CN110924187A - 竹纤维棉混纺纱与涤纶长丝交织宽幅提花双色机织物生产方法 - Google Patents

竹纤维棉混纺纱与涤纶长丝交织宽幅提花双色机织物生产方法 Download PDF

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CN110924187A
CN110924187A CN201911225642.0A CN201911225642A CN110924187A CN 110924187 A CN110924187 A CN 110924187A CN 201911225642 A CN201911225642 A CN 201911225642A CN 110924187 A CN110924187 A CN 110924187A
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欧卫国
薛鹏飞
袁志成
葛忠平
徐建华
陈刚
杨莹莹
陆健
蔡云芸
杨小玲
叶国庆
张军
汤蕾
曹晶晶
张敏
罗智童
张佳珊
杨静新
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NANTONG ISO SPECIAL FABRIC CO Ltd
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Abstract

本发明公开了一种竹纤维棉混纺纱与涤纶长丝交织宽幅提花双色机织物生产方法，主要生产工艺流程包括翻缝→轻烧毛→淀粉酶退浆→卷染机煮漂→卷染机染色→无甲醛防缩整理→机械预缩→检验包装。本发明在常压卷染机上，利用竹纤维棉混纺纱与涤纶长丝对活性染料和低温型分散染料反应性能差别及提花组织结构，无论单独用活性染料或低温型分散染料染色，还是同时用活性染料和低温型分散染料二浴法染色，织物都会产生双色效果。产品的经纬向水洗尺寸变化率在‑3.0%与+1.0%之间，耐光牢度4级，抗起毛起球≧4级，断裂强力≧300N，产品性能优异。

Description

竹纤维棉混纺纱与涤纶长丝交织宽幅提花双色机织物生产 方法
技术领域
本发明涉及一种竹纤维棉混纺纱与涤纶长丝交织宽幅提花双色机织物生产方法。
背景技术
竹纤维是继棉、麻、毛、丝之后的世界第五大天然纤维，竹纤维具有良好的透气性、瞬间吸水性，同时又具有天然抗菌、抑菌、除螨、防臭和抗紫外线功能，是一种真正意义上的天然环保型绿色纤维。但现有的常规纯竹纤维机织印染织物，普遍存在缩水率大、容易起毛起球和起皱、断裂强力较低等缺点。55%竹纤维与45%棉混纺，再与涤纶长丝交织，既解决了常规纯竹纤维织物缩水率大、断裂强力较低等缺点，又保留了竹纤维天然抗菌、抑菌、抗紫外线等功能。纯涤纶织物具有很高强力，光泽好，价格便宜，但涤纶吸水性极低，如作为B类纺织品使用，服用性能极差。设计竹纤维棉混纺纱为经向，涤纶长丝为纬向交织提花织物，再精心设计染整加工生产工艺，不但织物服用性能很好，而且呈现独特双色颜色，受到消费者的青睐。竹纤维棉混纺纱与涤纶长丝交织宽幅提花双色机织物面料制作的床上用纺织品，在市场上很受欢迎。
发明内容
本发明的目的在于提供一种工作性能优异的竹纤维棉混纺纱与涤纶长丝交织宽幅提花双色机织物。
本发明的技术解决方案是：
一种竹纤维棉混纺纱与涤纶长丝交织宽幅提花双色机织物生产方法，其特征是：主要生产工艺流程包括翻缝→轻烧毛→淀粉酶退浆→卷染机煮漂→卷染机染色→无甲醛防缩整理→机械预缩→检验包装；
用诺威克隆活性染料和低温型分散染料二浴法染珊瑚粉色时，分散染料染色配方为：分散嫩黄SF-6G 0.0090%owf，染液pH5.5，浴比2:1；卷染工艺为：100℃染4道，车速为90～100m/min；活性染料染色配方为：诺威克隆红C-2BL 0.1090% owf、诺威克隆黄C-NPC0.0315% owf、诺威克隆蓝EC-R 0.0270% owf，元明粉30g/L，纯碱 10g/L，浴比2:1；卷染工艺为：织物进缸→冷水一道→加染料升温至40℃上染四道→40℃元明粉促染二道，其中第一道开始加 2/3元明粉，第二道开始加1/3元明粉→40℃纯碱固色二道，其中第一道开始加2/3纯碱，第二道开始加1/3纯碱→65℃固色二道→冷水洗二道→80℃水洗二道→40℃水洗二道→加醋酸中和一道→冷水出缸；车速为90～100m/min；
只用活性染料染墨绿色时，染色配方为：诺威克隆翠蓝 GN 0.623% owf、诺威克隆黄EC-2R 0.208% owf、诺威克隆蓝EC-R 1.110% owf，元明粉50g/L，纯碱20g/L，浴比2:1；卷染工艺为：织物进缸→冷水一道→加染料升温至40℃上染四道→40℃元明粉促染二道，其中第一道开始加2/3元明粉，第二道开始加1/3元明粉→80℃纯碱固色四道，其中第一道开始加2/3纯碱，第二道开始加1/3纯碱→冷水洗二道→80℃水洗二道→40℃水洗二道→加醋酸中和一道→冷水出缸；车速为 90～100m/min；
只用低温型分散染料染豆沙色时，染色配方为：200%分散红FB 0.0610%owf，分散黄E-GL 0.0475%owf，分散蓝2BLN 0.0300%owf，高效除油剂Goon105 1g/L，醋酸调pH 5.5，浴比2:1；卷染工艺为：100℃染4道→80℃水洗二道→40℃水洗二道，车速为100m/min；
无甲醛防缩整理时，防缩整理液的组成为：
Arkofix NZF 60～70g/L
MgCl2·6H2O 6～7g/L
其余为水，并用柠檬酸调 pH至 5.0～5.5；
防缩整理时通过平幅进布，二浸二轧防缩整理液，带液率65%，十格热风焙烘，其中第一～二格温度130℃，第三格温度 150℃，第四格温度 160℃第五～十格温度 165℃，两个锡林冷却落布步骤，车速为60～70m/min。
坯布规格：门幅107英寸，纱支数为50s 55竹纤维/45棉×150D涤纶长丝，密度为200×90。
本发明研发了竹纤维棉混纺纱与涤纶长丝新产品，创新了在常压卷染机上，利用竹纤维棉混纺纱与涤纶长丝对活性染料和低温型分散染料反应性能差别及提花组织结构，无论单独用活性染料或低温型分散染料染色，还是同时用活性染料和低温型分散染料二浴法染色，织物都会产生双色效果。产品的经纬向水洗尺寸变化率在 -3.0%与+1.0%之间，耐光牢度4级，抗起毛起球≧4级，断裂强力≧300N，产品性能优异。
下面结合实施例对本发明作进一步说明。
具体实施方式
实施例1：
竹纤维棉混纺纱与涤纶长丝交织宽幅提花机织物坯布规格：门幅107英寸，纱支数为50s（55竹纤维/45棉）×150D（涤纶长丝），密度为 200×90。
一种竹纤维棉混纺纱与涤纶长丝交织宽幅提花双色机织物生产方法，主要生产工艺流程包括翻缝→轻烧毛→淀粉酶退浆→卷染机煮漂→卷染机染色→无甲醛防缩整理→机械预缩→检验包装；用诺威克隆活性染料和低温型分散染料二浴法染珊瑚粉色时，分散染料染色配方为：分散嫩黄SF-6G 0.0090%owf，染液pH5.5，浴比2:1；卷染工艺为：100℃染4道，车速为90～100m/min；活性染料染色配方为：诺威克隆红EC-2BL 0.1090% owf、诺威克隆黄SE 0.0315% owf、诺威克隆蓝EC-R 0.0270% owf，元明粉30g/L，纯碱 10g/L，浴比2:1；卷染工艺为：织物进缸→冷水一道→加染料升温至40℃上染四道→40℃元明粉促染二道，其中第一道开始加 2/3元明粉，第二道开始加1/3元明粉→40℃纯碱固色二道，其中第一道开始加2/3纯碱，第二道开始加1/3纯碱→65℃固色二道→冷水洗二道→80℃水洗二道→40℃水洗二道→加醋酸中和一道→冷水出缸；车速为90～100m/min；
无甲醛防缩整理时，防缩整理液的组成为：
Arkofix NZF 65g/L
MgCl2·6H2O 6.5g/L
其余为水，并用柠檬酸调 pH至 5.0～5.5；
防缩整理时通过平幅进布，二浸二轧防缩整理液，带液率65%，十格热风焙烘，其中第一～二格温度130℃，第三格温度 150℃，第四格温度 160℃第五～十格温度 165℃，两个锡林冷却落布步骤，车速为60～70m/min。
产品经、纬向水洗尺寸变化率分别为-2.8%、-2.2%，耐光牢度4级，抗起毛起球4级，断裂强力320N。
实施例2：
竹纤维棉混纺纱与涤纶长丝交织宽幅提花机织物坯布规格：门幅107英寸，纱支数为50s（55竹纤维/45棉）×150D（涤纶长丝），密度为 200×90。
一种竹纤维棉混纺纱与涤纶长丝交织宽幅提花双色机织物生产方法，主要生产工艺流程包括翻缝→轻烧毛→淀粉酶退浆→卷染机煮漂→卷染机染色→无甲醛防缩整理→机械预缩→检验包装；只用活性染料染墨绿色时，染色配方为：诺威克隆翠蓝 GN 0.623%owf、诺威克隆黄 EC-2R 0.208% owf、诺威克隆蓝EC-R 1.110% owf，元明粉50g/L，纯碱20g/L，浴比2:1；卷染工艺为：织物进缸→冷水一道→加染料升温至40℃上染四道→40℃元明粉促染二道（第一道开始加2/3元明粉，第二道开始加1/3元明粉）→80℃纯碱固色四道（第一道开始加2/3纯碱，第二道开始加1/3纯碱）→冷水洗二道→80℃水洗二道→40℃水洗二道→加醋酸中和一道→冷水出缸；车速为 90～100m/min；
无甲醛防缩整理时，防缩整理液的组成为：
Arkofix NZF 70g/L
MgCl2·6H2O 7g/L
其余为水，并用柠檬酸调 pH至 5.0～5.5；
防缩整理时通过平幅进布，二浸二轧防缩整理液，带液率65%，十格热风焙烘，其中第一～二格温度130℃，第三格温度 150℃，第四格温度 160℃第五～十格温度 165℃，两个锡林冷却落布步骤，车速为60～70m/min。
产品经、纬向水洗尺寸变化率分别为-2.7%、-2.5%，耐光牢度4-5级，抗起毛起球4级，断裂强力310N。

Claims (2)

1.一种竹纤维棉混纺纱与涤纶长丝交织宽幅提花双色机织物生产方法，其特征是：主要生产工艺流程包括翻缝→轻烧毛→淀粉酶退浆→卷染机煮漂→卷染机染色→无甲醛防缩整理→机械预缩→检验包装；
用诺威克隆活性染料和低温型分散染料二浴法染珊瑚粉色时，分散染料染色配方为：分散嫩黄SF-6G 0.0090%owf，染液pH5.5，浴比2:1；卷染工艺为：100℃染4道，车速为90～100m/min；活性染料染色配方为：诺威克隆红C-2BL 0.1090% owf、诺威克隆黄C-NPC0.0315% owf、诺威克隆蓝EC-R 0.0270% owf，元明粉30g/L，纯碱 10g/L，浴比2:1；卷染工艺为：织物进缸→冷水一道→加染料升温至40℃上染四道→40℃元明粉促染二道，其中第一道开始加 2/3元明粉，第二道开始加1/3元明粉→40℃纯碱固色二道，其中第一道开始加2/3纯碱，第二道开始加1/3纯碱→65℃固色二道→冷水洗二道→80℃水洗二道→40℃水洗二道→加醋酸中和一道→冷水出缸；车速为90～100m/min；
只用活性染料染墨绿色时，染色配方为：诺威克隆翠蓝 GN 0.623% owf、诺威克隆黄EC-2R 0.208% owf、诺威克隆蓝EC-R 1.110% owf，元明粉50g/L，纯碱20g/L，浴比2:1；卷染工艺为：织物进缸→冷水一道→加染料升温至40℃上染四道→40℃元明粉促染二道，其中第一道开始加2/3元明粉，第二道开始加1/3元明粉→80℃纯碱固色四道，其中第一道开始加2/3纯碱，第二道开始加1/3纯碱→冷水洗二道→80℃水洗二道→40℃水洗二道→加醋酸中和一道→冷水出缸；车速为 90～100m/min；
只用低温型分散染料染豆沙色时，染色配方为：200%分散红FB 0.0610%owf，分散黄E-GL 0.0475%owf，分散蓝2BLN 0.0300%owf，高效除油剂Goon105 1g/L，醋酸调pH 5.5，浴比2:1；卷染工艺为：100℃染4道→80℃水洗二道→40℃水洗二道，车速为100m/min；
无甲醛防缩整理时，防缩整理液的组成为：
Arkofix NZF 60～70g/L
MgCl2·6H2O 6～7g/L
其余为水，并用柠檬酸调 pH至 5.0～5.5；
防缩整理时通过平幅进布，二浸二轧防缩整理液，带液率65%，十格热风焙烘，其中第一～二格温度130℃，第三格温度 150℃，第四格温度 160℃第五～十格温度 165℃，两个锡林冷却落布步骤，车速为60～70m/min。
2. 根据权利要求1所述的竹纤维棉混纺纱与涤纶长丝交织宽幅提花双色机织物生产方法，其特征是：坯布规格：门幅107英寸，纱支数为50s 竹纤维/棉（55/45）×150D涤纶长丝，密度为 200×90。
CN201911225642.0A 2019-12-04 2019-12-04 竹纤维棉混纺纱与涤纶长丝交织宽幅提花双色机织物生产方法 Pending CN110924187A (zh)

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