WO2017030128A1 - 室温硬化性ポリオルガノシロキサン組成物およびその調製方法 - Google Patents
室温硬化性ポリオルガノシロキサン組成物およびその調製方法 Download PDFInfo
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- WO2017030128A1 WO2017030128A1 PCT/JP2016/073943 JP2016073943W WO2017030128A1 WO 2017030128 A1 WO2017030128 A1 WO 2017030128A1 JP 2016073943 W JP2016073943 W JP 2016073943W WO 2017030128 A1 WO2017030128 A1 WO 2017030128A1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/54—Silicon-containing compounds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K9/00—Use of pretreated ingredients
- C08K9/04—Ingredients treated with organic substances
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L83/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
- C08L83/04—Polysiloxanes
- C08L83/06—Polysiloxanes containing silicon bound to oxygen-containing groups
Definitions
- the present invention relates to a condensation reaction type polyorganosiloxane composition that cures at room temperature to produce a rubbery elastic body, and a method for preparing the same.
- Such a composition is obtained by blending a silanol group-terminated polyorganosiloxane whose molecular terminal is blocked with a hydroxyl group with a crosslinking agent having more than two hydrolyzable groups in the molecule.
- carboxylic acid such as acetic acid, organic amine, amide, organic hydroxylamine, oxime compound, alcohol, acetone and the like are released during curing.
- the dealcohol-free type is an alkoxysilane that is a cross-linking agent available at a low cost, and the released substance is an easily volatile alcohol such as methanol or ethanol, which has no unpleasant odor and is free from metals. It is widely used as a coating agent for electrical and electronic equipment.
- the dealcohol-free type is generally slow to cure, and the alcohol generated by hydrolysis of the cross-linking agent with a small amount of moisture present in the system during storage cleaves the molecular chain of the base polymer. There was the difficulty that stability was bad. Also, the adhesiveness was not sufficient depending on the application.
- a polyorganosiloxane having a dialkoxysilyl group or a trialkoxysilyl group at both ends or one end is used as a base polymer, and silica that has been surface-treated as a filler or silica that has not been surface-treated.
- alkoxysilane as a cross-linking agent, and further adding a catalyst such as titanium chelate, various physical properties after curing such as storage stability, curing rate (surface film forming rate), adhesiveness, and extrudability Improvements are made (for example, see Patent Documents 1 to 8).
- a base polymer is a mixture of a polyorganosiloxane having dialkoxysilyl groups bonded to both ends and a polyorganosiloxane having trialkoxysilyl groups bonded to both ends, a specific silicone oil, various fillers, Proposals have been made to selectively blend a cross-linking agent and a titanium chelate catalyst so as to achieve both releasability and adhesion after curing, and to improve adhesion and adhesion durability (for example, Patent Document 9 and Patent Document). 10).
- the present invention has been made to solve such a problem of the prior art, and does not cause a decrease in physical properties such as hardness of a cured product under an atmosphere of high temperature and high humidity, or has physical properties.
- An object of the present invention is to provide a room temperature-curable polyorganosiloxane composition having excellent characteristics such as little deterioration and excellent adhesion durability.
- the room temperature curable polyorganosiloxane composition of the present invention comprises: (A) 100 parts by mass of a polyorganosiloxane whose molecular chain terminal is blocked with a hydroxyl group or an alkoxy group and has a viscosity at 23 ° C. of 100 to 200,000 mPa ⁇ s; (B) 1 to 300 parts by mass of filler, (C) Average unit formula: (R 1 3 SiO 1/2 ) p [Si (OH) x O (4-x) / 2 ] q (1) Wherein R 1 is the same or different unsubstituted monovalent hydrocarbon group having 1 to 20 carbon atoms, x is 0.001 to 0.8, and p and q are both positive numbers.
- R 2 is the same or different substituted or unsubstituted monovalent hydrocarbon group
- R 3 is the same or different unsubstituted monovalent hydrocarbon group
- n is 0 or 1.
- 0.1 to 20 parts by mass of a trifunctional or tetrafunctional silane compound and / or a partial hydrolysis-condensation product thereof (E) 0.1 to 10 parts by mass of a titanium chelate catalyst, and (F) 0.01 to 5 parts by mass of an adhesion-imparting agent.
- the preparation method of the room temperature curable polyorganosiloxane composition of the present invention is: (A) 100 parts by mass of a polyorganosiloxane whose molecular chain terminal is blocked with a hydroxyl group or an alkoxy group and has a viscosity at 23 ° C.
- the calcium carbonate surface-treated with the (B0) fatty acid or salt thereof has a surface treatment degree of more than 0% by mass and less than 4% by mass, and the ratio of free fatty acid is 20% by mass or less.
- a method for preparing a siloxane composition comprising: The (B0) component alone or after blending a part or all of the (B0) component with the (A) component, or at the same time as blending, a mixture of the (A) component and the (B0) component And heating at a temperature of 80 ° C. or higher under a reduced pressure of 100 cmHg or lower.
- R is a monovalent organic group
- a monofunctional siloxy unit represented by the formula: R 3 SiO 1/2 and a bifunctional siloxy represented by the formula: R 2 SiO 2/2
- a unit, a trifunctional siloxy unit represented by the formula: RSiO 3/2 and a tetrafunctional siloxy unit represented by the formula: SiO 4/2 are respectively an abbreviation commonly used in the industry, M unit, D Unit, T unit, and Q unit may be indicated.
- a tetrafunctional siloxy unit represented by the formula: Si (OH) x O (4-x) / 2 is referred to as a Q OH unit.
- a cured product having good physical properties such as hardness can be obtained. And the hardened
- the preparation method of the present invention excellent properties such as no deterioration in physical properties such as hardness of the cured product at high temperature and high humidity atmosphere, or little decrease in physical properties.
- a room temperature curable polyorganosiloxane composition having excellent adhesion durability of the cured product can be obtained.
- the room temperature curable polyorganosiloxane composition obtained is also excellent in storage stability.
- the room temperature-curable polyorganosiloxane composition according to the first embodiment of the present invention comprises (A) a polyorganosiloxane having a molecular chain end blocked with a hydroxyl group or an alkoxy group, (B) a filler, and (C).
- this polyorganosiloxane composition can contain a (G) viscosity modifier further.
- G As a viscosity modifier, as will be described later, a linear polyorganosiloxane whose molecular chain end is blocked with a group other than a hydrolyzable group (for example, a hydroxyl group or an alkoxy group), specifically, Polydimethylsiloxane having molecular chain terminals blocked with methyl groups or vinyl groups can be used.
- a viscosity modifier as will be described later, a linear polyorganosiloxane whose molecular chain end is blocked with a group other than a hydrolyzable group (for example, a hydroxyl group or an alkoxy group), specifically, Polydimethylsiloxane having molecular chain terminals blocked with methyl groups or vinyl groups can be used.
- Component (A) is a polyorganosiloxane whose molecular chain end is blocked with a hydroxyl group (hydroxyl group) or an alkoxy group, and is a base component of the room temperature curable composition of the first embodiment. If the viscosity of component (A) is too low, the rubber elasticity after curing will be poor, and if it is too high, the workability will decrease, so the viscosity at 23 ° C. is 100 to 200,000 mPa ⁇ s.
- the viscosity of the component (A) is more preferably 1,000 to 100,000 mPa ⁇ s, and particularly preferably 5,000 to 80,000 mPa ⁇ s.
- the molecular structure of the polyorganosiloxane is preferably a straight chain represented by the following structural formula (3), but may have a partially branched structure.
- R 4 represents a substituted or unsubstituted monovalent hydrocarbon group which may be the same or different from each other
- R 5 represents a monovalent organic group represented by —ZSiR 6 3-a
- X a represents a group.
- Z represents oxygen (oxo group) or a divalent hydrocarbon group
- R 6 represents a substituted or unsubstituted monovalent hydrocarbon group which may be the same as or different from each other.
- X represents a hydroxyl group (hydroxyl group) or an alkoxy group
- a is an integer of 1 to 3.
- M is a number that adjusts the viscosity of the component (A) at 23 ° C. in the range of 100 to 200,000 mPa ⁇ s, more preferably 1,000 to 100,000 mPa ⁇ s.
- R 4 includes methyl group, ethyl group, propyl group, butyl group, pentyl group, hexyl group, octyl group, decyl group, alkyl group such as dodecyl group; alkenyl group such as vinyl group and allyl group; phenyl group And aryl groups such as tolyl group and xylyl group; aralkyl groups such as 2-phenylethyl group and 2-phenylpropyl group.
- hydrogen atoms of these hydrocarbon groups are substituted with other atoms or groups, that is, halogens such as chloromethyl group, 3-chloropropyl group, 3,3,3-trifluoropropyl group And a substituted hydrocarbon group such as a cyanoalkyl group such as a 3-cyanopropyl group.
- halogens such as chloromethyl group, 3-chloropropyl group, 3,3,3-trifluoropropyl group
- a substituted hydrocarbon group such as a cyanoalkyl group such as a 3-cyanopropyl group. It is easy to synthesize, and the component (A) has a low viscosity with respect to the molecular weight, the composition before curing has good extrudability, and the composition after curing has good physical properties. it from is preferably 85% or more of the total R 4 is a methyl group, and more preferably substantially all R 4 are methyl groups.
- a necessary amount of phenyl groups as part of R 4 when imparting heat resistance, radiation resistance, cold resistance or transparency to the composition, a necessary amount of phenyl groups as part of R 4 , when imparting oil resistance and solvent resistance, When a 3,3,3-trifluoropropyl group or 3-cyanopropyl group is provided as a part of R 4 or a surface having paintability is provided, a long chain alkyl group or an aralkyl group is provided as a part of R 4. Can be arbitrarily selected depending on the purpose, for example, in combination with a methyl group.
- the terminal group R 5 of the component (A) is a silicon-functional siloxy unit represented by the formula: —ZSiR 6 3-a X a and having at least one X.
- X is a hydroxyl group (hydroxyl group) or an alkoxy group which is a silicon functional group. Therefore, the component (A) of the embodiment has at least one hydroxyl group (hydroxyl group) or alkoxy group X at both ends of the molecule.
- R 6 bonded to the silicon atom is a substituted or unsubstituted monovalent hydrocarbon group which may be the same as or different from each other, and examples thereof are the same as those described above for R 4 .
- R 4 may be the same as or different from R 4 .
- a methyl group or a vinyl group is preferred because synthesis is easy and the reactivity of the hydrolyzable group X is excellent.
- Z is a divalent oxygen (oxy group) or a divalent hydrocarbon group. Examples of the divalent hydrocarbon group include an alkylene group such as a methylene group, an ethylene group and a trimethylene group; a phenylene group.
- Z is preferably an oxy group or an ethylene group, and particularly preferably an oxy group, since synthesis is easy.
- X is a hydroxyl group (hydroxyl group) or an alkoxy group present in at least one of R 5 as a terminal group.
- alkoxy group include a methoxy group, an ethoxy group, a propoxy group, and a butoxy group.
- the plurality of alkoxy groups may be the same or different.
- the number a of the hydroxyl group or alkoxy group X is preferably 1 to 3.
- a silicon-functional polydiorganosiloxane in which X is a hydroxyl group is a ring-opening polymerization or ring-opening copolymerization of a cyclic diorganosiloxane low monomer such as octamethylcyclosiloxane in the presence of water using an acidic catalyst or an alkaline catalyst. And introducing a hydroxyl group bonded to a silicon atom into the terminal of the linear polydiorganosiloxane.
- the silicon-functional polydiorganosiloxane in which X is an alkoxy group can be synthesized, for example, by condensing a silane having two or more arbitrary alkoxy groups with a polyorganosiloxane having a hydroxyl group at the terminal.
- the number of X in the end group of the polyorganosilosan obtained by the reaction is the number of alkoxy groups of the alkoxy group-containing silane used. 1 less.
- Examples of the siloxy group at the molecular chain end blocked with a hydroxyl group include a dimethylhydroxysiloxy group and a methylphenylhydroxysiloxy group.
- Examples of the siloxy group at the end of the molecular chain blocked with an alkoxy group include vinyl dimethoxysiloxy group, methyldimethoxysiloxy group, trimethoxysiloxy group, methyldiethoxysiloxy group, triethoxysiloxy group and the like.
- component (A) include the following polyorganosiloxanes in which these siloxy groups are bonded to at least one terminal of the molecular chain, that is, dimethylpolysiloxane, methylethylpolysiloxane, methyloctylpolysiloxane, Methylvinylpolysiloxane, methylphenylpolysiloxane, methyl (3,3,3-trifluoropropyl) polysiloxane, copolymer of dimethylsiloxane and methylphenylsiloxane, dimethylsiloxane and methyl (3,3,3-trifluoropropyl) ) Copolymers of siloxane and the like.
- linear dimethylpolysiloxane having dimethylhydroxysiloxy groups bonded to both ends of the molecular chain is also referred to as ⁇ , ⁇ -dihydroxypolydimethylsiloxane.
- the terminal hydroxyl group or alkoxy group-blocked polyorganosiloxane (A) component may be used alone or in combination of two or more.
- the filler as component (B) functions to impart consistency to the composition and to impart mechanical strength to the cured product.
- the (B) filler include alkaline earth metal salts, inorganic oxides, metal hydroxides, and carbon black.
- alkaline earth metal salts include calcium, magnesium, barium carbonate, bicarbonate and sulfate.
- examples of the inorganic oxide include fumed silica, calcined silica, precipitated silica, quartz fine powder, titanium oxide (titania), iron oxide, zinc oxide, diatomaceous earth, and alumina.
- examples of the metal hydroxide include aluminum hydroxide.
- the surface of these alkaline earth metal salt, inorganic oxide, and metal hydroxide particles treated with silanes, silazanes, low-polymerization siloxanes, organic compounds, or the like may be used.
- examples of the organic compound include fatty acids such as stearic acid and palmitic acid or salts thereof, resin (rosin) acid, ester compounds, and the like.
- the filler which is (B) component may be used individually by 1 type, and 2 or more types may be mixed and used for it.
- the particle size (average particle size) of calcium carbonate is preferably in the range of 0.005 to 10 ⁇ m.
- the average particle size of calcium carbonate exceeds 10 ⁇ m, not only the mechanical properties of the cured product are deteriorated, but also the extensibility of the cured product is not sufficient.
- the average particle size is less than 0.005 ⁇ m, the dispersibility of the component (B) in the composition before curing decreases, or the viscosity of the composition increases and the fluidity decreases.
- the particle size (average particle size) of calcium carbonate is more preferably in the range of 0.05 to 5 ⁇ m.
- the value of the average particle diameter may be a value measured by image analysis using an electron microscope, or may be an average particle diameter converted from a specific surface area.
- required from the 50% diameter by mass conversion from a particle size distribution, or the average particle diameter measured by the laser diffraction / scattering method may be sufficient.
- calcium carbonate whose surface is treated with a surface treatment agent such as fatty acid or a salt thereof, resin (rosin) acid, ester compound, etc. may be used in addition to the untreated surface.
- a surface treatment agent such as fatty acid or a salt thereof, resin (rosin) acid, ester compound, etc.
- B0 surface-treated calcium carbonate
- the dispersibility of calcium carbonate is improved, so that the processability of the composition is improved.
- fatty acids or salts thereof and rosin acids are preferable, and fatty acids or salts thereof are particularly preferable.
- the fatty acid may be either a saturated fatty acid or an unsaturated fatty acid. Moreover, any of a branched fatty acid, a linear fatty acid, and a cyclic fatty acid may be sufficient.
- the fatty acid is preferably a saturated fatty acid, more preferably a saturated fatty acid having an alkyl group having 6 to 20 carbon atoms.
- stearic acid, lauric acid, palmitic acid and the like can be used. It is particularly preferable to use stearic acid or lauric acid because it has a low melting point and is easily available.
- As the fatty acid salt a sodium salt or a potassium salt can be used. Fatty acid esters and the like may be used.
- a surface treatment agent is added to an aqueous suspension in which calcium carbonate is dispersed in water and stirred, and then washed with water and dried as necessary. ,Smash.
- an aqueous suspension of calcium carbonate added with a surface treatment agent may be heated.
- the heating temperature (surface treatment temperature) varies depending on the type of surface treatment agent used, but is preferably 40 to 80 ° C. from the viewpoint of improving the surface treatment efficiency.
- the degree of surface treatment with the surface treatment agent is more than 0% by mass and less than 4% by mass.
- the degree of surface treatment is more preferably 2.0 to 3.5% by mass.
- the degree of surface treatment is less than 2.0% by mass, the effects of improving dispersibility, improving appearance, and improving adhesiveness and workability due to surface treatment may not be sufficiently improved.
- the surface treatment degree is a value measured by differential thermal analysis.
- the surface treatment degree of a surface treatment calcium carbonate can be calculated
- Surface treatment degree (mass%) [ ⁇ (mass of fatty acid in aqueous suspension before surface treatment) ⁇ (mass of fatty acid in aqueous suspension after surface treatment) ⁇ / (mass of calcium carbonate)] ⁇ 100 -(Ratio of free fatty acids) ............ (i)
- the ratio of the free fatty acid can be obtained, for example, as the ratio of the surface treatment agent extracted with xylene, and is obtained by the following formula (ii).
- Ratio of free fatty acid (mass%) [ ⁇ (mass of surface treated calcium carbonate before xylene extraction) ⁇ (mass of surface treated calcium carbonate after xylene extraction) ⁇ / (mass of surface treated calcium carbonate before xylene extraction) ] ⁇ 100 ............ (ii)
- the ratio of the free fatty acid in the surface-treated calcium carbonate is preferably 20% by mass or less.
- calcium carbonate is surface-treated with a fatty acid as described above, it is considered that calcium on the surface of calcium carbonate reacts with the fatty acid, and the calcium salt of the fatty acid adheres to the surface of the calcium carbonate.
- unreacted fatty acids and calcium salts of fatty acids with weak adhesion to calcium carbonate are present as free fatty acids (including salts thereof).
- the amount of these free fatty acids can be determined by extraction with an organic solvent such as xylene or toluene.
- the deactivation of the (D) titanium chelate catalyst by the free fatty acid in a composition can be suppressed. Therefore, it is possible to improve physical properties such as hardness, elongation and adhesive strength of the cured product, and to suppress a decrease in physical properties such as hardness of the cured product at high temperature and high humidity. Moreover, since the deactivation of the (D) titanium chelate catalyst by a free fatty acid can be suppressed, the storage stability of the composition under high temperature can be improved.
- the ratio of the free fatty acid in the surface-treated calcium carbonate is preferably 0.9% by mass or less from the viewpoint of improving the storage stability of the polyorganosiloxane composition and the mechanical properties of the cured product. It is more preferably 5% by mass or less, and further preferably 0.3% by mass or less.
- the ratio of the free fatty acid and the degree of surface treatment in the surface-treated calcium carbonate can be adjusted as follows, for example. That is, the ratio of free fatty acids can be lowered by reducing the amount of the surface treatment agent. Moreover, the ratio of a free fatty acid can be made low by lengthening surface treatment time or making surface treatment temperature high. Furthermore, the ratio of a free fatty acid can be made low by washing the surface-treated calcium carbonate with water after the surface treatment. Thus, the degree of surface treatment can be increased by reducing the proportion of free fatty acids.
- the water content in (B0) surface-treated calcium carbonate is preferably 0.1 to 0.5% by mass.
- the water content ratio in the surface-treated calcium carbonate is determined by measuring the mass of (B0) surface-treated calcium carbonate before and after drying, by heating the (B0) surface-treated calcium carbonate at 105 ° C. for 2 hours, It can obtain
- require as a heating loss calculated by following formula (iii). Loss on heating (% by mass) ⁇ (m 0 ⁇ m 1 ) / m 0 ⁇ ⁇ 100 (iii) m 0 : mass (g) of (B0) surface-treated calcium carbonate before drying m 1 : Mass (g) of (B0) surface-treated calcium carbonate after drying
- the amount of the filler (B) such as the surface-treated calcium carbonate is 1 to 300 parts by weight, preferably 5 to 150 parts by weight, per 100 parts by weight of the component (A). Part. If the amount is less than 1 part by mass, sufficient effects such as reinforcement by blending cannot be obtained. If the amount exceeds 300 parts by mass, workability such as dischargeability and flow characteristics are deteriorated.
- (B0) component when (B0) component is mixed with (A) component or when it is heated under reduced pressure at the same time as mixing, all of (A) component is mixed with (B0) component and heating under reduced pressure is performed.
- a part of the component (A) may be mixed with the component (B0) and heated under reduced pressure.
- R 1 is a monovalent hydrocarbon group having 1 to 20 carbon atoms which may be the same or different.
- the monovalent hydrocarbon group having 1 to 20 carbon atoms include an alkyl group such as a methyl group, an ethyl group, a propyl group, a butyl group, a pentyl group, a hexyl group, an octyl group, a decyl group, and a dodecyl group; A cycloalkyl group such as a group; an alkenyl group such as a vinyl group or an allyl group; an aryl group such as a phenyl group, a tolyl group or a xylyl group; a benzyl group, a 2-phenylethyl group or a 2-phenylpropyl group Aralkyl group and the like can be mentioned.
- An alkyl group, an alkenyl group, and an aryl group are preferable.
- both p and q are positive numbers. Since the values of p and q are calculated from the weight average molecular weight and p / q values described later, if the weight average molecular weight and p / q are limited, it is not necessary to limit p and q individually. , P and q are all preferably 10 to 50.
- the M unit represented by the formula: (R 1 3 SiO 1/2 ) and the formula: [Si ( The molar ratio (value of p / q) with the Q OH unit represented by OH) x O (4-x) / 2 ] is preferably 0.4 to 1.2.
- p / q is less than 0.4, the solubility of the component (C) (compatibility with the component (A)) becomes insufficient, resulting in insufficient stability of the composition.
- p / q is more preferably 0.5 to 1.1, and particularly preferably 0.6 to 1.0.
- x which is an average value of the number of hydroxyl groups (OH) in the Q OH unit, is 0.001 to 0.8. x is preferably 0.005 to 0.5, and particularly preferably 0.01 to 0.1.
- the hydroxyl group content is preferably 0.01 to 10% by mass with respect to the entire component (C). Since the hydroxyl group reacts with the alkoxy group to crosslink, if the hydroxyl group content in the component (C) is too high, the cured product tends to be brittle. When the content ratio of the hydroxyl group is too low, the cured product is easily softened after a long time.
- the content ratio of the hydroxyl group in the component (C) is more preferably 0.02 to 5% by mass, and particularly preferably 0.05 to 1% by mass.
- the weight average molecular weight (Mw) of the component (C) is preferably 500 to 20,000, more preferably 1,000 to 10,000, still more preferably 1,000 to 8,000, and 2,000 to 6 Is particularly preferred.
- the weight average molecular weight (Mw) is a value determined by GPC (gel permeation chromatograph) based on polystyrene.
- a known method can be used.
- the method described in USP 3,205,283 can also be used. For example, after combining the compound used as each unit source in the ratio mentioned above, the method of cohydrolyzing in presence of an acid and an alkali, and condensing subsequently is mentioned.
- the blending amount of the component (C) is 0.1 to 20 parts by mass, preferably 0.5 to 10 parts by mass with respect to 100 parts by mass of the component (A). If it is less than 0.1 mass part, the effect which improves the fall of the physical characteristic etc. in the high temperature and high-humidity atmosphere of hardened
- the silane compound and / or its partial hydrolysis condensate as component (D) has the formula: R 2 n Si (OR 3 ) 4-n ( It is at least one of a trifunctional or tetrafunctional silane compound represented by 2) and a partial hydrolysis-condensation product thereof.
- the component (D) acts as a crosslinking agent for the components (A) and (C).
- R 2 is a substituted or unsubstituted monovalent hydrocarbon group which may be the same or different from each other. Examples thereof include the same groups as those described above for R 4 in formula (3) representing the component (A). All statements relating to R 4 also apply to R 2 .
- R 3 is an unsubstituted monovalent hydrocarbon group which may be the same or different from each other. Examples of R 3 include alkyl groups such as methyl group, ethyl group, propyl group, butyl group, pentyl group, hexyl group, octyl group, decyl group, and dodecyl group. R 3 is preferably a methyl group, an ethyl group, or a propyl group. n is 0 or 1.
- Such a partial hydrolysis-condensation product of a trifunctional or tetrafunctional silane compound preferably has 3 to 20 Si, more preferably 4 to 15 in one molecule. If the number of Si is less than 3, sufficient curability cannot be obtained. Moreover, when Si number exceeds 20, sclerosis
- the silane compound and / or the partial hydrolysis condensate thereof may be used alone or in combination of two or more.
- the blending amount of the component (D) is 0.1 to 20 parts by mass, preferably 1 to 10 parts by mass with respect to 100 parts by mass of the component (A). If the amount is less than 0.1 part by mass, crosslinking is not sufficiently performed and not only a cured product having low hardness is obtained, but also the storage stability of the composition containing the crosslinking agent becomes poor. If it exceeds 20 parts by mass, the shrinkage rate during curing increases, and the physical properties such as elasticity of the cured product decrease.
- the titanium chelate catalyst as the component (E) is a catalyst that promotes the condensation reaction of the hydroxyl group (hydroxyl group) and / or the alkoxy group of the component (A) and promotes the curing of the composition. It is.
- Titanium chelate catalysts include diisopropoxy bis (ethyl acetoacetate) titanium, diisopropoxy bis (methyl acetoacetate) titanium, diisopropoxy bis (acetylacetonato) titanium, dibutoxy bis (ethyl acetoacetate) titanium, Well-known titanium chelate compounds, such as dimethoxybis (ethyl acetoacetate) titanium, are mentioned. Diisopropoxy bis (ethyl acetoacetate) titanium, diisopropoxy bis (methyl acetoacetate) titanium, and diisopropoxy bis (acetylacetonate) titanium are preferred.
- the compounding amount of the titanium chelate catalyst is preferably 0.1 to 10 parts by mass, more preferably 1 to 5 parts by mass with respect to 100 parts by mass of the component (A).
- the adhesiveness imparting agent which is (F) component is a component which improves the adhesiveness and adhesive durability of a composition more.
- an isocyanurate compound having a dialkoxysilylpropyl group or a trialkoxysilylpropyl group as shown in the following chemical formula can be used.
- tris (N-trialkoxysilylpropyl) isocyanurate is particularly preferable.
- R 7 4-s SiY s can also be used as the (F) adhesion-imparting agent.
- R 7 represents a substituted or unsubstituted monovalent hydrocarbon group which may be the same as or different from each other, and Y represents a hydrolyzable group. S is 2 or 3. Note that at least one of R 7 is a substituted hydrocarbon group described later.
- Examples of the unsubstituted monovalent hydrocarbon group include unsubstituted alkyl such as methyl group and ethyl group.
- Examples of the substituted monovalent hydrocarbon group include an amino group, an epoxy group, an isocyanato group, a (meth) acryloxy group, a mercapto group, or an alkyl group or a phenyl group in which a hydrogen atom is substituted with a halogen atom. More specifically, as the substituted alkyl group, a substituted methyl group, a propyl group substituted with the above-mentioned substituent in which the hydrogen atom at position 3 is substituted (hereinafter referred to as “3-substituted”).
- Y include an alkoxy group such as a methoxy group, an ethoxy group, and an isopropoxy group, an acetamide group, and the like.
- silane compound having the above formula that can be used as an adhesion-imparting agent examples include 3-aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane, 3-aminopropyltriisopropoxysilane, 3-aminopropyltri Acetamidosilane, N- (2-aminoethyl) -3-aminopropyltrimethoxysilane, N- (2-aminoethyl) -3-aminopropyltriethoxysilane, N-methyl-3-aminopropyltrimethoxysilane, N Substituted or unsubstituted amino group-containing silanes such as phenyl-3-aminopropyltrimethoxysilane, N, N-dimethyl-3-aminopropyltrimethoxysilane; 3-glycidoxytrimethoxysilane, 3-glycidoxy Methyldime
- the above-mentioned (E) epoxy group-containing silane and isocyanato group-containing silane which have little influence on the titanium chelate catalyst are more preferable. Further, it is preferable to use a mixture or reaction product of an amino group-containing silane and an epoxy group-containing silane.
- the adhesiveness imparting agent as component (F) is preferably blended in an amount of 0.01 to 5 parts by mass with respect to 100 parts by mass of component (A). If it is less than 0.01 parts by mass, the effect of improving the adhesiveness is small and the onset thereof is slow. Moreover, when it mix
- the blending amount of the adhesion-imparting agent is more preferably in the range of 0.1 to 2 parts by mass.
- ⁇ (G) Viscosity modifier> In the room temperature curable polyorganosiloxane composition of the first embodiment, in order to adjust the viscosity of the composition and to facilitate the blending of the (B) filler, (G) It is preferable to blend a polyorganosiloxane having a chain end blocked with a methyl group or a vinyl group (hereinafter referred to as a polyorganosiloxane such as a terminal methyl group).
- the viscosity at 23 ° C. of the polyorganosiloxane such as a terminal methyl group which is a viscosity modifier is preferably 10 to 10,000 mPa ⁇ s.
- the viscosity is preferably lower than the viscosity of the component (A) so that the viscosity of the composition can be easily adjusted.
- the blending amount of the component (G) is adjusted so that the finally obtained composition has a desired viscosity.
- the amount is preferably 0.1 to 100 parts by mass, more preferably 5 to 40 parts by mass with respect to 100 parts by mass of the component (A).
- the room temperature-curable polyorganosiloxane composition of the first embodiment includes a thixotropic agent, a pigment, a flame retardant, an organic solvent, if necessary.
- a thixotropic agent such as fungicides, antibacterial agents, ultraviolet absorbers, heat resistance improvers and the like can be contained.
- the room temperature curable polyorganosiloxane composition of the first embodiment comprises (A) to (F), a component (G) blended as necessary, and predetermined amounts of the other components described above. By uniformly mixing in a dry atmosphere, a one-component room temperature curable composition is obtained. When this composition is exposed to the air, the crosslinking reaction proceeds due to moisture and cures to form a rubbery elastic body.
- the room temperature curable polyorganosiloxane composition of the first embodiment comprises (A) component, (B) component and (C) component main component composition, and (D) to (F) components. It can also be prepared as a two-component room temperature curable composition comprising a curing agent composition.
- a component can be mix
- the main component composition and the curing agent composition are mixed in the air to be cured in the same manner as the one-component room temperature curable composition.
- the mixture of the (A) component and the (B0) component is reduced to 100 cmHg or less.
- the mixture is heated at a temperature of 80 to 150 ° C. for 1 to 5 hours.
- the component (B0) is heated alone under reduced pressure as described above.
- the pressure in the heating step is more preferably 50 cmHg or less.
- the heating temperature is more preferably 90 to 130 ° C, further preferably 100 to 120 ° C.
- the heating time is more preferably 2 to 4 hours.
- the heating under reduced pressure (hereinafter referred to as reduced pressure / heating) is performed on the (B0) surface.
- the treatment (calcium carbonate) may be mixed with all of the component (A), or (B0) the surface-treated calcium carbonate may be mixed with a part of the component (A).
- the pressure reduction / heating in the heating step is performed by mixing a part of the component (A) with the (B0) surface-treated calcium carbonate, the remainder of the component (A) may be mixed in the mixing step described later.
- what is necessary is just to mix a (A) component at the mixing process mentioned later, when reducing pressure and a heating in a heating process are performed by (B0) surface treatment calcium carbonate alone.
- (B0) surface-treated calcium carbonate, or a mixture of (A) component and (B0) surface-treated calcium carbonate, which has been subjected to pressure reduction and heating treatment in the heating step is an essential component in the mixing step (C) component (D) component, (E) component, (F) component, (G) component which is arbitrary components, and other arbitrary components are mix
- the order of mixing the components at this time is not particularly limited, any of which may be first, or two or more may be mixed simultaneously.
- the main component composition obtained by mixing (A) component, (B) component and (C) component under reduced pressure and heating, (D) component, (E ) Component, (F) component, and (G) component which is an arbitrary component, and the hardening agent composition which mix
- the room temperature curable polyorganosiloxane composition of the first embodiment is stable under sealed conditions where moisture is not present, and is cured at room temperature by contact with moisture in the air to produce a rubbery elastic body.
- a composition having a high curing rate and excellent deep part curability and excellent adhesion to various substrates can be obtained. And even if it is left in a high temperature and high humidity atmosphere for a long time, the physical properties such as the hardness of the cured product are hardly decreased, or the physical properties of the cured product are hardly decreased, and the adhesive durability is excellent. Yes.
- this composition is useful as an elastic adhesive, coating material, potting material, etc. for solar parts, automobile parts, parts for electric and electronic devices, and also useful as a field forming gasket, a sealing material for construction, etc. is there.
- the preparation method of the second embodiment includes (A) 100 parts by mass of a polyorganosiloxane whose molecular chain end is blocked with a hydroxyl group or an alkoxy group, and (B0) calcium carbonate surface-treated with a fatty acid or a salt thereof (surface treatment).
- the component (B0) is used alone, or after a part or all of the component (B0) is blended with the component (A), or simultaneously with the blending, the component (A)
- the mixture of the component (B0) is heated at a temperature of 80 ° C. or higher under a reduced pressure of 100 cmHg or less.
- the polyorganosiloxane whose molecular chain terminal is blocked with a hydroxyl group or an alkoxy group, which is the component (A) includes the component (A) contained in the room temperature curable polyorganosiloxane composition of the first embodiment described above. The same can be illustrated.
- the preferable viscosity, blending amount, and the like are the same as those of the component (A) in the first embodiment.
- (B0) surface-treated calcium carbonate As a filler, imparts consistency to the composition and imparts mechanical strength to the cured product.
- (B0) Surface-treated calcium carbonate has a surface treatment degree of more than 0% by mass and less than 4% by mass, and a free fatty acid ratio of 20% by mass or less.
- the particle size (average particle size) of the calcium carbonate is preferably in the range of 0.005 to 10 ⁇ m.
- the average particle size of calcium carbonate exceeds 10 ⁇ m, not only the mechanical properties of the cured product are deteriorated, but also the extensibility of the cured product is not sufficient.
- the average particle size is less than 0.005 ⁇ m, the dispersibility of the (B0) surface-treated calcium carbonate in the composition before curing is decreased, or the viscosity of the composition is significantly increased and the fluidity is decreased.
- the method for measuring the average particle size is not particularly limited.
- the calcium carbonate used as the component (B0) preferably has a specific surface area (hereinafter referred to as “BET specific surface area”) determined by the BET method of 5 to 100 m 2 / g.
- BET specific surface area a specific surface area determined by the BET method of 5 to 100 m 2 / g.
- the BET specific surface area is less than 5 m 2 / g, it is difficult to impart high viscosity to the composition.
- the BET specific surface area exceeds 100 m 2 / g, the amount of the surface treatment agent for covering the hydrophilic part of calcium carbonate is reduced. There is a need to increase the cost, which may increase the cost.
- the surface-treated calcium carbonate of the component (B0) is, for example, adding a surface-treating agent to an aqueous suspension in which the above-mentioned calcium carbonate is dispersed in water, stirring, and then washing, drying, and pulverizing as necessary. Can be prepared.
- the aqueous suspension of calcium carbonate to which the surface treatment agent is added may be heated.
- the heating temperature can be determined according to the type of the surface treatment agent to be used, but it is preferably 40 to 80 ° C. from the viewpoint of improving the surface treatment efficiency by melting the surface treatment agent. .
- a fatty acid As the surface treatment agent, it is preferable to use a fatty acid because the dispersibility of calcium carbonate can be improved and the processability and adhesiveness of the composition and the appearance of the cured product can be improved.
- a sodium salt of a fatty acid, a potassium salt of a fatty acid, an ester of a fatty acid, or the like may be used.
- the fatty acid may be either a saturated fatty acid or an unsaturated fatty acid. Moreover, any of a branched fatty acid, a linear fatty acid, and a cyclic fatty acid may be sufficient.
- the fatty acid is preferably a saturated fatty acid, more preferably a saturated fatty acid having an alkyl group having 6 to 20 carbon atoms.
- stearic acid, lauric acid, palmitic acid or the like can be used. Of these, stearic acid and lauric acid are particularly preferred because of their low melting point and easy availability.
- the ratio of free fatty acids in the surface-treated calcium carbonate is 20% by mass or less.
- calcium carbonate is surface-treated with a fatty acid as described above, it is considered that calcium on the surface of calcium carbonate reacts with the fatty acid, and the calcium salt of the fatty acid adheres to the surface of the calcium carbonate.
- unreacted fatty acids and calcium salts of fatty acids with weak adhesion to calcium carbonate are present as free fatty acids.
- the amount of these free fatty acids can be determined by extraction with an organic solvent such as xylene or toluene.
- the deactivation of the (E) titanium chelate catalyst by a free fatty acid in the composition prepared using this is suppressed by making the ratio of this free fatty acid into 20 mass% or less. Can do. Therefore, it is possible to improve physical properties such as hardness, elongation and adhesive strength of the cured product, and to suppress a decrease in physical properties such as hardness of the cured product at high temperature and high humidity. Moreover, since the deactivation of the (E) titanium chelate catalyst by the free fatty acid in the composition under high temperature can be suppressed, storage stability can be improved.
- the ratio of the free fatty acid is preferably 0.9% by mass or less from the viewpoint of improving the storage stability of the polyorganosiloxane composition and the mechanical properties of the cured product. More preferably, it is 0.5 mass% or less, and it is further more preferable that it is 0.3 mass% or less.
- the ratio of the free fatty acid can be obtained, for example, as the ratio of the amount of the surface treatment agent extracted with xylene as shown in the first embodiment, and is obtained by the above formula (ii).
- the surface treatment degree of (B0) surface-treated calcium carbonate is more than 0% by mass and less than 4% by mass.
- the degree of surface treatment is preferably in the range of 2.0 to 3.5% by mass.
- the degree of surface treatment is less than 2.0% by mass, the effects of improving dispersibility, improving appearance, and improving adhesiveness and workability due to surface treatment may not be sufficiently improved.
- the surface treatment degree can be obtained by the above formula (i), for example, as shown in the first embodiment.
- the ratio of the free fatty acid and the degree of surface treatment in the surface-treated calcium carbonate can be adjusted as follows, for example. That is, the ratio of free fatty acids can be lowered by reducing the amount of the surface treatment agent. Moreover, the ratio of a free fatty acid can be made low by lengthening surface treatment time or making surface treatment temperature high. Furthermore, the ratio of a free fatty acid can be made low by washing with water (B0) surface treatment calcium carbonate after surface treatment. And the degree of surface treatment can be raised by making the ratio of a free fatty acid low in this way.
- the storage stability of the prepared polyorganosiloxane composition may be lowered. Therefore, the water content in (B0) surface-treated calcium carbonate is preferably 0.1 to 0.5% by mass.
- the compounding amount of the surface-treated calcium carbonate is 1 to 300 parts by mass, preferably 5 to 150 parts by mass with respect to 100 parts by mass of the component (A). If the amount is less than 1 part by mass, sufficient effects such as reinforcement by blending cannot be obtained. If the amount exceeds 300 parts by mass, workability such as dischargeability and flow characteristics are deteriorated.
- the mixture of the (A) component and the (B0) component is reduced to 80 cm under a reduced pressure of 100 cmHg or less. Heat at a temperature of ⁇ 150 ° C. for 1-5 hours.
- the component (B0) alone is heated under reduced pressure as described above. Thereby, since the crystal water contained in calcium carbonate, adsorbed water, etc. are removed, the storage stability of the obtained polyorganosiloxane composition can be improved.
- all (A) component is mixed with (B0) component and heating under reduced pressure is performed.
- the component (A) may be mixed with the component (B0) and heated under reduced pressure.
- ⁇ (D) Silane compound or partially hydrolyzed condensate thereof examples of the silane compound or its partially hydrolyzed condensate as component (D) are the same as the component (D) contained in the room temperature curable polyorganosiloxane composition of the first embodiment described above. it can. A preferable blending amount and the like are the same as the component (D) of the first embodiment.
- titanium chelate catalyst As a titanium chelate catalyst which is (E) component, the same thing as (E) component contained in the room temperature curable polyorganosiloxane composition of above-mentioned 1st Embodiment can be illustrated. A preferable blending amount and the like are the same as those of the component (E) in the first embodiment.
- Adhesiveness imparting agent As the adhesiveness imparting agent which is the component (F), the same component as the component (F) contained in the room temperature curable polyorganosiloxane composition of the first embodiment described above can be used. A preferable blending amount and the like are the same as those of the component (F) in the first embodiment.
- ⁇ (G) Viscosity modifier> In preparation of the polyorganosiloxane composition of the second embodiment, in order to adjust the viscosity and facilitate the blending of the (B0) surface-treated calcium carbonate, (G) a molecular chain terminal is used as a viscosity modifier. Is preferably blended with a polyorganosiloxane blocked with a methyl group or vinyl group (polyorganosiloxane such as a terminal methyl group).
- Component polyorganosiloxane such as a terminal methyl group is a linear polydimethylsiloxane having a trimethylsilyl group bonded to both ends of the molecular chain, and a straight chain having a vinyldimethylsilyl group bonded to both ends of the molecular chain. Examples thereof include polydimethylsiloxane.
- the preferred viscosity, blending amount, etc. of the polyorganosiloxane such as the terminal methyl group as the component (G) are the same as those of the component (G) in the first embodiment.
- ⁇ Other ingredients> various functional additives such as a thixotropic agent, a pigment, a flame retardant, an organic solvent, a fungicide, an antibacterial agent, an ultraviolet absorber, and a heat resistance improver are added as necessary. Can be added.
- a filler other than (B0) surface-treated calcium carbonate may be added within a range not impairing the effect of the present embodiment.
- examples of other fillers include calcium carbonate not subjected to surface treatment, alkaline earth metal salts other than calcium carbonate, inorganic oxides, metal hydroxides, and carbon black.
- the (A) component, the (B0) component and each of the components (D) to (F), and the (G) component blended as necessary, and predetermined amounts of other components,
- a one-pack type or two-pack type room temperature curable composition is obtained.
- the heating step after the (A) component and the (B0) component are mixed using a mixing stirrer or the like, the mixture of the (A) component and the (B0) component is reduced to 100 cmHg or less.
- the mixture is heated at a temperature of 80 to 150 ° C. for 1 to 5 hours.
- the component (B0) is heated alone under reduced pressure as described above.
- the pressure in the heating step is more preferably 50 cmHg or less.
- the heating temperature is more preferably 90 to 130 ° C, further preferably 100 to 120 ° C.
- the heating time is more preferably 2 to 4 hours.
- the pressure reduction / heating may be performed by mixing the component (A) with the component (B0).
- a part of the component (A) may be mixed with the component (B0).
- the pressure reduction / heating in the heating step is performed by mixing a part of the component (A) with the component (B0)
- the remainder of the component (A) may be mixed in the mixing step described later.
- what is necessary is just to mix (A) component at a mixing process, when performing pressure reduction and a heating in a heating process by (B0) component independent.
- component (D), component (E), (F), which are essential components in the mixing step are added to component (B0) or a mixture of component (A) and component (B0) subjected to reduced pressure and heating in the heating step.
- Component, and the optional component (G) and other optional components are blended using a mixing stirrer or the like and mixed so as to be uniform.
- the order of mixing the components is not particularly limited, any of which may be first, or two or more may be mixed at the same time.
- the main component composition obtained by mixing (A) component and (B) component and reducing pressure and heating, (D) component, (E) component (F) It can be prepared by dividing into two liquids of a curing agent composition in which the component and the optional component (G) and other optional components are blended.
- the polyorganosiloxane composition thus obtained is a one-pack type
- a crosslinking reaction proceeds due to moisture and cures to a rubber-like elastic body.
- it hardens
- the room temperature curable polyorganosiloxane composition obtained in the second embodiment is stable under sealing conditions without moisture, and is cured at room temperature by contact with moisture in the air to form a rubber-like elastic body. Arise.
- a composition having a high curing rate and excellent deep part curability and excellent adhesion to various substrates can be obtained. And even if it is left for a long time in a high temperature and high humidity atmosphere, the physical properties such as hardness of the cured product are hardly decreased, or the physical properties of the cured product are hardly deteriorated.
- This composition is useful as an elastic adhesive, coating material, potting material, etc. for solar parts, automobile parts, parts for electric and electronic devices, and is also useful as a field forming gasket, a sealing material for construction, and the like.
- part means “part by mass”, and all physical properties such as viscosity are values at 23 ° C. and relative humidity (RH) 50%.
- MQ OH resin a polyorganosiloxane composed of M units and Q OH units (hereinafter referred to as MQ OH resin) was produced as follows.
- Synthesis example 1 [Production of MQ OH Resin (C1)] 100 parts of trimethylchlorosilane and 200 parts of sodium silicate were placed in a mixed solvent of water, IPA (isopropyl alcohol) and xylene, and the hydrolysis and subsequent condensation reaction were performed while stirring in the mixed solvent at a temperature of 10 ° C. or lower. . The mixture was heated at reflux temperature (about 80 ° C.) for 2 hours, allowed to stand for 30 minutes and separated into an aqueous phase and an oil phase to obtain a xylene solution of MQ OH resin as an oil phase. From this xylene solution, xylene was distilled off under reduced pressure to obtain MQ OH resin.
- IPA isopropyl alcohol
- the obtained MQ OH resin (C1) has a molar ratio (M / Q OH ) of M units to Q OH units of 0.9, a weight average molecular weight (Mw) of 3000, and a hydroxyl group content of 0. 2% by mass.
- Synthesis example 2 [Production of MQ OH Resin (C2)] 100 parts of trimethylchlorosilane and 150 parts of sodium silicate were put into a mixed solvent of water, IPA and xylene and reacted in the same manner as in Synthesis Example 1 to obtain MQ OH resin (C2).
- the obtained MQ OH resin (C2) has a molar ratio of M units to Q OH units (M / Q OH ) of 1.2, a weight average molecular weight (Mw) of 1300, and a hydroxyl group content of 0. It was 1 mass%.
- Synthesis example 3 [Production of MQ OH Resin (C3)] 100 parts of trimethylchlorosilane and 250 parts of sodium silicate were put in a mixed solvent of water, IPA and xylene and reacted in the same manner as in Synthesis Example 1 to obtain MQ OH resin (C3).
- the obtained MQ OH resin (C3) has a molar ratio of M units to Q OH units (M / Q OH ) of 0.8, a weight average molecular weight (Mw) of 4800, and a hydroxyl group content of 0. It was 3 mass%.
- Synthesis example 4 [Production of MQ OH resin (C4)] 100 parts of trimethylchlorosilane and 300 parts of sodium silicate were put in a mixed solvent of water, IPA and xylene, and the hydrolysis and subsequent condensation reaction were carried out in this mixed solvent while stirring at a temperature of 30 ° C. or lower. Thereafter, the mixture was heated under reflux, allowed to stand, and separated in the same manner as in Synthesis Example 1, and then xylene was distilled off under reduced pressure to obtain MQ OH resin (C4).
- the obtained MQ OH resin (C4) has a molar ratio of M units to Q OH units (M / Q OH ) of 0.6, a weight average molecular weight (Mw) of 9700, and a hydroxyl group content of 0. It was 2% by mass.
- Synthesis example 5 [Production of MQ OH resin (C5)] 100 parts of trimethylchlorosilane and 100 parts of sodium silicate were put in a mixed solvent of water, IPA and xylene and reacted in the same manner as in Synthesis Example 1 to obtain MQ OH resin (C5).
- the obtained MQ OH resin (C5) has a molar ratio of M units to Q OH units (M / Q OH ) of 0.5, a weight average molecular weight (Mw) of 800, and a hydroxyl group content of 0. It was 2% by mass.
- Synthesis Example 6 [Production of MQ OH Resin (C6)] 100 parts of trimethylchlorosilane and 350 parts of sodium silicate were put in a mixed solvent of water, IPA and xylene and reacted in the same manner as in Synthesis Example 4 to obtain MQ OH resin (C6).
- the obtained MQ OH resin (C6) has a molar ratio of M units to Q OH units (M / Q OH ) of 0.6, a weight average molecular weight (Mw) of 12,000, and a hydroxyl group content. was 0.2% by mass.
- Example 1 100 parts of ⁇ , ⁇ -dihydroxypolydimethylsiloxane (viscosity 40,000 mPa ⁇ s) blocked at both ends of the molecular chain with hydroxyl groups, (B1) light calcium carbonate surface-treated with stearic acid (average particle size 0 .05 ⁇ m) 128 parts, (G) 21.6 parts of polydimethylsiloxane (viscosity 100 mPa ⁇ s) having trimethylsiloxy groups bonded to both ends of the molecular chain, and (C1) MQ OH resin 3 obtained in Synthesis Example 1 6 parts of a mixed solution of 3 parts (solid content) and 3 parts of the above component (G) were mixed uniformly, and then (D1) 5.3 parts of methyltrimethoxysilane and (E1) di (isopropoxy) bis.
- A1 100 parts of ⁇ , ⁇ -dihydroxypolydimethylsiloxane (viscosity 40,000 mPa ⁇
- (B1) light calcium carbonate surface-treated with stearic acid (hereinafter also referred to as surface-treated calcium carbonate) was prepared by the following method. That is, to 5 kg of a suspension of light calcium carbonate (average particle size 0.05 ⁇ m, BET specific surface area 17 m 2 / g) heated to 75 ° C. (calcium carbonate concentration 16% by mass), 40 g of stearic acid as a surface treatment agent Then, the surface treatment was performed by stirring for 6 hours while maintaining the temperature at 75 ° C. The surface-treated calcium carbonate was washed with water, dried, and then pulverized to obtain a powder of surface-treated calcium carbonate (B1).
- the surface treatment degree of the obtained (B1) surface treated calcium carbonate, the ratio of free fatty acids by xylene extraction, and the water content ratio were determined by the above formulas (i), (ii), and (iii), respectively.
- the proportion of free fatty acids was 0.5 mass%, and the water content was 0.3 mass%.
- Examples 2 to 11 Each component shown in Table 1 was blended in the composition shown in the same table and mixed in the same manner as in Example 1 to obtain a polyorganosiloxane composition.
- (B2) surface-treated calcium carbonate is obtained by adding 40 g of stearic acid to 5 kg of a suspension of calcium carbonate having an average particle size of 0.08 ⁇ m and a BET specific surface area of 15 m 2 / g (calcium carbonate concentration: 16% by mass). Then, the mixture was stirred for 6 hours while maintaining the temperature at 75 ° C., washed with water, dried and pulverized. The surface treatment degree of this (B2) surface-treated calcium carbonate was 3.0% by mass.
- (B3) untreated heavy calcium carbonate was obtained by subjecting heavy calcium carbonate having an average particle size of 2.2 ⁇ m and a BET specific surface area of 1.0 m 2 / g to no surface treatment.
- the water content of (B3) untreated heavy calcium carbonate was 0.3% by mass as shown in Table 3 described later.
- Comparative Example 1 (C1) Instead of 6 parts of a mixed solution of 3 parts of MQ OH resin (solid content) and 3 parts of the component (G), polydimethyl having trimethylsiloxy groups bonded to both ends of the molecular chain as the component (G) 6 parts of siloxane (viscosity 100 mPa ⁇ s) were used. Otherwise in the same manner as in Example 1, a polyorganosiloxane composition was prepared.
- the obtained polyorganosiloxane composition was dispensed and formed into a 2 mm sheet, and then allowed to cure for 7 days in an atmosphere of 23 ° C. and 50% RH. And the hardness of the obtained hardened
- the polyorganosiloxane composition was applied to the surface of an aluminum substrate so as to have a length of 10 mm, a width of 25 mm, and a thickness of 1 mm, and left to cure in an atmosphere of 23 ° C. and 50% RH for 7 days. And about the obtained test piece, the tensile test was done with the tensile rate of 10 mm / min by Shimadzu Corporation autograph, and the shear adhesive force was measured.
- the polyorganosiloxane compositions of Comparative Examples 1 to 4 that do not contain the component (C) MQ OH resin have the properties of the cured product when the cured product is left for a long time in a high temperature and high humidity atmosphere. It can be seen that the mechanical properties and the shear adhesion to aluminum are greatly reduced.
- Example 12 80 parts of ⁇ , ⁇ -dihydroxypolydimethylsiloxane (viscosity 40,000 mPa ⁇ s) blocked at both ends of the molecular chain with hydroxyl groups, and (A2) ⁇ , ⁇ -, where both ends of the molecular chain are blocked with hydroxyl groups
- Example 13-15 Each component shown in Table 3 was blended in the composition shown in the same table and mixed in the same manner as in Example 12 to obtain a polyorganosiloxane composition.
- Example 16 (A1) Light calcium carbonate (average particle diameter) surface-treated with (B1) stearic acid on 100 parts of ⁇ , ⁇ -dihydroxypolydimethylsiloxane (viscosity 40,000 mPa ⁇ s) blocked at both ends of the molecular chain with hydroxyl groups 0.05 ⁇ m, surface treatment degree 2.7% by mass, free fatty acid ratio 0.5% by mass, water content ratio 0.3% by mass) 128 parts are mixed and uniformly at 76 ° C. under reduced pressure at 120 ° C. for 2 hours. Mixed.
- Example 17-22 Each component shown in Table 4 was blended in the composition shown in the same table and mixed in the same manner as in Example 16 to obtain a polyorganosiloxane composition.
- the obtained polyorganosiloxane composition was placed in a container where moisture was blocked and heated at 70 ° C. for 120 hours. Thereafter, a cured product was prepared in the same manner as described above, and the hardness, tensile strength, elongation and adhesive strength of the obtained cured product were measured by the same method as described above.
- Hardness change rate [(Hardness of the cured product of the composition at the initial stage of preparation ⁇ Hardness of the cured product of the composition after long-term storage) / Hardness of the cured product of the composition at the initial stage of preparation] ⁇ 100 It shows that the degree of decrease in the hardness of the cured product is larger as the value of the rate of change in hardness is larger.
- A Polyorganosiloxane in which both ends of the molecular chain are blocked with a hydroxyl group or an alkoxy group
- A1 ⁇ , ⁇ -dihydroxypolydimethylsiloxane (viscosity 40,000 mPa ⁇ s)
- A2 ⁇ , ⁇ -dihydroxypolydimethylsiloxane (viscosity 80,000 mPa ⁇ s)
- A4 ⁇ , ⁇ -dihydroxypolydimethylsiloxane (viscosity 10,000 mPa ⁇ s)
- A5 ⁇ , ⁇ -bis (methyldimethoxysiloxy) polydimethylsiloxane (viscosity 40,000 mPa ⁇ s)
- Adhesion imparting agent (F1) 1,3,5-tris (3-trimethoxysilylpropyl) isocyanurate (F2) N-2-aminoethyl-3-aminopropyltrimethoxysilane
- Viscosity modifier (G1) Trimethylsilyl group-blocked polydimethylsiloxane at both ends (viscosity: 100 mPa ⁇ s)
- Example 23 100 parts of ⁇ , ⁇ -dihydroxypolydimethylsiloxane (viscosity 40,000 mPa ⁇ s) whose both ends of the molecular chain are blocked with hydroxyl groups are mixed with 128 parts of (B1) surface-treated calcium carbonate, and the pressure is reduced to 76 cmHg. And uniformly mixed at 120 ° C. for 2 hours.
- Example 23 the types of each component (A), (B) and (D) to (G), the blending ratio, and the mixing conditions of the components (A) and (B) are as shown in Table 6. did. Otherwise in the same manner as in Example 23, a polyorganosiloxane composition was obtained.
- Comparative Example 5 (A1) and (B1) were mixed uniformly at room temperature (23 ° C.) for 0.5 hours under a reduced pressure of 76 cmHg. Otherwise in the same manner as in Example 23, a polyorganosiloxane composition was obtained.
- Comparative Examples 6 and 7 (B1) In place of the surface-treated calcium carbonate, in Comparative Example 6, the surface-treated calcium carbonate having a surface treatment degree of 5.5% by mass and a free fatty acid of 1.4% by mass was used. (B9) surface-treated calcium carbonate having 4.0% by mass and 1.0% by mass of free fatty acid was used. Otherwise in the same manner as in Example 23, a polyorganosiloxane composition was obtained.
- the component (B) is blended, the polyorganosiloxane compositions of Examples 23 to 34 prepared by heating at a temperature of 100 to 120 ° C.
- the polyorganosiloxane compositions of Examples 23 to 34 have good storage stability.
- the polyorganosiloxane compositions of Comparative Examples 5 to 7 show a significant decrease in the physical properties of the cured product and the shear adhesive strength to aluminum when the cured product is left in a high temperature and high humidity atmosphere for a long time. I understand that.
- the initial physical characteristics and adhesiveness are excellent, and the physical characteristics and adhesiveness are hardly lowered even when left in a high temperature and high humidity atmosphere for a long time. You can get things. Therefore, the composition of the present invention is useful as an elastic adhesive for solar parts, automobile parts, electric / electronic devices, coating materials, potting materials, etc., and also useful as an on-site forming gasket, architectural sealing material, etc. It is.
Abstract
Description
(A)分子鎖末端が水酸基またはアルコキシ基で封鎖され、23℃における粘度が100~200,000mPa・sであるポリオルガノシロキサン100質量部と、
(B)充填剤1~300質量部と、
(C)平均単位式:(R1 3SiO1/2)p[Si(OH)xO(4-x)/2]q…(1)
(式中、R1は同一または異なる炭素数1~20の非置換の1価の炭化水素基であり、xは0.001~0.8であり、pおよびqはいずれも正数である。)で表されるポリオルガノシロキサン0.1~20質量部と、
(D)一般式:R2 nSi(OR3)4-n…(2)
(式中、R2は同一または異なる置換もしくは非置換の1価の炭化水素基であり、R3は同一または異なる非置換の1価の炭化水素基であり、nは0または1である。)で表される3官能性または4官能性のシラン化合物、および/またはその部分加水分解縮合物0.1~20質量部と、
(E)チタンキレート触媒0.1~10質量部、および
(F)接着性付与剤0.01~5質量部
を含有することを特徴とする。
(A)分子鎖末端が水酸基またはアルコキシ基で封鎖され、23℃における粘度が100~200,000mPa・sであるポリオルガノシロキサン100質量部と、
(B0)脂肪酸またはその塩で表面処理された炭酸カルシウム1~300質量部と、
(D)一般式:R2 nSi(OR3)4-n…(2)
(式中、R2は同一または異なる置換もしくは非置換の1価の炭化水素基であり、R3は同一または異なる非置換の1価の炭化水素基であり、nは0または1である。)で表される3官能性または4官能性のシラン化合物、および/またはその部分加水分解縮合物0.1~20質量部と、
(E)チタンキレート触媒0.1~10質量部、および
(F)接着性付与剤0.01~5質量部
を含有し、
前記(B0)脂肪酸またはその塩で表面処理された炭酸カルシウムは、表面処理度が0質量%を超え4質量%未満であり、遊離脂肪酸の割合が20質量%以下である、室温硬化性ポリオルガノシロキサン組成物の調製方法であって、
前記(B0)成分を単独で、または前記(A)成分に前記(B0)成分の一部もしくは全量を配合した後、あるいは配合すると同時に、前記(A)成分と前記(B0)成分の混合物を、100cmHg以下の減圧下、80℃以上の温度で加熱することを特徴とする。
本発明の第1の実施形態である室温硬化性ポリオルガノシロキサン組成物は、(A)分子鎖末端が水酸基またはアルコキシ基で封鎖されたポリオルガノシロキサンと、(B)充填剤と、(C)M単位とQOH単位を有するレジン構造(三次元網目構造)を有するポリオルガノシロキサンと、(D)3官能性または4官能性のシラン化合物またはその部分加水分解縮合物と、(E)チタンキレート触媒、および(F)接着性付与剤を含有する。そして、このポリオルガノシロキサン組成物は、さらに(G)粘度調整剤を含有することができる。(G)粘度調整剤としては、後述するように、加水分解性の基(例えば、水酸基やアルコキシ基)以外の基で分子鎖末端が封鎖された直鎖状のポリオルガノシロキサン、具体的には分子鎖末端がメチル基またはビニル基で封鎖されたポリジメチルシロキサンを用いることができる。
以下、本発明の第1の実施形態の室温硬化性ポリオルガノシロキサン組成物に含有される各成分について説明する。
(A)成分は、分子鎖末端が水酸基(ヒドロキシル基)またはアルコキシ基で封鎖されたポリオルガノシロキサンであり、第1の実施形態の室温硬化性組成物のベース成分である。(A)成分の粘度は、低すぎると硬化後のゴム弾性が乏しくなり、高すぎると作業性が低下することから、23℃における粘度が100~200,000mPa・sである。(A)成分の粘度は、1,000~100,000mPa・sがより好ましく、5,000~80,000mPa・sの範囲が特に好ましい。
なお、本明細書において、分子鎖両末端にジメチルヒドロキシシロキシ基が結合された直鎖状のジメチルポリシロキサンを、α,ω-ジヒドロキシポリジメチルシロキサンともいう。
本発明の室温硬化性ポリオルガノシロキサン組成物において、(B)成分である充填剤は、組成物に粘稠性を付与し、硬化物に機械的強度を付与する働きをするものである。(B)充填剤としては、例えば、アルカリ土類金属塩、無機酸化物、金属水酸化物、カーボンブラック等が挙げられる。
(B)成分である充填剤は、1種を単独で使用してもよく、2種以上を混合して使用してもよい。
なお、この平均粒径の値は、電子顕微鏡による画像解析によって測定された値であってもよいし、比表面積から換算された平均粒径であってもよい。また、粒度分布からの質量換算による50%径から求められた平均粒径、またはレーザー回折・散乱法で測定された平均粒径であってもよい。
なお、この表面処理度は、示差熱分析によって測定された値である。
表面処理度(質量%)=[{(表面処理前の懸濁水溶液中の脂肪酸の質量)-(表面処理後の懸濁水溶液中の脂肪酸の質量)}/(炭酸カルシウムの質量)]×100-(遊離脂肪酸の割合) …………(i)
遊離脂肪酸の割合(質量%)=[{(キシレン抽出前の表面処理炭酸カルシウムの質量)-(キシレン抽出後の表面処理炭酸カルシウムの質量)}/(キシレン抽出前の表面処理炭酸カルシウムの質量)]×100 …………(ii)
加熱減量(質量%)={(m0-m1)/m0}×100 …………(iii)
m0:乾燥前の(B0)表面処理炭酸カルシウムの質量(g)
m1:乾燥後の(B0)表面処理炭酸カルシウムの質量(g)
なお、(A)成分に(B0)成分を混合した後、あるいは混合すると同時に減圧下で加熱する場合には、(B0)成分に(A)成分の全部を混合して減圧下での加熱を行ってもよいし、(B0)成分に(A)成分の一部を混合して減圧下での加熱を行ってもよい。
第1の実施形態の室温硬化性ポリオルガノシロキサン組成物において、(C)平均単位式:(R1 3SiO1/2)p[Si(OH)xO(4-x)/2]q…(1)で表されるレジン構造(三次元網目構造)を有するポリオルガノシロキサンは、硬化物の耐加水分解性を向上させ、高温・高湿雰囲気下での物理的特性および接着性の低下を抑制する働きをすると考えられる。
第1の実施形態の室温硬化性ポリオルガノシロキサン組成物において、(D)成分であるシラン化合物および/またはその部分加水分解縮合物は、式:R2 nSi(OR3)4-n…(2)で表される3官能性または4官能性のシラン化合物と、その部分加水分解縮合物の少なくとも一方である。(D)成分は、前記(A)成分および(C)成分の架橋剤として作用する。
第1の実施形態において、(E)成分であるチタンキレート触媒は、(A)成分の水酸基(ヒドロキシル基)および/またはアルコキシ基の縮合反応を促進し、組成物の硬化を進める働きをする触媒である。(E)チタンキレート触媒としては、ジイソプロポキシビス(エチルアセトアセテート)チタン、ジイソプロポキシビス(メチルアセトアセテート)チタン、ジイソプロポキシビス(アセチルアセトナト)チタン、ジブトキシビス(エチルアセトアセテート)チタン、ジメトキシビス(エチルアセトアセテート)チタン等の公知のチタンキレート化合物が挙げられる。ジイソプロポキシビス(エチルアセトアセテート)チタン、ジイソプロポキシビス(メチルアセトアセテート)チタン、ジイソプロポキシビス(アセチルアセトネート)チタンが好ましい。
第1の実施形態において、(F)成分である接着性付与剤は、組成物の接着性および接着耐久性をより高める成分である。(F)接着性付与剤としては、以下の化学式に示すような、ジアルコキシシリルプロピル基またはトリアルコキシシリルプロピル基を有するイソシアヌレート化合物を使用することができる。これらのイソシアヌレート化合物の中でも、特にトリス(N-トリアルコキシシリルプロピル)イソシアヌレートが好ましい。
Yとしては、メトキシ基、エトキシ基、イソプロポキシ基のようなアルコキシ基、アセトアミド基等が挙げられる。
これらの中でも、前記した(E)チタンキレート触媒への影響が少ないエポキシ基含有シラン、イソシアナト基含有シランがより好ましい。また、アミノ基含有シランとエポキシ基含有シランの混合物あるいは反応物などの使用が好ましい。
第1の実施形態の室温硬化性ポリオルガノシロキサン組成物には、組成物の粘度を調整し、かつ前記(B)充填剤の配合を容易にするために、(G)粘度調整剤として、分子鎖末端がメチル基またはビニル基で封鎖されたポリオルガノシロキサン(以下、末端メチル基等ポリオルガノシロキサンと示す。)を配合することが好ましい。末端メチル基等ポリオルガノシロキサンとしては、分子鎖両末端にトリメチルシリル基が結合された直鎖状のポリジメチルシロキサン、分子鎖両末端にビニルジメチルシリル基が結合された直鎖状のポリジメチルシロキサン等が例示される。
第1の実施形態の室温硬化性ポリオルガノシロキサン組成物は、前記した(A)~(G)の各成分の他に、必要に応じて、チクソトロピー性付与剤、顔料、難燃剤、有機溶媒、防かび剤、抗菌剤、紫外線吸収剤、耐熱向上剤など、各種の機能性添加剤を含有することができる。
第2の実施形態の調製方法は、(A)分子鎖末端が水酸基またはアルコキシ基で封鎖されたポリオルガノシロキサン100質量部と、(B0)脂肪酸またはその塩で表面処理された炭酸カルシウム(表面処理炭酸カルシウム)1~300質量部と、(D)一般式:R2 nSi(OR3)4-n…(2)で表される3官能性または4官能性のシラン化合物、および/またはその部分加水分解縮合物0.1~20質量部と、(E)チタンキレート触媒0.1~10質量部と、(F)接着性付与剤0.01~5質量部とを含有し、(B0)表面処理炭酸カルシウムの表面処理度が0質量%を超え4質量%未満であり、遊離脂肪酸の割合が20質量%以下である、室温硬化性ポリオルガノシロキサン組成物を調製する方法である。そして、この調製方法においては、前記(B0)成分を単独で、または前記(A)成分に前記(B0)成分の一部もしくは全量を配合した後、あるいは配合すると同時に、前記(A)成分と前記(B0)成分の混合物を、100cmHg以下の減圧下80℃以上の温度で加熱することを特徴とする。
(A)成分である、分子鎖末端が水酸基またはアルコキシ基で封鎖されたポリオルガノシロキサンとしては、前記した第1の実施形態の室温硬化性ポリオルガノシロキサン組成物に含有される(A)成分と同じものを例示することができる。好ましい粘度、配合量等も、第1の実施形態の(A)成分と同様である。
第2の実施形態の室温硬化性ポリオルガノシロキサン組成物の調製方法において、(B0)表面処理炭酸カルシウムは、充填剤として、組成物に粘稠性を付与し、硬化物に機械的強度を付与する働きをする。(B0)表面処理炭酸カルシウムは、表面処理度が0質量%を超え4質量%未満、遊離脂肪酸の割合が20質量%以下のものである。
(D)成分であるシラン化合物またはその部分加水分解縮合物としては、前記した第1の実施形態の室温硬化性ポリオルガノシロキサン組成物に含有される(D)成分と同じものを例示することができる。好ましい配合量等も、第1の実施形態の(D)成分と同様である。
(E)成分であるチタンキレート触媒としては、前記した第1の実施形態の室温硬化性ポリオルガノシロキサン組成物に含有される(E)成分と同じものを例示することができる。好ましい配合量等も、第1の実施形態の(E)成分と同様である。
(F)成分である接着性付与剤としては、前記した第1の実施形態の室温硬化性ポリオルガノシロキサン組成物に含有される(F)成分と同じものを用いることができる。好ましい配合量等も、第1の実施形態の(F)成分と同様である。
第2の実施形態のポリオルガノシロキサン組成物の調製に当たっては、粘度を調整し、かつ前記(B0)表面処理炭酸カルシウムの配合を容易にするために、(G)粘度調整剤として、分子鎖末端がメチル基またはビニル基で封鎖されたポリオルガノシロキサン(末端メチル基等ポリオルガノシロキサン)を配合することが好ましい。(G)成分である末端メチル基等ポリオルガノシロキサンとしては、分子鎖両末端にトリメチルシリル基が結合された直鎖状のポリジメチルシロキサン、分子鎖両末端にビニルジメチルシリル基が結合された直鎖状のポリジメチルシロキサン等が例示される。
第2の実施形態の調製に当たっては、必要に応じて、チクソトロピー性付与剤、顔料、難燃剤、有機溶媒、防かび剤、抗菌剤、紫外線吸収剤、耐熱向上剤など、各種の機能性添加剤を加えることができる。
[MQOHレジン(C1)の製造]
トリメチルクロロシラン100部とナトリウムシリケート200部を、水とIPA(イソプロピルアルコール)およびキシレンの混合溶媒に入れ、この混合溶媒中10℃以下の温度で撹拌しながら、加水分解とそれに続く縮合反応を行った。混合物を還流温度(約80℃)で2時間加熱し、30分間静置して水相と油相とに分液し、油相としてMQOHレジンのキシレン溶液を得た。このキシレン溶液からキシレンを減圧・留去して、MQOHレジンを得た。
得られたMQOHレジン(C1)は、M単位とQOH単位とのモル比(M/QOH)が0.9で、重量平均分子量(Mw)が3000であり、水酸基の含有量が0.2質量%のものであった。
[MQOHレジン(C2)の製造]
トリメチルクロロシラン100部とナトリウムシリケート150部を、水とIPAおよびキシレンの混合溶媒に入れ、合成例1と同様に反応させてMQOHレジン(C2)を得た。得られたMQOHレジン(C2)は、M単位とQOH単位とのモル比(M/QOH)が1.2で、重量平均分子量(Mw)が1300であり、水酸基の含有量が0.1質量%であった。
[MQOHレジン(C3)の製造]
トリメチルクロロシラン100部とナトリウムシリケート250部を、水とIPAおよびキシレンの混合溶媒に入れ、合成例1と同様に反応させてMQOHレジン(C3)を得た。得られたMQOHレジン(C3)は、M単位とQOH単位とのモル比(M/QOH)が0.8で、重量平均分子量(Mw)が4800であり、水酸基の含有量が0.3質量%であった。
[MQOHレジン(C4)の製造]
トリメチルクロロシラン100部とナトリウムシリケート300部を、水とIPAおよびキシレンの混合溶媒に入れ、この混合溶媒中30℃以下の温度で撹拌しながら、加水分解とそれに続く縮合反応を行った。その後、合成例1と同様に加熱還流、静置、分液を行い、次いでキシレンを減圧・留去して、MQOHレジン(C4)を得た。得られたMQOHレジン(C4)は、M単位とQOH単位とのモル比(M/QOH)が0.6で、重量平均分子量(Mw)が9700であり、水酸基の含有量が0.2質量%であった。
[MQOHレジン(C5)の製造]
トリメチルクロロシラン100部とナトリウムシリケート100部を、水とIPAおよびキシレンの混合溶媒に入れ、合成例1と同様に反応させてMQOHレジン(C5)を得た。得られたMQOHレジン(C5)は、M単位とQOH単位とのモル比(M/QOH)が0.5で、重量平均分子量(Mw)が800であり、水酸基の含有量が0.2質量%であった。
[MQOHレジン(C6)の製造]
トリメチルクロロシラン100部とナトリウムシリケート350部を、水とIPAおよびキシレンの混合溶媒に入れ、合成例4と同様に反応させてMQOHレジン(C6)を得た。得られたMQOHレジン(C6)は、M単位とQOH単位とのモル比(M/QOH)が0.6で、重量平均分子量(Mw)が12,000であり、水酸基の含有量が0.2質量%であった。
このMQOHレジン(C6)50部(固形分)と(G)分子鎖両末端にトリメチルシロキシ基が結合されたポリジメチルシロキサン(粘度100mPa・s)50部との混合溶液100部は、粘度(23℃)が7,200Pa・sと極めて高く、後述する(A)成分や(B)成分および(G)成分を含む組成物に添加・配合することができなかった。
(A1)分子鎖両末端が水酸基で封鎖されたα,ω-ジヒドロキシポリジメチルシロキサン(粘度40,000mPa・s)100部、(B1)ステアリン酸で表面処理された軽質炭酸カルシウム(平均粒径0.05μm)128部、(G)分子鎖両末端にトリメチルシロキシ基が結合されたポリジメチルシロキサン(粘度100mPa・s)21.6部、および合成例1で得られた(C1)MQOHレジン3部(固形分)と前記(G)成分3部との混合溶液6部を、均一に混合した後、さらに、(D1)メチルトリメトキシシラン5.3部、(E1)ジ(イソプロポキシ)ビス(エチルアセトアセテート)チタン1.6部、および(F1)1,3,5-トリス(3-トリメトキシシリルプロピル)イソシアヌレート0.5部を加え、湿気遮断下で均一になるまで混合し、ポリオルガノシロキサン組成物を得た。
表1に示す各成分を同表に示す組成でそれぞれ配合し、実施例1と同様に混合してポリオルガノシロキサン組成物を得た。
なお、(B2)表面処理炭酸カルシウムは、平均粒径0.08μm、BET比表面積15m2/g)の炭酸カルシウムの懸濁水溶液(炭酸カルシウム濃度16質量%)の5kgに、ステアリン酸40gを加えた後、温度を75℃に維持した状態で6時間撹拌した後、水洗、乾燥し粉砕して得られたものである。この(B2)表面処理炭酸カルシウムの表面処理度は3.0質量%であった。また、(B3)未処理重質炭酸カルシウムは、平均粒径2.2μm、BET比表面積1.0m2/gの重質炭酸カルシウムに対して表面処理を行わなかったものである。(B3)未処理重質炭酸カルシウムの水分含有量は、後述する表3に示すように、0.3質量%であった。
(C1)MQOHレジン3部(固形分)と前記(G)成分3部との混合溶液6部の代わりに、(G)成分である分子鎖両末端にトリメチルシロキシ基が結合されたポリジメチルシロキサン(粘度100mPa・s)6部を使用した。それ以外は実施例1と同様にして、ポリオルガノシロキサン組成物を調製した。
表2に示す各成分を同表に示す組成でそれぞれ配合し、実施例1と同様に混合してポリオルガノシロキサン組成物を得た。
得られたポリオルガノシロキサン組成物をディスペンスして、2mmのシート状に成形した後、23℃、50%RHの雰囲気で7日間放置して硬化させた。そして、得られた硬化物の硬さを、タイプA硬度計で測定した。また、引張り強さと伸びを、JIS K 6249に準拠して測定した。
前記硬化物を、85℃、85%RHの雰囲気に500時間および1000時間それぞれ放置した後、硬化物の硬さをタイプA硬度計で測定した。また、引張り強さと伸びを前記方法で測定した。
ポリオルガノシロキサン組成物を、アルミニウム基材の表面に、長さ10mm、幅25mmで、厚さ1mmになるように塗布し、23℃、50%RHの雰囲気に7日間放置して硬化させた。そして、得られた試験片について、島津製作所製オートグラフにより引張速度10mm/minで引張試験を行い、せん断接着力を測定した。
前記せん断接着力の測定で作製した試験片を、85℃、85%RHの雰囲気に500時間および1000時間それぞれ放置した後、せん断接着力を前記方法で測定した。
(A1)分子鎖両末端が水酸基で封鎖されたα,ω-ジヒドロキシポリジメチルシロキサン(粘度40,000mPa・s)80部と、(A2)分子鎖両末端が水酸基で封鎖されたα,ω-ジヒドロキシポリジメチルシロキサン(粘度80,000mPa・s)20部との混合物に、(B1)ステアリン酸で表面処理された軽質炭酸カルシウム(平均粒径0.05μm、表面処理度2.7質量%、遊離脂肪酸の割合0.5質量%、水分含有割合0.3質量%)115部を混合し、76cmHgの減圧下、120℃で2時間均一に混合した。
表3に示す各成分を同表に示す組成でそれぞれ配合し、実施例12と同様に混合してポリオルガノシロキサン組成物を得た。
(A1)分子鎖両末端が水酸基で封鎖されたα,ω-ジヒドロキシポリジメチルシロキサン(粘度40,000mPa・s)100部に、(B1)ステアリン酸で表面処理された軽質炭酸カルシウム(平均粒径0.05μm、表面処理度2.7質量%、遊離脂肪酸の割合0.5質量%、水分含有割合0.3質量%)128部を混合し、76cmHgの減圧下、120℃で2時間均一に混合した。
表4に示す各成分を同表に示す組成でそれぞれ配合し、実施例16と同様に混合してポリオルガノシロキサン組成物を得た。
硬さの変化率=
[(硬化物の初期の硬さ-高温・高湿雰囲気で放置後の硬化物の硬さ)/硬化物の初期の硬さ]×100
得られたポリオルガノシロキサン組成物を、湿気を遮断した容器に収容し、70℃で120時間加熱した。その後、前記と同様に硬化物を作成し、得られた硬化物の硬さ、引張り強さ、伸びおよび接着力を前記と同様な方法で測定した。
硬さの変化率=
[(調製初期の組成物の硬化物の硬さ-長期保存後の組成物の硬化物の硬さ)/調製初期の組成物の硬化物の硬さ]×100
硬さの変化率の値が大きいほど、硬化物の硬さの低下の度合いが大きいことを示している。
これらの結果を表4に示す。
前記した(B1)表面処理炭酸カルシウムの調製において、用いる炭酸カルシウムのBET比表面積と平均粒径、懸濁水溶液の温度(表面処理温度)、表面処理剤の種類、表面処理剤の量を、それぞれ表5に示すように変更して、表面処理炭酸カルシウム(B4)~(B9)を調製した。そして、得られた表面処理炭酸カルシウム(B4)~(B9)の表面処理度、遊離脂肪酸の割合、水分含有割合をそれぞれ測定した。測定結果を、前記(B1)表面処理炭酸カルシウムの物性とともに、表5に示す。また、前記した(B3)未処理重質炭酸カルシウムの水分含有割合、BET比表面積、平均粒径の値も、表5に示す。
(A1)α,ω-ジヒドロキシポリジメチルシロキサン(粘度40,000mPa・s)
(A2)α,ω-ジヒドロキシポリジメチルシロキサン(粘度80,000mPa・s)
(A4)α,ω-ジヒドロキシポリジメチルシロキサン(粘度10,000mPa・s)
(A5)α,ω-ビス(メチルジメトキシシロキシ)ポリジメチルシロキサン(粘度40,000mPa・s)
(B1)および(B4)~(B9)表面処理炭酸カルシウム:上記で調製した表面処理炭酸カルシウム
(B3)表面処理されていない重質炭酸カルシウム(未処理重質炭酸カルシウム)
(D1)メチルトリメトキシシラン
(D2)ビニルトリメトキシシラン
(E1)ジイソプロポキシビス(エチルアセトアセテート)チタン
(E2)ジイソプロポキシビス(アセチルアセトナト)チタン
(F1)1,3,5-トリス(3-トリメトキシシリルプロピル)イソシアヌレート
(F2)N-2-アミノエチル-3-アミノプロピルトリメトキシシラン
(G1)両末端トリメチルシリル基封鎖ポリジメチルシロキサン(粘度:100mPa・s)
(A1)分子鎖両末端が水酸基で封鎖されたα,ω-ジヒドロキシポリジメチルシロキサン(粘度40,000mPa・s)100部に、(B1)表面処理炭酸カルシウム128部を混合し、76cmHgの減圧下、120℃で2時間均一に混合した。
実施例23において、(A)、(B)および(D)~(G)の各成分の種類、配合割合、および(A)成分と(B)成分の混合条件を、表6に示す通りとした。それ以外は実施例23と同様にして、ポリオルガノシロキサン組成物を得た。
(A1)と(B1)を、76cmHg減圧下、室温(23℃)で0.5時間均一に混合した。それ以外は実施例23と同様にして、ポリオルガノシロキサン組成物を得た。
(B1)表面処理炭酸カルシウムに代えて、比較例6では、表面処理度5.5質量%、遊離脂肪酸1.4質量%の(B8)表面処理炭酸カルシウムを、比較例7では、表面処理度4.0質量%、遊離脂肪酸1.0質量%の(B9)表面処理炭酸カルシウムをそれぞれ使用した。それ以外は実施例23と同様にして、ポリオルガノシロキサン組成物を得た。
また、比較例5~7のポリオルガノシロキサン組成物は、その硬化物を高温・高湿雰囲気で長時間放置した場合に、硬化物の物理的特性、およびアルミニウムに対するせん断接着力が大きく低下していることがわかる。
したがって、本発明の組成物は、ソーラー部品、自動車部品、電気・電子機器用の弾性接着剤、コーティング材、ポッティング材等として有用であり、また、現場形成ガスケット、建築用シーリング材等としても有用である。
Claims (13)
- (A)分子鎖末端が水酸基またはアルコキシ基で封鎖され、23℃における粘度が100~200,000mPa・sであるポリオルガノシロキサン100質量部と、
(B)充填剤1~300質量部と、
(C)平均単位式:(R1 3SiO1/2)p[Si(OH)xO(4-x)/2]q…(1)
(式中、R1は同一または異なる炭素数1~20の非置換の1価の炭化水素基であり、xは0.001~0.8であり、pおよびqはいずれも正数である。)で表されるポリオルガノシロキサン0.1~20質量部と、
(D)一般式:R2 nSi(OR3)4-n…(2)
(式中、R2は同一または異なる置換もしくは非置換の1価の炭化水素基であり、R3は同一または異なる非置換の1価の炭化水素基であり、nは0または1である。)で表される3官能性または4官能性のシラン化合物、および/またはその部分加水分解縮合物0.1~20質量部と、
(E)チタンキレート触媒0.1~10質量部、および
(F)接着性付与剤0.01~5質量部
を含有することを特徴とする室温硬化性ポリオルガノシロキサン組成物。 - 前記(C)成分であるポリオルガノシロキサンにおいて、前記(R1 3SiO1/2)単位と前記[Si(OH)xO(4-x)/2]単位とのモル比(p/q)は、0.4~1.2であり、かつ水酸基の含有量は0.01~10質量%であることを特徴とする請求項1記載の室温硬化性ポリオルガノシロキサン組成物。
- 前記(C)成分であるポリオルガノシロキサンの重量平均分子量(Mw)は、500~20,000であることを特徴とする請求項1または2記載の室温硬化性ポリオルガノシロキサン組成物。
- 前記(B)成分である充填剤は、脂肪酸またはその塩で表面処理された炭酸カルシウムであることを特徴とする請求項1乃至3のいずれか1項記載の室温硬化性ポリオルガノシロキサン組成物。
- 前記脂肪酸またはその塩で表面処理された炭酸カルシウムは、表面処理度が0質量%を超え4質量%未満であり、遊離脂肪酸の割合が20質量%以下であることを特徴とする請求項4記載の室温硬化性ポリオルガノシロキサン組成物。
- 前記(F)接着性付与剤は、トリス(N-トリアルコキシシリルプロピル)イソシアヌレートを含むことを特徴とする請求項1乃至5のいずれか1項記載の室温硬化性ポリオルガノシロキサン組成物。
- 前記(E)チタンキレート触媒は、ジイソプロポキシビス(エチルアセトアセテート)チタン、ジイソプロポキシビス(メチルアセトアセテート)チタン、およびジイソプロポキシビス(アセチルアセトナト)チタンから選ばれる1種以上を含むことを特徴とする請求項1乃至6のいずれか1項記載の室温硬化性ポリオルガノシロキサン組成物。
- (A)分子鎖末端が水酸基またはアルコキシ基で封鎖され、23℃における粘度が100~200,000mPa・sであるポリオルガノシロキサン100質量部と、
(B0)脂肪酸またはその塩で表面処理された炭酸カルシウム1~300質量部と、
(D)一般式:R2 nSi(OR3)4-n…(2)
(式中、R2は同一または異なる置換もしくは非置換の1価の炭化水素基であり、R3は同一または異なる非置換の1価の炭化水素基であり、nは0または1である。)で表される3官能性または4官能性のシラン化合物、および/またはその部分加水分解縮合物0.1~20質量部と、
(E)チタンキレート触媒0.1~10質量部、および
(F)接着性付与剤0.01~5質量部
を含有し、
前記(B0)脂肪酸またはその塩で表面処理された炭酸カルシウムは、表面処理度が0質量%を超え4質量%未満であり、遊離脂肪酸の割合が20質量%以下である、室温硬化性ポリオルガノシロキサン組成物の調製方法であって、
前記(B0)成分を単独で、または前記(A)成分に前記(B0)成分の一部もしくは全量を配合した後、あるいは配合すると同時に、前記(A)成分と前記(B0)成分の混合物を、100cmHg以下の減圧下、80℃以上の温度で加熱することを特徴とする室温硬化性ポリオルガノシロキサン組成物の調製方法。 - 前記(B0)表面処理された炭酸カルシウムは、炭素数が6~20のアルキル基を有する飽和脂肪酸またはその塩から選ばれる1種以上で表面処理されたものであることを特徴とする、請求項8記載の室温硬化性ポリオルガノシロキサン組成物の調製方法。
- 前記(B0)表面処理された炭酸カルシウムは、0.5質量%以下の水分含有割合を有することを特徴とする請求項8または9記載の室温硬化性ポリオルガノシロキサン組成物の調製方法。
- 前記(B0)成分は、BET法による比表面積が5~100m2/gである炭酸カルシウムを表面処理したものであることを特徴とする請求項8乃至10のいずれか1項記載の室温硬化性ポリオルガノシロキサン組成物の調製方法。
- 前記(E)チタンキレート触媒は、ジイソプロポキシビス(エチルアセトアセテート)チタン、ジイソプロポキシビス(メチルアセトアセテート)チタンおよびジイソプロポキシビス(アセチルアセトナト)チタンから選ばれる1種以上を含むことを特徴とする請求項8乃至11のいずれか1項記載の室温硬化性ポリオルガノシロキサン組成物の調製方法。
- 前記(F)接着性付与剤は、トリス(N-トリアルコキシシリルプロピル)イソシアヌレートを含むことを特徴とする請求項8乃至12のいずれか1項記載の室温硬化性ポリオルガノシロキサン組成物の調製方法。
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