WO2018201658A1 - 棉竹纤维混纺阔幅机织物及其生产方法 - Google Patents

棉竹纤维混纺阔幅机织物及其生产方法 Download PDF

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Publication number
WO2018201658A1
WO2018201658A1 PCT/CN2017/102918 CN2017102918W WO2018201658A1 WO 2018201658 A1 WO2018201658 A1 WO 2018201658A1 CN 2017102918 W CN2017102918 W CN 2017102918W WO 2018201658 A1 WO2018201658 A1 WO 2018201658A1
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grid
cotton
dyeing
woven fabric
bamboo fiber
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PCT/CN2017/102918
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English (en)
French (fr)
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欧卫国
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南通金仕达超微阻燃材料有限公司
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Publication of WO2018201658A1 publication Critical patent/WO2018201658A1/zh

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    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
    • D03D15/47—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads multicomponent, e.g. blended yarns or threads
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
    • D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
    • D06B1/04—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by pouring or allowing to flow on to the surface of the textile material
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B17/00—Storing of textile materials in association with the treatment of the materials by liquids, gases or vapours
    • D06B17/02—Storing of textile materials in association with the treatment of the materials by liquids, gases or vapours in superimposed, i.e. stack-packed, form; J-boxes
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
    • D06B3/18—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics combined with squeezing, e.g. in padding machines
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/32—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of open-width materials backwards and forwards between beaming rollers during treatment; Jiggers
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B7/00—Mercerising, e.g. lustring by mercerising
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B7/00—Mercerising, e.g. lustring by mercerising
    • D06B7/08—Mercerising, e.g. lustring by mercerising of fabrics of indefinite length
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C15/00—Calendering, pressing, ironing, glossing or glazing textile fabrics
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/07—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with halogens; with halogen acids or salts thereof; with oxides or oxyacids of halogens or salts thereof
    • D06M11/11—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with halogens; with halogen acids or salts thereof; with oxides or oxyacids of halogens or salts thereof with halogen acids or salts thereof
    • D06M11/155—Halides of elements of Groups 2 or 12 of the Periodic Table
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/58—Material containing hydroxyl groups
    • D06P3/60—Natural or regenerated cellulose
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/58—Material containing hydroxyl groups
    • D06P3/60—Natural or regenerated cellulose
    • D06P3/66—Natural or regenerated cellulose using reactive dyes
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/02—Natural fibres, other than mineral fibres
    • D06M2101/04—Vegetal fibres
    • D06M2101/06—Vegetal fibres cellulosic
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
    • D06M2200/45—Shrinking resistance, anti-felting properties
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/01—Natural vegetable fibres
    • D10B2201/02—Cotton
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/01—Natural vegetable fibres
    • D10B2201/10—Bamboo

Definitions

  • the invention belongs to the technical field of dyeing and finishing, and relates to a cotton-bamboo fiber blended broad-width woven fabric and a production method thereof.
  • bamboo fiber is the fifth largest natural fiber in the world after cotton, hemp, wool and silk.
  • bamboo fiber has good gas permeability and instant water absorption, and has natural antibacterial, antibacterial, antimony, deodorant and Anti-ultraviolet function is a natural and environmentally friendly green fiber.
  • the conventional conventional bamboo fiber woven printing and dyeing fabrics generally have the disadvantages of large shrinkage, easy pilling and wrinkling, and low breaking strength.
  • the cotton and bamboo fiber are blended at a ratio of 70 to 30, which not only solves the defects of high shrinkage rate and low breaking strength of the conventional pure bamboo fiber fabric, but also retains the natural antibacterial, antibacterial and anti-ultraviolet functions of the bamboo fiber.
  • the cotton/bamboo fiber (70/30) blended fabric has been carefully dyed and finished. The inner quality of the fabric can reach the standard of pure cotton fabric and can be used as high-grade bedding to meet consumer demand.
  • An object of the present invention is to provide a fabric having high gloss on the surface and a dimensional change rate of the warp and weft.
  • the density of the cotton-bamboo fiber blended broad-width woven fabric has a high surface gloss, and the dimensional change rate of the warp and weft washing is -3.0 ⁇ 3 ⁇ 4 ⁇ +1.0%, the soaping fastness is ⁇ 4, and the breaking strength is ⁇ 280N.
  • a method for producing a cotton-cotton fiber blended broad-width woven fabric which comprises: a creping, singeing, amylase desizing, scouring, oxygen bleaching, pre-stretching, straight-rolling mercerizing machine Mercerizing, dyeing, tentering, formaldehyde-free shrink-proof finishing, pre-shrinking, calendering steps;
  • the straight roller mercerizing machine half-silvering process is: 24 pairs of straight rolls multi-dip multi-rolling lye, condition: NaOH 140 ⁇ 150g/L, room temperature ⁇ 24 pairs of straight roller straight roller rinse to alkali, eluent temperature 50 ⁇ 70°C ⁇ first, two grid 90 ⁇ 95°C flat wash ⁇ third to five grid 80 ⁇ 90 °C flat wash ⁇ sixth grid 70 ⁇ 80 °C flat wash ⁇ seventh grid flow cold horizontal wash ⁇ drying, the speed is 50 ⁇ 60m / min;
  • Formaldehyde-free shrink-proof finishing the composition of the shrink-proof finishing liquid is:
  • the rest is water, and the pH is adjusted to 5.0 ⁇ 5.5 with citric acid;
  • the calender roll temperature is 50 to 70 ° C
  • the pressure is 6 to 9 Mpa
  • the vehicle speed is 60 to 70 m/min.
  • the cotton-cotton fiber blended broad-width woven fabric of the present invention has high surface gloss, and the warp and weft washing dimensional change rate is -3.0 ⁇ 3 ⁇ 4 ⁇ +1.0%, soap fastness ⁇ 4, breaking strength ⁇ 280N, the internal quality of the product reaches the standard of pure cotton, and the bamboo fiber retains antibacterial and antibacterial properties.
  • the production method of the product of the invention is easy to operate, environmentally friendly, and the product safety performance reaches the requirements of GB18401 "National Textile Product Basic Safety Technical Specification" Class A: infant products.
  • Embodiment 1 is a diagrammatic representation of Embodiment 1:
  • Straight roll mercerizing machine semi-filament process is: 24 pairs of straight roll multi-dip multi-rolling alkali solution (NaOH 140 ⁇ 150g / L, room temperature) ⁇ 24 pairs of straight roller straight roller rinse to remove alkali (eluent temperature 50 ⁇ 70 ° C) ⁇ first, two grid 90 ⁇ 95 ° C flat wash ⁇ third ⁇ five grid 80 ⁇ 90 ° C flat wash ⁇ sixth grid 70 ⁇ 80 ° C flat wash ⁇ seventh grid flow cold horizontal wash ⁇ Drying, the speed is 50 ⁇ 60m/min.
  • Formaldehyde-free shrink-proof finishing ⁇ the composition of the shrink-proof finishing liquid is:
  • the rest is water, and the pH is adjusted to 5.0 ⁇ 5.5 with citric acid;
  • anti-shrinking finishing ⁇ through the flat feeding cloth, two dip two rolling anti-shrinking finishing liquid, with a liquid rate of 70%, 90 ⁇ 100 ° C loose Pre-bake, overfeed 2% ⁇ 4% upper needle plate, eight grid hot air baking, wherein the first to second grid temperature is 150 °C, the third to fourth grid temperature is 160 °C, and the fifth to eighth grid temperature is 165 ° C, two cylinder cooling step, the speed is 40 ⁇ 50m/min°
  • the calender roll temperature is 50 to 70 ° C
  • the pressure is 6 to 9 Mpa
  • the vehicle speed is 60 to 70 m/min.
  • the obtained cotton-cotton fiber blended wide-width woven fabric has high surface gloss, and the warp and weft washing dimensional change rate is
  • Straight roll mercerizing machine semi-filament process is: 24 pairs of straight roll multi-dip multi-rolling alkali solution (NaOH 140 ⁇ 150g / L, room temperature) ⁇ 24 pairs of straight roller straight roller rinse to remove alkali (eluent temperature 50 ⁇ 70 ° C) ⁇ first, two grid 90 ⁇ 95 ° C flat wash ⁇ third ⁇ five grid 80 ⁇ 90 ° C flat wash ⁇ sixth grid 70 ⁇ 80 ° C flat wash ⁇ seventh grid flow cold horizontal wash ⁇ Drying, the speed is 50 ⁇ 60m/min.
  • the dyeing of light-yellow products is carried out by cold-rolling pile dyeing method, and the composition of the dyeing solution is: Norwegian clone red FN_2BL 1.45g/L, Norwich clone yellow FN_2R 0.56g/L, Norwegian blue FN_R 0.042g/L Alkaline composition: Cold-rolled solid base DA-GS710 56/L; dyeing process: dyeing and lye 4 : 1 mass ratio mixing, rolling rate 65%, speed 55 ⁇ 60m/min, room temperature stacking 18 ⁇ 24h;
  • the post-dyeing treatment process is: into the cloth ⁇ normal temperature through the reduction steamer ⁇ first, second, three grid flow cold water wash ⁇ fourth, five grid 80 ⁇ 90 ° C soap boiling ⁇ sixth grid 70 ⁇ 80 °C washing ⁇ the seventh grid of cold water washing ⁇ falling cloth.
  • Formaldehyde-free shrink-proof finishing ⁇ the composition of the shrink-proof finishing liquid is:
  • the calender roll temperature is 50 to 70 ° C
  • the pressure is 6 to 9 Mpa
  • the vehicle speed is 60 to 70 m/min.
  • the obtained cotton-cotton fiber blended wide-width woven fabric has high surface gloss, and the warp and weft washing dimensional change rate is

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Coloring (AREA)

Abstract

一种棉竹纤维混纺阔幅机织物及其生产方法，生产工艺流程依次包括坯布翻缝、烧毛、淀粉酶退浆、煮练、氧漂、预拉幅、半丝光、染色、拉幅、无甲醛防缩整理、预缩、轧光等步骤；棉竹纤维混纺阔幅机织物表面光泽度高，经纬向水洗尺寸变化率为‑3.0%～+1.0%，耐皂洗牢度≧4级，断裂强力≧280N。该织物的生产方法易操作，对环境友好，产品安全性能达到GB18401《国家纺织产品基本安全技术规范》A类婴幼儿用品的要求。

Description

说明书 发明名称:棉竹纤维混纺阔幅机织物及其生产方法 技术领域
[0001] 本发明属于染整技术领域， 涉及一种棉竹纤维混纺阔幅机织物及其生产方法。
背景技术
[0002] 竹纤维是继棉、 麻、 毛、 丝之后的世界第五大天然纤维， 竹纤维具有良好的透 气性、 瞬间吸水性， 同吋又具有天然抗菌、 抑菌、 除螨、 防臭和抗紫外线功能 ， 是一种真正意义上的天然环保型绿色纤维。 但现有的常规纯竹纤维机织印染 织物， 普遍存在缩水率大、 容易起毛起球和起皱、 断裂强力较低等缺点。 棉、 竹纤维以 70比 30比例混纺， 既解决了常规纯竹纤维织物缩水率大、 断裂强力较 低等缺点， 又保留了竹纤维天然抗菌、 抑菌、 抗紫外线等功能。 棉 /竹纤维 (70/30 )混纺织物经过精心设计的染整加工， 织物内在质量能达到纯棉机织物优等品标 准， 可作为高档床上用品， 满足消费者需求。
技术问题
[0003] 本发明的目的在于提供一种织物表面光泽度高， 经纬向水洗尺寸变化率为
-3.0<¾〜+1.0%， 耐皂洗牢度≥4级， 断裂强力≥28(^的棉竹纤维混纺阔幅机织物 及其生产方法。
问题的解决方案
技术解决方案
[0004] 一种棉竹纤维混纺阔幅机织物， 其特征是： 坯布规格： 棉 /竹纤维混纺织物， 质量比： 棉:竹纤维 =70:30， 门幅 107英寸， 纱支数为 28sx28s， 密度为 90x65; 棉 竹纤维混纺阔幅机织物表面光泽度高， 经纬向水洗尺寸变化率为 -3.0<¾〜+1.0% ， 耐皂洗牢度≥4级， 断裂强力≥280N。
[0005] 一种棉竹纤维混纺阔幅机织物的生产方法， 其特征是： 依次包括坯布翻缝、 烧 毛、 淀粉酶退浆、 煮练、 氧漂、 预拉幅、 直辊丝光机半丝光、 染色、 拉幅、 无 甲醛防缩整理、 预缩、 轧光步骤；
[0006] 所述直辊丝光机半丝光工艺为： 24对直辊多浸多轧碱液， 条件： NaOH 140〜150g/L， 室温→24对直辊直辊淋洗去碱， 淋洗液温度 50〜70°C→第一、 二 格 90〜95°C平洗→第三〜五格 80〜90°C平洗→第六格 70〜80°C平洗→第七格流动 冷水平洗→烘干， 车速为 50〜60m/min;
[0007] 浅米色产品染色吋， 采用卷染方法， 染料用量： 诺威克隆红 FN_2BL 0.022% owf、 诺威克隆黄 FN_2R 0.017% owf、 诺威克隆蓝 FN_R 0.021% owf； 卷染工 艺为： 织物进缸→冷水一道→加染料升温至 40°C上染四道→40 元明粉促染二 道， 第一道幵始加 2/3元明粉， 第二道幵始加 1/3元明粉→40°C纯碱固色二道， 第 一道幵始加 2/3纯碱， 第二道幵始加 1/3纯碱→ 70°C固色二道→冷水洗二道→ 80°C 水洗二道→40°。水洗二道→加醋酸中和一道→冷水出缸； 车速为 130m/min;
[0008] 浅玉色产品染色吋， 采用冷轧堆染色方法， 染液组成： 诺威克隆红 FN_2BL 1.45g/L、 诺威克隆黄 FN_2R 0.56g/L、 诺威克隆蓝 FN_R 0.042g/L; 碱液组成 ： 冷轧堆固色碱 DA-GS710 56/L; 染色工艺为： 染液与碱液 4: 1质量比例混合， 轧液率 65%， 车速 55〜60m/min， 室温堆置 18〜24h; 染色后处理工艺为： 进布 →常温穿过还原蒸箱→第一、 二、 三格流动冷水洗→第四、 五格 80〜90。C皂煮→ 第六格 70〜80°C水洗→第七格流动冷水水洗→落布；
[0009] 无甲醛防缩整理吋， 防缩整理液的组成为：
[0010] Arkofix NZF 100〜120 g/L
[0011] MgCl 2-6H 20 10〜12 g/L
[0012] 非离子柔软剂 V-12 25g/L
[0013] 其余为水， 并用柠檬酸调 pH至 5.0〜5.5；
[0014] 防缩整理吋通过平幅进布， 二浸二轧防缩整理液， 带液率 70%， 90〜100°C松 式预烘， 超喂 2%〜4%上针板， 八格热风焙烘， 其中第一〜二格温度 150°C， 第 三〜四格温度 160°C， 第五〜八格温度
165°C， 两个锡林冷却落布步骤， 车速为 40〜50m/min;
[0015] 轧光整理吋， 轧光辊温度 50〜70°C， 压力 6〜9Mpa,车速为 60〜 70m/min。
发明的有益效果
有益效果
[0016] 本发明的棉竹纤维混纺阔幅机织物表面光泽度高， 经纬向水洗尺寸变化率为 -3.0<¾〜+1.0%， 耐皂洗牢度≥4级， 断裂强力≥280N， 产品内在质量达到纯棉优 等品标准， 同吋保留了竹纤维抗抗菌、 抑菌性。 本发明的产品的生产方法易操 作， 对环境友好， 产品安全性能达到 GB18401 《国家纺织产品基本安全技术规范 》 A类:婴幼儿用品的要求。
本发明的实施方式
[0017] [0008]实施例 1 :
[0018] 一种棉竹纤维混纺阔幅机织物的生产方法， 依次包括坯布翻缝、 烧毛、 淀粉酶 退浆、 煮练、 氧漂、 预拉幅、 半丝光、 染色、 拉幅、 无甲醛防缩整理、 预缩、 轧光等步骤； 坯布规格： 棉 /竹纤维混纺织物， 质量比： 棉:竹纤维 =70:30， 门幅 1 07英寸， 纱支数为 28sx28s， 密度为 90x65。
[0019] 直辊丝光机半丝光工艺为： 24对直辊多浸多轧碱液 （NaOH 140〜150g/L， 室温 ) →24对直辊直辊淋洗去碱 （淋洗液温度 50〜70°C) →第一、 二格 90〜95°C平洗 →第三〜五格 80〜90°C平洗→第六格 70〜80°C平洗→第七格流动冷水平洗→烘干 ， 车速为 50〜60m/min。
[0020] 浅米色产品染色吋， 采用卷染方法， 染料用量： 诺威克隆红 FN_2BL 0.022% owf、 诺威克隆黄 FN_2R 0.017% owf、 诺威克隆蓝 FN_R 0.021% owf； 卷染工 艺为： 织物进缸→冷水一道→加染料升温至 40°C上染四道→40 元明粉促染二 道 （第一道幵始加 2/3元明粉， 第二道幵始加 1/3元明粉） →40°C纯碱固色二道 ( 第一道幵始加 2/3纯碱， 第二道幵始加 1/3纯碱） → 70°C固色二道→冷水洗二道→ 80°C水洗二道→40°。水洗二道→加醋酸中和一道→冷水出缸。 车速为 130m/min
[0021] 无甲醛防缩整理吋， 防缩整理液的组成为：
[0022] Arkofix NZF 100〜120 g/L
[0023] MgC12-6H20 10〜12 g/L
[0024] 非离子柔软剂 V- 12 25g/L
[0025] 其余为水， 并用柠檬酸调 pH至 5.0〜 5.5；
[0026] 防缩整理吋通过平幅进布， 二浸二轧防缩整理液， 带液率 70%， 90〜100°C松 式预烘， 超喂 2%〜4%上针板， 八格热风焙烘， 其中第一〜二格温度 150°C， 第 三〜四格温度 160°C， 第五〜八格温度 165°C， 两个锡林冷却落布步骤，车速为 40〜50m/min°
[0027] 轧光整理吋， 轧光辊温度 50〜70°C， 压力 6〜9Mpa,车速为 60〜 70m/min。
[0028] 得到的棉竹纤维混纺阔幅机织物表面光泽度高， 经纬向水洗尺寸变化率为
^〜+ ^， 耐皂洗牢度≥4级， 断裂强力≥280N。
[0029] 实施例 2:
[0030] 一种棉竹纤维混纺阔幅机织物的生产方法， 其特征是： 依次包括坯布翻缝、 烧 毛、 淀粉酶退浆、 煮练、 氧漂、 预拉幅、 半丝光、 染色、 拉幅、 无甲醛防缩整 理、 预缩、 轧光等步骤； 坯布规格： 棉 /竹纤维混纺织物， 质量比： 棉:竹纤维 =7 0:30， 门幅 107英寸， 纱支数为 28sx28s， 密度为 90x65; 棉竹纤维混纺阔幅机织 物表面光泽度高， 经纬向水洗尺寸变化率为 -3.0<¾〜+1.0%， 耐皂洗牢度≥4级， 断裂强力≥28(^。
[0031] 直辊丝光机半丝光工艺为： 24对直辊多浸多轧碱液 （NaOH 140〜150g/L， 室温 ) →24对直辊直辊淋洗去碱 （淋洗液温度 50〜70°C) →第一、 二格 90〜95°C平洗 →第三〜五格 80〜90°C平洗→第六格 70〜80°C平洗→第七格流动冷水平洗→烘干 ， 车速为 50〜60m/min。
[0032] 浅玉色产品染色吋， 采用冷轧堆染色方法， 染液组成： 诺威克隆红 FN_2BL 1.45g/L、 诺威克隆黄 FN_2R 0.56g/L、 诺威克隆蓝 FN_R 0.042g/L；碱液组成： 冷轧堆固色碱 DA-GS710 56/L； 染色工艺为： 染液与碱液 4 : 1质量比例混合 ， 轧液率 65%， 车速 55〜60m/min， 室温堆置 18〜24h； 染色后处理工艺为： 进布→常温穿过还原蒸箱→第一、 二、 三格流动冷水洗→第四、 五格 80〜90°C皂 煮→第六格 70〜80°C水洗→第七格流动冷水水洗→落布。
[0033] 无甲醛防缩整理吋， 防缩整理液的组成为：
[0034] Arkofix NZF 100〜120 g/L
[0035] MgC12-6H20 10〜12 g/L
[0036] 非离子柔软剂 V- 12 25g/L
[0037] 其余为水， 并用柠檬酸调 pH至 5.0〜 5.5； [0038] 防缩整理吋通过平幅进布， 二浸二轧防缩整理液， 带液率 70%， 90〜100°C松 式预烘， 超喂 2%〜4%上针板， 八格热风焙烘， 其中第一〜二格温度 150°C， 第 三〜四格温度 160°C， 第五〜八格温度 165°C， 两个锡林冷却落布步骤，车速为 40〜50m/min°
[0039] 轧光整理吋， 轧光辊温度 50〜70°C， 压力 6〜9Mpa,车速为 60〜 70m/min。
[0040] 得到的棉竹纤维混纺阔幅机织物表面光泽度高， 经纬向水洗尺寸变化率为
^〜+ ^， 耐皂洗牢度≥4级， 断裂强力≥280N。
[0041]

Claims

权利要求书
[权利要求 1] 一种棉竹纤维混纺阔幅机织物， 其特征是： 坯布规格： 棉 /竹纤维混 纺织物， 质量比： 棉:竹纤维 =70:30， 门幅 107英寸， 纱支数为 28sx28s ， 密度为 90x65; 棉竹纤维混纺阔幅机织物表面光泽度高， 经纬向水 洗尺寸变化率为 -3.0<¾〜+1.0<¾， 耐皂洗牢度≥4级， 断裂强力≥280N
[权利要求 2] —种权利要求 1所述的棉竹纤维混纺阔幅机织物的生产方法， 其特征 是： 依次包括坯布翻缝、 烧毛、 淀粉酶退浆、 煮练、 氧漂、 预拉幅、 直辊丝光机半丝光、 染色、 拉幅、 无甲醛防缩整理、 预缩、 轧光步骤 所述直辊丝光机半丝光工艺为： 24对直辊多浸多轧碱液， 条件： NaO H 140〜150g/L， 室温→24对直辊直辊淋洗去碱， 淋洗液温度 50〜70 °C→第一、 二格 90〜95°C平洗→第三〜五格 80〜90°C平洗→第六格 70 〜80°C平洗→第七格流动冷水平洗→烘干， 车速为 50〜60m/min; 浅米色产品染色吋， 采用卷染方法， 染料用量： 诺威克隆红
FN— 2BL 0.022% owf、 诺威克隆黄 FN— 2R 0.017% owf、 诺威克隆蓝 FN_R 0.021% owf ; 卷染工艺为： 织物进缸→冷 水一道→加染料升温至 40°C上染四道→40 元明粉促染二道， 第一道 幵始加 2/3元明粉， 第二道幵始加 1/3元明粉→40°C纯碱固色二道， 第 一道幵始加 2/3纯碱， 第二道幵始加 1/3纯碱→ 70°C固色二道→冷水洗 二道→ 80°C水洗二道→ 40°C水洗二道→加醋酸中和一道→冷水出缸 ； 车速为 130m/min;
浅玉色产品染色吋， 采用冷轧堆染色方法， 染液组成： 诺威克隆红 F N_2BL 1.45g/L、 诺威克隆黄 FN_2R 0.56g/L、 诺威克隆蓝 FN_R 0.042g/L; 碱液组成： 冷轧堆固色碱 DA-GS710 56/L; 染色工艺为： 染液与碱液 4: 1质量比例混合， 轧液率 65%， 车速 55〜60m/min， 室 温堆置 18〜24h; 染色后处理工艺为： 进布→常温穿过还原蒸箱→第 一、 二、 三格流动冷水洗→第四、 五格 80〜90°C皂煮→第六格 70〜80 °C水洗→第七格流动冷水水洗→落布；
无甲醛防缩整理吋， 防缩整理液的组成为：
Arkofix NZF 100〜 120 g/L
MgCl 2-6H 20 10〜12 g/L
非离子柔软剂 V-12 25g/L
其余为水， 并用柠檬酸调 pH至 5.0〜5.5；
防缩整理吋通过平幅进布， 二浸二轧防缩整理液， 带液率
70% , 90〜100°C松式预烘， 超喂 2%〜4%上针板， 八格热风焙烘， 其中第一〜二格温度 150°C， 第三〜四格温度 160°C， 第五〜八格温 度 165°C， 两个锡林冷却落布步骤， 车速为 40〜50m/min;
轧光整理吋， 轧光辊温度 50〜70°C， 压力 6〜9Mpa,车速为 60〜
70m/min°
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