A kind of two-way protective tube wire welding production line
Technical field
The present invention relates to production line field, particularly a kind of two-way protective tube wire welding production line.
Background technology
Current terminal machine adopts and manually send material to carry out beating end, and production efficiency is low, and the quality of production is unstable, often produces many waste materials, needs a large amount of costs of labor simultaneously, increase the body production cost of enterprise.
Summary of the invention
The object of the invention is to solve the problem, devising a kind of two-way protective tube wire welding production line.
Realizing above-mentioned purpose technical scheme of the present invention is, a kind of two-way protective tube wire welding production line, comprise the mobile foundation of cuboid, the outer lower surface corner place of described mobile foundation is provided with travel mechanism, described mobile foundation is provided with two groups of electric wires and beats arrangements of terminal and welding mechanism, described welding mechanism is beaten between arrangements of terminal at two groups of electric wires, described electric wire is beaten arrangements of terminal and is included feed mechanism, twisted sector, terminal machine structure and rotary grasping mechanism, described feed mechanism, twisted sector, terminal machine structure is angularly distributed in mobile foundation on the surface, described rotary grasping mechanism is positioned at feed mechanism, twisted sector, the center of terminal machine structure, described rotary grasping mechanism is by the internal gear being fixedly mounted on center on mobile foundation upper surface, to be fixedly mounted in mobile foundation and round end protrudes upward the stepping electric rotating machine of mobile foundation upper surface, be positioned at internal gear center and the center external gear that is connected with stepping electric rotating machine round end of the center, three external gears be engaged mutually with center external gear and internal gear respectively, be fixedly mounted on external gear mount pad on the surface, to be positioned on mount pad upper surface and its telescopic end is the linear telescopic motor of level, be fixedly mounted on the clamping mechanical mounting blocks on linear telescopic motor flexible end, be fixedly mounted on one group of miniature synchronous cylinder of clamping mechanical mounting blocks both sides respectively, be fixedly connected with miniature synchronous Telescopic-cylinder end and clamp and the infrared positioning apparatus be positioned on clamping mechanical mounting blocks is formed jointly, described welding mechanism is by being fixedly mounted on connecting gear on mobile foundation upper surface and corresponding with the port of export of terminal machine structure, the welding be fixedly mounted on mobile foundation pushes support, be positioned at the protective tube transposition frame on welding propelling movement support, be positioned at welding to push below support one end and to replace frame upper and lower air cylinders with replace protective tube that frame is connected of protective tube, what be positioned at that welding pushes the other end on support send protective tube shelf propulsion cylinder, be positioned at protective tube transposition frame on and send protective tube shelf propulsion cylinder telescopic end to be fixedly connected with one end send protective tube shelf, be fixedly mounted on ten station index dials on the welding propelling movement support sending protective tube shelf propulsion cylinder, be positioned at the cutting knife of ten station index dial front ends, be positioned at the n shape welding support that welding pushes support front, be fixedly mounted on putting protective tube manipulator and being positioned at that the welding stage in n shape welding support front forms jointly on n shape welding support, described connecting gear is by being fixedly mounted on transmission pedestal on mobile foundation and corresponding with terminal machine structure leading-out terminal, be fixedly mounted on and transmit on pedestal one end and transmit on the pedestal other end along the multiple horizontal pulley and being fixedly mounted on transmitting the arrangement of base length direction and multiple perpendicularly put pulley along what transmit the arrangement of base length direction and jointly form, the outer surface of described mobile foundation is provided with controller, described controller beats arrangements of terminal with two groups of electric wires respectively and welding mechanism is electrically connected.
The structure that arrangements of terminal beaten by described two groups of electric wires is identical, power transmission line direction is relative.
Described travel mechanism by being fixedly mounted on four universal wheels at corner place, mobile foundation bottom surface, four screw rods being fixedly connected on corner place on mobile foundation bottom surface, center form jointly with the circular platform type brace table that screw rod is engaged mutually.
Described feed mechanism is by the feeding casing be fixedly mounted on mobile foundation upper surface, to be fixedly mounted on feeding casing inner surface and round end is the motor of level, the annular electric wire storage wheel that center is fixedly connected with motor, open the rectangular aperture in box for feeding odd body side surface, to be fixedly mounted on feeding casing inner surface and to be positioned at one group of upper and lower miniature linear synchronous motor one of rectangular aperture, the compact heap be fixedly connected with miniature linear synchronous motor one telescopic end, be positioned at the cushion on two pieces of compact heap opposite faces, to be fixedly mounted on the external side surface of box for feeding odd and to be positioned at one group of upper and lower miniature linear synchronous motor two of rectangular aperture, the cutter be fixedly connected with the telescopic end of miniature linear synchronous motor two are formed jointly.
Described twisted sector by the movable platform be fixedly mounted on mobile foundation, be fixedly mounted on mobile foundation and be positioned at movable platform rear end movable motor, to be positioned at above movable platform and the rotary electric machine that is connected to a fixed with movable motor flexible end, to be positioned at rotary electric machine side and jointly to be formed by the rotating machine arm that belt is connected with rotary electric machine round end.
Described terminal machine structure rotates transposition driving box body by the terminal of beating be fixedly mounted on mobile foundation, with beat terminal rotate replace drive box body drive end be connected and be positioned at beat terminal rotate two delivery wheels replacing and drive on cartridge upper surface, be positioned at two delivery wheel front ends and be fixedly mounted on and beat the incoming line that terminal rotates transposition driving cartridge upper surface, be fixedly mounted on and beat the rotary motion axle that terminal rotates transposition driving box body lower surface, be fixedly mounted on the terminal machine on the mobile foundation beating terminal rotation transposition driving box body rear, the line outlet being positioned at terminal machine rear is formed jointly.
Described controller is provided with commercial power interface and touch display on the surface.
Exchange control system is provided with in described controller.
Described cushion is rectangular rubber flexure strip.
The two-way protective tube wire welding production line utilizing technical scheme of the present invention to make, the distance of beating end is controlled, and production efficiency is high, the constant product quality obtained, and has saved cost of labor, can reduce the production cost of enterprise.
Accompanying drawing explanation
Fig. 1 is the structural representation of two-way protective tube wire welding production line of the present invention;
Fig. 2 is rotary grasping mechanism of the present invention partial enlarged drawing;
Fig. 3 is feed mechanism end view of the present invention;
Fig. 4 is welding mechanism end view of the present invention;
Fig. 5 is mobile foundation corner of the present invention place partial view;
Fig. 6 is twisted sector vertical view of the present invention;
In figure, 1, mobile foundation; 2, internal gear; 3, stepping electric rotating machine; 4, center external gear; 5, external gear; 6, mount pad; 7, linear telescopic motor; 8, clamping mechanical mounting blocks; 9, miniature synchronous cylinder; 10, clamping folder; 11, infrared positioning apparatus; 12, welding pushes support; 13, protective tube transposition frame; 14, upper and lower air cylinders; 15, protective tube shelf propulsion cylinder; 16, protective tube shelf is sent; 17, ten station index dials; 18, cutting knife; 19, n shape welding support; 20, protective tube manipulator is put; 21, welding stage; 22, pedestal is transmitted; 23, horizontal pulley; 24, perpendicularly pulley is put; 25, controller; 26, universal wheel; 27, screw rod; 28, circular platform type brace table; 29, feeding casing; 30, motor; 31, annular electric wire storage wheel; 32, rectangular aperture; 33, miniature linear synchronous motor one; 34, compact heap; 35, cushion; 36, miniature linear synchronous motor two; 37, cutter; 38, movable platform; 39, movable motor; 40, rotary electric machine; 41, rotating machine arm; 42, beat terminal and rotate transposition driving box body; 43, delivery wheel; 44, incoming line; 45, rotary motion axle; 46, terminal machine; 47, line outlet; 48, commercial power interface; 49, touch display; 50, exchange control system.
Embodiment
Below in conjunction with accompanying drawing, the present invention is specifically described, as shown in figures 1 to 6, a kind of two-way protective tube wire welding production line, comprise the mobile foundation (1) of cuboid, described mobile foundation (1) outer lower surface corner place is provided with travel mechanism, described mobile foundation (1) is provided with two groups of electric wires and beats arrangements of terminal and welding mechanism, described welding mechanism is beaten between arrangements of terminal at two groups of electric wires, described electric wire is beaten arrangements of terminal and is included feed mechanism, twisted sector, terminal machine structure and rotary grasping mechanism, described feed mechanism, twisted sector, terminal machine structure is angularly distributed in mobile foundation (1) on the surface, described rotary grasping mechanism is positioned at feed mechanism, twisted sector, the center of terminal machine structure, described rotary grasping mechanism is by the internal gear (2) being fixedly mounted on center on mobile foundation (1) upper surface, to be fixedly mounted in mobile foundation (1) and round end protrudes upward the stepping electric rotating machine (3) of mobile foundation (1) upper surface, be positioned at internal gear (2) center and the center external gear (4) that is connected with stepping electric rotating machine (3) round end of the center, three external gears (5) be engaged mutually with center external gear (4) and internal gear (2) respectively, be fixedly mounted on external gear (5) mount pad (6) on the surface, to be positioned on mount pad (6) upper surface and its telescopic end is the linear telescopic motor (7) of level, be fixedly mounted on the clamping mechanical mounting blocks (8) on linear telescopic motor (7) telescopic end, be fixedly mounted on one group of miniature synchronous cylinder (9) of clamping mechanical mounting blocks (8) both sides respectively, be fixedly connected with miniature synchronous cylinder (9) telescopic end and clamp (10) and be positioned at that infrared positioning apparatus (11) on clamping mechanical mounting blocks (8) forms jointly, described welding mechanism is by being fixedly mounted on connecting gear on mobile foundation (1) upper surface and corresponding with the port of export of terminal machine structure, the welding be fixedly mounted on mobile foundation (1) pushes support (12), be positioned at protective tube transposition frame (13) in welding propelling movement support (12), be positioned at welding to push below support (12) one end and to replace frame upper and lower air cylinders (14) with replace protective tube that frame (13) is connected of protective tube, what be positioned at the upper other end of welding propelling movement support (12) send protective tube shelf propulsion cylinder (15), be positioned at protective tube transposition frame (13) upper and send protective tube shelf propulsion cylinder (15) telescopic end to be fixedly connected with one end send protective tube shelf (16), be fixedly mounted on ten station index dials (17) in welding propelling movement support (12) sending protective tube shelf propulsion cylinder (15), be positioned at the cutting knife (18) of ten station index dial (17) front ends, be positioned at the n shape welding support (19) that welding pushes support (12) front, be fixedly mounted on putting protective tube manipulator (20) and being positioned at that the welding stage (21) in n shape welding support (19) front jointly forms on n shape welding support (19), described connecting gear is by being fixedly mounted on upper and corresponding with the terminal machine structure leading-out terminal transmission pedestal (22) of mobile foundation (1), be fixedly mounted on and transmit on pedestal (22) one end and transmit on pedestal (22) other end along the multiple horizontal pulley (23) and being fixedly mounted on transmitting the arrangement of pedestal (22) length direction and put pulley (24) jointly form along multiple the erecting of transmitting the arrangement of pedestal (22) length direction, the outer surface of described mobile foundation (1) is provided with controller (25), described controller (25) beats arrangements of terminal with two groups of electric wires respectively and welding mechanism is electrically connected, the structure that arrangements of terminal beaten by described two groups of electric wires is identical, power transmission line direction is relative, described travel mechanism is made up of jointly the circular platform type brace table (28) being fixedly mounted on four universal wheels (26) at mobile foundation (1) corner, bottom surface place, four screw rods (27) being fixedly connected on corner place on mobile foundation (1) bottom surface, center and screw rod (27) are engaged mutually, described feed mechanism is by the feeding casing (29) be fixedly mounted on mobile foundation (1) upper surface, to be fixedly mounted on feeding casing (29) inner surface and round end is the motor (30) of level, the annular electric wire storage wheel (31) that center is fixedly connected with motor (30), open the rectangular aperture (32) on feeding casing (29) side surface, to be fixedly mounted on feeding casing inner surface and to be positioned at one group of upper and lower miniature linear synchronous motor one (33) of rectangular aperture (32), the compact heap (34) be fixedly connected with miniature linear synchronous motor one (33) telescopic end, be positioned at the cushion (35) on two pieces of compact heap (34) opposite faces, to be fixedly mounted on the external side surface of box for feeding odd and to be positioned at one group of upper and lower miniature linear synchronous motor two (36) of rectangular aperture (32), the cutter (37) be fixedly connected with the telescopic end of miniature linear synchronous motor two (36) are formed jointly, described twisted sector is by the movable platform (38) be fixedly mounted on mobile foundation (1), be fixedly mounted on mobile foundation (1) to go up and the movable motor (39) being positioned at movable platform (38) rear end, be positioned at movable platform (38) top and the rotary electric machine (40) be connected to a fixed with movable motor (39) telescopic end, be positioned at rotary electric machine (40) side and the rotating machine arm (41) that is connected by belt with rotary electric machine (40) round end is formed jointly, described terminal machine structure rotates transposition driving box body (42) by the terminal of beating be fixedly mounted on mobile foundation (1), with beat terminal rotate replace drive box body (42) drive end be connected and be positioned at beat terminal rotate two delivery wheels (43) replaced and drive on box body (42) upper surface, be positioned at two delivery wheel (43) front ends and be fixedly mounted on and beat the incoming line (44) that terminal rotates transposition driving box body (42) upper surface, be fixedly mounted on and beat the rotary motion axle (45) that terminal rotates transposition driving box body (42) lower surface, be fixedly mounted on the terminal machine (46) on the mobile foundation (1) beating terminal rotation transposition driving box body (42) rear, the line outlet (47) being positioned at terminal machine (46) rear is formed jointly, described controller (25) is provided with commercial power interface (48) and touch display (49) on the surface, exchange control system (50) is provided with in described controller (25), described cushion (35) is rectangular rubber flexure strip.
The feature of the present embodiment is, the outer lower surface corner place of mobile foundation is provided with travel mechanism, mobile foundation is provided with two groups of electric wires and beats arrangements of terminal and welding mechanism, welding mechanism is beaten between arrangements of terminal at two groups of electric wires, electric wire is beaten arrangements of terminal and is included feed mechanism, twisted sector, terminal machine structure and rotary grasping mechanism, feed mechanism, twisted sector, terminal machine structure is angularly distributed in mobile foundation on the surface, rotary grasping mechanism is positioned at feed mechanism, twisted sector, the center of terminal machine structure, rotary grasping mechanism is by the internal gear being fixedly mounted on center on mobile foundation upper surface, to be fixedly mounted in mobile foundation and round end protrudes upward the stepping electric rotating machine of mobile foundation upper surface, be positioned at internal gear center and the center external gear that is connected with stepping electric rotating machine round end of the center, three external gears be engaged mutually with center external gear and internal gear respectively, be fixedly mounted on external gear mount pad on the surface, to be positioned on mount pad upper surface and its telescopic end is the linear telescopic motor of level, be fixedly mounted on the clamping mechanical mounting blocks on linear telescopic motor flexible end, be fixedly mounted on one group of miniature synchronous cylinder of clamping mechanical mounting blocks both sides respectively, be fixedly connected with miniature synchronous Telescopic-cylinder end and clamp and the infrared positioning apparatus be positioned on clamping mechanical mounting blocks is formed jointly, welding mechanism is by being fixedly mounted on connecting gear on mobile foundation upper surface and corresponding with the port of export of terminal machine structure, the welding be fixedly mounted on mobile foundation pushes support, be positioned at the protective tube transposition frame on welding propelling movement support, be positioned at welding to push below support one end and to replace frame upper and lower air cylinders with replace protective tube that frame is connected of protective tube, what be positioned at that welding pushes the other end on support send protective tube shelf propulsion cylinder, be positioned at protective tube transposition frame on and send protective tube shelf propulsion cylinder telescopic end to be fixedly connected with one end send protective tube shelf, be fixedly mounted on ten station index dials on the welding propelling movement support sending protective tube shelf propulsion cylinder, be positioned at the cutting knife of ten station index dial front ends, be positioned at the n shape welding support that welding pushes support front, be fixedly mounted on putting protective tube manipulator and being positioned at that the welding stage in n shape welding support front forms jointly on n shape welding support, connecting gear is by being fixedly mounted on transmission pedestal on mobile foundation and corresponding with terminal machine structure leading-out terminal, be fixedly mounted on and transmit on pedestal one end and transmit on the pedestal other end along the multiple horizontal pulley and being fixedly mounted on transmitting the arrangement of base length direction and multiple perpendicularly put pulley along what transmit the arrangement of base length direction and jointly form, the outer surface of mobile foundation is provided with controller, controller beats arrangements of terminal with two groups of electric wires respectively and welding mechanism is electrically connected, the distance of beating end is controlled, production efficiency is high, the constant product quality obtained, save cost of labor, the production cost of enterprise can be reduced.
In the present embodiment, open machine, the driven by motor annular electric wire storage wheel be arranged on feeding casing inner surface is rotated, by rectangular aperture, electric wire is transferred out feeding casing, clamping mechanical mounting blocks stretches out by the linear telescopic motor be fixedly mounted on mount pad, the miniature synchronous cylinder being fixedly mounted on clamping mechanical mounting blocks both sides promotes clamping folder by wire clamping, controller sends signal, miniature linear synchronous motor one promotes compact heap by wire clamping, miniature linear synchronous motor two promotes cutter and is cut off by electric wire, after cutting off, linear telescopic driven by motor clamping mechanical mounting blocks on mount pad is retracted, the stepping electric rotating machine be arranged in mobile foundation rotates, driving center external gear and external gear rotate, the electric wire cut off is delivered to twisted sector place, movable motor drives movable platform to travel forward, the free end of electric wire clamps by rotating machine arm, rotary electric machine is rotated by belt drives rotating machine arm, electric wire is twisted into one, turn round after line completes, electric wire unclamps by rotating machine arm, movable platform moves backward, electric wire is transported to terminal machine structure place by rotary grasping mechanism, linear telescopic driven by motor clamping mechanical mounting blocks on mount pad stretches out, electric wire is sent into incoming line, be arranged on two delivery wheels beaten on terminal rotation transposition driving cartridge upper surface and electric wire is sent into terminal machine, beat after terminal completes, electric wire arrives connecting gear through line outlet, it is to be welded that the electric wire processed is transported to welding stage place etc. by connecting gear again, in welding mechanism, ten station protractors rotate under driven by motor, protective tube is put into from lower breach to be sent on protective tube shelf, send on protective tube shelf and have 5 grooves, 5 protective tubes can be put, come the protective tube of foremost, under sending protective tube shelf propulsion cylinder to drive, can sending protective tube shelf to stretch out, then put protective tube manipulator can come to capture protective tube, (protective tube shelf is sent to playback afterwards, protective tube transposition shelf is under the drive of upper and lower air cylinders, can rise, above the protective tube sent on protective tube shelf is placed on, wherein there is a cutting knife above, protective tube is driven when rising, protective tube is installed predetermined length cut away, protractor can rotate simultaneously and protective tube be fallen the next one in the groove sending protective tube shelf, the shelf of protective tube transposition afterwards can decline, protective tube is put and can send on protective tube shelf) protective tube is put on welding stage, manipulator is docking together the electric wire processed and protective tube simultaneously, weld, thus complete the course of processing of whole protective tube.
Technique scheme only embodies the optimal technical scheme of technical solution of the present invention, and those skilled in the art all embody principle of the present invention to some variations that wherein some part may be made, and belong within protection scope of the present invention.