EP1036140B1 - Schlackenbrecher - Google Patents

Schlackenbrecher Download PDF

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Publication number
EP1036140B1
EP1036140B1 EP98964443A EP98964443A EP1036140B1 EP 1036140 B1 EP1036140 B1 EP 1036140B1 EP 98964443 A EP98964443 A EP 98964443A EP 98964443 A EP98964443 A EP 98964443A EP 1036140 B1 EP1036140 B1 EP 1036140B1
Authority
EP
European Patent Office
Prior art keywords
shaft
rotating
pressure housing
slag crusher
fixed cutting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP98964443A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP1036140A1 (de
Inventor
Wolfram Gruhlke
Hans-Otto Ramm
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
MG Technologies AG
Original Assignee
MG Technologies AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by MG Technologies AG filed Critical MG Technologies AG
Publication of EP1036140A1 publication Critical patent/EP1036140A1/de
Application granted granted Critical
Publication of EP1036140B1 publication Critical patent/EP1036140B1/de
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/14Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J3/00Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
    • C10J3/46Gasification of granular or pulverulent flues in suspension
    • C10J3/48Apparatus; Plants
    • C10J3/52Ash-removing devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23JREMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES 
    • F23J1/00Removing ash, clinker, or slag from combustion chambers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23JREMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES 
    • F23J1/00Removing ash, clinker, or slag from combustion chambers
    • F23J1/06Mechanically-operated devices, e.g. clinker pushers
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J2300/00Details of gasification processes
    • C10J2300/16Integration of gasification processes with another plant or parts within the plant
    • C10J2300/1625Integration of gasification processes with another plant or parts within the plant with solids treatment
    • C10J2300/1628Ash post-treatment
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23JREMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES 
    • F23J2900/00Special arrangements for conducting or purifying combustion fumes; Treatment of fumes or ashes
    • F23J2900/01003Ash crushing means associated with ash removal means

Definitions

  • the invention relates to a slag crusher with a pressure housing, one by the Rotatable shaft passed through the pressure housing with several, spaced thereon attached, rotating cutting blades that are angularly offset on the shaft are arranged, and with several, arranged side by side under the shaft fixed cutting knives, each rotating cutting knife in Crusher area between two adjacent fixed cutting knives is passed through.
  • the slag crusher can be at the outlet of a radiation cooler or gasification reactor with a quench section with an underwater Pressure housing may be arranged.
  • Such a slag crusher is known from WO-A-86/05198.
  • the rotating shaft is here on the vertical center line of the pressure housing, i.e. centrally arranged.
  • a slag crusher developed by the applicant was dammed up uncrushed and too large chunks of slag above the rotating knives and were always due to the too small opening between the baffles on both sides pushed up again and not fed to the knives.
  • the object of the invention is therefore to arrange the cutting tools in such a way that both small and large pieces of slag are completely covered and one controlled crushing and removal of the slag from the slag crusher.
  • the fixed cutting knives have a long and a short leg.
  • the fixed cutting knife on the side of the long leg is one in one Straight merging circular arc and on the side of the short Leg only an arcuate recess, based on the vertical Center axis of the pressure vessel introduced.
  • the fixed cutting knives are releasably attached to consoles within the pressure vessel; the dimensioning of the long and short leg is from the position of the fixed knife to the outer wall of the Pressure vessel dependent, the length of each fixed knife of the Arrangement to the central axis and to the arrangement opposite the round wall of the Pressure vessel is dependent in the cutting position within the pressure vessel.
  • Both the cutting and the fixed knives are large in the cutting area Exposed to wear.
  • the drive shaft passes through the pressure vessel are replaced by special glands with a lubricating or flushing system sealed.
  • the storage and drive the drive shaft is outside the pressure vessel arranged.
  • the led through the pressure housing Wave is at a distance "a" to the vertical and to the horizontal central axis.
  • the invention is based on an embodiment explained in more detail.
  • the Slag crusher from the pressure vessel (1) of the drive shaft (2), stuffing boxes on both sides (3), on the Shaft-mounted rotating knives (4) and the fixed knives (7) below and between the Inlet guide plates (12, 12a) and the guide plates of the Inlet funnels (12, 15) are arranged.
  • the crushed material is fed over the guide plates of the feed funnel (12, 15) fed to the crushing area.
  • the drive shaft (2) is eccentric or off-center at a distance "a" from the vertical central axis (20) of the slag crusher arranged so that the crushing area is in the middle of the slag crusher concentrated. This will create a uniform loading of the attachment (5) rotating knife (4) and a central one Discharge of crushed material reached
  • the rotating cutting knives (4) are halved Execution by means of fastening screws (5) and feather key (6) non-rotatable with the drive shaft (2) connected.
  • the crushing shoulders for the rotating ones Cutting knife (4) for crushing the material to be crushed form the protruding through the inlet plate (12) fixed cutting knife (7) in the crushing area with a wear-resistant build-up weld (11) are provided. They are each individually on mounting brackets (8, 10) with fastening screws (9) appropriate.
  • the rotating cutting knives (4) are known Arranged angularly offset on the shaft circumference (2), whereby it is achieved that only during the breaking process one rotating knife (4) and two fixed knives Knives (7) as a crushing shoulder or pairs of knives (7) are engaged and the other knives (4) only subsequently used.
  • the Motors is the refractive power of just one rotating cutting knife (4).
  • An essential feature of the device according to the invention is given by the fact that all internal Cutting parts (4, 7) exposed to wear are quickly interchangeable if necessary.
  • the crushed material is crushed over the cone (18) and Outlet connection (19) from the slag crusher removed and sent to a landfill.
  • Fig. 3 shows a horizontal section C - D through the Slag crusher in the cutting plane of the drive shaft (2).
  • the drive shaft (2) is in two lateral Supported (1a) in roller bearings (3a) and with Sealing elements (3) against escaping pressurized water secured.
  • the shaft (2) with the rotating cutting blades (4) is eccentric within the pressure housing (1) or eccentric at distance "a" to the horizontal central axis (21) of the pressure vessel (1) arranged.
  • the fixed cutting blades (7) are in slots the inlet guide plates (12) are arranged, these are on Brackets (8) and (13) attached. In the field of Seals (3) are close to the housing wall (1) by 90 ° offset inlet guide plates (15) arranged.
  • the inlet guide plates (12) and (15) form the so-called Inlet or material hopper for the cutting knife (4, 7).
  • Fig. 4 shows a side view E of a fixed Cutting knife (7) with a long (7a) and short Leg (7b) on the first-mentioned side (7a) an arc-shaped transition into a straight line (7c) Recess (7d) and on the latter side (7b) only an arcuate recess (7d), based on the vertical central axis (22) of the shaft (2).
  • Fig. 5 shows a view E of the fixed cutting knife (7) with a long (7a) and short leg (7b), based on the horizontal central axis (21) of the Shaft (2). On both sides of the fixed cutting knife (7) guide strips (23, 24) are attached.

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Combustion & Propulsion (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Crushing And Pulverization Processes (AREA)
  • Disintegrating Or Milling (AREA)
  • Shovels (AREA)
  • Beans For Foods Or Fodder (AREA)
  • Percussive Tools And Related Accessories (AREA)
  • Driving Mechanisms And Operating Circuits Of Arc-Extinguishing High-Tension Switches (AREA)
  • Harvester Elements (AREA)
  • Magnetic Heads (AREA)
  • Soil Working Implements (AREA)
EP98964443A 1997-11-27 1998-11-26 Schlackenbrecher Expired - Lifetime EP1036140B1 (de)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE19752538A DE19752538C1 (de) 1997-11-27 1997-11-27 Schlackenbrecher
DE19752538 1997-11-27
PCT/EP1998/007619 WO1999028413A1 (de) 1997-11-27 1998-11-26 Schlackenbrecher

Publications (2)

Publication Number Publication Date
EP1036140A1 EP1036140A1 (de) 2000-09-20
EP1036140B1 true EP1036140B1 (de) 2002-01-02

Family

ID=7849961

Family Applications (1)

Application Number Title Priority Date Filing Date
EP98964443A Expired - Lifetime EP1036140B1 (de) 1997-11-27 1998-11-26 Schlackenbrecher

Country Status (15)

Country Link
US (1) US7322538B1 (cs)
EP (1) EP1036140B1 (cs)
JP (1) JP4273240B2 (cs)
KR (1) KR100587459B1 (cs)
CN (1) CN1139650C (cs)
AT (1) ATE211501T1 (cs)
AU (1) AU741112B2 (cs)
CA (1) CA2311776C (cs)
CZ (1) CZ291824B6 (cs)
DE (2) DE19752538C1 (cs)
DK (1) DK1036140T3 (cs)
ES (1) ES2171055T3 (cs)
PL (1) PL189692B1 (cs)
PT (1) PT1036140E (cs)
WO (1) WO1999028413A1 (cs)

Families Citing this family (23)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100423846C (zh) * 2005-08-24 2008-10-08 遵义钛业股份有限公司 用于海绵钛的挤压剪切式破碎机
KR100750689B1 (ko) * 2006-08-17 2007-08-22 장용식 슬래그 중화 장치 및 슬래그 중화 방법
KR100958080B1 (ko) * 2009-10-14 2010-05-14 주식회사 레스코 제철 자선분광 및 입철의 슬래그 처리장치
MD184Z5 (ro) * 2010-02-02 2010-11-30 Институт Сельскохозяйственной Техники "Mecagro" Concasor vertical
IT1403250B1 (it) * 2010-11-23 2013-10-17 T S R L Ag Macroapparato per la produzione e il trattamento di gas
US8919265B2 (en) 2011-05-10 2014-12-30 Innerpoint Energy Corporation Gasifier having a slag breaker and method of operating the same
JP2014065089A (ja) * 2012-09-24 2014-04-17 Aisin Ai Co Ltd 切り粉破砕装置、切り粉破砕刃、並びに前記切り粉破砕装置における切り粉破砕データ収集方法
WO2014182296A1 (en) * 2013-05-08 2014-11-13 Innerpoint Energy Corporation Gasifier having a slag breaker and method of operating the same
CN103341389A (zh) * 2013-06-24 2013-10-09 四川治源环保成套设备有限责任公司 环保型生活垃圾粉碎机
CN104107747B (zh) * 2014-08-01 2016-05-11 苏州天沃科技股份有限公司 破渣机筒体上刀轴轴套的安装方法
CN204602307U (zh) * 2014-10-28 2015-09-02 湖南三德科技股份有限公司 用于环锤破碎机的自动清扫装置及环锤破碎机
CN105381850A (zh) * 2015-11-27 2016-03-09 江门市携成机械有限公司 一种用于破碎机的爪刀
CN106350118B (zh) * 2016-08-29 2022-03-18 湖南普丝环保能源有限公司 生物质气化装置及方法
CN106513132A (zh) * 2016-11-10 2017-03-22 遵义钛业股份有限公司 一种用于海绵钛的破碎机
CN107597351B (zh) * 2017-09-28 2024-02-06 碎得机械(北京)有限公司 一种破碎机
CN107858462B (zh) * 2017-12-19 2019-08-13 攀枝花攀钢集团设计研究院有限公司 高炉渣液面结壳破碎装置
CN109127046A (zh) * 2018-09-13 2019-01-04 白银有色集团股份有限公司 一种大直径高温管道尘块破碎装置
KR101960774B1 (ko) * 2018-10-24 2019-03-21 김차복 잣 송이 탈곡 장치 및 이를 포함하는 잣 분리 장치
CN109237492B (zh) * 2018-11-08 2020-05-19 安徽航天环境工程有限公司 一种灰渣输送机构及气化等离子废物熔融炉
CN109499713A (zh) * 2018-12-28 2019-03-22 江苏省机械研究设计院有限责任公司 一种用于破渣机的破碎装置
CN113528193B (zh) * 2021-08-06 2022-05-03 赣州市怡辰宏焰能源科技有限公司 一种水冷炉排式生物质气化炉
CN113865353A (zh) * 2021-09-26 2021-12-31 但帅文 一种金属冶炼炉炉缸结构
CN115888892B (zh) * 2022-12-21 2023-08-15 山东鲁泰热电有限公司 一种热电厂无尘碎渣机

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3897015A (en) * 1971-04-01 1975-07-29 Nippon Steel Corp Crusher plate
US4486199A (en) * 1982-01-21 1984-12-04 The United States Of America As Represented By The United States Department Of Energy Fluidized bed gasification ash reduction and removal process
US4601430A (en) * 1984-05-10 1986-07-22 Northern States Power Company Ash grinder for scrubber system
DE3507628A1 (de) * 1985-03-05 1986-09-18 Veba Oel Entwicklungs-Gesellschaft mbH, 4650 Gelsenkirchen Verfahren und vorrichtung zum ausschleusen von asche- oder auch schlacketeilchen aus einem druckvergasungsreaktor
US5148996A (en) * 1990-06-05 1992-09-22 Clawson Machine Company Ice crusher
DE4220265C1 (en) * 1992-06-20 1993-05-06 Deutsche Tiefbohr-Aktiengesellschaft, 4444 Bad Bentheim, De Prodn. of gasification material in sloping bed reactor
FR2703928B1 (fr) * 1993-04-16 1995-06-23 Caruelle Appareil pour fragmenter des objets solides.
JPH0995685A (ja) * 1995-09-28 1997-04-08 Babcock Hitachi Kk 気流層ガス化装置

Also Published As

Publication number Publication date
DE59802815D1 (de) 2002-02-28
JP2001525239A (ja) 2001-12-11
WO1999028413A1 (de) 1999-06-10
CN1279706A (zh) 2001-01-10
ES2171055T3 (es) 2002-08-16
CA2311776C (en) 2009-04-07
JP4273240B2 (ja) 2009-06-03
AU741112B2 (en) 2001-11-22
KR20010032444A (ko) 2001-04-25
EP1036140A1 (de) 2000-09-20
PT1036140E (pt) 2002-06-28
CZ291824B6 (cs) 2003-06-18
CA2311776A1 (en) 1999-06-10
PL340622A1 (en) 2001-02-12
CN1139650C (zh) 2004-02-25
DK1036140T3 (da) 2002-04-02
KR100587459B1 (ko) 2006-06-09
PL189692B1 (pl) 2005-09-30
DE19752538C1 (de) 1999-01-14
ATE211501T1 (de) 2002-01-15
AU1964399A (en) 1999-06-16
CZ20001964A3 (cs) 2001-01-17
US7322538B1 (en) 2008-01-29

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