EP1857565A1 - Installation de revêtement pour bandes métalliques et procédé de fabrication de bandes métalliques recouvertes sur un côté - Google Patents
Installation de revêtement pour bandes métalliques et procédé de fabrication de bandes métalliques recouvertes sur un côté Download PDFInfo
- Publication number
- EP1857565A1 EP1857565A1 EP07009199A EP07009199A EP1857565A1 EP 1857565 A1 EP1857565 A1 EP 1857565A1 EP 07009199 A EP07009199 A EP 07009199A EP 07009199 A EP07009199 A EP 07009199A EP 1857565 A1 EP1857565 A1 EP 1857565A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- coating
- roll
- strip
- roller
- metal strip
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
- 238000000576 coating method Methods 0.000 title claims abstract description 93
- 239000011248 coating agent Substances 0.000 title claims abstract description 92
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 43
- 239000002184 metal Substances 0.000 title claims abstract description 43
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 9
- 238000000034 method Methods 0.000 title abstract description 6
- 239000000463 material Substances 0.000 claims abstract description 25
- 239000007788 liquid Substances 0.000 claims abstract description 8
- 239000000155 melt Substances 0.000 claims description 23
- 238000009434 installation Methods 0.000 claims description 8
- 230000001681 protective effect Effects 0.000 claims description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 14
- 239000010410 layer Substances 0.000 description 10
- 229910000831 Steel Inorganic materials 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 229910000881 Cu alloy Inorganic materials 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 230000005499 meniscus Effects 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910001060 Gray iron Inorganic materials 0.000 description 1
- 229910052581 Si3N4 Inorganic materials 0.000 description 1
- 229910001128 Sn alloy Inorganic materials 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 229910000611 Zinc aluminium Inorganic materials 0.000 description 1
- 229910001297 Zn alloy Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 239000005871 repellent Substances 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000011343 solid material Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
Definitions
- the present invention relates to a coating system for metal strips and a method for producing single-coated metal strips by means of the coating system.
- the steel strips are provided from a melt supply with a coating of zinc, a zinc alloy, aluminum or an aluminum alloy for the production of corrosion-resistant surfaces.
- the metal strip is not immersed in the melt bath, but guided over the melt surface along.
- the strip is placed immediately above the melt surface in a position where the surface tension and wetting properties of the molten coating metal cause the formation of a meniscus at the surface of the melt bath. Through the meniscus the band is in direct contact with the melt bath and is continuously coated only on one side of the band.
- the invention has the object of developing a coating system for single-coated metal strips.
- the invention includes a coating line for metal strips, consisting of a melt bath with liquid coating material, a coating roll and a tape guide for the running over the coating roll metal strip, wherein the coating roll dives only partially in the melt bath and at least the surface of the coating roll consists of a material that is not wettable by the liquid coating material.
- the invention is based on the consideration that the metal strip to be coated is guided tightly over the coating roller.
- liquid tin or a tin alloy is applied to a metal strip of copper or a copper alloy as the metal layer. excess Tin is stripped off to set the desired layer thickness.
- the metal strip to be coated is deflected around the coating roll and tensioned with the required strip tension so as to ensure that no liquid coating material reaches the rear side of the metal strip.
- the surface of the coating roll consists of a material which is not wetted by the coating material.
- the molten metal-repellent surfaces or else solid material are suitable.
- Gray iron or ceramics for example aluminum oxide, silicon nitride or graphite, are particularly suitable in connection with tin-containing coating materials.
- the particular advantage is that a one-sided coating on metal strips can be produced reliably and with little effort.
- the excess coating material is deliberately removed in order to set the desired layer thicknesses.
- the coating system according to the invention is suitable for producing tin-containing surface layers on strip material made of copper or copper alloys.
- the coating roll has a uniform cylindrical shape along its entire length.
- the strip material lies on the entire surface of the roll surface.
- the surface of the coating roller may be concave or tapered towards the center of the roll.
- the edge regions of the metal strip are pressed more strongly onto the roll surface, whereby an additional seal against the melt is achieved at the strip edges.
- a conical shape acts, in which the radius of the coating roll as seen from both ends decreases continuously towards the middle of the roll.
- the concave coating roll substantially only those areas have a curvature of the roll surface at which the coating roll comes into contact with the strip edges.
- the surface of the coating roll is slightly convexly curved only in the region of the resting strip edges and has a cylindrical shape in the further course in the direction of the roll center.
- the coating roll has a slightly smaller radius towards the center of the roll than the roll outer edge.
- the roller surface is formed at the respective edges of the metal strip against a rest on the rest of the flat strip surface a slight curvature, which seals under tensile stress, the marginal areas particularly well against the melt. Penetration of liquid coating material into a gap formed between the coating roll and the strip material can thus be reliably prevented.
- the axis of the coating roller immersed in the melt bath may be arranged above the melt surface. As a result, the coating roller is only partially brought into contact with the melt.
- a stripping device downstream of the coating roll.
- the stripping device may be a stripping element and / or a blow-off nozzle.
- the coating material is usually applied in excess to the metal strip to be coated.
- tin-containing metal layers often have the desired final thicknesses of the coating well below the thickness of the originally applied material. Excess tin is stripped over several stages and set the layer thickness targeted.
- At least the coating roll can be arranged in a closed housing with protective gas in order to avoid oxide formation, in particular on the uncoated hinge side.
- FIG. 1 shows a side view of the coating installation 1.
- the coating roller 6 dives only partially into the tin bath 2.
- the metal strip 14 to be coated on one side is guided tightly against the coating roller 6 by deflection rollers 12 as belt guide with the required strip tension through the tin bath 2, in order to prevent unwanted penetration of the molten metal between metal strip 14 and coating roller 6.
- the individual process units are mounted on a support frame 10.
- the running direction L of the metal strip 14 is indicated by an arrow.
- the roller axis 8 of the coating roller 6 does not dip into the tin bath 2.
- the coating roller 6 is only partially brought into contact with the melt. Since with tin-containing metal layers the desired final thicknesses of the coating are well below the thickness of the originally applied material, excess tin is removed over two stages. In the strip running direction L, the layer thickness is adjusted for this purpose after the melt bath 2 with a stripping element 16 and a blow-off nozzle 18 in the coated metal strip 14.
- processing units such as a chemical or mechanical cleaning device of the strip surface before coating.
- process units can also follow, such as a furnace for the temperature treatment of the applied metal layer.
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Coating With Molten Metal (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102006023283A DE102006023283B3 (de) | 2006-05-18 | 2006-05-18 | Beschichtungsanlage für Metallbänder und Verfahren zur Herstellung einseitig beschichteter Metallbänder |
Publications (1)
Publication Number | Publication Date |
---|---|
EP1857565A1 true EP1857565A1 (fr) | 2007-11-21 |
Family
ID=38069564
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP07009199A Ceased EP1857565A1 (fr) | 2006-05-18 | 2007-05-08 | Installation de revêtement pour bandes métalliques et procédé de fabrication de bandes métalliques recouvertes sur un côté |
Country Status (3)
Country | Link |
---|---|
US (1) | US20080020144A1 (fr) |
EP (1) | EP1857565A1 (fr) |
DE (1) | DE102006023283B3 (fr) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9317672B2 (en) | 2011-12-14 | 2016-04-19 | Visa International Service Association | Online account access control by mobile device |
US10496990B2 (en) | 2012-02-22 | 2019-12-03 | Visa International Service Association | Data security system using mobile communications device |
Citations (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2716198A1 (de) | 1976-04-15 | 1977-11-03 | Centre Rech Metallurgique | Verfahren zur kontinuierlichen galvanischen verzinkung von metallblechen |
JPS5511171A (en) | 1978-07-10 | 1980-01-25 | Sumitomo Metal Ind Ltd | Fused zinc one side plating apparatus of steel belt |
JPS5547374A (en) * | 1978-09-28 | 1980-04-03 | Sumitomo Metal Ind Ltd | Plating method for single side with molten zinc |
JPS5579861A (en) | 1978-12-14 | 1980-06-16 | Kawasaki Steel Corp | One-side galvanizing apparatus |
JPS55138068A (en) * | 1979-04-17 | 1980-10-28 | Nippon Steel Corp | Guide roller in one side galvanizing equipment |
DE3045403A1 (de) * | 1979-12-05 | 1981-06-25 | Centre de Recherches Métallurgiques-Centrum voor Research in de Metallurgie-Association sans but lucratif-Vereniging zonder winstoogmerk, Bruxelles | Verfahren zum kontinuierlichen beschichten von metallblechen |
JPS57174441A (en) * | 1981-04-20 | 1982-10-27 | Sumitomo Metal Ind Ltd | One-side hot dipping apparatus for cold rolled steel plate |
DE2952573C2 (de) | 1978-12-30 | 1983-09-29 | Nippon Steel Corp., Tokyo | Verfahren und Vorrichtung zur kontinuierlichen Beschichtung einer Seite eines Stahlbandes mit einem geschmolzenen Metall |
DE2712003C2 (de) | 1976-03-18 | 1984-03-29 | Armco Steel Corp., Middletown, Ohio | Verfahren zur Herstellung eines nur einseitig beschichteten Eisenmetall-Bandes und Vorrichtung zur Durchführung dieses Verfahrens |
JPH06346208A (ja) * | 1993-06-04 | 1994-12-20 | Hitachi Ltd | 溶融金属めっき装置 |
JP2000204459A (ja) * | 1999-01-08 | 2000-07-25 | Hitachi Ltd | 連続溶融金属めっき装置 |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS54114439A (en) * | 1978-02-25 | 1979-09-06 | Nippon Steel Corp | High temperature atomosphere roll |
DE3009590B1 (de) * | 1980-03-13 | 1981-03-12 | Mannesmann Demag Ag, 4100 Duisburg | Verfahren und Vorrichtung zum einseitigen Beschichten von durchlaufendem Band |
JPS5925966A (ja) * | 1982-08-03 | 1984-02-10 | Nippon Steel Corp | 浸漬亜鉛メツキ浴中の機器材料 |
JPS6029457A (ja) * | 1983-07-29 | 1985-02-14 | Nippon Steel Corp | 高耐食性溶融亜鉛メッキ浴浸漬部材 |
US5571328A (en) * | 1994-04-06 | 1996-11-05 | National Steel Corporation | Bearing support for submerged rolls in hot dip coating operation |
-
2006
- 2006-05-18 DE DE102006023283A patent/DE102006023283B3/de not_active Expired - Fee Related
-
2007
- 2007-04-25 US US11/789,908 patent/US20080020144A1/en not_active Abandoned
- 2007-05-08 EP EP07009199A patent/EP1857565A1/fr not_active Ceased
Patent Citations (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2712003C2 (de) | 1976-03-18 | 1984-03-29 | Armco Steel Corp., Middletown, Ohio | Verfahren zur Herstellung eines nur einseitig beschichteten Eisenmetall-Bandes und Vorrichtung zur Durchführung dieses Verfahrens |
DE2716198A1 (de) | 1976-04-15 | 1977-11-03 | Centre Rech Metallurgique | Verfahren zur kontinuierlichen galvanischen verzinkung von metallblechen |
JPS5511171A (en) | 1978-07-10 | 1980-01-25 | Sumitomo Metal Ind Ltd | Fused zinc one side plating apparatus of steel belt |
JPS5547374A (en) * | 1978-09-28 | 1980-04-03 | Sumitomo Metal Ind Ltd | Plating method for single side with molten zinc |
JPS5579861A (en) | 1978-12-14 | 1980-06-16 | Kawasaki Steel Corp | One-side galvanizing apparatus |
DE2952573C2 (de) | 1978-12-30 | 1983-09-29 | Nippon Steel Corp., Tokyo | Verfahren und Vorrichtung zur kontinuierlichen Beschichtung einer Seite eines Stahlbandes mit einem geschmolzenen Metall |
JPS55138068A (en) * | 1979-04-17 | 1980-10-28 | Nippon Steel Corp | Guide roller in one side galvanizing equipment |
DE3045403A1 (de) * | 1979-12-05 | 1981-06-25 | Centre de Recherches Métallurgiques-Centrum voor Research in de Metallurgie-Association sans but lucratif-Vereniging zonder winstoogmerk, Bruxelles | Verfahren zum kontinuierlichen beschichten von metallblechen |
JPS57174441A (en) * | 1981-04-20 | 1982-10-27 | Sumitomo Metal Ind Ltd | One-side hot dipping apparatus for cold rolled steel plate |
JPH06346208A (ja) * | 1993-06-04 | 1994-12-20 | Hitachi Ltd | 溶融金属めっき装置 |
JP2000204459A (ja) * | 1999-01-08 | 2000-07-25 | Hitachi Ltd | 連続溶融金属めっき装置 |
Also Published As
Publication number | Publication date |
---|---|
DE102006023283B3 (de) | 2007-11-08 |
US20080020144A1 (en) | 2008-01-24 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
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AK | Designated contracting states |
Kind code of ref document: A1 Designated state(s): AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HU IE IS IT LI LT LU LV MC MT NL PL PT RO SE SI SK TR |
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AX | Request for extension of the european patent |
Extension state: AL BA HR MK YU |
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17P | Request for examination filed |
Effective date: 20071204 |
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17Q | First examination report despatched |
Effective date: 20080313 |
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AKX | Designation fees paid |
Designated state(s): AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HU IE IS IT LI LT LU LV MC MT NL PL PT RO SE SI SK TR |
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STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION HAS BEEN REFUSED |
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18R | Application refused |
Effective date: 20111027 |