EP2441129B1 - Einpresskontakt zur verbindung eines elektronischen bauelementes mit einer leiterplatte sowie einpresswerkzeug und verfahren zur herstellung eines einpresskontaktes - Google Patents

Einpresskontakt zur verbindung eines elektronischen bauelementes mit einer leiterplatte sowie einpresswerkzeug und verfahren zur herstellung eines einpresskontaktes Download PDF

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Publication number
EP2441129B1
EP2441129B1 EP10781406.3A EP10781406A EP2441129B1 EP 2441129 B1 EP2441129 B1 EP 2441129B1 EP 10781406 A EP10781406 A EP 10781406A EP 2441129 B1 EP2441129 B1 EP 2441129B1
Authority
EP
European Patent Office
Prior art keywords
press
guide
tool
contact
circuit board
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP10781406.3A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP2441129A2 (de
Inventor
Matthias Schaarschmidt
Richard Bayer
Michael Juergens
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Conti Temic Microelectronic GmbH
Continental Teves AG and Co OHG
USK Karl Utz Sondermaschinen GmbH
Original Assignee
Conti Temic Microelectronic GmbH
Continental Teves AG and Co OHG
USK Karl Utz Sondermaschinen GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Conti Temic Microelectronic GmbH, Continental Teves AG and Co OHG, USK Karl Utz Sondermaschinen GmbH filed Critical Conti Temic Microelectronic GmbH
Publication of EP2441129A2 publication Critical patent/EP2441129A2/de
Application granted granted Critical
Publication of EP2441129B1 publication Critical patent/EP2441129B1/de
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/50—Fixed connections
    • H01R12/51—Fixed connections for rigid printed circuits or like structures
    • H01R12/55—Fixed connections for rigid printed circuits or like structures characterised by the terminals
    • H01R12/58—Fixed connections for rigid printed circuits or like structures characterised by the terminals terminals for insertion into holes
    • H01R12/585—Terminals having a press fit or a compliant portion and a shank passing through a hole in the printed circuit board
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/58—Means for relieving strain on wire connection, e.g. cord grip, for avoiding loosening of connections between wires and terminals within a coupling device terminating a cable
    • H01R13/5804—Means for relieving strain on wire connection, e.g. cord grip, for avoiding loosening of connections between wires and terminals within a coupling device terminating a cable comprising a separate cable clamping part
    • H01R13/5816—Means for relieving strain on wire connection, e.g. cord grip, for avoiding loosening of connections between wires and terminals within a coupling device terminating a cable comprising a separate cable clamping part for cables passing through an aperture in a housing wall, the separate part being captured between cable and contour of aperture
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/62—Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
    • H01R13/629—Additional means for facilitating engagement or disengagement of coupling parts, e.g. aligning or guiding means, levers, gas pressure electrical locking indicators, manufacturing tolerances
    • H01R13/631—Additional means for facilitating engagement or disengagement of coupling parts, e.g. aligning or guiding means, levers, gas pressure electrical locking indicators, manufacturing tolerances for engagement only
    • H01R13/6315—Additional means for facilitating engagement or disengagement of coupling parts, e.g. aligning or guiding means, levers, gas pressure electrical locking indicators, manufacturing tolerances for engagement only allowing relative movement between coupling parts, e.g. floating connection
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/16—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing contact members, e.g. by punching and by bending
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
    • H01R43/205—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve with a panel or printed circuit board
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49002—Electrical device making
    • Y10T29/49117—Conductor or circuit manufacturing
    • Y10T29/49204—Contact or terminal manufacturing
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/53—Means to assemble or disassemble
    • Y10T29/5313—Means to assemble electrical device
    • Y10T29/53174—Means to fasten electrical component to wiring board, base, or substrate

Definitions

  • the invention relates to a press-in contact and a press-fit tool for connecting an electronic component to a printed circuit board, wherein the press-in contact of the electronic component can be pressed by the press tool into a contact opening of the printed circuit board and a method for producing a press-fit.
  • each blade connector is formed with a corresponding press-in zone.
  • the attachment of the blade connector in the circuit board by means of a press-in tool, with which several blade connectors are pressed into the openings of the circuit board.
  • the blade connector is provided above its press-in zone with stop shoulders projecting laterally beyond the pin, against which the press-fit tool can engage.
  • the press-in pin should be designed so that it can be pressed without damaging it.
  • the press-in pin has a shoulder element with the aid of which a tool can grasp the pin and can transmit a force in the longitudinal direction of the pin to it.
  • the shoulder element may have different configurations.
  • press-fit tools In order to avoid displacements or deformations of the components in the assembly of electronic components on printed circuit boards, an accurate positioning of the press-fit or Einpressloche to the contact openings of the circuit board is required. With correspondingly large-dimensioned electronic components special press-fit tools must be used, which take up as little space as possible. Such press tools, such as mounting combs, take the press-fit contacts or press-fit pins and perform a corresponding positioning.
  • An electronic component for mounting on a printed circuit board is in DE 103 03 009 A1 disclosed.
  • This device has connecting wires with press-in contacts and should thus be electrically connected without additional adapter with contact openings alone by pressing the press-fit.
  • the press-fit contacts are provided with a shoulder in order to transmit the press-in force and to limit the press-in depth in the contact opening. With the help of a tool, the press-in contact is inserted into the contact opening and pressed.
  • DE 103 03 009 A1 Although not discussed in more detail on the press tool and the available space. However, it is easy to imagine that an accurate positioning of the press-in contacts to the circuit board openings and a straight press-fitting along the axis of the press-fit contact is not guaranteed.
  • the press-fit contacts are received in serving as positioning aids grooves of the guide body or the sliding part.
  • the press-fit contacts each have a shoulder, with which they rest against a stop of the guide body (or the sliding part) during the press-fitting process. Due to the ever-narrower design of the electronic assemblies assembly with the described mounting comb is difficult to achieve. Also from the publication WO 95/14315 A1 a press-in contact is known, which can be pressed with a press tool into a contact opening of the circuit board, but the guide length of the guide contour has only a small length, so that it can lead to tilting during pressing.
  • the object of the invention is to provide a press-in contact and a press-fit tool for connecting an electronic component to a printed circuit board, and a simple method for producing a press-fit, wherein using a cost-press tool even with a small space easy mounting of the electronic component on the circuit board is ensured at high positioning accuracy.
  • the press-in contact has at least one guiding area which can be received in a guide contour of the press-in tool with a maximum guide length and a maximum width, the maximum guide length being a multiple of the maximum width, so that the guide area has a high rigidity in the press-in direction (z-direction) and Flexibility in the other two directions (x / y directions) has.
  • the press-in contact two (or more), spaced apart in the axial direction, shoulder elements, which are in a guide contour of the press-in tool positionally receivable.
  • the shoulder elements are arranged between a press-fit zone of the press-fit contact and a connection piece of the electronic component on the press-fit contact.
  • Each shoulder element represents a cross-sectional widening of the press-fit contact corresponding to the maximum width of the guide region, which in each case has a guide surface which is in contact with the guide contour of the press-fit tool.
  • the shoulder elements are arranged at a distance from each other, which is formed by an intermediate piece in the form of a cross-sectional reduction, the width of which is smaller than the maximum width of the guide region.
  • the shoulder elements may be the same or different shaped and / or dimensioned. They can be made in one piece or in several pieces with the press-in contact.
  • each press-in contact was separated by separating interlinked press-fit contacts.
  • the press-in tool accommodates a press-fit contact in at least one guide contour, which has a guide region with a maximum guide length and a maximum width, wherein the maximum guide length is a multiple of the maximum width.
  • the contour length of the guide contour of the press tool corresponds to at least the guide length of the press-fit.
  • the shoulder element closest to the electronic component is located during the press-fitting process on at least one abutment of the guide contour of the press-in tool arranged transversely to the press-in direction.
  • the guide surfaces of the two shoulder elements are during the press-in operation in the press-in direction to complementary side surfaces of the guide contours of the press tool.
  • the guide contour of the press-fit tool represents a cross-sectional enlargement of a guide groove provided at the end of the press-in tool.
  • the guide contour can, however, also be arranged in an attachment which is located at the end of the press-fit tool.
  • the attachment can be made in one piece with the press tool. But it can also be attached as a separate component to the press tool.
  • the guide contours are provided in inserts of the attachment part, wherein the guide contours and / or the inserts are preferably exchangeable.
  • the production of a press-in contact is effected according to the invention in that first the contours of the contours of the press-fit contacts are concatenated together / strung together in a band. Subsequently, the band is fed to a separation station and separated in this the chained composite at predetermined separation points to individual press-fit.
  • the individual contours of the press-fit contacts are connected to one another at least in the region of the guide regions, and preferably also at their opposite ends.
  • the separation points are preferably between two shoulder elements of a press-fit, so that forms a constriction in the form of an intermediate piece between the shoulder elements during separation, whereby the guide contours of the shoulder elements are not affected by the separation process.
  • an electronic component B is indicated, which represents, for example, a coil.
  • the electronic component B here has two connecting wires / connecting pieces B1, at the free ends of each a press-in contact 1 is provided.
  • the press-fit contacts 1 are advantageously arranged in the axial direction of the electronic component B. However, they can be mounted at an angle to the component B as well as the connecting pieces B1. It should be noted at this point that the direction of the press-in process to be performed can be seen as the axial direction or longitudinal direction of the press-fit contact 1.
  • the press-fit contact 1 has a guide region 1.1, to which a press-in zone 2 and a component side connect the connection pieces B1 to the printed circuit board side.
  • the guide region 1.1 has a maximum axial guide length a1 and a maximum width b1.
  • the maximum guide length a1 is greater by a multiple than the maximum width b1 of the guide region 1.1 of the press-fit contact 1.
  • the guide region 1.1 consists of two shoulder elements 3, 5 spaced apart from one another in the axial direction.
  • the first shoulder element 3 is located at an axial distance a from the second shoulder element 5, wherein the distance a at the same time corresponds to the length of an intermediate piece 4 with a width b reduced to the width b1.
  • the shoulder elements 3, 5 together with the intermediate piece 4, a maximum guide length a1.
  • the shoulder elements 3, 5 are preferably designed as approximately the same size, the maximum width b1 corresponding, cross-sectional widening of the guide portion 1.1 of the press-fit 1, which have a guide surface 3.1 and 5.1 in the axial direction.
  • the shoulder elements 3, 5 may be manufactured in one piece with the press-fit contact 1 or produced in several pieces and are located here between the press-fit zone of the press-fit contact 1 and the connection piece B1 of the electronic component B.
  • the press-fit contact 1 could also be connected directly to the component B without the interposition of a connecting piece B1.
  • each press-fit contact 1 can spring in two directions (indicated by the double arrows) in this Fall in the press-in direction (z-direction) and away from the plane of the press-fit contact 1 (y-direction) and at right angles thereto in the direction of the plane of the press-fit (x-direction), wherein a torsional rigidity of the press-fit contact 1 in the z-direction (press-in) ensured is.
  • a flexibility of the component B is achieved with respect to the circuit board equipped therewith (not shown here), which ensures that vibrations and shocks are better withstood.
  • a flexibility of the guide region in the x / y direction while ensuring the required rigidity in the z direction (at Pressing) achieved.
  • the flexibility of the guide area in the x / y direction ensures, when installed, flexibility in the end product and the rigidity in the z direction the transmission of the required press-in force.
  • Fig. 2 is a partial view of a press-in tool 6 shown in the manner of a mounting comb.
  • the press-in tool 6 has two guide grooves 7 on, wherein in each case a guide groove 7 is provided for receiving in each case a press-fit 1.
  • the guide grooves 7 point to the in the direction of a to be contacted circuit board L (in the FIGS. 5 to 7 shown) lying end of the press tool 6 by cross-sectional widening formed guide contours 7.1.
  • Their contour length I corresponds approximately to the maximum guide length a1 of the press-fit contact 1.
  • the further structural design of the press-in tool 6 is not essential to the invention here and therefore not shown.
  • Fig. 3 the electronic component B is received with its press-fit contacts 1 of the press-in tool 6, wherein the component-side shoulder element 5 rests against the stops 8 of the press-fit tool 6.
  • the adjoining the press-in zone 2 of the press-fit contact 1 shoulder element 3 is located at the end of the press-in tool 6 within the guide contour 7.1.
  • the spaced, about their respective guide surfaces 3.1 and 5.1 with the guide contours 7.1 in contact shoulder elements 3, 5 cause a good positioning and fixing the position of the press-in contact 1 in the press tool. 6
  • Fig. 4 shows a further possible embodiment of the press-in tool 6.
  • the press-in tool 6 an attachment part 9, in which inserts 9.1 are in the form of the guide contours 7.1.
  • the attachment part 9 can be made in one piece with the press-in tool 6; but it can also be attached to the press tool 6 as a separate component.
  • attachment part 9 is a simple retrofit of known Einpresstechnikmaschineen 6 for press-fit contacts 1, z. B. with a shoulder element 3, to Einpresstechnikmaschineen 6 with two shoulder elements 3, 5 possible.
  • the inserts 9.1 are preferably provided interchangeable. In case of wear of the highly stressed
  • Guide contours 7.1 can be removed the old bets 9.1 and new inserts 9.1 are introduced. This offers the possibility of using more effective production methods for the press-in tool 6.
  • Fig. 5 shows the press-in tool 6 with the press-fit contacts 1 before the press-in process in a positioning position.
  • Fig. 6 is the press-in tool 6 shown with the press-fit 1 at the beginning of the press-fitting.
  • the press-fit contacts 1 are located with their tip ends in the contact openings L1 of the printed circuit board L. Together with the voltage applied to the stop 8 shoulder element 5, both the intermediate piece 4 and the shoulder element 5 are within the guide contour 7.1 of the press tool. 6
  • Fig. 7 shows the press-in tool 6 with the press-fit contacts 1 at the end of the press-fitting process.
  • the printed circuit board L rests with its press tool 6 facing side on this.
  • the tips of the press-fit contacts 1 look out on the side of the printed circuit board L facing away from the press-in tool 6, while the press-in zones 2 of the press-fit contacts 1 are located in the contact openings L1 of the printed circuit board L.
  • Both shoulder elements 3, 5 are as well as the intermediate piece 4 still in the guide contour 7.1 of the press tool. 6
  • FIG. 8 Further possible embodiments (a) to (d) of the press-fit contact 1 according to the invention are shown, which indeed show differently designed guide regions 1.1, but in which an approximately equal ratio of maximum guide length a1 to maximum width b1 is present and which can be pressed into the contact opening L1 of the printed circuit board L with the press-in tool 6 according to the invention.
  • Guide contour 7.1 of the press-in tool 6 are located, can be ensured with the solution according to the invention a high positioning accuracy during the positioning and joining process.
  • the assembly process can be carried out smoothly without jamming due to production-related form errors.
  • the width b present in the form of a cross-sectional reduction relative to the maximum width b1 makes it possible to link the contacts in the production process without the cutting burr after the separation (separation) of the contacts having a negative influence on the guide surfaces.
  • the press-fit contact 1 has a guide area 1.1, the advantages of which extend the guide of the press-fit contact 1 within the press-fit tool 6 by two axially spaced shoulder elements 3, 5, which represent a cross-sectional widening of the guide area 1.1 with the maximum width b1.
  • the guide portion 1.1 can also be formed as a single shoulder element (see FIG. 8 ), which has a maximum width b1 over the entire maximum guide length a1 or at least over the majority of the guide length a1. It is important that here too, the maximum guide length a1 is greater by a multiple than the maximum width b1.
  • each guide region 1.1 has a first shoulder 1.2 in the press-in direction (z-direction) and a second shoulder 1.3 at its opposite end.
  • the elongated and provided with outer constrictions or recesses guide portion 1.1 which has a cross-sectional weakening between the first shoulder 1.2 and the second shoulder 1.3, used for two functions.
  • this region ensures in the z-direction the transmission of the required press-in force in the production of the connection with the printed circuit board not shown here, and on the other hand it contributes to a flexibility in the end product in the x-direction and in the y-direction, which is advantageous in the event of vibrations and Shakes is.
  • Representation (b) has a high rigidity in the z direction (press-in). Due to the fact that the guide region 1.1 is designed "over the entire surface" and thus has no reduction in cross-section, there is a very limited flexibility in the end product.
  • the contours punched from the strip 10 or otherwise produced (laser, water jet cutting, etc.) of the press-fit contacts are fed to a separation station and there according to FIG. 10 at the intended separation points T from the belt 10 to individual press-fit contacts 1 according to FIG. 11 be separated.
  • the separation points T between each of the shoulder elements 3, 5, so that thus the intermediate piece 4 is formed and the guide surface 3.1 and 5.1 have no cutting ridge, whereby a good leadership is guaranteed in the press tool.
  • the thus isolated press-fit contacts 1 are now bent in an S shape and in each case two press-fit contacts 1 are connected to a component B ( Fig. 1 ), which is provided for contacting with a printed circuit board.
  • the press-fit tool according to the invention used for pressing in the press-fit contacts is inexpensive and easy to manufacture. There is no drive required and thus allows the economical use of these press tools on non-stationary facilities. It shows smaller dimensions than the known mounting combs with sliding part, whereby the components can be moved closer to the joint axes. The entire assembly can be reduced in size and weight.
EP10781406.3A 2009-06-11 2010-06-09 Einpresskontakt zur verbindung eines elektronischen bauelementes mit einer leiterplatte sowie einpresswerkzeug und verfahren zur herstellung eines einpresskontaktes Active EP2441129B1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102009025113A DE102009025113A1 (de) 2009-06-11 2009-06-11 Einpresskontakt zur Verbindung eines elektronischen Bauelementes mit einer Leiterplatte sowie Einpresswerkzeug
PCT/DE2010/075048 WO2010142289A2 (de) 2009-06-11 2010-06-09 Einpresskontakt zur verbindung eines elektronischen bauelementes mit einer leiterplatte sowie einpresswerkzeug und verfahren zur herstellung eines einpresskontaktes

Publications (2)

Publication Number Publication Date
EP2441129A2 EP2441129A2 (de) 2012-04-18
EP2441129B1 true EP2441129B1 (de) 2016-11-23

Family

ID=43069853

Family Applications (1)

Application Number Title Priority Date Filing Date
EP10781406.3A Active EP2441129B1 (de) 2009-06-11 2010-06-09 Einpresskontakt zur verbindung eines elektronischen bauelementes mit einer leiterplatte sowie einpresswerkzeug und verfahren zur herstellung eines einpresskontaktes

Country Status (7)

Country Link
US (1) US8579638B2 (un)
EP (1) EP2441129B1 (un)
JP (1) JP5625052B2 (un)
KR (1) KR101686571B1 (un)
CN (1) CN102576951B (un)
DE (1) DE102009025113A1 (un)
WO (1) WO2010142289A2 (un)

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WO2010142289A4 (de) 2012-02-23
US20120115339A1 (en) 2012-05-10
JP2012529731A (ja) 2012-11-22
EP2441129A2 (de) 2012-04-18
DE102009025113A1 (de) 2010-12-16
WO2010142289A2 (de) 2010-12-16
JP5625052B2 (ja) 2014-11-12
CN102576951B (zh) 2015-06-10
WO2010142289A3 (de) 2011-04-14
US8579638B2 (en) 2013-11-12
KR101686571B1 (ko) 2016-12-14
KR20120052933A (ko) 2012-05-24

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