CN107385971A - 冷轧堆染色高档全棉平绒机织物的生产方法 - Google Patents
冷轧堆染色高档全棉平绒机织物的生产方法 Download PDFInfo
- Publication number
- CN107385971A CN107385971A CN201710848874.6A CN201710848874A CN107385971A CN 107385971 A CN107385971 A CN 107385971A CN 201710848874 A CN201710848874 A CN 201710848874A CN 107385971 A CN107385971 A CN 107385971A
- Authority
- CN
- China
- Prior art keywords
- cold
- fabric
- lattice
- remazol
- alkali lye
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 28
- 238000005097 cold rolling Methods 0.000 title claims abstract description 27
- 238000010186 staining Methods 0.000 title claims abstract description 27
- 229920000742 Cotton Polymers 0.000 title claims abstract description 23
- 239000002759 woven fabric Substances 0.000 title claims abstract description 18
- 239000004744 fabric Substances 0.000 claims abstract description 70
- 239000003513 alkali Substances 0.000 claims abstract description 50
- 238000004043 dyeing Methods 0.000 claims abstract description 27
- 239000007788 liquid Substances 0.000 claims abstract description 27
- 238000005406 washing Methods 0.000 claims abstract description 25
- 238000001816 cooling Methods 0.000 claims abstract description 11
- 238000002360 preparation method Methods 0.000 claims abstract description 11
- 210000001520 comb Anatomy 0.000 claims abstract description 6
- 238000007689 inspection Methods 0.000 claims abstract description 6
- HEMHJVSKTPXQMS-UHFFFAOYSA-M sodium hydroxide Inorganic materials [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 112
- 235000011121 sodium hydroxide Nutrition 0.000 claims description 49
- 239000000975 dye Substances 0.000 claims description 46
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 claims description 29
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 17
- 239000003795 chemical substances by application Substances 0.000 claims description 16
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims description 15
- 239000011888 foil Substances 0.000 claims description 14
- 238000005516 engineering process Methods 0.000 claims description 13
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L Magnesium chloride Chemical compound [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 claims description 10
- 238000004378 air conditioning Methods 0.000 claims description 10
- 238000001035 drying Methods 0.000 claims description 10
- 238000009835 boiling Methods 0.000 claims description 9
- 239000000344 soap Substances 0.000 claims description 9
- 101710102720 ADP/ATP translocase 4 Proteins 0.000 claims description 6
- 102100026400 ADP/ATP translocase 4 Human genes 0.000 claims description 6
- 239000004753 textile Substances 0.000 claims description 6
- 239000003643 water by type Substances 0.000 claims description 6
- ZEYUSQVGRCPBPG-UHFFFAOYSA-N 4,5-dihydroxy-1,3-bis(hydroxymethyl)imidazolidin-2-one Chemical compound OCN1C(O)C(O)N(CO)C1=O ZEYUSQVGRCPBPG-UHFFFAOYSA-N 0.000 claims description 5
- 238000009413 insulation Methods 0.000 claims description 5
- 238000002386 leaching Methods 0.000 claims description 5
- 229910001629 magnesium chloride Inorganic materials 0.000 claims description 5
- 238000004806 packaging method and process Methods 0.000 claims description 5
- 239000000985 reactive dye Substances 0.000 claims description 5
- 238000005096 rolling process Methods 0.000 claims description 5
- 229920002545 silicone oil Polymers 0.000 claims description 5
- 239000003381 stabilizer Substances 0.000 claims description 5
- 239000002585 base Substances 0.000 claims description 3
- 235000019219 chocolate Nutrition 0.000 claims description 3
- 238000007872 degassing Methods 0.000 claims description 2
- 101710148588 ADP,ATP carrier protein 2 Proteins 0.000 claims 1
- 101710165307 ADP,ATP carrier protein 2, mitochondrial Proteins 0.000 claims 1
- 101710102718 ADP/ATP translocase 2 Proteins 0.000 claims 1
- 102100026396 ADP/ATP translocase 2 Human genes 0.000 claims 1
- 101710102715 ADP/ATP translocase 3 Proteins 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 7
- 238000007639 printing Methods 0.000 abstract description 2
- 238000001179 sorption measurement Methods 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/58—Material containing hydroxyl groups
- D06P3/60—Natural or regenerated cellulose
- D06P3/66—Natural or regenerated cellulose using reactive dyes
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
- D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B17/00—Storing of textile materials in association with the treatment of the materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
- D06B3/18—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics combined with squeezing, e.g. in padding machines
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C11/00—Teasing, napping or otherwise roughening or raising pile of textile fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/07—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with halogens; with halogen acids or salts thereof; with oxides or oxyacids of halogens or salts thereof
- D06M11/11—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with halogens; with halogen acids or salts thereof; with oxides or oxyacids of halogens or salts thereof with halogen acids or salts thereof
- D06M11/155—Halides of elements of Groups 2 or 12 of the Periodic Table
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/643—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/38—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using reactive dyes
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/673—Inorganic compounds
- D06P1/67333—Salts or hydroxides
- D06P1/6735—Salts or hydroxides of alkaline or alkaline-earth metals with anions different from those provided for in D06P1/67341
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/02—Natural fibres, other than mineral fibres
- D06M2101/04—Vegetal fibres
- D06M2101/06—Vegetal fibres cellulosic
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/45—Shrinking resistance, anti-felting properties
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Inorganic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Treatment Of Fiber Materials (AREA)
- Coloring (AREA)
Abstract
本发明公开了一种冷轧堆染色高档全棉平绒机织物的生产方法,主要生产工艺流程包括翻缝→坯布汽蒸→第一次梳绒→第一次剪毛→冷轧堆前处理→冷却织物至25℃左右 →冷轧堆染色→拉幅整理→防缩整理→第二次梳绒→定形→第二次剪毛→检验定等→打卷包装。通过控制染色前织物温度、4份染液和1份碱液组成浸轧液温度、浸轧结束后织物堆置的温度在25℃左右,使全棉平绒机织物冷轧堆染色的颜色恒定一致。产品的经纬向水洗尺寸变化率‑3.%~+1.0%,耐洗色牢度≥3‑4级,耐湿摩擦色牢度≥2‑3级,完全达到FZ/T14006‑2009《棉经印染平绒》优等品标准。本发明生产工艺设计科学合理,可操作性强,对环境十分友好。
Description
技术领域
本发明涉及一种高档全棉平绒机织物及其生产方法,特别是平绒的冷轧堆染色工艺生产技术。
背景技术
全棉平绒是机织物中一类具有绒毛丰满平整、质地厚实、手感柔软、光泽柔和、耐磨耐用、保暖性好和不易起皱等风格特征的绒类产品,一直受到消费者青睐。全棉平绒机织物冷轧堆染色是一种半连续化的轧染工艺,设备投资少,能耗低,工艺简单可靠,可操作性强。冷轧堆染色的染料固色率高,染料用量比常规浸染工艺和连续轧染工艺少,因而减轻了染色污水处理负荷,是一种节能减排的清洁生产工艺。
织物染色是一个化学反应,温度是影响染料吸附、固着速率的重要因素。冷轧堆染色,全棉平绒织物在室温下通过浸轧染液和碱液的混合液,使染料吸附在棉纤维上,在室温堆置过程中,完成染料的固着。室温的高低对染料吸附、固着速率影响很大,室温波动较大时,会产生染色不匀等疵病。本发明通过控制染色用织物温度、4份染液和1份碱液组成浸轧液温度、浸轧结束后织物堆置的温度在25℃左右,确保全棉平绒机织物冷轧堆染色的颜色恒定一致。
发明内容
本发明的目的在于提供一种经纬向水洗尺寸变化率-3.%~+1.0% ,耐洗色牢度≥3-4级,耐湿摩擦色牢度≥2-3级,颜色恒定一致的冷轧堆染色高档全棉平绒机织物的生产方法。
本发明的技术解决方案是 :
一种冷轧堆染色高档全棉平绒机织物的生产方法,主要生产工艺流程包括翻缝→坯布汽蒸→第一次梳绒→第一次剪毛→冷轧堆前处理→冷却织物至25℃左右 →冷轧堆染色→拉幅整理→防缩整理→第二次梳绒→定形→第二次剪毛→检验定等→打卷包装;其特征是:冷却织物至25℃左右时,冷轧堆前处理烘干打卷织物在空调室里,一边退卷一边缓慢通过透风架,同时边出布边打卷,控制织物温度在25℃左右;
冷轧堆染色时,织物浸轧由4份染液和1份碱液组成混合液;染液由浓度为0.8~98g/L雷马素活性染料组成,碱液由100%烧碱8.2~14.8g/L和28~32g/L冷堆固色碱DA-GS710组成。染液和碱液的温度控制在25℃左右,车间温度高于25℃时,加冰冷却;车间温度低于25℃时,染液缸、碱液缸、轧液槽及输送管道配备保温系统,温度控制在25℃左右。浸轧结束后,织物外面包塑料膜移入温度控制在25℃左右配备空调系统堆置区堆置。
染浅米色时,染液组成:雷马素艳黄 GL 0.300g/L、雷马素红 3B 0.290g/L、雷马素艳蓝BB 0.115g/L ;碱液组成 :100%烧碱 8.2g/L,冷堆固色碱DA-GS710 28g/L ,平马素除气剂X-NF 1.0g/L;染色工艺为:染液与碱液 4:1 体积比例混合,轧液率 80%~90%,车速30m/min,浸轧结束后,织物外面包塑料膜,25℃左右堆置25~30h;染色后处理工艺为:进布→第一、二、三格流动冷水洗→第四、五格80~90℃,加低温防沾皂洗剂ANT 2~3g/L皂煮→第六、七格70~80℃水洗→第八格流动冷水水洗→落布;
染深巧克力色时,染液组成:雷马素黄 3RS 34.0g/L、雷马素黑B 20.6g/L 、雷马素红RB 15.0g/L;碱液组成:100%烧碱 14.8g/L,冷堆固色碱DA-GS710 30/L ,平马素除气剂X-NF 1.0g/L;染色工艺为:染液与碱液 4:1 体积比例混合,轧液率80%~90%,车速 30m/min,浸轧结束后,织物外面包塑料膜,25℃左右堆置12~16h ; 染色后处理工艺为:进布→第一、二、三格流动冷水洗→第四、五格80~90℃,加低温防沾皂洗剂ANT 4~6g/L皂煮→第六、七格70~80℃水洗→第八格流动冷水水洗→落布;
染黑色时,染液组成:雷马素深黑N-X 86.25g/L、雷马素黄 GR 9.00g/L、雷马素红 RB2.75g/L;碱液组成 :100%烧碱 14.8g/L,冷堆固色碱DA-GS710 32/L ,平马素除气剂X-NF1.0g/L; 染色工艺为:染液与碱液 4:1 体积比例混合,轧液率 80%~90%,车速 30m/min,浸轧结束后,织物外面包塑料膜,25℃左右堆置25~30h ; 染色后处理工艺为:进布→第一、二、三格流动冷水洗→第四、五格80~90℃,加低温防沾皂洗剂ANT 4~6g/L皂煮→第六、七格70~80℃水洗→第八格流动冷水水洗→落布;
拉幅整理时,拉幅整理液组成:干湿摩擦牢度提升剂2599 0~15 g/L、无醛固色剂Goon701 0~5 g/L;一浸一轧,带液率80%~90%,160℃烘干;
防缩整理时,防缩整理液的组成为:Arkofix NZF 60~80 g/L、MgCl2·6H2O 6~8 g/L、蓬松硅油Goon1202 25 g/L、其余为水,并用柠檬酸调pH至4.5~5.5;防缩整理时,通过平幅进布,二浸二轧防缩整理液,带液率80%~90%,110~140℃预烘60~90s,160~170℃焙烘120~180s,两个锡林冷却落布。
第一次梳绒时,起毛一道,顺毛一道,梳绒辊空载转速1440r/min,生产线车速10m/min;第二次梳绒时,起毛两道、顺毛两道,空载转速1440r/min,生产线车速7~8m/min。梳绒后织物绒毛耸立、蓬松柔软。
全棉平绒机织物的坯布规格为下列三种中的一种:第一种,门幅为63英寸、纱支数为40s/2+40s/2×20s、密度为123×65根/英寸,成品门幅59英寸,280g/m2;第二种,门幅为63英寸、纱支数为50s/2+60s/2×60s/2、密度为140×66根/英寸;成品门幅59英寸,260g/m2;第三种,门幅为63英寸、纱支数为40s/2+21s/2×24s/2、密度为78×46根/英寸;成品门幅53英寸,550g/m2。
本发明生产工艺设计科学合理,可操作性强,控制冷轧堆染色过程的温度在25℃作用,确保织物颜色恒定一致。产品的经纬向水洗尺寸变化率-3.%~+1.0% ,耐洗色牢度≥3-4级,耐湿摩擦色牢度≥2-3级,完全达到FZ/T14006-2009《棉经印染平绒》优等品标准。
下面结合实施例对本发明作进一步说明。
具体实施方式
实施例1:
全棉平绒机织物的坯布规格为:门幅为63英寸、纱支数为40s/2+40s/2×20s、密度为123×65根/英寸,成品门幅59英寸,280g/m2;
一种冷轧堆染色高档全棉平绒机织物的生产方法,主要生产工艺流程包括翻缝→坯布汽蒸→第一次梳绒→第一次剪毛→冷轧堆前处理→冷却织物至25℃左右 →冷轧堆染色→拉幅整理→防缩整理→第二次梳绒→定形→第二次剪毛→检验定等→打卷包装;其特征是:冷却织物至25℃左右时,冷轧堆前处理烘干打卷织物在空调室里,一边退卷一边缓慢通过透风架,同时边出布边打卷,控制织物温度在25℃左右;
冷轧堆染色时,织物浸轧由4份染液和1份碱液组成混合液;染液由浓度为0.8~98g/L雷马素活性染料组成,碱液由100%烧碱8.2~14.8g/L和28~32g/L冷堆固色碱DA-GS710组成。染液和碱液的温度控制在25℃左右,车间温度高于25℃时,加冰冷却;车间温度低于25℃时,染液缸、碱液缸、轧液槽及输送管道配备保温系统,温度控制在25℃左右。浸轧结束后,织物外面包塑料膜移入温度控制在25℃左右配备空调系统堆置区堆置。
染浅米色时,染液组成:雷马素艳黄 GL 0.300g/L、雷马素红 3B 0.290g/L、雷马素艳蓝BB 0.115g/L ;碱液组成 :100%烧碱 8.2g/L,冷堆固色碱DA-GS710 28g/L ,平马素除气剂X-NF 1.0g/L;染色工艺为:染液与碱液 4:1 体积比例混合,轧液率 80%~90%,车速30m/min,浸轧结束后,织物外面包塑料膜,25℃左右堆置25~30h;染色后处理工艺为:进布→第一、二、三格流动冷水洗→第四、五格80~90℃,加低温防沾皂洗剂ANT 2~3g/L皂煮→第六、七格70~80℃水洗→第八格流动冷水水洗→落布;
拉幅整理时,拉幅整理液组成:干湿摩擦牢度提升剂2599 5 g/L、无醛固色剂Goon7011.5 g/L;一浸一轧,带液率80%~90%,160℃烘干;
防缩整理时,防缩整理时,防缩整理液的组成为:Arkofix NZF 60~80 g/L、MgCl2·6H2O 6~8 g/L、蓬松硅油Goon1202 25 g/L、其余为水,并用柠檬酸调pH至4.5~5.5;防缩整理时,通过平幅进布,二浸二轧防缩整理液,带液率80%~90%,110~140℃预烘60~90s,160~170℃焙烘120~180s,两个锡林冷却落布。
第一次梳绒时,起毛一道,顺毛一道,梳绒辊空载转速1440r/min,生产线车速10m/min;第二次梳绒时,起毛两道、顺毛两道,空载转速1440r/min,生产线车速7~8m/min。梳绒后织物绒毛耸立、蓬松柔软。
产品的颜色恒定一致,经纬向水洗尺寸变化率分别为-2.5% 、-2.8%,耐洗色牢度4级,耐湿摩擦色牢度3级,
实施例2:
全棉平绒机织物的坯布规格为:门幅为63英寸、纱支数为50s/2+60s/2×60s/2、密度为140×66根/英寸;成品门幅59英寸,260g/m2;
一种冷轧堆染色高档全棉平绒机织物的生产方法,主要生产工艺流程包括翻缝→坯布汽蒸→第一次梳绒→第一次剪毛→冷轧堆前处理→冷却织物至25℃左右 →冷轧堆染色→拉幅整理→防缩整理→第二次梳绒→定形→第二次剪毛→检验定等→打卷包装;其特征是:冷却织物至25℃左右时,冷轧堆前处理烘干打卷织物在空调室里,一边退卷一边缓慢通过透风架,同时边出布边打卷,控制织物温度在25℃左右;
冷轧堆染色时,织物浸轧由4份染液和1份碱液组成混合液;染液由浓度为0.8~98g/L雷马素活性染料组成,碱液由100%烧碱8.2~14.8g/L和28~32g/L冷堆固色碱DA-GS710组成。染液和碱液的温度控制在25℃左右,车间温度高于25℃时,加冰冷却;车间温度低于25℃时,染液缸、碱液缸、轧液槽及输送管道配备保温系统,温度控制在25℃左右。浸轧结束后,织物外面包塑料膜移入温度控制在25℃左右配备空调系统堆置区堆置。
染深巧克力色时,染液组成:雷马素黄 3RS 34.0g/L、雷马素黑B 20.6g/L 、雷马素红 RB 15.0g/L;碱液组成:100%烧碱 14.8g/L,冷堆固色碱DA-GS710 30/L ,平马素除气剂X-NF 1.0g/L;染色工艺为:染液与碱液 4:1 体积比例混合,轧液率80%~90%,车速 30m/min,浸轧结束后,织物外面包塑料膜,25℃左右堆置12~16h ; 染色后处理工艺为:进布→第一、二、三格流动冷水洗→第四、五格80~90℃,加低温防沾皂洗剂ANT 4~6g/L皂煮→第六、七格70~80℃水洗→第八格流动冷水水洗→落布;
拉幅整理时,拉幅整理液组成:干湿摩擦牢度提升剂2599 15 g/L、无醛固色剂Goon7015 g/L;一浸一轧,带液率80%~90%,160℃烘干;
防缩整理时,防缩整理时,防缩整理液的组成为:Arkofix NZF 60~80 g/L、MgCl2·6H2O 6~8 g/L、蓬松硅油Goon1202 25 g/L、其余为水,并用柠檬酸调pH至4.5~5.5;防缩整理时,通过平幅进布,二浸二轧防缩整理液,带液率80%~90%,110~140℃预烘60~90s,160~170℃焙烘120~180s,两个锡林冷却落布。
第一次梳绒时,起毛一道,顺毛一道,梳绒辊空载转速1440r/min,生产线车速10m/min;第二次梳绒时,起毛两道、顺毛两道,空载转速1440r/min,生产线车速7~8m/min。梳绒后织物绒毛耸立、蓬松柔软。
产品的颜色恒定一致,经纬向水洗尺寸变化率分别为-2.3% 、-2.7%,耐洗色牢度3-4级,耐湿摩擦色牢度2-3级。
实施例3:
全棉平绒机织物的坯布规格为:门幅为63英寸、纱支数为40s/2+21s/2×24s/2、密度为78×46根/英寸;成品门幅53英寸,550g/m2;
一种冷轧堆染色高档全棉平绒机织物的生产方法,主要生产工艺流程包括翻缝→坯布汽蒸→第一次梳绒→第一次剪毛→冷轧堆前处理→冷却织物至25℃左右 →冷轧堆染色→拉幅整理→防缩整理→第二次梳绒→定形→第二次剪毛→检验定等→打卷包装;其特征是:冷却织物至25℃左右时,冷轧堆前处理烘干打卷织物在空调室里,一边退卷一边缓慢通过透风架,同时边出布边打卷,控制织物温度在25℃左右;
冷轧堆染色时,织物浸轧由4份染液和1份碱液组成混合液;染液由浓度为0.8~98g/L雷马素活性染料组成,碱液由100%烧碱8.2~14.8g/L和28~32g/L冷堆固色碱DA-GS710组成。染液和碱液的温度控制在25℃左右,车间温度高于25℃时,加冰冷却;车间温度低于25℃时,染液缸、碱液缸、轧液槽及输送管道配备保温系统,温度控制在25℃左右。浸轧结束后,织物外面包塑料膜移入温度控制在25℃左右配备空调系统堆置区堆置。
染黑色时,染液组成:雷马素深黑N-X 86.25g/L、雷马素黄 GR 9.00g/L、雷马素红RB 2.75g/L;碱液组成 :100%烧碱 14.8g/L,冷堆固色碱DA-GS710 32/L ,平马素除气剂X-NF 1.0g/L; 染色工艺为:染液与碱液 4:1 体积比例混合,轧液率 80%~90%,车速 30m/min,浸轧结束后,织物外面包塑料膜,25左右堆置25~30h ; 染色后处理工艺为:进布→第一、二、三格流动冷水洗→第四、五格80~90℃,加低温防沾皂洗剂ANT 4~6g/L皂煮→第六、七格70~80℃水洗→第八格流动冷水水洗→落布;
拉幅整理时,拉幅整理液组成:干湿摩擦牢度提升剂2599 15 g/L、无醛固色剂Goon7015 g/L;一浸一轧,带液率80%~90%,160℃烘干;
防缩整理时,防缩整理时,防缩整理液的组成为:Arkofix NZF 60~80 g/L、MgCl2·6H2O 6~8 g/L、蓬松硅油Goon1202 25 g/L、其余为水,并用柠檬酸调pH至4.5~5.5;防缩整理时,通过平幅进布,二浸二轧防缩整理液,带液率80%~90%,110~140℃预烘60~90s,160~170℃焙烘120~180s,两个锡林冷却落布。
第一次梳绒时,起毛一道,顺毛一道,梳绒辊空载转速1440r/min,生产线车速10m/min;第二次梳绒时,起毛两道、顺毛两道,空载转速1440r/min,生产线车速7~8m/min。梳绒后织物绒毛耸立、蓬松柔软。
产品的颜色恒定一致,经纬向水洗尺寸变化率分别为-2.0% 、-2.5%,耐洗色牢度3-4级,耐湿摩擦色牢度2-3级。
Claims (2)
1.一种冷轧堆染色高档全棉平绒机织物的生产方法,主要生产工艺流程包括翻缝→坯布汽蒸→第一次梳绒→第一次剪毛→冷轧堆前处理→冷却织物至25℃→冷轧堆染色→拉幅整理→防缩整理→第二次梳绒→定形→第二次剪毛→检验定等→打卷包装;其特征是:冷却织物至25℃时,冷轧堆前处理烘干打卷织物在空调室里,一边退卷一边缓慢通过透风架,同时边出布边打卷,控制织物温度在25℃;
冷轧堆染色时,织物浸轧由4份染液和1份碱液组成混合液;染液由浓度为0.8~98g/L雷马素活性染料组成,碱液由100%烧碱8.2~14.8g/L和28~32g/L冷堆固色碱DA-GS710组成;染液和碱液的温度控制在25℃,车间温度高于25℃时,加冰冷却;车间温度低于25℃时,染液缸、碱液缸、轧液槽及输送管道配备保温系统,温度控制在25℃;浸轧结束后,织物外面包塑料膜移入温度控制在25℃配备空调系统的堆置区堆置;
染浅米色时,染液组成:雷马素艳黄 GL 0.300g/L、雷马素红 3B 0.290g/L、雷马素艳蓝BB 0.115g/L;碱液组成 :100%烧碱 8.2g/L,冷堆固色碱DA-GS710 28g/L ,平马素除气剂X-NF 1.0g/L;染色工艺为:染液与碱液 4:1 体积比例混合,轧液率 80%~90%,车速30m/min,浸轧结束后,织物外面包塑料膜,25℃堆置25~30h;染色后处理工艺为:进布→第一、二、三格流动冷水洗→第四、五格80~90℃,加低温防沾皂洗剂ANT 2~3g/L皂煮→第六、七格70~80℃水洗→第八格流动冷水水洗→落布;
染深巧克力色时,染液组成:雷马素黄 3RS 34.0g/L、雷马素黑B 20.6g/L 、雷马素红RB 15.0g/L;碱液组成:100%烧碱 14.8g/L,冷堆固色碱DA-GS710 30/L ,平马素除气剂X-NF 1.0g/L;染色工艺为:染液与碱液 4:1 体积比例混合,轧液率80%~90%,车速 30m/min,浸轧结束后,织物外面包塑料膜,25℃左右堆置12~16h ; 染色后处理工艺为:进布→第一、二、三格流动冷水洗→第四、五格80~90℃,加低温防沾皂洗剂ANT 4~6g/L皂煮→第六、七格70~80℃水洗→第八格流动冷水水洗→落布;
染黑色时,染液组成:雷马素深黑N-X 86.25g/L、雷马素黄 GR 9.00g/L、雷马素红 RB2.75g/L;碱液组成 :100%烧碱 14.8g/L,冷堆固色碱DA-GS710 32/L ,平马素除气剂X-NF1.0g/L; 染色工艺为:染液与碱液 4:1 体积比例混合,轧液率 80%~90%,车速 30m/min,浸轧结束后,织物外面包塑料膜,25℃左右堆置25~30h ; 染色后处理工艺为:进布→第一、二、三格流动冷水洗→第四、五格80~90℃,加低温防沾皂洗剂ANT 4~6g/L皂煮→第六、七格70~80℃水洗→第八格流动冷水水洗→落布;
拉幅整理时,拉幅整理液组成:干湿摩擦牢度提升剂2599 0~15 g/L、无醛固色剂Goon701 0~5 g/L;一浸一轧,带液率80%~90%,160℃烘干;
防缩整理时,防缩整理液的组成为:Arkofix NZF 60~80 g/L、MgCl2·6H2O 6~8 g/L、蓬松硅油Goon1202 25 g/L、其余为水,并用柠檬酸调pH至4.5~5.5;防缩整理时,通过平幅进布,二浸二轧防缩整理液,带液率80%~90%,110~140℃预烘60~90s,160~170℃焙烘120~180s,两个锡林冷却落布;
第一次梳绒时,起毛一道,顺毛一道,梳绒辊空载转速1440r/min,生产线车速10m/min;第二次梳绒时,起毛两道、顺毛两道,空载转速1440r/min,生产线车速7~8m/min;梳绒后织物绒毛耸立、蓬松柔软。
2.根据权利要求1所述的冷轧堆染色高档全棉平绒机织物的生产方法,其特征是:坯布规格为下列三种中的一种:第一种,门幅为63英寸、纱支数为40s/2+40s/2×20s、密度为123×65根/英寸,成品门幅59英寸,280g/m2;第二种,门幅为63英寸、纱支数为50s/2+60s/2×60s/2、密度为140×66根/英寸;成品门幅59英寸,260g/m2;第三种,门幅为63英寸、纱支数为40s/2+21s/2×24s/2、密度为78×46根/英寸,成品门幅53英寸,550g/m2。
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201710848874.6A CN107385971A (zh) | 2017-09-20 | 2017-09-20 | 冷轧堆染色高档全棉平绒机织物的生产方法 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201710848874.6A CN107385971A (zh) | 2017-09-20 | 2017-09-20 | 冷轧堆染色高档全棉平绒机织物的生产方法 |
Publications (1)
Publication Number | Publication Date |
---|---|
CN107385971A true CN107385971A (zh) | 2017-11-24 |
Family
ID=60349915
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201710848874.6A Pending CN107385971A (zh) | 2017-09-20 | 2017-09-20 | 冷轧堆染色高档全棉平绒机织物的生产方法 |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN107385971A (zh) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109778560A (zh) * | 2018-12-27 | 2019-05-21 | 永新纺织印染有限公司 | 一种仿牛仔面料染色工艺 |
CN111996722A (zh) * | 2020-09-07 | 2020-11-27 | 上海帛阳纺织科技有限公司 | 一种全棉及再生纤维素面料无盐无碱免水洗染色方法 |
CN115262253A (zh) * | 2022-04-15 | 2022-11-01 | 苏州大学 | 一种基于多巴胺和活性染料的棉织物轧堆染色方法 |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101168928A (zh) * | 2007-08-20 | 2008-04-30 | 罗海航 | 活性染料染色固色工艺技术方法及用于该方法的印染助剂 |
CN101200835A (zh) * | 2007-12-18 | 2008-06-18 | 江苏澳洋实业(集团)有限公司 | 平绒双面呢面料及其生产方法 |
CN102535201A (zh) * | 2011-12-06 | 2012-07-04 | 常熟市凯达印染有限公司 | 纯棉织物的冷轧堆染色工艺 |
CN105735003A (zh) * | 2016-03-07 | 2016-07-06 | 南通金仕达超微阻燃材料有限公司 | 色光一致的冷轧堆染色纯棉宽幅织物及其生产方法 |
CN106939464A (zh) * | 2017-05-05 | 2017-07-11 | 南通金仕达超微阻燃材料有限公司 | 棉竹纤维混纺阔幅机织物及其生产方法 |
-
2017
- 2017-09-20 CN CN201710848874.6A patent/CN107385971A/zh active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101168928A (zh) * | 2007-08-20 | 2008-04-30 | 罗海航 | 活性染料染色固色工艺技术方法及用于该方法的印染助剂 |
CN101200835A (zh) * | 2007-12-18 | 2008-06-18 | 江苏澳洋实业(集团)有限公司 | 平绒双面呢面料及其生产方法 |
CN102535201A (zh) * | 2011-12-06 | 2012-07-04 | 常熟市凯达印染有限公司 | 纯棉织物的冷轧堆染色工艺 |
CN105735003A (zh) * | 2016-03-07 | 2016-07-06 | 南通金仕达超微阻燃材料有限公司 | 色光一致的冷轧堆染色纯棉宽幅织物及其生产方法 |
CN106939464A (zh) * | 2017-05-05 | 2017-07-11 | 南通金仕达超微阻燃材料有限公司 | 棉竹纤维混纺阔幅机织物及其生产方法 |
Non-Patent Citations (2)
Title |
---|
尚润玲: "深色平绒织物活性冷轧堆染色", 《印染》 * |
裘龙发: "平绒染整生产概述(前处理)", 《印染》 * |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109778560A (zh) * | 2018-12-27 | 2019-05-21 | 永新纺织印染有限公司 | 一种仿牛仔面料染色工艺 |
CN111996722A (zh) * | 2020-09-07 | 2020-11-27 | 上海帛阳纺织科技有限公司 | 一种全棉及再生纤维素面料无盐无碱免水洗染色方法 |
CN115262253A (zh) * | 2022-04-15 | 2022-11-01 | 苏州大学 | 一种基于多巴胺和活性染料的棉织物轧堆染色方法 |
CN115262253B (zh) * | 2022-04-15 | 2023-10-17 | 苏州大学 | 一种基于多巴胺和活性染料的棉织物轧堆染色方法 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN105177819B (zh) | 一种高品质寛幅竹纤维机织物及其生产方法 | |
CN102383235B (zh) | 生态抑菌透气柔滑梭织面料 | |
CN101942728B (zh) | 缩水率极低的纯棉漂白热熔粘合衬及其生产方法 | |
CN104382266B (zh) | 经液氨整理的水溶性热熔粘合衬的生产方法 | |
CN107142758A (zh) | 莫代尔与涤纶长丝交织宽幅提花双色机织物的生产方法 | |
CN107904924A (zh) | 高支高密高品质纯棉宽幅染色机织物及其生产方法 | |
CN108103694B (zh) | 提升活性染料染色透染性和深度的工艺 | |
CN103114444B (zh) | 无胆防绒面料制备方法 | |
CN108773132A (zh) | 一种保暖磨绒复合面料及其加工工艺 | |
CN102011299A (zh) | 一种桃皮绒面料的生产工艺 | |
CN106939464A (zh) | 棉竹纤维混纺阔幅机织物及其生产方法 | |
CN107385971A (zh) | 冷轧堆染色高档全棉平绒机织物的生产方法 | |
CN107326595A (zh) | 耐湿摩擦牢度高的纯棉大红色特宽幅机织物的生产方法 | |
CN103437213A (zh) | 一种涤棉交织面料的染整工艺 | |
CN105256603B (zh) | 一种可吸热发热材料制成面料的染整方法 | |
CN101718045B (zh) | 茶渍图案扎染织物的制作方法 | |
CN105155250A (zh) | 儿童背心用亚麻布的染整方法 | |
CN101962848B (zh) | 极低缩水率的纯棉抗油防污热熔粘合衬及其生产方法 | |
CN105369450A (zh) | 一种法兰绒的生产工艺 | |
CN105821608A (zh) | 一种全棉磨绒染色面料的染整加工方法 | |
CN107034693A (zh) | 一种海岛丝无纺布卷状染色方法 | |
CN100554572C (zh) | 一种铜氨纤维与棉、棉锦包芯纱交织布的染色方法 | |
CN106283727A (zh) | 抗起毛起球莱赛尔纤维宽幅机织物及其生产方法 | |
CN107190498A (zh) | 一种棉及其混纺或交织织物的冷堆前处理工艺 | |
CN113684584A (zh) | 纯棉色织高支高密免烫面料的制备方法 |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
RJ01 | Rejection of invention patent application after publication |
Application publication date: 20171124 |
|
RJ01 | Rejection of invention patent application after publication |