CN105665978A - Swinging sliding rail type linear welding device for fuses conveyed through vibrating disk - Google Patents
Swinging sliding rail type linear welding device for fuses conveyed through vibrating disk Download PDFInfo
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- CN105665978A CN105665978A CN201610235740.2A CN201610235740A CN105665978A CN 105665978 A CN105665978 A CN 105665978A CN 201610235740 A CN201610235740 A CN 201610235740A CN 105665978 A CN105665978 A CN 105665978A
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- 238000003466 welding Methods 0.000 title claims abstract description 83
- 230000007246 mechanism Effects 0.000 claims abstract description 175
- 238000004080 punching Methods 0.000 claims abstract description 42
- 238000006073 displacement reaction Methods 0.000 claims abstract description 15
- 230000017105 transposition Effects 0.000 claims description 29
- 230000001360 synchronised effect Effects 0.000 claims description 27
- 230000005540 biological transmission Effects 0.000 claims description 22
- 238000005520 cutting process Methods 0.000 claims description 7
- 238000003860 storage Methods 0.000 claims description 6
- 230000001681 protective effect Effects 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 4
- 238000005476 soldering Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
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Abstract
本发明公开了一种振动盘送保险管摆动滑轨式线性焊接装置,包括长方体的移动基座,所述移动基座的上表面上设有摆动夹取送料机构、滑轨扭线机构、打端子机构、X轴双层移位夹线机构、焊接机构和振动盘送保险管机构,所述滑轨扭线机构位于摆动夹取送料机构和打端子机构之间,所述X轴双层移位夹线机构与摆动夹取送料机构、滑轨扭线机构、打端子机构相对放置,所述焊接机构位于打端子机构的后方,所述控制器分别与摆动夹取送料机构、滑轨扭线机构、打端子机构、X轴双层移位夹线机构、焊接机构和振动盘送保险管机构电气连接。本发明的有益效果是,结构简单,实用性强。
The invention discloses a linear welding device of a vibrating plate feeding safety tube with a swinging slide rail, which comprises a cuboid moving base. The terminal mechanism, the X-axis double-layer displacement clamping mechanism, the welding mechanism and the vibrating plate feeding safety tube mechanism, the slide rail twisting mechanism is located between the swing clamp feeding mechanism and the terminal punching mechanism, and the X-axis double-layer shift The position clamping mechanism is placed opposite to the swing clamping and feeding mechanism, the slide rail twisting mechanism, and the terminal punching mechanism. The welding mechanism is located behind the terminal punching mechanism. Mechanism, terminal punching mechanism, X-axis double-layer shift clamping mechanism, welding mechanism and vibrating plate sending fuse mechanism are electrically connected. The invention has the advantages of simple structure and strong practicability.
Description
技术领域technical field
本发明涉及流水线,特别是一种振动盘送保险管摆动滑轨式线性焊接装置。The invention relates to an assembly line, in particular to a swing slide rail type linear welding device for a vibrating plate feeding a safety tube.
背景技术Background technique
目前的打端子机采用手动送材进行打端,生产效率低,生产质量不稳定,往往会产生许多的废料,同时需要大量的人工成本,加大了企业的身生产成本。The current terminal punching machine adopts manual material feeding, which has low production efficiency, unstable production quality, often produces a lot of waste, and requires a lot of labor costs, which increases the production cost of the enterprise.
发明内容Contents of the invention
本发明的目的是为了解决上述问题,设计了一种振动盘送保险管摆动滑轨式线性焊接装置。The object of the present invention is to solve the above-mentioned problems, designing a kind of vibrating plate to send safety tube swing slide rail type linear welding device.
实现上述目的本发明的技术方案为,一种振动盘送保险管摆动滑轨式线性焊接装置,包括长方体的移动基座,所述移动基座的上表面上设有摆动夹取送料机构、滑轨扭线机构、打端子机构、X轴双层移位夹线机构、焊接机构和振动盘送保险管机构,所述滑轨扭线机构位于摆动夹取送料机构和打端子机构之间,所述X轴双层移位夹线机构与摆动夹取送料机构、滑轨扭线机构、打端子机构相对放置,所述焊接机构位于打端子机构的后方,所述振动盘送保险管机构位于焊接机构后方,所述X轴双层移位夹线机构由固定安装在移动基座上的前工件夹紧层、位于前工件夹紧层内且沿前工件夹紧层均匀排列的两个夹紧夹子、固定安装在移动基座上的移线气缸、与移线气缸相连接且位于前工件夹紧层后方的后工件夹紧层,位于后工件夹紧层内且沿后工件夹紧层均匀排列的三个移动夹紧夹子和固定安装在移动基座上且覆盖住X轴双层移位夹线机构整体的防护罩共同构成的,所述摆动夹取送料机构由固定安装在移动基座上表面上的送料箱体、固定安装在送料箱体内侧表面上且旋转端为水平的电机、中心处与电机固定连接的圆环形电线储存轮、开在送料箱体侧表面上的矩形开口、固定安装在送料箱体侧表面上的摆动夹取机构、固定安装在送料箱体外侧表面上且位于矩形开口上下的一组微型同步直线电机二、与微型同步直线电机二的伸缩端固定连接的切割刀共同构成的,所述摆动夹取机构由固定安装在送料箱体侧表面上的矩形安装块、开在矩形安装块一端上的豁口、固定安装在位于豁口内上下侧表面上的一组同步微型旋转电机、与同步微型旋转电机的旋转端固定连接的旋转轴、一端固定套装在旋转轴上的摆动臂、位于摆动臂另一端上一组同步气缸、一端与同步气缸伸缩端固定连接的夹取片、位于两个夹取片相对面上的弹性垫共同构成的,所述滑轨扭线机构由固定安装在移动基座上的扭线盒体、分别固定安装在扭线盒体相对侧表面上的摆动夹取机构一和摆动夹取机构二、固定安装在扭线盒体后表面上的圆形滑轨、嵌装在圆形滑轨内的两组扭线机构共同构成的,所述移动基座的外表面上设有控制器,所述焊接机构由固定安装在移动基座上表面上且与打端子机构的出口端相对应的传送机构、固定安装在移动基座上的焊接推送支架、位于焊接推送支架上的保险管换位架、位于焊接推送支架一端下方且与保险管换位架相连接的保险管换位架上下气缸、位于焊接推送支架上另一端的送保险管架子推进气缸、位于保险管换位架上且与一端送保险管架子推进气缸伸缩端固定连接的送保险管架子、固定安装在靠近送保险管架子推进气缸的焊接推送支架上的十工位分度盘、位于十工位分度盘前端的切刀、位于焊接推送支架前方的n形焊接支架、固定安装在n形焊接支架上的放保险管机械手和位于n形焊接支架前方的焊台共同构成的,所述振动盘送保险管机构由固定安装在移动基座上表面上的支架、固定安装在支架上的振动盘和一端与振动盘相连接且另一端与焊接机构的上缺口相连接的料槽共同构成的,所述控制器分别与摆动夹取送料机构、滑轨扭线机构、打端子机构、X轴双层移位夹线机构、焊接机构和振动盘送保险管机构电气连接。To achieve the above object, the technical solution of the present invention is a linear welding device with a vibration plate feeding safety tube and a swing slide rail, which includes a cuboid moving base, and the upper surface of the moving base is provided with a swing clamping and feeding mechanism, Rail twisting mechanism, terminal punching mechanism, X-axis double-layer displacement clamping mechanism, welding mechanism and vibrating plate delivery safety tube mechanism, the slide rail twisting mechanism is located between the swing clamping and feeding mechanism and the terminal punching mechanism. The X-axis double-layer displacement clamping mechanism is placed opposite to the swing clamping and feeding mechanism, the slide rail twisting mechanism, and the terminal punching mechanism. The welding mechanism is located behind the terminal punching mechanism. At the rear of the mechanism, the X-axis double-layer shift clamping mechanism consists of a front workpiece clamping layer fixedly installed on the mobile base, two clamping layers located in the front workpiece clamping layer and evenly arranged along the front workpiece clamping layer. Clamps, line-moving cylinder fixedly installed on the mobile base, the rear workpiece clamping layer connected with the line-moving cylinder and located behind the front workpiece clamping layer, located in the rear workpiece clamping layer and evenly along the rear workpiece clamping layer The arrangement of three mobile clamping clips and the protective cover fixedly installed on the mobile base and covering the whole X-axis double-layer displacement clamping mechanism are composed together. The swing clamping and feeding mechanism is fixedly installed on the mobile base. The feeding box on the upper surface, the motor fixedly installed on the inner surface of the feeding box and the rotating end is horizontal, the circular wire storage wheel fixedly connected with the motor at the center, and the rectangular opening opened on the side surface of the feeding box , A swing gripping mechanism fixedly installed on the side surface of the feeding box, a group of miniature synchronous linear motors 2 fixedly installed on the outer surface of the feeding box and located above and below the rectangular opening, fixedly connected with the telescopic end of the microsynchronous linear motor 2 The cutting knife is jointly constituted, and the swing clamping mechanism is composed of a rectangular mounting block fixedly installed on the side surface of the feeding box, a gap opened on one end of the rectangular mounting block, and a gap fixed on the upper and lower side surfaces of the gap. A set of synchronous micro rotating motors, a rotating shaft fixedly connected to the rotating end of the synchronous micro rotating motor, a swing arm fixedly set on the rotating shaft at one end, a group of synchronous cylinders located on the other end of the swing arm, and one end fixedly connected with the telescopic end of the synchronous cylinder The clamping piece and the elastic pads located on the opposite surfaces of the two clamping pieces are jointly constituted. The slide rail twisting mechanism is composed of a twisting box fixed on the mobile base, and a twisting box fixedly installed on the twisting box respectively. Swing clamping mechanism 1 and swing clamping mechanism 2 on the opposite side surfaces, a circular slide rail fixedly installed on the rear surface of the twisted wire box, and two sets of twisting wire mechanisms embedded in the circular slide rail are jointly formed. , the outer surface of the mobile base is provided with a controller, and the welding mechanism is fixedly installed on the mobile base by a transmission mechanism that is fixedly installed on the upper surface of the mobile base and corresponds to the outlet end of the terminal striking mechanism. The welding pushing bracket, the safety tube changing frame located on the welding pushing bracket, the upper and lower cylinders of the safety tube changing frame located under one end of the welding pushing bracket and connected with the safety tube changing frame, and the delivery tube located at the other end of the welding pushing bracket The safety tube rack pushes the cylinder, which is located on the safety tube transposition frame and is fixed with the telescopic end of the safety tube rack pushing the cylinder at one end. The fixedly connected safety tube rack, the ten-station index plate fixedly installed on the welding push bracket close to the push cylinder of the safety tube rack, the cutter located at the front end of the ten-station index plate, and the n shaped welding bracket, the safety tube manipulator fixedly installed on the n-shaped welding bracket and the welding platform located in front of the n-shaped welding bracket. The bracket, the vibrating plate fixed on the bracket and the trough connected to the vibrating plate at one end and the upper gap of the welding mechanism at the other end are jointly formed. The wire mechanism, the terminal mechanism, the X-axis double-layer displacement clamping mechanism, the welding mechanism and the vibration plate delivery safety tube mechanism are electrically connected.
所述扭线机构由车轮位于圆形滑轨内的电动载物车、固定安装在电动载物车上且伸缩端为水平的直线夹取电机、与直线夹取电机伸缩端固定连接的夹紧机械手共同构成的。The wire twisting mechanism is composed of an electric loading vehicle whose wheels are located in the circular slide rail, a linear clamping motor fixedly installed on the electric loading vehicle with a horizontal telescopic end, and a clamping motor fixedly connected to the telescopic end of the linear clamping motor. Composed of manipulators.
所述传送机构由固定安装在固定安装在移动基座上且与打端子机构出线端相对应的传送基座、固定安装在传送基座一端上且沿传送基座长度方向排列的多个横置滑轮和固定安装在传送基座另一端上且沿传送基座长度方向排列的多个竖置滑轮共同构成。The transmission mechanism consists of a transmission base fixedly installed on the mobile base and corresponding to the outlet end of the terminal punching mechanism; The pulley is jointly formed with a plurality of vertical pulleys fixedly installed on the other end of the transmission base and arranged along the length direction of the transmission base.
所述打端子机构由固定安装在移动基座上的打端子旋转换位驱动盒体、与打端子旋转换位驱动盒体驱动端的相连接且位于打端子旋转换位驱动盒体上表面上的两个输送轮、固定安装在打端子旋转换位驱动盒体后方的移动基座上的打端子机、位于两个输送轮前端且固定安装在打端子旋转换位驱动盒体上表面的进出线口、固定安装在打端子旋转换位驱动盒体下表面的旋转转动轴共同构成的。The terminal punching mechanism consists of a terminal punching rotary transposition drive box fixedly installed on the mobile base, and a terminal rotary transposition drive box connected to the drive end and located on the upper surface of the terminal punch rotary transposition drive box. Two conveying wheels, the terminal punching machine fixedly installed on the mobile base behind the terminal punching rotary transposition drive box, the incoming and outgoing lines located at the front ends of the two transport wheels and fixedly installed on the upper surface of the terminal punching rotary transposition drive box The mouth and the rotating shaft fixedly installed on the lower surface of the rotary transposition driving box body of the punching terminal are jointly formed.
所述控制器表面上设有市电接口和触摸显示器。A mains interface and a touch display are arranged on the surface of the controller.
所述控制器内设有总机控制系统。The controller is provided with a switchboard control system.
利用本发明的技术方案制作的振动盘送保险管摆动滑轨式线性焊接装置,打端的距离可控,生产效率高,得到的产品质量稳定,节约了人工成本,能够降低企业的生产成本。The vibrating plate feed safety tube swinging slide rail type linear welding device produced by the technical solution of the present invention has controllable distance between welding ends, high production efficiency, stable product quality, labor cost savings, and reduced production costs of enterprises.
附图说明Description of drawings
图1是本发明所述振动盘送保险管摆动滑轨式线性焊接装置的结构示意图;Fig. 1 is the structure schematic diagram of the swing slide rail type linear welding device of the vibrating plate sending safety tube according to the present invention;
图2是本发明所述送料箱体的正视图;Fig. 2 is the front view of the feeding box of the present invention;
图3是本发明所述摆动夹取机构的结构示意图;Fig. 3 is a schematic structural view of the swing clamping mechanism of the present invention;
图4是本发明所述焊接机构的结构示意图;Fig. 4 is the structural representation of welding mechanism of the present invention;
图中,1、移动基座;2、前工件夹紧层;3、移动夹紧夹子;4、移线气缸;5、后工件夹紧层;6、防护罩;7、送料箱体;8、同步微型旋转电机;9、圆环形电线储存轮;10、矩形开口;11、微型同步直线电机二;12、切割刀;13、矩形安装块;14、豁口;15、旋转轴;16、摆动臂;17、同步气缸;18、夹取片;19、弹性垫;20、扭线盒体;21、圆形滑轨;22、控制器;23、焊接推送支架;24、保险管换位架;25、保险管换位架上下气缸;26、送保险管架子推进气缸;27、送保险管架子;28、十工位分度盘;29、切刀;30、n形焊接支架;31、放保险管机械手;32、焊台;33、支架;34、振动盘;35、料槽;36、电动载物车;37、夹紧机械手;38、传送基座;39、横置滑轮;40、竖置滑轮;41、打端子旋转换位驱动盒体;42、输送轮;43、打端子机;44、进出线口;45、旋转转动轴;46;市电接口;47、触摸显示屏;48、总机控制系统;49、直线夹取电机。In the figure, 1. Mobile base; 2. Front workpiece clamping layer; 3. Mobile clamping clamp; 4. Line transfer cylinder; 5. Rear workpiece clamping layer; 6. Protective cover; 7. Feeding box; 8 1. Synchronous micro rotary motor; 9. Ring-shaped electric wire storage wheel; 10. Rectangular opening; 11. Micro synchronous linear motor 2; 12. Cutting knife; 13. Rectangular mounting block; 14. Gap; Swing arm; 17. Synchronous cylinder; 18. Clamping piece; 19. Elastic pad; 20. Twisted wire box; 21. Circular slide rail; 22. Controller; 23. Welding push bracket; 24. Safety tube transposition frame; 25, the upper and lower cylinders of the fuse transposition frame; 26, the cylinder for advancing the fuse shelf; 27, the fuse shelf; 28, the ten-station indexing plate; 29, the cutter; 30, the n-shaped welding bracket; 31 , Manipulator for placing safety tube; 32, Soldering station; 33, Bracket; 34, Vibration plate; 35, Material trough; 36, Electric loading vehicle; 37, Clamping manipulator; 38, Transmission base; 39, Horizontal pulley 40. Vertical pulley; 41. Rotary transposition drive box for terminal punching; 42. Conveyor wheel; 43. Terminal punching machine; 44. Inlet and outlet; 45. Rotation shaft; 46. Mains interface; 47. Touch display screen; 48, switchboard control system; 49, linear clamping motor.
具体实施方式detailed description
下面结合附图对本发明进行具体描述,如图1-4所示,一种振动盘送保险管摆动滑轨式线性焊接装置,包括长方体的移动基座(1),所述移动基座(1)的上表面上设有摆动夹取送料机构、滑轨扭线机构、打端子机构、X轴双层移位夹线机构、焊接机构和振动盘送保险管机构,所述滑轨扭线机构位于摆动夹取送料机构和打端子机构之间,所述X轴双层移位夹线机构与摆动夹取送料机构、滑轨扭线机构、打端子机构相对放置,所述焊接机构位于打端子机构的后方,所述振动盘送保险管机构位于焊接机构后方,所述X轴双层移位夹线机构由固定安装在移动基座(1)上的前工件夹紧层(2)、位于前工件夹紧层(2)内且沿前工件夹紧层(2)均匀排列的两个夹紧夹子(3)、固定安装在移动基座(1)上的移线气缸(4)、与移线气缸(4)相连接且位于前工件夹紧层(2)后方的后工件夹紧层(5),位于后工件夹紧层(5)内且沿后工件夹紧层(5)均匀排列的三个移动夹紧夹子(3)和固定安装在移动基座(1)上且覆盖住X轴双层移位夹线机构整体的防护罩(6)共同构成的,所述摆动夹取送料机构由固定安装在移动基座(1)上表面上的送料箱体(7)、固定安装在送料箱体(7)内侧表面上且旋转端为水平的电机(8)、中心处与电机(8)固定连接的圆环形电线储存轮(9)、开在送料箱体(7)侧表面上的矩形开口(10)、固定安装在送料箱体(7)侧表面上的摆动夹取机构、固定安装在送料箱体外侧表面上且位于矩形开口(10)上下的一组微型同步直线电机二(11)、与微型同步直线电机二(11)的伸缩端固定连接的切割刀(12)共同构成的,所述摆动夹取机构由固定安装在送料箱体(7)侧表面上的矩形安装块(13)、开在矩形安装块(13)一端上的豁口(14)、固定安装在位于豁口(14)内上下侧表面上的一组同步微型旋转电机(8)、与同步微型旋转电机(8)的旋转端固定连接的旋转轴(15)、一端固定套装在旋转轴(15)上的摆动臂(16)、位于摆动臂(16)另一端上一组同步气缸(17)、一端与同步气缸(17)伸缩端固定连接的夹取片(18)、位于两个夹取片(18)相对面上的弹性垫(19)共同构成的,所述滑轨扭线机构由固定安装在移动基座(1)上的扭线盒体(20)、分别固定安装在扭线盒体(20)相对侧表面上的摆动夹取机构一和摆动夹取机构二、固定安装在扭线盒体(20)后表面上的圆形滑轨(21)、嵌装在圆形滑轨(21)内的两组扭线机构共同构成的,所述移动基座(1)的外表面上设有控制器(22),所述焊接机构由固定安装在移动基座(1)上表面上且与打端子机构的出口端相对应的传送机构、固定安装在移动基座(1)上的焊接推送支架(23)、位于焊接推送支架(23)上的保险管换位架(24)、位于焊接推送支架(23)一端下方且与保险管换位架(24)相连接的保险管换位架上下气缸(25)、位于焊接推送支架(23)上另一端的送保险管架子推进气缸(26)、位于保险管换位架(24)上且与一端送保险管架子推进气缸(26)伸缩端固定连接的送保险管架子(27)、固定安装在靠近送保险管架子推进气缸(26)的焊接推送支架(23)上的十工位分度盘(28)、位于十工位分度盘(28)前端的切刀(29)、位于焊接推送支架(23)前方的n形焊接支架(30)、固定安装在n形焊接支架(30)上的放保险管机械手(31)和位于n形焊接支架(30)前方的焊台(32)共同构成的,所述振动盘送保险管机构由固定安装在移动基座(1)上表面上的支架(33)、固定安装在支架(33)上的振动盘(34)和一端与振动盘(34)相连接且另一端与焊接机构的上缺口相连接的料槽(35)共同构成的,所述控制器(22)分别与摆动夹取送料机构、滑轨扭线机构、打端子机构、X轴双层移位夹线机构、焊接机构和振动盘送保险管机构电气连接;所述扭线机构由车轮位于圆形滑轨(21)内的电动载物车(36)、固定安装在电动载物车(36)上且伸缩端为水平的直线夹取电机(49)、与直线夹取电机(49)伸缩端固定连接的夹紧机械手(37)共同构成的;所述传送机构由固定安装在固定安装在移动基座(1)上且与打端子机构出线端相对应的传送基座(38)、固定安装在传送基座(38)一端上且沿传送基座(38)长度方向排列的多个横置滑轮(39)和固定安装在传送基座(38)另一端上且沿传送基座(38)长度方向排列的多个竖置滑轮(40)共同构成;所述打端子机构由固定安装在移动基座(1)上的打端子旋转换位驱动盒体(41)、与打端子旋转换位驱动盒体(41)驱动端的相连接且位于打端子旋转换位驱动盒体(41)上表面上的两个输送轮(42)、固定安装在打端子旋转换位驱动盒体(41)后方的移动基座(1)上的打端子机(43)、位于两个输送轮(42)前端且固定安装在打端子旋转换位驱动盒体(41)上表面的进出线口(44)、固定安装在打端子旋转换位驱动盒体(41)下表面的旋转转动轴(45)共同构成的;所述控制器(22)表面上设有市电接口(46)和触摸显示器(47);所述控制器(22)内设有总机控制系统(48)。The present invention is described in detail below in conjunction with accompanying drawing, as shown in Figure 1-4, a kind of vibrating plate feeds safety tube and swings slide rail type linear welding device, comprises the moving base (1) of cuboid, and described moving base (1) ) is provided with a swing clamping and feeding mechanism, a slide rail twisting mechanism, a terminal punching mechanism, an X-axis double-layer displacement clamping mechanism, a welding mechanism and a vibrating plate sending safety tube mechanism, and the slide rail twisting mechanism Located between the swing clamping and feeding mechanism and the terminal punching mechanism, the X-axis double-layer displacement clamping mechanism is placed opposite to the swing clamping and feeding mechanism, the slide rail twisting mechanism, and the terminal punching mechanism. At the rear of the mechanism, the vibrating plate delivery safety tube mechanism is located behind the welding mechanism, and the X-axis double-layer shift clamping mechanism is composed of the front workpiece clamping layer (2) fixedly installed on the mobile base (1), located at the Two clamping clips (3) arranged in the front workpiece clamping layer (2) and evenly arranged along the front workpiece clamping layer (2), the line shifting cylinder (4) fixedly installed on the mobile base (1), and The rear workpiece clamping layer (5) connected to the line transfer cylinder (4) and located behind the front workpiece clamping layer (2) is located in the rear workpiece clamping layer (5) and evenly along the rear workpiece clamping layer (5). Three mobile clamping clips (3) arranged in a row and a protective cover (6) fixedly installed on the mobile base (1) and covering the whole X-axis double-layer displacement clamping mechanism are jointly constituted. The feeding mechanism consists of a feeding box (7) fixedly installed on the upper surface of the mobile base (1), a motor (8) fixedly installed on the inner surface of the feeding box (7) with a horizontal rotating end, and the center and the motor (8) An annular electric wire storage wheel (9) fixedly connected, a rectangular opening (10) opened on the side surface of the feeding box body (7), a swing clamp fixedly installed on the side surface of the feeding box body (7) Mechanism, a group of miniature synchronous linear motors two (11) fixedly installed on the outer surface of the feeding box and positioned above and below the rectangular opening (10), and a cutting knife (12) fixedly connected to the telescopic end of the micro synchronous linear motor two (11) ) together, the swing clamping mechanism consists of a rectangular mounting block (13) fixedly mounted on the side surface of the feeding box (7), a notch (14) opened on one end of the rectangular mounting block (13), a fixed mounting A group of synchronous miniature rotary motors (8) on the upper and lower surfaces of the gap (14), a rotary shaft (15) fixedly connected with the rotary end of the synchronous miniature rotary motor (8), and one end fixedly sleeved on the rotary shaft (15 ) on the swing arm (16), a set of synchronous cylinders (17) on the other end of the swing arm (16), a clamping piece (18) fixedly connected to the telescopic end of the The elastic pads (19) on the opposite surface of the sheet (18) are jointly constituted. The slide rail twisting mechanism consists of a twisting box body (20) fixedly installed on the mobile base (1), and a twisting box body (20) fixedly installed on the twisting wire Swing clamping mechanism one and swing clamping mechanism two on the opposite side surfaces of the box body (20), the circular slide rail (21) fixedly installed on the rear surface of the twisted wire box body (20), embedded in the circular slide Two groups in rail (21) The twisting mechanism is jointly constituted, the outer surface of the mobile base (1) is provided with a controller (22), and the welding mechanism is fixedly installed on the upper surface of the mobile base (1) and connected with the terminal punching mechanism. The transmission mechanism corresponding to the outlet end, the welding push bracket (23) fixedly installed on the mobile base (1), the safety tube transposition frame (24) located on the welding push bracket (23), the welding push bracket (23) ) below one end and connected with the safety tube shifter (24) up and down the cylinder (25), the other end of the welding pushing bracket (23) to send the safety tube frame to push the cylinder (26), located in the insurance On the pipe transposition frame (24) and send the safety pipe shelf (27) that is fixedly connected with one end of the safety pipe shelf to advance the cylinder (26) telescopic end, and be fixedly installed on the welding push bracket that is close to the safety pipe shelf to advance the cylinder (26) (23) on the ten-station indexing plate (28), the cutter (29) positioned at the front end of the ten-station indexing plate (28), the n-shaped welding support (30) positioned at the front of the welding pushing support (23), The safety tube manipulator (31) fixedly installed on the n-shaped welding support (30) and the soldering station (32) positioned at the front of the n-shaped welding support (30) constitute jointly, and the described vibrating plate sends the safety tube mechanism by fixed installation The support (33) on the upper surface of the mobile base (1), the vibration plate (34) fixedly installed on the support (33) and one end are connected with the vibration plate (34) and the other end is connected with the upper gap of the welding mechanism The connected trough (35) is jointly formed, and the controller (22) is respectively connected with the swing clamping and feeding mechanism, the slide rail twisting mechanism, the terminal mechanism, the X-axis double-layer shifting and clamping mechanism, the welding mechanism and the vibration The electrical connection of the safety tube mechanism is sent by coiling; the twisted wire mechanism is fixedly installed on the electric loading vehicle (36) with the wheels positioned at the electric loading vehicle (36) in the circular slide rail (21) and the telescopic end is horizontal. The linear clamping motor (49) and the clamping manipulator (37) fixedly connected to the telescopic end of the linear clamping motor (49) are jointly constituted; the transmission mechanism is fixedly mounted on the mobile base (1) and The transmission base (38) corresponding to the outlet end of the punching terminal mechanism, a plurality of horizontal pulleys (39) fixedly installed on one end of the transmission base (38) and arranged along the length direction of the transmission base (38) and fixedly installed On the other end of the transmission base (38) and a plurality of vertical pulleys (40) arranged along the length direction of the transmission base (38) constitute together; The rotary transposition driving box body (41) of punching terminal, is connected with the driving end of the terminal rotary transposition driving box body (41) and is positioned at the two delivery wheels on the upper surface of the terminal rotary transposition driving box body (41) ( 42), the terminal punching machine (43) fixedly installed on the mobile base (1) behind the terminal punching rotary transposition drive box (41), is located at the front ends of the two conveying wheels (42) and is fixedly installed on the terminal punching rotary Transposition drive box body (41) upper surface inlet and outlet (44), fixedly installed in the terminal rotation The rotation axis (45) of transposition driving box body (41) lower surface constitutes jointly; Described controller (22) is provided with mains interface (46) and touch display (47) on the surface; Described controller ( 22) is provided with switchboard control system (48) inside.
本实施方案的特点为,移动基座的上表面上设有摆动夹取送料机构、滑轨扭线机构、打端子机构、X轴双层移位夹线机构、焊接机构和振动盘送保险管机构,滑轨扭线机构位于摆动夹取送料机构和打端子机构之间,X轴双层移位夹线机构与摆动夹取送料机构、滑轨扭线机构、打端子机构相对放置,焊接机构位于打端子机构的后方,振动盘送保险管机构位于焊接机构后方,X轴双层移位夹线机构由固定安装在移动基座上的前工件夹紧层、位于前工件夹紧层内且沿前工件夹紧层均匀排列的两个夹紧夹子、固定安装在移动基座上的移线气缸、与移线气缸相连接且位于前工件夹紧层后方的后工件夹紧层,位于后工件夹紧层内且沿后工件夹紧层均匀排列的三个移动夹紧夹子和固定安装在移动基座上且覆盖住X轴双层移位夹线机构整体的防护罩共同构成的,所述摆动夹取送料机构由固定安装在移动基座上表面上的送料箱体、固定安装在送料箱体内侧表面上且旋转端为水平的电机、中心处与电机固定连接的圆环形电线储存轮、开在送料箱体侧表面上的矩形开口、固定安装在送料箱体侧表面上的摆动夹取机构、固定安装在送料箱体外侧表面上且位于矩形开口上下的一组微型同步直线电机二、与微型同步直线电机二的伸缩端固定连接的切割刀共同构成的,摆动夹取机构由固定安装在送料箱体侧表面上的矩形安装块、开在矩形安装块一端上的豁口、固定安装在位于豁口内上下侧表面上的一组同步微型旋转电机、与同步微型旋转电机的旋转端固定连接的旋转轴、一端固定套装在旋转轴上的摆动臂、位于摆动臂另一端上一组同步气缸、一端与同步气缸伸缩端固定连接的夹取片、位于两个夹取片相对面上的弹性垫共同构成的,滑轨扭线机构由固定安装在移动基座上的扭线盒体、分别固定安装在扭线盒体相对侧表面上的摆动夹取机构一和摆动夹取机构二、固定安装在扭线盒体后表面上的圆形滑轨、嵌装在圆形滑轨内的两组扭线机构共同构成的,移动基座的外表面上设有控制器,焊接机构由固定安装在移动基座上表面上且与打端子机构的出口端相对应的传送机构、固定安装在移动基座上的焊接推送支架、位于焊接推送支架上的保险管换位架、位于焊接推送支架一端下方且与保险管换位架相连接的保险管换位架上下气缸、位于焊接推送支架上另一端的送保险管架子推进气缸、位于保险管换位架上且与一端送保险管架子推进气缸伸缩端固定连接的送保险管架子、固定安装在靠近送保险管架子推进气缸的焊接推送支架上的十工位分度盘、位于十工位分度盘前端的切刀、位于焊接推送支架前方的n形焊接支架、固定安装在n形焊接支架上的放保险管机械手和位于n形焊接支架前方的焊台共同构成的,振动盘送保险管机构由固定安装在移动基座上表面上的支架、固定安装在支架上的振动盘和一端与振动盘相连接且另一端与焊接机构的上缺口相连接的料槽共同构成的,控制器分别与摆动夹取送料机构、滑轨扭线机构、打端子机构、X轴双层移位夹线机构、焊接机构和振动盘送保险管机构电气连接,打端的距离可控,生产效率高,得到的产品质量稳定,节约了人工成本,能够降低企业的生产成本。The characteristics of this embodiment are that the upper surface of the mobile base is equipped with a swing clamping and feeding mechanism, a slide rail twisting mechanism, a terminal mechanism, an X-axis double-layer shifting and clamping mechanism, a welding mechanism and a vibrating plate feeding safety tube. Mechanism, the slide rail twisting mechanism is located between the swing clamping and feeding mechanism and the terminal punching mechanism, the X-axis double-layer shift clamping mechanism is placed opposite to the swing clamping and feeding mechanism, the slide rail twisting mechanism, and the terminal punching mechanism, and the welding mechanism Located at the rear of the terminal punching mechanism, the vibrating plate delivery safety tube mechanism is located behind the welding mechanism, and the X-axis double-layer displacement clamping mechanism is composed of the front workpiece clamping layer fixed on the mobile base, located in the front workpiece clamping layer and Two clamping clips evenly arranged along the front workpiece clamping layer, a line-moving cylinder fixedly installed on the mobile base, a rear workpiece clamping layer connected with the line-moving cylinder and located behind the front workpiece clamping layer, located at the rear The three movable clamping clips arranged uniformly in the workpiece clamping layer and along the rear workpiece clamping layer and the protective cover fixedly installed on the mobile base and covering the whole X-axis double-layer displacement clamping mechanism are composed together. The swing clamping and feeding mechanism is composed of a feeding box fixedly installed on the upper surface of the mobile base, a motor fixedly installed on the inner surface of the feeding box with a horizontal rotating end, and a ring-shaped wire fixedly connected to the motor at the center for storage. wheel, a rectangular opening on the side surface of the feeding box, a swing clamping mechanism fixedly installed on the side surface of the feeding box, a group of miniature synchronous linear motors fixed on the outer surface of the feeding box and located above and below the rectangular opening 2. It is composed of the cutting knife fixedly connected with the telescopic end of the micro synchronous linear motor 2. The swing clamping mechanism is composed of a rectangular mounting block fixed on the side surface of the feeding box, a gap opened on one end of the rectangular mounting block, and a fixed A group of synchronous micro rotating motors installed on the upper and lower surfaces of the gap, a rotating shaft fixedly connected to the rotating end of the synchronous micro rotating motor, a swing arm fixedly sleeved on the rotating shaft at one end, and a group on the other end of the swing arm The synchronous cylinder, one end of the clamping piece fixedly connected to the telescopic end of the synchronous cylinder, and the elastic pads on the opposite surfaces of the two clamping pieces are composed together. The slide rail twisting mechanism consists of a twisting box fixed on the mobile base. 1. Swing clamping mechanism 1 and swing clamping mechanism 2 respectively fixedly installed on the opposite side surface of the twisted wire box body. The circular slide rail fixedly installed on the rear surface of the twisted wire box body is embedded in the circular slide rail. The two sets of twisting mechanisms are jointly constituted, the outer surface of the mobile base is provided with a controller, the welding mechanism is fixedly installed on the upper surface of the mobile base and corresponds to the outlet of the terminal mechanism The welding pushing bracket on the mobile base, the safety tube changing frame located on the welding pushing bracket, the upper and lower cylinders of the safety tube changing frame located under one end of the welding pushing bracket and connected with the safety tube changing frame, located on the welding pushing bracket The fuse delivery rack at the other end pushes the cylinder, the fuse delivery rack that is located on the fuse transposition frame and is fixedly connected to the telescopic end of the fuse delivery rack at one end, and the welding pusher that is fixedly installed near the fuse delivery rack push cylinder The ten-station indexing plate on the bracket, the cutter located at the front end of the ten-station indexing plate, The n-shaped welding bracket located in front of the welding push bracket, the fuse-releasing manipulator fixedly installed on the n-shaped welding bracket and the welding table located in front of the n-shaped welding bracket are composed together. The support on the upper surface of the seat, the vibrating plate fixedly installed on the support, and the trough connected to the vibrating plate at one end and the upper gap of the welding mechanism at the other end are jointly formed. The controller is respectively connected with the swing clamping and feeding mechanism, Slide rail twisting mechanism, terminal punching mechanism, X-axis double-layer displacement clamping mechanism, welding mechanism and vibrating plate delivery safety tube mechanism are electrically connected, the distance between the punching end is controllable, the production efficiency is high, the quality of the obtained product is stable, and saving Labor costs can reduce the production costs of enterprises.
在本实施方案中,接通移动基座控制器上的市电接口,将装置接通市电,总机控制系统对整个装置进行预期的操作,首先电线在送料箱体内的圆环形电线储存轮上,由摆动夹取机构夹取电线从矩形开口中送出去,位于送料箱体外的一组微型同步直线电机二,旋转端的切割刀将电线切断刀预期的长度,由前工件层上的移动夹紧夹子将电线带走,由移线气缸带动将电线送到扭线机构中,由扭线盒体内的圆形滑轨中的电动载物车上的夹紧机械手对电线进行扭转,扭完的电线由矩形安装块上的电机带动摆动臂,同步气缸带动夹取片和弹性垫将电线送给移动夹紧夹子,送到打端子机构中,由打端子旋转换位驱动盒体上的进线口进去,经过两个输送轮,将电线弄直,经由传送基座上的横置滑轮和竖置滑轮从出线口出去送到打端子机中进行打端子,到达焊接机构,经过振荡盘振动,经过料槽,十工位分度盘转动将保险管依次放入送保险管架子中,送保险管架子推进气缸推动送保险管架子向前运动,保险管换位架上下气缸推动保险管换位架上升,切刀将保险管切割成设定的长度,安装在n形焊接支架上的放保险管机械手将切割好的保险管放到焊台上,与传送机构送来的电线焊接到一起,完成整个保险管的加工过程。In this embodiment, connect the mains interface on the mobile base controller, connect the device to the mains, and the switchboard control system performs the expected operation on the entire device. First, the wires are stored in the circular wire storage wheel in the feeding box. On the top, the wires are picked up by the swinging clamping mechanism and sent out from the rectangular opening. A group of micro synchronous linear motors located outside the feeding box, the cutting knife at the rotating end cuts the wires to the expected length of the knife, and is moved by the movement on the front workpiece layer. Clamp the clip to take the wire away, and the wire is sent to the twisting mechanism driven by the wire transfer cylinder, and the clamping manipulator on the electric loading cart in the circular slide rail in the twisting box body twists the wire, and the twisting is completed. The electric wires on the rectangular mounting block drive the swing arm, the synchronous cylinder drives the clamping piece and the elastic pad to send the wires to the mobile clamping clip, and send them to the terminal mechanism, and the rotary transposition of the terminal drives the forward movement on the box body. The wire enters through the two conveying wheels, straightens the wires, passes through the horizontal and vertical pulleys on the transmission base, and goes out from the outlet to the terminal punching machine for terminal punching, reaches the welding mechanism, and vibrates through the oscillating plate , through the material trough, the ten-station indexing plate rotates to put the safety tubes into the safety tube racks in turn, the safety tube rack pushes the cylinder to push the safety tube rack forward, and the upper and lower cylinders of the safety tube shifter push the safety tube to change The position frame rises, the cutter cuts the safety tube into a set length, and the safety tube manipulator installed on the n-shaped welding bracket puts the cut safety tube on the welding table, and welds it together with the wire sent by the transmission mechanism , to complete the processing of the entire insurance tube.
上述技术方案仅体现了本发明技术方案的优选技术方案,本技术领域的技术人员对其中某些部分所可能做出的一些变动均体现了本发明的原理,属于本发明的保护范围之内。The above-mentioned technical solutions only reflect the preferred technical solutions of the technical solutions of the present invention, and some changes that those skilled in the art may make to certain parts reflect the principles of the present invention and fall within the protection scope of the present invention.
Claims (6)
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CN201710899048.4A CN107498225A (en) | 2016-04-15 | 2016-04-15 | A kind of vibrating disk send protective tube to swing the linear welder of slide rail type |
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CN106025761A (en) * | 2016-07-26 | 2016-10-12 | 魏会芳 | Novel bidirectional-swinging rail-type linear fuse tube welding device |
CN105977106A (en) * | 2016-07-26 | 2016-09-28 | 魏会芳 | Fuse-feeding vibration-disc type swinging track linear production line |
CN106141354A (en) * | 2016-07-30 | 2016-11-23 | 李传慧 | A kind of relative type motor oscillating feed linear protective tube welding production line |
CN106253020A (en) * | 2016-08-31 | 2016-12-21 | 牟伟 | It is a kind of that two-way many pulley grooves are wheeled beats terminal electric power welding mechanical equipment |
CN106505395A (en) * | 2016-10-05 | 2017-03-15 | 王杨 | A kind of reversible swings slide rail sheave weld power equipment streamline |
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