CN1302327A - 用于去除抗光蚀剂和蚀刻残留物的含有氟化物的酸性组合物 - Google Patents

用于去除抗光蚀剂和蚀刻残留物的含有氟化物的酸性组合物 Download PDF

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CN1302327A
CN1302327A CN00800080A CN00800080A CN1302327A CN 1302327 A CN1302327 A CN 1302327A CN 00800080 A CN00800080 A CN 00800080A CN 00800080 A CN00800080 A CN 00800080A CN 1302327 A CN1302327 A CN 1302327A
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达里尔·W·彼得斯
伊尔·E·沃德
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Ashland Inc
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Abstract

本发明涉及用于去除抗光蚀剂和有机和无机残留物的组合物,和除去抗光蚀剂和蚀刻残留物的方法。该组合物是含有氟化物和有机极性溶剂的酸性水基组合物。该组合物不含二元醇并具有低的表面张力和粘度。腐蚀抑制剂可选择性地存在于该组合物中。

Description

用于去除抗光蚀剂和蚀刻残留物的含有氟化物的酸性组合物
                    发明背景
本申请涉及低表面张力、低粘性的含有氟化物和有机极性溶剂的酸性水基组合物,其用于去除抗光蚀剂和有机和无机蚀刻或灰烬残留物,和涉及用于去除抗光蚀剂和蚀刻或灰烬残留物的方法。更具体地说,本发明涉及被缓冲的具有pH值约3-6的组合物和其在室温或以上温度下操作的工艺中,用于去除抗光蚀剂和蚀刻残留物的用途。本发明组合物一般不含有二元醇,特别是亚烷基二醇和聚氧亚烷基二醇。在制备半导体和半导体微电路中,通常需要用有机聚合材料涂覆基片材料。一些基片材料的例子包括铝、钛、铜、二氧化硅涂覆的硅晶片,其任选地含有铝、钛或铜金属等成份。一般,有机聚合材料是抗光蚀剂材料。这种材料当铺展暴露于光后将形成蚀刻膜。在后续的加工步骤中,这种有机聚合材料(抗光蚀剂)必须从基片的表面除去。从基片除去抗光蚀剂的一种普通方法是采用湿化学方法。被配制的用于从基片除去抗光蚀剂的湿化学组合物必须不侵蚀、溶解或钝化任何金属电路的表面;化学改变无机基片;或破坏其基片。除去抗光蚀剂的另一种方法是采用干粉法,其中采用应用氧或形成气体(氢气)的等离子体灰烬来除去抗光蚀剂。在许多情况下,等离子体灰烬法留下了残留物或副产物。残留物或副产品可以是抗光蚀剂本身或抗光蚀剂、底层基片和蚀刻气体的混合物。这些残留物或副产物通常指的是侧壁的聚合物、遮蔽物或栅栏物。
湿化学法除去抗光蚀剂和有机和无机蚀刻残留物所使用的各种组合物是现有技术已知的。US5,698,503公开了一种去除抗光蚀剂和残留物的组合物,其含有多元醇、氟化铵、有机极性溶剂、水和酸性缓冲化合物,并且乙酸的用量足以使pH大于约4和小于7。该专利公开了丙二醇和聚氧亚烷基二醇作为多元醇,各组份例如二甲基亚砜、二甲基乙酰胺、N-甲基吡咯烷酮和γ-丁内酯作为极性溶剂。US5676760公开了用氯化铵、乙酸铵、氟化铵、硝酸铵、溴化铵、碘化铵、硫酸铵、草酸铵、碳酸铵、柠檬酸铵、HCl、或氨和其与去离子水的混合物的电解质溶液处理半导体基片。US5,571,447公开了去除抗光蚀剂和残留物的组合物,其含有多元醇、氟硼酸、含氟的化合物和极性溶剂。组合物的pH低于5。该发明公开了丙二醇和聚氧亚烷基二醇作为多元醇,极性溶剂优选水和/或二甲基亚砜。US5,320,709公开了一种方法,其能选择去除有机金属残留物、天然氧化硅或在将基片与溶解在多元醇中的氟化铵盐的基本上无水的组合物接触的加工过程中产生的受损氧化硅。该专利仅公开了二元醇作为多元醇的例子。
诸如以上描述的那些组合物表现出多种缺陷。含有DMSO和氟化物(例如氟化铵,HF等)的溶剂混合物使用户的健康冒有危险,这是由于DMSO具有将溶解的物质通过皮肤传递的能力。含有二元醇和氟化物的这些溶剂组合物具有高的表面张力(>40mN/m)和高粘性(>40cps),引起基片润湿、喷溅或整体分布的困难。此外,含有氟化物的许多已知组合物在室温和高温下不能有效地除去抗光蚀剂,表现出不可接受的高氧化和金属蚀刻速度。这些组合物不能以接触或连接量使用,这是由于它们有高氧化物蚀刻速度并损失了关键的对模板的控制。本发明的目的是提供对人类和环境表现出少的毒性的组合物;提供了更大和更有效的灵活应用;使敏感金属例如铝、铜、钛等的腐蚀减至最少;并能在较低温度下除去抗光蚀剂和残留物。
                    发明概述
本发明组合物是pH为约3-6的水基缓冲液,其含有有机极性溶剂、氟化物、酸性缓冲溶液和水。在本发明组合物中不存在二元醇,DMSO不是优选的溶剂,因为在其与本发明含氟化物的组合物结合使用下,伴随着对健康的危害。本发明组合物任选地包括腐蚀抑制剂。本发明组合物用于去除在加工基片过程中形成的抗光蚀剂和/或灰烬或蚀刻残留物,所述基片用于生产半导体和微电子器件。使用本发明组合物的去除方法是通过将在表面上具有抗光蚀剂和/或蚀刻或灰烬残留物的基片与本发明组合物接触进行的。该方法的实际条件取决于基片的类型和被除去的物质等。除去抗光蚀剂和/或蚀刻或灰烬残留物的一般方法由以下步骤组成:在至少室温的温度下,将基片与本发明的组合物接触;将基片与组合物间的接触保持预定的时间;用水冲洗;和用惰性气体干燥。
                  发明详述
本发明涉及酸性的水基缓冲组合物和从半导体或微电子器件的基片表面除去抗光蚀剂和/或蚀刻或灰烬残留物的方法。该组合物基本上由酸性缓冲溶液、可以任何比例混溶在水中的极性溶剂、氟化物和水组成。该组合物被调至pH为约3-6;并任选地包括腐蚀抑制剂和本领域技术人员公知的一般用于除去抗光蚀剂和/或蚀刻或灰烬残留物的组合物中的其他添加剂。在25℃下测定,能提高表面张力至40mN/m或更高和增加组合物的粘度至40cps或更高的二元醇和其它溶剂不包括在本发明组合物中。二甲基亚砜由于附带的健康问题,不是优选的溶剂。
优选,本发明组合物基本组成为:使组合物的pH达到3-6所需量的酸性缓冲溶液;30%-90%重量的可以任何比例混溶于水中的有机极性溶剂;0.1%-20%重量的氟化铵;0.5%-40%重量的水;和可高至15%重量的腐蚀抑制剂。pH为约3-9会使最敏感的金属钝化,具有最小的腐蚀。然而除去大量无机蚀刻残留物和氧化物涂膜需要略酸性的pH。本发明组合物的pH被调节至约3-6,能最有效地清洗蚀刻残留物和钝化金属。本发明组合物的pH用酸性缓冲溶液调节至所需的约3-6范围。优选pH范围是约3-6。优选的缓冲液含有羧酸或多价酸的铵盐。这种铵盐的实例是乙酸铵或磷酸铵。特别优选的是乙酸铵和乙酸的水溶液。制备缓冲溶液的方法是现有技术已知的。酸性缓冲溶液当加入本发明组合物中时,提供了具有被调节的pH的缓冲组合物,其使敏感金属例如铝、铜、钛等的腐蚀减至最小。加入所需量的酸性缓冲溶液得到所需的pH。加入酸性缓冲溶液抑制了pH变动,这是由于被水稀释或掺杂了碱或酸的结果。
用于本发明的有机极性溶剂是可以任何比例混溶到水中的那些溶剂。二甲基亚砜对于本发明目的而言,由于引起的附带的健康问题,不是优选的溶剂。可接受的有机极性溶剂的例子包括二甲基乙酰胺(DMAC)、-乙醇胺、n-甲基乙醇胺、甲酰胺、n-甲基甲酰胺、γ-丁内酯、N-甲基吡咯烷酮等。优选使用DMAC。加入DMAC能导致组合物的表面张力<30mN/m和粘度<10厘泊。这提供了较好的基片润湿、更灵活的冲洗性,并有助于喷涂应用和在室温下的整体分布。另外,特别是在水存在下使用DMAC使得能够在室温下除去抗光蚀剂(包括酚醛清漆树脂抗光蚀剂)。
氟化物是本发明组合物的必要组份。含有氟化物的组份包括通式为R1R2R3R4NF的那些,其中R1,R2,R3和R4独立地为氢、醇基、烷氧基、烷基或其混合物。这种组份的实例是氟化铵、四甲基氟化铵、四乙基氟化铵。氟硼酸也可用作氟化物组份。优选氟化物的含量为0.1%-20%重量。氟化铵是优选的。氟化铵可以40%水溶液商购。
水作为本发明的组份存在。其同时可作为本发明其他组份的成份存在,例如氟化铵水溶液或酸性缓冲水溶液,或其可单独加入。优选,水的含量为0.5%-40%重量。水的存在还改善了本发明组合物中的氟化铵的溶解性并有助于除去抗光蚀剂和清洗无机蚀刻残留物。
可向本发明组合物中加入高达15%重量的腐蚀抑制剂。优选,抑制剂的浓度为约0.5%-8%重量。现有技术已知的用于类似应用的任何腐蚀抑制剂都可使用,例如在US5417877中公开的那些,该文献在本文引用作参考。然而,已发现在pH为约3-6的体系中,pKa大于6的抑制剂组份不如pKa低于约6的抑制剂组份的功效好。因此,优选的抑制剂组份是pKa低于约6的那些。优选的抑制剂组份的实例包括氨基苯甲酸、没食子酸、苯甲酸、异邻苯二甲酸、马来酸、富马酸、D,L-苹果酸、丙二酸、邻苯二甲酸、马来酸酐、邻苯二甲酸酐等。可使用的,但非优选的腐蚀抑制剂的实例包括儿茶酚、焦酚和没食子酸酯。
本发明组合物由于多种以下所述的原因而特别有用和有利。该组合物是水溶性的、对基片无腐蚀、非可燃性和低毒性。该组合物在低至20℃时能有效地去除抗光蚀剂和蚀刻残留物。该组合物特别适用于蚀刻的模板,除去蚀刻残留物和抗光蚀剂,同时保持严格的尺寸。由于它们具有低表面张力和粘度,本发明组合物容易从基片上冲洗掉并给基片提供了良好的润湿。
本发明方法的实施是通过将带有作为膜或残留物存在的有机或金属有机聚合物、无机盐、氧化物、氢氧化物或它们的复合物或组合物的基片与所述的组合物接触。实际的条件,例如温度、时间等取决于被去除的物质的性质和厚度。一般,当需要除去抗光蚀剂时,将基片接触或浸入含有优选在20℃-80℃,更优选20℃-60℃,最优选20℃-40℃的组合物的容器中,接触1-15分钟;用水冲洗并干燥。干燥一般在惰性气氛下进行。
用本发明组合物除去的物质包括现有技术已知的抗光蚀剂,例如酚醛清漆树脂和基于丙烯酸的抗蚀剂;和现有技术已知的加工残留物,例如侧壁的聚合物、遮蔽物、栅栏蚀刻残留物、灰烬残留物等。
在描述了本发明后,提供以下实施例进一步说明本发明,但不意味着限制本发明。
在以下实施例中,pH的测定是在室温下使用5%水溶液进行,表面张力和粘度的测定是在25℃下进行。
实施例1
将以下组份混合制备根据本发明的组合物:
组份                          重量%
乙酸(冰醋酸)                   12.0
乙酸铵                         15.2
DMAC                           57.5
氟化铵(40%水溶液)              2.5
水(去离子)                     12.4该组合物的pH为4.75。组合物的表面张力为28mN/m,粘度为10cps。
实施例2(比较)
将以下组份混合制备根据US5698503中的实施例2的组合物。
组份                          重量%
乙酸(冰醋酸)                   4.0
乙酸铵                         5.2
丙二醇                        73.0
DMSO                          12.3
氟化铵(40%水溶液)             5.0
儿茶酚                         0.5该组合物的pH为4.8。表面张力为45mN/M,粘度为40cps。以上组合物在20℃或40℃下不能除去抗光蚀剂。在20℃、40℃和60℃下测定Al/Cu合金、钛、钨、TiN合金和热氧化物在含有上述组合物的水浴中的蚀刻速度。使用实施例3的浸渍水浴法。使用Veeco FPP-5000四点探针体系对热氧化物上覆盖的金属膜测定金属蚀刻速度。使用nanospec AFT光学厚度测量仪来测定热氧化物蚀刻速度。蚀刻速度是用埃/分钟表示。结果给在表Ⅰ中。
                    表Ⅰ
              (蚀刻速度/分钟)温度(℃)  Al/Cu合金    钛    钨     TiN合金  热氧化物
20       9         0     0         0        9
40       2         4     0         0       46
60       3        14     0         4      层离
实施例3
使用实施例1的制剂在室温(20℃)和40℃下从基片上除去灰烬和蚀刻残留物,该基片有0.28微米条纹和0.14微米间隔。该方法包括将基片样品浸入含有实施例Ⅰ组合物的水浴中;从水浴中取出基片样品;用去离子水冲洗;并在氮气吹扫下干燥。在室温下,浸渍时间是20分钟。在40℃下,浸渍时间是10分钟。在这两种温度下除去灰烬和蚀刻残留物没有减少金属条纹的宽度(Al/Si/Cu合金)。该制剂在20℃的氧化物蚀刻速度为约0.3埃/分钟,在40℃时为约2.0埃/分钟。
实施例4
使用实施例1的制剂从蚀刻的通路模板上除去酚醛清漆树脂抗光蚀剂和蚀刻残留物。将蚀刻的通路板浸入在含有实施例1组合物的在20℃平衡的水浴中。浸渍时间是15分钟。然后用去离子水洗涤该蚀刻的通路模板并在氮气下干燥。除去抗光蚀剂和蚀刻残留物,没有测到通路尺寸改变。实施例5
在20℃、40℃和60℃下测定Al/Cu合金、钛、钨、TiN合金和热氧化物在含有实施例1组合物的水浴中的蚀刻速度。使用实施例3的浸渍水浴法。使用Veeco FPP-5000四点探针体系对热氧化物上覆盖的金属膜测定金属蚀刻速度。使用nanospec AFT光学厚度测量仪来测定热氧化物蚀刻速度。蚀刻速度是用埃/分钟表示。结果给在表Ⅱ中。
                      表Ⅱ
                 (蚀刻速度/分钟)温度(℃)  Al/Cu合金    钛    钨     TiN合金  热氧化物
20        2       <1    <1        0       0.3
40        3         6    <1        0       2
60        3        15    <1        0       17.5

Claims (17)

1.一种低表面张力、低粘度的水基组合物,其基本上由以下的物质组成:
a.酸性的缓冲溶液,
b.可以任何比例混溶于水中的极性有机溶剂,
c.氟化物,和
d.水,
其中该水基组合物的pH为约3-6,并且不含二元醇。
2.权利要求1的组合物,其基本组成还有腐蚀抑制剂。
3.权利要求1的组合物,其中酸性缓冲溶液含有羧酸或多价酸的铵盐。
4.权利要求1的组合物,其中极性溶剂是-乙醇胺、n-甲基乙醇胺、甲酰胺、n-甲基甲酰胺、二甲基乙酰胺、γ-丁内酯、N-甲基吡咯烷酮或它们的混合物。
5.权利要求1的组合物,其中氟化物具有通式R1R2R3R4NF,其中R1,R2,R3和R4独立地为氢、醇基、烷氧基、烷基或其混合物。
6.权利要求2的组合物,其中腐蚀抑制剂的pKa低于约6。
7.权利要求2的组合物,其中腐蚀抑制剂是氨基苯甲酸、没食子酸、苯甲酸、丙二酸、马来酸、富马酸、D,L-苹果酸、异邻苯二甲酸、邻苯二甲酸、马来酸酐、邻苯二甲酸酐或它们的混合物。
8.权利要求3的组合物,其中酸性缓冲剂是乙酸铵和乙酸的溶液。
9.权利要求1的组合物,其中氟化物是氟硼酸。
10.权利要求5的组合物,其中氟化物是氟化铵、四甲基氟化铵或四乙基氟化铵。
11.权利要求1的组合物,其在25℃下表面张力低于或等于30mN/m,粘度低于或等于15厘泊。
12.一种低表面张力、低粘度的组合物,其基本上由以下物质组成:
a.含有乙酸和乙酸铵的酸性缓冲溶液,
b.30%-90%重量的可以任何比例混溶于水中的极性有机溶剂,
c.0.1%-20%重量的氟化铵,和
d.0.5%-40%重量的水,和
f.可高至15%重量的腐蚀抑制剂,
其中该组合物的pH为3-6,并且不含二元醇。
13.一种低表面张力、低粘度的水基组合物,其基本上由以下物质组成:
a.乙酸铵;
b.二甲基乙酰胺,
c.乙酸,
d.40%氟化铵水溶液,和
e.去离子水,
其中该组合物的pH为约3-6,并且不含二元醇。
14.一种从基片上去除抗光蚀剂或残留物的方法,包括:在20℃-80℃下将权利要求1的组合物施用到基片上,经足够长的时间,从基片上去除该涂层。
15.权利要求14的方法,其中温度为20℃-60℃。
16.权利要求14的方法,其中温度为20℃-约40℃。
17.权利要求14的方法,其中温度是20℃。
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US6828289B2 (en) 2004-12-07
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TW500984B (en) 2002-09-01
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