KR970703241A - 차단성 복합 필름 및 그의 제조 방법(Barrier Composite Films and a Method for Producing the Same) - Google Patents

차단성 복합 필름 및 그의 제조 방법(Barrier Composite Films and a Method for Producing the Same) Download PDF

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KR970703241A
KR970703241A KR1019960706418A KR19960706418A KR970703241A KR 970703241 A KR970703241 A KR 970703241A KR 1019960706418 A KR1019960706418 A KR 1019960706418A KR 19960706418 A KR19960706418 A KR 19960706418A KR 970703241 A KR970703241 A KR 970703241A
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barrier
layer
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barrier composite
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다까아끼 무라이
류따 미야께
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고지마 아끼로
다이셀 가가꾸 고교 가부시끼가이샤
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/16Layered products comprising a layer of synthetic resin specially treated, e.g. irradiated
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/304Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl halide (co)polymers, e.g. PVC, PVDC, PVF, PVDF
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/306Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl acetate or vinyl alcohol (co)polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/32Layered products comprising a layer of synthetic resin comprising polyolefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/34Layered products comprising a layer of synthetic resin comprising polyamides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04Coating
    • C08J7/042Coating with two or more layers, where at least one layer of a composition contains a polymer binder
    • C08J7/0423Coating with two or more layers, where at least one layer of a composition contains a polymer binder with at least one layer of inorganic material and at least one layer of a composition containing a polymer binder
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04Coating
    • C08J7/043Improving the adhesiveness of the coatings per se, e.g. forming primers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04Coating
    • C08J7/048Forming gas barrier coatings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/30Properties of the layers or laminate having particular thermal properties
    • B32B2307/31Heat sealable
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/724Permeability to gases, adsorption
    • B32B2307/7242Non-permeable
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2309/00Parameters for the laminating or treatment process; Apparatus details
    • B32B2309/08Dimensions, e.g. volume
    • B32B2309/10Dimensions, e.g. volume linear, e.g. length, distance, width
    • B32B2309/105Thickness
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24942Structurally defined web or sheet [e.g., overall dimension, etc.] including components having same physical characteristic in differing degree
    • Y10T428/2495Thickness [relative or absolute]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24942Structurally defined web or sheet [e.g., overall dimension, etc.] including components having same physical characteristic in differing degree
    • Y10T428/2495Thickness [relative or absolute]
    • Y10T428/24967Absolute thicknesses specified
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24942Structurally defined web or sheet [e.g., overall dimension, etc.] including components having same physical characteristic in differing degree
    • Y10T428/2495Thickness [relative or absolute]
    • Y10T428/24967Absolute thicknesses specified
    • Y10T428/24975No layer or component greater than 5 mils thick
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31652Of asbestos
    • Y10T428/31663As siloxane, silicone or silane
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31652Of asbestos
    • Y10T428/31667Next to addition polymer from unsaturated monomers, or aldehyde or ketone condensation product

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  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
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  • Inorganic Chemistry (AREA)
  • Laminated Bodies (AREA)

Abstract

폴리에틸렌 등의 기재 필름의 적어도 한쪽 면을 규소 산화물 등의 무기물층과, 실란 커플링제 및 차단성 수지(염화 비닐리덴계 공중합체, 에틸렌-비닐알콜 공중합체 등)를 포함하는 코팅층으로 순차 피복하여 차단성 복함 필름을 수득한다.
실란 커플링제의 첨가량은 차단성 수지 100중량부에 대하여 0.05 내지 10중량부 정도이다. 상기 고팅층 또는 기재 필름의 다른쪽 면에는 열 봉합층을 형성하여도 좋다.
이와 같은 차단성 복합 필름은 투명성이 높고, 피복층이 얇아도 높은 차단성 및 도막의 밀착성을 장기간에 걸쳐 유지할 수 있다. 차단성 필름에 기계적 외력이 작용하거나 고온 고습하에서 보존하여도 차단성 및 도막의 밀착성 저하를 억제할 수 있다.

Description

차단성 복합 필름 및 그의 제조 방법(Barrier Composite Films and a Method for Producing the Same)
[도면의 간단한 설명]
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Claims (25)

  1. 기재 필름층의 적어도 한쪽 면이, 무기질 박막층을 사이에 두고 실란 커플링제를 포함하는 차단성 수지층으로 피복되어 있는 차단성 복합 필름.
  2. 제1항에 있어서, 상기 기재 필름층이 폴리프로필렌, 폴리알킬렌 테레프탈레이트 또는 폴리아미드로 구성되어 있는 차단성 복합 필름.
  3. 제1항에 있어서, 무기질층이 투명성을 갖는 차단성 복합 필름.
  4. 제1항에 있어서, 무기질총이 주기율효 2A족 원소, 전이원소, 2B족 원소, 3B족 원소, 4B족 원소 및 6B족 원소로부터 선택된 적어도 1개의 금속 산화물로 구성되어 있는 차단성 복합 필름.
  5. 제1항에 있어서, 무기질층이 주기율표 3B족 원소 또는 4B족 원소의 산화물로 구성되어 있는 차단성 복합 필름.
  6. 제1항에 있어서, 무기질층이 규소 산화물로 구성되어 있는 차단성 복합 필름.
  7. 제1항에 있어서, 무기질층의 두께가 100 내지 5,000A인 차단성 복합 필름.
  8. 제1항에 있어서, 차단성 수지 코팅층이 염화비닐린덴계 공중합체 또는 에틸렌-비닐-알콜 공중합체를 포함하는 차단성 복합 필름.
  9. 제8항에 있어서, 차단성 수지 코팅층이 염화비닐리덴-아크릴로니트릴 공중합체, 염화비닐리덴-메타크릴산 공중합체, 염화비닐리덴-아크릴레이트 공중합체, 염화비 닐리덴-메타크릴레이트 공중합체, 염화비닐리덴-아세트산비닐 공중합체, 및 에틸렌 함량 5 내지 50몰%의 용매 가용성 또는 분산성 에틸렌-비닐알콜 공중합체로 이루어진 군으로부터 선택된 적어도 1종의 차단성 수지를 포함하는 차단성 복합 필름.
  10. 제1항에 있어서, 실란 커플링제가 할로겐 원자, 에폭시기, 아미노기, 히드록실기, 머캅토기, 비닐기, (메타)아크릴로일기로부터 선택된 적어도 1종의 관능기와 알콕시기를 갖는 차단성 복합 필름.
  11. 제1항에 있어서, 실란 커믈링제가 하기 화학식으로 표시되는 화합물인 차단성 복합 필름.
    Y-(R)n-SiX3
    상기 식에서, Y는 할로겐 윈자, 에폭시기, 아미노기, 머카1토기, 비닐기, (메타)아클리로일기로부터 선책된 1종의 관능기이고, R은 탄화수기이며, X는 동일하거나 상이한 알콕시기이고, n은 0 또는 1이다.
  12. 제11항에 있어서, R로 표시되는 탄화수소 잔기가, C1~4알킬렌기 또는 2중 결합이 에폭시화된 C5~8시클로알켄 -C1~4알킬 잔기이고, X는 동일하거나 상이한 메톡시기 또는 에톡시기인 차단성 복합 필름.
  13. 제11항에 있어서, Y가 비닐기일 때, n이 0인 차단성 복합 필름.
  14. 제1항에 있어서, 실란 커플링제의 비율이 차단성 수지 100중량부에 대하여 0.05 내지 10중량부인 차단성 복합 필름.
  15. 제1항에 있어서, 실란 커플링제의 비율이 차단성 수지 100중량부에 대하여 0.1 내지 7중량부인 차단성 복합 필름.
  16. 제1항에 있어서, 차단성 수지 코팅층의 두께가 0.05 내지 15㎛인 차단성 복합 필름.
  17. 제1항에 있어서, 무기질층의 두께 t(㎛)에 대한 차단성 수지 코팅층의 두께 T(㎛)의 비을 T/t가 0.1 내지 1,500인 차단성 복합 필름.
  18. 제1항에 있어서, 무기질층의 두께 t(㎛)에 대한 차단성 수지 코팅층의 두께 T(㎛)의 비율 T/t가 0.5 내지 500인 차단성 복합 필름.
  19. 제1항에 있어서, 폴리프로필렌, 폴리알킬렌 테레프탈레이트 또는 폴리아미드로 구성된 기재 필름층의 적어도 한쪽 면에, 조성식 SiOx(식 중, 0<x≤2)로 표시되는 규소 산화물로 구성되고, 또한 두께 100 내지 5,000A인 투명성을 갖는 무기질층과, 실란 커플링제와 염화비닐리덴계 공중합체 또는 에틸렌-비닐알콜 공중합체를 포함하는 차단성 수지 코팅층이 이러한 순서대로 형성되어 있으며, 상기 무기질층의 두께 t(㎛)에 대한 차단성 수지 코팅층의 두께 T(㎛)의 비율 T/t가 1 내지 200인 차단성 복합 필름.
  20. 제1항에 있어서, 폴리프로필렌, 폴리알킬렌 테레프탈레이트 또는 폴리아미드로 구성된 기재 필름층의 적어도 한쪽 면에 비전도성 무기물로 구성되며, 두께가 200 내지 3,000A인 무기필층 및 두께 0.1 내지 10㎛의 차단성 수지 고팅층이 형성되어 있는 차단성 복합 필름.
  21. 기재 필름층의 적어도 한쪽 면에 무기 산화물 박막층이 형성되어 있고, 이 박막층상에 차단성 수지를 주성분으로 하는 코팅층이 형성된 차단성 복합 필름으로서, 온도 40℃, 상대습도 90%에서 1주간 보존한 후의 기재 필름층에 대한 코팅층의 박리 강도가 100g/15㎜ 이상인 차단성 복합 필름.
  22. 제21항에 있어서, 기재 필름층의 두께가 10 내지 30㎛, 무기질층 및 코팅층으로 구성된 피복층의 두께가 0.5 내지 5㎛일 때, 온도 25℃에서 산소 가스 투과율이 5cc/㎡ㆍ24시간 이하, 온도 40℃ 및 90% 상태 습도에서의 수중기 투과율이 5g/㎡·24시간 이하인 차단성 복합 필름.
  23. 제1항에 있어서, 기재 필름층의 다른쪽 면 또는 차단성 수지 코팅층이 열봉합층으로 피복되어 있는 차단성 복합 필름.
  24. 기재 필름의 적어도 한쪽 면에, 무기질 박막층을 형성시킨 다음, 이 무기질층 상에 실란 커플링제와 차단성 수지를 함유하는 도포액을 도포하는 것으로 이루어진 차단성 복합필름의 제조 방법.
  25. 제24항에 있어서, 코팅층 또는 기재 필름의 다른쪽 면에, 두께 3 내지 100㎛의 열 봉합층을 형성시키는 것인 차단성 복합 필름의 제조 방법.
    ※ 참고사항 : 최초출원 내용에 의하여 공개하는 것임.
KR1019960706418A 1995-03-14 1996-03-13 차단성복합필름및그의제조방법 KR100362133B1 (ko)

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