WO2018163436A1 - 車載型建材加工システムおよび建材加工方法 - Google Patents
車載型建材加工システムおよび建材加工方法 Download PDFInfo
- Publication number
- WO2018163436A1 WO2018163436A1 PCT/JP2017/009852 JP2017009852W WO2018163436A1 WO 2018163436 A1 WO2018163436 A1 WO 2018163436A1 JP 2017009852 W JP2017009852 W JP 2017009852W WO 2018163436 A1 WO2018163436 A1 WO 2018163436A1
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- WIPO (PCT)
- Prior art keywords
- building material
- vehicle
- cutting means
- clamper
- cutting
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J11/00—Manipulators not otherwise provided for
- B25J11/005—Manipulators for mechanical processing tasks
- B25J11/0055—Cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J15/00—Gripping heads and other end effectors
- B25J15/0019—End effectors other than grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J5/00—Manipulators mounted on wheels or on carriages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J5/00—Manipulators mounted on wheels or on carriages
- B25J5/02—Manipulators mounted on wheels or on carriages travelling along a guideway
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/0096—Programme-controlled manipulators co-operating with a working support, e.g. work-table
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/16—Programme controls
- B25J9/1674—Programme controls characterised by safety, monitoring, diagnostic
- B25J9/1676—Avoiding collision or forbidden zones
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60P—VEHICLES ADAPTED FOR LOAD TRANSPORTATION OR TO TRANSPORT, TO CARRY, OR TO COMPRISE SPECIAL LOADS OR OBJECTS
- B60P3/00—Vehicles adapted to transport, to carry or to comprise special loads or objects
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60P—VEHICLES ADAPTED FOR LOAD TRANSPORTATION OR TO TRANSPORT, TO CARRY, OR TO COMPRISE SPECIAL LOADS OR OBJECTS
- B60P3/00—Vehicles adapted to transport, to carry or to comprise special loads or objects
- B60P3/14—Vehicles adapted to transport, to carry or to comprise special loads or objects the object being a workshop for servicing, for maintenance, or for carrying workmen during work
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/18—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
- G05B19/4155—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by programme execution, i.e. part programme or machine function execution, e.g. selection of a programme
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27C—PLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
- B27C9/00—Multi-purpose machines; Universal machines; Equipment therefor
- B27C9/02—Multi-purpose machines; Universal machines; Equipment therefor with a single working spindle
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/45—Nc applications
- G05B2219/45083—Manipulators, robot
Definitions
- the present invention relates to an in-vehicle building material processing system and a building material processing method capable of moving to a building site and cutting the building material used locally.
- Patent Document 1 discloses a self-propelled various square member manufacturing machine that does not require any other power and can be freely moved by self-powered stool.
- Patent Document 2 discloses an on-site sawing apparatus (mobile sawing machine) that can produce a square bar or a plate by processing a log cut out on site.
- the self-propelled various timber making machines disclosed in Patent Document 1 are capable of local processing of small-diameter trees and thinned wood left in the forest, and are intended to reduce various expenses associated with wood production.
- a lumber machine that can be loaded onto a light truck bed and transported to the forest, small-diameter trees and thinned wood are processed locally, and the processed wood is loaded onto the light truck bed together with the saw machine. And take it home.
- the power of the lumber apparatus is obtained through a V-belt pulley that rotates coaxially with the rear wheel of the light truck.
- the on-site sawing device (mobile sawing machine) of Patent Document 2 has the following characteristics.
- a log placing table that has a pantograph-type lifting function on which logs are placed
- a log holding movement unit that supports a log rotation holding part that has a rotation function to hold both ends of the log
- a log placing table and a log holding moving unit
- This movable sawing machine is a chuck plate that has chuck pins at the ends that hold both ends of the raw wood, uses the centering mechanism for centering, and moves the raw wood holding moving part on the rail to attach the chuck to the chuck plate. Fix the log by pressing the pins against both ends of the log. Furthermore, this mobile sawing machine uses a wheel having a plurality of rotation angle adjustment holes and a rotation angle adjustment mechanism having a positioning pin, and cuts the raw wood with a cutter in the longitudinal direction to produce a square and a plate. That's it.
- the self-propelled various timber making machines of Patent Document 1 and the mobile sawing machine of Patent Document 2 are vehicle-mounted portable sawing devices for sawing timber obtained in the forest locally, such as houses Building materials that were brought to the construction site and consumed on the spot were not processed to the state just before installation.
- the present invention has been made in view of the above problems, and even if there are no skilled workers or a small number of workers, it can be easily cut at a construction site instead of a factory. It is an object of the present invention to provide a building material processing system and a building material processing method that do not require attention for avoiding the problems of contact with the clamper and damage to each other.
- the invention according to claim 1 is an in-vehicle building material processing system (100, 101, 103) that has a function of cutting a building material (1) used at a construction site and is movable.
- An articulated robot (40) having a cutting means (30) which protrudes over a wider range than the outer periphery (51 to 54) of the work cradle (50) and is disposed at the tip;
- a control unit (80) having an operation unit (70) for causing the articulated robot (40) to cut the building material (1) in a desired manner and controlling the whole; With The control unit (80) allows the cutting means (30) to prevent the contact between the cutting means (30
- the invention according to claim 2 is the vehicle-mounted building material processing system (103) according to claim 1, wherein the clampers (11 to 14, 5 to 8) are controlled by the control unit (80).
- a holding arm (47) that is movable in the horizontal direction with respect to the cradle (50) and that can rotate about the vertical axis (48) is provided.
- the control unit (80) includes the clamper (11
- the building material (1) is controlled as a whole while operating to avoid contact with the cutting means (30) in (14, 5 to 8).
- the invention according to claim 3 is the vehicle-mounted building material processing system (100, 101, 103) according to claim 1, wherein the control unit (80) includes: Mutual positional relationship predicting means (81) for predicting the mutual positional relationship between the cutting means (30) and the clampers (11-14, 5-8); Based on the calculation result of the mutual positional relationship predicting means (81), Among the plurality of clampers (11-14, 5-8) arranged on the workpiece cradle (50), only the one predicted to come into contact with the cutting means (30) is operated to avoid and The clamper avoiding means (82) for returning the building material (1) in order to fix the building material (1) in order from the end of It is equipped with.
- Mutual positional relationship predicting means (81) for predicting the mutual positional relationship between the cutting means (30) and the clampers (11-14, 5-8)
- Based on the calculation result of the mutual positional relationship predicting means (81) Among the plurality of clampers (11-14, 5-8) arranged on the workpiece cradle (50), only the one predicted
- the clamper 11-18, 5-8
- the total number N 8.
- the invention described in claim 5 is the vehicle-mounted building material processing system (100, 101, 103) according to any one of claims 1 to 3, wherein the clamper (11-18, 5-8) An air cylinder (49) that is driven to open or close or move; An air compressor (93) for applying compressed air to the air cylinder (49); An electromagnetic air valve (71) capable of controlling the compressed air generated by the air compressor (93) to be press-fitted into the air cylinder (49) based on the operation of the operation unit (70); It is equipped with.
- the invention according to claim 6 is the vehicle-mounted building material processing system (100, 101, 103) according to claim 5, wherein the rail (62) extends adjacent to the work cradle (50). , A transfer body (64) that can move the articulated robot (40) by engaging with the rail (62); With The controller (80) controls the articulated robot (40) and the cutting means (30) together with the transfer body (64).
- the invention according to claim 7 is the vehicle-mounted building material processing system (100, 101, 103) according to claim 5 or 6, wherein the vehicle (90, 99) A generator (91, 94) capable of supplying the power required by the system; A dust collector (92) for collecting cutting waste; Further comprising The generator (91, 94) and the air compressor (93) are loaded on the front side of the work cradle (50) toward the front of the loading platform (60), The workpiece cradle (50) is formed at an intermediate position in the front-rear direction of the cargo bed (60) A material storage place (10) before processing is set behind the loading platform (60).
- the invention according to claim 8 is the vehicle-mounted building material processing system (101, 103) according to claim 7, wherein the generator (91, 94) is an engine (96) used for moving the vehicle (99). ) Is also provided with power transmission means (95) that is also driven.
- the articulated robot (40) having a swingable cutting means (30) disposed at the tip is mounted on the vehicle to cut the building material (1) used at the construction site.
- a building material processing method A work cradle (50) in which flatness is secured by a rigid member (65, 66) disposed in a predetermined section of the loading platform (60) constituting the vehicle (90, 99);
- a control unit (80) having an operation unit (70) for causing the articulated robot (40) to cut the building material (1) in a desired manner and controlling the whole;
- the building material (1) fixed to the work cradle (50) with clampers (11-18, 5-8) is supported by the control unit (80) with the cutting means (30) and the clamper (11).
- the cutting means (30) performs cutting while operating so that
- the invention according to claim 10 is the building material processing method according to claim 9, wherein the building material (1) that is scheduled to be used at a building site and is not processed is set behind the loading platform (60).
- a desired operation step (S40) in which the user operates the operation unit (70) to cause the articulated robot (40) to cut the building material (1) in a desired manner.
- the control means (80) controls the whole in accordance with the operation of the user, so that the cutting means (5-8) operates so as to avoid contact with the cutting means (30), while the cutting means (30) a cutting step (S50) for cutting the building material (1);
- invention of Claim 11 is based on the behavior of the said cutting means (30) according to the said desired cutting process in the said cutting process process (S50) in the building material processing method of Claim 10.
- a clamp return step (S53) for causing the avoidance operation in the avoidance step (S52) to return in order to fix the building material (1) in order from the end of the avoidance purpose; It is what has.
- the cutting means is in contact with the clamper. Therefore, it is possible to provide a building material processing system and a building material processing method that do not require attention to avoid problems that cause damage to each other.
- FIG. 1 is a plan view showing an outline of a main part of an in-vehicle building material processing system (hereinafter also referred to as “the present system”) according to an embodiment of the present invention. It is the side view which showed the principal part outline of this system. It is the front view which showed the principal part outline of this system. It is the side view which showed this system more practically. It is the perspective view which showed the cutting means of this system more practically. It is a top view of this system which showed the similar form of FIG. It is a perspective view which shows the modified example in which the clamper of this system enabled the operation
- FIG. 9A and 9B are diagrams for explaining the operation and effect of the clamper of FIG. 7, and FIG. 9A is a plan view illustrating a state before avoidance and FIG. 9B is a state during avoidance. It is a top view which shows arrangement
- movement of a clamper. 12A and 12B are diagrams for explaining the retracting operation of the clamper.
- FIG. 12A is a building material clamping process (FIG. 14)
- FIG. 12B is an initial stage of a cutting process (FIG. 14)
- FIG. C) is a schematic plan view showing the last stage of the cutting process (FIG. 14). It is a perspective view which shows the acrylic cover of this system. It is a flowchart for demonstrating the outline of the building material processing method (henceforth "this method") concerning one embodiment of the present invention.
- FIG. 1 is a plan view
- FIG. 2 is a side view
- FIG. 3 is a front view
- FIG. 4 is a side view showing the system more practically.
- This system 100 (hereinafter also including 101) is a system in which a device for cutting the building material 1 used at a construction site is mounted on a vehicle 90 (hereinafter also including 99) to be movable. is there.
- the vehicle 90 is a modification of an existing truck
- the vehicle 99 is a special specification vehicle designed and manufactured exclusively for the system 101.
- This system 100 has a function similar to that of a machining center (Machine Center) and is movable.
- the machining center is defined by the JIS (JIS B0105) as "Numerical (NC) controlled machine tool that performs various types of machining on two or more surfaces without replacing workpieces (workpieces)".
- this system 100 is a processing machine dedicated to building materials, and processes a plate material, a square material, etc. larger than a workpiece to be processed by a metal processing machine.
- gypsum boards can be cut into any shape at the construction site.
- this system 100 is not provided with the automatic change function or automatic selection function of a tool (rotating blade), it does not matter whether or not it is included.
- the vehicle 90 (99) that can be moved by configuring the system 100 (101) illustrated in FIG. 4 is an automobile that can drive by itself with a driving force like an existing single truck.
- the present invention is not limited to this, and the present system 100 may be configured based on a towed vehicle (trailer) to be pulled by a towed vehicle (not shown).
- the system 100 includes a cargo bed 60, a rigid member 65 (FIGS. 2 and 4), a rigid member 66 (FIG. 3), a work cradle (table) 50, clampers 11 to 18 (FIG. 1),
- the robot includes a joint robot 40 and a control unit 80 (FIGS. 1 and 2).
- the loading platform 60 is a flat surface formed on the vehicle 90 (99).
- a material storage 10 before processing is set behind the loading platform 60.
- the rigid member 65 is a vertical metal frame that coincides with the traveling direction of the vehicle 90 (99), and the rigid member 66 perpendicular thereto is a metal frame in the width direction.
- the work cradle 50 is formed in a predetermined section of the flat cargo bed 60 with the rigid support of the rigid members 65 and 66. As a result, the work cradle 50 is ensured to have a precise flatness at an intermediate position in the front-rear direction of the loading platform 60.
- the work cradle 50 has a length K of, for example, 50 to 90% with respect to the total length L of the cargo bed 60, and a width D of, for example, 50 to 90% with respect to the overall width W of the cargo bed 60. .
- the clampers 11 to 18 fix the building material 1 to the work cradle 50.
- the building material 1 has the maximum dimensions (mm) for each material as exemplified below.
- gypsum board for example, 9 ⁇ 12 ⁇ 910 ⁇ 2730
- flooring for example, 303 ⁇ 1818
- baseboard for example, 77 ⁇ 4000
- peripheral edge for example, 55 ⁇ 4000
- paddle Attached tack for example, 120 ⁇ 1950 ⁇ 70
- structural plywood for example, 9 ⁇ 12 ⁇ 910 ⁇ 2440
- 2 ⁇ 4 material 38 ⁇ 89
- 2 ⁇ 6 material 38 ⁇ 140
- 2 * 10 material 38 * 184
- 2 * 12 material 38 * 235
- the timber of the prescribed dimension specified by the following names is used. That is, 1 ⁇ 4 having different cross-sectional shapes (for example, 19 ⁇ 89 mm for a drying material), 1 ⁇ 6, 2 ⁇ 2, 2 ⁇ 3, 2 ⁇ 4 (204 materials), 2 ⁇ 6 (206 materials), 2 ⁇ Including those displayed as 8, 2 ⁇ 10 (210 materials), 2 ⁇ 12, 4 ⁇ 4 (404 materials).
- the name is derived from the inch size, the actual dimension is smaller than the called inch size.
- the standard length is often sold in a unified manner of five types, for example, 910, 1820, 2336, 3040, and 3650 mm according to each demand.
- FIG. 5 is a perspective view showing the cutting means of the present system more practically.
- the articulated robot 40 has a swingable cutting means 30 at its tip.
- the cutting means 30 has a circular saw 21 and a not-illustrated cone (router) mounted on the rotary shaft 20 as exchangeable rotary blades, and protrudes over a wider area than the outer periphery 51 to 54 of the work cradle 50 for cutting. It is possible to operate.
- the control unit 80 performs NC control of a servo motor (not shown) to control opening and closing of the electromagnetic air valve 71 and to perform integrated control of the whole.
- the servo motor appropriately flexes and stretches each joint of the articulated robot 40 to support the rotating shaft 20 of the cutting means 30 at an appropriate angle with respect to the building material 1 fixed to the work cradle 50, and also in the cutting direction.
- the operation necessary for the cutting process is performed by, for example, moving it in accordance with.
- the cutting means 30 is configured to operate easily over a wide range of the work cradle 50.
- control unit 80 avoids contact between at least one of the cutting means 30 and the clampers 11 to 18 and 5 to 8.
- the cutting means 30 is controlled to cut the building material 1.
- the control unit 80 includes an operation unit (robot control panel) 70, a computer (not shown), and a storage unit that stores a program that can be appropriately executed by the computer.
- control unit 80 has a control function for causing the articulated robot 40 to perform the desired cutting process based on the programmed processing specifications in accordance with an instruction from the operation unit 70 by the user. Further, as the operation unit 70, a control unit 80 is configured to accept an instruction from a tablet terminal (not shown) or a notebook computer.
- control unit 80 controls the articulated robot 40 so that the cutting means 30 cuts the building material 1 while avoiding the positions of the clampers 11 to 18 based on the program.
- the clampers 11 to 18 are of a type that cannot move in the horizontal direction with respect to the workpiece cradle 50, it is possible to appropriately control the cutting means 30 to perform a collision avoidance operation or to stop. is there.
- the contact between the clampers 11 to 18 can be avoided only by opening the one that the cutting means 30 is predicted to contact. Further, as will be described later, in the system 103 (FIGS. 7 to 12) with higher practicality, the control unit 80 causes the clampers 11 to 14 and 5 to 8 to contact the cutting means 30 based on the program. It is also possible to control the whole so that the cutting means 30 cuts the building material 1 while operating so as to avoid it.
- the clampers 11 to 18 and 5 to 8 will be described in detail later.
- the X axis coincides with the longitudinal direction of the loading platform 60 and is, for example, a length M of 100% or less with respect to the total length L of the loading platform 60.
- the Y axis corresponds to the width direction of the loading platform 60 and is, for example, a length V of 120% or less with respect to the entire width W of the loading platform 60.
- the Z-axis is the height H from the floor 61 to the ceiling 69 of the loading platform 60 so as to coincide with the height direction of the loading platform 60.
- the system 100 has a function similar to that of a machining center, and the range in which the multi-joint robot 40 can perform cutting is set to an X axis, a Y axis, and a Z axis based on the reference point O of the work cradle 50.
- the three-dimensional coordinates are set.
- the control unit 80 NC-controls a servo motor (not shown) based on the coordinate values of the X axis, the Y axis, and the Z axis. Therefore, the system 100 cuts the building material 1 fixed to the work cradle 50 within the ranges of the X axis, the Y axis, and the Z axis by the cutting means 30 of the articulated robot 40.
- FIG. 6 is a plan view of the system showing a similar form of FIG. 6 are slightly different from those shown in FIG. 1, their functions and operations are the same. Therefore, members and portions having the same effect are denoted by the same reference numerals and description thereof is omitted. Yes.
- the system 100 further includes a rail 62 and a transport body 64.
- the rail 62 extends in the X-axis direction adjacent to the work cradle 50 and forms a self-propelled lane for the transport body 64.
- the transport body 64 includes a servo motor (not shown) that is controlled by the control unit 80, and can engage the rail 62 to move the articulated robot 40 in the X-axis direction.
- the control unit 80 controls the articulated robot 40 with the transport body 64.
- FIG. 6 shows a size (mm) in plan view of the work cradle 50, for example, 4160 ⁇ 1100 (when the cushion 19 is not used).
- the building material 1 has a maximum dimension (mm) for each material, a long base is a baseboard (for example, 77 ⁇ 4000), and a flat plate is a plasterboard (for example, 9 ⁇ 12 ⁇ 910).
- a baseboard for example, 77 ⁇ 4000
- a flat plate is a plasterboard (for example, 9 ⁇ 12 ⁇ 910).
- 4 ⁇ 4 (404) material for structural materials is (89 ⁇ 89 ⁇ 3650) beyond the building materials, and these also have a margin in the work cradle 50. It can be placed and can be cut.
- the standard dimension of each member changes with areas where this invention is implemented.
- a cushion 19 is disposed at the corner portion 57 to contribute to the positioning of the building material 1.
- a reference point O is set at the lower left in FIGS. 1 and 6. Further, the building material 1 is fixed to the work cradle 50 by the clampers 11 to 18, which will be described in detail later.
- a generator 94 (91) and an air compressor 93 are loaded on the front side of the work platform 50 toward the front of the loading platform 60, and the dust collector 92 is mounted on the work platform. It is configured to be loaded near the rear of the loading platform 60 on the rear side of 50 and to support cutting.
- the generator 94 (91) can supply power required by the system 100 (101).
- the dedicated vehicle 99 constituting the system 101 is additionally provided with a power transmission means 95 having a generator drive shaft 97 and a governor (governor) 79.
- the engine 96 of the vehicle 99 causes the vehicle 99 to travel by the vehicle drive shaft 98, and also transmits the power to the generator drive shaft 97 by the power transmission means 95, and the generator 94 through the generator drive shaft 97. Can be driven.
- the governor 79 adjusts the rotational speed of the generator 94 to be constant.
- the output of the engine 96 is adjusted by the command from the governor 79.
- the governor 79 increases the fuel supply amount to increase the output by opening the throttle of the engine 96 or the like.
- the governor 79 adjusts the engine 96 so as to decrease the fuel supply amount and reduce the output.
- the dedicated vehicle 99 can use the power of the engine 96 not only for the traveling movement of the vehicle 99 but also for the driving force of the generator 94. Therefore, since the vehicle 99 can omit an engine dedicated to drive the generator 94, the facility efficiency is improved. In addition, even if it is the exclusive vehicle 99, you may mount the generator 91 with a general engine. In that case, the power transmission means 95 having the generator drive shaft 97 is unnecessary.
- the air compressor 93 applies compressed air to the clamper air cylinder 49 via the electromagnetic air valve 71 (FIGS. 1 and 2).
- the electromagnetic air valve 71 can perform valve control for opening and closing the valve based on the operation of the operation unit 70 and a control signal output from the control unit 80.
- the compressed air generated by the air compressor 93 is pressed into and released from the clamper air cylinder 49 in response to the opening and closing of the electromagnetic air valve 71.
- hydraulic or electric drive means may be used.
- the air cylinder 49 in FIGS. 2 to 4 is conceptually illustrated and is actually a more complicated and precise mechanism, but illustration and description thereof will be omitted.
- the air cylinder 49 drives the opening / closing operation of the clampers 11 to 18 by performing a linear operation of a predetermined stroke by distinguishing between compressed air injection and discharge.
- the clampers 11 to 18 can selectively operate the building material 1 to be fixed and released with respect to the work cradle 50.
- the dust collector 92 collects cutting waste generated by the articulated robot 40 cutting the building material 1 with the cutting means 30.
- the work cradle 50 of the present system 100 is provided with a total number N of clampers 11 to 18 of a fixed position type that does not move in the horizontal direction with respect to the work cradle 50.
- N the number of clampers 11 to 18 in total
- (N / 2) +1 is one of the two sides 51 and 53 parallel to the longitudinal (X-axis) direction on the outer periphery 51 to 54 of the work support 50.
- G variable intervals G.
- N 4 or more and an arbitrary natural number.
- (N / 2) -1 of the N clampers 11 to 18 in total is the other of the two sides 51 and 53 parallel to the longitudinal (X-axis) direction on the outer circumferences 51 to 54 of the work support 50.
- ⁇ 1 3 clampers 16 to 18 are arranged on the other side 53 illustrated here.
- the clampers 11 to 18 are not provided at the corners 57 and 58 of the work cradle 50 corresponding to both ends of the other side 53.
- the clampers 11 to 18 that engage with the cut surface do not exist even for the processing specifications for cutting the end portion of the long building material 1 such as “2 ⁇ 4 material”. Further, for the processing specifications in which the end portion of the long building material 1 is cut obliquely, the extended line of the cut surface protrudes from the outer sides 51 to 54 of the work cradle 50 and escapes. . In this case, it is possible for the cutting means 30 to achieve a desired machining specification while performing a cutting operation by protruding from the outer sides 51 to 54 of the workpiece cradle 50.
- the clampers 11 and 15 are disposed at the corners 55 and 56, respectively, and the cutting means 30 is the clamper. 11 and 15 are avoided. Therefore, the end of the long building material 1 cannot be cut. Conversely, if the long building material 1 is placed on one side 53 of the work cradle 50 where the clampers 11 to 18 are not disposed, cutting is performed at locations corresponding to the corners 57 and 58. Uninterrupted processing.
- the building material 1 is also cut at a portion corresponding to the corners 57 and 58. Uninterrupted processing. That is, even the long building material 1 can be fixed so as to be used up to the limit in the longitudinal direction of the work cradle 50. As a result, according to the present system 100, it is possible to cut to a longer building material 1. Therefore, even a vehicle-mounted device with severe space restrictions can effectively use the narrow space.
- FIG. 7 is a perspective view showing a modified embodiment in which, in the present system, a clamper that can move in a defined horizontal direction is employed, thereby enabling an operation for avoiding a problem that the clamper collides with the cutting means. It is.
- FIG. 8 is a perspective view for explaining an operation in which the clamper of FIG. 7 moves in a defined horizontal direction to avoid a collision.
- 9 is a diagram for explaining the operation and effect of the clamper of FIG. 7.
- FIG. 9 (A) is a plan view showing a state before avoidance
- FIG. 9 (B) is a plan view showing the state under avoidance. .
- the present system 103 includes four clampers 11 to 14 arranged at equal intervals along the outer periphery 51 of the work cradle 59, and an outer periphery 53 on the opposite side of the outer periphery 51. And four clampers 5 to 8 arranged at equal intervals.
- the clampers 11 to 14 hold and release the building material 2 by opening and closing the workpiece cradle 59 in the vertical direction, but cannot move in the horizontal direction with respect to the workpiece cradle 59.
- the clampers 11 to 14 have the same functions as the clampers 11 to 18 described above with reference to FIGS.
- the work cradle 59 is uncomfortable to call a table, and is not necessarily composed of only a flat surface.
- the work cradle 59 has an external shape in which four parallel grooves 41 to 44 enable flow in the width direction and are excavated at approximately equal intervals in the longitudinal direction.
- a flat surface forming member for the table 59 is divided by four grooves 41 to 44 and assembled.
- the surface of the table 59 does not have to be a continuous flat surface over the entire surface. It is sufficient if a flat surface is formed.
- the clampers 11 to 14 cannot move in the horizontal direction with respect to the workpiece cradle 59, it is necessary to mainly perform the collision avoidance operation on the cutting means 30. However, in some cases, only one of the plurality of clampers 11 to 14 with which the cutting means 30 approaches can avoid contact or collision between them only by performing an opening operation in the vertical direction. Even in this case, there is no problem in the function of fixing the clamper 11 to 14 if, for example, three of them are closed and the building material 2 is held.
- the system 103 has three points different from the systems 100 and 101.
- clampers 5 and 8 are also provided at corners 57 and 58 with respect to one side 53 of the work cradle 59.
- the clampers 5 to 8 can move in the horizontal direction with respect to the work cradle 59.
- the control unit 80 controls the whole so that the cutting means 30 cuts the building material 2 while operating the clampers 11 to 14 and 5 to 8 to avoid contact with the cutting means 30. It is.
- the clampers 6 to 8 can move horizontally in the direction of arrow R in accordance with the width of the building material 2.
- the clampers 5 to 8 hold the building material 2 that has been grasped when the cutting means 30 approaches and interferes. While moving away, it moves backward in the direction of arrow Q away from the building material 2.
- the control unit 80 always grasps the mutual positional relationship between the cutting means 30 and the clampers 5 to 8, and appropriately selects one of the clampers 5 to 8 (the clamper 6 in FIGS. 8 and 9). This is realized by controlling to evacuate. Further, when the contact avoidance operation becomes unnecessary, the operation returns to the arrow R direction.
- FIG. 9A a case where the circular saw 21 tries to cut the building material 2 along the cutting line 31 in the arrow J direction will be described as an example.
- the control unit 80 always grasps the mutual positional relationship between the cutting means 30 and the clampers 5 to 8, and when the dangerous area 32 occurs, the clamper 6 is retracted in a timely manner, Control is performed so that the safety area 9 is changed.
- the air cylinder 49 performs a predetermined linear motion of the clampers 11 to 18 and 5 to 8 according to the control of the control unit 80 by performing a predetermined stroke linear operation by distinguishing between compressed air injection and discharge. Drive to open / close or move horizontally.
- the control unit 80 has at least one of the cutting means 30 and the clampers 11 to 18, 5 to 8. Control is made so that the cutting means 30 cuts the building material 1 while avoiding contact between the two. For this reason, in particular, the clampers 5 to 8 (FIGS. 7 to 12) not only selectively operate the building material 2 with respect to the work cradle 59 under the control of the control unit 80, but also with the horizontal. It is also configured to be movable in the direction.
- FIG. 10 is a plan view showing the arrangement of the clampers on the work cradle (table) and their movable ranges.
- a total of eight clampers 11 to 18 and 5 to 8 are arranged at substantially equal intervals along the outer sides 51 and 53 of the work receiving base 59.
- the clampers 5 to 8 can slide in the horizontal direction along the four grooves 41 to 44.
- These clampers 11 to 18 and 5 to 8 include pressing arms 45 and 47 for pressing the building material 1 against the work cradle 59 from above, and a lateral pressing pad 46 for surrounding the building material 1 and pressing it horizontally (FIG. 11). And an air cylinder for driving each of them.
- the building material 1 is placed on the surface of the work cradle 59 by clampers 11 to 18 and 5 to 8 from a plate material having a size almost covering the entire outer shape of the work cradle 59 to a pillar material protruding from the longitudinal direction of the work cradle 59. It is possible to fix. In either case of a large plate material and a thin column material, one side is fixed at a position brought close to the outer side 51 of the work cradle 59. For this reason, the clampers 5 to 8 are moved in the horizontal direction along the grooves 41 to 44 that support them so as to adapt to the widths of these building materials 1.
- the clampers 11 to 18 and 5 to 8 perform avoidance movement as follows.
- the clampers 11 to 18 arranged along the outer peripheral side 51 of the work cradle 59 are mainly configured so that a rotatable presser arm 47 that presses the building material 1 against the work cradle 59 from above is centered on the vertical shaft 48. And avoiding movement by rotating.
- clampers 5 to 8 arranged along the outer peripheral side 53 of the work cradle 59 are mainly provided with holding arms 45 for pressing the building material 1 against the work cradle 59 from above in the four grooves 41 to 44. It avoids movement by moving horizontally along.
- Each of the clampers 11 to 18 and 5 to 8 is also provided with a laterally pressing pad 46 (FIG. 11) for pressing the building material 1 in the horizontal direction.
- the control unit 80 includes a program that exhibits the functions of the mutual positional relationship predicting unit 81 and the clamper avoiding unit 82 in addition to the function of realizing the operation content from the operation unit 70.
- the mutual positional relationship predicting means 81 predicts the mutual positional relationship between the cutting means 30 and the clampers 11 to 14 and 5 to 8.
- the mutual positional relationship includes the size of the building material 1, its fixing position, the shapes and the postures of the clampers 11 to 18 and 5 to 8 for fixing them, and the cutting path by the cutting means 30 such as the circular saw 21 and the like. Based on this, it is predicted by executing a prescribed operation.
- the clamper avoiding means 82 controls the electromagnetic air valve 71 so that the air cylinder (not shown) performs the avoiding operation and the returning operation of the clampers 11-14, 5-8.
- the control unit 80 achieves the object by controlling the opening and closing of an electromagnetic air valve 71 inserted between an air compressor 93 and an air cylinder (not shown).
- the avoidance operation is an operation for avoiding contact of only one of the clampers 11 to 14 and 5 to 8 arranged on the work cradle 50, which is predicted to come into contact with the cutting means 30.
- the return operation is an operation for returning the building material 1 in order from the end of the avoidance operation in order from the end of the avoidance operation.
- the clampers 5 to 8 have a holding arm 47 that can move in the horizontal direction with respect to the work cradle 59 and can rotate with respect to the vertical shaft 48 under the control of the control unit 80. 80 controls the whole so as to cut the building material 1 while operating the clampers 5 to 8 so as to avoid contact with the cutting means 30.
- FIG. 11 is an enlarged perspective view for explaining the operation of the clamper.
- the clamper 11 (12 to 14, 5 to 8) includes arms 45 and 47 capable of avoiding a problem in which the cutting means 30 such as the circular saw 21 contacts and damages each other. ing.
- the arms 45 and 47 have a function of avoiding either the rotation of the work cradle 50 relative to the vertical axis 48 or the movement in the horizontal direction. This avoidance function is executed under the control of the control unit 80.
- the clamper 11 is particularly preferably used in the present system 103 of FIGS. 7 to 10.
- the clamper 11 includes a brace 47 that can avoid the above-described problems.
- the arms 45 and 47 can move up and down as indicated by arrows U and C and rotate as indicated by arrows RT and LT.
- the horizontal push pad 46 can also move in the horizontal direction indicated by arrows A and B.
- the arm 47 and the laterally pushing pad 46 are fixed to the work cradle 50 after the building material 1 is received in the state shown in FIG. Further, the building material 1 is released by the operation in the opposite direction.
- 11 can move slightly horizontally as indicated by arrows A and B, but the entire clamper 6 shown in FIGS. 8 to 10 and 12 can move horizontally in the R direction. It doesn't move as big as possible.
- the arm 47 rises to release the restraint of the building material 1 and then rotates in a direction along the avoidance purpose.
- the lateral push pad 46 moves in the direction opposite to the direction in which the building material 1 is pressed in the horizontal direction, that is, in the horizontal direction to release, thereby achieving the avoidance purpose. be able to.
- FIG. 12A and 12B are diagrams for explaining the retracting operation of the clamper.
- FIG. 12A is a building material clamping process (S30 in FIG. 14)
- FIG. 12B is an initial stage of a cutting process (S51 in FIG. 14).
- FIG. 12C is a schematic plan view showing the last stage of the cutting process (S51 to S53 in FIG. 14). Note that FIG. 12 is limited to the clampers 6 and 13 instead of adding the avoidance operation of the lateral push pad 46 to the explanation using FIG. It is the figure simplified in order to demonstrate typically.
- the arm 47 presses the building material 1 against the work cradle 59 from above at an angle orthogonal to the longitudinal direction of the building material 1, A laterally pressing pad 46 surrounds the building material 1 and presses it in the horizontal direction.
- FIG. 12 (B) based on the prediction that the circular saw 21 of the clamp 13 will come into contact with the laterally-pressed pad 46 at the initial stage of the cutting process (mutual positional relationship predicting step S51 in FIG. 14). It is necessary to take some kind of avoidance measures.
- the side push pad 46 moves in the direction opposite to the direction in which the building material 1 is pressed in the horizontal direction, that is, in the horizontal direction to release, and the arm 47 rises to release the restraint of the building material 1.
- the right direction RT along the avoidance purpose.
- the building material 1 in order from the clamp 13 that has finished the purpose of avoiding the risk of the circular saw 21 coming into contact with the arm 47 and the laterally pushing pad 46 at the end of the cutting process. Is returned to make it possible to fix (clamp return step S53 in FIG. 14).
- the arm 47 and the lateral push pad 46 are used.
- the avoidance operation is performed in the direction along the avoidance purpose.
- the clamp 6 is also returned in order to enable the building material 1 to be fixed in the order in which the purpose of avoiding danger following the clamp 13 is completed (clamp return process S53 in FIG. 14). ).
- FIG. 13 is a perspective view showing an acrylic cover of the present system.
- the present systems 100, 101, and 103 are preferably provided with an acrylic cover 3 for preventing scattering of sawdust (saw dust) generated near the cutting means 30.
- the acrylic cover 3 has an outer shape and shape that covers at least the work cradle 59, the joint robot 40, and the cutting means 30 without hindering the cutting operation, and has a rigid member 65 (see FIG. 2, FIG. 4), 66 is fixed to the base.
- the acrylic cover 3 includes a window 33 and an inspection port 23.
- the window 33 can be put in and out of the building materials 1 and 2 by automatically opening and closing appropriately according to the progress of the work. That is, the window is lifted and opened in the direction of the arrow E and the window is lowered and closed in the direction of the arrow F by a driving force of an air cylinder (not shown).
- the inspection port 23 is an openable / closable door that allows a person who performs maintenance to enter and exit appropriately.
- This method is a building material processing method in which the building material 1 used at a construction site is cut locally by the system 100.
- the present system 100 used in the present method includes a work cradle 59 for fixing the building material 1 to the loading platform 60 of the movable vehicle 90, the joint robot 40, and the like.
- the cutting means 30 and the control unit 80 for controlling them are loaded and moved.
- the flatness of the work cradle 59 is ensured by the rigid members 65 and 66 disposed in a predetermined section of the cargo bed 60 constituting the vehicle 90.
- the articulated robot 40 has a swingable cutting means 30 at its tip.
- the cutting means 30 protrudes from the outer periphery of the work cradle 59 and can swing freely. By this cutting means 30, the building material 1 fixed to the work cradle 59 is freely cut.
- the control unit 80 causes the articulated robot 40 and the cutting means 30 to cut the building material 1 according to a desired processing specification based on a program executed in association with the operation by the operation unit 70. At this time, the control unit 80 controls the articulated robot 40 so that the cutting means 30 cuts the building material 1 fixed to the workpiece cradle 59 by the clampers 11 to 18 while avoiding contact with the clampers 11 to 18. Control.
- a detailed procedure will be described with reference to FIG.
- FIG. 14 is a flowchart for explaining the outline of this method. As shown in FIG. 14, this method includes a material loading step (S10), a self-propelled moving step (S20), a building material clamping step (S30), a desired operation step (S40), and a cutting step (S50). And a building material clamp releasing step (S60).
- the building material 1 that is scheduled to be used at the construction site and is not processed is loaded into the material storage site 10 before the processing that is set behind the loading platform 60.
- the vehicle 90 in the fully equipped state after the material loading process (S10) travels by itself to the construction site.
- the building material clamping step (S30) the loaded building material 1 before processing is moved to the work cradle 59 in the order of assembly use and fixed by the clampers 11-18.
- the user operates the operation unit 70 to cause the articulated robot 40 to cut the building material 1 in a desired manner based on the processing specifications.
- the control unit 80 controls the articulated robot 40 in accordance with the user's operation, so that the cutting means 30 applies the building material 1 fixed to the work cradle 59 to the clampers 11-18. Cutting while avoiding contact.
- the building material clamp releasing step (S60) the clampers 11 to 18 are released to remove the desired cut building material 1 from the work cradle 59.
- the cutting process (S50) includes a mutual positional relationship prediction process (S51), a contact avoidance process (S52), and a clamp return process (S53).
- the mutual positional relationship predicting step (S51) the mutual positional relationship between the cutting means 30 and the clampers 11 to 14, 5 to 8 by the mutual positional relationship predicting means 81 based on the behavior of the cutting means 30 according to the desired cutting process. Predict.
- the contact avoidance step (S52) an operation of avoiding the one of the plurality of clampers 11 to 14, 5 to 8 that is predicted to come into contact with the cutting means 30 based on the prediction result in the mutual positional relationship prediction step (S51).
- the clamp return process (S53) the avoidance operation performed in the avoidance process (S52) is returned in order to fix the building material 1 in order from the end of the avoidance purpose.
- an operation mode suitable for this purpose there may be a mode in which the present systems 100 and 101 are released from the on-board state and are used as stationary equipment on the ground.
- the building material processing robot system configured as a unit is lowered from the loading platform 60 of the vehicles 90 and 99, the loading platform 60 becomes empty and can be used for the purpose of transporting other supplies, so that the equipment efficiency is improved.
- the systems 100 and 101 may be returned to the in-vehicle state and withdrawn.
- a building material processing robot system configured in a compact unit on a base having rigid members 65 and 66 that secure and reinforce its flatness is placed on the platform 60 of the vehicles 90 and 99.
- the function of the pallet adapted to the forklift is formed by the base having the rigid members 65 and 66.
- the loading platform 60 and the rigid members 65 and 66 are appropriately coupled with bolts and nuts (not shown), or the coupling is released.
- Pallets here are plate-shaped transportation platforms used in logistics operations such as transportation and storage, and are made of resin, wood or metal.
- the pallet has an insertion port 67 into which a forklift and a handlift claw (not shown) are inserted in order to efficiently carry the pallet and load it on the truck.
- Many pallets have an allowable dynamic load of about 1 t.
- the dynamic load is a weight that can withstand a state of being moved by a forklift or the like
- the static load is a weight that can be withstand when placed on a flat ground, and is larger than 1 t of the dynamic load.
- the weight (static load) of the building material processing robot system configured as a unit on the loading platform 60 is also approximately 1 t. It is easy to form a pallet function corresponding to this by the base having the rigid members 65 and 66. Therefore, when the systems 100 and 101 are released from the on-board state and are used as stationary equipment on the ground, the unit is loaded and unloaded with one general forklift having a lifting capacity of 1 ton or more even without a crane. Can do. If a crane hook is to be hooked, it is more preferable that suspension rings (not shown) are arranged at the four corners of the rigid members 65 and 66.
- Two-way insertion has a side with no insertion slot.
- the four-way insertion has insertion holes on all four sides of the resin pallet, so you can insert and lift a forklift from anywhere. About this point, what is necessary is just to design optimally according to an actual business form.
- the present invention may be employed in building material processing steps in relatively simple residential buildings such as the “2 ⁇ 4 method”.
- it is beneficially adopted in line with the high demands of the local circumstances where it is easy to realize cutting at the construction site instead of the factory. There is a possibility that.
- This system has the advantage of being able to handle all building materials with a single machine, even if there is a slight decrease in efficiency compared to dedicated processing machines. Therefore, it is suitable for an application for starting a housing construction business on a small scale using this system in an undeveloped area where there is no building material processing factory equipped with a plurality of high-efficiency dedicated processing machines for each processing content. If the housing construction business develops in that area on a large scale, a more efficient building material processing factory should be constructed. In other words, the present invention may be suitably employed even in a developing area even for a trial purpose.
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Abstract
Description
車両(90,99)に形成された平坦な荷台(60)と、
該荷台(60)の所定区画に形成されたワーク受け台(50)に対する平坦度を確保する剛性部材(65,66)と、
制御を受けて前記ワーク受け台(50)に前記建材(1)を固定するクランパ(11~18,5~8)と、
前記ワーク受け台(50)の外周(51~54)より広い範囲にはみ出して首振り自在の切削手段(30)を先端に配設された多関節ロボット(40)と、
該多関節ロボット(40)に前記建材(1)を所望の切削加工させるための操作部(70)を有して全体を制御する制御部(80)と、
を備え、
該制御部(80)は、前記切削手段(30)と前記クランパ(11~18,5~8)との少なくとも何れかが両者の接触を回避しながら、前記切削手段(30)が前記建材(1)を切削加工するように制御するようにしたものである。
前記切削手段(30)と前記クランパ(11~14,5~8)との相互位置関係を予測する相互位置関係予測手段(81)と、
該相互位置関係予測手段(81)の演算結果に基づいて、
前記ワーク受け台(50)に複数が配設された前記クランパ(11~14,5~8)のうち、前記切削手段(30)が接触すると予測されたものだけを回避動作させるとともに、回避目的の終了したものから順に、前記建材(1)を固定可能にするために復帰動作させるクランパ回避手段(82)と、
を備えたものである。
該エアシリンダ(49)に圧縮空気を付与するエアコンプレッサ(93)と、
該エアコンプレッサ(93)により生成された圧縮空気を前記操作部(70)の操作に基づいて前記エアシリンダ(49)へ圧入する制御が可能な電磁式空気弁(71)と、
を備えたものである。
該レール(62)に係合して前記多関節ロボット(40)を移動可能な搬送体(64)と、
を備え、
前記制御部(80)は、前記搬送体(64)も交えて前記多関節ロボット(40)および前記切削手段(30)を制御するようにしたものである。
当該システムで必要とする電力を供給可能な発電機(91,94)と、
切削屑を収集する集塵機(92)と、
をさらに備え、
前記発電機(91,94)および前記エアコンプレッサ(93)を前記ワーク受け台(50)の前側で前記荷台(60)の前方寄りに積載し、
前記ワーク受け台(50)を前記荷台(60)の前後方向の中間位置に形成し、
前記荷台(60)の後方に加工前の材料置き場(10)を設定したものである。
車両(90,99)を構成する荷台(60)の所定区画に配設された剛性部材(65,66)で平坦度を確保されたワーク受け台(50)と、
該ワーク受け台(50)の外周(51~54)より広い範囲にはみ出して首振り自在の切削手段(30)を先端に配設された多関節ロボット(40)と、
該多関節ロボット(40)に前記建材(1)を所望の切削加工させるための操作部(70)を有して全体を制御する制御部(80)と、
を用い、
前記ワーク受け台(50)にクランパ(11~18,5~8)で固定された前記建材(1)を、前記制御部(80)の支援により、前記切削手段(30)と前記クランパ(11~18,5~8)との少なくとも何れかが両者の接触を回避するように動作しながら前記切削手段(30)が切削加工するようにしたものである。
全装備状態の前記車両(90,99)を建築現場まで自力走行して移動させる自走移動工程(S20)と、
積み込まれた加工前の建材(1)を、組み立て利用の順に前記ワーク受け台(50)へ移動し、前記クランパ(11~14,5~8)で固定する建材クランプ工程(S30)と、
ユーザが、前記多関節ロボット(40)に、前記建材(1)を所望の切削加工させるため、操作部(70)を操作する所望操作工程(S40)と、
前記ユーザの操作に応じて前記制御部(80)が全体を制御することにより、前記クランパ(5~8)が前記切削手段(30)との接触を回避するように動作しながら、前記切削手段(30)が前記建材(1)を切削加工する切削加工工程(S50)と、
前記クランパ(11~14,5~8)を解除して前記所望の切削加工された建材(1)を前記ワーク受け台(50)から取り外す建材クランプ解除工程(S60)と、
を有するものである。
相互位置関係予測手段(81)により前記切削手段(30)と前記クランパ(11~14,5~8)との相互位置関係を予測する相互位置関係予測工程(S51)と、
該相互位置関係予測工程(S51)による予測結果に応じて、複数の前記クランパ(11~14,5~8)のうち、前記切削手段(30)との接触が予測されたものを回避動作させる接触回避工程(S52)と、
該回避工程(S52)によって回避動作したものを、回避目的の終了したものから順に、前記建材(1)を固定可能にするために復帰動作させるクランプ復帰工程(S53)と、
を有するものである。
図1~図3は本システムの要部概略図であり、図1は平面図、図2は側面図、図3は正面図をそれぞれ示している。図4は、本システムをより実態的に示した側面図である。本システム100(以下、101も含めることがある)は、建築現場で使用する建材1を切削加工する装置を車両90(以下、99も含めることがある)に搭載して移動可能にしたシステムである。なお、車両90は既存のトラックを改造利用したものであり、車両99は本システム101専用に設計製造された特殊仕様車とする。
本システム100のワーク受け台50には、ワーク受け台50に対し、水平方向に移動することのない定位置タイプで、総数N個のクランパ11~18を備えている。それら総数N個のクランパ11~18のうち(N/2)+1個が、ワーク受け台50の外周51~54で長手(X軸)方向に平行な2辺51,53のうち一方の辺51を可変間隔Gで分割するように配設されている。なお、Nは4以上で任意の自然数である。ここで例示するクランパ11~18は、総数N=8個である。その場合、一方の辺51には、(8/2)+1=5個のクランパ11~15が配設されている。
つぎに、図7~図12を用いて、より実用性を高めた本システム103について説明する。なお、本システム100,101(図1~図6)で説明済みであって、同一効果の部材や箇所には同一符号を付して説明を省略している。図7は、本システムにおいて、規定された水平方向に移動可能なクランパを採用することによって、そのクランパが切削手段と衝突する不具合を回避するための動作を可能にした変形実施例を示す斜視図である。図8は、図7のクランパが規定された水平方向に移動して衝突を回避する動作を説明するための斜視図である。図9は、図7のクランパの動作及び効果を説明するための図であり、図9(A)は回避前の状態、図9(B)は回避中の状態を、それぞれ示す平面図である。
以下に、変形例として、本システム100,101を車載された状態から解除し、地上の固定設備として据え置き利用する場合について説明する。本システム100,101は、車両90,99の荷台60に、ユニット構成された建材加工ロボットシステムを載置したものである。その目的とするところは、木工設備の完備されていない発展途上地域へ機動的に出張サービスすることにある。
Claims (11)
- 建築現場で使用する建材を切削加工する機能を有して移動可能な車載型建材加工システムであって、
車両に形成された平坦な荷台と、
該荷台の所定区画に形成されたワーク受け台に対する平坦度を確保する剛性部材と、
制御を受けて前記ワーク受け台に前記建材を固定するクランパと、
前記ワーク受け台の外周より広い範囲にはみ出して首振り自在の切削手段を先端に配設された多関節ロボットと、
該多関節ロボットに前記建材を所望の切削加工させるための操作部を有して全体を制御する制御部と、
を備え、
該制御部は、前記切削手段と前記クランパとの少なくとも何れかが両者の接触を回避しながら、前記切削手段が前記建材を切削加工するように制御する車載型建材加工システム。 - 前記クランパは、前記両者の接触を回避するため前記制御部の制御により前記ワーク受け台に対し、少なくとも、鉛直軸を中心にして回転動作可能であるか、又は、水平方向の移動が可能であるか、何れかの回避機能を有する押さえ腕木、
を備えた請求項1に記載の車載型建材加工システム。 - 前記制御部は、
前記切削手段と前記クランパとの相互位置関係を予測する相互位置関係予測手段と、
該相互位置関係予測手段の演算結果に基づいて、
前記ワーク受け台に複数が配設された前記クランパのうち、前記切削手段が接触すると予測されたものだけを回避動作させるとともに、回避目的の終了したものから順に、前記建材を固定可能にするために復帰動作させるクランパ回避手段と、
を備えた請求項2に記載の車載型建材加工システム。 - 前記クランパは総数N=8個である請求項1~3の何れか1項に記載の車載型建材加工システム。
- 前記クランパが開閉又は移動の動作をするために駆動するエアシリンダと、
該エアシリンダに圧縮空気を付与するエアコンプレッサと、
該エアコンプレッサにより生成された圧縮空気を前記操作部の操作に基づいて前記エアシリンダへ圧入する制御が可能な電磁式空気弁と、
を備えた請求項1~3の何れか1項に記載の車載型建材加工システム。 - 前記ワーク受け台に隣接して延在するレールと、
該レールに係合して前記多関節ロボットを移動可能な搬送体と、
を備え、
前記制御部は、前記搬送体も交えて前記多関節ロボットおよび前記切削手段を制御する請求項5に記載の車載型建材加工システム。 - 前記車両には、
当該システムで必要とする電力を供給可能な発電機と、
切削屑を収集する集塵機と、
をさらに備え、
前記発電機および前記エアコンプレッサを前記ワーク受け台の前側で前記荷台の前方寄りに積載し、
前記ワーク受け台を前記荷台の前後方向の中間位置に形成し、
前記荷台の後方に加工前の材料置き場を設定した請求項5又は6に記載の車載型建材加工システム。 - 前記発電機は前記車両の移動に用いるエンジンの動力を兼用して駆動する動力伝達手段を備えた請求項7に記載の車載型建材加工システム。
- 先端に首振り自在の切削手段が配設された多関節ロボットを車載して建築現場で使用する建材を切削加工する建材加工方法であって、
車両を構成する荷台の所定区画に配設された剛性部材で平坦度を確保されたワーク受け台と、
該ワーク受け台の外周より広い範囲にはみ出して首振り自在の切削手段を先端に配設された多関節ロボットと、
該多関節ロボットに前記建材を所望の切削加工させるための操作部を有して全体を制御する制御部と、
を用い、
前記ワーク受け台にクランパで固定された前記建材を、前記制御部の支援により、前記切削手段と前記クランパとの少なくとも何れかが両者の接触を回避するように動作しながら前記切削手段が切削加工する建材加工方法。 - 建築現場における使用予定で加工前の前記建材を、前記荷台の後方に設定された加工前の材料置き場に積込む材料積込み工程と、
全装備状態の前記車両を建築現場まで自力走行して移動させる自走移動工程と、
積み込まれた加工前の建材を、組み立て利用の順に前記ワーク受け台へ移動し、前記クランパで固定する建材クランプ工程と、
ユーザが、前記多関節ロボットに、前記建材を所望の切削加工させるため、操作部を操作する所望操作工程と、
前記ユーザの操作に応じて前記制御部が全体を制御することにより、前記クランパが前記切削手段との接触を回避するように動作しながら、前記切削手段が前記建材を切削加工する切削加工工程と、
前記クランパを解除して前記所望の切削加工された建材を前記ワーク受け台から取り外す建材クランプ解除工程と、
を有する請求項9に記載の建材加工方法。 - 前記切削加工工程では、前記所望の切削加工に応じた前記切削手段の挙動に基づいて、
相互位置関係予測手段により前記切削手段と前記クランパとの相互位置関係を予測する相互位置関係予測工程と、
該相互位置関係予測工程による予測結果に応じて、複数の前記クランパのうち、前記切削手段との接触が予測されたものを回避動作させる接触回避工程と、
該回避工程によって回避動作したものを、回避目的の終了したものから順に、前記建材を固定可能にするために復帰動作させるクランプ復帰工程と、
を有する請求項10に記載の建材加工方法。
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