JP7168585B2 - 積層方法 - Google Patents
積層方法 Download PDFInfo
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- JP7168585B2 JP7168585B2 JP2019558455A JP2019558455A JP7168585B2 JP 7168585 B2 JP7168585 B2 JP 7168585B2 JP 2019558455 A JP2019558455 A JP 2019558455A JP 2019558455 A JP2019558455 A JP 2019558455A JP 7168585 B2 JP7168585 B2 JP 7168585B2
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- 125000003808 silyl group Chemical group [H][Si]([H])([H])[*] 0.000 claims description 26
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- KPUWHANPEXNPJT-UHFFFAOYSA-N disiloxane Chemical class [SiH3]O[SiH3] KPUWHANPEXNPJT-UHFFFAOYSA-N 0.000 claims description 12
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- 125000000094 2-phenylethyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])C([H])([H])* 0.000 description 2
- RWLDCNACDPTRMY-UHFFFAOYSA-N 3-triethoxysilyl-n-(3-triethoxysilylpropyl)propan-1-amine Chemical compound CCO[Si](OCC)(OCC)CCCNCCC[Si](OCC)(OCC)OCC RWLDCNACDPTRMY-UHFFFAOYSA-N 0.000 description 2
- TZZGHGKTHXIOMN-UHFFFAOYSA-N 3-trimethoxysilyl-n-(3-trimethoxysilylpropyl)propan-1-amine Chemical compound CO[Si](OC)(OC)CCCNCCC[Si](OC)(OC)OC TZZGHGKTHXIOMN-UHFFFAOYSA-N 0.000 description 2
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
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Images
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Landscapes
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Plasma & Fusion (AREA)
- Thermal Sciences (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Laminated Bodies (AREA)
- Joining Of Glass To Other Materials (AREA)
Description
(i)第1の基材の周辺部の周りにシーラント又は同様のもののダムを準備するステップと、
(ii)流動性シリコーン系積層接着剤を第1の基材の周りにシーラントのダムを有する第1の基材上へ導入するステップと、
(iii)第2の基材を第1の基材の上に配置して予備硬化されたアセンブリを形成し、流動性シリコーン系積層接着剤を第1の基材と第2の基材との間に捕捉するステップと、
(iv)ステップ(iii)の予備硬化されたアセンブリに真空を適用するステップと、
(v)真空を維持しながら、所定の圧力でステップ(iv)の予備硬化されたアセンブリを押圧するステップと、
(vi)第1の基材と第2の基材との間にシーラントの周辺ダムによって画定される流動性シリコーン系積層接着剤の連続層が提供されることを確実にするのに十分な期間、真空を維持しながら、ステップ(v)の所定の圧力を解放するステップと、
(vii)ステップ(v)を繰り返し、次いで圧力及び真空を解放し、そして予備硬化されたアセンブリを硬化させるステップと、を含む、方法が提供される。
この後者の利点は、冷却を全く必要としない又は最小限に抑える場合、積層直後に得られた積層体を操作することができるため、従来の積層技術及び接着剤よりも高い積層スループットを実現できることを意味する。
(i)1分子当たり少なくとも1個、典型的には少なくとも2個の加水分解性基及び/又はヒドロキシル官能基を有する、少なくとも1個の縮合硬化性シリル末端ポリマーと、
(ii)
・1分子当たり少なくとも2個の加水分解性基、あるいは少なくとも3個の加水分解性基を有するシラン、及び/又は
・少なくとも2個のシリル基を有するシリル官能性分子であって、各シリル基が少なくとも1個の加水分解性基を含有するシリル官能性分子
の群から選択される架橋剤と、
(iii)チタネート、ジルコネートの群から選択される縮合触媒と、
を含み、
ポリマー(i)は、架橋剤(ii)及び触媒(iii)と同じ部分には保存されず、縮合触媒(iii)が、組成物の部分において累積的に存在する水分の少なくとも50%であるモル量で存在し、ポリマー(i)中のシリコーン結合ヒドロキシル基の、架橋剤(ii)中の加水分解性基に対するモル比が0.15超であり、そしてポリマー(i)中のシリコーン結合ヒドロキシル基の、M-OR官能基とに対するモル比が10より大きく、Mはチタン又はジルコニウムである、構成成分を含むチタネート/ジルコネート硬化触媒に基づいて、多液型縮合硬化性積層接着剤組成物を混合することによって作製される、多液型縮合硬化性積層接着剤組成物。
X3-A-X1 (1)
[式中、X3及びX1は独立して、ヒドロキシル又は加水分解性基で終了するシロキサン基から選択され、Aはポリマー鎖、あるいはシロキサンポリマー鎖を含有するシロキサン及び/又は有機物質である。]
を有することができる。
-(R5 sSiO(4-s)/2)- (2)
[式中、各R5は独立して、1~10個の炭素原子を有するヒドロカルビル基などの有機基であり、任意選択で塩素又はフッ素などの1つ以上のハロゲン基で置換されており、sは、0、1、又は2である。]のシロキサン単位を含んでもよい。基R5の具体例としては、メチル基、エチル基、プロピル基、ブチル基、ビニル基、シクロヘキシル基、フェニル基、トリル基、塩素又はフッ素で置換されたプロピル基、例えば3,3,3-トリフルオロプロピル基、クロロフェニル、β-(ペルフルオロブチル)エチル基若しくはクロロシクロヘキシル基が挙げられる。好適には、基R5のうちの少なくともいくつか、好ましくは実質的に全てが、メチルである。
-[-Re-O-(-Rf-O-)p-Pn-CRg 2-Pn-O-(-Rf-O-)q-Re]-
[式中、Pnは1,4-フェニレン基であり、各Reは同一であるか又は異なり、2~8個の炭素原子を有する二価炭化水素基であり、各Rfは同一であるか又は異なり、エチレン基又はプロピレン基であり、各Rgは同一であるか又は異なり、水素原子又はメチル基であり、下付文字p及びqのそれぞれは3~30の範囲の正の整数である]を挙げることができる。
-1分子当たり少なくとも2個の加水分解性基、あるいは少なくとも3個の加水分解性基を有するシラン、及び/又は
-少なくとも2個のシリル基を有するシリル官能性分子であって、各シリル基が少なくとも1個の加水分解性基を含むシリル官能性分子
の群から選択される、架橋剤と、
R”4-rSi(OR5)r (3)
[式中、R5は、上記のとおりであり、rは2、3又は4の値を有する]によって記載することができる。典型的なシランは、R”がメチル、エチル又はビニル又はイソブチルを表すものである。R”は、直鎖状及び分枝状のアルキル、アリル、フェニル、及び置換フェニル、アセトキシ、オキシムから選択される、有機基である。場合によっては、R5はメチル又はエチルを表し、rは3である。
Si(OR7)yRvSi(OR7)z (4)
[式中、y及びzは独立して、1、2、又は3、あるいは2又は3の整数である。]により表されるものなどの、少なくとも1個の加水分解性基を含有する、2個のシリル基を含有するポリマーであってもよい。Rvは有機又はポリシロキサン系断片である。
随意の添加剤
充填剤
含水量(%)=100×(W3-W2)/(W2-W1)。
シロキサン樹脂
接着促進剤
1)ポリマー(i)及び架橋剤(ii)を有する部分Aと、ポリマー(i)及び触媒(iii)を有する部分Bとの2液型で貯蔵され、又は
2)ポリマー(i)及び触媒(iv)を有する部分Aと、架橋剤(ii)を有する部分Bとの2液型で貯蔵されるか、又は2つ以上のポリマー(i)が存在する場合に貯蔵され、
3)第1のポリマー(i)及び架橋剤(ii)を有する部分Aと、第2のポリマー(i)及び触媒(iii)を有する部分Bとの2液型で貯蔵される。
(i)基材及びスーパーストレートが透明であると仮定すると、積層が完了したときに、基材とスーパーストレートとの間に光学的に透明な(曇りのない)硬化積層接着剤層を有することと、
(ii)様々な基材に接着することと、
(iii)特に非透過性基材間の場合、積層後に積層接着剤層内に保持される気泡を、積層プロセス中に生成しないことと、を意図する。
処方A
プロセスの説明
Claims (20)
- 2つの基材の間に挟まれた硬化積層接着剤を含む積層アセンブリを作製するための方法であって、
(i)第1の基材の周辺部の周りにシーラント又は同様のもののダムを準備するステップと、
(ii)流動性シリコーン系積層接着剤を前記第1の基材の周りにシーラントの前記ダムを有する前記第1の基材上へ導入するステップと、
(iii)第2の基材を前記第1の基材の上に配置して予備硬化されたアセンブリを形成し、前記流動性シリコーン系積層接着剤を前記第1の基材と前記第2の基材との間に捕捉するステップと、
(iv)ステップ(iii)の前記予備硬化されたアセンブリに真空を適用するステップと、
(v)前記真空を維持しながら、所定の圧力でステップ(iv)の前記予備硬化されたアセンブリを押圧するステップと、
(vi)前記第1の基材と前記第2の基材との間にシーラントの前記周辺ダムによって画定される流動性シリコーン系積層接着剤の連続層が提供されることを確実にするのに十分な期間、前記真空を維持しながら、ステップ(v)の前記所定の圧力を解放するステップと、
(vii)ステップ(v)を繰り返し、次いで前記圧力及び真空を解放し、そして前記予備硬化されたアセンブリを硬化させるステップと、を含み、
前記流動性シリコーン系積層接着剤が、
(i)1分子当たり少なくとも1個の加水分解性基及び/又はヒドロキシル官能基を有する、少なくとも1個の縮合硬化性シリル末端ポリマーと、
(ii)
・1分子当たり少なくとも2個の加水分解性基を有するシラン、及び/又は
・少なくとも2個のシリル基を有するシリル官能性分子であって、各シリル基が少なくとも1個の加水分解性基を含有するシリル官能性分子
の群から選択される架橋剤と、
(iii)チタネート、ジルコネートの群から選択される縮合触媒と、
を含み、
ポリマー(i)は、架橋剤(ii)及び触媒(iii)と同じ部分には保存されず、縮合触媒(iii)が、組成物の前記部分において累積的に存在する水分の少なくとも50%であるモル量で存在し、ポリマー(i)中のシリコーン結合ヒドロキシル基の、架橋剤(ii)中の加水分解性基に対するモル比が0.5超であり、そしてポリマー(i)中のシリコーン結合ヒドロキシル基の、M-OR官能基に対するモル比が10より大きく、Mはチタン又はジルコニウムである、構成成分を含むチタネート/ジルコネート硬化触媒に基づいて、多液型縮合硬化性積層接着剤組成物を混合することによって作製される、方法。 - チタネート/ジルコネート硬化触媒に基づく前記多液型縮合硬化性積層接着剤組成物が、
(i)1分子当たり少なくとも2個の加水分解性基及び/又はヒドロキシル官能基を有する、少なくとも1個の縮合硬化性シリル末端ポリマーと、
(ii)
・1分子当たり少なくとも3個の加水分解性基を有するシラン、及び/又は
・少なくとも2個のシリル基を有するシリル官能性分子であって、各シリル基が少なくとも1個の加水分解性基を含有するシリル官能性分子
の群から選択される架橋剤と、
を含む、請求項1に記載の方法。 - 前記予備硬化アセンブリ中の前記流動性シリコーン系積層接着剤が、室温若しくは前記シリコーン組成物が硬化する60℃を超える温度で硬化されるか、又は前記シリコーン組成物を硬化するUV曝露処理によって硬化される、請求項1又は2に記載の方法。
- 60℃を超える温度での前記硬化が、連続炉内で行われる、請求項3に記載の方法。
- 前記積層アセンブリの前記縁部領域が、その後切断されて、前記縁部付近のあらゆる光学遷移を除去する、請求項1~4のいずれか一項に記載の方法。
- 前記シーラントのダムが、ポリイソブチレン(PIB)ゴムシール、シリコーンホットメルト材料、又は光学的に透明なシリコーンシーラントから作製される、請求項1~5のいずれか一項に記載の方法。
- 1つ以上の物体が、前記積層アセンブリ中の前記硬化積層接着剤層内へ効果的に封入されるように、ステップ(iii)に先んじて前記第1又は第2の基材に取り付けることができる、請求項1~6のいずれか一項に記載の方法。
- 前記物体が、装飾、電子機器、光起電セル、若しくはワイヤ、及び/又はコネクタ若しくは同様のものから選択される、請求項7に記載の方法。
- 前記ダムを形成する前記シーラントが、積層アセンブリ外側の周りの外部保護シールとして保持される、請求項1~8のいずれか一項に記載の方法。
- 前記方法のステップ(iv)が、15秒~1.5分の持続時間であり得る、請求項1~9のいずれか一項に記載の方法。
- ステップ(v)の前記期間が、45秒~3分の期間である、請求項1~10のいずれか一項に記載の方法。
- ステップ(vi)の前記期間がステップ(iv)の期間と同様であって、同様にステップ(vii)の前記期間がステップ(v)の期間と同様である、請求項1~11のいずれか一項に記載の方法。
- ステップ(vi)及び(vi)の両方に加えられる前記圧力が、10,000~400,000Paの範囲である、請求項1~12のいずれか一項に記載の方法。
- 前記基材が、ガラス、木、石、プラスチック、複合材、金属、セラミック、又は同様のものから作製される、請求項1~13のいずれか一項に記載の方法。
- 少なくとも1つの基材が、ガラス製である、請求項14に記載の方法。
- 前記流動性シリコーン系積層接着剤が、構成成分(i)、(ii)及び(iii)、並びに顔料、染料、接着促進剤、光拡散粒子、シロキサン樹脂、及び/又は耐火性を有する粒子から選択される1つ以上の添加剤からなる、請求項1に記載の方法。
- 多液型縮合硬化性積層接着剤組成物が、顔料、染料、光拡散粒子、及び/又は耐火性を更に含む、請求項1に記載の方法。
- ポリマー(i)中のシリコーン結合ヒドロキシル基の、架橋剤(ii)に由来する加水分解性基に対するモル比が、25℃で30,000mPa.s以下の粘度を有するポリマーに対して0.15より大きく、25℃で30,000mPa.sを超える粘度を有するポリマーに対して0.5より大きい、請求項1~17のいずれか一項に記載の方法。
- 請求項1~18のいずれか一項に記載の方法によって得られる、積層アセンブリ。
- 窓及びドアにおけるビジョンガラス部品として、手摺、バルコニー、若しくは屋根用途における1つ以上の部品、スパンドレル若しくは正面におけるシャドーボックスの一部として、内部隔壁の構成要素として、安全ガラス積層体として、電子ディスプレイ用途のため、耐火窓若しくはドアユニットにおける1つ以上の部品、日照調製部品として、又は消音障壁における、請求項1~18のいずれか一項に記載の方法によって得られる、請求項19に記載のアセンブリの使用。
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US11479022B2 (en) | 2022-10-25 |
WO2018208348A1 (en) | 2018-11-15 |
KR20200004829A (ko) | 2020-01-14 |
GB201707439D0 (en) | 2017-06-21 |
JP2020519483A (ja) | 2020-07-02 |
KR102478704B1 (ko) | 2022-12-20 |
US20200398537A1 (en) | 2020-12-24 |
CN110573338A (zh) | 2019-12-13 |
EP3621803A1 (en) | 2020-03-18 |
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