EP0183952B1 - Machine pour la fabrication de feutres textiles veloutés aiguilletés structurés - Google Patents

Machine pour la fabrication de feutres textiles veloutés aiguilletés structurés Download PDF

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Publication number
EP0183952B1
EP0183952B1 EP85113187A EP85113187A EP0183952B1 EP 0183952 B1 EP0183952 B1 EP 0183952B1 EP 85113187 A EP85113187 A EP 85113187A EP 85113187 A EP85113187 A EP 85113187A EP 0183952 B1 EP0183952 B1 EP 0183952B1
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EP
European Patent Office
Prior art keywords
fleece
needling machine
brush
needle
velour
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
EP85113187A
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German (de)
English (en)
Other versions
EP0183952A1 (fr
Inventor
Richard Dilo
Johann Philipp Dilo
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Oskar Dilo Maschinenfabrik KG
Original Assignee
Oskar Dilo Maschinenfabrik KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Oskar Dilo Maschinenfabrik KG filed Critical Oskar Dilo Maschinenfabrik KG
Priority to AT85113187T priority Critical patent/ATE39953T1/de
Publication of EP0183952A1 publication Critical patent/EP0183952A1/fr
Application granted granted Critical
Publication of EP0183952B1 publication Critical patent/EP0183952B1/fr
Expired legal-status Critical Current

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    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H18/00—Needling machines
    • D04H18/02—Needling machines with needles
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H18/00—Needling machines

Definitions

  • the invention relates to a system for producing structured textile velor needle felt webs from a pre-needled fleece made of staple fibers, which consists of a non-woven machine, a pre-needle machine and a velor needle machine.
  • Plants of the aforementioned type have already become known.
  • the most problematic part of such systems is the conventional velor needle machine.
  • the velor needle felt webs produced by means of the known systems leave a lot to be desired in various respects. In particular, the uniformity and freedom of orientation of the product image cannot be achieved with their help.
  • the strength of the needle felt web is not sufficient and finally the machines used hitherto require a relatively high amount of energy, which in turn means that the fibers are damaged or torn to a greater or lesser extent.
  • the invention has for its object to provide a system for producing textured velor needle felt webs with the lowest possible basis weight, which are characterized by a great uniformity and freedom of orientation of the product image and a high strength of the needle felt web, and the operation of which requires the lowest possible energy consumption .
  • the velor needle machine is equipped with an endless brush belt carrying the fleece to be needled and serving as a backing pad, which is composed of a plurality of brush plates carrying the tufts of bristles is, the outer edges of which are formed in a zigzag shape such that the edges of adjacent brush plates engage in such a way that the bristle tufts along the outer edges have the same distances from one another as those in the inner region of the brush plate, that the bristles of the bristle tufts are conical at their free end or are ground in a wedge shape, that the hold-down plate rests on the nonwoven web and is pressed against it, and that crown needles are used for the three-dimensional structuring of the pre-needled nonwoven.
  • the nonwoven needle machine is equipped with at least two needle bars arranged parallel to one another, either both needle bars being moved by a common drive mechanism or each needle bar being assigned its own drive mechanism so that the work cycles are offset from one another.
  • the pre-needle machine can advantageously also in the same way be designed like the velor needle machine, but without this being equipped with crown needles.
  • the stitch pad in the form of an endless bristle band evenly covered with bristles over the entire surface offers an excellent prerequisite for a largely uniform, homogeneous pre-needling of the pile of the pile web to a pre-needled fleece of particularly good uniformity, which was previously not achievable. This allows the quality of the end product to be further improved, particularly with regard to its strength in the final state.
  • the system in question for producing structured textile velor needle felt webs consists of a fleece laying machine 11, by means of which the large-volume nonwoven web 12 to be pre-needled is formed by superimposing a plurality of pile layers. Downstream of the fleece laying machine 11 is the pre-needle machine 13, by means of which the Nonwoven web 12 is compressed. The pre-needled nonwoven web 14 treated in this way is finally fed to the velor needle machine 15, in which the smooth nonwoven web 14 receives its three-dimensional structuring through an orientation-free pile formation.
  • a nonwoven drafting device 16 is connected between the pre-needle machine 13 and the velor needle machine 15 in order to impart certain desired properties to the end product by treating the nonwoven 14 in this drawing device, in particular with regard to easy and clean deformation of the goods.
  • the pre-needle machine 13 can have the usual construction of the machine used for such purposes. However, it is particularly advantageous if a brush belt is used as the stitch support and transport means for the web 12 or 14, as the velor needle machine 15 necessarily has.
  • a brush band 21 serves as a stitch pad for the crown needles 23 seated on the two needle beams 22.
  • the brush band 21 consists of numerous brush plates 24, which are regularly arranged with bristle bushes 25, as can be seen in particular in FIG. 2.
  • the outer edges 26 of the brush plates 24 are formed in a zigzag shape, so that respectively adjacent brush plates 24 can mesh with one another, so that the distances of the outermost bristle tufts 25 along the outer edges of adjacent brush plates 24 have the same distances in every direction as the bristle tufts 25 in the inner region of the Brush plate 24.
  • the brush plates 24 are provided on their rear side with retaining strips 27, which are provided on opposite sides with a groove 28, into which the legs 29 engage from fastening rails 30 which extend across the width of the brush band 21.
  • the fastening rails 30 are fastened to endlessly rotating conveyor chains or belts or the like.
  • the bristles are either tapered or wedge-shaped, which ensures a longer service life of the brush belt 21.
  • this measure also avoids the formation of burrs at the tip of each bristle, which has the effect of a barb, by means of which the nonwoven fabric or individual fibers of the same are undesirably retained.
  • the aforementioned measure also serves to improve the quality of the product.
  • the hold-down plate through the openings of which the needles are pierced into and through the pre-needled nonwoven fabric, is firmly arranged.
  • crown needles for the purpose of three-dimensional structuring of the pre-needled nonwoven fabric gives a voluminous velor needle felt web of extraordinary uniformity and structural freedom, which was previously not available with any of the previously known machines.
  • the crown needles are such needles in which the notches on the needle shaft are all distributed over the circumference at the same distance from the needle tip.
  • the fork nadein commonly used so far produces a relatively lean pile of goods.
  • crown needles to be used according to the invention are that the puncture forces are considerably lower than those which occur when using fork needles, so that the energy requirement of the velor needle machine is considerably reduced.
  • this also means that the damage to the fibers by the needles is substantially less, which in turn increases the strength of the velor needle felt web.
  • the velor needle machine 15 has two needle bars 22, as can be seen from FIG. 1.
  • a needle felt web which has elastic properties that are as uniform as possible in all directions. For such applications, it is advantageous to switch on a nonwoven drafting device 16 between the pre-needle machine 13 and the velor needle machine 15, as shown in FIG. 1.
  • the system designed according to the invention makes it possible to obtain extremely evenly structured textile needle felt webs, the appearance of which is characterized by great uniformity and freedom of orientation as well as high strength even with low basis weights draws.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Nonwoven Fabrics (AREA)
  • Knitting Of Fabric (AREA)

Claims (5)

1. Installation de fabrication de bandes de feutre aiguilleté velouté structurées à partir d'une nappe de fibres coupées pré-aiguilletée, constituée d'une machine de pose de nappe fonctionnant mécaniquement ou aérodynamiquement, d'une machine à pré-aiguilleter et d'une machine à aiguilleter veloutée, caractérisée en ce qu'au moins la machine à aiguilleter veloutée (15) est équipée d'une bande à brosse sans fin (21) portant la nappe à aiguilleter (14) et servant de support de piqûres qui est composée d'un grand nombre de plaques à brosse (24) portant les touffes de poils (25) et dont les bords extérieurs (26) sont en forme de zigzag de façon telle que les bords (26) des plaques à brosse (24) voisines s'emboîtent de façon que les touffes de poils (25) situées le long des bords extérieurs (26) aient les mêmes distances entre elles que celles situées dans la zone intérieure de la plaque à brosse (24), en ce que les poils des touffes (25) sont affilés coniquement ou en forme de coin à leur extrémité libre, en ce que la plaque de maintien repose sur la bande de nappe de fibres (14) et est serrée contre celle-ci, et en ce que pour la structuration tridimensionnelle de la nappe de fibres pré-aiguilletée sont utilisées des aiguilles à corolle (23).
. 2. Installation selon la revendication 1, caractérisée en ce qu'au dos des plaques à brosse (24) sont placées des barrettes de fixation (27) dans les rainures (28) desquelles s'engagent les branches (29) dirigées l'une vers l'autre de barres de fixation (30) placées sur des chaînes ou bandes sans fin ou sur des éléments semblables.
3. Installation selon l'une des revendications 1 et 2, caractérisée en ce que la machine à pré-aiguilleter (13) est elle aussi équipée d'une bande à brosse (21) composée de plaques à brosse (24).
4. Installation selon l'une des revendications 1 à 3, caractérisée en ce que la machine à aiguilleter veloutée (15) et éventuellement aussi la machine à pré-aiguilleter (13) sont équipées d'au moins deux barres à aiguilles (22) placées parallèlement.
5. Installation selon une ou plusieurs des revendications 1 à 4, caractérisée en ce qu'entre la machine à pré-aiguilleter (13) et la machine à aiguilleter veloutée (15) est placé un banc d'étirage de nappe de fibres (16).
EP85113187A 1984-12-07 1985-10-17 Machine pour la fabrication de feutres textiles veloutés aiguilletés structurés Expired EP0183952B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AT85113187T ATE39953T1 (de) 1984-12-07 1985-10-17 Anlage zum herstellen strukturierter textiler velournadelfilzbahnen.

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE19843444763 DE3444763A1 (de) 1984-12-07 1984-12-07 Anlage zum herstellen strukturierter textiler velournadelfilzbahnen
DE3444763 1984-12-07

Publications (2)

Publication Number Publication Date
EP0183952A1 EP0183952A1 (fr) 1986-06-11
EP0183952B1 true EP0183952B1 (fr) 1989-01-11

Family

ID=6252205

Family Applications (1)

Application Number Title Priority Date Filing Date
EP85113187A Expired EP0183952B1 (fr) 1984-12-07 1985-10-17 Machine pour la fabrication de feutres textiles veloutés aiguilletés structurés

Country Status (5)

Country Link
US (1) US4651393A (fr)
EP (1) EP0183952B1 (fr)
JP (1) JPH0749620B2 (fr)
AT (1) ATE39953T1 (fr)
DE (2) DE3444763A1 (fr)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4041558C2 (de) * 1990-01-18 1999-04-01 Fehrer Textilmasch Vorrichtung zum Nadeln eines Vlieses
DE4301572C2 (de) * 1993-01-21 2000-01-20 Dilo Kg Maschf Oskar Bürstenanordnung für eine Nadelmaschine
EP3536841A1 (fr) 2018-03-05 2019-09-11 Trützschler GmbH & Co. KG Installation et procédé de production d'un velours textile

Families Citing this family (27)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4926530A (en) * 1987-12-11 1990-05-22 Morrison Berkshire, Inc. Method for manufacturing needled felts having machine direction oriented fibers
DE4022891A1 (de) * 1989-08-03 1991-02-07 Dilo Kg Maschf Oskar Verfahren zum herstellen genadelter, strukturierter und gemusterter textiler velourbahnen
AT391490B (de) * 1989-08-22 1990-10-10 Fehrer Textilmasch Nadelvorrichtung fuer ein vlies
DE4129560A1 (de) * 1991-09-05 1993-03-11 Dilo Kg Maschf Oskar Vorrichtung zum anheften eines garns an ein faservlies
US6405417B1 (en) 1994-07-25 2002-06-18 Goodrich Corporation Process for forming fibrous structures with predetermined Z-fiber distributions
US6029327A (en) 1994-07-25 2000-02-29 The B.F. Goodrich Company Process for forming fibrous structures with predetermined Z-fiber distributions
FR2729403B1 (fr) * 1995-01-12 1997-05-09 Asselin Convoyeur a brosses et aiguilleteuse equipee de ce convoyeur
FR2729402B1 (fr) * 1995-01-12 1997-04-18 Asselin Convoyeur a brosses et aiguilleteuse equipee de ce convoyeur
US5758394A (en) * 1996-12-20 1998-06-02 The B.F. Goodrich Company Rotary needling process and support for making needled fibrous structures
US6105223A (en) * 1997-04-30 2000-08-22 The B. F. Goodrich Company Simplified process for making thick fibrous structures
DE10011231A1 (de) * 2000-03-08 2001-09-13 Dilo Kg Maschf Oskar Verfahren und Vorrichtung zum Strukturieren einer Faservliesbahn
ATA13622002A (de) * 2002-09-12 2003-09-15 Greussing Edwin Vorrichtung zum ausbilden einer mörtelauflage od. dgl.
US7121937B2 (en) * 2003-03-17 2006-10-17 3M Innovative Properties Company Abrasive brush elements and segments
AT414331B (de) * 2003-07-15 2008-01-15 Fehrer Textilmasch Vorrichtung zum nadeln eines vlieses
US8053060B2 (en) 2005-06-17 2011-11-08 Kuraray Co., Ltd. Base material for artificial leathers and method of producing the same
US8287983B2 (en) 2007-09-20 2012-10-16 Carl Freudenberg Kg Velour needle-punched nonwoven material and use thereof
ATE433510T1 (de) * 2007-09-20 2009-06-15 Freudenberg Carl Kg Velournadelvliesstoff und seine verwendung
DE102008026968A1 (de) * 2008-06-05 2009-12-24 Entwicklungsgesellschaft für Akustik (EfA) mit beschränkter Haftung Velours-Teppich mit Tufting-ähnlicher Oberfläche
DE102009057902A1 (de) * 2009-12-11 2011-06-16 Rheinisch-Westfälische Technische Hochschule Aachen Nadelmaschine
US10316486B2 (en) * 2014-12-01 2019-06-11 Daniel A. Weinstein Containment material with structured felt surface
US10513835B2 (en) * 2014-12-01 2019-12-24 Rig Grip Incorporated Layered mat for ground surface protection
FR3041001B1 (fr) 2015-09-10 2017-10-13 Faurecia Automotive Ind Procede de fabrication d'un revetement interieur, notamment d'un revetement de sol pour un vehicule automobile
FR3066769B1 (fr) * 2017-05-24 2020-04-03 Faurecia Automotive Industrie Dispositif perfectionne de fabrication d'un revetement interieur, notamment d'un revetement de sol pour un vehicule automobile
FR3067365B1 (fr) * 2017-06-07 2020-08-28 Faurecia Automotive Ind Dispositif de fabrication d’un revetement interieur, notamment pour un vehicule automobile, a haute densite de velours
CN110004596A (zh) * 2018-01-04 2019-07-12 宜兴市宜泰碳纤维织造有限公司 一种改进的针刺机
FR3124199A1 (fr) 2021-06-16 2022-12-23 Faurecia Automotive Industrie Procédé de fabrication d’un revêtement intérieur absorbant acoustique pour un véhicule, notamment pour un véhicule automobile
FR3128722B1 (fr) 2021-10-29 2023-09-22 Faurecia Automotive Ind Procédé de fabrication de revêtements intérieurs à partir d’une structure sandwiche

Family Cites Families (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE30791C (de) * CAROLINE A. WHIPPLE in London Neuerung an Maschinen zum Verfilzen von Stoffen
DE592757C (de) * 1934-02-14 Otto Neubauer Zahnbuerste
US2974393A (en) * 1959-01-08 1961-03-14 Du Pont Apparatus for needle punching sheet materials
DE1435771A1 (de) * 1963-12-11 1968-11-21 Fehrer Dr Ernst Vorrichtung zum Nadeln von Haar- bzw. Faservliesen od.dgl.
NL6807925A (fr) * 1967-06-08 1968-12-09
FR1582573A (fr) * 1968-07-22 1969-10-03
BE759140A (fr) * 1969-11-29 1971-04-30 Gilt Edge Carpets Ltd Perfectionnements apportes a l'aiguilletage de voiles ou mats de fibre
DE2131385A1 (de) * 1971-06-24 1972-12-28 Dilo Kg Oskar Vorrichtung zum Herstellen von Nadelfilzen
GB1449641A (en) * 1973-01-12 1976-09-15 Wira & Mather Method of and apparatus for producing a needled non-woven fabric film projectors
DE2431498A1 (de) * 1974-07-01 1976-01-22 Weldstow Ltd Nadelmaschine zum verfestigen und verdichten von faserbaendern
DE2825090A1 (de) * 1978-06-08 1979-12-13 Sueddeutsche Buersten Und Kuns Buerste
DE2911762A1 (de) * 1979-03-26 1980-10-09 Dilo Kg Maschf Oskar Verfahren und vorrichtung zur herstellung von schulterpolstern aus textilem fasermaterial

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4041558C2 (de) * 1990-01-18 1999-04-01 Fehrer Textilmasch Vorrichtung zum Nadeln eines Vlieses
DE4301572C2 (de) * 1993-01-21 2000-01-20 Dilo Kg Maschf Oskar Bürstenanordnung für eine Nadelmaschine
EP3536841A1 (fr) 2018-03-05 2019-09-11 Trützschler GmbH & Co. KG Installation et procédé de production d'un velours textile

Also Published As

Publication number Publication date
EP0183952A1 (fr) 1986-06-11
JPS61201066A (ja) 1986-09-05
JPH0749620B2 (ja) 1995-05-31
DE3444763A1 (de) 1986-06-12
US4651393A (en) 1987-03-24
ATE39953T1 (de) 1989-01-15
DE3567488D1 (en) 1989-02-16

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