US6478855B1 - Method of dehumidifying and dehumidifier with heat exchanger having first and second passages and moisture cooling in the second passages - Google Patents
Method of dehumidifying and dehumidifier with heat exchanger having first and second passages and moisture cooling in the second passages Download PDFInfo
- Publication number
- US6478855B1 US6478855B1 US09/650,863 US65086300A US6478855B1 US 6478855 B1 US6478855 B1 US 6478855B1 US 65086300 A US65086300 A US 65086300A US 6478855 B1 US6478855 B1 US 6478855B1
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- US
- United States
- Prior art keywords
- passages
- heat exchanger
- air
- moisture
- heat
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F3/00—Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems
- F24F3/12—Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems characterised by the treatment of the air otherwise than by heating and cooling
- F24F3/14—Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems characterised by the treatment of the air otherwise than by heating and cooling by humidification; by dehumidification
- F24F3/1411—Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems characterised by the treatment of the air otherwise than by heating and cooling by humidification; by dehumidification by absorbing or adsorbing water, e.g. using an hygroscopic desiccant
- F24F3/1423—Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems characterised by the treatment of the air otherwise than by heating and cooling by humidification; by dehumidification by absorbing or adsorbing water, e.g. using an hygroscopic desiccant with a moving bed of solid desiccants, e.g. a rotary wheel supporting solid desiccants
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F3/00—Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems
- F24F3/12—Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems characterised by the treatment of the air otherwise than by heating and cooling
- F24F3/14—Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems characterised by the treatment of the air otherwise than by heating and cooling by humidification; by dehumidification
- F24F3/1411—Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems characterised by the treatment of the air otherwise than by heating and cooling by humidification; by dehumidification by absorbing or adsorbing water, e.g. using an hygroscopic desiccant
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F2203/00—Devices or apparatus used for air treatment
- F24F2203/10—Rotary wheel
- F24F2203/1032—Desiccant wheel
- F24F2203/1036—Details
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F2203/00—Devices or apparatus used for air treatment
- F24F2203/10—Rotary wheel
- F24F2203/1048—Geometric details
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F2203/00—Devices or apparatus used for air treatment
- F24F2203/10—Rotary wheel
- F24F2203/1052—Rotary wheel comprising a non-axial air flow
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F2203/00—Devices or apparatus used for air treatment
- F24F2203/10—Rotary wheel
- F24F2203/1068—Rotary wheel comprising one rotor
Definitions
- the air to be dehumidified could be cooled before processing.
- Japanese Published Application No. Showa 62-68520 proposes using the honey-comb rotor as a sensible heat exchanger with an air stream through the rotor removing adsorption heat so that the honey-comb rotor can dehumidify.
- the technology indicated by the above-mentioned reference is related to equipment which adsorbs the moisture in processed air, and cools the honey-comb rotor using an air stream derived from the atmosphere.
- the system releases adsorption heat to thereby avoid a drop off in the dehumidification.
- a heat exchanger perhaps a cross flow heat exchanger, having first and second passages.
- dehumidification adsorption of moisture
- water is evaporated from the second passages. This water can be introduced to the second passages during reactivation (desorption of moisture) in the first passages or at another time.
- the first moisture adsorbent in the first passages of the heat exchanger may be a silica gel, an ion exchange resin, or a hydrophilic zeolite.
- the second moisture adsorbent in the second passages may be a silica gel, an ion exchange resin, a hydrophilic zeolite, or a nonwoven fabric.
- the second moisture adsorbent may be formed by surface processing on the surfaces of the second passages.
- the heating fluid may be warm humid air
- the dehumidifier may have a heating and humidifying device to receive air exiting the second passages of the heat exchanger during the second time period, to heat and humidify the air, and to pass the warm humid air through the second passages of the heat exchanger as the heating fluid.
- a plurality of heat exchangers may be arranged in a circular configuration and rotatably supported by a frame so that a first portion of the heat exchangers perform in the first time period while concurrently a second portion of the heat exchangers perform in the second time period.
- FIG. 1 is a perspective view of a device for illustrating the principle in an adsorption process
- FIG. 2 is a perspective view of a device illustrating a desorption process
- FIG. 3 is enlarged view of first passages of the device shown in FIGS. 1 and 2, to illustrate the adsorbent materials formed therein;
- FIG. 4 is a partially enlarged view of second passages of the device shown in FIGS. 1 and 2, for illustrating the adsorbent formed therein;
- FIG. 5 is an enlarged view of second passages shown FIGS. 1 and 2, for illustrating an alternative to the FIG. 4 configuration;
- FIG. 7 is a perspective diagram of a dehumidifier, incorporating the rotor shown in FIG. 6, of the second preferred embodiment of the invention.
- FIG. 8 is an air flow diagram showing the flow of the air the dehumidifier shown in FIG. 7.
- FIG. 9 is a diagram showing air flow within a dehumidifier according to a third preferred embodiment of the present invention.
- FIG. 1 is a perspective view of a device illustrating an adsorption process.
- FIG. 2 is a perspective view of a device illustrating a desorption process.
- removal air is sent through the first passages 2 .
- the removal air washes away the moisture desorbed within passages 2 .
- a heating fluid such as steam, or hot moist air having a temperature of perhaps 60 degrees C and a relative humidity of perhaps 90% may be used.
- hot water having a temperature of perhaps 60 degrees Celsius may be used.
- FIG. 4 is a partially enlarged view of second passages 3 of the device shown in FIGS. 1 and 2, for illustrating the adsorbent formed therein.
- Silica gel, an ion exchange resin or a hydrophilic zeolite may also be used as the adsorbent 7 in second passages 3 for absorbing for retaining water.
- FIG. 5 is an enlarged view of the second passages 3 shown FIGS. 1 and 2, for illustrating an alternative to the FIG. 4 configuration.
- a non-woven fabric 7 ′ is pasted to the inner walls of the second passages 3 .
- a porosity cement can also be applied.
- the absorption element 1 dehumidifies as follows. Fist, the moisture adsorbent 7 or 7 ′ on the inside of the second passages 3 is wet with water. Next, process air, perhaps outer air, is passed through the first passages 2 while cooling air, for example outer air is passed through second passages 3 . With these actions, the absorbent 6 in first passages 2 adsorbs moisture in the process air and produces dry air from the first passages. As the adsorbent 6 in the first passages 2 adsorbes, the adsorbent 7 or 7 ′ in the second passages 3 is heated by the heat of adsorption. This causes the adsorbent 7 or 7 ′ to release moisture.
- a heating fluid is passed through the second passages 3 .
- the heating fluid may have a temperature of 50 to 100 degrees C. Hot water, steam or highly humid warm air (high relative humidity and temperature of 50 to 100° C.) may be used as the heating fluid.
- the water in the heating fluid is adsorbed by adsorbent 7 or 7 ′ to remain in the second passages 3 during the dehumidification process. Dew is produced in the second passages 3 .
- the temperature of the second passages 3 rises from the sensible heat of the heating fluid. This sensible heat travels to the first passages 2 , to cause desorption of the moisture contained in adsorbent 6 in the first passages 2 . At the same time, removal air is passed through the first passages 2 to carry out and discharge the desorbed moisture as steam.
- the flow of the heating fluid to the second passages 3 is stopped.
- a judgment of whether full desorption of the moisture retained by adsorbent 6 has occurred is made by measuring the humidity of the air exiting the first passages 2 . If the humidity of the air exiting the first passages 2 sufficiently falls, it is presumed that desorption of the moisture adsorbent 6 was fully carried out.
- the length of time during which the heating fluid passes through the second passages 3 can be used. In this case, after a predetermined time, it is presumed that desorption is complete.
- the temperature difference of heating fluid entering the second passages and heating fluid exiting the second passages can be used, such that when the temperature difference reaches a predetermined difference, it is presumed that desorption is complete.
- the moisture adsorbent 7 in the second passages 3 will be wet from the heating fluid used in desorption. Therefore, it is not necessary to wet the moisture adsorbent 7 before restarting the dehumidification (adsorption) process.
- Dehumidification of a room can be done by cycling the about dehumidification (adsorption) and desorption processes.
- FIG. 6 is a perspective diagram of an adsorption rotor 8 according to the second preferred embodiment of the present invention.
- FIG. 7 is a perspective view of a dehumidifier, incorporating the adsorption rotor 8 shown in FIG. 6, according to the second preferred embodiment of the present invention.
- FIG. 8 is an air flow chart showing how air flows through the dehumidifier shown in FIG. 7 .
- the second preferred embodiment employs a rotor 8 having a plurality of adsorption elements 1 in an annular arrangement.
- the adsorption rotor 8 enables the adsorption and desorption processes to be run continuously.
- adsorption rotor 8 has twelve adsorption elements 1 . Since all adsorption elements 1 are the same, only one adsorption element 1 is illustrated. However, all adsorption elements 1 include plane sheets 4 and wavelike sheets 5 .
- Large annular rings 9 and small annular rings 10 are positioned as shown. These rings 9 , 10 may be made of a steel material and may have an “L” shaped cross section. The large annular rings 9 and small annular rings 10 assist in combining the plurality of adsorption elements 1 by fixing upper and lower sides of the rotor 8 .
- the adsorption rotor 8 is rotatably supported with rollers 11 .
- rollers 11 There are only two pairs of rollers shown in FIG. 7 . However, three pairs of rollers may be required to support the adsorption rotor 8 .
- One pair of rollers 11 is hidden from view behind a desorption inlet chamber 12 .
- the adsorption rotor 8 is driven by a motor (not shown).
- the desorption inlet chamber 12 communicates with the upper surface of the adsorption rotor 8 . Through the desorption inlet chamber 12 , hot desorption gas, such as steam, is passed to the upper surface of the adsorption rotor 8 .
- the desorption inlet chamber 12 is fixed to a frame, which supports the entire device, so that the desorption inlet chamber does not rotate with the adsorption rotor 8 .
- the desorption inlet chamber 12 may cover one fourth of the upper surface of the adsorption rotor 8 .
- a desorption outlet chamber 13 is formed in a position to oppose the desorption inlet chamber 12 , so that desorption gas introduced by the desorption inlet chamber 12 is removed from the adsorption rotor 8 by the desorption outlet chamber 13 .
- FIG. 7 only a portion of the desorption outlet chamber 13 can be seen.
- a desorption exhaust chamber 14 is formed to communicate with an inner surface of the adsorption rotor 8 .
- the desorption exhaust chamber 14 is formed at the same angular position as the desorption inlet and outlet chambers 12 , 13 .
- the desorption exhaust chamber 14 may be fixed to the frame supporting the entire device. Similar to the desorption inlet and outlet chambers 12 , 13 , the desorption exhaust chamber 14 may cover one fourth of the adsorption rotor inner surface. With the desorption exhaust chamber 14 , air entering the perimeter of the adsorption rotor 8 is discharged via the desorption exhaust chamber 14 .
- a cooling inlet chamber 15 is formed to communicate with the upper surface of the adsorption rotor. It may cover the three fourths of the upper surface not covered by the desorption inlet chamber 12 .
- a cooling outlet chamber 16 is formed to communicate with the lower surface of the adsorption rotor 8 , at a position corresponding to that of the cooling inlet chamber 15 . Accordingly, the cooling outlet chamber 16 may cover the three fourths of the adsorption rotor lower surface, not covered by the desorption outlet chamber 13 .
- both of cooling inlet and outlet chambers 15 , 16 are shown with dotted lines.
- Air to be processed air enters the adsorption rotor 8 from the cooling inlet chamber 18 .
- the air to be processed is usually outside air, i.e., air taken from a source other than the controlled atmosphere. It is alternatively possible to use room air as the air to be processed.
- the air After passing through the adsorption rotor 8 , the air is discharged to the controlled atmosphere via the cooling exhaust chamber 16 .
- Both the cooling inlet and exhaust chambers 15 , 16 are fixed to the frame, so as not to rotate with the adsorption rotor 8 .
- a processed air inlet chamber 17 is formed to communicate with the inner surface of the adsorption rotor 8 .
- the processed air inlet chamber 17 may cover the three fourths of the inner surface not covered by the desorption exhaust chamber 14 . Air which enters the adsorption rotor 8 from the air inlet chamber 17 is discharged from the perimeter of the adsorption rotor 8 as product air. As is the previous chambers, processed air inlet chamber 17 is fixed to the frame, which supports the entire device.
- Desorption gas such as steam or highly humid hot air having a temperature of 50° C. to 100° C. is sent through the desorption inlet chamber 12 . From there, the desorption gas passes through the second passages 3 of the adsorption element(s) 1 . The desorption gas heats the first passages 2 and is discharged from the adsorption rotor 8 via the desorption outlet chamber 13 . A portion of the moisture in the desorption gas is adsorbed on the adsorbent 7 within the second passages 3 . This may occur because of dew within the desorption gas condensing as heat passes from the second passages 3 to the first passages 2 .
- cooling inlet chamber 15 air is sent through the second passages 3 .
- This air serves to cool the second passages 3 (and first passages 2 ).
- This air also carries out moisture desorbed from the adsorbent 7 in the second passages 3 .
- the air is released via cooling exhaust chamber 16 .
- the adsorption heat released by the heat of desorption/evaporation in the second passages 3 suppresses any temperature increase in the first passages 2 . In this manner, the performance of the adsorbent 6 in the first passages 2 can be maintained that a high level.
- FIG. 9 is a diagram showing air flow within a dehumidifier according to a third preferred embodiment of the present invention.
- the equipment of the third preferred embodiment is substantially the same as that of the second preferred embodiment.
- the third preferred embodiment may have a greater thermal efficiency than that of the second preferred embodiment.
- the elements of the third preferred embodiment are represented by the same reference numerals as that of the second preferred embodiment. A duplicate description will be omitted.
- the third preferred embodiment has heating humidification equipment 18 and a cross-flow heat exchanger 19 .
- the heating/humidification equipment 18 is connected to the exit of the desorption outlet chamber 13 and supplies heat and moisture to the air, which heat and moisture were lost when the air traversed the second passages 3 . After heating and humidification, the air is sent to the desorption inlet chamber 12 as desorption gas.
- the cross-flow heat exchanger 19 is formed so that heat is exchanged between the desorbed air and removal air.
- the cross-flow heat exchanger 19 receives air from the desorption exhaust chamber 14 . This air is sent through one of the passages of the heat exchanger 19 . Through the other passages, outer air is warmed, before sending the outer air to the desorption entrance chamber 20 .
- the equipment of the third embodiment is generally the same as equipment of the second embodiment. However, since waste heat is recovered by the cross-flow heat exchanger 19 , and because the desorption gas is recycled via the heating/humidification equipment 18 , the third preferred embodiment has a higher thermal efficiency than the second preferred embodiment.
- the first through third embodiments have been described with reference to water remaining in the second passages 3 after desorption.
- Air having a large amount of misty minute liquid drops could also be passed through the second passages 3 during the dehumidification process.
- the same dehumidification effect can be achieved as was achieved with the first through third preferred embodiments.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP24373999A JP2001062242A (ja) | 1999-08-30 | 1999-08-30 | 除湿装置 |
JP11-243739 | 1999-08-30 |
Publications (1)
Publication Number | Publication Date |
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US6478855B1 true US6478855B1 (en) | 2002-11-12 |
Family
ID=17108275
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US09/650,863 Expired - Lifetime US6478855B1 (en) | 1999-08-30 | 2000-08-29 | Method of dehumidifying and dehumidifier with heat exchanger having first and second passages and moisture cooling in the second passages |
Country Status (5)
Country | Link |
---|---|
US (1) | US6478855B1 (ja) |
EP (1) | EP1081440B1 (ja) |
JP (1) | JP2001062242A (ja) |
AT (1) | ATE306643T1 (ja) |
DE (1) | DE60023078T2 (ja) |
Cited By (22)
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US20020071979A1 (en) * | 2000-10-13 | 2002-06-13 | Dubose Ronald Arthur | Method of species exchange and an apparatus therefore |
US20040237540A1 (en) * | 2000-09-26 | 2004-12-02 | Seibu Giken Co, Ltd. | Co-generation system and a dehumidification air-conditioner |
US20050150378A1 (en) * | 2004-01-12 | 2005-07-14 | Dunne Stephen R. | Adsorption process for continuous purification of high value gas feeds |
US20050268633A1 (en) * | 2004-06-08 | 2005-12-08 | Smith Douglas M | Sorption cooling systems, their use in automotive cooling applications and methods relating to the same |
US20060277933A1 (en) * | 2005-06-08 | 2006-12-14 | Smith Douglas M | Sorption cooling systems, their use in personal cooling applications and methods relating to the same |
US20070295215A1 (en) * | 2006-06-23 | 2007-12-27 | Industrial Technology Research Institute | Rotor replacing mechanism for rotary desiccant |
US20120152116A1 (en) * | 2010-12-16 | 2012-06-21 | Prometheus Technologies, Llc | Rotary fluid processing systems and associated methods |
US20130047842A1 (en) * | 2011-08-24 | 2013-02-28 | Amit Halder | Thermally Integrated Adsorption-Desorption Systems and Methods |
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US8875526B1 (en) | 2010-08-09 | 2014-11-04 | Roland H. Isaacson | Temperature and humidity air treatment system |
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US20160250583A1 (en) * | 2013-11-01 | 2016-09-01 | Cotes A/S | A dehumidifier system for regenerating a dissicant wheel by means of steam and a dehumidifier comprising said system |
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WO2005019739A1 (en) * | 2003-08-20 | 2005-03-03 | Oxycell Holding Bv | Heat exchange element |
US7181918B2 (en) | 2004-03-25 | 2007-02-27 | Oxycell Holding B.V. | Vehicle cooler |
JP2005296696A (ja) * | 2004-04-06 | 2005-10-27 | Seibu Giken Co Ltd | 除湿素子及びそれを用いた除湿装置 |
JP2009106893A (ja) * | 2007-10-31 | 2009-05-21 | Mitsubishi Electric Corp | 吸着素子および冷凍サイクル装置ならびに吸着素子の製造方法 |
JP2012170832A (ja) * | 2011-02-17 | 2012-09-10 | Mitsubishi Plastics Inc | コルゲートシート及び吸着素子 |
JP5709047B2 (ja) * | 2011-06-06 | 2015-04-30 | 株式会社大気社 | ロータ式空気処理装置 |
CN104266514B (zh) * | 2014-09-23 | 2017-01-11 | 大连理工大学 | 一种整体式换热器及其加工方法 |
CN107530616B (zh) * | 2015-05-28 | 2019-08-20 | 东洋纺株式会社 | 吸附处理装置 |
JP2017013031A (ja) * | 2015-07-06 | 2017-01-19 | 大阪瓦斯株式会社 | 調湿素子 |
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-
1999
- 1999-08-30 JP JP24373999A patent/JP2001062242A/ja active Pending
-
2000
- 2000-07-27 DE DE60023078T patent/DE60023078T2/de not_active Expired - Fee Related
- 2000-07-27 EP EP00306395A patent/EP1081440B1/en not_active Expired - Lifetime
- 2000-07-27 AT AT00306395T patent/ATE306643T1/de not_active IP Right Cessation
- 2000-08-29 US US09/650,863 patent/US6478855B1/en not_active Expired - Lifetime
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US6780227B2 (en) * | 2000-10-13 | 2004-08-24 | Emprise Technology Associates Corp. | Method of species exchange and an apparatus therefore |
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US7166149B2 (en) | 2004-01-12 | 2007-01-23 | Uop Llc | Adsorption process for continuous purification of high value gas feeds |
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Also Published As
Publication number | Publication date |
---|---|
JP2001062242A (ja) | 2001-03-13 |
ATE306643T1 (de) | 2005-10-15 |
DE60023078T2 (de) | 2006-07-20 |
DE60023078D1 (de) | 2006-02-23 |
EP1081440B1 (en) | 2005-10-12 |
EP1081440A2 (en) | 2001-03-07 |
EP1081440A3 (en) | 2001-10-31 |
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