Classifications

• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
  • B41F—PRINTING MACHINES OR PRESSES
  • B41F31/00—Inking arrangements or devices
  • B41F31/002—Heating or cooling of ink or ink rollers
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
  • B41F—PRINTING MACHINES OR PRESSES
  • B41F13/00—Common details of rotary presses or machines
  • B41F13/08—Cylinders
  • B41F13/22—Means for cooling or heating forme or impression cylinders

Definitions

• the invention relates to a rotary body of a printing press with a bale according to the preamble of claim 1, 4 or 36.
• a cylinder of a printing unit designed as a hollow body is known, the cylinder consisting of a one-piece cast body forming an outer body and optionally additionally having an inner one-piece rotationally symmetrical cast body, both cast bodies, for example made of cast steel or gray cast iron and in the case of DE 41 19824 C1 are integrally formed or welded together by connecting webs.
• a cylinder of a printing unit formed from gray cast iron is known, an axially extending steel core being cast in the center of the cylinder to increase the bending rigidity and simultaneously protruding as a shaft journal from the cylinder end faces, the gray cast iron cylinder concentrically enclosing the steel core and having cavities ,
• a cylinder of a printing unit consisting of a base body made of gray or light metal casting, a preferably hollow cylinder core being cast into the base body as a stiffening means.
• the cylinder core consists, for. B. from a steel tube.
• Further reinforcement profiles running parallel to the axis of rotation of the cylinder with a full or hollow cross section, possibly with non-uniform wall thickness, are arranged in a radially outer area of the base body distributed over the circumference of this area and preferably brought as close as possible to the outer surface of the base body.
• the Stiffeners and all reinforcement profiles are closed at their respective ends and completely surrounded by the cast material of the base body.
• a temperature-controllable double-jacketed cylinder in which a heating or cooling medium, preferably air, is passed in a helical course within the double cylinder jacket, the inner cylinder and the outer cylinder being coaxial at a radial distance of approximately 10 to 20 mm apart.
• a heating or cooling medium preferably air
• a temperature-controllable counter-pressure cylinder which has heating chambers in its jacket over the entire width of the cylinder, which are switched into a hot water circuit with an inlet line arranged axially in a cylinder journal and an outlet line coaxial to the inlet line.
• a temperature-controlled printing form cylinder is known, the interior of which is completely filled with a liquid, the liquid passing through a first circuit running outside the printing form cylinder, a preferably coil-shaped cooling tube penetrating the liquid over the entire cylinder width, one of which Cooling medium flowing through the cooling tube and connected to a second circuit cools the liquid and thus the cylinder.
• DE 93 06 176 U1 discloses a cylindrical rotary body for printing presses which can be tempered by introducing water vapor and in which bores or lines are arranged close below its lateral surface along the rotary body, the bores or lines having a course deviating from the axial parallelism and thus a slope z. B. may have to the center of the rotating body.
• a temperature-controlled printing form cylinder which has in its interior casting core chambers which extend across the cylinder width and are closed by covers on the end faces of the cylinder body, a tube extending across the cylinder width being arranged in each chamber, in which a sealingly displaceable tube unit connected to a rotating union for the supply and removal of a coolant is introduced into a cylinder journal in an axial bore, each tube being connected to the tube unit via a radial bore on the front side of the cylinder equipped with the tube unit, with the supplied coolant Flows through pipes and pours into the hollow casting core in the area of the opposite end of the cylinder and is discharged from there via a radial bore connected to the pipe unit.
• EP 0557245 A1 discloses a temperature-controlled, approximately full-walled cylinder for a rotary printing unit, which has a first line along its axis of rotation and a plurality of second lines connected to the first line, just equidistantly arranged in the circumferential direction and parallel to the axis of rotation, connected to the first line along its rotational surface through which a liquid can flow for tempering the lateral surface.
• EP 0652 104 B1 discloses a temperature-controllable cylinder for a rotary printing unit, which has a cylinder jacket tube, on the end faces of which a flange is arranged, a separating tube and an inflow tube extending inside the cylinder coaxially with its length, with a cavity between the separating tube and the cylindrical jacket tube forms a cooling chamber, which by a via the inflow tube supplied coolant is flowed through, the line in the separating tube being connected to the cooling chamber via connecting bores in one of the flanges.
• WO 01/26902 A1 and WO 01/26903 A1 disclose a temperature-controllable cylinder for a rotary printing unit, which has a tubular or solid basic cylinder body, which is surrounded by a tubular outer cylinder body, on the circumference of the basic cylinder body or in a gap between the two Cylinder base body and the outer cylinder body for temperature control of the outer surface is formed by a channel through which a tempering medium can flow, the channel z. B. can be formed as an open gap with an annular clear profile or as a helical circumferential groove in the axial direction of the cylinder.
• a heating and / or cooling roll with a roll body with pehpheric axial bores for a fluid heat transfer medium wherein the task is to achieve a temperature profile that is as uniform as possible over the entire roll body.
• One version for solving this task provides for lining the peripheral bores with heat-insulating materials, so that the amount of heat given off by the heat transfer medium per unit length of peripheral bore to the roller is as constant as possible despite the temperature differences of the heat transfer medium and thus the radius expansion and the temperature on the roller surface are as uniform as possible are.
• the insulating material is introduced into the bores in such a way that the insulating material continuously changes the diameter of the bores. With the thickness of the insulating material introduced into the bores, the heat transfer from the heat transfer medium to the roller body is thus kept constant over the length of the bores, despite a temperature gradient occurring along the bores.
• a device for moistening the non-printing areas of planographic printing plates in printing presses is known, with a coolant in one flows through a plate coil arranged cooling coil, the cooling coil is arranged in an inner part of the plate cylinder with the exception of the cylinder pit, in particular below the pressure surface, wherein an insulating layer is arranged between the inner part of the plate cylinder and the space with the cooling coil, the cooling coil is in metallic contact with the outer wall of the room facing the printing surface.
• a cylinder of a printing press is known, the cylinder being constructed in multiple layers and in one embodiment a z. B. designed as a coolant line internal temperature control device, the temperature control device between thermal insulation and a substrate support surface, d. H. a preferably thin-walled cylinder jacket is arranged, the thermal insulation made of a dimensionally stable material, for. B. from a metal foam or ceramic or, if they z. B. is divided into segments, can consist of a felt or fiber material.
• DE 103 05 594 A1 expressly does not refer to printing form cylinders, blanket cylinders and inking rollers.
• the invention has for its object to provide rotary body of a printing press with a bale.
• the advantages that can be achieved with the invention consist in particular in that in the case of a cylinder or a roller having a bale with a base body and with an outer body that radially follows it and at least partially covers it, the base body and the outer body are thermally insulated from one another, which is then particularly advantageous is when at least one channel through which a tempering agent flows is arranged in the bale and a quick-reacting one as well as possible uniform temperature control of the outer surface of the bale can be achieved.
• the efficiency of the heat exchange between the temperature control means and the outer body or the outer surface of the bale can be increased.
• the thermal insulation z. B. easy to manufacture by casting.
• the bale is also simple and inexpensive to manufacture.
• Optional geometrical configurations of the channels make it possible to keep the effect of the temperature control agent approximately constant while flowing through the bale.
• Fig. 1 shows a rotary body of a printing press according to a first
• Fig. 2 shows a rotary body of a printing press according to a first
• Fig. 3 shows a rotary body of a printing press according to a second
• Fig. 4 shows a rotary body of a printing press according to a third
• 5 shows a rotary body of a printing press according to a variant of a third embodiment with a base body and a solid outer body applied thereon, wherein cavities covered by the outer body are introduced into the base body;
• FIG. 6a shows a rotary body of a printing press according to a fourth
• FIG. 6b shows a rotary body of a printing press according to a fourth
• Fig. 7 shows a rotary body of a printing press according to a fifth
• FIG. 8 shows an embodiment of a hollow body or channel of a rotating body with a temperature-controlled outer surface, the heat exchange between the outer surface and the temperature control means being constant;
• Fig. 9 shows a longitudinal section of a rotary body with a base body and a
• FIG. 10 shows a cross section of the rotary body shown in FIG. 9;
• FIG. 11 shows a perspective illustration of the sleeve which has flow channels and is arranged between the base body and the outer body.
• 1 and 2 show a first embodiment of a rotary body 01 of a printing press.
• the rotary body 01 has a bale 02 or a bale 02 with a base body 17, wherein at least the base body 17 consists of a cast material, the bale 02 or its base body 17 having an axial length L and in its outer region, ie, just below its outer surface 07 at least one cast-in tubular tubular body 03; 04 and wherein the hollow body 03; 04 extends over the entire length L of the bale 02 or its base body 17. 1, the hollow body 03; 04 z. B.
• the hollow body 03; 04 a channel through which a tempering agent, ie a fluid for tempering at least the outer surface 07 of the bale 02, can flow, the tempering agent preferably being a liquid heat transfer medium such as e.g. B. is water or an oil.
• the hollow body 03 is provided with lines 08; 09 connectable, the front z. B. attached to the bale 02 or introduced there in a flange 36 in the form of an annular groove 37 (Fig. 2). Also in the case of several hollow bodies 03; arranged in the bale 02 or its base body 17; 04 these and the lines connected to them 08; 09 advantageously have a common connection on one of the end faces 11 of the bale 02.
• hollow body 03; 04 with its contact surface A07, which is relevant for heat exchange, is tight, that is, if possible only a few millimeters, preferably less than 20 mm, under the lateral surface 07 of the bale 02 to arrange. If several hollow bodies 03; 04 are arranged, it is advantageous if adjacent hollow bodies 03; 04 the tempering agent flows through them in opposite directions.
• hollow bodies 03; 04 it is advantageous to all hollow bodies 03; 04 at the same radial distance a3; a4 from the longitudinal axis 06 of the rotating body 01 and in the direction of the circumference U of the bale 02 to be arranged equidistantly, so that the surface surface 07 of the bale 02 can be heated as uniformly as possible.
• the hollow body 03; 04 in the rotary body 01 produced by casting has a small inner diameter D3; D4, the inner diameter D3; D4 is preferably less than 25 mm, in particular between 15 mm and 20 mm.
• a channel with such a small inner diameter D3; D4 is difficult to produce in terms of casting technology by inserting a casting core into a bale 02 or base body 17 to be poured, which is why attempts have been made to drill such a channel in the bale 02 or its base body 17, which, however, affects the length L of the bale 02 or whose basic body 17 is expensive and is not without problems in the technical implementation.
• the first embodiment of a rotary body 01 proposes a tubular hollow body 03; 04, ie a hollow body 03; 04, preferably a steel tube, in a mold for the bale 02 or its base body 17 and to cast. So that the tubular hollow body 03; 04 during the pouring process for the bale 02 or its base body 17 due to a warming due to a temperature effect due to the melted material of the bale 02 or its base body 17 does not soften and deform, it is necessary to the hollow body 03; 04 in relation to its inner diameter D3; D4 comparatively thick-walled, so that a wall thickness of the hollow body 03; 04 preferably at least one fifth of the inner diameter D3; D4 is.
• tubular hollow body 03; 04 preferably at least 3 mm, in particular between 5 mm and 6 mm.
• the tubular hollow body 03; 04 in the mold for the bale 02 or its base body 17 can also be fixed and stabilized by support elements.
• the bale 02 or its base body 17 can be designed as a hollow cylinder 02, in the annular wall of which the tubular hollow body 03; 04 is poured.
• the rotary body 01 can be used in the printing press, in particular an offset printing press, as a cylinder 01 carrying a printing material or as a roller 01 carrying a printing material or as a roller 01 in an inking unit or dampening unit.
• this cylinder 01 can, for. B. as a forme cylinder 01 or as a transfer cylinder 01 of an offset printing press, this cylinder 01 in the direction of its circumference U with z. B. an elevator or two elevators and axially, d. H. its length with z. B. up to six elevators can be occupied.
• the elevators are mostly designed as plate-like printing forms.
• the elevators are preferably rubber printing blankets applied to a carrier plate.
• a plate-shaped printing form or a carrier plate for a rubber printing blanket consists i. d. R. made of a flexible but otherwise dimensionally stable material, e.g. B. made of an aluminum alloy.
• the printing unit in which the cylinder 01 described above is used can, for. B. be designed as a 9-cylinder satellite printing unit, in which four pairs each consisting of a forme cylinder 01 and a transfer cylinder 01 are arranged around a common impression cylinder, z. B. at least the forme cylinders 01 each have the features of the solution proposed here can. Arrangements are particularly advantageous for newspaper printing in which a forme cylinder 01 is coated in its axial direction side by side with up to six plate-shaped printing forms and along its circumference U either with a plate-shaped printing form or in succession with two plate-shaped printing forms. Such a forme cylinder 01 rolls on a transfer cylinder 01, the axially z. B.
• a rotary body 01 designed as a cylinder 01 has z. B. a diameter D2 of, for example, 140 mm to 420 mm, preferably between 280 mm and 340 mm.
• the axial length of the barrel 02 of the cylinder is z. B. in the range between 500 mm and 2400 mm, preferably between 1200 mm and 1700 mm.
• a second embodiment of the proposed rotary body 01 of a printing press can provide that at least one body 12 is arranged in the bale 02 of the rotary body 01 or at least in a base body 17 made of a castable material Body 12 at least in a section transverse to the axial direction of the rotating body 01 from two, in the radial direction of the rotating body 01 spaced, self-contained boundary surfaces A13 '; A13 "is limited, with both boundary surfaces A13 ';A13" with their side facing away from the body 12 border on the material of the bale 02 and in one of the boundary surfaces A13 '; A13 "delimited interior 13 of the body 12 is formed at least one channel 14; 16 delimited by the material of the body 12 and expanding in the axial direction of the rotating body 01.
• the body 12 may e.g. B. be a pressed or continuously cast product.
• the body 12 consists of a solid material, wherein a cavity is preferably formed in this body near its boundary surface A13 'directed towards the outer surface 07 of the bale 02, the cavity being delimited by the material of the body 12 at least in its longitudinal direction.
• the body 12 is preferably homogeneous and, in the direction of the circumference U of the rotary body 01, is formed in one piece or in several pieces.
• the body 12 is made of a heat-resistant material, e.g. B. from a ceramic material or a solidified metal foam.
• the heat resistance is necessary to the extent that the body 12 does not deform when the melted material of the bale 02 is cast around it to produce the rotating body 01.
• the bale 02 or its base body 17 is made of a casting material, for. B. consists of metal, ceramic, glass or plastic and the body 12 is cast in the bale 02 or its base body 17 and is surrounded by the casting material.
• the body 12 can be placed in the mold for casting the bale 02, preferably in the outer area of the bale 02, in the manufacturing process of the rotating body 01, optionally fixed and cast in with the aid of support elements, so that the body 12 is completely surrounded by the casting material of the bale 02 , With an annular Embodiment of the body 12, the space enclosed by it is preferably filled by the cast material of the bale 02, at least the body 12 is surrounded by the cast material.
• the body 12 Since the channel 14; 16 in the interior 13 of the body 12 through which a temperature control means can flow in order to temper at least a partial area of the lateral surface 07 of the bale 02, the body 12 is advantageously arranged in the outer area of the bale 02. If the entire lateral surface 07 of the bale 02 is to be tempered, the body 12 extends with its channel 14; 16 advantageously over the entire length L of the bale 02. At least the partial area of the lateral surface 07 of the bale 02 must be tempered, which corresponds to the printing area on the lateral surface 07 of the bale 02. As in the first exemplary embodiment, the rotary body 01 can in turn be a cylinder 01 carrying a printing material or a roller 01 carrying a printing material.
• a further advantageous embodiment of the body 12 consists in forming it in a cylindrical shape, i.e. H. adjust the length of the body 12 preferably to the length L of the bale 02.
• the body 12 thus preferably has the shape of a hollow cylinder, the space enclosed by it being able to be filled with the material of the bale 02.
• the body 12 preferably encloses the longitudinal axis 06 of the rotating body 01.
• the channel 14; 16 which extends in the axial direction of the rotating body 01, can also run helically, parallel to the longitudinal axis 06 of the rotating body 01 or in the outer region of the bale 02 or base body 17, similar to the example shown in FIGS. 1 and 2. If several channels 14; 16 are provided, adjacent channels 14; 16 are flowed through in opposite directions by the temperature control agent.
• the rotating body 01 is homogeneous, ie the bale 02 has no layer structure concentric with the lateral surface 07. Otherwise a distinction would always have been made between the bale 02 and its base body 17, the base body 17 and an outer body 19 concentrically surrounding it forming the bale 02. But so the description should apply to both embodiments.
• FIG. 4 shows a third embodiment for the proposed rotary body 01 of a printing press.
• the bale 02 of this rotary body 01 consists at least of a base body 17 with a cylindrical surface 18, at least one outer body 19 being applied to the surface 18 of the base body 17 and the Outer body 19 preferably consists of at least one arc piece, the associated center angle ⁇ of which is less than 360 °, so that the outer body 19 does not form a closed ring in its cross section, but at least one, in particular in the case of a rotary body 01 designed as a forme cylinder 01 or as a transfer cylinder 01 Gap 20 which, for example, can be connected to a holding device (not shown in FIG. 4) for holding lifts applied to the rotating body 01.
• the outer body 19 in the case of rollers which are not to be occupied by an elevator, can be designed as a closed ring which surrounds the base body 17 and is connected to its surface 18.
• a plurality of outer bodies 19 can also be applied to the surface 18 of the base body 17, the outer bodies 19 being arranged on the surface 18 of the base body 17 in the direction of the circumference U of the base body 17.
• each outer body 19 consists of an arc piece, with the center angle ⁇ i (i being a counting index for the arc pieces) belonging to the arc pieces adding up to at most 360 °.
• two curved pieces can preferably be arranged symmetrically to one another, the center angle ⁇ i (i being a counting index for the curved pieces) of each curved piece preferably being somewhat less than 180 ° is.
• arc pieces of the outer body 19 z. B. in the form of half shells or quarter shells.
• a gap 20 between individual arc pieces of the outer body 19 can have a slot-shaped opening to a z. B. arranged in the base body 17 clamping channel with the aforementioned holding device, the gap 20 having a gap width of z. B. may have less than 3 mm, preferably 1 mm to 2 mm. In both cases of the last-mentioned embodiment (FIG.
• At least one cavity 21 is provided in the outer body 19, the cavity 21 being open to the surface 18 of the base body 17.
• the outer body 19 forms the outer component of the bale 02, wherein the outer surface of the outer body 19 forming the outer surface of the bale 02 can be covered with one or more lifts, the lift or the lifts each having that in the bale 02, in particular in its base body 17 in a holding device arranged on the rotating body 01 are held.
• the outer body 19 is formed in several parts, preferably from at least two curved pieces with a center angle ⁇ i (i is a counting index for the curved pieces) of at most 180 °, the advantage of producing the rotating body 01 is that the basic body 17 does not fit into the outer body 19 must be inserted precisely, but the elbows by a suitable detachable or preferably non-detachable connection technology, eg. B. by screwing or welding, can be applied to the surface 18 of the base body 17.
• a suitable detachable or preferably non-detachable connection technology eg. B. by screwing or welding
• the rotary body 01 can also be designed such that its bale 02 consists of at least one base body 17 with a cylindrical surface 18, wherein in the base body 17 at least one cavity 21 open to the surface 18 of the base body 17 is provided, an outer body 19 applied to the surface 18 of the base body 17 covering the cavity 21, the outer body 19 consisting of an arc piece whose associated center angle ⁇ is less than 360 °.
• the bale 02 of the rotary body 01 can consist of at least one base body 17 with a cylindrical surface 18, with several for the base body 17 Surface 18 of the base body 17 is provided with open cavities 21, a plurality of outer bodies 19 being arranged on the surface 18 of the base body 17 in the direction of the circumference U of the base body 17 and the outer bodies 19 applied to the surface 18 of the base body 17 covering the respective cavities 21.
• each outer body 19 consists of an arc piece, with the center angle ⁇ i (i being a counting index for the arc pieces) belonging to the arc pieces adding up to at most 360 °.
• a rotary body 01 according to the third embodiment namely a rotary body 01 consisting of a base body 17 with a solid, in particular non-compressible outer body 19 of constant radial thickness d19 applied to the base body 17, the outer body 19 on the Surface 18 of the base body 17 z. B. glued, welded or screwed.
• the outer body 19 can accordingly be permanently or detachably attached to the surface 18 of the base body 17. Electron beam welding processes or laser beam welding processes are particularly suitable as welding processes.
• the welded sections can e.g. B. 5 mm to 25 mm, preferably about 10 mm long and repeated at intervals of 20 mm to 50 mm, preferably in 30 mm to 40 mm in the axial direction of the rotating body 01.
• the rotary body 01 can be designed in such a way that at least the base body 17 — optionally together with pins 22; formed on the end faces 11 of the bale 02; 23 for a bearing and a drive of the rotary body 01 - is forged or that at least the outer body 19 consists of a steel.
• the cavity 21 accordingly forms a channel 21 for the temperature control agent, the cavity 21 being arranged in the bale 02 in such a way that for angled ends of lifts to be arranged on the lateral surface 07 of the bale 02, access to a tensioning channel arranged in a conventional manner in the base body 17 is not is affected.
• a slot-shaped opening with a slot width S of less than 3 mm on the lateral surface 07 of the bale 02 that extends axially to the rotary body 01 is sufficient for this access.
• the base body 17 and the outer body 19 are thus joined together in such a way that they seal the cavity 21.
• the cavity 21 can be aligned axially to the bale 02 or can run in a meandering manner along the length L of the bale 02.
• the rotating body 01 can be a cylinder 01 carrying a printing material or a roller 01 carrying a printing material.
• a variant of the third embodiment (FIG. 4, but without a gap 20 in the outer body 19) relates to a rotary body 01 of a printing press with a bale 02, the bale 02 having at least one base body 17 with a cylindrical surface 18 and one surface 18 of the base body 17 has completely surrounding outer body 19, wherein the rotating body 01 is characterized in that the outer body 19 has in its inner side 24 at least one channel 21 open to the surface 18 of the base body 17.
• the outer body 19 preferably lies on the surface 18 of the base body 17.
• the outer body 19 and the base body 17 can, for. B. be placed one above the other in a press fit.
• annular outer body 19 can preferably at a point where no channel 21 is formed in the outer body 19, after application and attachment of the outer body 19 to the surface 18 of the base body 17 z. B. by milling a gap 20 and an associated clamping channel or several gaps 20 and clamping channels are introduced into the rotating body 01 as required.
• the gap 20 does not need to extend over the entire length L of the bale 02, but can also only extend over a section of the length L of the bale 02, so that the outer body 19 remains gap-free and connected at least on the end faces 11 of the bale 02.
• this method is based on a rotary body 01 of a printing press with a bale 02, the bale 02 having at least one base body 17 with a cylindrical surface 18 and one surface 18 of the base body 17 at a distance a19 surrounding outer body 19.
• the method is characterized in that at least one web 26 made of a material that can be liquefied by heating is attached to the inside 24 of the outer body 19 or on the surface 18 of the base body 17, so that the outer body 19 and the base body 17 are then mounted in a coaxial overlap , preferably by being pushed one over the other, so that a hollow space 27 remaining between the base body 17 and the outer body 19 - namely, where there is no web 26 - is poured out with a hardenable casting material, and finally, after the casting material has hardened, at least that Outer body 19 is heated such that the material of the web 26 liquefies and is discharged from the space 27 between the base body 17 and the outer body 19.
• the material of the web 26 z.
• z. B. a synthetic resin, preferably a 2-component resin, the z. B. at Sets room temperature or at a temperature up to 100 ° C and cures.
• a melting point of the casting material, the z. B. may be around 350 ° C, must in any case be higher than a melting point of the material of the web 26, the z. B. can be at 150 ° C.
• a solidifying aluminum foam can also be used as an alternative to the synthetic resin for pouring out the intermediate space 27.
• the casting material adjacent to the previous web 26 forms a guide surface 28 of a channel 29 after it has solidified or hardened
• the casting material introduced into the intermediate space 27 seals the channel 29 along its guide surface 28 to the base body 17 and to the outer body 19.
• the web 26 can preferably over the length L of the bale 02 in the outer region z. B. also run helically.
• a radial extension of the web 26, ie its height h26, can be as large as the distance a19 between the base body 17 and the outer body 19 (FIG. 6a).
• the height h26 of the web 26 is preferably made smaller than the distance a19 between the base body 17 and the outer body 19 (FIG. 6b), so that the casting material when the intermediate space 27 is poured out between the base body 17 and the outer body 19 on the surface 18 of the Base body 17 forms a bottom. In both cases, the height h26 of the web 26 corresponds to the height h26 of the channel 29. If a temperature control agent flows through the channel 29 formed with the removable web 26 during the operation of the rotating body 01, the casting material forms a thermal insulation layer with respect to the basic body 17, which is particularly effective if the channel 29 has a bottom opposite the base body 17. The temperature control agent is then only effective against the outer body 19. The base body 17 remains protected from thermal influences.
• the casting material serves thus as an insulating material.
• a casting material with scattered glass beads, preferably hollow glass bodies, in particular hollow glass balls, is particularly advantageous.
• an insulating material ie a synthetic resin, the coefficient of thermal expansion of which corresponds as closely as possible to that of the material of the base body 17 and of the outer body 19 and is therefore matched.
• the outer body 19 and the base body 17 are aligned concentrically with one another during their assembly.
• At least the bale 02 of the rotary body 01 has a base body 17 with a cylindrical surface 18 and an outer body 19 surrounding the surface 18 of the base body 17 (FIGS. 6a and 6b), an inner diameter D19 of the outer body 19 being greater than an outer diameter D17 of the base body 17, the rotary body 01 being characterized in that a casting material, preferably an insulating material, in particular a pourable insulating material, and the casting material are introduced in an intermediate space 27 between the surface 18 of the base body 17 and the inside 24 of the outer body 19 or the insulating material in the intermediate space 27 forms at least one channel 29.
• a casting material preferably an insulating material, in particular a pourable insulating material
• the inner diameter D19 of the outer body 19 is between 5 mm and 30 mm, in particular 20 mm, larger than the outer diameter D17 of the base body 17 and if the outer body 19 is arranged concentrically around the base body 17.
• the channel 29 can, however, also preferably wind in a helical shape around the base body 17 in the outer region of the bale 02. Similar to the previous exemplary embodiments, a temperature control means can flow through the channel 29.
• the outer body 19 is designed as a steel tube and the base body 17 is forged.
• a fifth embodiment as shown in FIG. 7, provides a rotary body 01 of a printing press with a bale 02, one centrally in the bale 02 is preferably arranged through the bale 02 shaft 31 with a diameter D31, the shaft 31 having a higher resistance to mechanical stress on the rotating body 01, preferably a higher strength, in particular a higher fatigue strength, fracture resistance or bending fatigue strength than the bale 02 and at least one channel 32 leading into the bale 02 is provided in the shaft 31.
• the shaft 31 consists of a material with a higher strength than that of a material of the bale 02.
• the shaft 31 therefore consists in particular of a high-strength material with a corresponding modulus of elasticity, in order to have a channel 32 with a diameter D32 and one in comparison for the cross-sectional area A31 of the shaft 31 to provide the largest possible cross-sectional area A32 in the interior of the bale 02 without the strength properties of the entire rotating body 01, such as, for. B. to impair its fatigue strength, fracture strength or bending fatigue strength. Since the strength properties of the material used for the bale 02, z. B.
• an iron-containing or aluminum-containing casting material are not too high, could be in a hub of the bale 02, which consist of the same material as the rest of the bale 02, a channel 32 with a large cross-sectional area A32 to initiate the largest possible volume flow of a temperature control agent do not implement without affecting the strength properties of the rotating body 01.
• the strength of the material of the shaft 31 should, however, allow a channel 32 with a large cross-sectional area A32 to be provided in it.
• an axial bore with a diameter D32 between 8 mm and 30 mm can advantageously be made, the diameter D32 accounting for approximately 40% of the diameter D31 of the shaft 31.
• the cross-sectional area A32 of the channel 32 can thus be approximately 20% or more of the cross-sectional area A31 of the shaft 31.
• the geometrical dimensions of the shaft 32 should remain unchanged compared to conventional shafts 32, in particular should not be enlarged, but the increased strength of the shaft 32 compensates for their mechanical stress on the rotating body 01 Weakened by the introduced channel 32.
• the channel 32 is formed at least on one end face 33 of the shaft 31 and extends in the bale 02 z. B. only over part of the length L of the bale 02.
• the shaft 31 itself advantageously extends as a component which is homogeneous and made in one piece with regard to its structure and material, at least over the length L of the bale 02, this length L - as already mentioned - can reach up to 2400 mm.
• the shaft 31 can have pins 22; 23 for storage and for connecting a drive for the rotary movement of the rotary body 01.
• a tempering agent for tempering the bale 02 is passed into the bale 02 by z.
• a rotating union on the shaft 31, ie in particular on at least one of its pins 22; 23 is connected. For tempering at least the z. B.
• the bale 02 has at least one extending under the outer surface 07 channel 29, the channel 29 of the bale 02 through at least one line running radially to the bale 02, z. B. is connected to the channel 32 of the shaft 31 by a radial bore 34 or by an annular groove 37 shown in FIG. 2.
• at least the bale 02 consists of a cast material, the channel 29 of the bale 02 z. B. surrounded by the cast material of the bale 02 or is formed according to one of the previously described embodiments of the rotating body 01.
• the bale 02 can thus z. B. consist of a gray cast iron, cast steel or cast aluminum, whereas the shaft 31 z. B.
• the shaft 31 is z. B. introduced non-positively, cohesively or positively in the bale 02 and connected to the bale 02 such that the channels 29; formed in the bale 02 and in the shaft 31; 32 have a continuous connection for the tempering agent flowing through them. If the stability of the shaft 31 permits, the shaft 31 in the bales 02 are poured. In the preferred embodiment, however, the cast bale 02 is applied to the shaft 31 in particular by shrinking on.
• a method for tempering at least one bale 02 of a rotary body 01 of a printing press wherein at least the bale 02 has at least one hollow body 03; preferably a liquid temperature control medium through which a constant volume flow flows; 04 or channel 14; 16; 21; 29 with an inlet 08 and an outlet 09 for the tempering agent is given by the fact that one in the hollow body 03; 04 or channel 14; 16; 21; 29 on a distance s between the inlet 08 and the outlet 09, the distance s preferably corresponding to the length L of the bale 02, but at least the length of the printing area on the lateral surface 07 of the bale 02, to be exchanged between the bale 02 and the temperature control means
• Amount of heat by adjusting a flow velocity v08; v09 des Tempering agent is kept constant.
• 8 is an embodiment of the hollow body 03; 04 or channel 14; 16; 21; 29 removable.
• the flow velocity v08; v09 of the tempering agent can be adjusted by z. B. a cross-sectional area A09 of the hollow body 03; 04 or channel 14; 16; 21; 29 at the outlet 09 opposite a cross-sectional area A08 of the hollow body 03; 04 or channel 14; 16; 21; 29 at inlet 08 is changed. Or the flow velocity v08; v09 of the temperature control agent can be adjusted by a depth t09 of the hollow body 03; 04 or channel 14; 16; 21; 29 at the outlet 09 opposite a depth t08 of the hollow body 03; 04 or channel 14; 16; 21; 29 at inlet 08 is changed.
• a contact surface A07 of the hollow body 03; 04 or channel 14; 16; 21; 29 flowing tempering agent is kept constant.
• the rotary body 01 of a printing press has a bale 02, with at least one hollow body 03; 04 or channel 14; 16; 21; 29 with an inlet 08 and an outlet 09 for the tempering agent, one in Hollow body 03; 04 or channel 14; 16; 21; 29 the amount of heat to be exchanged on a section s between the inlet 08 and the outlet 09 between the bale 02 and the temperature control means by adapting a flow velocity v08; v09 of the temperature control agent is constant.
• the distance s advantageously corresponds to at least the printing area along the length L of the bale 02.
• the flow rate v08; v09 of the tempering agent can be adjustable in that z. B. a cross-sectional area A09 of the hollow body 03; 04 or channel 14; 16; 21; 29 at the outlet 09 opposite a cross-sectional area A08 of the hollow body 03; 04 or channel 14; 16; 21; 29 at the inlet 08 changes.
• the flow velocity v08; v09 of the tempering agent can be adjusted by a depth t09 of the hollow body 03; 04 or channel 14; 16; 21; 29 at the outlet 09 opposite a depth t08 of the hollow body 03; 04 or channel 14; 16; 21; 29 at the inlet 08 changes.
• the flow velocity v08; v09 of the temperature control means remain constant along the distance s and the contact surface A07, which the temperature control means has to the outer surface 07 of the bale 02, has changed in its geometry between the inlet 08 and the outlet 09 or in its distance from the outer surface 07 of the bale 02.
• This sixth embodiment of the rotating body 01 is particularly suitable for configurations in which the inlet 08 and the outlet 09 of the temperature control means are attached to the same end face 11 of the bale 02.
• the effect of this sixth embodiment of the rotating body 01 can, for. B. can be achieved in that in a hollow body 03; 04 or channel 14; 16; 21; 29 constant cross-section introduced an insert changing the cross-section along the distance s in the desired manner is, this insert z. B. can be wedge-shaped. If the insert for the hollow body 03; 04 or channel 14; 16; 21; 29 is designed as a fixed wedge, e.g. B. as a cross-section in the desired manner trained rod, in particular plastic rod, this wedge can be material or positive, z. B.
• the insert advantageously consists of an insulating material, preferably a pourable insulating material, e.g. B. a synthetic resin, advantageously with interspersed hollow glass bodies, for. B. hollow glass balls, which is preferably in a casting process or injection molding process in the hollow body 03; 04 or channel 14; 16; 21; 29 is introduced and due to its thermal insulation effect, the tempering agent is insulated from the base body 17 of the bale 02.
• the insert dresses the hollow body 03; 04 or channel 14; 16; 21; 29 on its inner wall, ie at least partially on its wall facing the temperature control means.
• a channel 14 arranged in the outer body 19 and open to the base body 17; 16; 21; 29 covers the z. B. in channel 14; 16; 21; 29 insert used the channel 14; 16; 21; 29 from the base body 17.
• an insert has the advantage that the hollow body 03; 04 or channel 14; 16; 21; 29 in the bale 02 of the rotating body 01 z. B. can be realized by a conventional tube, in particular a steel tube, or by a bore or milling and an action on the flow behavior of the temperature control agent in one of the introduction of the hollow body 03; 04 or channel 14; 16; 21; 29 takes place in the bale 02 separate manufacturing step.
• an insert in the hollow body 03; 04 or channel 14; 16; 21; 29 achieve thermal insulation of the temperature control means with respect to the base body 17 in a simple manner.
• a cylindrical sleeve 38 is slid onto the preferably closed cylindrical surface 18 of the base body 17, which extends over the axial length of the rotary body 01, the sleeve 38 having a plurality of cavities 21 along its circumference in the form of e.g. B. has axially extending to the base body 17 grooves 21, preferably each groove 21 can be used as a flow channel 21.
• Over the axial length of the rotating body 01 are preferably several sleeves 38, preferably the same width z. B.
• the sleeves 38 can also, for. B. are manufactured in different widths, so that sleeves of different widths can be added to almost any axial length of the rotating body 01.
• a channel-like inlet 08 is provided for introducing the heat transfer medium into the rotary body 01. B. inside the shaft 31 through the rotary body 01 through to close to the opposite end face 11 of the rotary body 01.
• the heat transfer medium is fed from there to the end openings of the grooves 21 of the outermost sleeve 38 in the axial direction of the rotary body 01 and introduced into the flow channels 21 designed as grooves 21, after which the heat transfer medium moves the grooves 21 in the direction of the end face 11 of the Rotating body 01, on which the heat transfer medium was introduced into the rotating body 01, flows through.
• the heat transfer medium emerging at the end openings of the grooves 21 of the last sleeve 38 in the axial direction of the rotary body 01 can be passed to a channel-like outlet 09 for the collective removal of the heat transfer medium from the rotary body 01.
• all sleeves 38 are preferably made of a plastic such. B. manufactured in an injection molding process and z. B. from a polyamide.
• the sleeves 38 consist of a thermally insulating material.
• the grooves 21 formed on the outer surface of the sleeve 38 are preferably formed during the injection molding of the sleeve 38. However, the grooves 21 can also be milled on the outer surface of the sleeve 38.
• the sleeves 38 on the base body 17 are preferably by a material connection, z. B. fixed by an adhesive and attached. Then a z. B. designed as a cylindrical tube outer body 19 applied to the sleeves 38 lined up in such a way that the grooves 21 introduced into the sleeves 38 are covered. Crosspieces 39 formed between the individual grooves 21 prevent leakages in which the heat transfer medium flowing through the flow channels 21 uncontrollably passes from a groove 21 into an adjacent groove 21.
• the preferably thin-walled outer body 19 is, for. B.
• At least one cylindrical sleeve 38 made of a thermally insulating material is thus inserted into the intermediate space 27 between the surface 18 of the base body 17 and the inside 24 of the outer body 19.
• the outer body 19 preferably consists of a corrosion-resistant and wear-resistant metallic material.

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• Mechanical Engineering (AREA)
• Engineering & Computer Science (AREA)
• Rolls And Other Rotary Bodies (AREA)
• Inking, Control Or Cleaning Of Printing Machines (AREA)
• Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
• Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
• Printing Methods (AREA)
• Rotary Presses (AREA)
• Auxiliary Devices For And Details Of Packaging Control (AREA)
• Reduction Rolling/Reduction Stand/Operation Of Reduction Machine (AREA)
• Injection Moulding Of Plastics Or The Like (AREA)
• Shaping Of Tube Ends By Bending Or Straightening (AREA)
• Paper (AREA)
• Laminated Bodies (AREA)

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• 2002
  • 2002-10-31 DE DE20221793U patent/DE20221793U1/de not_active Expired - Lifetime
  • 2002-10-31 DE DE10250686A patent/DE10250686A1/de not_active Withdrawn
• 2003
  • 2003-10-23 EP EP05103128A patent/EP1577091B1/fr not_active Expired - Lifetime
  • 2003-10-23 EP EP03776815A patent/EP1556220A1/fr not_active Withdrawn
  • 2003-10-23 US US10/533,437 patent/US7717039B2/en not_active Expired - Fee Related
  • 2003-10-23 WO PCT/DE2003/003527 patent/WO2004039588A1/fr active Application Filing
  • 2003-10-23 ES ES05103128T patent/ES2334144T3/es not_active Expired - Lifetime
  • 2003-10-23 JP JP2004547413A patent/JP4690726B2/ja not_active Expired - Fee Related
  • 2003-10-23 AU AU2003286105A patent/AU2003286105A1/en not_active Abandoned
  • 2003-10-23 AT AT05103128T patent/ATE451235T1/de not_active IP Right Cessation
  • 2003-10-23 CN CNB2003801080978A patent/CN100368192C/zh not_active Expired - Fee Related
  • 2003-10-23 EP EP05103127A patent/EP1574334A3/fr not_active Withdrawn
  • 2003-10-23 RU RU2005116675/12A patent/RU2314206C2/ru not_active IP Right Cessation
  • 2003-10-23 DE DE50312223T patent/DE50312223D1/de not_active Expired - Lifetime

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