EP3184177A1 - Volet d'aération et système de buse pour un pistolet pulvérisateur et pistolet pulvérisateur - Google Patents

Volet d'aération et système de buse pour un pistolet pulvérisateur et pistolet pulvérisateur Download PDF

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Publication number
EP3184177A1
EP3184177A1 EP16203544.8A EP16203544A EP3184177A1 EP 3184177 A1 EP3184177 A1 EP 3184177A1 EP 16203544 A EP16203544 A EP 16203544A EP 3184177 A1 EP3184177 A1 EP 3184177A1
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EP
European Patent Office
Prior art keywords
air
opening
central
axis
central opening
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Granted
Application number
EP16203544.8A
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German (de)
English (en)
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EP3184177B1 (fr
Inventor
Albrecht Kruse
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SATA GmbH and Co KG
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SATA GmbH and Co KG
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Publication of EP3184177A1 publication Critical patent/EP3184177A1/fr
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B1/00—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
    • B05B1/02—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to produce a jet, spray, or other discharge of particular shape or nature, e.g. in single drops, or having an outlet of particular shape
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B1/00—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
    • B05B1/14—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means with multiple outlet openings; with strainers in or outside the outlet opening
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
    • B05B7/02—Spray pistols; Apparatus for discharge
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
    • B05B7/02—Spray pistols; Apparatus for discharge
    • B05B7/08—Spray pistols; Apparatus for discharge with separate outlet orifices, e.g. to form parallel jets, i.e. the axis of the jets being parallel, to form intersecting jets, i.e. the axis of the jets converging but not necessarily intersecting at a point
    • B05B7/0807—Spray pistols; Apparatus for discharge with separate outlet orifices, e.g. to form parallel jets, i.e. the axis of the jets being parallel, to form intersecting jets, i.e. the axis of the jets converging but not necessarily intersecting at a point to form intersecting jets
    • B05B7/0815—Spray pistols; Apparatus for discharge with separate outlet orifices, e.g. to form parallel jets, i.e. the axis of the jets being parallel, to form intersecting jets, i.e. the axis of the jets converging but not necessarily intersecting at a point to form intersecting jets with at least one gas jet intersecting a jet constituted by a liquid or a mixture containing a liquid for controlling the shape of the latter
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
    • B05B7/02—Spray pistols; Apparatus for discharge
    • B05B7/08—Spray pistols; Apparatus for discharge with separate outlet orifices, e.g. to form parallel jets, i.e. the axis of the jets being parallel, to form intersecting jets, i.e. the axis of the jets converging but not necessarily intersecting at a point
    • B05B7/0869—Spray pistols; Apparatus for discharge with separate outlet orifices, e.g. to form parallel jets, i.e. the axis of the jets being parallel, to form intersecting jets, i.e. the axis of the jets converging but not necessarily intersecting at a point the liquid or other fluent material being sucked or aspirated from an outlet orifice by another fluid, e.g. a gas, coming from another outlet orifice

Definitions

  • the invention relates to an air cap for a spray gun, in particular paint spray gun, according to the preamble of claim 1, a nozzle arrangement for a spray gun, in particular paint spray gun, according to the preamble of claim 28 and a spray gun, in particular paint spray gun, according to the preamble of claim 29.
  • a spray gun in particular paint spray gun, at its head on a paint nozzle, which is screwed into the gun body.
  • the paint nozzle has at its front end often on a hollow cylindrical suppository, exits the front of the mouth during operation of the spray gun, the material to be sprayed.
  • the paint nozzle can also be designed conically in its front region.
  • the gun head usually has an external thread, via which an air nozzle ring with an air cap arranged therein is screwed to the gun head.
  • the air cap has a central opening whose diameter is greater than the outer diameter of the paint nozzle cup and the outer diameter of the front end of a conical paint nozzle.
  • the central opening of the air cap and the suppository or the front end of the paint nozzle together form an annular gap. From this annular gap emerges the so-called atomizing air, which generates a vacuum at the end face of the paint nozzle in the nozzle arrangement described above, whereby the material to be sprayed is sucked out of the paint nozzle.
  • the atomizing air strikes the jet of color, which tears the jet of color into threads and ribbons.
  • the air cap often also has two horns, which are diametrically opposed to each other and protrude in the outflow direction over said annular gap and the material outlet opening. From the back of the air cap run two supply holes, ie horn air supply ducts, to horn air ducts in the horns.
  • each horn has at least one horn air channel, but preferably each horn has at least two horn air channels.
  • Each horn air duct has on its outside a horn air opening, from which the horn air emerges.
  • the horn air ducts or openings are generally oriented so that they point to the longitudinal axis of the nozzle in the exit direction after the annular gap, so that the so-called horn air exiting the horn air openings the already exited from the annular gap air or the color jet or already at least partially incurred Can affect color fog.
  • This will be the originally conical cross-section of the color beam (omnidirectional beam) or the color mist compressed at its horns facing sides and slightly elongated in perpendicular direction. This creates a so-called broad jet, which allows a largerêtnlackier Bulgaria.
  • the horn air aims to further atomize the color beam.
  • control openings In the front surface of the air cap, radially outside of the central opening, so-called control openings can be introduced.
  • the air emerging from the control openings affects the horn air, in particular it attenuates the impact of the horn air on the color jet. Further, the control air protects the air cap from contamination by removing paint droplets from the air cap. It also contributes to the further atomization of the paint mist.
  • the control air also acts on the round jet and causes a slight pre-deformation as well as an additional atomization.
  • Such a nozzle arrangement is particularly suitable for use with a spray gun, in particular a paint spray gun, wherein not only paint but also adhesives or paints, especially basecoats and clearcoats, both solvent-based and water-based can be sprayed, as well as liquids for the food industry, Wood preservatives or other liquids.
  • Spray guns can be classified in particular in handguns and automatic or robotic guns.
  • Hand spray guns are mainly used by craftsmen, especially painters, carpenters and painters.
  • Automatic and robotic guns are usually used in conjunction with a painting robot or a painting machine for industrial applications. However, it is quite conceivable to integrate a hand spray gun into a painting robot or in a painting machine.
  • the spray gun may include: a handle, an upper gun body, a compressed air port, a trigger guard for opening an air valve, and for moving the paint needle out of the material outlet port of the paint nozzle, a round-width jet regulator for adjusting the ratio of atomizing air and horn air for forming the ink jet an air micrometer for adjusting the injection pressure, a material quantity regulation for setting the maximum material volume flow, a material connection, color channels for directing the material to be sprayed from a material inlet to the material outlet, compressed air channels, in particular wide-beam channels for supplying the horns with air, and round jet channels for the supply of the annular gap and the control openings with air, a suspension hook and an analog or digital pressure measuring device.
  • the paint spray gun can be used as a flow cup gun with arranged above the gun body color cup from which the material to be sprayed in Substantially by gravitation and by negative pressure at the front end of the paint nozzle into and through the color channels flows, be configured.
  • the spray gun may also be a side cup gun in which the paint cup is disposed on the side of the gun body and where the material is also supplied to the gun by gravity and vacuum at the forward end of the paint nozzle.
  • the spray gun can also be sucked as a suction cup gun with below the gun body paint cup from which the material to be sprayed is sucked out of the cup substantially by vacuum, in particular by utilizing the Venturi effect.
  • it can be configured as a pressure cup gun, wherein the cup is arranged below, above or on the side of the gun body and is pressurized, whereupon the medium to be sprayed is pushed out of the cup.
  • a pressure cup gun wherein the cup is arranged below, above or on the side of the gun body and is pressurized, whereupon the medium to be sprayed is pushed out of the cup.
  • it may be a boiler gun, in which the material to be sprayed is supplied by means of a hose from a paint container or via a pump of the spray gun.
  • the nozzle assembly and spray gun described above have been proven over many years.
  • the quality of the spray result depends largely on the quality of the spray gun used.
  • High-quality spray guns are manufactured with high precision and very tight manufacturing tolerances, as even deviations in the range of a few hundredths of a millimeter from the ideal size can have a negative influence on the quality of the atomization and thus on the spray result.
  • the quality of atomization is further determined by the exact design of the so-called nozzle set.
  • the nozzle set usually consists of the air nozzle, the paint nozzle and the paint needle.
  • the air nozzle in turn consists of the air cap and the air nozzle ring.
  • Decisive for the spray quality are in particular the diameter of the needle tip, the inner diameter of the central opening in the air cap, the horn air openings and the control openings, the angles of the openings or channels relative to the central axis of the central opening and the alignment of the openings or channels to each other.
  • a good spray quality is especially important for the application of clear and base coat (Unilack) on vehicles and vehicle parts.
  • unilack clear and base coat
  • insufficient spray quality has a negative impact on the color accuracy and the gloss of the coating.
  • the repainted vehicle part is often arranged directly next to a part with original paint, inaccuracies are clearly noticeable here.
  • a complaint of the customer of the vehicle painter makes a reworking necessary, which is associated with a high expenditure of time and money.
  • a spray pattern is usually created by means of the spray gun, at a certain distance, for example 15 cm to 20 cm, in front of a substrate, for example. Paper, a paper with scale, which is intended for the preparation of a spray pattern, or a sheet , Paint or varnish is applied to this sheet of paper or sheet without moving the spray gun.
  • the spraying time is about 1 to 2 seconds.
  • the spray gun can be moved by means of a device in particular perpendicular to the longitudinal axis of the broad jet at a constant distance from the sheet or paper.
  • the shape of the spray pattern produced in this manner and the size of the droplets on the substrate provide information about the quality of the spray gun, in particular about the nozzles.
  • the layer thickness of the spray pattern can be determined by methods known in the art, for example by means of layer thickness measuring devices before or after drying the spray pattern, or the color droplets and their size and position are still on the substrate during the flight. detected by laser diffraction method.
  • a spray pattern as described above does not have a uniform layer thickness over its length and width.
  • the central core of the spray pattern has a high layer thickness, outside the core, the layer thickness produced is lower.
  • the layer thickness transition between core and exterior is fluid. If one plots the layer thickness over the length of the spray pattern, then, starting from left to right, first a flat rise, which marks the outer edge of the outer area. In the vicinity of the core, the layer thickness increases relatively steeply and, in the ideal case, remains essentially constant over the course of the length of the core, ie it shows a plateau. At the edge of the core, the layer thickness drops relatively steep, followed by a flatter drop towards the end of the outside area.
  • the transition may not be too steep, otherwise the risk of overcoating, for example, by accidentally applying the double layer thickness, resulting in so-called color runners.
  • the experiments have shown that it is advantageous if the above said plateau as wide as possible, ie the core area of the spray pattern with maximum layer thickness is as long as possible.
  • the object of the present invention is therefore to provide an air cap for a spray gun, a nozzle assembly for a spray gun and a spray gun, with which a better coating quality is achieved than with air caps, nozzle assemblies and spray guns according to the prior art.
  • an air cap for a spray gun, a nozzle assembly for a spray gun and a spray gun are provided which produce a spray pattern in which the layer thickness increases as steeply as possible over the length of the spray pattern in the transition between an outer region of the spray pattern and a core region and the core of Spray pattern, ie the area with maximum layer thickness is as long as possible.
  • the spray jet should not become too dry despite the larger core area and the transition between an outer area of the spray pattern and a core area should not be so steep that the risk of overcoating arises.
  • an air cap for a spray gun in particular paint spray gun, which has at least one central opening which is delimited by an orifice and two horns with at least one inner and one outer horn air passage and an inner and an outer horn air opening, wherein the Distance between the front end of the central opening and an axis which perpendicularly intersects the central axis of the central opening and passes through the center of an inner horn air opening is between 0.6 mm and 2.6 mm.
  • This distance is the so-called tapping height of the inner horn air duct.
  • the inner horn air channels or openings are the horn air channels or openings which are closer to the central opening of the air cap.
  • the outer horn air passages or openings are the horn air passages or openings which are farther from the central opening of the air cap and located closer to the front end of the horn.
  • the inner horn air channels of the two horns of the air cap have the same tapping height.
  • tapping height does not necessarily mean that the horn air ducts must be introduced by drilling into the horns. The term is due only to the procedure of the prior art, according to which the horn air ducts are drilled in the horns. However, they can also be introduced by means of laser in the horns or the Air cap can be made by 3D printing, casting or die casting, with the horn air channels and other channels and openings of the air cap recessed.
  • the horn air ducts, as well as other channels and openings of the air cap also do not have a circular cross-section, but they can also at least partially have a square, rectangular, triangular, oval or other cross-section.
  • the tapping height is more than 2.6 mm. A reduction in the tapping height showed one of the above-mentioned desirable effects, namely a longer core area of the spray pattern, ie a wider plateau in the course of the layer thickness over the length of the spray pattern.
  • a nozzle arrangement for a spray gun in particular paint spray gun, which has at least one paint nozzle, wherein it further comprises an above-mentioned air cap.
  • a spray gun in particular a paint spray gun, which has an abovementioned air cap or an abovementioned nozzle arrangement.
  • an air cap in which the distance between the front end of the central opening and an axis which perpendicularly intersects the central axis of the central opening and passes through the center of an inner horn air opening is between 2.4 mm and 2.6 mm. Spray tests have shown that the tapping height of the inner horn air ducts can not be lowered arbitrarily. Although there is a further widening of the above-mentioned plateau, due to the constant material throughput, the sprayed material is distributed over a larger core area and the spray jet becomes too dry.
  • a tapping height between 2.4 mm and 2.6 mm for the inner horn air ducts have an otherwise constant configuration of the air cap, in particular the control bores, as a good compromise between the widest possible plateau and sufficient moisture, i. sufficient layer thickness, exposed. If the tapping height is further reduced, further adjustments of the air cap are necessary, which are described in more detail below.
  • the angle between the central axis of an inner horn air duct and the central axis of the central opening is between 53 ° and 60 °, more preferably between 57 ° and 60 °.
  • the angle is increased compared to standard air caps, ie air caps according to the prior art.
  • the distance between the front end of the central opening and an axis perpendicularly intersecting the central axis of the central opening and passing through the center of an outer horn air opening is between 6.0 and 6.6 mm, more preferably between 6 , 2 and 6.4 mm.
  • the tapping height of the outer nozzles is about 5 mm to 6 mm.
  • the tapping height was thus increased, the outer horn air ducts or openings were further set to the outside.
  • the length of the horns can remain the same as in the prior art, but the horns can also be extended.
  • the angle between the central axis of an outer horn air channel and the central axis of the central opening is preferably between 78 ° and 82 °, more preferably between 79 ° and 80.5 °.
  • the angle was increased compared to standard nozzles where the angle is below 75 °. As with the inner horn air ducts increases the angle causes a harder impact of horn air on the color beam and thus a better atomization.
  • the angle between the central axis of an outer horn air passage and the central axis of the central opening is defined as the bore angle of the outer horn air passage
  • the angle between the central axis of an inner horn air passage and the central axis of the central opening is defined as the bore angle of the inner horn air passage
  • the ratio between the Anschnehrwinkel the outer horn air duct and the Anbohrwinkel the inner horn air duct is between 1.2 and 1.6.
  • the Anbohrwinkel of the outer horn air duct is thus 1.2 to 1.6 times as large as the Anbohrwinkel the inner horn air duct.
  • the distance between an axis which perpendicularly intersects the central axis of the central opening and passes through the center of an inner horn air opening and an axis parallel to this axis through the center of an outer horn air opening is between 3.3 mm and 5.8 mm, more preferably between 3.4 mm and 4.2 mm.
  • This measure is the distance between the inner and outer horn air openings along the central axis of the central opening, ie the difference between the bore heights of the inner and outer horn air ducts.
  • the horn air openings are further apart in the present invention than in conventional nozzles, where the dimension is usually less than 3 mm.
  • the inner diameter of at least one inner horn air opening is between 1.1 mm and 1.3 mm, particularly preferably 1.2 mm.
  • the inner diameter of at least one outer horn air opening is preferably between 1.4 mm and 1.6 mm, in particular 1.5 mm.
  • the distance between the front end of the central opening and an axis perpendicularly intersecting the central axis of the central opening and passing through the center of an outer horn air opening is the so-called tapping height of the outer horn air opening.
  • the ratio between the tapping height of the outer horn air opening and the inner diameter of the outer horn air opening is between 3.8 and 4.5.
  • the distance between the forward end of the central opening and an axis perpendicularly intersecting the central axis of the central opening and passing through the center of an inner horn air opening is about the tapping height of the inner horn air opening.
  • the ratio between the tapping height of the inner horn air opening and the inner diameter of the inner horn air opening is preferably between 1.7 and 2.4.
  • the ratio between the tapping height of the outer horn air opening and the tapping height of the inner horn air opening is more preferably between 2.0 and 3.0.
  • the central axes of the inner and outer horn air ducts are perpendicular to the surfaces in which the horn air ducts are introduced.
  • This has the advantage that the risk of slippage of the drill when drilling the horn air ducts is less than when drilling the channels in a surface which is inclined relative to the central axis of the drill.
  • the holes can be positioned more accurately.
  • the vertical drilling produces openings with a circular cross-section, which is particularly desirable in the present case. If the channels are drilled into a surface which is inclined with respect to the central axis of the drill, openings with an elliptical cross-section would result.
  • the inner surfaces of the horns can be curved.
  • control openings which are preferably designed as bores, extend into the interior of the air cap and are supplied from there with air.
  • the air emerging from the control openings the so-called control air, meets the horn air exiting the horn air openings and redirects them and fans out the horn air jet, ie widening it and weakening the horn air jet.
  • the control air also acts on the round jet and causes a slight pre-deformation as well as an additional atomization. In both cases, the control air contributes to the further atomization of the color jet and reduces the contamination of the air cap by spray because it carries it away from the air cap.
  • the air cap may each have three on two opposite sides of the central opening arranged control openings, which are arranged in the form of a triangle, wherein a tip of the triangle is aligned in the direction of the inner or outer horn air openings.
  • the control openings may have the same diameter, advantageously between 0.5 mm and 0.6 mm.
  • the distance between the front end of the central opening and an axis which perpendicularly intersects the central axis of the central opening and passes through the center of an inner horn air opening is between 0.6 mm and 1.2 mm and Air cap also has in the area next to the opening delimiting the central opening in each case two on two opposite sides of the central opening arranged control openings, wherein the control openings are arranged approximately in line with the inner or outer horn air openings.
  • the tapping height of the inner horn air opening can not be arbitrarily lowered because the spray jet is otherwise too dry. To prevent this, the configuration of the control openings is changed as described.
  • Linear means that in the plan view of the air cap, a line through the horn air openings also passes through the control openings. Preferably, this line is a centerline.
  • control openings arranged in the area adjacent to the opening delimiting the central opening form an angle of 8 ° to 12 ° with the central axis of the central mouth. They are preferably inclined in the direction of the spray jet, so that the control air can hit the horn air or the round jet. More preferably, the angle of the inner, i. the control aperture located closer to the central aperture, between 9 ° and 11 °, the angle of the outer, i. further away from the central opening control openings between 7 ° and 9 °.
  • the central axes of the control openings are perpendicular to the surfaces of the area in which the control openings are introduced. Similar to the horn air openings this also has the advantage that the risk of slippage of the drill when drilling the control openings is less than when drilling the channels in a surface which is inclined relative to the central axis of the drill.
  • the holes can be positioned more accurately. Further, the vertical drilling produces openings with a circular cross-section, which is particularly desirable in the present case. If the holes are drilled into a surface that is inclined with respect to the central axis of the drill, openings with an elliptical cross-section would result.
  • An air cap is preferred in which the inner diameter of the central opening is between 3.5 mm and 3.7 mm.
  • the wall thickness of the mouth defining the central opening is preferably between 0.60 mm and 0.75 mm, in particular in its front region.
  • the mouth delimiting the central opening has a conical outer shape, the central axis of the central opening enclosing an angle of 25 ° to 35 ° with the outer surface of the mouth defining the central opening.
  • the prevailing at the air cap currents, in particular the spray jet cause entrainment of ambient air. It must be ensured that sufficient ambient air can always flow in, as otherwise turbulence will occur at the outer area of the spray jet, which will negatively affect the spray quality. For this reason, in order to allow easier subsequent flow of ambient air, and the largest part of the air nozzle front surface is slightly conical.
  • the area around the mouth delimiting the central opening is tapered so that the area is slightly lowered in the direction of the mouth defining the central opening. This bevel also has the purpose of reducing the soiling of the area with paint mist.
  • an air cap in which the central axes of an inner horn air opening and an outer horn air opening intersect at a point, this point lying on the central axis of the central opening of the air cap.
  • the inner and outer horn air openings thus aim at the same point or the same area on the spray jet. Due to the deflection and fanning, ie broadening of the horn air jet by the control air, the actual impact point or area of the horn air on the spray jet is farther from the air cap than this intersection of the central axes of the horn air openings with the central axis of the central opening. Furthermore, it may be that the air from the inner horn air openings does not impinge on the spray jet in the same area as the air from the outer horn air openings.
  • the distance between the front end of the central opening and the intersection of the central axes of an inner horn air passage and an outer horn air passage is between 7.5 mm and 8.5 mm.
  • the ratio between the distance from a horn air opening to the intersection of the central axis of an outer control aperture with the central axis of the horn air channel and the distance from the intersection of the central axis of the outer control aperture with the central axis of the horn air channel to the intersection of the central axis of the horn air channel with the central axis of central opening of the air cap between 50:50 and 65:35. That is, the central axis of an outer pilot air port intersects the central axis of at least one horn air port approximately half way between the horn air port and the intersection of the central axis of the horn air port with the central axis of the central port or slightly closer to the central axis of the central port.
  • the centers of the horn air openings of both horns lie in a line with the center of the central opening.
  • a line through the center points of the horn air openings also passes through the center of the central opening of the air cap.
  • this line is a centerline.
  • the air cap is preferably made of brass, which is first pressed warm into a shape similar to the finished air cap, before it is coated, preferably by a galvanic process. Subsequently, the semi-finished product is finished by turning different surfaces and drilling the openings. Thereafter, the air cap can be connected to an air nozzle ring and attached to a spray gun.
  • the air cap can also be made of another material, e.g. made of a different metal or plastic and are produced by a casting or injection molding process or by 3D printing, uncoated or coated by another coating method.
  • the paint nozzle on the outside in the region of its front end at least three V-shaped slots, wherein the bottoms of the V-shaped slots converge toward the front in the direction of a central axis of the paint nozzle.
  • the depth of the V-shaped slots that is, the slots of V-shaped cross section, increases toward the paint outlet of the paint nozzle.
  • the bottoms of the V-shaped slots may cut the inner diameter of the paint nozzle already in front of the front end of the paint nozzle or the bottoms of the V-shaped slots may substantially match the inner diameter of the paint nozzle substantially at the front end of the paint nozzle to cut.
  • the bottoms of the V-shaped slots do not intersect the inner diameter of the paint nozzle, ie at the front end of the paint nozzle, the bottoms of the V-shaped slots are spaced from the inner diameter of the paint nozzle.
  • the V-shaped slots provide additional atomization of the paint, in addition to atomization at the central opening of the air cap.
  • the bottoms of the slots with the central axis of the paint nozzle at an angle of 30 ° to 45 °. At this angle of impingement of the atomizing air on the jet of color, the mean Sauter diameter (SMD) is the smallest and the uniformity of the atomization is best.
  • SMD mean Sauter diameter
  • the front end face of the paint nozzle may be conical, ie the paint nozzle widens in the direction of its outlet.
  • the opening angle is preferably between 80 ° and 100 °.
  • the inner surface of the conical end surface does not intersect the outer surface of the paint nozzle at the front end of the paint nozzle, but a portion of the front end surface between the conical inner surface and the cylindrical ink nozzle outer surface is planar. At this planned area, a vacuum can form when the atomizing air exits the annular gap between the air cap and the paint nozzle, which sucks the paint out of the paint nozzle.
  • the paint nozzle of a nozzle arrangement according to the invention can be made conical in its front region.
  • the paint nozzle has no hollow-cylindrical suppository at its front end, but the atomizing air is directed into the color jet essentially at an angle which corresponds to the angle of the outer surface of the conical paint nozzle relative to the nozzle center axis.
  • the angle of the outer surface of the conical paint nozzle relative to the color nozzle central axis is between 30 ° and 45 °, since here, as already described above, the mean Sauter diameter (SMD) is the smallest and the uniformity of the atomization is best.
  • SMD mean Sauter diameter
  • the air cap according to the invention is particularly suitable for use in a nozzle arrangement for a spray gun, in particular paint spray gun. It can be used together with an air nozzle ring and a paint nozzle with a spray gun. These may be all types of spray guns described above for spraying various media.
  • the spray gun may comprise a hollow needle, which may be designed for guiding spray material or compressed air.
  • a hollow needle that carries a spray material.
  • the hollow needle is directly or indirectly connected to a material supply for this purpose. If the hollow needle designed compressed air leading, so it can contribute to the atomization of the spray material by the emission of atomizing air.
  • the hollow needle is for this purpose directly or indirectly connected to a compressed air supply.
  • the hollow needle to be designed for conducting any volume flow. It is known to the person skilled in the art that the throughput depends on the inner diameter of the hollow needle and on the inlet pressure and volume flow.
  • spray gun according to the invention may of course also comprise other components or embodiments according to the prior art.
  • Fig. 1 shows an embodiment of an inventive air cap 1 with two horns 3, in each of which a Hornluftzu Georgiakanal 5 is introduced, each with a Hornluftzu Thirdkanalzentralachse 6.
  • Fig. 1 does not show the actual size relationships of an air cap according to the invention, but is to be understood only as a schematic representation.
  • the air cap 1 has a central opening 7 with a central axis 9, which is delimited by a mouth 11 with a conical outer surface.
  • the horn air supply ducts 5 open into inner horn air ducts 15 with inner horn air openings 15a and outer horn air ducts 17 with outer horn air openings 17a.
  • inner horn air channels 15 and inner horn air openings 15a the horn air passages or horn air openings are referred to, which are arranged closer to the central opening 7; outer horn air ducts 17 and outer horn air openings 17a are the horn air ducts or horn air openings which are located further away from the central opening 7.
  • the angle ⁇ with which the inner horn air ducts 15 are introduced with respect to the central axis 9 of the central opening 7, in the horns 3, differs from the angle ⁇ , with the outer horn air ducts 17 with respect to the central axis 9 of the central opening 7, in the horns 3 are introduced.
  • the angles ⁇ of the inner horn air channels 15 are each substantially equal, as are the angles ⁇ of the outer horn air channels 17.
  • the angles ⁇ of the inner horn air channels 15 are smaller than the angle ⁇ of the outer horn air channels 17.
  • Fig. 1 in each case only an angle ⁇ and an angle ⁇ , shown on opposite sides of the central axis 9.
  • the central axes 16, 18 of all four horn air channels 15, 17 meet at a point D, which lies on the central axis 9 of the central opening 7.
  • the point C marks the tapping height of the outer horn air ducts 17, the point B the tapping height of the inner horn air ducts 15.
  • the tapping height of an inner horn air duct 15 is the distance between the front end A of the central opening 7 in the air cap 1 and an axis 21 which perpendicularly intersects the central axis 9 of the central opening 7 and passes through the center of the inner horn air opening 15a.
  • the tapping height of an outer horn air passage 17 is the distance between the front end A of the central opening 7 in the air cap 1 and an axis 23 perpendicularly intersecting the central axis 9 of the central opening 7 and passing through the center of the outer horn air opening 17a ,
  • the tapping height of the two inner horn air ducts 15 is the same in each case, as is the tapping height of the two outer horn air ducts 17.
  • the central axes 6 of the Horn povertyzu conspiracykanäle 5 are slightly inclined relative to the central axis 9, ie the Horn povertyzu brieflykanäle 5 are slightly obliquely introduced into the air cap 1.
  • the reason is that the horn air channels 15, 17 should be designed as long as possible in order to achieve the longest possible guidance of the horn air, which is why the HornluftzuGermankanäle 5 should be located as far outside in the air cap 1, but at the same time with an introduction of HornluftzuGermankanäle as far outside in the air cap 1 parallel to the central axis 9 due to a groove 13 in the air cap 1, the outer wall of the air cap 1 would be too thin in this area.
  • the groove 13 which is preferably configured circumferentially, serves to accommodate a in Fig. 1 Not shown securing ring, by means of which the air cap 1 in a in Fig. 1 also not shown air nozzle ring can be secured.
  • the contact surface 19 of the air cap 1 rests against an inner wall of the air nozzle ring, an outer wall of the air nozzle ring is located on the retaining ring in the groove 13.
  • the outer diameter of the air cap 1 is slightly smaller than the inner diameter of the air nozzle ring.
  • control openings 25 are arranged in the area next to the central opening 7 delimiting mouth 11 .
  • Fig. 1 only two control openings 25 can be seen, which are arranged on the section line through the air cap 1.
  • the control openings 25 extend through the front wall of the air cap 1 to a Interior 27.
  • the interior can be made up of different conical and cylindrical surfaces.
  • the front end of the paint nozzle or a front suppository of the paint nozzle is arranged in the region of the central opening 7 and forms with the central opening 7 an annular gap.
  • the paint nozzle may extend at least partially into the central opening 7, the front end may be set back relative to the central opening 7, aligned with the front end A of the central opening 7 or over the front end A of the central opening 7.
  • air flows via an air distributor ring in the inner region 27 of the air cap 1 and in the HornluftzuGermankanäle 5. What proportion of air is supplied to the inner region 27 of the air cap 1 and which portion flows into the HornluftzuGermankanäle 5, can via a round Broad-jet regulation be controlled in the spray gun; Furthermore, this is influenced by the size and design of the compressed air channels.
  • the atomizing air ie the air exiting from the inner region 27 of the air cap 1 from the central opening 7 or from the annular gap described above, sucks the material to be sprayed from the paint nozzle, atomizes it and conveys the paint mist in the direction of the object to be coated.
  • the air flows out of the inner region 27 of the air cap 1 through the control openings 25.
  • the so-called horn air flowing from the horn air openings 15a, 17a is struck, fanned out, ie widened, attenuated and deflected by the so-called control air flowing out of the control openings 25.
  • the control air also contributes to the atomization of the medium to be sprayed and carries away the paint mist from the air cap 1, in particular from the area 29 adjacent to the mouth 11, and thus reduces contamination of this area.
  • the area 29 is inclined directly adjacent to the opening 7 delimiting the central opening 7.
  • the front end of the mouth 11 from the adjacent region 29 can be placed forward to further reduce contamination of the area 29, without extending the air cap 1 to the front.
  • an afterflow of ambient air is facilitated to the outflow region of the atomizing air, whereby, as already mentioned above, undesirable turbulence in the region of the spray jet can be prevented.
  • Fig. 2 shows a plan view of the in Fig. 1 shown in section embodiment of an inventive air cap.
  • Fig. 1 shows the embodiment along in Fig. 2 shown symmetry axis 31 cut.
  • the air cap 1 in each case has three control openings 25, 26 arranged on two opposite sides of the central opening 7.
  • three control openings 25, 26 are arranged in the form of a triangle, wherein a tip of the triangle in the direction of the horn air openings 15a, 17a is aligned.
  • control openings lie in a line with the horn air openings 15a, 17a and an imaginary line between the two adjacent control openings 26 is perpendicular to the axis of symmetry 31.
  • two control openings are respectively arranged on two opposite sides of the central opening 7 in the air cap 1. All four control openings lie in a line with the horn air openings, preferably on an axis of symmetry corresponding to the axis of symmetry 31 of the air cap 1.
  • the area 29 next to the central opening 7 or adjacent to the central opening 7 delimiting mouth 11 differs from that in Fig. 2
  • the region 33 is designed conically in such a way that the height of the air cap 1 decreases towards the outside in order to allow an afterflow of ambient air to the flow region of the spray jet.
  • the region 29 is inclined in opposite directions, that is, around the opening 11 delimiting the central opening 7 there is a slight depression, from which the mouth 11 is offset, whereby contamination of the region 29 is reduced.
  • Fig. 3 shows in the upper part of the schematic structure of a spray pattern 43 of a standard air cap and a spray pattern of an embodiment of the air cap according to the invention and in the lower part the course of the layer thickness of the spray pattern over the length of the spray pattern.
  • This in Fig. 3 shown spray pattern 43 has an outer region 37 and a core portion 39.
  • the spray pattern drawn in solid lines is the spray pattern which was created with an embodiment of the air cap according to the invention, or a spray gun, which is equipped with an embodiment of the air cap according to the invention.
  • the in Fig. 3 Dotted core region 41 shows the core region of a spray pattern which has been created with an air cap according to the prior art, or with a spray gun, which is equipped with an air cap according to the prior art.
  • the outer shape of the outer region of the spray pattern corresponds approximately to the outer shape of the outer region 37 of the spray pattern, which with a Embodiment of the air cap according to the invention, or a spray gun, which is equipped with an embodiment of the air cap according to the invention has been created. Because of this, was in Fig. 3 the outer boundary of the outer region of the spray pattern of an air cap according to the prior art is not drawn extra. It can be seen from the spray pattern 43 that the spray pattern of an air cap according to the invention has a longer core area than the spray pattern of an air cap according to the prior art, but the total length of the spray pattern is approximately the same. As already mentioned above, the boundaries of the indoor and outdoor areas are not sharply demarcated but fluid.
  • a diagram 45 which shows a layer thickness curve in ⁇ m over a measuring position in mm.
  • the auxiliary lines 47 show which measuring point in the diagram 45 is to be assigned to which point of the spray pattern 43.
  • Diagram 45 shows measurement data of a spray test using a SATA®jet 5000 RP with standard air cap, ie a prior art air cap, in the diagram and hereinafter referred to as "standard nozzle”, and with a SATA®jet 5000 RP with an embodiment of the air cap according to the invention, in the diagram and hereinafter referred to as "new nozzle" were performed.
  • the layer thickness profile of the spray pattern produced with the standard nozzle is shown in the diagram as a dotted line 49, the layer thickness profile of the spray pattern produced with the new nozzle appears as a solid line 50.
  • the graph of the graphs is in Fig. 3 smoothed out.
  • the spray test was carried out with a gun inlet pressure of 2 bar (29 psi) and a spray distance of 190 mm to the substrate, in this case a vertical plate.
  • a spraying robot moved the spray gun at a speed of 150 mm per second with a constant spray distance in a direction perpendicular to the longitudinal axis of the generated broad jet.
  • the broad jet was vertically aligned, the spray gun was moved from left to right.
  • a 2-component solvent-based clearcoat was sprayed.
  • the material throughput of the paint nozzle corresponded to that of a 1.3 nozzle.
  • the measuring position 0 mm in the diagram 45 corresponds to the position of the central axis 9 of the central opening 7 in the air cap 1 Fig. 1 in front of the substrate to be coated, in this case the vertical sheet.
  • the central axis 9 is perpendicular to the substrate.
  • the minus region of the X-axis of the diagram 45 shows the layer thickness profile of the spray pattern along a first direction starting from the measuring position 0 to the outside, eg upwards, the plus area shows the layer thickness profile of the spray pattern along the opposite direction, starting from the measuring position 0th to the outside, eg to below.
  • the layer thickness of the spray pattern was thus measured over a length or height of about 550 mm.

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  • Nozzles (AREA)
EP16203544.8A 2015-12-21 2016-12-12 Volet d'aération et système de buse pour un pistolet pulvérisateur et pistolet pulvérisateur Active EP3184177B1 (fr)

Applications Claiming Priority (1)

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DE102015016474.0A DE102015016474A1 (de) 2015-12-21 2015-12-21 Luftkappe und Düsenanordnung für eine Spritzpistole und Spritzpistole

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EP3184177A1 true EP3184177A1 (fr) 2017-06-28
EP3184177B1 EP3184177B1 (fr) 2020-05-06

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US (1) US10464076B2 (fr)
EP (1) EP3184177B1 (fr)
CN (2) CN206500284U (fr)
CA (1) CA2951450A1 (fr)
DE (1) DE102015016474A1 (fr)
RU (1) RU2016150253A (fr)
TW (1) TWM540697U (fr)

Cited By (4)

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WO2018184636A3 (fr) * 2018-08-01 2019-06-20 Sata Gmbh & Co. Kg Jeu de buses pour un pistolet pulvérisateur, système de pistolet pulvérisateur, procédé de réalisation d'un module de buses, procédé de sélection d'un module de buses d'un jeu de buses pour un travail de peinture, système de sélection et produit-programme informatique
US11141747B2 (en) 2015-05-22 2021-10-12 Sata Gmbh & Co. Kg Nozzle arrangement for a spray gun
US11801521B2 (en) 2018-08-01 2023-10-31 Sata Gmbh & Co. Kg Main body for a spray gun, spray guns, spray gun set, method for producing a main body for a spray gun and method for converting a spray gun
US11865558B2 (en) 2018-08-01 2024-01-09 Sata Gmbh & Co. Kg Nozzle for a spray gun, nozzle set for a spray gun, spray guns and methods for producing a nozzle for a spray gun

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DE102015016474A1 (de) * 2015-12-21 2017-06-22 Sata Gmbh & Co. Kg Luftkappe und Düsenanordnung für eine Spritzpistole und Spritzpistole
KR101940563B1 (ko) * 2017-05-12 2019-01-22 주식회사 로보프린트 이미지 가공 방법, 이미지 자동 인쇄 방법 및 자동인쇄장치용 노즐
IT201900009711A1 (it) * 2019-06-21 2020-12-21 Cefla Soc Cooperativa Apparato per la applicazione di vernici su manufatti a prevalente estensione piana

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US11141747B2 (en) 2015-05-22 2021-10-12 Sata Gmbh & Co. Kg Nozzle arrangement for a spray gun
WO2018184636A3 (fr) * 2018-08-01 2019-06-20 Sata Gmbh & Co. Kg Jeu de buses pour un pistolet pulvérisateur, système de pistolet pulvérisateur, procédé de réalisation d'un module de buses, procédé de sélection d'un module de buses d'un jeu de buses pour un travail de peinture, système de sélection et produit-programme informatique
US11801521B2 (en) 2018-08-01 2023-10-31 Sata Gmbh & Co. Kg Main body for a spray gun, spray guns, spray gun set, method for producing a main body for a spray gun and method for converting a spray gun
US11826771B2 (en) 2018-08-01 2023-11-28 Sata Gmbh & Co. Kg Set of nozzles for a spray gun, spray gun system, method for embodying a nozzle module, method for selecting a nozzle module from a set of nozzles for a paint job, selection system and computer program product
US11865558B2 (en) 2018-08-01 2024-01-09 Sata Gmbh & Co. Kg Nozzle for a spray gun, nozzle set for a spray gun, spray guns and methods for producing a nozzle for a spray gun

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CN106944279A (zh) 2017-07-14
CN206500284U (zh) 2017-09-19
US10464076B2 (en) 2019-11-05
US20170173600A1 (en) 2017-06-22
EP3184177B1 (fr) 2020-05-06
CA2951450A1 (fr) 2017-06-21
RU2016150253A (ru) 2018-06-21
TWM540697U (zh) 2017-05-01
DE102015016474A1 (de) 2017-06-22
CN106944279B (zh) 2021-08-24

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