TWI316524B - - Google Patents
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- TWI316524B TWI316524B TW94101154A TW94101154A TWI316524B TW I316524 B TWI316524 B TW I316524B TW 94101154 A TW94101154 A TW 94101154A TW 94101154 A TW94101154 A TW 94101154A TW I316524 B TWI316524 B TW I316524B
- Authority
- TW
- Taiwan
- Prior art keywords
- group
- insulating film
- decane
- forming
- component
- Prior art date
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- -1 nitrogen-containing compound Chemical class 0.000 claims description 77
- 239000000203 mixture Substances 0.000 claims description 70
- DIOQZVSQGTUSAI-UHFFFAOYSA-N decane Chemical compound CCCCCCCCCC DIOQZVSQGTUSAI-UHFFFAOYSA-N 0.000 claims description 61
- 238000000576 coating method Methods 0.000 claims description 29
- 230000007062 hydrolysis Effects 0.000 claims description 29
- 238000006460 hydrolysis reaction Methods 0.000 claims description 29
- 238000000034 method Methods 0.000 claims description 29
- 239000011248 coating agent Substances 0.000 claims description 26
- 150000001875 compounds Chemical class 0.000 claims description 24
- 239000003054 catalyst Substances 0.000 claims description 21
- 238000004519 manufacturing process Methods 0.000 claims description 20
- 125000003118 aryl group Chemical group 0.000 claims description 19
- 125000000217 alkyl group Chemical group 0.000 claims description 16
- 125000000962 organic group Chemical group 0.000 claims description 16
- 239000003960 organic solvent Substances 0.000 claims description 16
- 238000009833 condensation Methods 0.000 claims description 15
- 230000005494 condensation Effects 0.000 claims description 15
- 229910000420 cerium oxide Inorganic materials 0.000 claims description 14
- BMMGVYCKOGBVEV-UHFFFAOYSA-N oxo(oxoceriooxy)cerium Chemical compound [Ce]=O.O=[Ce]=O BMMGVYCKOGBVEV-UHFFFAOYSA-N 0.000 claims description 14
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 11
- 125000005843 halogen group Chemical group 0.000 claims description 10
- 239000000758 substrate Substances 0.000 claims description 10
- 239000000178 monomer Substances 0.000 claims description 9
- 229910052731 fluorine Inorganic materials 0.000 claims description 8
- 238000010438 heat treatment Methods 0.000 claims description 8
- 125000004432 carbon atom Chemical group C* 0.000 claims description 6
- 125000002704 decyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 claims description 6
- 125000001153 fluoro group Chemical group F* 0.000 claims description 6
- 230000003301 hydrolyzing effect Effects 0.000 claims description 6
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 6
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 5
- 125000002768 hydroxyalkyl group Chemical group 0.000 claims description 5
- 239000001301 oxygen Substances 0.000 claims description 5
- 229910052760 oxygen Inorganic materials 0.000 claims description 5
- 125000000129 anionic group Chemical group 0.000 claims description 4
- 238000010894 electron beam technology Methods 0.000 claims description 4
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims description 3
- 125000003983 fluorenyl group Chemical group C1(=CC=CC=2C3=CC=CC=C3CC12)* 0.000 claims description 2
- 125000003396 thiol group Chemical group [H]S* 0.000 claims description 2
- 125000003545 alkoxy group Chemical group 0.000 claims 10
- 125000000472 sulfonyl group Chemical group *S(*)(=O)=O 0.000 claims 7
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 claims 6
- 125000006612 decyloxy group Chemical group 0.000 claims 6
- 125000004170 methylsulfonyl group Chemical group [H]C([H])([H])S(*)(=O)=O 0.000 claims 4
- 125000001889 triflyl group Chemical group FC(F)(F)S(*)(=O)=O 0.000 claims 4
- 125000003700 epoxy group Chemical group 0.000 claims 3
- 101100237844 Mus musculus Mmp19 gene Proteins 0.000 claims 2
- 125000003342 alkenyl group Chemical group 0.000 claims 2
- 125000002947 alkylene group Chemical group 0.000 claims 2
- 125000000304 alkynyl group Chemical group 0.000 claims 2
- 125000004430 oxygen atom Chemical group O* 0.000 claims 2
- 150000001450 anions Chemical group 0.000 claims 1
- 125000004653 anthracenylene group Chemical group 0.000 claims 1
- GUNJVIDCYZYFGV-UHFFFAOYSA-K antimony trifluoride Chemical group F[Sb](F)F GUNJVIDCYZYFGV-UHFFFAOYSA-K 0.000 claims 1
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 claims 1
- 125000001570 methylene group Chemical group [H]C([H])([*:1])[*:2] 0.000 claims 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 claims 1
- 239000010408 film Substances 0.000 description 121
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 75
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 43
- 239000002904 solvent Substances 0.000 description 36
- 239000013589 supplement Substances 0.000 description 35
- OAKJQQAXSVQMHS-UHFFFAOYSA-N hydrazine Substances NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 description 33
- 239000000243 solution Substances 0.000 description 32
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 27
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 26
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 25
- OTMSDBZUPAUEDD-UHFFFAOYSA-N Ethane Chemical compound CC OTMSDBZUPAUEDD-UHFFFAOYSA-N 0.000 description 24
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 24
- 230000000052 comparative effect Effects 0.000 description 20
- 238000006243 chemical reaction Methods 0.000 description 18
- 239000012295 chemical reaction liquid Substances 0.000 description 16
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 14
- 235000014113 dietary fatty acids Nutrition 0.000 description 14
- 239000000194 fatty acid Substances 0.000 description 14
- 229930195729 fatty acid Natural products 0.000 description 14
- 229920000642 polymer Polymers 0.000 description 14
- 239000007787 solid Substances 0.000 description 13
- AGGJWJFEEKIYOF-UHFFFAOYSA-N 1,1,1-triethoxydecane Chemical compound CCCCCCCCCC(OCC)(OCC)OCC AGGJWJFEEKIYOF-UHFFFAOYSA-N 0.000 description 12
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 12
- LDMRLRNXHLPZJN-UHFFFAOYSA-N 3-propoxypropan-1-ol Chemical compound CCCOCCCO LDMRLRNXHLPZJN-UHFFFAOYSA-N 0.000 description 11
- 239000004065 semiconductor Substances 0.000 description 11
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 10
- 239000007788 liquid Substances 0.000 description 10
- DNIAPMSPPWPWGF-UHFFFAOYSA-N monopropylene glycol Natural products CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 10
- 238000003860 storage Methods 0.000 description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 10
- CWZQYRJRRHYJOI-UHFFFAOYSA-N 1,1,1-trimethoxydecane Chemical compound CCCCCCCCCC(OC)(OC)OC CWZQYRJRRHYJOI-UHFFFAOYSA-N 0.000 description 9
- JOLQKTGDSGKSKJ-UHFFFAOYSA-N 1-ethoxypropan-2-ol Chemical compound CCOCC(C)O JOLQKTGDSGKSKJ-UHFFFAOYSA-N 0.000 description 9
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 9
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 9
- 239000011229 interlayer Substances 0.000 description 9
- 239000010453 quartz Substances 0.000 description 9
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 9
- 239000004094 surface-active agent Substances 0.000 description 9
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 8
- 239000007864 aqueous solution Substances 0.000 description 8
- HQABUPZFAYXKJW-UHFFFAOYSA-N butan-1-amine Chemical compound CCCCN HQABUPZFAYXKJW-UHFFFAOYSA-N 0.000 description 8
- 239000011541 reaction mixture Substances 0.000 description 8
- NIJWQIMKUKWGEN-UHFFFAOYSA-N 1,1,1-tributoxydecane Chemical compound C(CCC)OC(CCCCCCCCC)(OCCCC)OCCCC NIJWQIMKUKWGEN-UHFFFAOYSA-N 0.000 description 7
- CGTNCTXIQDWSOL-UHFFFAOYSA-N 1-butoxydecane Chemical compound CCCCCCCCCCOCCCC CGTNCTXIQDWSOL-UHFFFAOYSA-N 0.000 description 7
- BLFRQYKZFKYQLO-UHFFFAOYSA-N 4-aminobutan-1-ol Chemical compound NCCCCO BLFRQYKZFKYQLO-UHFFFAOYSA-N 0.000 description 7
- UDWDMTFGCQWAHS-UHFFFAOYSA-N C(C)(C)(C)OC(CCCCCCCCC)(OC(C)(C)C)OC(C)(C)C Chemical compound C(C)(C)(C)OC(CCCCCCCCC)(OC(C)(C)C)OC(C)(C)C UDWDMTFGCQWAHS-UHFFFAOYSA-N 0.000 description 7
- 239000004793 Polystyrene Substances 0.000 description 7
- 230000015572 biosynthetic process Effects 0.000 description 7
- 150000002576 ketones Chemical class 0.000 description 7
- 229930003658 monoterpene Natural products 0.000 description 7
- 150000002773 monoterpene derivatives Chemical class 0.000 description 7
- 235000002577 monoterpenes Nutrition 0.000 description 7
- 229920002223 polystyrene Polymers 0.000 description 7
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 7
- 238000003756 stirring Methods 0.000 description 7
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 6
- AMQJEAYHLZJPGS-UHFFFAOYSA-N N-Pentanol Chemical compound CCCCCO AMQJEAYHLZJPGS-UHFFFAOYSA-N 0.000 description 6
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 6
- 239000007789 gas Substances 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 6
- 239000010410 layer Substances 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- WGTYBPLFGIVFAS-UHFFFAOYSA-M tetramethylammonium hydroxide Chemical compound [OH-].C[N+](C)(C)C WGTYBPLFGIVFAS-UHFFFAOYSA-M 0.000 description 6
- 229910021642 ultra pure water Inorganic materials 0.000 description 6
- 239000012498 ultrapure water Substances 0.000 description 6
- VZXTWGWHSMCWGA-UHFFFAOYSA-N 1,3,5-triazine-2,4-diamine Chemical class NC1=NC=NC(N)=N1 VZXTWGWHSMCWGA-UHFFFAOYSA-N 0.000 description 5
- ZNQVEEAIQZEUHB-UHFFFAOYSA-N 2-ethoxyethanol Chemical compound CCOCCO ZNQVEEAIQZEUHB-UHFFFAOYSA-N 0.000 description 5
- PSMMYPFUVQQYNQ-UHFFFAOYSA-N C(CC)OC(CCCCCCCCC)(OCCC)OCCC Chemical compound C(CC)OC(CCCCCCCCC)(OCCC)OCCC PSMMYPFUVQQYNQ-UHFFFAOYSA-N 0.000 description 5
- 150000005215 alkyl ethers Chemical class 0.000 description 5
- 238000001816 cooling Methods 0.000 description 5
- 229920002503 polyoxyethylene-polyoxypropylene Polymers 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- VDZOOKBUILJEDG-UHFFFAOYSA-M tetrabutylammonium hydroxide Chemical compound [OH-].CCCC[N+](CCCC)(CCCC)CCCC VDZOOKBUILJEDG-UHFFFAOYSA-M 0.000 description 5
- LPSKDVINWQNWFE-UHFFFAOYSA-M tetrapropylazanium;hydroxide Chemical compound [OH-].CCC[N+](CCC)(CCC)CCC LPSKDVINWQNWFE-UHFFFAOYSA-M 0.000 description 5
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 4
- WJMXTYZCTXTFJM-UHFFFAOYSA-N 1,1,1,2-tetraethoxydecane Chemical compound C(C)OC(C(OCC)(OCC)OCC)CCCCCCCC WJMXTYZCTXTFJM-UHFFFAOYSA-N 0.000 description 4
- ANBBCZAIOXDZPV-UHFFFAOYSA-N 1,1,1-trimethoxy-2-methyldecane Chemical compound CC(C(OC)(OC)OC)CCCCCCCC ANBBCZAIOXDZPV-UHFFFAOYSA-N 0.000 description 4
- UYZQWKKNVBJVOF-UHFFFAOYSA-N 1-decoxytetradecane Chemical compound CCCCCCCCCCCCCCOCCCCCCCCCC UYZQWKKNVBJVOF-UHFFFAOYSA-N 0.000 description 4
- OJVAMHKKJGICOG-UHFFFAOYSA-N 2,5-hexanedione Chemical compound CC(=O)CCC(C)=O OJVAMHKKJGICOG-UHFFFAOYSA-N 0.000 description 4
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- QUSNBJAOOMFDIB-UHFFFAOYSA-N Ethylamine Chemical compound CCN QUSNBJAOOMFDIB-UHFFFAOYSA-N 0.000 description 4
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 4
- 229920001214 Polysorbate 60 Polymers 0.000 description 4
- WUGQZFFCHPXWKQ-UHFFFAOYSA-N Propanolamine Chemical compound NCCCO WUGQZFFCHPXWKQ-UHFFFAOYSA-N 0.000 description 4
- YRKCREAYFQTBPV-UHFFFAOYSA-N acetylacetone Chemical compound CC(=O)CC(C)=O YRKCREAYFQTBPV-UHFFFAOYSA-N 0.000 description 4
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 4
- 150000001412 amines Chemical class 0.000 description 4
- 229910021529 ammonia Inorganic materials 0.000 description 4
- KBPLFHHGFOOTCA-UHFFFAOYSA-N caprylic alcohol Natural products CCCCCCCCO KBPLFHHGFOOTCA-UHFFFAOYSA-N 0.000 description 4
- BGTOWKSIORTVQH-UHFFFAOYSA-N cyclopentanone Chemical compound O=C1CCCC1 BGTOWKSIORTVQH-UHFFFAOYSA-N 0.000 description 4
- SWXVUIWOUIDPGS-UHFFFAOYSA-N diacetone alcohol Chemical compound CC(=O)CC(C)(C)O SWXVUIWOUIDPGS-UHFFFAOYSA-N 0.000 description 4
- 238000011156 evaluation Methods 0.000 description 4
- ZSIAUFGUXNUGDI-UHFFFAOYSA-N hexan-1-ol Chemical compound CCCCCCO ZSIAUFGUXNUGDI-UHFFFAOYSA-N 0.000 description 4
- ZXEKIIBDNHEJCQ-UHFFFAOYSA-N isobutanol Chemical compound CC(C)CO ZXEKIIBDNHEJCQ-UHFFFAOYSA-N 0.000 description 4
- ZWRUINPWMLAQRD-UHFFFAOYSA-N nonan-1-ol Chemical compound CCCCCCCCCO ZWRUINPWMLAQRD-UHFFFAOYSA-N 0.000 description 4
- 229920000620 organic polymer Polymers 0.000 description 4
- 238000005191 phase separation Methods 0.000 description 4
- 229920005862 polyol Polymers 0.000 description 4
- 150000003077 polyols Chemical class 0.000 description 4
- WGYKZJWCGVVSQN-UHFFFAOYSA-N propylamine Chemical compound CCCN WGYKZJWCGVVSQN-UHFFFAOYSA-N 0.000 description 4
- 235000013772 propylene glycol Nutrition 0.000 description 4
- WOCIAKWEIIZHES-UHFFFAOYSA-N ruthenium(iv) oxide Chemical compound O=[Ru]=O WOCIAKWEIIZHES-UHFFFAOYSA-N 0.000 description 4
- YJTKZCDBKVTVBY-UHFFFAOYSA-N 1,3-Diphenylbenzene Chemical group C1=CC=CC=C1C1=CC=CC(C=2C=CC=CC=2)=C1 YJTKZCDBKVTVBY-UHFFFAOYSA-N 0.000 description 3
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 3
- DURPTKYDGMDSBL-UHFFFAOYSA-N 1-butoxybutane Chemical compound CCCCOCCCC DURPTKYDGMDSBL-UHFFFAOYSA-N 0.000 description 3
- RWNUSVWFHDHRCJ-UHFFFAOYSA-N 1-butoxypropan-2-ol Chemical compound CCCCOCC(C)O RWNUSVWFHDHRCJ-UHFFFAOYSA-N 0.000 description 3
- LCZVSXRMYJUNFX-UHFFFAOYSA-N 2-[2-(2-hydroxypropoxy)propoxy]propan-1-ol Chemical compound CC(O)COC(C)COC(C)CO LCZVSXRMYJUNFX-UHFFFAOYSA-N 0.000 description 3
- POAOYUHQDCAZBD-UHFFFAOYSA-N 2-butoxyethanol Chemical compound CCCCOCCO POAOYUHQDCAZBD-UHFFFAOYSA-N 0.000 description 3
- PFCHFHIRKBAQGU-UHFFFAOYSA-N 3-hexanone Chemical compound CCCC(=O)CC PFCHFHIRKBAQGU-UHFFFAOYSA-N 0.000 description 3
- NSCFHMBIYKTBLG-UHFFFAOYSA-N C(CCC)C(C(OCCCC)(OCCCC)OCCCC)CCCCCCCC Chemical compound C(CCC)C(C(OCCCC)(OCCCC)OCCCC)CCCCCCCC NSCFHMBIYKTBLG-UHFFFAOYSA-N 0.000 description 3
- KKBBWXXPTRIVMP-UHFFFAOYSA-N CCCCCCCCCC.[C] Chemical compound CCCCCCCCCC.[C] KKBBWXXPTRIVMP-UHFFFAOYSA-N 0.000 description 3
- 206010059866 Drug resistance Diseases 0.000 description 3
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- NUPSHWCALHZGOV-UHFFFAOYSA-N acetic acid n-decyl ester Natural products CCCCCCCCCCOC(C)=O NUPSHWCALHZGOV-UHFFFAOYSA-N 0.000 description 3
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 3
- 239000012298 atmosphere Substances 0.000 description 3
- DKPFZGUDAPQIHT-UHFFFAOYSA-N butyl acetate Chemical compound CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 3
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 3
- 229940125898 compound 5 Drugs 0.000 description 3
- 238000006482 condensation reaction Methods 0.000 description 3
- SZXQTJUDPRGNJN-UHFFFAOYSA-N dipropylene glycol Chemical compound OCCCOCCCO SZXQTJUDPRGNJN-UHFFFAOYSA-N 0.000 description 3
- 150000004665 fatty acids Chemical class 0.000 description 3
- 238000005470 impregnation Methods 0.000 description 3
- XMYQHJDBLRZMLW-UHFFFAOYSA-N methanolamine Chemical compound NCO XMYQHJDBLRZMLW-UHFFFAOYSA-N 0.000 description 3
- 229940087646 methanolamine Drugs 0.000 description 3
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 3
- LCGLNKUTAGEVQW-UHFFFAOYSA-N methyl monoether Natural products COC LCGLNKUTAGEVQW-UHFFFAOYSA-N 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- TVMXDCGIABBOFY-UHFFFAOYSA-N n-Octanol Natural products CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- 229920003257 polycarbosilane Polymers 0.000 description 3
- 230000001681 protective effect Effects 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 238000004528 spin coating Methods 0.000 description 3
- HLZKNKRTKFSKGZ-UHFFFAOYSA-N tetradecan-1-ol Chemical compound CCCCCCCCCCCCCCO HLZKNKRTKFSKGZ-UHFFFAOYSA-N 0.000 description 3
- BGHCVCJVXZWKCC-UHFFFAOYSA-N tetradecane Chemical compound CCCCCCCCCCCCCC BGHCVCJVXZWKCC-UHFFFAOYSA-N 0.000 description 3
- HWCKGOZZJDHMNC-UHFFFAOYSA-M tetraethylammonium bromide Chemical compound [Br-].CC[N+](CC)(CC)CC HWCKGOZZJDHMNC-UHFFFAOYSA-M 0.000 description 3
- NCRNCSZWOOYBQF-UHFFFAOYSA-N 1,1-Dimethoxydecane Chemical compound CCCCCCCCCC(OC)OC NCRNCSZWOOYBQF-UHFFFAOYSA-N 0.000 description 2
- GDDPLWAEEWIQKZ-UHFFFAOYSA-N 1,1-diethoxydecane Chemical compound CCCCCCCCCC(OCC)OCC GDDPLWAEEWIQKZ-UHFFFAOYSA-N 0.000 description 2
- LZDKZFUFMNSQCJ-UHFFFAOYSA-N 1,2-diethoxyethane Chemical compound CCOCCOCC LZDKZFUFMNSQCJ-UHFFFAOYSA-N 0.000 description 2
- KVNYFPKFSJIPBJ-UHFFFAOYSA-N 1,2-diethylbenzene Chemical compound CCC1=CC=CC=C1CC KVNYFPKFSJIPBJ-UHFFFAOYSA-N 0.000 description 2
- WNXJIVFYUVYPPR-UHFFFAOYSA-N 1,3-dioxolane Chemical compound C1COCO1 WNXJIVFYUVYPPR-UHFFFAOYSA-N 0.000 description 2
- KZEVSDGEBAJOTK-UHFFFAOYSA-N 1-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)-2-[5-[2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidin-5-yl]-1,3,4-oxadiazol-2-yl]ethanone Chemical compound N1N=NC=2CN(CCC=21)C(CC=1OC(=NN=1)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)=O KZEVSDGEBAJOTK-UHFFFAOYSA-N 0.000 description 2
- QWOZZTWBWQMEPD-UHFFFAOYSA-N 1-(2-ethoxypropoxy)propan-2-ol Chemical compound CCOC(C)COCC(C)O QWOZZTWBWQMEPD-UHFFFAOYSA-N 0.000 description 2
- QLCJOAMJPCOIDI-UHFFFAOYSA-N 1-(butoxymethoxy)butane Chemical compound CCCCOCOCCCC QLCJOAMJPCOIDI-UHFFFAOYSA-N 0.000 description 2
- USVCRBGYQRVTNK-UHFFFAOYSA-N 1-Mercapto-2-propanone Chemical compound CC(=O)CS USVCRBGYQRVTNK-UHFFFAOYSA-N 0.000 description 2
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- 150000003432 sterols Chemical class 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 239000005720 sucrose Substances 0.000 description 1
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 1
- 238000006277 sulfonation reaction Methods 0.000 description 1
- 229910021653 sulphate ion Inorganic materials 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- CPOUUWYFNYIYLQ-UHFFFAOYSA-M tetra(propan-2-yl)azanium;hydroxide Chemical compound [OH-].CC(C)[N+](C(C)C)(C(C)C)C(C)C CPOUUWYFNYIYLQ-UHFFFAOYSA-M 0.000 description 1
- DZLFLBLQUQXARW-UHFFFAOYSA-N tetrabutylammonium Chemical compound CCCC[N+](CCCC)(CCCC)CCCC DZLFLBLQUQXARW-UHFFFAOYSA-N 0.000 description 1
- JRMUNVKIHCOMHV-UHFFFAOYSA-M tetrabutylammonium bromide Chemical compound [Br-].CCCC[N+](CCCC)(CCCC)CCCC JRMUNVKIHCOMHV-UHFFFAOYSA-M 0.000 description 1
- 229960002180 tetracycline Drugs 0.000 description 1
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- RROIKUJKYDVRRG-UHFFFAOYSA-M tetrakis(2-methylpropyl)azanium;hydroxide Chemical compound [OH-].CC(C)C[N+](CC(C)C)(CC(C)C)CC(C)C RROIKUJKYDVRRG-UHFFFAOYSA-M 0.000 description 1
- DCFYRBLFVWYBIJ-UHFFFAOYSA-M tetraoctylazanium;hydroxide Chemical compound [OH-].CCCCCCCC[N+](CCCCCCCC)(CCCCCCCC)CCCCCCCC DCFYRBLFVWYBIJ-UHFFFAOYSA-M 0.000 description 1
- BGQMOFGZRJUORO-UHFFFAOYSA-M tetrapropylammonium bromide Chemical compound [Br-].CCC[N+](CCC)(CCC)CCC BGQMOFGZRJUORO-UHFFFAOYSA-M 0.000 description 1
- FBEVECUEMUUFKM-UHFFFAOYSA-M tetrapropylazanium;chloride Chemical compound [Cl-].CCC[N+](CCC)(CCC)CCC FBEVECUEMUUFKM-UHFFFAOYSA-M 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- XPPQWJQQIZULCR-UHFFFAOYSA-N triaminoamine Chemical compound NN(N)N XPPQWJQQIZULCR-UHFFFAOYSA-N 0.000 description 1
- IMFACGCPASFAPR-UHFFFAOYSA-N tributylamine Chemical compound CCCCN(CCCC)CCCC IMFACGCPASFAPR-UHFFFAOYSA-N 0.000 description 1
- FPYOWXFLVWSKPS-UHFFFAOYSA-N triethylbismuthane Chemical compound CC[Bi](CC)CC FPYOWXFLVWSKPS-UHFFFAOYSA-N 0.000 description 1
- PYOKUURKVVELLB-UHFFFAOYSA-N trimethyl orthoformate Chemical compound COC(OC)OC PYOKUURKVVELLB-UHFFFAOYSA-N 0.000 description 1
- XTAZYLNFDRKIHJ-UHFFFAOYSA-O trioctylazanium Chemical compound CCCCCCCC[NH+](CCCCCCCC)CCCCCCCC XTAZYLNFDRKIHJ-UHFFFAOYSA-O 0.000 description 1
- YFTHZRPMJXBUME-UHFFFAOYSA-N tripropylamine Chemical compound CCCN(CCC)CCC YFTHZRPMJXBUME-UHFFFAOYSA-N 0.000 description 1
- 150000003648 triterpenes Chemical class 0.000 description 1
- 229940057402 undecyl alcohol Drugs 0.000 description 1
- 238000007740 vapor deposition Methods 0.000 description 1
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- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/48—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule in which at least two but not all the silicon atoms are connected by linkages other than oxygen atoms
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- C09D183/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
- C09D183/14—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers in which at least two but not all the silicon atoms are connected by linkages other than oxygen atoms
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- H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
- H01B3/18—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
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- H01L21/02208—Forming insulating materials on a substrate characterised by the type of layer, e.g. type of material, porous/non-porous, pre-cursors, mixtures or laminates the layer being characterised by the precursor material for deposition the precursor containing a compound comprising Si
- H01L21/02214—Forming insulating materials on a substrate characterised by the type of layer, e.g. type of material, porous/non-porous, pre-cursors, mixtures or laminates the layer being characterised by the precursor material for deposition the precursor containing a compound comprising Si the compound comprising silicon and oxygen
- H01L21/02216—Forming insulating materials on a substrate characterised by the type of layer, e.g. type of material, porous/non-porous, pre-cursors, mixtures or laminates the layer being characterised by the precursor material for deposition the precursor containing a compound comprising Si the compound comprising silicon and oxygen the compound being a molecule comprising at least one silicon-oxygen bond and the compound having hydrogen or an organic group attached to the silicon or oxygen, e.g. a siloxane
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- H01L21/02351—Forming insulating materials on a substrate characterised by the treatment performed before or after the formation of the layer post-treatment treatment by exposure to radiation, e.g. visible light treatment by exposure to corpuscular radiation, e.g. exposure to electrons, alpha-particles, protons or ions
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- H01L21/31—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to form insulating layers thereon, e.g. for masking or by using photolithographic techniques; After treatment of these layers; Selection of materials for these layers
- H01L21/312—Organic layers, e.g. photoresist
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- Y10T428/00—Stock material or miscellaneous articles
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Description
1316524 九、發明說明: 【發明所屬之技術領域】 本發明係關於絕緣膜形成用組成物及其製造方法、暨二 氧化矽系絕緣膜及其形成方法;詳言之乃關於適用為半導 體元件之層間絕緣膜等的絕緣膜形成用組成物及其製造方 法、暨二氧化矽系絕緣膜及其形成方法。 【背景技術】
習知,半導體元件等的層間絕緣膜乃大多採用藉由 CVD(Chemical Vapor Deposition)法等真空製程,所形成 的二氧化矽(Si〇2)膜。而且,近年在以形成具有更均勻膜 厚的層間絕緣膜之目的下,便有使闬通稱「S0G( Spin on Glass)膜」,以四烷氧基矽烷的水解生成物為主成分之塗伟 式絕緣膜。此外,隨半導體元件等的高集聚化,已有開發 通稱「有機S0G」,以聚有機矽氧烷為主成分的低介電常數 層間絕緣膜。 但是,隨半導體元件等更進一步的高集聚化、多層化, 將要求更優越的導體間電絕緣性,所以,便要求保存安定 性良好、更低介電常數、且機械強度更優越的層間絕緣膜。 再者,在半導體裝置的製造過程中,將施行為使絕緣層 平坦化的 CMP(Chemical Mechanical Planarization)步 驟、或各種洗淨步驟。所以為能適用於半導體裝置的層間 絕緣膜或保護膜等,除介電率特性之外,尚要求具有機械 強度、及具有可承受因藥液所造成之侵钮程度的耐藥液性。 低介電常數材料提案有如:由在氨存在下使烷氧基矽烷 5 312XP/發明說明書(補件)/94-05/94101 ] 54 1316524
進行縮合所獲得的微粒子、與烷氧基矽烷之鹼性部分水解 物的混合物所構成的組成物(參照日本專利特開平 5 - 2 6 3 0 4 5號公報、特開平5 - 3 1 5 3 1 9號公報);及藉由使聚 烷氧基矽烷之鹼性水解物,在氨存在下進行縮合所獲得之 塗佈液(參照日本專利特開平1 1 - 3 4 0 2 1 9號公報、特開平 1 1 - 3 4 0 2 2 0號公報)。但是,依該等方法所獲得的材料,因 為、反應生成物的性質不穩定,塗膜的介電常數、耐龜裂 性、機械強度、密接性等的偏差亦大,因而並不適於工業 此外,雖有提案利用將聚碳矽烷溶液與聚矽氧烷溶液混 合而調製塗佈液,並形成低介電率絕緣膜的方法(參照日本 專利特開 2 0 0 1 - 1 2 7 1 5 2號公報、特開 2 0 0 1 - 3 4 5 3 1 7號公 報),但是,此方法將存在有碳矽烷與聚矽氧烷的區域分別 呈不均勻狀態分散於塗膜中的問題。 再者,亦有提案採用從有機金屬矽烷化合物製造含碳橋 接矽烷寡聚物之後,再施行水解縮合而所獲得之有機矽酸 酯聚合體的方法(參照 W 0 2 0 0 2 - 0 9 8 9 5 5 ),但是,依此方法 所獲得之材料乃屬於反應生成物的安定性差劣,無法長期 保管的材料,此外亦存在對基板之密接性差劣的問題點。 再者,亦有提案將高分支的聚碳矽烷施行水解縮合而獲 得低介電率絕緣膜之形成方法(U S - 6,8 0 7 , 0 4 1 ),但是,在 將聚合物塗佈於基板之後,則需要利用氨施行時效處理、 三甲矽烷化處理、5 0 0 °C高溫硬化等製程處理,頗不適為實 用製程的材料。 6 312XP/發明說明書(補件)/94-05/94101154 1316524 【發明内容】 (發明所欲解決之問題) 本發明之目的在於提供一種可形成適用於期待高集聚 化與多層化的半導體元件等方面,屬於低介電常數,且機 械強度、保存安定性及耐藥液性等均優越之絕緣膜的絕緣 膜形成用組成物及其製造方法。
本發明之另一目的在於提供一種低介電常數,機械強 度、保存安定性及耐藥液性等均優越的二氧化矽系絕緣膜 及其形成方法。 (解決問題之手段) 本發明之絕緣膜形成用組成物,係含有: 在(B )聚碳矽烷(本申請案中簡稱「( B)成分」)、及(C) 鹼性觸媒存在下,使(A )含水解性基矽烷單體(本申請案中 簡稱「( A )成分」)施行水解縮合所獲得的水解縮合物;及 有機溶劑。 其中,上述發明的絕緣膜形成用組成物中,上述(B )成 分係可具有水解性基。 其中,上述本發明的絕緣膜形成用組成物中,上述(A) 成分係由下述一般式(1 ) ~ ( 3 )所示化合物的群組中,選擇至 少1種的矽烷化合物,而上述(B )成分係下述一般式(4 )所 示之聚碳《夕烧化合物。
RaS i ( OR1 )4-a ...... ( 1 ) (式中,R係指氫原子、氟原子或1價有機基;R1係指1 價有機基;a係指1〜2之整數。) 312XP/發明說明書(補件)/94-05/94101154 1316524 上述(A )成分換算為(A )成分完全水解縮合物之1 Ο 0重量份 之下,上述(Β)成分為1~1000重量份。 其中,上述本發明的絕緣膜形成用組成物中,上述(C) 鹼性觸媒係下述一般式(5 )所示之含氮化合物。 (X'X2X3X4N)aY ……(5)
(式中,X1、X2、X3、X Μ系指相同或互異,且分別為選擇自 氫原子、碳數1~20之烷基、羥烷基、芳香基及芳香烷基所 構成群組中的基;Υ係指鹵原子或 1〜4價陰離子性基;a 係指1〜4之整數。) 本發明的絕緣膜形成用組成物之製造方法,係包含有: 在(B )聚碳矽烷與(C )鹼性觸媒存在下,使(A )含水解性 基矽烷單體進行水解縮合的步驟。 其中,上述本發明的絕緣膜形成用組成物之製造方法 中,係更包含有:使藉由上述水解縮合所獲得的水解縮合 物,溶解於有機溶劑中的步驟。 其中,上述本發明的絕緣膜形成用組成物之製造方法 中,上述(B )成分係具有水解性基。 其中,上述本發明的絕緣膜形成用組成物之製造方法 中,上述(A)成分係從下述一般式(1)~(3)所示之化合物的 群組中,選擇至少1種的矽烷化合物;上述(B )成分係下述 一般式(4 )所示之聚碳石夕烧化合物。
RaS i (OR1 )4-a ……(1 ) (式中,R係指氫原子、氟原子或1價有機基;R1係指1 價有機基;a係指1 ~ 2之整數。) 9 312XP/發明說明書(補件)/94-05/94101154
1316524 100重量份之下,上述(B)成分為1〜1000重量份。 其中,上述本發明的絕緣膜形成用組成物之製造 中,上述(C )鹼性觸媒係為下述一般式(5 )所示之含氮 物。 (X'X2X3X4N)aY ……(5) (式中,X1、X2、X3、X4係指相同或互異,且分別選擇 原子、碳數1〜20之烷基、羥烷基、芳香基及芳香烷基 成群組中的基;Y係指鹵原子或1 ~ 4價陰離子性基;a 1〜4之整數。) 本發明的二氧化矽系絕緣膜之形成方法,係包含有 將上述本發明的絕緣膜形成用組成物塗佈於基板上 形成塗膜的步驟;以及 針對上述塗膜,施行從加熱、電子束照射、紫外線照 及氧電漿中所選擇至少1種之硬化處理的步驟。 本發明的二氧化矽系絕緣膜係利用上述本發明的 化矽系絕緣膜之形成方法而獲得。 (發明效果) 依照本發明之膜形成用組成物,含有:在(B )聚碳矽 (C )鹼性觸媒存在下,使(A )含水解性基矽烷單體進行 縮合而獲得的水解縮合物。在此水解縮合中,(A )含水 基矽烷單體將發生水解而形成矽烷醇基(-Si-OH),同 (B)聚碳矽烷内亦將因水解而進行生成矽烷 (-S i - 0 Η )。因為此反應乃在(C )鹼性觸媒存在下進行, 引起縮合反應並形成S i - 0 - S i鍵結,因而將可獲得三 312XP/發明說明書(補件)/94-05/94101154 方法 化合 自氫 所構 係指 , 而 ,射、 二氧 烷及 水解 解性 時在 醇基 且將 維構 11 1316524 造上的分支度較高、且分子量較大的水解性縮合物。故, 藉由採用本發明的絕緣膜形成用組成物,可形成介電常數 小的絕緣膜。
再者,此水解縮合物乃因為具有(B )聚碳矽烷,與源自 (A)含水解性基矽烷單體的聚矽氧烷形成化學鍵結,並取入 於三維構造内的構造,因而藉由採用本發明的絕緣膜形成 用組成物,便可形成機械強度較高,密接性與耐藥液性均 優越,且膜中無層分離的絕緣膜。 依照本發明的膜形成用組成物之製造方法,藉由包含有 在(B )聚碳矽烷與(C )鹼性觸媒存在下,使(A )含水解性基矽 烷單體進行水解縮合的步驟,便可依較緩和的條件獲得水 解縮合物,因而可簡單地控制反應。 依照本發明的二氧化矽系絕緣膜之形成方法,包含有: 將上述本發明的絕緣膜形成用組成物塗佈於基板上,而形 成塗膜的步驟;以及針對上述塗膜,施行從加熱、電子束 照射、紫外線照射及氧電漿中選擇至少1種之硬化處理的 步驟。藉此,所獲得之二氧化矽系絕緣膜的介電常數較小, 且機械強度、密接性及耐藥液性均優越,且膜中亦無相分 離情況。 【實施方式】 以下,針對本發明進行具體的説明。 1.膜形成用組成物及其製造方法 本發明的膜形成用組成物(絕緣膜形成用組成物)係包 含有:將(A)成分在(B)成分與(C)驗性觸媒存在下施行水 12 312XP/發明說明書(補件)/94-〇5/94丨01154 1316524
基矽烷、第二丁基三正丙氧基矽烷、第二丁基三異丙氧基 矽烷、第二丁基三正丁氧基矽烷、第二丁基三第二丁氧基 矽烷'第二丁基三第三丁氧基矽烷、第二丁基三苯氧基矽 烷、第三丁基三曱氧基矽烷、第三丁基三乙氧基矽烷、第 三丁基三正丙氧基矽烷、第三丁基三異丙氧基矽烷 '第三 丁基三正丁氧基矽烷、第三丁基三第二丁氧基矽烷、第三 丁基三第三丁氧基矽烷、第三丁基三苯氧基矽烷、苯基三 曱氧基矽烷、笨基三乙氧基矽烷、苯基三正丙氧基矽烷、 苯基三異丙氧基矽烷、笨基三正丁氧基矽烷、苯基三第二 丁氧基矽烷、笨基三第三丁氧基矽烷、笨基三笨氧基矽烷、 乙烯基三甲氧基矽烷、乙烯基三乙氧基矽烷、乙烯基三正 丙氧基矽烷、乙烯基三異丙氧基矽烷、乙烯基三正丁氧基 矽烷、乙烯基三第二丁氧基矽烷、乙烯基三第三丁氧基矽 烷、乙烯基三苯氧基矽烷、三曱氧基矽烷、三乙氧基矽烷、 三正丙氧基矽烷、三異丙氧基矽烷、三正丁氧基矽烷、三 第二丁氧基矽烷、三第三丁氧基矽烷、三苯氧基矽烷、二 曱基二甲氧基矽烷、二甲基二乙氧基矽烷、二曱基二正丙 氧基矽烷、二甲基二異丙氧基矽烷、二甲基二正丁氧基矽 烷、二曱基二第二丁氧基矽烷、二曱基二第三丁氧基矽烷、 二甲基二苯氧基矽烷、二乙基二甲氧基矽烷、二乙基二乙 氧基矽烷、二乙基二正丙氧基矽烷、二乙基二異丙氧基矽 烷、二乙基二正丁氧基矽烷、二乙基二第二丁氧基矽烷、 二乙基二第三丁氧基矽烷、二乙基二苯氧基矽烷、二正丙 基二f氧基矽烷、二正丙基二乙氧基矽烷、二正丙基二正 15 312XP/發明說明書(補件)/94-05/9410丨154
1316524 丙氧基矽烷、二正丙基二異丙氧基矽烷、二正丙基二 氧基矽烷、二正丙基二第二丁氧基矽烷、二正丙基二 丁氧基矽烷、二正丙基二苯氧基矽烷、二異丙基二甲 矽烷、二異丙基二乙氧基矽烷、二異丙基二正丙氧基石) 二異丙基二異丙氧基矽烷、二異丙基二正丁氧基矽烷 異丙基二第二丁氧基矽烷、二異丙基二第三丁氧基矽 二異丙基二苯氧基矽烷、二正丁基二甲氧基矽烷、二 基二乙氧基矽烷、二正丁基二正丙氧基矽烷、二正丁 異丙氧基矽烷、二正丁基二正丁氧基矽烷、二正丁基 二丁氧基矽烷、二正丁基二第三丁氧基矽烷、二正丁 苯氧基矽烷、二第二丁基二曱氧基矽烷、二第二丁基 氧基矽烷、二第二丁基二正丙氧基矽烷、二第二丁基 丙氧基矽烷、二第二丁基二正丁氧基矽烷、二第二丁 第二丁氧基矽烷、二第二丁基二第三丁氧基矽烷、二 丁基二苯氧基矽烷、二第三丁基二曱氧基矽烷、二第 基二乙氧基矽烷、二第三丁基二正丙氧基矽烷、二第 基二異丙氧基矽烷、二第三丁基二正丁氧基矽烷、二 丁基二第二丁氧基矽烷、二第三丁基二第三丁氧基矽 二第三丁基二苯氧基矽烷、二苯基二曱氧基矽烷、二 二乙氧基矽烷、二苯基二正丙氧基矽炫、二苯基二異 基矽烷、二苯基二正丁氧基矽烷、二苯基二第二丁氧 烷、二苯基二第三丁氧基矽烷、二苯基二苯氧基矽烷 乙稀基二曱氧基石夕院、胺基丙基三甲氧基石夕院、' 基丙基三乙氧基矽烷、7-環氧丙氧基丙基三曱氧基每 312XP/發明說明書(補件)/94-05/94101154 正丁 第三 氧基 烷、 、 一 烷、 正丁 基二 二第 基二 二乙 二異 基二 第二 三丁 三丁 第三 烷、 笨基 丙氧 基矽 、 一 .-胺 坑、 16
1316524 r-環氧丙氧基丙基三乙氧基矽烷、r-三氟丙基三曱 矽烷、三氟丙基三乙氧基矽烷。該等可單獨使用1 亦可同時使用2種以上。 化合物 1較佳的化合物有如:甲基三曱氧基石夕烧、 三乙氧基矽烷、甲基三正丙氧基矽烷、曱基三異丙氧 炫•、乙基三曱氧基石夕烧、乙基三乙氧基石夕炫•、乙稀基 氧基矽烷、乙烯基三乙氧基矽烷、苯基三甲氧基矽烷 基三乙氧基矽烷、二甲基二甲氧基矽烷、二曱基二乙 矽烷、二乙基二曱氧基矽烷、二乙基二乙氧基矽烷、 基二曱氧基矽烷、二苯基二乙氧基矽烷等。 1 . 1 . 2 .化合物2 一般式(2 )中,R2之1價有機基可舉例如上述一般i 中R、R1所例示1價有機基相同的基。 化合物 2之具體例,可舉例如:四曱氧基矽烷、四 基矽烷、四正丙氧基矽烷、四異丙氧基矽烷、四正丁 矽烷、四第二丁氧基矽烷、四第三丁氧基矽烷、四苯 矽烷等,特別佳的化合物有如:四曱氧基矽烷、四乙氧 烷。該等可單獨使用1種,亦可同時使用2種以上。 1 . 1 . 3.化合物3 一般式(3 )中,R 3 ~ R 6之1價有機基可舉例如上述一 (1 )中,R、R1所例示之1價有機基相同的基。 一般式(3 )中,d = 0 之化合物可舉例如:六曱氧基 烷、六乙氧基二矽烷、六苯氧基二矽烷、1,1,1,2,2-氧基_2_甲基二石夕院、1,1,1,2,2 -五乙氧基- 基 312XP/發明說明書(補件)/94-05/94101154 氧基 種, 曱基 基矽 三甲 、苯 氧基 二笨 1(1) 乙氧 氧基 氧基 基$夕 般式 二石夕 五曱 二石夕 17 1316524 炫、1,1,1,2,2_五苯氧基_2_曱基二石夕烧、1,1,1,2,2 -五曱 氧基_2_乙基二石夕烧、1,1,1,2,2~五乙氧基-2_乙基二石夕 烧、1,1,1,2,2 -五苯氧基乙基二石夕烧、1,1,1,2,2_五曱 氧基-2-苯基二石夕烧、1,1,1,2,2-五乙氧基-2-苯基二石夕 烷、1,1,1,2, 2 -五笨氧基-2-苯基二矽烷、1,1,2, 2-四甲氧 基-1,2-二曱基二矽烷、1,1,2,2 -四乙氧基_1,2-二f基二 •石夕烷' 1,1,2, 2 -四苯氧基-1,2 -二甲基二矽烷、1,1,2,2-
四曱氧基-1,2_二乙基二石夕院、1,1,2,2_四乙氧基-1,2 -二 乙基二破烧、1,1,2,2_四苯氧基~*1,2_二乙基二碎烧、 1,1,2,2_四曱氧基_1,2-二苯基二石夕烧、1,1,2,2 -四乙氧基 -1,2 -二苯基二矽烷、1,1,2, 2 -四苯氧基-1,2 -二苯基二矽 烧、1,1,2-三曱氧基-1,2,2 -三曱基二石夕院、1,1,2_三乙氧 基-1,2,2 -三曱基二矽烷、1,1,2 -三笨氧基-1,2,2-三曱基 二碎烧、1,1,2 -三曱氧基-1,2,2~三乙基二碎燒、1,1,2_ 三乙氧基-1,2,2 -三乙基二石夕烧、1,1,2_三苯氧基-1,2,2-三乙基二紗院、1,1,2〜三甲氧基-1,2,2 -三苯基二碎烧、 1,1,2-三乙氧基-1,2,2_三苯基二石夕院、1,1,2~三苯氧基 _1,2,2_三笨基二石夕烧、1,2-二曱氧基*~1,1,2,2-四曱基二 矽烷、1,2 -二乙氧基-1,1,2, 2-四甲基二矽烷、1,2 -二苯氧 基-1,1,2,2 -四曱基二矽烷、1,2-二甲氧基-1,1,2, 2 -四乙 基二碎烧、1,2~二乙氧基_1,1,2,2_四乙基二石夕院、1,2-二苯氧基-1,1,2, 2-四乙基二矽烷、1,2-二甲氧基 -1,1,2,2_四苯基二石夕院、1,2-二乙氧基_1,1,2,2_四苯基 二矽烷、1,2 -二苯氧基-1,1,2,2 -四苯基二矽烷等。 18 312XP/發明說明書(補件)/94-05/9410 Π 54 1316524 該等之中,較佳的例子有如:六甲氧基二矽烷、六乙氧 基二矽烷、1,1,2, 2 -四曱氧基-1,2 -二曱基二矽烷、 1,1,2,2 -四乙氧基-1,2 -二曱基二矽烷、1,1,2, 2 -四曱氧基 -1,2 -二苯基二矽烷、1,2 -二曱氧基-1,1,2,2 -四甲基二矽 烷、1,2 -二乙氧基-1,1,2, 2 -四曱基二矽烷、1,2 -二甲氧基 -1,1,2,2 -四苯基二矽烷、1,2 -二乙氧基-1,1,2, 2 -四苯基 二矽烷等。
再者,化合物3乃一般式(3)中,R7為- (CH2)« -所示之基 的化合物,可舉例如:雙(三曱氧基矽烷)曱烷、雙(三乙氧 基矽烷)甲烷、雙(三正丙氧基矽烷)甲烷、雙(三異丙氧基 矽烷)曱烷、雙(三正丁氧基矽烷)曱烷、雙(三第二丁氧基 矽烷)曱烷、雙(三第三丁氧基矽烷)甲烷、1,2 -雙(三甲氧 基矽烷)乙烷、1,2-雙(三乙氧基矽烷)乙烷、1,2-雙(三正 丙氧基石夕烧)乙烧、1,2 -雙(三異丙氧基石夕统)乙烧、1,2-雙(三正丁氧基矽烷)乙烷、1,2 -雙(三第二丁氧基矽烷)乙 烷、1,2 -雙(三第三丁氧基矽烷)乙烷、1-(二曱氧基甲矽 烷)-1-(三曱氧基矽烷)曱烷、1-(二乙氧基曱矽烷)-1-(三 乙氧基矽烷)甲烷、1-(二正丙氧基甲矽烷)-1-(三正丙氧基 矽烷)曱烷、1-(二異丙氧基曱矽烷)-1-(三異丙氧基矽烷) 甲烷、1-(二正丁氧基甲矽烷)-1-(三正丁氧基矽烷)曱烷、 卜(二第二丁氧基曱矽烷)-1-(三第二丁氧基矽烷)曱烷、 卜(二第三丁氧基甲矽烷)-1-(三第三丁氧基矽烷)甲烷、 卜(二曱氧基曱矽烷)-2-(三曱氧基矽烷)乙烷、1-(二乙氧 基甲石夕烧)-2_(三乙氧基妙炫)乙烧' 1_(二正丙氧基甲梦 19 312XP/發明說明書(補件)/94-05/94】01154 1316524
烷)-2-(三正丙氧基矽烷)乙烷、1-(二異丙氧基曱矽 烷)-2-(三異丙氧基矽烷)乙烷、1-(二正丁氧基曱矽 烷)-2-(三正丁氧基矽烷)乙烷、1-(二第二丁氧基甲矽 烷)-2-(三第二丁氧基矽烷)乙烷、1-(二第三丁氧基曱矽 烷)-2-(三第三丁氧基矽烷)乙烷、雙(二曱氧基曱矽烷)曱 烷、雙(二乙氧基甲矽烷)曱烷、雙(二正丙氧基甲矽烷)甲 烷、雙(二異丙氧基甲矽烷)甲烷、雙(二正丁氧基甲矽烷) 曱烷、雙(二第二丁氧基甲矽烷)曱烷、雙(二第三丁氧基曱 矽烷)曱烷' 1,2 -雙(二曱氧基曱矽烷)乙烷、1,2 -雙(二乙 氧基曱矽烷)乙烷、1,2 -雙(二正丙氧基曱矽烷)乙烷、1,2-雙(二異丙氧基甲矽烷)乙烷、1,2 -雙(二正丁氧基甲矽烷) 乙烷、1,2 -雙(二第二丁氧基甲矽烷)乙烷、1,2 -雙(二第三 丁氧基甲矽烷)乙烷、1,2-雙(三曱氧基矽烷)苯、1,2-雙(三 乙氧基矽烷)苯、1,2 -雙(三正丙氧基矽烷)苯、1,2-雙(三 異丙氧基石夕烧)苯、1,2-雙(三正丁氧基石夕烧)苯、1,2_雙(三 第二丁氧基矽烷)苯、1,2 -雙(三第三丁氧基矽烷)苯、1,3-雙(三曱氧基矽烷)笨、1,3 -雙(三乙氧基矽烷)苯、1,3 -雙 (三正丙氧基矽烷)苯、】,3 -雙(三異丙氧基矽烷)苯、1,3-雙(三正丁氧基矽烷)苯、1,3 -雙(三第二丁氧基矽烷)苯、 1,3-雙(三第三丁氧基矽烷)苯、1,4 -雙(三曱氧基矽烷) 苯、1,4-雙(三乙氧基矽烷)苯、1,4 -雙(三正丙氧基矽烷) 苯、1,4 -雙(三異丙氧基矽烷)苯、1,4 -雙(三正丁氧基矽烷) 苯、1,4 -雙(三第二丁氧基矽烷)苯、1,4 -雙(三第三丁氧基 矽烷)苯等。 20 312XP/發明說明書(補件)/94-05/9410丨154 1316524
該等之中,較佳的例子有如:雙(三曱氧基矽烷)甲烷、 雙(三乙氧基矽烷)甲烷、1,2-雙(三甲氧基矽烷)乙烷、1,2-雙(三乙氧基矽烷)乙烷、1-(二曱氧基甲矽烷)-1-(三甲氧 基矽烷)曱烷、1-(二乙氧基甲矽烷)-1-(三乙氧基矽烷)甲 烷、1-(二甲氧基甲矽烷)-2-(三甲氧基矽烷)乙烷、1-(二 乙氧基甲矽烷)-2-(三乙氧基矽烷)乙烷、雙(二甲氧基甲矽 烷)甲烷 '雙(二乙氧基甲矽烷)甲烷、1,2 -雙(二曱氧基甲 矽烷)乙烷、1,2 -雙(二乙氧基甲矽烷)乙烷、1,2 -雙(三甲 氧基矽烷)苯、1,2 -雙(三乙氧基矽烷)苯、1,3 -雙(三曱氧 基矽烷)苯、1,3 -雙(三乙氧基矽烷)笨、1,4 -雙(三甲氧基 矽烷)笨、1,4 -雙(三乙氧基矽烷)笨等。上述化合物 1〜3 可單獨使用1種,亦可同時使用2種以上。 當將化合物1〜3所示化合物施行水解、部分縮合之際, 一般式(1)〜(3)中1^0-、1^0-、1?40 -及R50 -所示基每1莫耳, 最好使用0 . 1 ~ 1 0 0莫耳的水。另外,本發明中所謂「完全 水解縮合物」係指縮合物成分中由R1 0 -、R2 0 -、R4 0 -及R5 0 -所示之基,100 %水解並形成0H基,屬於已完全縮合者。 1 . 2 . ( B )成分 其次,針對(B )成分進行説明。本發明中,所謂(B )成分 係指能與上述(A )成分進行縮合,並形成S i - 0 - S i鍵結的聚 碳破烧。(B )成分有如下述一般式(4 )所示之聚碳·ε夕烧化合 物(以下亦稱「化合物 4」)。另外,在以下説明中,當稱 (Β )成分時,亦涵蓋上述聚碳矽烷化合物溶解於有機溶劑中 的情況。 21 312ΧΡ/發明說明書(補件)/94-05/94101154 1316524 基、丙炔基等。伸芳香基可舉例如:伸苯基、伸萘基等,而 氫原子亦可被氟原子等所取代。 再者,上述一般式(4)中,x,y,z係0〜10,000的數值, 且5<x + y + z<10,000。當x + y + z<5時,將有膜形成用組成物 保存安定性較差劣的情況,反之,當1 0,0 0 0 < X + y + z時,在 與(A)成分之間將發生層分離,而無形成均勻的膜。最好 x,y,z 分別為 0 彡 xS800、0SyS500、OSzS 1,000,尤以
0SxS500、0SyS300、0SzS500 為佳,更以 OSxSIOO、 0 ^ y ^ 5 0 ' OSzSIOO 為佳。 再者,上述一般式(4)中,最好 5<x + y + z<l,000,尤以 5<x+y+z<500 為佳,更以 5<x+y+z<250 為佳,以 5<x+y+z〈100 為最佳。 (A )成分與(B )成分的混合比,在相對於(A )成分之完全 水解縮合物1 0 0重量份之下,最好(B )成分為1〜1 0 0 0重量 份,尤以5 ~ 2 0 0重量份為佳,更以5〜1 0 0重量份為佳。當 (B )成分未滿1重量份時,在膜形成後將有無法顯現出充分 耐藥液性的情況,反之,若超過1 0 0 0重量份,將有無法達 成膜之低介電率化的情況。 (B)成分的聚苯乙烯換算重量平均分子量,最好為 4 0 0〜5 0 , 0 0 0,尤以5 0 0〜1 0,0 0 0為佳,更以5 0 0〜3,0 0 0為佳。 (B)成分的聚苯乙烯換算重量平均分子量若超過 50,000, 則在與(A )成分之間將發生層分離,無法形成均勻膜。 當製造本發明之膜形成用組成物中所含之水解縮合物 之際,使用當作(B )成分用的化合物 4,在(C )鹼性觸媒與 23 312XP/發明說明書(補件)/94-05/941 〇 1154
1316524 (B )成分存在下,藉由使(A )成分進行水解縮合, 成分間進行水解縮合,且可使(B )成分與源自(A )成 矽氧烷進行水解縮合。藉此,所獲得之水解縮合物 將以(B)成分(聚碳矽烷)為核的聚合物,取入於源i 分(含水解基矽烷單體)之聚矽氧烷三維構造内的構 發明的絕緣膜形成用組成物乃藉由含有上述水解縮 便可獲得介電常數更小,且機械強度、密接性及耐 均非常優越,同時膜中無相分離情況的絕緣膜。 1 · 3 · ( C )鹼性觸媒 當製造本發明的膜形成用組成物中所含之水解 之際,藉由使用(C)鹼性觸媒,便可提高所獲得之水 物的分子構造中所存在之分子鏈的分支度,且可增 量。藉此,可獲得具有上述構造的水解縮合物。 本發明的(C )鹼性觸媒,可舉例如:曱醇胺、乙醇 醇胺、丁醇胺、N -甲基甲醇胺、N -乙基曱醇胺、N-醇胺、N -丁基曱醇胺、N -甲基乙醇胺、N -乙基乙醇 丙基乙醇胺、N -丁基乙醇胺、N -甲基丙醇胺、N -乙 胺、N -丙基丙醇胺、N -丁基丙醇胺、N -曱基丁醇胺 基丁醇胺、N -丙基丁醇胺、N - 丁基丁醇胺、N,N -二 醇胺、N,N-二乙基曱醇胺、Ν,Ν -二丙基曱醇胺、N, 基曱醇胺、Ν,Ν -二曱基乙醇胺、Ν,Ν -二乙基乙醇胺 二丙基乙醇胺、Ν,Ν-二丁基乙醇胺、Ν,Ν -二曱基丙 Ν,Ν -二乙基丙醇胺、Ν,Ν -二丙基丙醇胺、Ν,Ν -二丁 胺、Ν,Ν -二曱基丁醇胺、Ν,Ν -二乙基丁醇胺、Ν,Ν- 312XP/發明說明書(補件)/94-05/94丨0丨154 1 使(A ) 分的聚 係具有 I (A)成 造。本 合物, 藥液性 縮合物 解縮合 加分子 胺、丙 丙基曱 胺、N-基丙醇 、N-乙 甲基甲 N-二丁 、N, N-醇胺、 基丙醇 二丙基 24 1316524
丁醇胺、Ν,Ν -二丁基丁醇胺、N -曱基二曱醇胺、N -乙基二 曱醇胺、N -丙基二曱醇胺、N -丁基二曱醇胺、N -曱基二乙 醇胺、N -乙基二乙醇胺、N -丙基二乙醇胺、N -丁基二乙醇 胺、N -甲基二丙醇胺、N -乙基二丙醇胺、N -丙基二丙醇胺、 N -丁基二丙醇胺、N -曱基二丁醇胺、N -乙基二丁醇胺、N-丙基二丁醇胺、N -丁基二丁醇胺、N-(胺基甲基)甲醇胺、 N-(胺基甲基)乙醇胺、N-(胺基曱基)丙醇胺、N-(胺基甲基) 丁醇胺、N-(胺基乙基)曱醇胺、N-(胺基乙基)乙醇胺、N-(胺 基乙基)丙醇胺、N-(胺基乙基)丁醇胺'N-(胺基丙基)甲醇 胺、N-(胺基丙基)乙醇胺、N-(胺基丙基)丙醇胺、N-(胺基 丙基)丁醇胺、N-(胺基丁基)甲醇胺、N-(胺基丁基)乙醇 胺、N-(胺基丁基)丙醇胺、N-(胺基丁基)丁醇胺、甲氧基 曱胺、曱氧基乙胺、曱氧基丙胺、曱氧基丁胺、乙氧基曱 胺、乙氧基乙胺、乙氧基丙胺、乙氧基丁胺、丙氧基曱胺、 丙氧基乙胺、丙氧基丙胺、丙氧基丁胺、丁氧基甲胺、丁 氧基乙胺、丁氧基丙胺、丁氧基丁胺、曱胺、乙胺、丙胺、 丁胺、Ν,Ν -二曱胺、N,N -二乙胺、Ν,Ν -二丙胺、Ν,Ν-二丁 胺、三甲胺、三乙胺、三丙胺、三丁胺、氫氧化四甲銨、 氫氧化四乙銨、氫氧化四丙銨、氫氧化四丁銨、四甲基乙 二胺、四乙基乙二胺、四丙基乙二胺、四丁基乙二胺、曱 胺基甲胺、曱胺基乙胺、甲胺基丙胺、曱胺基丁胺、乙胺 基曱胺、乙胺基乙胺、乙胺基丙胺、乙胺基丁胺、丙胺基 甲胺、丙胺基乙胺、丙胺基丙胺、丙胺基丁胺、丁胺基甲 胺、丁胺基乙胺、丁胺基丙胺、丁胺基丁胺、吡啶、吡咯、 25 3 i 2ΧΡ/發明說明書(補件)/94-05/94101154
1316524 六氫°比11井、°比洛。定、六氫°比°定、曱基0比。定、嗎琳、甲 啉、二疊氮雙環辛烷、二疊氮雙環壬烷、二疊氮雙環 稀、氨、氫氧化納、氫氧化鉀 '氫氧化鎖、氫氧化名3 (C )鹼性觸媒特別以下述一般式(5 )所示之含氮化 (以下亦稱「化合物5」)為佳。 (X'X2X3X4N )aY ……(5) 上述一般式(5)中,X1、X2、X3、X4係指相同或互異 分別為氫原子、碳數1〜2 0之烷基(最好為曱基、乙基 基、丁基、己基等)、羥烷基(最好為羥乙基等)、芳香3 好為笨基等)、芳香烷基(最好為苯基曱基等);Υ係指 子(最好為氟原子、氣原子、溴原子、碘原子等)、卜 陰離子性基(最好為羥基等);a係指1〜4之整數。 化合物 5的具體例可舉例如:氫氧化四曱I安、氫氧 乙銨、氫氧化四正丙銨、氫氧化四異丙銨、氫氧化四 銨、氫氧化四異丁銨、氫氧化四第三丁銨、氫氧化四戌 氫氧化四己銨、氫氧化四庚銨、氫氧化四辛銨、氫氧 壬銨、氫氧化四癸銨、氫氧化四十一烷基、氫氧化四( 烷基)銨、溴化四甲銨、氣化四甲銨、溴化四乙銨、氣 乙銨、溴化四正丙銨、氯化四正丙銨、溴化四正丁銨 化四正丁敍、氫氧化十六烧基三甲敍、漠化正十六烧 曱基銨、氫氧化正十八烷基三曱銨、溴化正十八烷基 銨、氯化鯨蠟基三甲銨、氯化硬脂醯基三甲銨、氣化 三曱銨、氣化二癸基二曱銨、氣化二硬脂酿基二曱銨 化三癸基曱銨、氫化二烯硫酸四丁銨、溴化三丁基甲 312XP/發明說明書(補件)/94-05/94101154 基嗎 十一 等。 合物 ,且 、丙 “最 鹵原 4價 化四 正丁 銨、 化四 十二 化四 、氯 基三 三甲 苄基 、氯 銨、 26 1316524 氣化三辛基曱銨、氯化三月桂基甲銨、氫氧化苄基三曱銨、 溴化苄基三乙銨、溴化苄基三丁銨、溴化苯基三曱銨、膽 鹼等。該等較佳例子有如:氫氧化四曱銨、氫氧化四乙銨、 氫氧化四正丙銨 '氫氧化四正丁銨、溴化四甲銨、氣化四 甲銨、溴化四乙銨、氣化四乙銨、溴化四正丙銨、氯化四 正丙銨。上述化合物5可單獨使用1種,亦可同時使用2 種以上。
上述(C )鹼性觸媒的使用量係相對於(A )成分(化合物 卜3總量)1莫耳,通常為0 . 0 0 0 1 ~ 1莫耳,最好為0 . 0 0 1 ~ 0 · 1 莫耳。 1 . 4.特定水解縮合物之製造方法 特定水解縮合物係在上述(B)成分與(C)鹼性觸媒存在 下,藉由將上述(A )成分施行水解縮合便可獲得。 其中,在將(A )成分與(B )成分溶解於有機溶劑中的狀態 下,便可對(A )成分施行水解。此情況下可使用的有機溶 劑,可舉例如:甲醇、乙醇 '正丙醇、異丙醇、正丁醇、異 丁醇、第二丁醇、第三丁醇等醇系溶劑;乙二醇、1,2 -丙二 醇、1,3 -丁 二醇、2, 4 -戊二醇、2 -曱基-2 ,4 -戊二醇、2,5-己二醇、2, 4-庚二醇、2 -乙基-1,3 -己二醇、二乙二醇、二 丙二醇、三乙二醇、三丙二醇等多元醇系溶劑;乙二醇單曱 醚、乙二醇單乙醚、乙二醇單丙醚、乙二醇單丁醚等多元 醇部分醚系溶劑;乙醚、異丙醚、正丁醚、正己醚、2 -乙基 己醚、環氧乙烷、1,2 -環氧丙烷、二氧雜環戊烷、4 -甲基 二氧雜環戊烷、二D号烷、二曱基二啰烷、乙二醇單曱醚、 27 312XP/發明說明書(補件)/94-05/9410〗]54
1316524 乙二醇二甲醚、乙二醇單乙醚、乙二醇二乙醚等醚系遂 丙酮、曱基乙酮、曱基正丙酮、曱基正丁酮、二乙酮 基-異丁酮、曱基正戊酮、乙基正丁酮、曱基正己酮、 丁酮、三曱基壬酮、環戊酮、環己酮、環庚酮、環辛 2 -己酮、曱基環己酮、2,4 -戊二酮、丙酮基丙酮、二 醇等酮系溶劑。 有機溶劑中的(B )成分與(A )成分的合計量濃度最 1~30重量%。 水解縮合的反應溫度係0〜1 0 0 °C ,最好2 0 ~ 8 0 °C , 時間係3 0 ~ 1 0 0 0分鐘,最好3 0〜1 8 0分鐘。 各成分的添加順序並無特別限制,最好為例如在有 劑中已添加(C )鹼性觸媒的溶液中,逐次將(A )成分I 成分別添加於有機溶劑中的方法。 所獲得特定水解縮合物的聚苯乙烯換算重量平均 量,通常 1,500〜500,000 為佳,最好 2,000~200, 000 以2,0 0 0〜1 0 0,0 0 0為更佳。特定水解縮合物的聚苯乙 算重量平均分子量若未滿1,5 0 0,將有無法獲得標的 電常數的情況;反之,若超過 500,000,將有塗膜面 勻性惡化的情況。 1 . 5 .有機溶劑 本發明之絕緣膜形成用組成物中所含之有機溶劑, 例如從醇系溶劑、酮系溶劑、醯胺系溶劑、醚系溶劑 系溶劑、脂肪族碳氫系溶劑、芳香族系溶劑及含i溶 群組中選擇至少1種。 312XP/發明說明書(補件)/94-05/94101 ] 54 :劑; 、曱 二異 酮、 丙酮 好為 反應 機溶 ^ (B) 分子 ,尤 烯換 之介 内均 可舉 、酉旨 劑的 28 1316524 醇系溶劑可舉例如:曱醇、乙醇、正丙醇、異丙醇、正 丁醇、異丁醇、第二丁醇、第三丁醇、正戊醇、異戊醇、
2 -曱基丁醇、第二戊醇、第三戊醇、3 -曱氧基丁醇、正己 醇、2 -曱基戊醇、第二己醇、2 -乙基丁醇、第二庚醇、3-庚醇、正辛醇、2 -乙基己醇、第二辛醇 '正壬醇、2, 6-二 曱基-4 -庚醇、正癸醇、第二十一烷醇、三曱基壬醇、第二 十四烷醇、第二十七烷醇、糠醛酒精、苯酚、環己醇、甲 基環己醇、3, 3, 5 -三曱基環已醇、苄醇、二丙酮醇等單醇 系溶劑; 乙二醇、1,2 -丙二醇、1,3 -丁二醇、2, 4 -戊二醇、2 -甲 基-2, 4 -戊二醇、2, 5 -己二醇、2, 4-庚二醇、2 -乙基-1,3-己二醇、二乙二醇、二丙二醇、三乙二醇、三丙二醇等多 元醇系溶劑; 乙二醇單曱醚、乙二醇單乙醚、乙二醇單丙醚、乙二醇 單丁醚、乙二醇單己醚、乙二醇單苯醚、乙二醇單-2 -乙基 丁醚、二乙二醇單甲醚 '二乙二醇單乙醚、二乙二醇單丙 醚、二乙二醇單丁醚、二乙二醇單己醚、丙二醇單甲醚、 丙二醇單乙醚、丙二醇單丙醚、丙二醇單丁醚、二丙二醇 單曱醚、二丙二醇單乙醚、二丙二醇單丙醚等多元醇部分 醚系溶劑等。該等醇系溶劑可單獨使用1種,亦可同時使 用2種以上。 酮系溶劑可舉例如:丙酮、曱基乙酮、甲基正丙酮、曱 基正丁酮、二乙酮、曱基-異丁酮、甲基正戊酮、乙基正丁 酮、甲基正己酮、二異丁酮、三曱基壬酮、環戊酮、環己 29 312XP/發明說明書(補件)/94-05/94101 ] 54 1316524 酮、環庚酮、環辛酮、2-己酮、曱基環己酮、2, 4 -戊二酮、 丙酮基丙酮、二丙酮醇、苯乙酮、小茴香酮等酮系溶劑。 該等酮系溶劑可單獨使用1種,亦可同時使用2種以上。
醯胺系溶劑可舉例如:N , N -二曱基咪唑啉二酮、N -曱基 甲醯胺、N,N -二甲基甲醯胺、Ν,Ν -二乙基曱醯胺、乙醯胺' Ν -甲基乙醯胺、Ν,Ν -二曱基乙醯胺、Ν -曱基丙醯胺' Ν -曱 基吡咯烷酮等含氮系溶劑。該等醯胺系溶劑可單獨使用 1 種,亦可同時使用2種以上。 醚溶劑系可舉例如:乙醚、異丙醚、正丁醚、正己醚、 2 -乙基己醚、環氧乙烷、1,2 -環氧丙烷、二氧雜環戊烷、 4 -甲基二氧雜環戊烷、二。等烷、二曱基二哼烷、乙二醇單 甲醚、乙二醇二曱醚、乙二醇單乙醚、乙二醇二乙醚、乙 二醇單正丁醚、乙二醇單正己醚、乙二醇單苯醚、乙二醇 單-2-乙基丁醚、乙二醇二丁醚、二乙二醇單曱醚、二乙二 醇二甲醚、二乙二醇單乙醚、二乙二醇二乙醚、二乙二醇 單正丁醚、二乙二醇二正丁醚、二乙二醇單正己醚、乙氧 基三甘醇、四乙二醇二正丁醚、丙二醇單曱醚、丙二醇單 乙醚、丙二醇單丙醚、丙二醇單丁醚、二丙二醇單甲醚、 二丙二醇單乙醚、三丙二醇單曱醚、四氫呋喃、2 -曱基四 氫呋喃、二苯醚、茴香醚等醚系溶劑。該等醚系溶劑可單 獨使用1種,亦可同時使用2種以上。 酯系溶劑可舉例如:碳酸二乙酯、碳酸丙烯酯、醋酸甲 西旨、醋酸乙S旨、7 - 丁内I旨、7 -戊内S旨、醋酸正丙S旨、醋 酸異丙酯、醋酸正丁酯、醋酸異丁酯、醋酸第二丁酯、醋 30 312ΧΡ/發明說明書(補件)/94-05/94101154 1316524
酸正戊酯、醋酸第二戊酯、醋酸3 -曱氧基丁酯、醋酸曱基 戊酯、醋酸2 -乙基丁酯、醋酸2 -乙基己酯、醋酸苄酯、醋 酸環己酯、醋酸曱基環己酯、醋酸正壬酯、乙醯醋酸曱酯、 乙醯醋酸乙酯、醋酸乙二醇單甲醚、醋酸乙二醇單乙醚、 醋酸二乙二醇單甲醚、醋酸二乙二醇單乙醚、醋酸二乙二 醇單正丁醚、醋酸丙二醇單甲醚、醋酸丙二醇單乙醚、醋 酸丙二醇單丙醚、醋酸丙二醇單丁醚、醋酸二丙二醇單甲 醚、醋酸二丙二醇單乙醚、乙二醇二醋酸酯、醋酸曱氧基 三甘醇酯、丙酸乙酯、丙酸正丁酯、丙酸異戊酯、草酸二 乙酯、草酸二正丁酯、乳酸甲酯、乳酸乙醋、乳酸正丁酯、 乳酸正戊酯、丙二酸二乙酯、酞酸二甲酯、酞酸二乙酯等 酯系溶劑。該等酯系溶劑可單獨使用1種,亦可同時使用 2種以上。 脂肪族碳氫系溶劑可舉例如:正戊烷、異戍烷、正己烷、 異己烷、正庚烷、異庚烷、2, 2, 4-三甲基戊烷、正辛烷、 異辛烷、環己烷、曱基環己烷等脂肪族碳氫系溶劑。該等 脂肪族碳氫系溶劑可單獨使用1種,亦可同時使用2種以 上。 芳香族碳氫系溶劑可舉例如:苯、曱苯、二曱苯、乙苯、 三曱苯、曱基乙苯、正丙苯、異丙苯、二乙苯、異丁苯、 三乙苯、二異丙苯、正戊萘、三曱苯等芳香族碳氫系溶劑。 該等芳香族碳氫系溶劑可單獨使用1種,亦可同時使用2 種以上。含齒溶劑可舉例如:二氣F烷、氣仿、氟龍、氣化 苯、二氣化苯等含ι|溶劑。 31 312XP/發明說明書(補件)/94-05/9410 η 54 1316524 本發明中,最好使用沸點未滿1 5 0 °C的有機溶劑,溶劑 種類特別以醇系溶劑、酮系溶劑、酯系溶劑為佳,而且該 等最好單獨使用1種,或同時使用2種以上。 該等有機溶劑亦可採用與特定水解縮合物合成時為相 同的溶劑,亦可在特定水解縮合物合成結束之後,再將溶 劑取代為所需之有機溶劑。 1 . 6.其他添加物
在本發明的絕緣膜形成用組成物中,亦可更添加有機聚 合物或界面活性劑等成分。此外,該等添加物亦可添加於 將(A )成分與(B )成分進行混合前的各成分溶解或分散的溶 劑中。 1 . 6. 1 .有機聚合物 有機聚合物可舉例如:具糖鏈構造聚合物、乙烯基醯胺 系聚合物、(曱基)丙烯酸系聚合物、芳香族乙烯基化合物 系聚合物、樹枝狀高分子、聚醯亞胺、聚醯胺酸、聚伸芳 香基、聚醯胺、聚喹哼啉、聚哼二唑、氟系聚合物、具聚 氧化伸烷構造之聚合物等。 具聚氧化伸烷構造之聚合物可舉例如:聚氧化甲烷構 造、聚環氧乙烷構造、聚環氧丙烷構造、聚氧化四曱烷構 造、聚環氧丁烷構造等。 具體而言,可舉例如:聚氧化曱烷烷醚、聚氧乙烯烷醚、 聚氧乙烯烷基苯醚、聚氧乙烯固醇醚、聚氧乙烯羊毛脂衍 生物、烷基苯酚曱醛縮合物之氧化乙烯衍生物、聚氧乙烯 聚氧丙烯嵌段共聚物、聚氧乙烯聚氧丙烯烷醚等醚型化合 32 312XP/發明說明書(補件)/94-05/941 Oil 54 1316524 物、聚氧化乙二醇脂肪酸酯、聚氧乙烯山梨糖醇酐脂肪酸 酯、聚氧乙烯山梨糖醇脂肪酸酯、聚氧乙烯脂肪酸烷醇醯 胺硫酸鹽等醚酯型化合物、聚乙二醇脂肪酸酯、乙二醇脂 肪酸醋、脂肪酸單甘油酯、聚甘油脂肪酸S旨、山梨糖醇酐 脂肪酸酯、丙二醇脂肪酸酯、蔗糖脂肪酸酯等醚酯型化合 物等。
聚氧乙烯聚氧丙烯嵌段共聚物可舉例如具下述嵌段構 造的化合物。 -ex' ),-cr ),-(χ' )π- (式 t,X’ 係指-CH2CH2〇-所示之基;Υ’ 係指-CH2CH(CH3)0-所示之基;1係指1 ~ 9 Ο,m係指1 Ο ~ 9 9,η係指Ο ~ 9 0之數 值。) 該等之中,較佳例子有如:聚氧乙烯烷醚、聚氧乙烯聚 氧丙烯嵌段共聚物、聚氧乙烯聚氧丙烯烷醚、聚氧化乙二 醇脂肪酸酯、聚氧乙烯山梨糖醇酐脂肪酸酯、聚氧乙烯山 梨糖醇脂肪酸酯等醚型化合物。上述有機聚合物可單獨使 用1種,亦可同時使用2種以上。 1 . 6 . 2 .界面活性劑 界面活性劑可舉例如:非離子系界面活性劑、陰離子系 界面活性劑、陽離子系界面活性劑、兩性界面活性劑等, 此外尚可舉例如:IL系界面活性劑、石夕系界面活性劑、聚環 氧炫·系界面活性劑、聚(曱基)丙稀酸醋系界面活性劑等, 最好為氟系界面活性劑、矽系界面活性劑。 33 312ΧΡ/發明說明書(補件)/94-05/94101 ] 54 1316524 界面活性劑的使用量係相對於所獲得之聚合物1 Ο 0重量 份之下,通常為0 . 0 0 0 0 1〜1重量份。該等可單獨使用1種, 或同時使用2種以上。 2 .膜之形成方法 本發明之膜(絕緣膜)形成方法,係包含有:將膜形成用 組成物塗佈於基材上,而形成塗膜的步驟;以及對上述塗 膜施行加熱處理的步驟。
膜形成用組成物所塗佈的基材,有如:S i、S i 0 2、S i Ν、 SiC、SiCN等含Si層。將膜形成用組成物塗佈於基材的方 法,可採用旋塗法、浸潰法、輥塗法、喷塗法等塗裝手段。 在基材上塗佈膜形成用組成物之後,經去除溶劑便形成塗 膜。此時的膜厚可形成之乾燥膜厚,在1次塗佈時的厚度 為0.05〜2.5仁m程度,在2次塗佈時的厚度為0.1~5.0//m 的塗膜。然後,藉由對所獲得之塗膜施行硬化處理,便可 形成二氧化矽系膜。 硬化處理有如:加熱、電子束照射、紫外線照射、或電 漿處理等。 當利用加熱施行硬化的情況時,便將此塗膜在非活性環 境氣體下或減壓下,加熱至80°C ~ 4 5 0 °C。此時的加熱方法 可使用如加熱板、烤箱、高溫爐等,加熱環境則可在如非 活性環境氣體下或減壓下實施。 再者,為控制上述塗膜的硬化速度,配合需要,可施行 階段式加熱,或選擇氮、空氣、氧、減壓等環境氣體。藉 由此種步驟便可施行二氧化矽系膜的製造。 34 312XP/發明說明書(補件)/94-05/94丨0丨154 1316524 3 .二氧化矽系膜(二氧化矽系絕緣膜) 本發明的二氧化矽系膜乃因為低介電率且表面平坦性 優越,因而在使用為如:LSI、系統 LSI、DRAM、SDRAM、
R D R A Μ、D - R D R A Μ等半導體元件用層間絕緣膜方面將特別優 越,且頗適用於如蝕刻終止膜、半導體元件之表面被覆膜 等保護膜、採用多層光阻的半導體製作步驟中間層、多層 配線基板的層間絕緣膜、液晶表示元件用保護膜或絕緣膜 等。 4 .實施例 以下,針對本發明舉實施例進行更具體的説明。惟,本 發明並不僅限於以下實施例。另外,實施例與比較例中的 「份」及「%」,在無特別說明的情況下,分別指「重量份j 及「重量%」。 4. 1 .評估方法 各種評估係依下述實施。 4 . 1 . 1 .介電常數測定 在8吋矽晶圓上,採用旋塗法塗佈膜形成用組成物,並 在加熱板上於9 0 °C施行3分鐘加熱,接著在氮環境下於2 0 0 °C中施行3分鐘乾燥,進一步在5 0 m T 〇 r r減壓下(真空環 境)4 2 0 °C的縱型高溫爐中施行1小時燒成。對所獲得的膜 利用蒸鍍法形成鋁電極圖案,而製成介電常數測定用樣 本。針對該樣本,依頻率 1 0 0 k Η z 的頻率,採用横 河.Hewlett-Packard(股)製、ΗΡ16451Β 電極及 ΗΡ4284Α 介電分析儀,藉由CV法測定該塗膜介電常數。 35 312XP/發明說明書(補件)/94-05/94101154
1316524 4 . 1 . 2 .絕緣膜硬度及彈性率(Υ 〇 u n g r a t i ο )評估 在 MTS公司製超微硬度計(Nanoindentator XP)中 三角錐型壓痕器,求取所獲得絕緣膜的萬能硬度。另 彈性率則利用連續剛性測定法進行測定。 4 . 1 . 3 .保存安定性 將經在4 0 °C中保存3 0天的膜形成用組成物,採用 法塗佈於基材,並在加熱板上於9 0 °C中施行3分鐘加 接著在氮環境下於2 0 0 °C中施行3分鐘的基板乾燥, 5 0 m T 〇 r r的減壓下,利用4 2 0 °C的縱型高溫爐施行1小 成。針對依此所獲得塗膜的膜厚,利用光學式膜 (Rudolph Technologies 公司製、Spectra Laser200) 塗膜面内測定50個地方。測定所獲得膜的膜厚,並利 下式所求得之膜厚增加率,評估保存安定性。 膜厚增加率(% )=((保存後膜厚)-(保存前膜厚))+ (保 膜厚)X 1 0 0 A :膜厚增加率在4 %以下。 B :膜厚增加率超過4 °/〇。 4. 1 . 4.耐藥液性 將已形成二氧化碎糸膜的 8 p寸晶圓 > 在室溫中浸 0 . 2 %稀氟酸水溶液中1分鐘,並觀察浸潰前後的二氧 系膜膜厚變化。若下述所定義殘膜率在 9 9 %以上,便 耐藥液性屬於良好狀態。 殘膜率(% )=(浸潰後之膜的膜厚)+ (浸潰前之膜 厚)xl 00 312XP/發明說明書(補件)/94-05/9410丨丨54 安裝 外, 旋塗 献 , 更於 時燒 厚計 ,在 用依 存前 潰於 化矽 判斷 的膜 36 1316524 A:殘膜率在99%以上。 B :殘膜率未滿9 9 %。 4. 1 . 5 .確認膜有無相分離 針對絕緣膜截面,採用聚焦離子束法加工成觀察用,並 使用T E Μ依1 8 0 0 0倍調查外觀。判斷結果如下所示。 A :經截面形狀觀察,獲得均勻塗膜。 B :在塗膜上發現海島狀區域相分離。
4. 2.膜形成用組成物之製造 4 . 2 , 1 .實施例1 在具備冷凝器的石英製燒瓶中,秤取 4 0 °/〇曱胺水溶液 2.71g、超純水187.36g、及乙醇425.22g,並在60°C中進 行攪拌。其次,添加甲基三甲氧基矽烷48.77g、四乙氧基 矽烷 31. 96g、 及具下述構造式(6)的聚碳矽烷 (M w = 8 0 0 ) 3 . 9 8 g之後,於6 0 °C中攪拌6小時,便獲得含有 聚苯乙烯換算重量平均分子量 45,000之水解縮合物的反 應液。將反應液冷卻至室溫之後,再添加丙二醇單丙醚 6 1 2 . 5 8 g及2 0 %醋酸水溶液3 1 . 4 9 g。將此反應液在減壓下 濃縮至固形份濃度1 0 %為止,便獲得膜形成用組成物1。
^CHjCHj . T一ch2-och2ch3 , (6) 4 . 2 . 2 .實施例2 在具備冷凝器的石英製燒瓶中,秤取 2 0 %氫氧化四丙銨 水溶液14.68g、超純水161.71g、及異丙醇474.70g,並 37 312XP/發明說明書(補件)/94-05/94101154 1316524 在 6 0 °C中進行攪拌。其次,加入甲基三曱氧基矽烷 27.86g、四丙氧基矽烷 13.52g、及具下述構造式(7)的聚 碳矽烷(M w = 8 4 0 ) 7 . 5 3 g之後,於6 0 °C中攪拌4小時,便獲 得含有聚苯乙烯換算重量平均分子量 55,000之水解縮合 物的反應液。將反應液冷卻至室溫之後,再添加丙二醇單 丙醚6 3 6 . 4 1 g及2 0 %醋酸水溶液1 3 . 0 1 g,將此反應液在減 壓下濃縮至固形份濃度 1 0 %為止,便獲得膜形成用組成物
4 . 2 . 3 .實施例3
在具備冷凝器的石英製燒瓶中,秤取2 5 %氫氧化四甲銨 水溶液6.77g、超純水162.26g、及乙醇488.58g,並在60 °C中進行攪拌。其次,將二甲基二甲氧基矽烷 6. 08g、甲 基三甲氧基矽烷17. 23g、四甲氧基矽烷11. 55g、及具下述 構造式(8 )的聚碳矽烷(M w = 8 4 0 ) 7 . 5 3 g,連續歷時1小時添 加之後,再於6 0 °C中攪拌2小時,便獲得含有聚苯乙烯換 算重量平均分子量4 0,0 0 0之水解縮合物的反應液。將反應 液冷卻至室溫之後,再添加丙二醇單丙醚6 5 0 . 8 4 g及2 0 % 醋酸水溶液1 2 . 8 3 g。將此反應液在減壓下濃縮至固形份濃 度1 0 %為止,便獲得膜形成用組成物3。 -och3 -Si—CHj-,OCH, • (8) 38 312XP/發明說明書(補件)/94-05/94丨01154 1316524 4 . 2 . 4 .實施例4
在具備冷凝器的石英製燒瓶中,秤取2 Ο %氫氧化四丙銨 水溶液21.80g、超純水175.77g、及異丙醇448.39g,並 在 8 0 °C中進行攪拌。其次,添加甲基三曱氧基矽烷 2 0. 2 4g '四乙氧基矽烷 30. 95g、及具下述構造式(9)的聚 碳矽烷(M w = 1 2 0 0 ) 2 . 8 4 g之後,於8 0 °C中攪拌8小時,便獲 得含有聚苯乙烯換算重量平均分子量 4 8,0 0 0之水解縮合 物的反應液。將反應液冷卻至室溫之後,再添加丙二醇單 丙醚6 2 4 . 1 6 g及2 0 %醋酸水溶液1 9 . 3 2 g。將此反應液在減 壓下濃縮至固形份濃度 1 0 %為止,便獲得膜形成用組成物
/fHi
CH \ OCH3 .....(9) 4 . 2 . 5 .實施例5 在具備冷凝器的石英製燒瓶中,秤取2 5 %氫氧化四甲銨 水溶液1 2 . 0 3 g、超純水1 4 . 7 6 g、及曱基異丁酮6 3 5 . 5 8 g, 並在 4 0 °C中進行攪拌。其次,將甲基三乙氧基矽烷 24. 1 9g '四乙氧基矽烷12. llg、及具下述構造式(10)的聚 碳矽烷(M w = 1 0 0 0 ) 1 . 3 2 g,連續歷時1小時添加之後,再於 8 (TC中攪拌1小時,便獲得含有聚苯乙烯換算重量平均分 子量3 7 , 0 0 0之水解縮合物的反應液。將反應液冷卻至室溫 之後,再添加丙二醇單丙醚 1 3 0 0 . 6 8 g及 2 0 %醋酸水溶液 2 9 . 7 3 g。將此反應液在減壓下濃縮至固形份濃度 1 0 %為 止,便獲得膜形成用組成物5。 39 3丨2XP/發明說明書(補件)m-〇5/941 ο II54 1316524
4. 2. 6.實施例6 將已安裝著溫度計、冷卻冷凝器、點滴 的内容量4L四口燒瓶内,取代為氬氣之招 氫呋喃1.5L與金屬鎂71g,並利用氬氣進 0 °C中進行攪拌,並從點滴漏斗徐緩地添加 矽烷5 0 0 g。 經滴下結束後,再於0 °C中持續攪拌1 2 液中添加己烧之後,利用石夕藻土進行過渡 箱完全去除有機溶劑,便獲得褐色液體之 依此所獲得聚合物(A )的重量平均分子量; 其次,將所獲得聚合物(A)9g、甲基 30.0g、及四甲氧基石夕烧3. 4g混合於四氫 此混合液形成為0 °C ,徐緩添加4 0 %曱胺; 水3 0 m 1的混合水溶液,並進行反應3 0分 至5 0 °C並進行反應6小時,便獲得含聚苯 均分子量35, 000之水解縮合物的反應液‘ 放置冷卻後,利用二乙醚2 5 0 m 1進行稀釋 镏水施行3 ~ 4次洗淨直到p Η呈中性為止。 丙二醇單丙醚 2 0 0 g,然後採用 5 0 °C蒸發 2 0 % (換算為完全水解縮合物)為止,然後 1 0 %丙二醇單丙醚溶液2 0 g,便獲得膜形Θ 312XP/發明說明書(補件)/94-05/94101154 漏斗及攪拌裝置 _,裝填入乾燥四 行發泡。將其在 氣曱基三乙氧基 小時。在此反應 ,並利用真空烤 聚合物(A)414g 。 % 4 2 0 〇 ;·三甲氧基石夕烧 呋喃6 0 m 1中,將 欠溶液0 . 4 6 m 1與 鐘。接著,昇溫 乙烯換算重量平 =其次,將反應液 之後,再利用蒸 在此溶液中添加 器將溶液濃縮至 ,添加馬來酸之 匕用組成物6。 40
1316524 4 . 2 . 7 .比較例1 在具備有冷凝器的石英製燒瓶中,將曱基三乙 58. 87g、四曱氧基矽烷50. 26g及具有下述構造式 碳矽烷(Mw=1000)26.42g,溶解於異丙醇232.99g 丁酮2 3 2 . 9 9 g之混合溶劑中,然後利用攪拌機進 並將溶液溫度穩定於5 5 °C。其次,將已溶解草酸 離子交換水9 8 . 0 6 g,歷時1小時添加於溶液中。 5 5 °C中進行反應3小時,而獲得含聚苯乙烯換算 分子量2 0 0 0之水解縮合物的反應液,然後添加丙 醚 9 3 1 . 9 6 g,將反應液冷卻至室溫。將此反應液 濃縮至固形份濃度1 0 %為止,便獲得膜形成用組 氧基秒炫· (1 1 )的聚 與甲基異 行攪拌, 0 . 4 1 g 的 然後,在 重量平均 二醇單乙 在減壓下 成物7。
氧基矽烷 造式(12) 享單乙醚 液溫度穩 子交換水 5 5t中進 均分子量 醇單乙醚 壓下濃縮 41 1316524 至固形份濃度1 Ο %為止,便獲得膜形成用組成物8。
/OCH,
十 CH \ OCH, .....(12) 4 . 2 . 8 .比較例3
在具備有冷凝器的石英製燒瓶中,將甲基三甲氧基矽烷 92. 40g、四曱氧基矽烷44. 25g及具有下述構造式(13)的聚 碳矽烷(Mw= 1200)56. 85g,溶解於丙二醇單乙醚 402. 05g 中,然後利用攪拌機進行攪拌,並將溶液溫度穩定於 55 °C。其次,將已溶解草酸0 . 5 8 g的離子交換水1 0 3 . 8 5 g, 歷時1小時添加於溶液中。然後,在5 5 °C中進行反應1小 時,而獲得含聚苯乙烯換算重量平均分子量2 5 0 0之水解縮 合物的反應液,然後添加丙二醇單乙醚1 0 0 7 . 2 5 g,將反應 液冷卻至室溫。將此反應液在減壓下濃縮至固形份濃度 1 0 %為止,便獲得膜形成用組成物9。
% /?H3 W 4-^-ch2 \ och3 .....(13) 4 . 2 . 9 .比較例4 在具備有冷凝器的石英製燒瓶中,將曱基三甲氧基矽烷 1 3 9. 3 0 g '四曱氧基矽烷38. 92g及具有下述構造式(14)的 聚碳矽烷(Mw=800)127.42g,溶解於丙二醇單乙醚105.34g 中。其次,將離子交換水2 1 6 . 8 7 g添加於溶液中,並在室 溫中攪拌1小時。然後,添加將四(乙醯基丙酮)鈦0 . 1 4 1 g 42 312XP/發明說明書(補件)/94-05/94101154 1316524 溶解於丙二醇單乙醚37.01g中的溶液,並在溫度 50°C中 進行反應3小時,而獲得含聚笨乙烯換算重量平均分子量 1 2 0 0 之水解縮合物的反應液,然後添加丙二醇單乙醚 7 1 8. 4 4 g,將反應液冷卻至室溫。將此反應液在減壓下濃縮 至固形份濃度1 0 %為止,便獲得膜形成用組成物1 0。
Si_CH2 OCH^CHa , (14)
4 . 2 · 1 Ο .比較例5 在具備有冷凝器的石英製燒瓶中,將二甲基二甲氧基矽 烷 19. Olg、曱基三曱氧基矽烷 53. 84g、四曱氧基矽烷 36. 1 Og 及具有下述構造式 (15)的聚碳矽烷 (Mw = 840)94.12g,溶解於丙二醇單乙喊256.34g中。其次, 將離子交換水1 1 5 . 0 7 g添加於溶液中,並在室溫中攪拌1 小時。然後,添加將四(乙醯基丙酮)鈦0 . 1 0 6 g溶解於丙二 醇單乙醚90. 16g中的溶液,並在溫度50 °C中進行反應6 小時,而獲得含聚苯乙烯換算重量平均分子量1 5 0 0之水解 縮合物的反應液,然後添加丙二醇單乙醚 9 2 3 . 6 8 g,將反 應液冷卻至室溫。將此反應液在減壓下濃縮至固形份濃度 1 0 %為止,便獲得膜形成用組成物1 1。
^CHS
Si—CH I och3
(15) 4 . 2 . 1 1 .比較例6 43 312XP/發明說明書(補件)/94-05/94101154 1316524
在具備冷凝器的石英製燒瓶中,秤取 4 0 %曱胺水溶液 2 . 5 1 g、超純水1 7 3 . 2 6 g及乙醇4 4 4 . 4 3 g,並在6 0 °C中進行 攪拌。其次,經添加曱基三曱氧基矽烷42. 83g與四乙氧基 矽烷2 8 . 0 7 g之後,在6 0 t中攪拌6小時,而獲得含聚笨 乙烯換算重量平均分子量 6 0 , 0 0 0之水解縮合物的反應 液。將反應液冷卻至室溫之後,添加丙二醇單丙醚6 1 7 . 6 9 g 與2 0 %醋酸水溶液2 6 . 4 7 g。將此反應液在減壓下濃縮至固 形份濃度1 0 %為止,便獲得膜形成用組成物1 2。 4 . 2 . 1 2 .比較例7 在比較例6所獲得固形份濃度1 0 %的絕緣膜形成用組成 物(組成物7 ) 1 1 1 . 9 0 g中,添加具下述構造式(1 6 )之聚碳矽 烷(M w = 8 4 0 ) 1 7 . 8 6 g,並在5 0 °C中攪拌6小時。然後,添加 丙二醇單丙醚 415. 72g,之後在減壓下濃縮至固形份濃度 1 0 %為止,便獲得膜形成用組成物1 3。
(16) 4 . 3 .評估結果 採用實施例1 ~ 6與比較例1〜7中所獲得膜形成用組成物 卜1 3,針對介電常數、彈性率、硬度、耐藥液性、保存安 定性及截面觀察結果進行評估。評估結果如表1所示。 44 312XP/發明說明書(補件)/94-05/94101154 1316524 【表1】
介電常 數 彈性率 (GPa) 硬度 (GPa) 而ί藥液性 保存安定性 截面觀察 實施例1 2. 3 5. 5 0. 99 A A A 實施例2 2. 2 3. 1 0. 60 A A A 實施例3 2. 3 3. 1 0. 59 A A A 實施例4 2. 3 4. 1 0.70 A A A 實施例5 2. 4 5. 2 0. 87 A A A 實施例6 2. 6 4. 8 0. 81 A A A 比較例1 3. 0 5.1 0. 87 A A B 比較例2 3. 1 5.5 0. 99 A B A 比較例3 2. 8 5. 4 0. 88 A B A 比較例4 2.9 6. 8 0. 71 A B A 比較例5 2. 8 5.9 0. 80 A B A 比較例6 2. 2 3. 5 0. 48 B A A 比較例7 2. 5 4. 2 0. 51 A B B 由表1中明顯得知,依照實施例1〜6,在相較於比較例
卜5與 7之下,確認到可形成具有較低介電常數,且經提 昇彈性率與硬度的膜。此外,依照實施例1〜6的膜形成用 組成物,在相較於比較例2〜5與7的膜形成用組成物之下, 保存安定性較優越。 再者,比較例1乃屬將實施例5的鹼性觸媒取代為酸性 觸媒的例子,但是依照比較例1與實施例5的比較,得知 藉由使用鹼性觸媒施行水解縮合反應,便可獲得將不致發 生相分離情況的均質塗膜。 再者,比較例6乃屬於在無聚碳矽烷存在下施行水解縮 合反應的情況,將觀察到耐藥液性惡化,顯示在聚碳矽烷 存在下施行水解縮合乃屬有效的方法。 由上述得知,由本發明所獲得之二氧化矽系膜,因為機 械強度優越,介電常數較低。且耐藥液性與保存安定性均 45 312XP/發明說明書(補件)/94-05/94 ] 01 ] 54 1316524 優越,因而頗適用為半導體元件等的層間絕緣膜。
312XP/發明說明書(補件)/94-05/94101154
Claims (1)
1316524 十、申請專利範圍: 1 . 一種絕緣膜形成用組成物,係含有: 在(B )具有烷氧基之聚碳矽烷及(C )鹼性觸媒存在下,使 (A)含水解性基之矽烷單體進行水解縮合所獲得的水解縮 合物;及 k. ,MAR - 6 200B L瞽换本 有機溶劑。
2 .如申請專利範圍第1項之絕緣膜形成用組成物,其 中,上述(A)成分係由下述一般式(1)~(3)所示之化合物的 群組中,選擇至少1種的矽烷化合物; 而上述(B )成分係下述一般式(4 )所示之聚碳矽烷化合 物; RaSi (OR1)"……(1 ) (式中,R係指氫原子、氟原子或1價有機基;R1係指1 價有機基;a係指1 ~ 2之整數); Si(0R2)4 ...... (2) (式中,R2係指1價有機基); R3h(R40)3-bSi-(R7)d-Si(0R5)3-〇R6c ...... (3) (式中,R3〜R6係指相同或互異且分別為1價有機基;b 與c係指相同或互異且0〜2之數值;R7係指氧原子、伸苯 基或-(C Η 2)»-所示之基(其中,m係指1 ~ 6之整數);d係指
Η i -Si—R12
Si—R13·
^IQ
47 94101154 (4) 1316524 (式中,R8係指選擇自氫原子、鹵原子、羥基、烷氧基、 醯氧基、磺醯基、甲磺醯基、三氟甲磺醯基、烷基、芳香 基、烯丙基及環氧丙基所構成群組中的基;R9係指選擇自
鹵原子、羥基、烷氧基、醯氧基、磺醯基、甲磺醢基、三 氟甲磺醯基、烷基、芳香基、烯丙基及環氧丙基所構成群 組的基;R1 °、R11係指相同或互異,且選擇自鹵原子、羥 基、烷氧基、醯氧基、磺醯基、甲磺醯基、三氟曱磺醯基、 碳數2~6之烷基、芳香基、烯丙基及環氧丙基所構成群組 中的基;R12〜R14係指相同或互異,且取代或非取代的亞甲 基、伸烷基、烯基、炔基、伸芳香基;X , y,z係分別0〜1 0 , 0 0 0 之數值,且滿足5 < X + y + z < 1 0 , 0 0 0之條件,且R8〜R 11之至少 一者為烧氧基)。 3. 如申請專利範圍第1項之絕緣膜形成用組成物,其 中,上述(B )成分係在相對於上述(A )成分換算為(A )成分完 全水解縮合物1 0 0重量份之下,為1 ~ 1 0 0 0重量份。 4. 如申請專利範圍第1項之絕緣膜形成用組成物,其 中,上述(C )驗性觸媒係下述一般式(5 )所示之含氮化合物; (X'X2X3X4N)aY ……(5) (式中,X1、X2、X3、X4係指相同或互異,且分別選擇自 氫原子、碳數1~20之烷基、羥烷基、芳香基及芳香烷基所 構成群組中的基;Y係指鹵原子或1〜4價陰離子性基;a 係指1 ~ 4之整數)。 5 . —種絕緣膜形成用組成物之製造方法,係包含有: 在(B )具有烷氧基之聚碳矽烷與(C )鹼性觸媒存在下,使 48 94101154 1316524 (A )含水解性基之矽烷單體進行水解縮合的步驟。 6. 如申請專利範圍第5項之絕緣膜形成用組成物之製造 方法,其中,更包含有:使經上述水解縮合所獲得的水解縮 合物,溶解於有機溶劑中的步驟。 7. 如申請專利範圍第5項之絕緣膜形成用組成物之製造 方法,其中,上述(A )成分係從下述一般式(1 )〜(3 )所示化 合物的群組中,選擇至少1種的矽烷化合物;上述(B)成分 係下述一般式(4 )所示之聚碳矽烷化合物;
RaSi (0R')4-a ...... (1) (式中,R係指氫原子、氟原子或1價有機基;R1係指1 價有機基;a係指1〜2之整數); Si ( 0 R2) 4 ...... (2) (式中,R2係指1價有機基); R3b(R40)3-bSi-(R7)<i-Si (0R5)3-cR6。...... (3) (式中,R3〜R6係指相同或互異且分別為1價有機基;b 與c係指相同或互異且0 ~ 2之數值;R7係指氧原子、伸苯 基或-(C Η 2)--所示之基(其中,m係指1〜6之整數);d係指 0 或 1 );
(4) (式中,R8係指選擇自氫原子、鹵原子、羥基、烷氧基、 醯氧基、磺醯基、甲磺醯基、三氟甲磺醯基、烷基、芳香 基、烯丙基及環氧丙基所構成群組中的基;R9係指選擇自 49 94101154 1316524 鹵原子、經基、烧氧基、醯氧基、續醯基、曱績醯基、三 氟曱磺醯基、烷基、芳香基、烯丙基及環氧丙基所構成群 組的基;R1 °、R11係指相同或互異,且選擇自鹵原子、羥
基、烷氧基、醯氧基、磺醯基、曱磺醯基、三氟甲磺醯基、 碳數2〜6之烷基、芳香基、烯丙基及環氧丙基所構成群組 中的基;R 12 ~ R 14係指相同或互異,且取代或非取代的亞曱 基、伸烷基、烯基、炔基、伸芳香基;X,y,z係分別0〜1 0,0 0 0 之數值,且滿足5<x + y + z<10,000之條件,且RLR11之至少 一者為烧氧基)。 8.如申請專利範圍第5項之絕緣膜形成用組成物之製造 方法,其中,上述(B )成分係杻對於上述(A )成分換算為(A ) 成分完全水解縮合物1 0 0重量份之下,為1〜1 0 0 0重量份。 9 ·如申請專利範圍第5項之絕緣膜形成用組成物之製造 方法,其中,上述(C )驗性觸媒係下述一般式(5 )所示之含 氮化合物; (X'X2X3X4N)aY ……(5) (式中,X1、X2、X3、X4係指相同或互異,且分別選擇自 氫原子、碳數1〜20之烷基、羥烷基、芳香基及芳香烷基所 構成群組中的基;Y係指鹵原子或1 ~ 4價陰離子性基;a 係指1 ~ 4之整數)。 1 0 . —種二氧化矽系絕緣膜之形成方法,係包含有: 將申請專利範圍第1至4項中任一項之絕緣膜形成用組 成物塗佈於基板上,而形成塗膜的步驟;以及 針對上述塗膜,施行從加熱、電子束照射、紫外線照射、 50 94101154 1316524 及氧電漿中選擇至少1種硬化處理的步驟。 11. 一種二氧化矽系絕緣膜,係利用申請專利範圍第1 〇 項之二氧化矽系絕緣膜之形成方法而獲得。
51 94101154
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EP (1) | EP1705208B1 (zh) |
JP (1) | JP5105041B2 (zh) |
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TWI613680B (zh) * | 2012-11-15 | 2018-02-01 | 艾倫塔斯Pdg有限公司 | 可撓性暨自支撐複合絕緣膜、其製造方法、包含其之電動機或變壓器、以及提供絕緣予一電動機或變壓器之方法 |
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WO2005068540A1 (ja) | 2005-07-28 |
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