200 to 375°, which is centered about the abovementioned inversion angle.
  • the minimum rib thickness of the ribs that define the spiral grooves is 1 mm or less.
  • the proportion of the cross section of the spacer taken up by the groove part becomes small, making it difficult to achieve a thin diameter and a high density.
  • a minimum rib thickness of 0.9 mm or less is therefore even more preferable.
  • the groove inclination angle refers to the angle indicated by the narrow angle a formed by the line L 1 , which joins the spacer center O and the groove bottom center A in the cross section of the inversion part of the SZ spacer, and the line L 2 , which joins the groove bottom center A and the center B of the outer width of the groove, and is measured from an enlarged photograph of the cross section of the spacer.
  • the spacer of this invention is preferably a spacer for optical fiber cable with which the resin density at substantially the root parts of the ribs that define the spiral grooves is the lowest in comparison to those of the tip parts of the ribs and the central parts of the ribs.
  • the resin density at the root parts can be made smaller than those at the tip parts of the ribs and the central parts of the ribs by performing the cooling and solidification of the root parts at an early stage, and as a result of this, the root parts become lower in crystallinity and relatively lower in resin density than the gradually cooled central parts and tip parts of the ribs.
  • a cooling medium is blown, obliquely at a predetermined angle with respect to the running direction of the abovementioned spacer, onto the spacer in the process of applying the main spacer coating, which has continuous spiral grooves for accommodating the optical fiber that are inverted periodically in direction along the length direction, onto the outer periphery of the intermediate coating layer that is coated onto the tensile wire.
  • the spacer that is melt extruded in the prescribed form with grooves and ribs is in the condition where it is surrounded by a high-temperature sheath with a temperature gradient ranging from the melt resin temperature to the ambient temperature, and in view that this temperature sheath must be peeled off to promote cooling and cause solidification by blowing on a cooling medium, the cooling medium is blown onto the outer periphery of the spacer to cause this peeling off of the temperature sheath to occur at an early stage at the groove parts.
  • the cooling medium is blown onto the bottom part of the groove in the case where the cooling medium is air, mist, etc.
  • the cooling medium is a liquid, it must be made to contact the groove.
  • the root parts of the ribs that are positioned at the sides of a groove bottom are cooled earlier and with more priority than the intermediate parts of the rib.
  • the shapes of the ribs will be stabilized at an early stage and inclination thereof can be prevented effectively.
  • cooling medium is a liquid
  • warm water of 40° C. or more, to which a surfactant has been added is preferable from the point of economy since washing treatment, etc. are unnecessary after the process.
  • a surfactant is added since if only warm water without surfactant is used, air bubbles become attached to the surface of the main spacer and traces of these bubbles will remain as so-called blobs after cooling and solidification.
  • the temperature of the warm water is set to 40° C. or more since at a temperature of less than 40° C., rapid cooling will occur and unfavorable vacuum voids, etc. will form in the main spacer.
  • the cooling medium may be dry air or moist air, including mist.
  • mist it is preferable to adjust the mist concentration to a concentration in a range at which the mist will vaporize and not aggregate on the groove walls, etc. and at which the particle diameter of the mist will have a cooling effect and will not lead to visible attachment marks.
  • the cooling medium In blowing or contacting the cooling medium onto the groove bottoms of the spiral grooves, the cooling medium is blown at a predetermined rate and obliquely at an angle of 30° to 150° with respect to the longitudinal axis of the running spacer.
  • the flow of the cooling medium becomes an adjoint flow or counterflow that is parallel to the spacer, preventing the cooling medium from flowing effectively to the groove parts, significantly lowering the action of peeling off the high-temperature sheath formed around the main spacer, and making it difficult to restrict the groove inclination angle ⁇ at the inversion parts to 18° or less.
  • the drawdown is preferably set to 70% or less.
  • the drawdown is defined as ([Sb/Snb] ⁇ 100) where Sb is the cross-sectional area of the main spacer that is formed and Snb is the actual cross-sectional area of resin discharge from the nozzle (the cross-sectional area obtained by subtracting the cross-sectional area of the coated tensile wire from the area of the nozzle opening).
  • the drawdown is set to 70% or more or even more preferably to 90% or more and the die land area is set to a prescribed length, melt fracture is prevented, the mutual pulling of resins caused by the drawdown of the resin during discharge is relaxed, etc.
  • the flexural modulus it is preferable for the flexural modulus to be 490 Mpa or more in order to prevent deformation of the ribs due to the making of the rib thickness thin in accompaniment with the making of the cable thin in diameter.
  • the spacer for optical fiber cable It is important for the spacer for optical fiber cable to have a prescribed flexibility in order to facilitate handling in the process of actually laying an optical fiber that uses the spacer for optical fiber cable.
  • the spacer is to be used in an aerial optical cable
  • the spacer for optical fiber cable is poor in flexibility, not only will this have an effect on production of the optical fiber but the laying of the optical cable is made difficult, etc. as indicated in laid-open Japanese patent publication No. 113932 of 1995.
  • the flexural modulus is set to 98 to 490 Mpa to avoid such effects.
  • FIG. 1 is an explanatory drawing of the cooling device used in the first example of this invention.
  • FIG. 2 is an explanatory drawing of the cooling device used in the second example of this invention.
  • FIG. 3 is a sectional view of rotation of the SZ spacer of the first to fourth examples of this invention.
  • FIG. 4 is a diagram for explaining the groove inclination angle a of the cross section of the inversion part of an SZ spacer.
  • FIG. 5 is a sectional view of rotation of the SZ spacer of the fifth to seventh examples of this invention.
  • FIG. 6 is a diagram, which shows the cross-sectional shape of another example of a spacer by this invention.
  • FIG. 7 is a diagram, which shows the cross-sectional shape of yet another example of a spacer by this invention.
  • a single steel wire of 2.0 mm ⁇ outer diameter was introduced as the tensile member 11 into a crosshead die, and an ethylene-ethyl acrylate copolymer resin (GA 006; made by NIPPON UNICAR Co. LTD) and an LLDPE resin (NUCG 5350; made by NIPPON UNICAR Co. LTD) were co-extrusion coated at 200° C.
  • G 006 ethylene-ethyl acrylate copolymer resin
  • NUCG 5350 made by NIPPON UNICAR Co. LTD
  • inner preliminary coating layer 12 a and outer preliminary coating layer 12 b respectively, onto the outer periphery of the above-mentioned tensile member 11 to obtain a coated tensile wire 12 , with which the outer diameter of the ethylene-ethyl acrylate polymer layer was 2.8 mm ⁇ and the outer diameter of the LLDPE resin coating at the outer side was 6.3 mm ⁇ .
  • This coated tensile wire 12 was preheated to 60° C. and introduced into a rotating die of a shape corresponding to the cross-sectional shape of the spacer, and after rotation extrusion coating on a high-density polyethylene resin (Hizex 6600M; made by Mitsui Chemicals; flexural modulus: 833Mpa), with an MI of 0.03(g/10 min), as the main spacer resin 13 at an extrusion temperature of 170° C. and a rate of 10 m/min, the coated tensile wire was introduced into the cooling device 1 shown in FIG. 1 to cool and solidify the polyethylene resin.
  • a high-density polyethylene resin Hizex 6600M; made by Mitsui Chemicals; flexural modulus: 833Mpa
  • the cooling device 1 used in this example is equipped with a nozzle supporting part 2 , an annular space part 3 , provided inside this nozzle supporting part 2 , and a cooling nozzle part 4 , which is opened in slit-like manner so as to encircle the inner periphery of annular space part 3 and with which the front end opening protrudes inwards in a ring-like manner. Dry air was fed as the cooling medium from the outer periphery side of annular space part 3 .
  • the spacer was inserted into the center of cooling nozzle 4 and was run at a predetermined drawing speed in the direction indicated by the arrow in FIG. 1 .
  • the dry air which was fed into annular space part 3 , was blown out from cooling nozzle 4 at a wind velocity of 10 m/sec and perpendicularly (orthogonally) onto the spacer and was blown onto the groove bottoms of the spacer to cool the root parts of the ribs with priority over the intermediate parts.
  • a PE spacer 10 of 11.4 mm ⁇ outer diameter was obtained.
  • the cross-sectional area of the hole of the resin discharge nozzle of the rotating die that was used was designed so that the percentage value of Sb/Snb (referred to hereinafter as the drawdown), obtained by dividing the cross-sectional area Sb, obtained in turn by subtracting the cross-sectional area St of the coated tensile wire from the cross-sectional area Ss of the PE spacer to be made, by the cross-sectional area Snb, obtained in turn by subtracting the cross-sectional area St of the coated tensile wire from the cross-sectional area Sn of the nozzle hole, will be 95%.
  • the drawdown the percentage value of Sb/Snb
  • the PE spacer 10 thus obtained had ten trapezoidal grooves of 2.4 mm groove depth, 2.4 mm outer groove width, and 1.2 mm inner groove width positioned at equal intervals in the circumferential direction. These grooves had a spiral structure, which was twisted in SZ-form at an inversion pitch of 230 mm and an inversion angle of 250°. The minimum rib thickness of the ribs 15 at the rib root was approximately 0.8 mm. The PE spacer 10 obtained thus had the targeted dimensions and shapes and satisfied the various specifications.
  • a 200-core, SZ type optical fiber cable was obtained by layering and accommodating five 4-core tape-form optical fibers of 0.32 mm thickness and 1.1 mm width in each groove of the above-described SZ spacer and providing a sheath coating by press winding non-woven fabric. Measurements of the optical transmission performance showed this optical fiber cable to exhibit good performance of 0.21 dB/km.
  • a PE spacer 10 of 11.4 mm ⁇ outer diameter was obtained by the same method as the first example.
  • a 200-core, SZ type optical fiber cable was obtained by accommodating five 4-core tape-form optical fibers in each groove. Measurements of the optical transmission performance showed this optical fiber cable to exhibit good performance of 0.20 dB/km.
  • a 200-core, SZ type optical fiber cable was obtained by accommodating five 4-core tape-form optical fibers in each groove. Measurements of the optical transmission performance showed this optical fiber cable to exhibit good performance of 0.19 dB/km.
  • an SZ type PE spacer 10 of 11.4 mm ⁇ outer diameter was obtained by the same method as that of the first example.
  • a 200-core, SZ type optical fiber cable was obtained by accommodating five 4-core tape-form optical fibers in each groove. Measurements of the optical transmission performance showed this optical fiber cable to exhibit good performance of 0.20 dB/km.
  • a single steel wire of 1.6 mm ⁇ outer diameter was introduced as the tensile member 21 into a crosshead die, and an ethylene-ethyl acrylate copolymer resin (GA-006; made by NIPPON UNICAR Co. LTD ) was extrusion coated at 200° C. onto the outer periphery of the tensile member to obtain a coated tensile wire 22 with an outer diameter of 2.8 mm ⁇ .
  • G-006 ethylene-ethyl acrylate copolymer resin
  • This coated tensile wire 22 was preheated to 60° C. and introduced into a rotating die, and after rotation extrusion coating a high-density polyethylene resin (Hizex 6600M; made by Mitsui Chemicals; flexural modulus: 833Mpa), with an MI of 0.03(g/10min), as the main spacer resin at an extrusion temperature of 170° C. and a rate of 10 m/min, the coated tensile wire was inserted into a pipe 6 , having the structure shown in FIG.
  • a high-density polyethylene resin Hizex 6600M; made by Mitsui Chemicals; flexural modulus: 833Mpa
  • MI 0.03(g/10min)
  • the cross-sectional area of the hole of the nozzle part that was used was designed so that the drawdown, given as the value Sb/Snb, obtained by dividing the cross-sectional area Sb, obtained in turn by subtracting the cross-sectional area St of the coated tensile wire from the cross-sectional area Ss of the PE spacer to be made, by the cross-sectional area Snb, obtained in turn by subtracting the cross-sectional area St of the coated tensile wire from the cross-sectional area Sn of the nozzle hole, will be 100%.
  • the PE spacer 20 thus obtained had five trapezoidal grooves of 2.3 mm groove depth, 2.4 mm outer groove width, and 1.2 mm inner groove width positioned at equal intervals in the circumferential direction. These grooves had a spiral structure and were twisted in SZ-form at an inversion pitch of 160 mm and an inversion angle of 250°. The minimum rib thickness at the rib root was approximately 0.8 mm. The PE spacer obtained thus satisfied the various specifications.
  • a 100-core, SZ type optical fiber cable was obtained by layering and accommodating five 4-coretape-form optical fibers of 0.32 mm thickness and 1.1 mm width in each groove of the above-described SZ spacer and providing a sheath coating by press winding non-woven fabric. Measurements of the optical transmission performance showed this optical fiber cable to exhibit good performance of 0.21 dB/km.
  • a PE spacer 20 of 8.0 mm ⁇ outer diameter was obtained by the same method as the fifth example.
  • a 100-core, SZ type optical fiber cable was obtained by accommodating five 4-core tape-form optical fibers in each groove. Measurements of the optical transmission performance showed this optical fiber cable to exhibit good performance of 0.22 dB/km.
  • a PE spacer 20 of 8.0 mm ⁇ outer diameter was obtained by the same method as the fifth example.
  • a 100-core, SZ type optical fiber cable was obtained by accommodating five 4-core tape-form optical fibers in each groove. Measurements of the optical transmission performance showed this optical fiber cable to exhibit good performance of 0.22 dB/km.
  • This tensile member was preheated to 100° C., introduced into a rotating die of a shape corresponding to the cross-sectional shape of the spacer, and after rotation extrusion coating a high-density polyethylene resin (Hizex 6600M; made by Mitsui Chemicals; flexural modulus: 833Mpa), with an MI of 0.03(g/10min), as the main spacer resin at an extrusion temperature of 170° C. and a rate of 10 m/min, the coated tensile wire was introduced into the cooling device 1 shown in FIG. 1 to cool and solidify the polyethylene resin.
  • Hizex 6600M made by Mitsui Chemicals; flexural modulus: 833Mpa
  • the spacer was inserted into the center of cooling nozzle 4 and was run at a predetermined drawing speed in the direction indicated by the arrow in FIG. 1 .
  • Dry air which was fed into annular space part 3 , was blown out from cooling nozzle 4 at a wind velocity of 10 m/sec and perpendicularly (orthogonally) onto the spacer and was blown onto the groove bottoms of the spacer to cool the root parts of the ribs with priority over the intermediate parts.
  • a PE spacer of 11.4 mm ⁇ outer diameter was obtained.
  • the cross-sectional area of the hole of the resin discharge nozzle of the rotating die that was used was designed so that the drawdown, given as the value Sb/Snb, obtained by dividing the cross-sectional area Sb, obtained by subtracting the cross-sectional area St of the coated tensile wire from the cross-sectional area Ss of the PE spacer to be made, by the cross-sectional area Snb, obtained by subtracting the cross-sectional area St of the coated tensile wire from the cross-sectional area Sn of the nozzle hole, will be 95%.
  • the PE spacer thus obtained had ten trapezoidal grooves of 2.4 mm groove depth, 2.4 mm outer groove width, and 1.2 mm inner groove width positioned at equal intervals in the circumferential direction. These grooves had a spiral structure and were twisted in SZ-form at an inversion pitch of 230 mm (range of variation in the length direction of the spacer: 220 to 240 mm) and an inversion angle of 250°. The minimum rib thickness at the rib root was approximately 0.8 mm. The PE spacer obtained thus had the targeted dimensions and shapes and satisfied the various specifications.
  • a 200-core, SZ type optical fiber cable was obtained by layering and accommodating five 4-coretape-form optical fibers of 0.32 mm thickness and 1.1 mm width in each groove of the above-described SZ spacer and providing a sheath coating by press winding non-woven fabric. Measurements of the optical transmission performance showed this optical fiber cable to exhibit good performance of 0.22 dB/km.
  • a 100-core, SZ type optical fiber cable was obtained by accommodating ten single-core optical fibers, each of which was made by applying a coating layer of 62.5 ⁇ m thickness onto an optical fiber comprised of a core and a clad and having an outer diameter of 125 ⁇ m, in each spiral groove of the spacer of the first example and providing a sheath coating by press winding non-woven fabric. Measurements of the optical transmission performance showed this optical fiber cable to exhibit good performance of 0.22 dB/km.
  • An aramid fiber (Kevlar 3120dtex; made by DU PONT-TORAY Co.,LTD), which was to serve as a reinforcing fiber, was impregnated with vinyl ester resin (H6400; made by Mitsui Chemicals) and was drawn to an outer diameter of 2.1 mm.
  • the fiber was then introduced into a crosshead die and an LLDPE resin (NUCG 5350; made by NIPPON UNICAR Co. LTD ) was extrusion coated. After cooling the coating resin on the surface, the fiber was placed in a steam curing tank set to 145° C. to cure the polyester resin in the interior to obtain a coated tensile wire of 2.8 mm ⁇ outer diameter.
  • This coated tensile wire was preheated to 60° C. and introduced into a rotating die of a shape corresponding to the cross-sectional shape of the spacer, and after rotation extrusion coating a high-density polyethylene resin (Hizex 660M; made by Mitsui Chemicals; flexural modulus: 833 Mpa), with an MI of 0.03(g/10 min), as the main spacer resin 13 at an extrusion temperature of 170° C. and a rate of 10 m/min, the coated tensile wire was introduced into the cooling device 1 shown in FIG. 1 to cool and solidify the polyethylene resin.
  • a high-density polyethylene resin Hizex 660M; made by Mitsui Chemicals; flexural modulus: 833 Mpa
  • cooling device 1 With cooling device 1, the dry air, which was used as the cooling medium, was blown out from cooling nozzle 4 at a wind velocity of 10 m/sec and perpendicularly (orthogonally) onto the spacer and was blown onto the groove bottoms of the spacer to cool the root parts of the ribs with priority over the intermediate parts.
  • an SZ type PE spacer of 8.0 mm ⁇ outer diameter was obtained.
  • the cross-sectional area of the hole of the nozzle part that was used was designed so that the drawdown, given as the value of Sb/Snb, obtained by dividing the cross-sectional area Sb, obtained by subtracting the cross-sectional area St of the coated tensile wire from the cross-sectional area Ss of the PE spacer to be made, by the cross-sectional area Snb, obtained by subtracting the cross-sectional area St of the coated tensile wire from the cross-sectional area Sn of the nozzle hole, will be 95%.
  • the PE spacer thus obtained had five trapezoidal grooves of 2.4 mm groove depth, 2.7 mm outer groove width, and 1.2 mm inner groove width positioned at equal intervals in the circumferential direction. These grooves had a spiral structure and were twisted in SZ-form at an inversion pitch of 175 mm (range of variation in the length direction of the spacer: 167 to 183 mm) and an inversion angle of 250°.
  • a 100-core, SZ type optical fiber cable was obtained by layering and accommodating five 4-coretape-form optical fibers of 0.32 mm thickness and 1.1 mm width in each groove of the above-described SZ spacer and providing a sheath coating by press winding non-woven fabric. Measurements of the optical transmission performance showed this optical fiber cable to exhibit good performance of 0.22 dB/km.
  • a 100-core, SZ type optical fiber cable was obtained by layering and accommodating five 4-coretape-form optical fibers of 0.32 mm thickness and 1.1 mm width in each groove of the SZ type PE spacer of 8.0 mm ⁇ outer diameter obtained in the tenth example and providing a sheath coating by press winding non-woven fabric. Measurements of the optical transmission performance showed this optical fiber cable to exhibit good performance of 0.22 dB/km.
  • the rib deformation which can be a problem in winding an SZ type PE spacer once in a winding drum, can be prevented and the work of inserting interlayer paper, which becomes necessary in the winding work, can be eliminated.
  • a single steel wire of 2.0 mm ⁇ outer diameter was introduced as the tensile member into a crosshead die, and an ethylene-ethyl acrylate copolymer resin (GA-006; made by NIPPON UNICAR Co. LTD) and an LLDPE resin (NCG 5350; made by NIPPON UNICAR Co. LTD flexure modulus: 353 Mpa) were co-extrusion coated at 200° C.
  • G-006 ethylene-ethyl acrylate copolymer resin
  • NCG 5350 made by NIPPON UNICAR Co. LTD flexure modulus: 353 Mpa
  • inner preliminary coating layer and outer preliminary coating layer respectively, onto the outer periphery of the abovementioned tensile member to obtain a coated tensile wire, with which the outer diameter of the ethylene-ethyl acrylate polymer layer was 2.8 mm ⁇ and the outer diameter of the LLDPE resin coating at the outer side was 4.4 mm ⁇ .
  • This coated tensile wire was preheated to 60° C. and introduced into a rotating die, and after rotation extrusion coating a high-density polyethylene resin (Hizex 6600M; made by Mitsui Chemicals), with an MI of 0.03(g/10 min), as the main spacer resin at an extrusion temperature of 170° C. and a rate of 10 m/min, the coated tensile wire was introduced into the cooling device 1 shown in FIG. 1 and thereby cooled and solidified under the same conditions as the first example to obtain a PE spacer of 8.5 mm ⁇ outer diameter.
  • a high-density polyethylene resin Hizex 6600M; made by Mitsui Chemicals
  • the cross-sectional area of the hole of the nozzle part that was used was designed so that the drawdown, given as the value of Sb/Snb, obtained by dividing the cross-sectional area Sb, obtained in turn by subtracting the cross-sectional area St of the coated tensile wire from the cross-sectional area Ss of the PE spacer to be made, by the cross-sectional area Snb, obtained in turn by subtracting the cross-sectional area St of the coated tensile wire from the cross-sectional area Sn of the nozzle hole, will be 95%.
  • the PE spacer thus obtained had six substantially U-shaped grooves of 1.7 mm groove depth and 3.0 mm outer groove width positioned at equal intervals in the circumferential direction. These grooves had a spiral structure and were twisted in SZ-form at an inversion pitch of 125 mm (range of variation in the length direction of the spacer: 122 to 127 mm) and an inversion angle of 275°, and the PE spacer thus satisfied the specifications. Also, the spiral progression angle ⁇ , approximated by the following equation was 9.26°.
  • d is the outer diameter of the spacer
  • ⁇ is the inversion angle of the spiral grooves
  • p is the inversion pitch of the spiral grooves.
  • a PE spacer of 11.4 mm ⁇ outer diameter was obtained by the same method as the first example.
  • a 200-core, SZ type optical fiber cable was obtained by accommodating five 4-core tape-form optical fibers in each groove. Measurements of the transmission performance showed the performance to be scattered from 0.25 to 0.42 dB/km.
  • a 200-core, SZ type optical fiber cable was obtained by accommodating five 4-core tape-form optical fibers in each groove. Measurements of the transmission performance showed the performance to be scattered from 0.25 to 0.62 dB/km.
  • a PE spacer of 8.0 mm ⁇ outer diameter was obtained by the same method as the fifth example.
  • a 100-core, SZ type optical fiber cable was obtained by accommodating five 4-core tape-form optical fibers in each groove. Measurements of the transmission performance showed the performance to be scattered from 0.30 to 0.75 dB/km.
  • a 100-core, SZ type optical fiber cable was obtained by accommodating five 4-core tape-form optical fibers in each groove. Measurements of the transmission performance showed the performance to be scattered from 0.30 to 0.95 dB/km.
  • a PE spacer of 8.0 mm ⁇ outer diameter was obtained by the same method as the fifth example.
  • a 100-core, SZ type optical fiber cable was obtained by accommodating five 4-core tape-form optical fibers in each groove. Measurements of the transmission performance showed the performance to be scattered from 0.26 to 0.64 dB/km.
  • a PE spacer of 8.0 mm ⁇ outer diameter was obtained by the same method as the fifth example.
  • a 100-core, SZ type optical fiber cable was obtained by accommodating five 4-core tape-form optical fibers in each groove. Measurements of the transmission performance showed the performance to be scattered from 0.26 to 0.62 dB/km.
  • an SZ spacer of 11.4 mm ⁇ outer diameter was obtained by the same method as the third example.
  • the cross-sectional dimensions, inversion pitch, inversion angle, etc. of this SZ spacer were equivalent to those of the third example, and the average surface roughness of the groove bottoms was 1.5 ⁇ m.
  • the transmission loss of an optical cable using this spacer was 0.25 to 0.36 dB/km, showing the optical cable to be scattered in performance.
  • the groove inclination angle ⁇ of this SZ spacer was approximately 35° and did not enable the accommodating of the prescribed number of tape-form optical fibers.
  • an SZ type spacer of 8.0 mm ⁇ outer diameter was obtained by the same process as the tenth example.
  • the inversion pitch of this SZ spacer was affected by the curling tendency of the coated tensile member, and the range of variation of the inversion pitch in the length direction of the spacer exhibited scattering of 145 to 205 mm.
  • the transmission performance was found to be scattered from 0.27 to 0.35 dB/km.
  • a PE spacer of 8.5 mm ⁇ outer diameter was obtained in the same method as the twelfth example.
  • the spacer of this invention is not limited to that of the cross-sectional shape shown in FIG. 1 or 5 , and this invention may for example be applied to a spacer with spiral grooves with a substantially U-shaped cross section as shown in FIG. 6 as well as to a spacer, with which the side faces of the cross sections of the spiral grooves are formed in parallel manner as shown in FIG. 7 .
  • this invention provides an extremely practical spacer with which the increase of the transmission loss in the case where optical fibers are mounted is small.
  • the spacer of this invention can be designed to have a short inversion pitch that enables the optical fibers housed in the spiral grooves to be provided with extra length to secure ease of pulling out for the purpose of improving the workability in the laying of cables and, at the same time, secure the necessary core wire pulling force for preventing the falling off of the fibers from the spiral grooves in which they are housed.
  • the loci of the spiral grooves which is an important factor in the stabilization of the transmission characteristics of the cable, since the phenomenon of corotation of the coating resin and tensile member can be restricted with the spacer of this invention, the loci of the spiral grooves can be formed as normal sine curves.
  • the spacer with SZ spiral grooves of this invention that has been made thin in diameter can be used extremely effective in optical fiber cables that house optical tape cords, which enable high densities and multiple core wiring in a limited space, such as in optical wiring modules, etc. within a telephone office. That is, in an application to a 100-core local optical fiber cable, since the outer diameter of the cable can be made small, the cross-sectional area of the cable can be reduced significantly in comparison to prior cables that house the same number of cores and the laying work can also be made efficient since the flexibility is improved.
  • optical fiber cable by this invention thus enables realization of SZ type optical fiber cables that are made thin in diameter.
  • the production method of this invention enables the provision of SZ spacers with which the groove inclination is restricted in the inversion parts.
  • the rib inclination of the spiral grooves can be restricted, the precision of the outer diameter in the length direction of the spacer can be improved, thereby enabling improvement of the speed of integration of optical fibers and prevention of increased transmission loss in the process of laying optical fibers.
  • the spacer with SZ spiral grooves of this invention can be made thin in diameter, it can be used extremely effectively in optical fiber cables that realize high densities and multiple core wiring in a limited space, such as in optical wiring modules, etc. within a telephone office.

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)
  • Paper (AREA)
  • Optical Fibers, Optical Fiber Cores, And Optical Fiber Bundles (AREA)
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JP15696599 1999-06-03
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WO2008147192A1 (en) 2007-05-31 2008-12-04 Draka Comteq B.V. Cable, and use and method for constructing a cable network
US20120063732A1 (en) * 2009-07-03 2012-03-15 Huawei Technologies Co., Ltd. Optical cable and optical cable system
US20120224819A1 (en) * 2004-11-22 2012-09-06 Ellis Frampton E Devices With Internal Flexibility Sipes, Including Siped Chambers For Footwear
US8670246B2 (en) 2007-11-21 2014-03-11 Frampton E. Ellis Computers including an undiced semiconductor wafer with Faraday Cages and internal flexibility sipes
US20160276064A1 (en) * 2013-07-02 2016-09-22 Yazaki Corporation Wire Harness

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JP4810174B2 (ja) * 2004-10-05 2011-11-09 宇部日東化成株式会社 螺旋スペーサの製造方法および製造装置
WO2007039948A1 (ja) * 2005-10-04 2007-04-12 Ube-Nitto Kasei Co., Ltd. 螺旋スペーサの製造方法および製造装置
US8074596B2 (en) * 2007-04-30 2011-12-13 Corning Cable Systems Llc Apparatus for forming a sheath over an elongate member, extruder system and method of manufacturing a fiber optic cable
JP4916948B2 (ja) * 2007-05-09 2012-04-18 宇部日東化成株式会社 Ｓｚスロット及びその製造方法
JP5260888B2 (ja) * 2007-05-16 2013-08-14 古河電気工業株式会社 光ファイバケーブル用スロットロッド及びそれを用いた光ファイバケーブル
JP2008286941A (ja) * 2007-05-16 2008-11-27 Furukawa Electric Co Ltd:The 光ファイバケーブル用スロットロッド及びそれを用いた光ファイバケーブル
JP5593952B2 (ja) * 2010-08-20 2014-09-24 住友電気工業株式会社 光ケーブル用スロットの製造方法及び製造装置
JP6708008B2 (ja) * 2016-06-21 2020-06-10 住友電気工業株式会社 光ケーブル
CN109791264B (zh) * 2016-10-04 2021-06-15 住友电气工业株式会社 槽杆及光纤缆线
WO2019142841A1 (ja) * 2018-01-18 2019-07-25 住友電気工業株式会社 光ファイバケーブル
JP2020060610A (ja) * 2018-10-05 2020-04-16 住友電気工業株式会社 光ファイバケーブル用のスロットロッドおよび光ファイバケーブル
CN113176643A (zh) * 2021-04-26 2021-07-27 长飞光纤光缆股份有限公司 一种气吹敷设的防蚁蝶形光缆及其制造方法

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US8567095B2 (en) 2004-11-22 2013-10-29 Frampton E. Ellis Footwear or orthotic inserts with inner and outer bladders separated by an internal sipe including a media
US8561323B2 (en) 2004-11-22 2013-10-22 Frampton E. Ellis Footwear devices with an outer bladder and a foamed plastic internal structure separated by an internal flexibility sipe
US11039658B2 (en) 2004-11-22 2021-06-22 Frampton E. Ellis Structural elements or support elements with internal flexibility sipes
US9642411B2 (en) 2004-11-22 2017-05-09 Frampton E. Ellis Surgically implantable device enclosed in two bladders configured to slide relative to each other and including a faraday cage
US11503876B2 (en) 2004-11-22 2022-11-22 Frampton E. Ellis Footwear or orthotic sole with microprocessor control of a bladder with magnetorheological fluid
US20120224819A1 (en) * 2004-11-22 2012-09-06 Ellis Frampton E Devices With Internal Flexibility Sipes, Including Siped Chambers For Footwear
US9339074B2 (en) 2004-11-22 2016-05-17 Frampton E. Ellis Microprocessor control of bladders in footwear soles with internal flexibility sipes
US8494324B2 (en) * 2004-11-22 2013-07-23 Frampton E. Ellis Wire cable for electronic devices, including a core surrounded by two layers configured to slide relative to each other
US10021938B2 (en) 2004-11-22 2018-07-17 Frampton E. Ellis Furniture with internal flexibility sipes, including chairs and beds
US8959804B2 (en) 2004-11-22 2015-02-24 Frampton E. Ellis Footwear sole sections including bladders with internal flexibility sipes therebetween and an attachment between sipe surfaces
US9681696B2 (en) 2004-11-22 2017-06-20 Frampton E. Ellis Helmet and/or a helmet liner including an electronic control system controlling the flow resistance of a magnetorheological liquid in compartments
US9271538B2 (en) 2004-11-22 2016-03-01 Frampton E. Ellis Microprocessor control of magnetorheological liquid in footwear with bladders and internal flexibility sipes
US8562678B2 (en) 2004-11-22 2013-10-22 Frampton E. Ellis Surgically implantable electronic and/or electromechanical prosthetic device enclosed in an inner bladder surrounded by an outer bladder and having an internal sipe between bladders
US8732868B2 (en) 2004-11-22 2014-05-27 Frampton E. Ellis Helmet and/or a helmet liner with at least one internal flexibility sipe with an attachment to control and absorb the impact of torsional or shear forces
US9107475B2 (en) 2004-11-22 2015-08-18 Frampton E. Ellis Microprocessor control of bladders in footwear soles with internal flexibility sipes
US8873914B2 (en) 2004-11-22 2014-10-28 Frampton E. Ellis Footwear sole sections including bladders with internal flexibility sipes therebetween and an attachment between sipe surfaces
US8925117B2 (en) 2004-11-22 2015-01-06 Frampton E. Ellis Clothing and apparel with internal flexibility sipes and at least one attachment between surfaces defining a sipe
US8374471B2 (en) 2007-05-31 2013-02-12 Draka Comteq B.V. Cable, and a network and the use of such a cable
NL1033919C2 (nl) * 2007-05-31 2008-12-02 Draka Comteq Bv Kabel, alsmede een netwerk en het gebruik van een dergelijke kabel.
WO2008147192A1 (en) 2007-05-31 2008-12-04 Draka Comteq B.V. Cable, and use and method for constructing a cable network
WO2008147194A1 (en) * 2007-05-31 2008-12-04 Draka Comteq B.V. Cable, and a network and the use of such a cable
US20100158456A1 (en) * 2007-05-31 2010-06-24 Willem Griffioen Cable, And A Network And The Use Of Such A Cable
US8848368B2 (en) 2007-11-21 2014-09-30 Frampton E. Ellis Computer with at least one faraday cage and internal flexibility sipes
US9568946B2 (en) 2007-11-21 2017-02-14 Frampton E. Ellis Microchip with faraday cages and internal flexibility sipes
US8670246B2 (en) 2007-11-21 2014-03-11 Frampton E. Ellis Computers including an undiced semiconductor wafer with Faraday Cages and internal flexibility sipes
US8660392B2 (en) * 2009-07-03 2014-02-25 Huawei Technologies Co., Ltd. Optical cable and optical cable system
US20120063732A1 (en) * 2009-07-03 2012-03-15 Huawei Technologies Co., Ltd. Optical cable and optical cable system
US20160276064A1 (en) * 2013-07-02 2016-09-22 Yazaki Corporation Wire Harness
US9805842B2 (en) * 2013-07-02 2017-10-31 Yazaki Corporation Wire harness

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US6915051B2 (en) 2005-07-05
CN1310805A (zh) 2001-08-29
TW571141B (en) 2004-01-11
EP1146373A1 (en) 2001-10-17
WO2000075705A1 (fr) 2000-12-14
CA2339009C (en) 2008-10-14
CN1152271C (zh) 2004-06-02
DE60034873T2 (de) 2008-02-07
JP3402472B2 (ja) 2003-05-06
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US20050031275A1 (en) 2005-02-10
DE60034873D1 (de) 2007-06-28

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