CN107142758B - 莫代尔与涤纶长丝交织宽幅提花双色机织物的生产方法 - Google Patents

莫代尔与涤纶长丝交织宽幅提花双色机织物的生产方法 Download PDF

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CN107142758B
CN107142758B CN201710502096.5A CN201710502096A CN107142758B CN 107142758 B CN107142758 B CN 107142758B CN 201710502096 A CN201710502096 A CN 201710502096A CN 107142758 B CN107142758 B CN 107142758B
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欧卫国
徐建华
葛忠平
王月华
薛鹏飞
钱银平
丁正品
杨莹莹
杨晓玲
杨静新
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Nantong Jinshida Gaojing Industrial Co ltd
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Abstract

本发明公开了一种莫代尔与涤纶长丝交织宽幅提花双色机织物的生产方法，主要生产工艺流程包括翻缝→轻烧毛→轧淀粉酶冷堆退浆→卷染机前处理→卷染机染色→无甲醛防缩整理→抗起毛起球整理→机械预缩→检验包装。产品的经纬向水洗尺寸变化率为‑3.0%～+1.0%，抗起毛起球≧4级，耐光牢度为4级，断裂强力≧260N，完全达到优等品质量指标。本发明在常压卷染机上，用低温型分散染料染涤纶长丝，生产工艺简单，操作方便。

Description

莫代尔与涤纶长丝交织宽幅提花双色机织物的生产方法
技术领域
本发明涉及到一种莫代尔与涤纶长丝交织宽幅提花双色机织物的染整生产技术，特别是提高机织物抗起毛起球性能和耐光牢度、降低机织物缩水率的印染后整理生产技术。
技术背景
纯莫代尔纤维织物具有吸水性好，染色性佳，手感柔软，悬垂性好，但纯莫代尔纤维织物强力较低，特别是纬向强力偏低，在印染湿加工和洗涤过程中，容易产生起毛起球疵点。另外，由于莫代尔纤维织物吸水性太好，织物缩水率比较大，手感太柔软，挺括性和保形性欠佳，织物抗皱性差。纯涤纶织物具有很高强力，光泽好，价格便宜，但涤纶吸水性极低，如作为B类纺织品使用，服用性能极差。设计莫代尔纤维纱为经向，涤纶长丝为纬向交织提花织物，再精心设计染整加工生产工艺，不但织物服用性能很好，而且呈现独特双色颜色，受到消费者的青睐。莫代尔与涤纶长丝交织宽幅提花双色机织物面料制作的床上用纺织品，在市场上很受欢迎。
发明内容
本发明的目的在于提供一种经纬向水洗尺寸变化率为 -3.0%～+1.0%，抗起毛起球≧4级，耐光牢度为4级，断裂强力≧260N的莫代尔与涤纶长丝交织提花双色宽幅机织物及其生产方法。
本发明的技术解决方案是：
一种莫代尔与涤纶长丝交织提花双色宽幅机织物的生产方法，主要生产工艺流程包括翻缝→轻烧毛→轧淀粉酶冷堆退浆→卷染机前处理→卷染机染色→无甲醛防缩整理→抗起毛起球整理→机械预缩→检验包装；其特征是：轻烧毛时，采用一正一反工艺，车速120m/min，烧毛质量达到4级；
轧淀粉酶冷堆退浆时，退浆液组成：液化型α-淀粉酶 2g/L，渗透剂JFC-S 3g/L，pH值6～6.5；浸轧液温度50～55℃，轧车压力0.15～0.20Mpa，带液率120%，用塑料薄膜包裹，堆置2h；
只用低温型分散染料染浅灰色时，染色配方为：分散红FB 0.027%owf，分散黄E-4G0.016%owf，分散蓝2BLN 0.0099%owf，高效除油剂Goon105 1g/L，醋酸调pH 5.5，浴比2：1；卷染工艺为：100℃染4道，车速为 120～130m/min；
用低温型分散染料和诺威克隆活性染料二浴法染豆沙红时，分散染料染色配方为：分散红FB 0.0088%owf，分散黄E-4G 0.0135%owf，分散蓝2BLN 0.022% owf，高效除油剂Goon105 1g/L，醋酸调pH 5.5，浴比2：1；卷染工艺为 ：100℃染4道，车速为 120～130m/min；活性染料染色配方为 ：诺威克隆红 FN-2BL 0.098% owf、诺威克隆黄 FN-2R 0.14%owf、诺威克隆蓝FN-R 0.079% owf，元明粉30g/L，纯碱 10g/L，浴比2：1；卷染工艺为 ：织物进缸→冷水一道→加染料升温至40℃上染四道→40℃元明粉促染二道，其中第一道开始加2/3元明粉，第二道开始加1/3元明粉→ 40℃纯碱固色二道，其中第一道开始加2/3纯碱，第二道开始加1/3纯碱→ 70℃固色二道→冷水洗二道→ 80℃水洗二道→ 40℃水洗二道→加醋酸中和一道→冷水出缸；车速为 90～100m/min；
只用诺威克隆活性染料染玫瑰金色时，染色配方为：诺威克隆红 FN-2BL 0.0555%owf、诺威克隆黄 FN-2R 0.088% owf、诺威克隆蓝FN-R 0.010% owf，元明粉30g/L，纯碱10g/L，浴比2：1；卷染工艺为 ：织物进缸→冷水一道→加染料升温至40℃上染四道→40℃元明粉促染二道，其中第一道开始加2/3元明粉，第二道开始加1/3元明粉→ 40℃纯碱固色二道，其中第一道开始加2/3纯碱，第二道开始加1/3纯碱→ 70℃固色二道→冷水洗二道→80℃水洗二道→ 40℃水洗二道→加醋酸中和一道→冷水出缸；车速为 90～100m/min；
无甲醛防缩整理时，防缩整理液的组成为：
Arkofix NZF 50～70 g/L
MgCl2·6H2O 5～7g/L
其余为水，并用柠檬酸调 pH 至 5.0 ～ 5.5；
防缩整理时通过平幅进布，二浸二轧防缩整理液，带液率65%，110～120℃松式预烘，超喂 2%～4％上针板，八格热风焙烘，其中第一～二格温度150℃，第三～四格温度 160℃，第五～八格温度 165℃，两个锡林冷却落布步骤 , 车速为 40～45m/min；
抗起毛起球整理时，抗起毛起球整理液组成为：抗起毛起球整理剂 FK-839 10～14g/L；抗起毛起球整理工艺为，平幅进布，一浸一轧抗起毛起球整理液，带液率75%，超喂1.5%～3％上针板，140～150℃烘干，冷却落布步骤，车速为40～50m/min；落布门幅达到100英寸；
机械预缩时，织物均匀给湿，含湿率8%～10%，橡胶毯承压辊蒸汽压力0.1～0.15Mpa，呢毯锡林蒸汽压力0.1～ 0.15Mpa，控制预缩率2%～4%，布速40～50m/min。
莫代尔与涤纶长丝交织物坯布规格：门幅106英寸，提花组织，第一种纱支数为M40sXT75D，密度为173X115；第二种纱支数为M60sXT50D，密度为173X160。设计成品门幅98.5英寸。
本发明在常压卷染机上，用低温型分散染料染涤纶长丝，生产工艺简单，操作方便。利用莫代尔与涤纶长丝对活性染料和分散染料反应性能差别和提花组织结构，无论单独用低温型分散染料或活性染料染色，还是同时用低温型分散染料和活性染料二浴法染色，织物都会产生双色效果。产品的经纬向水洗尺寸变化率在 -3.0%与+1.0%之间，抗起毛起球≧4级，耐光牢度4级，断裂强力≧260N，产品性能优异。
下面结合实施例对本发明作进一步说明。
具体实施方式
实施例1：
莫代尔与涤纶长丝交织提花组织坯布门幅106英寸，纱支数为M40sXT75D，密度为173X115。
一种莫代尔与涤纶长丝交织提花双色宽幅机织物的生产方法，主要生产工艺流程包括翻缝→轻烧毛→轧淀粉酶冷堆退浆→卷染机前处理→卷染机染色→无甲醛防缩整理→抗起毛起球整理→机械预缩→检验包装；其特征是：轻烧毛时，采用一正一反工艺，车速120m/min，烧毛质量达到4级；
轧淀粉酶冷堆退浆时，退浆液组成：液化型α-淀粉酶 2g/L，渗透剂JFC-S3g/L，pH值6～6.5。浸轧液温度50～55℃，轧车压力0.15～0.20Mpa，带液率120%，用塑料薄膜包裹，堆置2h。
只用低温型分散染料染浅灰色时，染色配方为：分散红FB 0.027%（owf），分散黄E-4G0.016%（owf），分散蓝2BLN 0.0099%（owf），高效除油剂Goon105 1g/L，醋酸调pH 5.5，浴比2：1。卷染工艺为：100℃染4道，车速为 120～130m/min。
无甲醛防缩整理时，防缩整理液的组成为：
Arkofix NZF 50～70 g/L
MgCl2·6H2O 5～7g/L
其余为水，并用柠檬酸调 pH 至 5.0 ～ 5.5 ；
防缩整理时通过平幅进布，二浸二轧防缩整理液，带液率65%，110～120℃松式预烘，超喂 2%～4%上针板，八格热风焙烘，其中第一～二格温度150℃，第三～四格温度 160℃，第五～八格温度 165℃，两个锡林冷却落布步骤，车速为 40～45m/min。
抗起毛起球整理时，抗起毛起球整理液组成为：抗起毛起球整理剂 FK-83910～14g/L。抗起毛起球整理工艺为，平幅进布，一浸一轧抗起毛起球整理液，带液率75%，超喂1.5%～3％上针板，140～150℃烘干，冷却落布步骤，车速为40～50m/min。落布门幅达到100英寸。
机械预缩时，织物均匀给湿，含湿率8%～10%，橡胶毯承压辊蒸汽压力0.1～0.15Mpa，呢毯锡林蒸汽压力0.1～ 0.15Mpa，控制预缩率2%～4%，布速40～50m/min。
产品的经、纬向水洗尺寸变化率分别为 -2.5.0%、-1.2%，抗起毛起球4级，耐光牢度4级，经向断裂强力280N。
实施例2：
莫代尔与涤纶长丝交织提花组织坯布门幅106英寸，纱支数为M60s×T50D，密度为173×160。
一种莫代尔与涤纶长丝交织提花双色宽幅机织物的生产方法，主要生产工艺流程包括翻缝→轻烧毛→轧淀粉酶冷堆退浆→卷染机前处理→卷染机染色→无甲醛防缩整理→抗起毛起球整理→机械预缩→检验包装；其特征是：轻烧毛时，采用一正一反工艺，车速120m/min，烧毛质量达到4级；
轧淀粉酶冷堆退浆时，退浆液组成：液化型α-淀粉酶 2g/L，渗透剂JFC-S3g/L，pH值6～6.5。浸轧液温度50～55℃，轧车压力0.15～0.20Mpa，带液率120%，用塑料薄膜包裹，堆置2h。
用低温型分散染料和诺威克隆活性染料二浴法染豆沙红时，分散染料染色配方为：分散红FB 0.0088%（owf），分散黄E-4G 0.0135%（owf），分散蓝2BLN 0.022% （owf），高效除油剂Goon105 1g/L，醋酸调pH 5.5，浴比2：1。卷染工艺为：100℃染4道，车速为 120～130m/min。活性染料染色配方为：诺威克隆红 FN-2BL 0.098%（owf）、诺威克隆黄 FN-2R0.14%（owf）、诺威克隆蓝FN-R 0.079%（owf），元明粉30g/L，纯碱 10g/L，浴比2：1。卷染工艺为：织物进缸→冷水一道→加染料升温至40℃上染四道→40℃元明粉促染二道（第一道开始加2/3元明粉，第二道开始加1/3元明粉）→ 40℃纯碱固色二道（第一道开始加2/3纯碱，第二道开始加1/3纯碱）→ 70℃固色二道→冷水洗二道→ 80℃水洗二道→ 40℃水洗二道→加醋酸中和一道→冷水出缸。车速为 90～100m/min。
无甲醛防缩整理时，防缩整理液的组成为：
Arkofix NZF 50～70 g/L
MgCl2·6H2O 5～7g/L
其余为水，并用柠檬酸调 pH 至 5.0 ～ 5.5 ；
防缩整理时通过平幅进布，二浸二轧防缩整理液，带液率65%，110～120℃松式预烘，超喂 2%～4%上针板，八格热风焙烘，其中第一～二格温度150℃，第三～四格温度 160℃，第五～八格温度 165℃，两个锡林冷却落布步骤 , 车速为 40～45m/min。
抗起毛起球整理时，抗起毛起球整理液组成为：抗起毛起球整理剂 FK-83910～14g/L。抗起毛起球整理工艺为，平幅进布，一浸一轧抗起毛起球整理液，带液率75%，超喂1.5%～3%上针板，140～150℃烘干，冷却落布步骤，车速为40～50m/min。落布门幅达到100英寸。
机械预缩时，织物均匀给湿，含湿率8%～10%，橡胶毯承压辊蒸汽压力0.1～0.15Mpa，呢毯锡林蒸汽压力0.1～ 0.15Mpa，控制预缩率2%～4%，布速40～50m/min。
产品的经、纬向水洗尺寸变化率分别为 -2.8.0%、-1.5%，抗起毛起球4级，耐光牢度4级，经向断裂强力270N。

Claims (1)

1.一种莫代尔与涤纶长丝交织提花双色宽幅机织物的生产方法，其特征是：采用莫代尔与涤纶长丝交织物坯布，依次经：翻缝→轻烧毛→轧淀粉酶冷堆退浆→卷染机前处理→卷染机染色→无甲醛防缩整理→抗起毛起球整理→机械预缩→检验包装；轻烧毛时，采用一正一反工艺，车速120m/min，烧毛质量达到4级；
轧淀粉酶冷堆退浆时，退浆液组成：液化型α-淀粉酶 2g/L，渗透剂JFC-S 3g/L，pH值6～6.5；浸轧液温度50～55℃，轧车压力0.15～0.20MP a，带液率120%，用塑料薄膜包裹，堆置2h；
只用低温型分散染料染浅灰色时，染色配方为：分散红FB 0.027%owf，分散黄E-4G0.016%owf，分散蓝2BLN 0.0099%owf，高效除油剂Goon105 1g/L，醋酸调pH 5.5，浴比2：1；卷染工艺为：100℃染4道，车速为 120～130m/min；
用低温型分散染料和诺威克隆活性染料二浴法染豆沙红时，分散染料染色配方为：分散红FB 0.0088%owf，分散黄E-4G 0.0135%owf，分散蓝2BLN 0.022% owf，高效除油剂Goon105 1g/L，醋酸调pH 5.5，浴比2：1；卷染工艺为：100℃染4道，车速为 120～130m/min；活性染料染色配方为：诺威克隆红 FN-2BL 0.098% owf、诺威克隆黄 FN-2R 0.14% owf、诺威克隆蓝FN-R 0.079% owf，元明粉30g/L，纯碱 10g/L，浴比2：1；卷染工艺为：织物进缸→冷水一道→加染料升温至40℃上染四道→40℃元明粉促染二道，其中第一道开始加2/3元明粉，第二道开始加1/3元明粉→ 40℃纯碱固色二道，其中第一道开始加2/3纯碱，第二道开始加1/3纯碱→ 70℃固色二道→冷水洗二道→ 80℃水洗二道→ 40℃水洗二道→加醋酸中和一道→冷水出缸；车速为 90～100m/min；
只用诺威克隆活性染料染玫瑰金色时，染色配方为：诺威克隆红 FN-2BL 0.0555%owf、诺威克隆黄 FN-2R 0.088% owf、诺威克隆蓝FN-R 0.010% owf，元明粉30g/L，纯碱10g/L，浴比2：1；卷染工艺为：织物进缸→冷水一道→加染料升温至40℃上染四道→40℃元明粉促染二道，其中第一道开始加2/3元明粉，第二道开始加1/3元明粉→ 40℃纯碱固色二道，其中第一道开始加2/3纯碱，第二道开始加1/3纯碱→ 70℃固色二道→冷水洗二道→80℃水洗二道→ 40℃水洗二道→加醋酸中和一道→冷水出缸；车速为 90～100m/min；
无甲醛防缩整理时，防缩整理液的组成为：
Arkofix NZF 50～70 g/L
MgCl2·6H2O 5～7g/L
其余为水，并用柠檬酸调 pH 至 5.0 ～ 5.5；
防缩整理时通过平幅进布，二浸二轧防缩整理液，带液率65%，110～120℃松式预烘，超喂 2%～4％上针板，八格热风焙烘，其中第一～二格温度150℃，第三～四格温度 160℃，第五～八格温度 165℃，两个锡林冷却落布步骤 , 车速为 40～45m/min；
抗起毛起球整理时，抗起毛起球整理液组成为：抗起毛起球整理剂 FK-839 10～14g/L；抗起毛起球整理工艺为，平幅进布，一浸一轧抗起毛起球整理液，带液率75%，超喂1.5%～3％上针板，140～150℃烘干，冷却落布步骤，车速为40～50m/min；落布门幅达到100英寸；
机械预缩时，织物均匀给湿，含湿率8%～10%，橡胶毯承压辊蒸汽压力0.1～0.15MP a，呢毯锡林蒸汽压力0.1～ 0.15MP a，控制预缩率2%～4%，布速40～50m/min。
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