EP0076888B1 - Saugfähiges Flächengebilde und Verfahren zu seiner Herstellung - Google Patents
Saugfähiges Flächengebilde und Verfahren zu seiner Herstellung Download PDFInfo
- Publication number
- EP0076888B1 EP0076888B1 EP82103019A EP82103019A EP0076888B1 EP 0076888 B1 EP0076888 B1 EP 0076888B1 EP 82103019 A EP82103019 A EP 82103019A EP 82103019 A EP82103019 A EP 82103019A EP 0076888 B1 EP0076888 B1 EP 0076888B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- weight
- fibre
- latex
- fibres
- suspension
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000000034 method Methods 0.000 title claims description 15
- 230000008569 process Effects 0.000 title claims description 13
- 230000002745 absorbent Effects 0.000 title claims description 5
- 239000002250 absorbent Substances 0.000 title claims description 5
- 238000004519 manufacturing process Methods 0.000 title description 7
- 239000004744 fabric Substances 0.000 claims description 50
- 239000000835 fiber Substances 0.000 claims description 46
- 229920000126 latex Polymers 0.000 claims description 35
- 239000004816 latex Substances 0.000 claims description 33
- 239000000203 mixture Substances 0.000 claims description 28
- 229920002678 cellulose Polymers 0.000 claims description 25
- 239000001913 cellulose Substances 0.000 claims description 25
- 239000006260 foam Substances 0.000 claims description 24
- 239000000463 material Substances 0.000 claims description 24
- 239000000428 dust Substances 0.000 claims description 21
- 229920000297 Rayon Polymers 0.000 claims description 18
- 239000011148 porous material Substances 0.000 claims description 16
- 239000000725 suspension Substances 0.000 claims description 15
- 229920000742 Cotton Polymers 0.000 claims description 12
- 239000004745 nonwoven fabric Substances 0.000 claims description 10
- 238000001035 drying Methods 0.000 claims description 6
- 229920000459 Nitrile rubber Polymers 0.000 claims description 5
- 229920001577 copolymer Polymers 0.000 claims description 5
- 230000002209 hydrophobic effect Effects 0.000 claims description 5
- 230000002787 reinforcement Effects 0.000 claims description 5
- 230000009471 action Effects 0.000 claims description 4
- 239000000654 additive Substances 0.000 claims description 4
- 229920001821 foam rubber Polymers 0.000 claims description 4
- 229920002635 polyurethane Polymers 0.000 claims description 4
- 239000004814 polyurethane Substances 0.000 claims description 4
- 230000003014 reinforcing effect Effects 0.000 claims description 4
- 239000004372 Polyvinyl alcohol Substances 0.000 claims description 3
- 239000007900 aqueous suspension Substances 0.000 claims description 3
- 229920000728 polyester Polymers 0.000 claims description 3
- -1 polypropylene Polymers 0.000 claims description 3
- 229920002451 polyvinyl alcohol Polymers 0.000 claims description 3
- 150000003839 salts Chemical class 0.000 claims description 3
- 229920002994 synthetic fiber Polymers 0.000 claims description 3
- 238000004073 vulcanization Methods 0.000 claims description 3
- 239000004952 Polyamide Substances 0.000 claims description 2
- 239000004743 Polypropylene Substances 0.000 claims description 2
- 239000003082 abrasive agent Substances 0.000 claims description 2
- 150000001252 acrylic acid derivatives Chemical class 0.000 claims description 2
- 239000011230 binding agent Substances 0.000 claims description 2
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 claims description 2
- 150000002734 metacrylic acid derivatives Chemical class 0.000 claims description 2
- 229920002239 polyacrylonitrile Polymers 0.000 claims description 2
- 229920002647 polyamide Polymers 0.000 claims description 2
- 229920001155 polypropylene Polymers 0.000 claims description 2
- 239000005995 Aluminium silicate Substances 0.000 claims 1
- 235000012211 aluminium silicate Nutrition 0.000 claims 1
- 239000006265 aqueous foam Substances 0.000 claims 1
- 239000000945 filler Substances 0.000 claims 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims 1
- 239000002759 woven fabric Substances 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 9
- 239000002657 fibrous material Substances 0.000 description 5
- 239000000080 wetting agent Substances 0.000 description 5
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 4
- NTXGQCSETZTARF-UHFFFAOYSA-N buta-1,3-diene;prop-2-enenitrile Chemical compound C=CC=C.C=CC#N NTXGQCSETZTARF-UHFFFAOYSA-N 0.000 description 4
- 230000015271 coagulation Effects 0.000 description 4
- 238000005345 coagulation Methods 0.000 description 4
- ZOOODBUHSVUZEM-UHFFFAOYSA-N ethoxymethanedithioic acid Chemical compound CCOC(S)=S ZOOODBUHSVUZEM-UHFFFAOYSA-N 0.000 description 4
- 239000004014 plasticizer Substances 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 239000012991 xanthate Substances 0.000 description 4
- 241000894006 Bacteria Species 0.000 description 3
- 241000233866 Fungi Species 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 3
- 238000005187 foaming Methods 0.000 description 3
- 239000004753 textile Substances 0.000 description 3
- 229920003006 Polybutadiene acrylonitrile Polymers 0.000 description 2
- 229920001131 Pulp (paper) Polymers 0.000 description 2
- 206010057040 Temperature intolerance Diseases 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 239000012876 carrier material Substances 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 235000011187 glycerol Nutrition 0.000 description 2
- 230000008543 heat sensitivity Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229920003043 Cellulose fiber Polymers 0.000 description 1
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 1
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 1
- 239000004902 Softening Agent Substances 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000000844 anti-bacterial effect Effects 0.000 description 1
- 230000001580 bacterial effect Effects 0.000 description 1
- 239000003899 bactericide agent Substances 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 210000002421 cell wall Anatomy 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000001427 coherent effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000002538 fungal effect Effects 0.000 description 1
- 239000000417 fungicide Substances 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 229920000193 polymethacrylate Polymers 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000005871 repellent Substances 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 229910052938 sodium sulfate Inorganic materials 0.000 description 1
- 235000011152 sodium sulphate Nutrition 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Classifications
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4266—Natural fibres not provided for in group D04H1/425
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/425—Cellulose series
- D04H1/4258—Regenerated cellulose series
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4326—Condensation or reaction polymers
- D04H1/435—Polyesters
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/58—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives
- D04H1/64—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives the bonding agent being applied in wet state, e.g. chemical agents in dispersions or solutions
- D04H1/68—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives the bonding agent being applied in wet state, e.g. chemical agents in dispersions or solutions the bonding agent being applied in the form of foam
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31826—Of natural rubber
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/30—Woven fabric [i.e., woven strand or strip material]
- Y10T442/3325—Including a foamed layer or component
- Y10T442/3366—Woven fabric is coated, impregnated, or autogenously bonded
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
- Y10T442/647—Including a foamed layer or component
- Y10T442/652—Nonwoven fabric is coated, impregnated, or autogenously bonded
Definitions
- the invention relates to an absorbent sponge cloth with pores and made of a latex-bonded fiber material, which can contain a reinforcement made of woven, knitted, foam, nonwoven or abrasive nonwoven.
- An expedient method for producing such sponge cloths is also described.
- Sponge cloths are used in particular as household towels. They are known in different versions. For example, it is possible to impregnate nonwovens, in particular nonwovens or fabrics consolidated by needles, with a heat-coagulable latex as a binder. The textile fabric is immersed in the aqueous dispersion of the latex and the amount of latex is regulated by pressing with suitable press rollers.
- a household cloth is the subject of DE-A-2 824 715.
- the cloth is absorbent in a certain sense, but it has no properties similar to natural sponges, in particular it does not contain any open pores. Because of its lack of usage properties, it is not produced on a large scale and has just as little practical importance as rubber or polyurethane sponge cloths. Sponges and window cloths made of cross-linked polyvinyl alcohol also have poor performance properties because such products are hard and brittle when dry.
- viscose sponge cloths which mostly contain a fabric to increase the tensile strength. Since the viscose sponge cloth is hard and brittle when dry, an impregnation with dilute softening solution, e.g. B. glycerin, proposed. While the viscose sponge cloth does not withstand any mechanical stress in the absolutely dry state without this plasticizer additive and absorbs around 10% moisture when air-conditioned, the moisture absorption in a "softened” cloth is around 20%. In practical use, where the cloth dries only by leaving it lying around, a cloth that is subjectively perceived as dry still contains at least 15 to 20% moisture, which is sufficient to not let the cloth become completely brittle.
- dilute softening solution e.g. B. glycerin
- a viscose sponge cloth which contains polyolefin fibers of different lengths and in different proportions to improve the wiping effect on greasy and water-repellent surfaces and to avoid the appearance of streaks, wiping pores and cleaning strips.
- the fiber content is up to 80% by weight.
- the cloth is manufactured using the traditional xanthate process.
- the improvement of this viscose sponge cloth compared to the cloths described above essentially consists in the better cleaning properties.
- the hard grip and the brittleness in the dry state are not reduced by mixing in the fibers.
- the environmental impact of the xanthate process has not been eliminated.
- the invention is based on the object of developing such a sponge cloth that does not have the known disadvantages of the viscose sponge cloth with high water absorption and good suction speed.
- the cloth should be soft and pleasant to the touch, especially when dry, and should not show any bacteria or fungi.
- plasticizers, pore formers or similar substances that interfere with use and change the properties of the cloth during use should be avoided.
- Another object of the invention is the development of an environmentally friendly method for producing the novel sponge cloths.
- the object according to the invention is achieved by the sponge cloth described in the claims and by the method for its production, which is also specified.
- the sponge cloth according to the invention contains a hydrophilic fiber material which is latex-bonded and has essentially open pores.
- a hydrophilic fiber material which is latex-bonded and has essentially open pores.
- the nonwoven fabric can also contain mineral abrasives, so that the nonwoven fabric side has an abrasive effect.
- the fiber material consists of a mixture of hydrophilic staple fibers of different lengths and optionally fiber dust, pulp, wood pulp, linters or the like.
- hydrophobic staple fibers made of synthetic material can be added as an admixture.
- the fiber mixture is embedded in an open-pore foam, which expediently consists of heat-coagulable latex. Without any addition of salts or other pore formers, the latex is foamed using a gaseous medium, preferably with air.
- the fiber / latex ratio is expediently in the range from 80:20 to 10:90% by weight.
- the fiber material from the mixture described above is mixed with the latex mixture in an aqueous suspension according to a preferred method and then foamed with air.
- the resulting foam mass is applied to a textile carrier and fixed by coagulation by the action of heat.
- the fiber-latex structure is then dried together with the carrier material in order to obtain a coherent structure.
- the sponge cloth according to the invention differs decisively both from the raw materials and with regard to the production process from the known viscose sponge cloths. While the viscose sponge cloth over the cellulose xanthate with salts, e.g. B. sodium sulfate, is produced as a pore former, the cloth according to the invention can be produced without pore former.
- the mass, which is only foamed with air, is fixed in its shape. The fixed latex foam is vulcanized during or after drying
- the fiber mixture is processed into the fiber foam in a 5 to 30% by weight suspension, based on its total weight.
- a wetting agent can be added. It is usually advisable to use a 10% by weight suspension.
- the latex mixture can either be added to this foam without being foamed or it can also be already foamed. It is advisable to use heat-sensitive latex mixtures that are coagulated by heat after application to the reinforcing fabric, knitted fabric, foam or nonwoven fabric. The fabric fixed in this way is dried and then vulcanized.
- the sponge cloth according to the invention has a soft feel even in the dry state and, unlike viscose sponge cloths, can therefore be commercially available dry packaged without the addition of water and plasticizers. It is therefore hygienically harmless, while the moist packaged viscose sponge cloths can always be infected by bacteria or fungi.
- the sponge cloth is essentially open-pored.
- the cell walls are severely broken.
- the product is very similar to the natural sponge with its dense tangle of fibrils and extensive cavities.
- the material according to the invention can have hydrophilic properties both with respect to the fibers and with respect to the latex. In the dry state it is soft and elastic, while the elasticity is essentially retained even when wet. When wetting takes place very quickly, the material absorbs several times its own weight in water.
- the fiber-latex ratio is between 80: 20 and 10: 90% by weight.
- Cellulose short cuts with a fiber length of about 2 to 16 mm are proposed as hydrophilic, absorbent fibers, furthermore cellulose, cellulose dust, cotton dust, linters, wood pulp, polyvinyl alcohol fibers and mixtures of the above-mentioned components.
- fiber components of up to 100% by weight of cotton dust, up to 50% by weight of cellulose and 10 to 50% by weight of short cotton cuts (1.7 to 22 dtex) are recommended.
- fibers with a length of 5 to 8 mm are preferred.
- Polyamide, polyester, polypropylene or polyacrylonitrile fibers are suitable as hydrophobic synthetic short cut fibers.
- the synthetic fibers are expediently added in an amount of 2 to 30% by weight.
- the weight fractions relate to the total weight of the fiber mixture. For better processability, 0.5 to 2% by weight of conventional wetting agents are expediently added.
- the latex mixture consists of conventional acrylates, methacrylates, polyurethanes, butadiene-acrylonitrile copolymers or butadiene-styrene copolymers, it being advisable to use heat-coagulable mixtures, the composition of which can be determined by simple preliminary tests.
- a 10% by weight fiber suspension is foamed to a liter weight of 200 to 500 g.
- the non-foamed or foamed latex mixture is added to this foam, the mixture of both components being expediently used to a liter weight of 200 to 500 g.
- the coagulation point of the heat-sensitive mixture is expediently between 30 ° and 60 ° C.
- the foamed mixture is applied to a reinforcing carrier made of woven, knitted, foam or nonwoven and coagulated under the action of heat.
- a pattern can be embossed for optical reasons.
- After drying at about 130 ° C is then vulcanized, for. B. at 150 ° C.
- the cloth is then washed out. Most of the water is removed by squeezing or suction and the pre-dewatered structure is dried again by the action of heat.
- the backing material coated on one or both sides remains as a reinforcement in the finished sponge cloth.
- the hydrophilic properties of the cloth can be varied according to the intended use.
- a further variation is also possible through a suitable choice of latex.
- rubber latex made from butadiene acrylonitrile, butadiene styrene and their diverse copolymers, if appropriate together with other copolymers, is also suitable as latex.
- aqueous dispersions of polyurethanes are also suitable.
- 106 g of butadiene acrylonitrile latex with a solids content of 47% by weight is adjusted to heat sensitivity using conventional additives (sulfur, zinc oxide, vulcanization accelerators, organopolysiloxanes, etc.) (coagulation point 55 to 60 ° C.) and foamed to twice the volume.
- 350 g of a 10% by weight cellulose dust / cotton dust suspension (cellulose / cotton 1: 1) are introduced into the foam and the entire mass is foamed to a final volume of 1100 ml.
- the foam mass is applied to a textile carrier material (cellulose fleece, 50 g / m 2 ), coagulated and dried at 130 ° C.
- the material thus produced is soft and has closely spaced pores of approximately 0.5 to 1 mm in diameter. The material absorbs four times its own weight in water.
- 106 g of butadiene acrylonitrile latex with a solids content of 47% by weight is adjusted to heat sensitivity using conventional additives (as in Example 1) (coagulation point 55 to 60 ° C.) and foamed to twice the volume.
- 200 g of a 10% by weight pulp suspension containing a wetting agent are stirred in, producing 650 ml of foam.
- the mass is applied to a 50 g / m 2 cellulose fleece, coagulated, dried at 130 ° C and vulcanized at 150 ° C. After washing, it is dried again.
- the result is a heavy material with very good strength.
- the rather layer-like structure has pores of very different sizes of approximately 0.5 to 4 mm in diameter. With this material, a sink can be weighted to dryness.
- the latex foam produced as in Example 2 is mixed with 400 g of foam, which is produced by foaming a 10% by weight suspension of 75% by weight cellulose and 25% by weight fiber dust from 50% by weight cellulose and 50% % By weight of cotton dust, water and wetting agent was obtained. 1700 ml of foam are produced.
- the foam mass is applied approximately 2.5 mm thick to an approximately 50 g / m 2 nonwoven fabric made of cellulose fibers, coagulated at 55 ° C and pre-dried at 130 ° C.
- the back of the nonwoven fabric is treated in the same way and the product is then vulcanized at 150 ° C. and then washed out and dried again.
- the pores of the material are separated by very thin layers of material, so that there is a loose structure and a soft feel.
- 142 g of a latex foam made of polybutadiene acrylonitrile with a solids content of 42% by weight and a liter weight of 475 g are mixed with 350 g of a foam which is made by foaming a 10% by weight cellulose dust and cotton dust suspension (50% cellulose dust and 50 wt .-% cotton dust) was obtained.
- the foam mass is applied to a carrier made of 2 mm thick foam, coagulated at 50 ° C and stamped with a pattern. After predrying, the back is also coated, coagulated at 50 ° C and also provided with a sample. After drying and vulcanization at 140 or 160 ° C, the material is washed out and mechanically freed of water by squeezing.
- the very soft, spring-elastic cloth has a very low basis weight (289 g / m 2 ).
- 180 g of latex mixture made of polybutadiene acrylonitrile with a solids content of 35.5% by weight and containing 10 g of chalk are foamed to 350 ml.
- 17.5 g of cotton dust, 8.8 g of bleached cellulose and 15.1 g of cellulose short cut fibers 5.6 / 6 (58%) are made up to 1200 with 330 g of water and 25 g of oleoyl methyl tauride as a wetting agent (24%) ml foam volume brought. Both foams are combined and foamed to a total of 2100 ml.
- the mass is applied 2.5 mm thick to a cellulose fabric (mesh size 1 x 3 mm) and coagulated at 47 ° C. After the pattern is pre-dried and the back of the cellulose fabric coated, coagulated and embossed in the same way. After drying at 130 ° C is vulcanized at 150 °, then washed out and dried again.
- the sponge cloth obtained according to this example has particularly favorable combinations of properties.
- the material is very soft and pleasant to the touch, has good strength and a low basis weight with a very open pore structure. It can be cooked without losing its structure and strength.
- Example 5 180 g of latex mixture as in Example 5 are added without foaming to 399 g of fiber suspension which has been foamed to 1000 ml.
- the fiber blend contains 25% cotton dust, 25% cellulose dust, 25% cellulose, 10% cellulose short cut fibers 5,6 / 8 and 15% polyester short cut fibers 3,3 / 8.
- the mixture of latex compound and fiber scarf is foamed to 2,150 ml.
- the mass is applied as in Example 5, dried and vulcanized.
- the material has a slightly harder grip than the material obtained in Example 5 and is characterized by a high tear strength with a very low basis weight.
Landscapes
- Textile Engineering (AREA)
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Dispersion Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Nonwoven Fabrics (AREA)
- Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
- Cleaning Implements For Floors, Carpets, Furniture, Walls, And The Like (AREA)
- Synthetic Leather, Interior Materials Or Flexible Sheet Materials (AREA)
- Paper (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19813140784 DE3140784A1 (de) | 1981-10-14 | 1981-10-14 | "saugfaehiges flaechengebilde und verfahren zu seiner herstellung" |
DE3140784 | 1981-10-14 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0076888A2 EP0076888A2 (de) | 1983-04-20 |
EP0076888A3 EP0076888A3 (en) | 1985-09-11 |
EP0076888B1 true EP0076888B1 (de) | 1988-11-23 |
Family
ID=6144076
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP82103019A Expired EP0076888B1 (de) | 1981-10-14 | 1982-04-08 | Saugfähiges Flächengebilde und Verfahren zu seiner Herstellung |
Country Status (10)
Families Citing this family (54)
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DE3447499A1 (de) * | 1984-12-27 | 1986-07-10 | PWA Waldhof GmbH, 6800 Mannheim | Nicht-trocknendes reinigungstuch |
JPS6333434A (ja) * | 1986-07-28 | 1988-02-13 | Nippon Rubber Co Ltd | フオ−ムラバ−の製造法 |
JPH02109562A (ja) * | 1988-10-19 | 1990-04-23 | Lion Corp | 吸収性物品 |
JPH02175355A (ja) * | 1988-12-27 | 1990-07-06 | Sumiko Nagamori | つや出しシート |
GB9011378D0 (en) * | 1990-05-22 | 1990-07-11 | Bio Isolates Ltd | Cellulosic sponge adsorbent medium |
US5049439A (en) * | 1990-05-25 | 1991-09-17 | Fibre Converters, Inc. | Thermoformable article |
DE4205547C1 (enrdf_load_stackoverflow) * | 1992-02-24 | 1993-01-21 | Fa. Carl Freudenberg, 6940 Weinheim, De | |
JPH0591548U (ja) * | 1992-05-12 | 1993-12-14 | 千代田株式会社 | ワイパー |
US5690996A (en) * | 1992-11-02 | 1997-11-25 | Sepragen | Cross-linked cellulose sponge |
DE4422373A1 (de) * | 1994-06-27 | 1996-01-04 | Henkel Ecolab Gmbh & Co Ohg | Wischbezug für ein Fußbodenwischgerät |
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US6261679B1 (en) * | 1998-05-22 | 2001-07-17 | Kimberly-Clark Worldwide, Inc. | Fibrous absorbent material and methods of making the same |
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US6607783B1 (en) | 2000-08-24 | 2003-08-19 | Kimberly-Clark Worldwide, Inc. | Method of applying a foam composition onto a tissue and tissue products formed therefrom |
US6503412B1 (en) | 2000-08-24 | 2003-01-07 | Kimberly-Clark Worldwide, Inc. | Softening composition |
CA2423827C (en) | 2000-11-08 | 2010-07-27 | Kimberly-Clark Worldwide, Inc. | Foam treatment of tissue products |
GB0128438D0 (en) | 2001-11-28 | 2002-01-16 | Mbt Holding Ag | Method |
US6706944B2 (en) | 2001-12-14 | 2004-03-16 | Kimberly-Clark Worldwide, Inc. | Absorbent materials having improved absorbent properties |
US6689934B2 (en) | 2001-12-14 | 2004-02-10 | Kimberly-Clark Worldwide, Inc. | Absorbent materials having improved fluid intake and lock-up properties |
US20030139715A1 (en) * | 2001-12-14 | 2003-07-24 | Richard Norris Dodge | Absorbent materials having high stiffness and fast absorbency rates |
US6939914B2 (en) | 2002-11-08 | 2005-09-06 | Kimberly-Clark Worldwide, Inc. | High stiffness absorbent polymers having improved absorbency rates and method for making the same |
US6805965B2 (en) | 2001-12-21 | 2004-10-19 | Kimberly-Clark Worldwide, Inc. | Method for the application of hydrophobic chemicals to tissue webs |
US6797319B2 (en) | 2002-05-31 | 2004-09-28 | Kimberly-Clark Worldwide, Inc. | Application of foam to tissue products using a liquid permeable partition |
US6797116B2 (en) | 2002-05-31 | 2004-09-28 | Kimberly-Clark Worldwide, Inc. | Method of applying a foam composition to a tissue product |
US6835418B2 (en) | 2002-05-31 | 2004-12-28 | Kimberly-Clark Worldwide, Inc. | Use of gaseous streams to aid in application of foam to tissue products |
DE10247241A1 (de) * | 2002-10-10 | 2004-04-22 | Basf Ag | Superabsorbierender Schaum, Verfahren zu seiner Herstellung und seine Verwendung |
US6977026B2 (en) | 2002-10-16 | 2005-12-20 | Kimberly-Clark Worldwide, Inc. | Method for applying softening compositions to a tissue product |
US6761800B2 (en) | 2002-10-28 | 2004-07-13 | Kimberly-Clark Worldwide, Inc. | Process for applying a liquid additive to both sides of a tissue web |
US7029756B2 (en) | 2002-11-06 | 2006-04-18 | Kimberly-Clark Worldwide, Inc. | Soft tissue hydrophilic tissue products containing polysiloxane and having unique absorbent properties |
US6964725B2 (en) | 2002-11-06 | 2005-11-15 | Kimberly-Clark Worldwide, Inc. | Soft tissue products containing selectively treated fibers |
US6949168B2 (en) | 2002-11-27 | 2005-09-27 | Kimberly-Clark Worldwide, Inc. | Soft paper product including beneficial agents |
US20040115419A1 (en) * | 2002-12-17 | 2004-06-17 | Jian Qin | Hot air dried absorbent fibrous foams |
US20040121680A1 (en) * | 2002-12-23 | 2004-06-24 | Kimberly-Clark Worldwide, Inc. | Compositions and methods for treating lofty nonwoven substrates |
US7396593B2 (en) | 2003-05-19 | 2008-07-08 | Kimberly-Clark Worldwide, Inc. | Single ply tissue products surface treated with a softening agent |
US7381264B2 (en) * | 2003-05-30 | 2008-06-03 | Construction Research & Technology Gmbh. | Admixture |
JP4452473B2 (ja) * | 2003-09-19 | 2010-04-21 | Basfポゾリス株式会社 | 液状急結剤 |
ES2245228B1 (es) * | 2004-04-12 | 2007-07-16 | Jose Ramon Ferrandez Llopis | Procedimiento de vulcanizacion de laminas de latex y lamina asi obtenida. |
GB0416791D0 (en) * | 2004-07-28 | 2004-09-01 | Constr Res & Tech Gmbh | Setting accelerator for sprayed concrete |
US7799169B2 (en) | 2004-09-01 | 2010-09-21 | Georgia-Pacific Consumer Products Lp | Multi-ply paper product with moisture strike through resistance and method of making the same |
FR2905376B1 (fr) * | 2006-08-29 | 2012-10-05 | Hutchinson | Nouveau materiau absorbant et son procede de preparation. |
FR2928383B1 (fr) | 2008-03-06 | 2010-12-31 | Georgia Pacific France | Feuille gaufree comportant un pli en materiau hydrosoluble et procede de realisation d'une telle feuille. |
US20140134218A1 (en) | 2012-11-09 | 2014-05-15 | Johnson & Johnson Consumer Companies, Inc. | Rinse-off skin care compositions containing cellulosic materials |
US20140134217A1 (en) | 2012-11-09 | 2014-05-15 | Johnson & Johnson Consumer Companies, Inc. | Leave-on compositions containing cellulose materials |
US9370478B2 (en) | 2012-11-09 | 2016-06-21 | Johnson & Johnson Consumer Inc. | Skin care compositions containing cotton and citrus-derived materials |
DE102014014387B4 (de) * | 2014-10-02 | 2016-05-25 | Carl Freudenberg Kg | Bi-elastische Einlage |
DE102015005089A1 (de) * | 2015-04-22 | 2016-10-27 | Carl Freudenberg Kg | Thermisch fixierbares Flächengebilde |
KR102686169B1 (ko) | 2015-11-03 | 2024-07-19 | 킴벌리-클라크 월드와이드, 인크. | 고 벌크 및 저 린트를 갖는 페이퍼 티슈 |
WO2020248026A1 (pt) * | 2019-06-12 | 2020-12-17 | Damasceno Maria Zelia Machado | Processo de produção de composto biodegradável de borracha natural com fibras vegetais residuais e produto obtido |
CN110373956A (zh) * | 2019-07-26 | 2019-10-25 | 李奎波 | 一种用于扫地机器人的环保纸浆集尘盒制作方法 |
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DE7409174U (de) * | 1974-07-11 | Delu Fabrik Becker H & Co | Reinigungstuch mit Doppelfunktion | |
DE7418583U (de) * | 1974-09-19 | Freudenberg C | Reinigungstuch | |
US2832997A (en) * | 1953-09-24 | 1958-05-06 | Goodyear Tire & Rubber | Porous sheet material |
US3311115A (en) * | 1963-10-29 | 1967-03-28 | Buckeye Cellulose Corp | Low density aerosol filter |
DE1560872A1 (de) * | 1964-06-16 | 1970-06-11 | Kalle Ag | Verfahren zur Herstellung von Wirrfaservliesen |
US3281258A (en) * | 1965-02-03 | 1966-10-25 | Textile Rubber & Chem Co | Process for gelling frothed rubber latices on fabrics |
GB1195233A (en) * | 1966-07-26 | 1970-06-17 | Johnson & Johnson | Nonwoven fibrous product and method of making the same. |
US3508953A (en) * | 1967-12-22 | 1970-04-28 | Minnesota Mining & Mfg | Hydrophilic polyurethane sponge |
FR2044026A5 (en) * | 1969-05-06 | 1971-02-19 | Wtz Textile | Non-woven textile products |
FR2043900A5 (enrdf_load_stackoverflow) * | 1969-05-08 | 1971-02-19 | Chomarat & Cie | |
US3657035A (en) * | 1969-07-23 | 1972-04-18 | Nylonge Corp | Water absorbent web and its production |
DE1941838A1 (de) * | 1969-08-16 | 1971-02-25 | Collo Rheincollodium Koeln Gmb | Verfahren zum Herstellen von Verbundstoffen,insbesondere solchen fuer die Oberflaechenbearbeitung |
DE2164902B2 (de) * | 1971-12-28 | 1976-04-15 | Fa. Carl Freudenberg, 6940 Weinheim | Verfahren zur herstellung bindemittelgebundener vliesstoffe |
DE2656968C3 (de) * | 1976-12-16 | 1980-01-31 | Hoechst Ag, 6000 Frankfurt | Insbesondere zur Naßreinigung geeigneter, faserartige Teilchen enthaltender, poriger Formkörper aus regenerierter Cellulose |
DE2711698C3 (de) * | 1977-03-17 | 1980-03-27 | Hoechst Ag, 6000 Frankfurt | Zum Scheuern und zur Naßreinigung geeignete Vorrichtung |
GB1599236A (en) * | 1977-06-06 | 1981-09-30 | Montedison Spa | Process for preparing an absorbent mop |
JPS5513751A (en) * | 1978-07-17 | 1980-01-30 | Yukigaya Kagaku Kogyo Kk | Production of foam rubber |
DE8004287U1 (de) * | 1980-02-18 | 1980-05-22 | Fa. Carl Freudenberg, 6940 Weinheim | Reinigungstuch |
-
1981
- 1981-10-14 DE DE19813140784 patent/DE3140784A1/de active Granted
-
1982
- 1982-04-08 EP EP82103019A patent/EP0076888B1/de not_active Expired
- 1982-04-08 DE DE8282103019T patent/DE3279227D1/de not_active Expired
- 1982-05-06 FI FI821599A patent/FI77973C/fi not_active IP Right Cessation
- 1982-05-25 YU YU1106/82A patent/YU42597B/xx unknown
- 1982-05-28 JP JP57091114A patent/JPS5876434A/ja active Pending
- 1982-06-07 NO NO821896A patent/NO162492C/no not_active IP Right Cessation
- 1982-06-08 AU AU84658/82A patent/AU553566B2/en not_active Expired
- 1982-07-06 DD DD82241439A patent/DD202107A5/de not_active IP Right Cessation
- 1982-07-27 US US06/402,350 patent/US4559243A/en not_active Expired - Lifetime
- 1982-10-13 ES ES516474A patent/ES8400860A1/es not_active Expired
-
1988
- 1988-02-22 JP JP1988022291U patent/JPH0332507Y2/ja not_active Expired
Also Published As
Publication number | Publication date |
---|---|
NO162492B (no) | 1989-10-02 |
JPS5876434A (ja) | 1983-05-09 |
DE3140784C2 (enrdf_load_stackoverflow) | 1987-06-11 |
EP0076888A2 (de) | 1983-04-20 |
FI77973C (fi) | 1989-06-12 |
FI821599A0 (fi) | 1982-05-06 |
NO821896L (no) | 1983-04-15 |
EP0076888A3 (en) | 1985-09-11 |
ES516474A0 (es) | 1983-12-01 |
YU110682A (en) | 1984-12-31 |
YU42597B (en) | 1988-10-31 |
NO162492C (no) | 1990-01-10 |
AU8465882A (en) | 1983-04-21 |
JPH0332507Y2 (enrdf_load_stackoverflow) | 1991-07-10 |
DE3140784A1 (de) | 1983-04-28 |
JPS63177934U (enrdf_load_stackoverflow) | 1988-11-17 |
US4559243A (en) | 1985-12-17 |
ES8400860A1 (es) | 1983-12-01 |
DD202107A5 (de) | 1983-08-31 |
AU553566B2 (en) | 1986-07-24 |
FI821599L (fi) | 1983-04-15 |
FI77973B (fi) | 1989-02-28 |
DE3279227D1 (en) | 1988-12-29 |
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