JP2022107002A - ラミネータへの材料送達システム - Google Patents
ラミネータへの材料送達システム Download PDFInfo
- Publication number
- JP2022107002A JP2022107002A JP2022079254A JP2022079254A JP2022107002A JP 2022107002 A JP2022107002 A JP 2022107002A JP 2022079254 A JP2022079254 A JP 2022079254A JP 2022079254 A JP2022079254 A JP 2022079254A JP 2022107002 A JP2022107002 A JP 2022107002A
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- JP
- Japan
- Prior art keywords
- rolls
- mixer
- laminator
- solvent
- reactant
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- RWLALWYNXFYRGW-UHFFFAOYSA-N 2-Ethyl-1,3-hexanediol Chemical compound CCCC(O)C(CC)CO RWLALWYNXFYRGW-UHFFFAOYSA-N 0.000 description 1
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Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/0046—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by constructional aspects of the apparatus
- B32B37/0053—Constructional details of laminating machines comprising rollers; Constructional features of the rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/28—Processes for applying liquids or other fluent materials performed by transfer from the surfaces of elements carrying the liquid or other fluent material, e.g. brushes, pads, rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
- B05B12/081—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to the weight of a reservoir or container for liquid or other fluent material; responsive to level or volume of liquid or other fluent material in a reservoir or container
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
- B05B7/24—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas with means, e.g. a container, for supplying liquid or other fluent material to a discharge device
- B05B7/26—Apparatus in which liquids or other fluent materials from different sources are brought together before entering the discharge device
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
- B05C1/0813—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line characterised by means for supplying liquid or other fluent material to the roller
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
- B05C1/0826—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line the work being a web or sheets
- B05C1/0834—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line the work being a web or sheets the coating roller co-operating with other rollers, e.g. dosing, transfer rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D5/00—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
- B05D5/10—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain an adhesive surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
- B29B7/32—Mixing; Kneading continuous, with mechanical mixing or kneading devices with non-movable mixing or kneading devices
- B29B7/325—Static mixers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
- B29B7/58—Component parts, details or accessories; Auxiliary operations
- B29B7/60—Component parts, details or accessories; Auxiliary operations for feeding, e.g. end guides for the incoming material
- B29B7/603—Component parts, details or accessories; Auxiliary operations for feeding, e.g. end guides for the incoming material in measured doses, e.g. proportioning of several materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/74—Mixing; Kneading using other mixers or combinations of mixers, e.g. of dissimilar mixers ; Plant
- B29B7/7404—Mixing devices specially adapted for foamable substances
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/74—Mixing; Kneading using other mixers or combinations of mixers, e.g. of dissimilar mixers ; Plant
- B29B7/7404—Mixing devices specially adapted for foamable substances
- B29B7/7409—Mixing devices specially adapted for foamable substances with supply of gas
- B29B7/7419—Mixing devices specially adapted for foamable substances with supply of gas with static or injector mixer elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/74—Mixing; Kneading using other mixers or combinations of mixers, e.g. of dissimilar mixers ; Plant
- B29B7/7404—Mixing devices specially adapted for foamable substances
- B29B7/7433—Plants
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2252/00—Sheets
- B05D2252/02—Sheets of indefinite length
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2503/00—Polyurethanes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1284—Application of adhesive
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Coating Apparatus (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
- Rolls And Other Rotary Bodies (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
- Crushing And Grinding (AREA)
- Metal Rolling (AREA)
- Manufacturing Of Printed Circuit Boards (AREA)
Abstract
Description
本出願は、2015年5月15日に出願された米国仮出願第62/162,113号の利益を主張するものである。
なお、本発明には、以下の実施形態が包含される。
[1]ラミネータの2つのロール間に材料を分注する装置であって、
a)少なくとも2つの反応物貯蔵タンクであって、それぞれがギアポンプを有する反応物貯蔵タンクと、
b)前記ギアポンプに接続された混合器と、
c)前記混合器に接続された分注ノズルと、
d)前記2つのロール間のレール上に取り付けられたレベル検出器と、
e)前記混合器に接続された少なくとも1つの溶剤貯蔵容器と、を備える、装置。
[2]前記レベル検出器が、前記反応物貯蔵タンクの前記ギアポンプに電子的に接続されている、前記[1]に記載の装置。
[3]前記混合器が、1000rpm~8000rpmの範囲内の混合速度を有する、前記[1]に記載の方法。
[4]ラミネータの2つのロール間に材料を分注する方法であって、
a)別個の反応物貯蔵タンクから少なくとも2つの反応物を放出することと、
b)前記反応物を1000rpm~8000rpmの範囲内の混合速度を有する混合器と接触させることと、
c)前記反応物を前記混合器内で60秒未満混合して、混合生成物を形成することと、
d)前記混合生成物を分注ノズルの中に溜めることと、
e)前記分注ノズルから混合生成物を前記2つのロール間に分注することと、
f)前記生成物の前記放出を中断することと、
g)第1の溶剤貯蔵容器から第1の溶剤を放出することと、
h)前記第1の溶剤を前記混合器と接触させることと、
)前記第1の溶剤を前記分注ノズルの中に溜めることと、
j)前記分注ノズルから前記第1の溶剤を前記2つのロール間に分注することと、
k)前記第1の溶剤の前記放出を中断することと、
l)ステップa)からe)を繰り返すことと、
を含む、方法。
[5]ステップk)における前記第1の溶剤の前記放出の前記中断後に、ステップg)からステップk)が第2の溶剤で繰り返され、前記第2の溶剤が、前記第1の溶剤とは異なる、第2の溶剤貯蔵容器から放出さる、前記[4]に記載の方法。
[6]前記2つのロール間に分注される前記材料が、ポリウレタン接着剤、エポキシ接着剤、アクリレート接着剤、及びそれらのハイブリッド接着剤の群から選択されるラミネート接着剤である、前記[4]または[5]に記載の方法。
[7]前記少なくとも2つの反応物のうちの1つが、メチレンジフェニルジイソシアネート、トルエンジイソシアネート、ヘキサメチレンジイソシアネート、イソホロンジイソシアネート、脂環式イソシアネート、ポリイソシアネート、脂肪族ポリウレタンプレポリマー、芳香族ポリウレタンプレポリマー、及びそれらの混合物からなる群から選択される第1の反応物を含む、前記[4]~[6]のいずれか一項に記載の方法。
[8]前記少なくとも2つの反応物のうちの1つが、ポリエーテルポリオール、ポリエステルポリオール、ポリカーボネートポリオール、ポリブタジエンポリオール、ならびにそれらのコポリマー及び混合物、エチレングリコール、ジエチレングリコール、プロピレングリコール、ジプロピレングリコール、ネオペンチルグリコール、1,4ブタンジオール、1,6ヘキサンジオール、トリメチルプロパン、及びそれらの混合物からなる群から選択される第2の反応物を含む、前記[4]~[7]のいずれか一項に記載の方法。
[9]前記第1及び/または第2の溶剤が、二塩基エステル、ポリオール、エチレングリコール、ジエチレングリコール、ジプロピレングリコール、ジエチレングリコール、ジベンゾエート、ヘキサノールのジエステル、ジテレフタレート、酢酸エチル、酢酸ブチル、アセトン、メチルエチルケトン、メチルブチルケトン、キシレン、トルエン、及びそれらの混合物からなる群から選択される、前記[4]~[8]のいずれか一項に記載の方法。
[10]ラミネータによって調製されるラミネート接着剤であって、前記ラミネータに、前記[1]に記載の装置によって材料が送達される、ラミネート接着剤。
[11]複数のロールを備え、前記[1]に記載の装置をさらに備える、ラミネータ装置。
Claims (4)
- ラミネータの2つのロール間に、30分未満の短い可使時間を有する接着剤の材料を分注する装置であって、
a)少なくとも2つの反応物貯蔵タンクであって、それぞれがギアポンプを有する反応物貯蔵タンクと、
b)前記ギアポンプに接続された混合器と、
c)前記混合器に接続された分注ノズルであって、少なくとも毎分4回、前記ロールの軸の方向に沿って行ったり来たりすることを可能にするアーム上に取り付けられた分注ノズルと、
d)前記2つのロール間のレール上に取り付けられたレベル検出器と、
e)前記混合器に接続された少なくとも1つの溶剤貯蔵容器と、を備える、装置。 - 前記レベル検出器が、前記反応物貯蔵タンクの前記ギアポンプに電子的に接続されている、請求項1に記載の装置。
- 前記混合器が、1000rpm~8000rpmの範囲内の混合速度を有する、請求項1に記載の装置。
- 複数のロールを備え、請求項1に記載の装置をさらに備える、ラミネータ装置。
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US201562162113P | 2015-05-15 | 2015-05-15 | |
US62/162,113 | 2015-05-15 | ||
PCT/US2016/021648 WO2016186712A1 (en) | 2015-05-15 | 2016-03-10 | Material delivery system for laminator |
JP2017559357A JP2018522711A (ja) | 2015-05-15 | 2016-03-10 | ラミネータへの材料送達システム |
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JP2020147433A Active JP7074816B2 (ja) | 2015-05-15 | 2020-09-02 | ラミネータへの材料送達システム |
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WO2019082683A1 (ja) * | 2017-10-24 | 2019-05-02 | Dic株式会社 | ラミネート装置及びラミネート方法 |
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JP2011219698A (ja) * | 2010-04-14 | 2011-11-04 | Mitsui Chemicals Inc | 二液硬化型無溶剤系接着剤供給装置 |
JP2018522711A (ja) * | 2015-05-15 | 2018-08-16 | ダウ グローバル テクノロジーズ エルエルシー | ラミネータへの材料送達システム |
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EP3294552A1 (en) | 2018-03-21 |
MX2017014272A (es) | 2018-04-20 |
BR112017023921A2 (pt) | 2018-07-17 |
EP3943199B1 (en) | 2023-08-30 |
JP2018522711A (ja) | 2018-08-16 |
BR112017023921B1 (pt) | 2021-12-14 |
TWI703047B (zh) | 2020-09-01 |
CN109362226A (zh) | 2019-02-19 |
WO2016186712A1 (en) | 2016-11-24 |
CN109362226B (zh) | 2021-08-20 |
RU2017141781A3 (ja) | 2019-06-18 |
JP7074816B2 (ja) | 2022-05-24 |
AR104454A1 (es) | 2017-07-19 |
RU2017141781A (ru) | 2019-05-31 |
TW201639712A (zh) | 2016-11-16 |
US10864543B2 (en) | 2020-12-15 |
EP3294552B1 (en) | 2021-09-22 |
JP2021003697A (ja) | 2021-01-14 |
RU2707933C2 (ru) | 2019-12-02 |
US20180133743A1 (en) | 2018-05-17 |
EP3943199A1 (en) | 2022-01-26 |
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