WO2016166628A1 - Semiconductor device and manufacturing method of the same - Google Patents
Semiconductor device and manufacturing method of the same Download PDFInfo
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- WO2016166628A1 WO2016166628A1 PCT/IB2016/051779 IB2016051779W WO2016166628A1 WO 2016166628 A1 WO2016166628 A1 WO 2016166628A1 IB 2016051779 W IB2016051779 W IB 2016051779W WO 2016166628 A1 WO2016166628 A1 WO 2016166628A1
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- H10D86/00—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates
- H10D86/40—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates characterised by multiple TFTs
- H10D86/60—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates characterised by multiple TFTs wherein the TFTs are in active matrices
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- H10D30/00—Field-effect transistors [FET]
- H10D30/60—Insulated-gate field-effect transistors [IGFET]
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- H10D30/6729—Thin-film transistors [TFT] characterised by the electrodes
- H10D30/673—Thin-film transistors [TFT] characterised by the electrodes characterised by the shapes, relative sizes or dispositions of the gate electrodes
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- H10D30/6729—Thin-film transistors [TFT] characterised by the electrodes
- H10D30/673—Thin-film transistors [TFT] characterised by the electrodes characterised by the shapes, relative sizes or dispositions of the gate electrodes
- H10D30/6733—Multi-gate TFTs
- H10D30/6734—Multi-gate TFTs having gate electrodes arranged on both top and bottom sides of the channel, e.g. dual-gate TFTs
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- H10D30/6729—Thin-film transistors [TFT] characterised by the electrodes
- H10D30/6737—Thin-film transistors [TFT] characterised by the electrodes characterised by the electrode materials
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- H10D30/60—Insulated-gate field-effect transistors [IGFET]
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- H10D30/674—Thin-film transistors [TFT] characterised by the active materials
- H10D30/6755—Oxide semiconductors, e.g. zinc oxide, copper aluminium oxide or cadmium stannate
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- H10D30/6757—Thin-film transistors [TFT] characterised by the structure of the channel, e.g. transverse or longitudinal shape or doping profile
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- H10D64/68—Electrodes having a conductor capacitively coupled to a semiconductor by an insulator, e.g. MIS electrodes characterised by the insulator, e.g. by the gate insulator
- H10D64/691—Electrodes having a conductor capacitively coupled to a semiconductor by an insulator, e.g. MIS electrodes characterised by the insulator, e.g. by the gate insulator comprising metallic compounds, e.g. metal oxides or metal silicates
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- H10D84/01—Manufacture or treatment
- H10D84/02—Manufacture or treatment characterised by using material-based technologies
- H10D84/03—Manufacture or treatment characterised by using material-based technologies using Group IV technology, e.g. silicon technology or silicon-carbide [SiC] technology
- H10D84/038—Manufacture or treatment characterised by using material-based technologies using Group IV technology, e.g. silicon technology or silicon-carbide [SiC] technology using silicon technology, e.g. SiGe
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- H10D86/40—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates characterised by multiple TFTs
- H10D86/421—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates characterised by multiple TFTs having a particular composition, shape or crystalline structure of the active layer
- H10D86/423—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates characterised by multiple TFTs having a particular composition, shape or crystalline structure of the active layer comprising semiconductor materials not belonging to the Group IV, e.g. InGaZnO
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- H10D86/40—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates characterised by multiple TFTs
- H10D86/481—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates characterised by multiple TFTs integrated with passive devices, e.g. auxiliary capacitors
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- H10F39/00—Integrated devices, or assemblies of multiple devices, comprising at least one element covered by group H10F30/00, e.g. radiation detectors comprising photodiode arrays
- H10F39/10—Integrated devices
- H10F39/12—Image sensors
- H10F39/18—Complementary metal-oxide-semiconductor [CMOS] image sensors; Photodiode array image sensors
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- H10F39/10—Integrated devices
- H10F39/12—Image sensors
- H10F39/18—Complementary metal-oxide-semiconductor [CMOS] image sensors; Photodiode array image sensors
- H10F39/184—Infrared image sensors
Definitions
- the present invention relates to a transistor and a semiconductor device, and a manufacturing method thereof, for example.
- the present invention relates to a display device, a light-emitting device, a lighting device, a power storage device, a memory device, an imaging device, a processor, or an electronic device, for example.
- the present invention relates to a method for manufacturing a display device, a liquid crystal display device, a light-emitting device, a memory device, an imaging device, or an electronic device.
- the present invention relates to a driving method of a semiconductor device, a display device, a liquid crystal display device, a light-emitting device, a memory device, or an electronic device.
- one embodiment of the present invention is not limited to the above technical field.
- the technical field of one embodiment of the invention disclosed in this specification and the like relates to an object, a method, or a manufacturing method.
- one embodiment of the present invention relates to a process, a machine, manufacture, or a composition of matter.
- a semiconductor device generally means a device that can function by utilizing semiconductor characteristics.
- a display device, a light-emitting device, a lighting device, an electro-optical device, a semiconductor circuit, and an electronic device include a semiconductor device in some cases.
- a transistor including an oxide semiconductor has attracted attention. It is known that a transistor including an oxide semiconductor has an extremely low leakage current in an off state. For example, a low-power CPU and the like utilizing the characteristics that a leakage current of the transistor including an oxide semiconductor is low is disclosed (see
- Patent Document 1 1)
- Patent Document 1 Japanese Published Patent Application No. 2012-257187
- An object is to provide a minute transistor. Another object is to provide a transistor with low parasitic capacitance. Another object is to provide a transistor with high frequency characteristics. Another object is to provide a transistor with favorable electrical characteristics. Another object is to provide a transistor with stable electrical characteristics. Another object is to provide a transistor with low off-state current. Another object is to provide a novel transistor. Another object is to provide a semiconductor device including the transistor. Another object is to provide a semiconductor device which can operate at high speed. Another object is to provide a novel semiconductor device. Another object is to provide a module including the semiconductor device. Another object is to provide an electronic device including the semiconductor device or the module.
- One embodiment of the present invention is a semiconductor device including a semiconductor over a substrate, a first conductor and a second conductor over the semiconductor, a first insulator over the first conductor and the second conductor, a second insulator over the semiconductor, a third insulator over the second insulator, and a third conductor over the third insulator.
- the third insulator is in contact with a side surface of the first insulator.
- the semiconductor includes a first region where the semiconductor overlaps with a bottom surface of the first conductor, a second region where the semiconductor overlaps with a bottom surface of the second conductor, and a third region where the semiconductor overlaps with a bottom surface of the third conductor.
- the length between a top surface of the semiconductor and the bottom surface of the third conductor is longer than the length between the first region and the third region.
- One embodiment of the present invention is a semiconductor device including a semiconductor over a substrate, a first conductor and a second conductor over the semiconductor, a first insulator over the first conductor and the second conductor, a second insulator over the semiconductor, a third insulator over the second insulator, a third conductor over the third insulator, and a fourth conductor over the first insulator and the third conductor.
- the third insulator is in contact with a side surface of the first insulator.
- the semiconductor includes a first region where the semiconductor overlaps with a bottom surface of the first conductor, a second region where the semiconductor overlaps with a bottom surface of the second conductor, and a third region where the semiconductor overlaps with a bottom surface of the third conductor.
- the length between a top surface of the semiconductor and the bottom surface of the third conductor is longer than the length between the first region and the third region.
- the length between the fourth conductor and the first conductor or the second conductor is longer than the length between the first region and the second region.
- One embodiment of the present invention is a semiconductor device including a semiconductor over a substrate, a first conductor and a second conductor over the semiconductor, a first insulator over the first conductor and the second conductor, a second insulator over the semiconductor, a third insulator over the second insulator, a fourth insulator over the third insulator, and a third conductor over the fourth insulator.
- the fourth insulator is in contact with a side surface of the first insulator.
- the semiconductor includes a first region where the semiconductor overlaps with a bottom surface of the first conductor, a second region where the semiconductor overlaps with a bottom surface of the second conductor, and a third region where the semiconductor overlaps with a bottom surface of the third conductor.
- the length between a top surface of the semiconductor and the bottom surface of the third conductor is longer than the length between the first region and the third region.
- One embodiment of the present invention is a semiconductor device including a semiconductor over a substrate, a first conductor and a second conductor over the substrate, a first insulator over the first conductor and the second conductor, a second insulator over the semiconductor, a third insulator over the second insulator, a fourth insulator over the third insulator, a third conductor over the fourth insulator, and a fourth conductor over the first insulator and the third conductor.
- the fourth insulator is in contact with a side surface of the first insulator.
- the semiconductor includes a first region where the semiconductor overlaps with a bottom surface of the first conductor, a second region where the semiconductor overlaps with a bottom surface of the second conductor, and a third region where the semiconductor overlaps with a bottom surface of the third conductor.
- the length between a top surface of the semiconductor and the bottom surface of the third conductor is longer than the length between the first region and the third region.
- the length between the fourth conductor and the first conductor or the second conductor is longer than the length between first region and the second region.
- the length between the fourth conductor and the first conductor or the second conductor is 1.5 times or more and 2 times or less the length between the first region and the second region.
- a miniaturized transistor can be provided.
- a transistor with low parasitic capacitance can be provided.
- a transistor with high frequency characteristics can be provided.
- a transistor with favorable electrical characteristics can be provided.
- a transistor with stable electrical characteristics can be provided.
- a transistor with low off-state current can be provided.
- a novel transistor can be provided.
- a semiconductor device including the transistor can be provided.
- a semiconductor device which can operate at high speed can be provided.
- a novel semiconductor device can be provided.
- a module including the semiconductor device can be provided. Furthermore, an electronic device including the semiconductor device or the module can be provided.
- FIGS. 1A to 1C are a top view and cross-sectional views which illustrate a transistor of one embodiment of the present invention.
- FIGS. 2A to 2C are a top view and cross-sectional views which illustrate a transistor of one embodiment of the present invention.
- FIGS. 3A to 3C are a top view and cross-sectional views which illustrate a transistor of one embodiment of the present invention.
- FIGS. 4A to 4C are a top view and cross-sectional views which illustrate a transistor of one embodiment of the present invention.
- FIGS. 5A to 5C are a top view and cross-sectional views which illustrate a transistor of one embodiment of the present invention.
- FIGS. 6A to 6C are a top view and cross-sectional views which illustrate a transistor of one embodiment of the present invention.
- FIGS. 7A to 7H are cross-sectional views each illustrating part of a transistor of one embodiment of the present invention.
- FIGS. 8A to 8F are cross-sectional views each illustrating part of a transistor of one embodiment of the present invention.
- FIGS. 9A to 9D are cross-sectional views each illustrating part of a transistor of one embodiment of the present invention.
- FIGS. 10A to IOC are a top view and cross-sectional views which illustrate a transistor of one embodiment of the present invention.
- FIGS. 11A and 11B are cross-sectional views illustrating transistors of embodiments of the present invention.
- FIGS. 12A to 12C are a top view and cross-sectional views illustrating a transistor of one embodiment of the present invention.
- FIGS. 13A and 13B are cross-sectional views illustrating transistors of embodiments of the present invention.
- FIGS. 14A to 14C are a top view and cross-sectional views illustrating a transistor of one embodiment of the present invention.
- FIGS. 15A to 15C are a top view and a cross-sectional view which illustrate a transistor of one embodiment of the present invention.
- FIGS. 16A to 16C are a top view and cross-sectional views illustrating a transistor of one embodiment of the present invention.
- FIGS. 17A to 17C are a top view and cross-sectional views which illustrate a transistor of one embodiment of the present invention.
- FIGS. 18A to 18H are cross-sectional views each illustrating part of a transistor of one embodiment of the present invention.
- FIGS. 19A to 19F are cross-sectional views each illustrating part of a transistor of one embodiment of the present invention.
- FIGS. 20A to 20F are cross-sectional views each illustrating part of a transistor of one embodiment of the present invention.
- FIG. 21 is a cross-sectional view illustrating part of a sputtering apparatus.
- FIG. 22 is a cross-sectional view illustrating part of a sputtering apparatus.
- FIG. 23 is a top view illustrating an example of a deposition apparatus.
- FIGS. 24A to 24C illustrate a structure example of a deposition apparatus.
- FIG. 25 is a top view illustrating a manufacturing apparatus of one embodiment of the present invention.
- FIG. 26 is a top view illustrating a chamber of one embodiment of the present invention.
- FIG. 27 is a top view illustrating a chamber of one embodiment of the present invention.
- FIGS. 28A to 28D are Cs-corrected high-resolution TEM images of a cross section of a CAAC-OS and a cross-sectional schematic view of the CAAC-OS.
- FIGS. 29A to 29D are Cs-corrected high-resolution TEM images of a plane of a CAAC-OS.
- FIGS. 30A to 30C show structural analysis of a CAAC-OS and a single crystal oxide semiconductor by XRD.
- FIGS. 31A and 3 IB show electron diffraction patterns of a CAAC-OS.
- FIG. 32 shows a change of crystal parts of an In-Ga-Zn oxide owing to electron irradiation.
- FIGS. 33A and 33B are circuit diagrams of a semiconductor device of one embodiment of the present invention.
- FIG. 34 is a cross-sectional view illustrating a semiconductor device of one embodiment of the present invention.
- FIG. 35 is a cross-sectional view illustrating a semiconductor device of one embodiment of the present invention.
- FIG. 36 is a cross-sectional view illustrating a semiconductor device of one embodiment of the present invention.
- FIGS. 37A and 37B are circuit diagrams illustrating a memory device of one embodiment of the present invention.
- FIG. 38 is a cross-sectional view illustrating a semiconductor device of one embodiment of the present invention.
- FIG. 39 is a cross-sectional view illustrating a semiconductor device of one embodiment of the present invention.
- FIG. 40 is a cross-sectional view illustrating a semiconductor device of one embodiment of the present invention.
- FIG. 41 is a circuit diagram of a semiconductor device of one embodiment of the present invention.
- FIG. 42 is a cross-sectional view illustrating a semiconductor device of one embodiment of the present invention.
- FIGS. 43 A to 43E are circuit diagrams of a semiconductor device of one embodiment of the present invention.
- FIGS. 44A and 44B are top views each illustrating a semiconductor device of one embodiment of the present invention.
- FIGS. 45A and 45B are block diagrams each illustrating a semiconductor device of one embodiment of the present invention.
- FIGS. 46A and 46B are each a cross-sectional view illustrating a semiconductor device of one embodiment of the present invention.
- FIGS. 47A and 47B are cross-sectional views illustrating a semiconductor device of one embodiment of the present invention.
- FIGS. 48A1, 48A2, 48A3, 48B 1, 48B2, and 48B3 are perspective views and cross-sectional views of a semiconductor device of one embodiment of the present invention.
- FIG. 49 is a block diagram illustrating a semiconductor device of one embodiment of the present invention.
- FIG. 50 is a circuit diagram of a semiconductor device according to one embodiment of the present invention.
- FIGS. 51A to 51C are a circuit diagram, a top view, and a cross-sectional view illustrating a semiconductor device of one embodiment of the present invention.
- FIGS. 52 A and 52B are a circuit diagram and a cross-sectional view illustrating a semiconductor device of one embodiment of the present invention.
- FIGS. 53A to 53F are perspective views each illustrating an electronic device of one embodiment of the present invention.
- FIGS. 54A and 54B are images of the states of surfaces of samples of one embodiment of Example 1.
- FIGS. 55 A to 55D are bright-field images of samples of one embodiment of Example 2, which are taken with a scanning transmission electron microscope.
- FIGS. 56A to 56C are a top view and cross-sectional views which illustrate a transistor of one embodiment of the present invention.
- the length of one side of a minimal cube where the object fits, or an equivalent circle diameter of a cross section of the object can be interpreted as the “diameter”, “grain size (diameter)", “dimension”, “size”, or “width” of the object.
- the term “equivalent circle diameter of a cross section of the object” refers to the diameter of a perfect circle having the same area as the cross section of the object.
- a voltage refers to a potential difference between a certain potential and a reference potential (e.g., a ground potential (GND) or a source potential) in many cases.
- a reference potential e.g., a ground potential (GND) or a source potential
- a voltage can be referred to as a potential and vice versa.
- an impurity in a semiconductor refers to, for example, elements other than the main components of the semiconductor.
- an element with a concentration of lower than 0.1 atomic% is an impurity.
- the density of states (DOS) may be formed in a semiconductor, the carrier mobility may be decreased, or the crystallinity may be decreased, for example.
- examples of an impurity which changes characteristics of the semiconductor include Group 1 elements, Group 2 elements, Group 13 elements, Group 14 elements, Group 15 elements, and transition metals other than the main components; specifically, there are hydrogen (included in water), lithium, sodium, silicon, boron, phosphorus, carbon, and nitrogen, for example.
- oxygen vacancy may be formed by entry of impurities such as hydrogen.
- impurities such as hydrogen.
- examples of an impurity which changes characteristics of the semiconductor include oxygen, Group 1 elements except hydrogen, Group 2 elements, Group 13 elements, and Group 15 elements.
- the channel length refers to, for example, a distance between a source (a source region or a source electrode) and a drain (a drain region or a drain electrode) in a region where a semiconductor (or a portion where a current flows in a semiconductor when a transistor is on) and a gate electrode overlap with each other or a region where a channel is formed in a top view of the transistor.
- channel lengths in all regions are not necessarily the same.
- the channel length of one transistor is not limited to one value in some cases. Therefore, in this specification, the channel length is any one of values, the maximum value, the minimum value, or the average value in a region where a channel is formed.
- the channel width refers to, for example, the length of a portion where a source and a drain face each other in a region where a semiconductor (or a portion where a current flows in a semiconductor when a transistor is on) and a gate electrode overlap with each other, or a region where a channel is formed.
- channel widths in all regions do not necessarily have the same value.
- a channel width of one transistor is not fixed to one value in some cases. Therefore, in this specification, a channel width is any one of values, the maximum value, the minimum value, or the average value in a region where a channel is formed.
- a channel width in a region where a channel is formed actually (hereinafter referred to as an effective channel width) is different from a channel width shown in a top view of a transistor (hereinafter referred to as an apparent channel width) in some cases.
- an effective channel width is greater than an apparent channel width shown in a top view of the transistor, and its influence cannot be ignored in some cases.
- the proportion of a channel region formed in a side surface of a semiconductor is increased in some cases. In that case, an effective channel width obtained when a channel is actually formed is greater than an apparent channel width shown in the top view.
- an effective channel width is difficult to measure in some cases. For example, to estimate an effective channel width from a design value, it is necessary to assume that the shape of a semiconductor is known as an assumption condition. Therefore, in the case where the shape of a semiconductor is not known accurately, it is difficult to measure an effective channel width accurately.
- an apparent channel width that is a length of a portion where a source and a drain face each other in a region where a semiconductor and a gate electrode overlap with each other is referred to as a surrounded channel width (SCW) in some cases.
- SCW surrounded channel width
- channel width in the case where the term "channel width” is simply used, it may denote a surrounded channel width and an apparent channel width.
- channel width in the case where the term "channel width” is simply used, it may denote an effective channel width in some cases. Note that the values of a channel length, a channel width, an effective channel width, an apparent channel width, a surrounded channel width, and the like can be determined by obtaining and analyzing a cross-sectional TEM image and the like.
- a surrounded channel width may be used for the calculation. In that case, a value different from one in the case where an effective channel width is used for the calculation is obtained in some cases.
- the description "A has a shape such that an end portion extends beyond an end portion of B” may indicate, for example, the case where at least one of end portions of A is positioned on an outer side than at least one of end portions of B in a top view or a cross-sectional view.
- the description "A has a shape such that an end portion extends beyond an end portion of B” can be read as the description "one end portion of A is positioned on an outer side than one end portion of B in a top view,” for example.
- parallel indicates that the angle formed between two straight lines is greater than or equal to -10° and less than or equal to 10°, and accordingly also includes the case where the angle is greater than or equal to -5° and less than or equal to 5°.
- perpendicular indicates that the angle formed between two straight lines is greater than or equal to 80° and less than or equal to 100°, and accordingly includes the case where the angle is greater than or equal to 85° and less than or equal to 95°.
- semiconductor can be referred to as an "oxide semiconductor".
- a Group 14 semiconductor such as silicon or germanium
- a compound semiconductor such as silicon carbide, germanium silicide, gallium arsenide, indium phosphide, zinc selenide, or cadmium sulfide
- a carbon nanotube such as graphene; or an organic semiconductor.
- a "silicon oxynitride film” refers to a film that includes oxygen at a higher proportion than nitrogen
- a "silicon nitride oxide film” refers to a film that includes nitrogen at a higher proportion than oxygen.
- a content described in at least a diagram is disclosed as one embodiment of the invention, and one embodiment of the invention can be constituted. Therefore, when a certain content is described in a diagram, the content is disclosed as one embodiment of the invention even when the content is not described with a text, and one embodiment of the invention can be constituted.
- part of a diagram, which is taken out from the diagram is disclosed as one embodiment of the invention, and one embodiment of the invention can be constituted.
- the embodiment of the present invention is clear.
- a structure of a transistor included in a semiconductor device of one embodiment of the present invention is described below.
- FIGS. 1 A to 1C are a top view and cross-sectional views of the semiconductor device of one embodiment of the present invention.
- FIG. 1A is the top view.
- FIG. IB is a cross-sectional view taken along dashed-dotted line A1-A2 in FIG. 1A, which illustrates a cross-sectional shape in the channel length direction.
- FIG. 1C is a cross-sectional view taken along dashed-dotted line A3-A4 in FIG. 1A, which illustrates a cross-sectional shape in the channel width direction. Note that for simplification of the drawing, some components in the top view in FIG. 1 A are not illustrated.
- a transistor illustrated in FIGS. 1A to 1C includes a conductor 413 and an insulator 401 over a substrate 400, an insulator 402 over the conductor 413 and the insulator 401, an insulator 406a over the insulator 402, a semiconductor 406b over the insulator 406a, a conductor 416a and a conductor 416b each including a region in contact with a top surface of the semiconductor 406b, an insulator 410 in contact with top surfaces of the insulator 402, the conductor 416a and the conductor 416b and has an opening, an insulator 406c in contact with a side surface of the conductor 416a and top and side surfaces of the semiconductor 406b, an insulator 412 in contact with a top surface of the insulator 406c and a side surface of the opening in the insulator 410, and a conductor 404 including a conductor 404a and a conductor 404b, that is positioned over the semiconductor 406
- the conductor 404b faces the side surface of the opening in the insulator 410 with the conductor 404a and the insulator 412 positioned therebetween.
- a conductor 420 over the conductors 404a and 404b and an insulator 408 over the insulator 412 and the conductor 420 are provided over a transistor.
- the conductor 413 and the insulator 401 are not necessarily provided, and a structure without the conductor 413 and the insulator 401 as illustrated in FIGS. 56A to 56C may also be used.
- the insulator 406c preferably contains at least one element contained in the semiconductor 406b other than oxygen. This can reduce generation of defects at the interface between the semiconductor 406b and the insulator 406c. Furthermore, the crystallinity of the insulator 406c can be improved. [0040]
- the semiconductor 406b and the insulator 406c each include a CAAC-OS which will be described later. Furthermore, the insulator 406a preferably includes a CAAC-OS.
- the conductors 404a and 404b serve as a first gate electrode. At least one of the conductors 404a and 404b is preferably a conductor that is less likely to transmit oxygen. For example, a conductor that is less likely to transmit oxygen is formed as the conductor 404a that is a lower layer, in which case a reduction in conductivity caused by oxidization of the conductor 404b can be prevented.
- the insulator 412 serves as a first gate insulator.
- the conductor 413 serves as a second gate electrode.
- the conductor 413 can have a stacked-layer structure including a conductor that is less likely to transmit oxygen.
- the stacked-layer structure including a conductor that is less likely to transmit oxygen can prevent a reduction in conductivity due to oxidation of the conductor 413.
- the insulator 402 serves as a second gate insulator.
- the potential applied to the conductor 413 can control the threshold voltage of the transistor.
- the current in a conducting state on-state current
- the function of the first gate electrode and that of the second gate electrode may be interchanged.
- the conductor 416a and the conductor 416b serve as a source electrode and a drain electrode. Note that conductivity of the conductor can be measured by a two-terminal method or the like.
- the resistance of the semiconductor 406b can be controlled by a potential applied to the conductor 404. That is, conduction or non-conduction between the conductors 416a and 416b can be controlled by the potential applied to the conductor 404.
- the top surface of the semiconductor 406b is in contact with the conductors 416al and 416a2.
- the semiconductor 406b can be electrically surrounded by an electric field of the conductor 404 serving as the gate electrode.
- a structure in which a semiconductor is electrically surrounded by an electric field of a gate electrode is referred to as a surrounded channel (s-channel) structure.
- a surrounded channel is formed in the entire semiconductor 406b.
- s-channel structure a large amount of current can flow between a source and a drain of the transistor, so that an on-state current can be increased.
- an off-state current can be decreased.
- the transistor in this embodiment can also be referred to as a trench-gate self-aligned s-channel FET (TGSA s-channel FET) because the region serving as a gate electrode is formed in a self-aligned manner to fill the opening formed in the insulator 410 and the like.
- TGSA s-channel FET trench-gate self-aligned s-channel FET
- the length between a top surface of a region of the semiconductor 406b overlapping with the conductor 404 and a bottom surface of the conductor 404 is denoted as tl .
- the length between a region of the semiconductor 406b overlapping with a bottom surface of the conductor 416a and a region of the semiconductor 406b overlapping with the bottom surface of the conductor 404 is denoted as LI .
- the length between a region of the semiconductor 406b overlapping with a bottom surface of the conductor 416b and the region of the semiconductor 406b overlapping with the bottom surface of the conductor 404 is denoted as LI .
- a region having LI is formed between a region where a channel is formed in the semiconductor 406b (a region where the conductor 404 and the semiconductor 406b overlap with each other) and a source region or a drain region (a region where the conductor 416a or the conductor 416b overlaps with the semiconductor 406b).
- the region having LI can reduce the off-state current of the transistor; however, the region with a too large LI can reduce the on-state current of the transistor.
- the region where a channel is formed in the semiconductor 406b is covered with the insulator 406c, whereby the insulator 406c can block entry of elements other than oxygen (such as hydrogen and silicon) included in the adjacent insulator into the region where a channel is formed. Therefore, the insulator 406c may be formed at least over the semiconductor 406b.
- LI can be reduced by providing no insulator 406c on a side surface of the conductor 404 with the insulator 412 positioned therebetween or by forming the insulator 406c thinner in a region covering the side surface of the conductor 404 with the insulator 412 positioned therebetween than in a region overlapping with the bottom surface of the conductor 404 with the insulator 412 positioned therebetween. Accordingly, tl is greater than LI, and Ll/tl is less than 1. [0051]
- the length between the conductor 416a or the conductor 416b and the conductor 420 is denoted as t2.
- the length between the conductor 416a and the conductor 416b is denoted as L2.
- the parasitic capacitance in the vicinity of the transistor is a non-negligible and significant problem.
- parasitic capacitance is in some cases formed between the conductor 420 and the conductor 416a or the conductor 416b.
- the transistor operation needs a time for charging the parasitic capacitance, resulting in decreasing not only the responsiveness of the transistor but the responsiveness of the semiconductor device.
- extra power consumption for charging the parasitic capacitance increases power consumption of a circuit including a plurality of transistors. Therefore, t2 is preferably sufficiently large such that the parasitic capacitance is negligibly small as compared to the gate capacitance.
- L2 is reduced as the transistor is miniaturized, which leads to difficulty in applying a sufficiently large voltage to the conductor 404a and the conductor 404b.
- t2 has a sufficient length, the resistance of the conductor 404a and that of the conductor 404b can be reduced. Therefore, t2 is at least greater than L2, and t2/L2 is preferably greater than or equal to 1.5 and less than or equal to 2.
- an insulator substrate, a semiconductor substrate, or a conductor substrate may be used, for example.
- a glass substrate, a quartz substrate, a sapphire substrate, a stabilized zirconia substrate (e.g., an yttria-stabilized zirconia substrate), or a resin substrate is used, for example.
- a single material semiconductor substrate of silicon, germanium, or the like or a compound semiconductor substrate of silicon carbide, silicon germanium, gallium arsenide, indium phosphide, zinc oxide, gallium oxide, or the like is used, for example.
- a semiconductor substrate in which an insulator region is provided in the above semiconductor substrate e.g., a silicon on insulator (SOI) substrate or the like is used.
- SOI silicon on insulator
- the conductor substrate a graphite substrate, a metal substrate, an alloy substrate, a conductive resin substrate, or the like is used.
- An insulator substrate provided with a conductor or a semiconductor, a semiconductor substrate provided with a conductor or an insulator, a conductor substrate provided with a semiconductor or an insulator, or the like is used.
- any of these substrates over which an element is provided may be used.
- a capacitor, a resistor, a switching element, a light-emitting element, a memory element, or the like is used.
- a flexible substrate may be used as the substrate 400.
- a method for providing a transistor over a flexible substrate there is a method in which the transistor is formed over a non-flexible substrate and then the transistor is separated and transferred to the substrate 400 which is a flexible substrate.
- a separation layer is preferably provided between the non-flexible substrate and the transistor.
- a sheet, a film, or a foil containing a fiber may be used as the substrate 400.
- the substrate 400 may have elasticity.
- the substrate 400 may have a property of returning to its original shape when bending or pulling is stopped. Alternatively, the substrate 400 may have a property of not returning to its original shape.
- the substrate 400 has a region with a thickness of, for example, greater than or equal to 5 ⁇ and less than or equal to 700 ⁇ , preferably greater than or equal to 10 ⁇ and less than or equal to 500 ⁇ , more preferably greater than or equal to 15 ⁇ and less than or equal to 300 ⁇ .
- the substrate 400 has a small thickness, the weight of the semiconductor device including the transistor can be reduced.
- the substrate 400 may have elasticity or a property of returning to its original shape when bending or pulling is stopped. Therefore, an impact applied to the semiconductor device over the substrate 400, which is caused by dropping or the like, can be reduced. That is, a durable semiconductor device can be provided.
- the substrate 400 which is a flexible substrate, metal, an alloy, resin, glass, or fiber thereof can be used, for example.
- the flexible substrate 400 preferably has a lower coefficient of linear expansion because deformation due to an environment is suppressed.
- the flexible substrate 400 is formed using, for example, a material whose coefficient of linear expansion is lower than or equal to 1 x 10 ⁇ 3 /K, lower than or equal to 5 x 10 ⁇ 5 /K, or lower than or equal to 1 x 10 ⁇ 5 /K.
- the resin include polyester, polyolefin, polyamide (e.g., nylon or aramid), polyimide, polycarbonate, and acrylic.
- aramid is preferably used for the flexible substrate 400 because of its low coefficient of linear expansion.
- electrical characteristics of the transistor can be stabilized when the transistor is surrounded by an insulator with a function of blocking oxygen and impurities such as hydrogen.
- an insulator with a function of blocking oxygen and impurities such as hydrogen may be used as the insulator 408.
- An insulator with a function of blocking oxygen and impurities such as hydrogen may have a single-layer structure or a stacked-layer structure including an insulator containing, for example, boron, carbon, nitrogen, oxygen, fluorine, magnesium, aluminum, silicon, phosphorus, chlorine, argon, gallium, germanium, yttrium, zirconium, lanthanum, neodymium, hafnium, or tantalum may be used.
- the insulator 408 may be formed of aluminum oxide, magnesium oxide, silicon nitride oxide, silicon nitride, gallium oxide, germanium oxide, yttrium oxide, zirconium oxide, lanthanum oxide, neodymium oxide, hafnium oxide, or tantalum oxide.
- the insulator 408 preferably contains aluminum oxide.
- oxygen can be added to the insulator 410 to be a base layer of the insulator 408 or a side surface of the insulator 412. The added oxygen becomes excess oxygen in the insulator 410 or the insulator 412.
- the insulator 408 contains aluminum oxide, entry of impurities such as hydrogen into the semiconductor 406b can be inhibited. In addition, when the insulator 408 contains aluminum oxide, outward diffusion of excess oxygen that is added to the insulator 410 and the insulator 412 can be reduced, for example.
- the insulator 402 may be formed to have, for example, a single-layer structure or a stacked-layer structure including an insulator containing boron, carbon, nitrogen, oxygen, fluorine, magnesium, aluminum, silicon, phosphorus, chlorine, argon, gallium, germanium, yttrium, zirconium, lanthanum, neodymium, hafnium, or tantalum.
- the insulator 402 preferably contains silicon oxide or silicon oxynitride.
- the insulator 410 preferably includes an insulator with low relative dielectric constant.
- the insulator 410 preferably contains silicon oxide, silicon oxynitride, silicon nitride oxide, silicon nitride, silicon oxide to which fluorine is added, silicon oxide to which carbon is added, silicon oxide to which carbon and nitrogen are added, silicon oxide having pores, a resin, or the like.
- the insulator 410 preferably has a stacked-layer structure of a resin and one of the following materials: silicon oxide, silicon oxynitride, silicon nitride oxide, silicon nitride, silicon oxide to which fluorine is added, silicon oxide to which carbon is added, silicon oxide to which carbon and nitrogen are added, and silicon oxide having pores.
- the stacked-layer structure can have thermal stability and low relative dielectric constant.
- the resin include polyester, polyolefin, polyamide (e.g., nylon or aramid), polyimide, polycarbonate, and acrylic.
- the insulator 412 may be formed to have, for example, a single-layer structure or a stacked-layer structure including an insulator containing boron, carbon, nitrogen, oxygen, fluorine, magnesium, aluminum, silicon, phosphorus, chlorine, argon, gallium, germanium, yttrium, zirconium, lanthanum, neodymium, hafnium, or tantalum.
- an insulator containing boron, carbon, nitrogen, oxygen, fluorine, magnesium, aluminum, silicon, phosphorus, chlorine, argon, gallium, germanium, yttrium, zirconium, lanthanum, neodymium, hafnium, or tantalum a material containing silicon oxide or silicon oxynitride is preferably used.
- the insulator 412 preferably contains an insulator with a high dielectric constant.
- the insulator 412 preferably includes gallium oxide, hafnium oxide, oxide including aluminum and hafnium, oxynitride including aluminum and hafnium, oxide including silicon and hafnium, oxynitride including silicon and hafnium, or the like.
- the insulator 412 preferably has a stacked-layer structure including silicon oxide or silicon oxynitride and an insulator with a high dielectric constant.
- silicon oxide and silicon oxynitride have thermal stability
- combination of silicon oxide or silicon oxynitride with an insulator with a high dielectric constant allows the stacked-layer structure to be thermally stable and have a high dielectric constant.
- an aluminum oxide, a gallium oxide, or a hafnium oxide of the insulator 412 is on the insulator 406c side
- entry of silicon included in the silicon oxide or the silicon oxynitride into the semiconductor 406b can be suppressed.
- silicon oxide or silicon oxynitride is on the insulator 406c side, for example, trap centers might be formed at the interface between aluminum oxide, gallium oxide, or hafnium oxide and silicon oxide or silicon oxynitride. The trap centers can shift the threshold voltage of the transistor in the positive direction by trapping electrons in some cases.
- Each of the conductors 416a and 416a may be formed to have a single-layer structure or a stacked-layer structure including a conductor containing, for example, one or more kinds of boron, nitrogen, oxygen, fluorine, silicon, phosphorus, aluminum, titanium, chromium, manganese, cobalt, nickel, copper, zinc, gallium, yttrium, zirconium, molybdenum, ruthenium, platinum, silver, indium, tin, tantalum, and tungsten.
- a conductor containing, for example, one or more kinds of boron, nitrogen, oxygen, fluorine, silicon, phosphorus, aluminum, titanium, chromium, manganese, cobalt, nickel, copper, zinc, gallium, yttrium, zirconium, molybdenum, ruthenium, platinum, silver, indium, tin, tantalum, and tungsten.
- an alloy film or a compound film may be used: a conductor containing aluminum, a conductor containing copper and titanium, a conductor containing copper and manganese, a conductor containing indium, tin, and oxygen, a conductor containing titanium and nitrogen, or the like may be used.
- Each of the conductors 404, 413, and 420 may be formed to have a single-layer structure or a stacked-layer structure including a conductor containing, for example, one or more kinds of boron, nitrogen, oxygen, fluorine, silicon, phosphorus, aluminum, titanium, chromium, manganese, cobalt, nickel, copper, zinc, gallium, yttrium, zirconium, molybdenum, ruthenium, silver, indium, tin, tantalum, and tungsten.
- a conductor containing, for example, one or more kinds of boron, nitrogen, oxygen, fluorine, silicon, phosphorus, aluminum, titanium, chromium, manganese, cobalt, nickel, copper, zinc, gallium, yttrium, zirconium, molybdenum, ruthenium, silver, indium, tin, tantalum, and tungsten.
- an alloy film or a compound film may be used: a conductor containing aluminum, a conductor containing copper and titanium, a conductor containing copper and manganese, a conductor containing indium, tin, and oxygen, a conductor containing titanium and nitrogen, or the like may be used.
- An oxide semiconductor is preferably used as the semiconductor 406b.
- silicon including strained silicon
- germanium silicon germanium, silicon carbide, gallium arsenide, aluminum gallium arsenide, indium phosphide, gallium nitride, an organic semiconductor, or the like can be used in some cases.
- oxides containing one or more elements other than oxygen contained in the semiconductor 406b are preferably used.
- silicon including strained silicon
- germanium, silicon germanium, silicon carbide, gallium arsenide, aluminum gallium arsenide, indium phosphide, gallium nitride, an organic semiconductor, or the like can be used in some cases.
- the semiconductor 406b is an oxide semiconductor, for example.
- the semiconductor 406b can have high carrier mobility (electron mobility) by containing indium, for example.
- the semiconductor 406b preferably contains an element M.
- the element M is preferably aluminum, gallium, yttrium, tin, or the like.
- Other elements which can be used as the element M are boron, silicon, titanium, iron, nickel, germanium, zirconium, molybdenum, lanthanum, cerium, neodymium, hafnium, tantalum, tungsten, magnesium, and the like. Note that two or more of the above elements may be used in combination as the element M.
- the element M is an element having high bonding energy with oxygen, for example.
- the element M is an element whose bonding energy with oxygen is higher than that of indium.
- the semiconductor 406b preferably contains zinc. When the oxide semiconductor contains zinc, the oxide semiconductor is easily to be crystallized, for example.
- the semiconductor 406b is not limited to the oxide semiconductor.
- the semiconductor 406b may be, for example, an oxide semiconductor which does not contain indium and contains zinc, an oxide semiconductor which does not contain indium and contains gallium, or an oxide semiconductor which does not contain indium and contains tin, e.g., a zinc tin oxide or a gallium tin oxide.
- an oxide with a wide energy gap may be used.
- the energy gap of the semiconductor 406b is greater than or equal to 2.5 eV and less than or equal to 4.2 eV, preferably greater than or equal to 2.8 eV and less than or equal to 3.8 eV, more preferably greater than or equal to 3 eV and less than or equal to 3.5 eV.
- the insulator 406a and the insulator 406c are oxides including one or more elements, or two or more elements other than oxygen included in the semiconductor 406b. Since the insulator 406a and the insulator 406c each include one or more elements, or two or more elements other than oxygen included in the semiconductor 406b, a defect state is less likely to be formed at the interface between the insulator 406a and the semiconductor 406b and the interface between the semiconductor 406b and the insulator 406c.
- an oxide having an electron affinity higher than those of the insulators 406a and 406c is used.
- an oxide having an electron affinity higher than those of the insulators 406a and 406c by 0.07 eV or higher and 1.3 eV or lower, preferably 0.1 eV or higher and 0.7 eV or lower, or further preferably 0.15 eV or higher and 0.4 eV or lower is used.
- the electron affinity refers to an energy gap between the vacuum level and the bottom of the conduction band.
- the 406b between the insulator 406a and the semiconductor 406b. Furthermore, in some cases, there is a mixed region of the semiconductor 406b and the insulator 406c between the semiconductor 406b and the insulator 406c.
- the mixed region has a low density of defect states. For that reason, in a stack including the insulator 406a, the semiconductor 406b, and the insulator 406c, energy changes continuously at their interfaces and in the vicinity of the interface (continuous junction). Note that boundaries of the insulator 406a, the semiconductor 406b, and the insulator 406c are not clear in some cases.
- Electron movement is inhibited, for example, in the case where physical unevenness in a channel formation region is large.
- root mean square (RMS) roughness with a measurement area of 1 ⁇ x 1 ⁇ of the top surface or the bottom surface of the semiconductor 406b (a formation surface; here, the top surface of the insulator 406a) is less than 1 nm, preferably less than 0.6 nm, further preferably less than 0.5 nm, still further preferably less than 0.4 nm.
- the average surface roughness (also referred to as Ra) with the measurement area of 1 ⁇ x 1 ⁇ is less than 1 nm, preferably less than 0.6 nm, further preferably less than 0.5 nm, still further preferably less than 0.4 nm.
- the maximum difference (P-V) with the measurement area of 1 ⁇ x 1 ⁇ is less than 10 nm, preferably less than 9 nm, further preferably less than 8 nm, still further preferably less than 7 nm.
- RMS roughness, Ra, and P-V can be measured using a scanning probe microscope SPA-500 manufactured by SII Nano Technology Inc.
- the above three-layer structure is an example.
- a stacked-layer structure in which any one of the insulators described as examples of the insulator 406a and the insulator 406c is provided below or over the insulator 406a or below or over the insulator 406c may be employed.
- FIGS. 1A to 1C A method for manufacturing the transistor of the present invention in FIGS. 1A to 1C will be described below with reference to FIGS. 7A to 7H, FIGS. 8A to 8F, and FIGS. 9A to 9D.
- the substrate 400 is prepared. [0082]
- an insulator to be the insulator 401 is formed over the substrate 400.
- An opening is formed in the insulator 401, and a conductor to be the conductor 413 is formed over the insulator 401.
- the conductor to be the conductor 413 can be formed by a sputtering method, a CVD method, an MBE method, a PLD method, an ALD method, or the like.
- the conductor 413 may have a multilayer structure including a conductor that is less likely to transmit oxygen (also referred to as a conductor with high stability against oxidation).
- the conductor 413 may be embedded to the opening in the insulator 401 by chemical mechanical polishing (CMP) or the like.
- CMP chemical mechanical polishing
- the conductor 413 may be formed in such a manner that a conductor is formed and processed by a photolithography method or the like.
- a resist is exposed to light through a photomask.
- a region exposed to light is removed or left using a developing solution, so that a resist mask is formed.
- etching through the resist mask is conducted.
- the resist mask is formed by, for example, exposure of the resist to light using KrF excimer laser light, ArF excimer laser light, extreme ultraviolet (EUV) light, or the like.
- a liquid immersion technique may be employed in which a portion between a substrate and a projection lens is filled with liquid (e.g., water) to perform light exposure.
- An electron beam or an ion beam may be used instead of the above-mentioned light.
- dry etching treatment such as ashing or wet etching treatment can be used for removal of the resist mask.
- wet etching treatment is performed after dry etching treatment.
- dry etching treatment is performed after wet etching treatment.
- a capacitively coupled plasma (CCP) etching apparatus including parallel plate type electrodes can be used.
- the capacitively coupled plasma etching apparatus including the parallel plate type electrodes may have a structure in which a high-frequency power source is applied to one of the parallel plate type electrodes.
- the capacitively coupled plasma etching apparatus may have a structure in which different high-frequency power sources are applied to one of the parallel plate type electrodes.
- the capacitively coupled plasma etching apparatus may have a structure in which high-frequency power sources with the same frequency are applied to the parallel plate type electrodes.
- the capacitively coupled plasma etching apparatus may have a structure in which high-frequency power sources with different frequencies are applied to the parallel plate type electrodes.
- a dry etching apparatus including a high-density plasma source can be used.
- an inductively coupled plasma (ICP) etching apparatus can be used, for example.
- high-density-plasma treatment may be performed.
- High-density-plasma treatment is preferably performed in an oxygen atmosphere or a nitrogen atmosphere.
- the oxygen atmosphere is a gas atmosphere containing oxygen atoms, which includes atmospheres of oxygen, ozone, and nitrogen oxide (e.g., nitrogen monoxide, nitrogen dioxide, dinitrogen monoxide, dinitrogen trioxide, dinitrogen tetroxide, or dinitrogen pentoxide).
- nitrogen oxide e.g., nitrogen monoxide, nitrogen dioxide, dinitrogen monoxide, dinitrogen trioxide, dinitrogen tetroxide, or dinitrogen pentoxide.
- an inert gas such as nitrogen or a rare gas (e.g., helium or argon) may be included.
- the high-density plasma treatment in a nitrogen atmosphere may be high-density plasma treatment in an atmosphere containing nitrogen and a rare gas, an atmosphere containing nitrogen, hydrogen, and a rare gas, or an atmosphere containing ammonia and a rare gas, for example.
- a surface of the treated object and its vicinity can be nitrided.
- the nitrided region can be formed to be extremely thin on the surface side of the treated object. This nitrided region can prevent diffusion of impurities.
- the high-density plasma treatment in a nitrogen atmosphere may be performed.
- the high-density plasma treatment in an oxygen atmosphere may be performed.
- Annealing treatment may be performed before or after each high-density plasma treatment. Note that it is in some cases preferable to let an enough amount of gas flow in order to increase the plasma density. When the gas amount is not enough, the deactivation rate of radicals becomes higher than the generation rate of radicals in some cases. For example, it is preferable in some cases to let a gas flow at 100 seem or more, 300 seem or more, or 800 seem or more.
- the high-density plasma treatment is performed using a microwave generated with a high-frequency generator that generates a wave having a frequency of, for example, more than or equal to 0.3 GHz and less than or equal to 3.0 GHz, more than or equal to 0.7 GHz and less than or equal to 1.1 GHz, or more than or equal to 2.2 GHz and less than or equal to 2.8 GHz (typically, 2.45 GHz).
- the treatment pressure can be higher than or equal to 10 Pa and lower than or equal to 5000 Pa, preferably higher than or equal to 200 Pa and lower than or equal to 1500 Pa, further preferably higher than or equal to 300 Pa and lower than or equal to 1000 Pa.
- the substrate temperature can be higher than or equal to 100 °C and lower than or equal to 600 °C (typically 400 °C). Furthermore, a mixed gas of oxygen and argon can be used.
- the high density plasma is generated using a 2.45 GHz microwave and preferably has an electron density of higher than or equal to 1 x 10 11 /cm 3 and lower than or equal to 1 x 10 13 /cm 3 , an electron temperature of 2 eV or lower, or an ion energy of 5 eV or lower.
- Such high-density plasma treatment produces radicals with low kinetic energy and causes little plasma damage, compared with conventional plasma treatment. Thus, formation of a film with few defects is possible.
- the distance between an antenna that generates the microwave and the treated object is longer than or equal to 5 mm and shorter than or equal to 120 mm, preferably longer than or equal to 20 mm and shorter than or equal to 60 mm.
- a plasma power source that applies a radio frequency (RF) bias to a substrate may be provided.
- the frequency of the RF bias may be 13.56 MHz, 27.12 MHz, or the like, for example.
- the use of high-density plasma enables high-density oxygen ions to be produced, and application of the RF bias to the substrate allows oxygen ions generated by the high-density plasma to be efficiently introduced into the treated object. Therefore, it is preferable to perform the high-density plasma treatment while a bias is applied to the substrate.
- annealing treatment may be successively performed without an exposure to the air.
- the high-density plasma treatment may be successively performed without an exposure to the air.
- the treatment time of the high-density plasma treatment is preferably longer than or equal to 30 seconds and shorter than or equal to 120 minutes, longer than or equal to 1 minute and shorter than or equal to 90 minutes, longer than or equal to 2 minutes and shorter than or equal to 30 minutes, or longer than or equal to 3 minutes and shorter than or equal to 15 minutes.
- the treatment time of the annealing treatment at a temperature of higher than or equal to 250 °C and lower than or equal to 800 °C, higher than or equal to 300 °C and lower than or equal to 700 °C, or higher than or equal to 400 °C and lower than or equal to 600 °C is preferably longer than or equal to 30 seconds and shorter than or equal to 120 minutes, longer than or equal to 1 minute and shorter than or equal to 90 minutes, longer than or equal to 2 minutes and shorter than or equal to 30 minutes, or longer than or equal to 3 minutes and shorter than or equal to 15 minutes.
- the insulator 402 is formed.
- the insulator 402 may be formed by a sputtering method, a chemical vapor deposition (CVD) method, a molecular beam epitaxy (MBE) method, a pulsed laser deposition (PLD) method, an atomic layer deposition (ALD) method, or the like.
- CVD chemical vapor deposition
- MBE molecular beam epitaxy
- PLD pulsed laser deposition
- ALD atomic layer deposition
- CVD methods can be classified into a plasma enhanced CVD (PECVD) method using plasma, a thermal CVD (TCVD) method using heat, a photo CVD method using light, and the like.
- the CVD method can include a metal CVD (MCVD) method and a metal organic CVD (MOCVD) method depending on a source gas.
- PECVD plasma enhanced CVD
- TCVD thermal CVD
- MOCVD metal organic CVD
- a high-quality film can be formed at a relatively low temperature.
- a thermal CVD method does not use plasma and thus causes less plasma damage to an object.
- a wiring, an electrode, an element (e.g., transistor or capacitor), or the like included in a semiconductor device might be charged up by receiving charges from plasma. In that case, accumulated charges might break the wiring, electrode, element, or the like included in the semiconductor device.
- a thermal CVD method not using plasma such damage due to exposure to plasma is not caused and the yield of the semiconductor device can be increased.
- an object is not exposed to plasma during deposition, so that a film with few defects can be obtained.
- An ALD method also causes less plasma damage to an object.
- An ALD method does not cause plasma damage during deposition, so that a film with few defects can be obtained.
- a film is formed by reaction at a surface of an object.
- a CVD method and an ALD method enable favorable step coverage almost regardless of the shape of an object.
- an ALD method enables excellent step coverage and excellent thickness uniformity and can be favorably used for covering a surface of an opening with a high aspect ratio, for example.
- an ALD method has a low deposition rate; thus, it is sometimes preferable to combine an ALD method with another deposition method with a high deposition rate such as a CVD method.
- composition of a film to be formed can be controlled with a flow rate ratio of the source gases.
- a film with a certain composition can be formed depending on a flow rate ratio of the source gases.
- a CVD method or an ALD method by changing the flow rate ratio of the source gases while forming the film, a film whose composition is continuously changed can be formed.
- time taken for the film formation can be reduced because time taken for transfer and pressure adjustment is omitted.
- semiconductor devices can be manufactured with improved productivity.
- carbon, hydrogen, and the like may be released by performing the high-density-plasma treatment.
- organic compound such as hydrocarbon can be released from an object.
- treatment to add oxygen to the insulator 402 may be performed.
- an ion implantation method, a plasma treatment method, or the like can be used. Note that oxygen added to the insulator 402 is excess oxygen.
- an insulator to be the insulator 406a, a semiconductor to be the semiconductor 406b, and a resist mask 430 are formed.
- an insulator to be the insulator 406a is formed over the insulator 402.
- the insulator to be the insulator 406a can be formed by a sputtering method, a CVD method, an MBE method, a PLD method, an ALD method, or the like. It is particularly preferable to use a facing-target sputtering apparatus. Note that in this specification and the like, deposition using a facing-target sputtering apparatus can also be referred to as vapor deposition sputtering
- the use of the facing-target sputtering apparatus can reduce plasma damage induced during deposition of the insulator. Thus, oxygen vacancies in the insulator can be reduced.
- the use of the facing-target sputtering apparatus allows deposition in high vacuum. In that case, impurity concentration (e.g., concentration of hydrogen, a rare gas (such as argon), or water) in the deposited insulator can be reduced.
- a sputtering apparatus including an inductively-coupled antenna conductor plate may be used.
- a large film with high uniformity can be formed with a high deposition rate.
- Deposition is preferably performed using a gas containing oxygen, a rare gas, a gas containing nitrogen, or the like.
- a gas containing nitrogen nitrogen (N 2 ), dinitrogen oxide (N 2 0), ammonia (NH 3 ), or the like may be used, for example.
- carbon, hydrogen, and the like may be released by performing the high-density-plasma treatment.
- organic compound such as hydrocarbon can be released from an object.
- treatment to add oxygen to the insulator to be the insulator 406a may be performed.
- an ion implantation method, a plasma treatment method, or the like can be used. Note that oxygen added to the insulator to be the insulator 406a is excess oxygen.
- the semiconductor to be the semiconductor 406b is formed over the insulator to be the insulator 406a.
- the semiconductor can be formed by a sputtering method, a CVD method, an MBE method, a PLD method, an ALD method, or the like. It is particularly preferable to use a facing-target sputtering apparatus.
- the use of the facing-target sputtering apparatus can reduce plasma damage induced during deposition of the semiconductor. Accordingly, oxygen vacancies in the semiconductor can be reduced.
- the use of the facing-target sputtering apparatus allows deposition in high vacuum. In that case, impurity concentration (e.g., concentration of hydrogen, a rare gas (such as argon), or water) in the deposited semiconductor can be reduced.
- a sputtering apparatus including an inductively-coupled antenna conductor plate may be used.
- a large film with high uniformity can be formed with a high deposition rate.
- Deposition is preferably performed using a gas containing oxygen, a rare gas, a gas containing nitrogen, or the like.
- a gas containing nitrogen nitrogen (N 2 ), dinitrogen oxide (N 2 0), or ammonia (NH 3 ) may be used, for example.
- first heat treatment is preferably performed.
- the first heat treatment can be performed at a temperature higher than or equal to 250 °C and lower than or equal to 650 °C, preferably higher than or equal to 450 °C and lower than or equal to 600 °C.
- the first heat treatment is performed in an inert gas atmosphere or an atmosphere containing an oxidizing gas at 10 ppm or more, 1 % or more, or 10 % or more.
- the first heat treatment may be performed under a reduced pressure.
- the first heat treatment may be performed in such a manner that heat treatment is performed in an inert gas atmosphere, and then another heat treatment is performed in an atmosphere containing an oxidizing gas at 10 ppm or more, 1 % or more, or 10 % or more in order to compensate desorbed oxygen.
- an oxidizing gas at 10 ppm or more, 1 % or more, or 10 % or more in order to compensate desorbed oxygen.
- crystallinity of the semiconductor can be increased and impurities such as hydrogen and moisture can be removed, for example.
- plasma treatment using oxygen may be performed under a reduced pressure.
- the plasma treatment containing oxygen is preferably performed using an apparatus including a power source for generating high-density plasma using microwaves, for example.
- a plasma power source for applying a radio frequency (RF) voltage to a substrate side may be provided.
- RF radio frequency
- high-density plasma enables high-density oxygen radicals to be produced, and application of the RF voltage to the substrate side allows oxygen radicals generated by the high-density plasma to be efficiently introduced into the semiconductor 406b.
- plasma treatment using oxygen in order to compensate released oxygen may be performed.
- the insulator to be the insulator 406a and the semiconductor to be the semiconductor 406b are processed by a photolithography method or the like using a resist mask 430 to form a multilayer film including the insulator 406a and the semiconductor 406b as illustrated in FIGS. 7E and 7F.
- the insulator 402 is also subjected etching to have a thinned region in some cases. That is, the insulator 402 may have a protruding portion in a region in contact with the multilayer film.
- carbon, hydrogen, and the like may be released by performing the high-density-plasma treatment.
- organic compound such as hydrocarbon can be released from an object.
- a conductor 416 and an insulator to be the insulator 410 are formed.
- the conductor 416 is formed.
- the conductor 416 can be formed by a sputtering method, a CVD method, an MBE method, a PLD method, an ALD method, or the like.
- the conductor 416 covers the multilayer film.
- the side surface of the insulator 406a and the top and side surfaces of the semiconductor 406b are partly damaged in forming the conductor over the multilayer film, and then a region where resistance is reduced might be formed. Since each of the insulator 406a and the semiconductor 406b includes a region whose resistance is lowered, the contact resistance between the conductor 416 and the semiconductor 406b can be lowered.
- carbon, hydrogen, and the like may be released by performing the high-density-plasma treatment.
- organic compound such as hydrocarbon can be released from an object.
- the conductor 416 is processed by a photolithography method or the like, so that the conductors 416a and 416b are formed.
- carbon, hydrogen, and the like may be released by performing the high-density-plasma treatment.
- organic compound such as hydrocarbon can be released from an object.
- the insulator to be the insulator 410 is formed.
- the insulator to be the insulator 410 can be formed by a sputtering method, a CVD method, an MBE method, a PLD method, an ALD method, or the like.
- the insulator to be the insulator 410 can be formed by a spin coating method, a dipping method, a droplet discharging method (such as an ink-jet method), a printing method (such as screen printing or offset printing), a doctor knife method, a roll coater method, a curtain coater method, or the like.
- the insulator to be the insulator 410 may be formed to have a flat top surface.
- the top surface of the insulator to be the insulator 410 may have planarity immediately after the film formation.
- an upper portion of the insulator to be the insulator 410 may be removed so that the top surface of the insulator to be the insulator 410 becomes parallel to a reference surface such as a rear surface of the substrate.
- planarization treatment for example, chemical mechanical polishing treatment, dry etching treatment, or the like can be performed.
- the top surface of the insulator to be the insulator 410 is not necessarily flat.
- carbon, hydrogen, and the like may be released by performing the high-density-plasma treatment.
- organic compound such as hydrocarbon can be released from an object.
- a resist mask 431 is formed over the insulator to be the insulator 410 by a photolithography method or the like.
- an organic coating film may be formed between the top surface of the insulator to be the insulator 410 and the resist mask 431 in order to improve the adhesion between the top surface of the insulator to be the insulator 410 and the resist mask 431.
- an opening is formed in the insulator 410 and the conductor 416.
- the insulator to be the insulator 410 is subjected to a first processing by a dry etching method or the like to expose the top surface of the conductor 416.
- a dry etching method any of the above dry etching apparatuses can be used; however, a dry etching apparatus in which high-frequency power sources with different frequencies are connected to the parallel-plate electrodes is preferably used.
- the conductor 416 is subjected to a second processing by a dry etching method or the like so as to be separated into the conductor 416a and the conductor 416b.
- the insulator 410 and the conductor 416 may be processed in the same photolithography process. Processing in the same photolithography process can reduce the number of manufacturing steps. Thus, a semiconductor device including the transistor can be manufactured with high productivity.
- the semiconductor 406b has a region that is exposed.
- the exposed region of the semiconductor 406b is partly removed by the second processing in some cases.
- impurity elements such as residual components of the etching gas are attached to the exposed surface of the semiconductor 406b in some cases.
- chlorine and the like may be attached when a chlorine-based gas is used as the etching gas.
- a hydrocarbon-based gas is used as the etching gas, carbon, hydrogen, and the like may be attached.
- the impurity elements attached to the exposed surface of the semiconductor 406b are preferably reduced.
- the impurity elements can be reduced by cleaning treatment using dilute hydrofluoric acid, cleaning treatment using ozone, cleaning treatment using ultra violet rays, or the like. Note that some kinds of cleaning treatment may be used in combination. Accordingly, the exposed surface of the semiconductor 406b, that is, the region where channel is formed has a high resistance.
- carbon, hydrogen, and the like may be released by performing the high-density-plasma treatment.
- organic compound such as hydrocarbon can be released from an object.
- the insulator 406c is formed over top and side surfaces of the semiconductor 406b, a side surface of the insulator 406a, a top surface of the insulator 402, and a top surface of the insulator 410, which are surfaces except for at least a side surface of the insulator 410.
- the insulator 406c can be formed by a sputtering method.
- FIG. 21 is a cross-sectional view illustrating part of a sputtering apparatus 101.
- the sputtering apparatus 101 illustrated in FIG. 21 includes a member 190, a collimator 150 placed over the member 190, a target holder 120, a backing plate 110 placed over the target holder 120, a target 100 placed over the backing plate 110, a magnet unit 130 including a magnet 13 ON and a magnet 130S placed under the target 100 with the backing plate 110 positioned therebetween, and a magnet holder 132 that supports the magnet unit 130.
- a magnet unit means a group of magnets.
- the magnet unit can be replaced with "cathode", “cathode magnet”, “magnetic member”, “magnetic part”, or the like.
- FIG. 21 also illustrates a magnetic force line 180a and a magnetic force line 180b formed by the magnet unit 130.
- the target holder 120 and the backing plate 110 are fixed to each other with a bolt and have the same potential.
- the target holder 120 has a function of supporting the target 100 with the backing plate 110 positioned therebetween.
- the backing plate 110 has a function of fixing the target 100.
- the sputtering apparatus 101 may have a water channel inside or under the backing plate 110.
- fluid air, nitrogen, a rare gas, water, oil, or the like
- the backing plate 110 and the target 100 are preferably adhered to each other with a bonding member because the cooling capability is increased.
- a gasket is preferably provided between the target holder 120 and the backing plate 110, in which case an impurity is less likely to enter the sputtering apparatus 101 from the outside or a water channel.
- the magnet 130N and the magnet 130S are placed such that their surfaces on the target 100 side have opposite polarities.
- the case where the pole of the magnet 130N on the target 100 side is the north pole and the pole of the magnet 130S on the target 100 side is the south pole is described.
- the layout of the magnets and the polarities in the magnet unit 130 is not limited to those illustrated in FIG. 21.
- the magnetic force line 180a is one of magnetic force lines that form a horizontal magnetic field in the vicinity of a top surface of the target 100.
- the vicinity of the top surface of the target 100 corresponds to a region in which the perpendicular distance from the top surface of the target 100 is, for example, greater than or equal to 0 mm and less than or equal to 10 mm, in particular, greater than or equal to 0 mm and less than or equal to 5 mm.
- the magnetic force line 180b is one of magnetic force lines that form a horizontal magnetic field in a plane apart from the top surface of the magnet unit 130 by a perpendicular distance d.
- the perpendicular distance d is, for example, greater than or equal to 0 mm and less than or equal to 20 mm or greater than or equal to 5 mm and less than or equal to 15 mm.
- a potential VI applied to the target holder 120 is, for example, lower than a potential V2 applied to the substrate stage 170.
- the potential V2 applied to the substrate stage 170 is, for example, the ground potential.
- a potential V3 applied to the magnet holder 132 is, for example, the ground potential. Note that the potentials VI, V2, and V3 are not limited to the above description. Not all the target holder 120, the substrate stage 170, and the magnet holder 132 are necessarily supplied with potentials. For example, the substrate stage 170 may be electrically floating.
- FIG. 21 illustrates an example where the backing plate 110 and the target holder 120 are not electrically connected to the magnet unit 130 and the magnet holder 132, but electrical connection is not limited thereto.
- the backing plate 110 and the target holder 120 may be electrically connected to the magnet unit 130 and the magnet holder 132, and the backing plate 110, the target holder 120, the magnet unit 130, and the magnet holder 132 may have the same potential.
- the deposition gas e.g., oxygen, nitrogen, or a rare gas such as argon
- the pressure in the sputtering apparatus 101 is constant (e.g., greater than or equal to 0.05 Pa and less than or equal to 10 Pa, preferably greater than or equal to 0.1 Pa and less than or equal to 0.8 Pa)
- a plasma is formed in a magnetic field formed by the magnet unit 130.
- the potential of the plasma is a potential Vp that is higher than the potential VI .
- a cation in the plasma is accelerated toward the target 100 by a potential difference between the potential Vp and the potential VI .
- the cation collides with the target 100 to release sputtered particles.
- the released sputtered particles that reach the substrate 160 are deposited to form a film.
- a sputtered particle is less likely to reach a bottom portion of a small opening with a high aspect ratio.
- a sputtered particle which flies in the oblique direction to the substrate, is deposited in the vicinity of upper part of an opening, which narrows the width of the upper part of the opening. In that case, the sputtered particle is not formed in the opening.
- the insulator 406c can be formed on planes without planes perpendicular to the substrate as illustrated in FIGS. 8C and 8D.
- the collimator 150 may include a movable portion 151 and a movable portion 152 as illustrated in FIG. 22.
- the movable portion 151 whether the collimator 150 is used or not can be easily selected.
- the movable portion 152 By including the movable portion 152, the perpendicular distance between the collimator 150 and the substrate 160 and that between the collimator 150 and the target 100 can be easily adjusted.
- a long throw sputtering method can also be used.
- the perpendicular distance between the target 100 and the substrate 160 is set large, whereby the incident direction of the sputtered particle can be approximately perpendicular to the substrate 160.
- the insulator 406c can be formed on planes without planes perpendicular to the substrate even when the collimator 150 is not used.
- the perpendicular distance between the substrate 160 and the target 100 is greater than or equal to 150 mm and less than or equal to 500 mm.
- a combination of the long throw sputtering method and the collimator 150 may be employed.
- carbon, hydrogen, and the like may be released by performing the high-density-plasma treatment.
- organic compound such as hydrocarbon can be released from an object.
- an insulator to be the insulator 412, a conductor to be the conductor 404a, and a conductor to be the conductor 404b are formed.
- an insulator to be the insulator 412 is formed over the insulator 410 and the insulator 406c.
- the insulator to be the insulator 412 can be formed by a sputtering method, a CVD method, an MBE method, a PLD method, an ALD method, or the like.
- carbon, hydrogen, and the like may be released by performing the high-density-plasma treatment.
- organic compound such as hydrocarbon can be released from an object.
- a conductor to be the conductor 404a and a conductor to be the conductor 404b are formed.
- the conductor to be the conductor 404a and the conductor to be the conductor 404b can be formed by a sputtering method, a CVD method, an MBE method, a PLD method, an ALD method, or the like.
- the conductor to be the conductor 404a and the conductor the conductor to be the conductor 404b are formed so as to fill the opening formed in the insulator 410 and the like. Therefore, the CVD method (the MCVD method, in particular) is preferred.
- a stacked-layer film of a conductor formed by an ALD method or the like and a conductor formed by a CVD method is preferred in some cases to increase adhesion of the conductor formed by an MCVD method.
- a stacked-layer film where titanium nitride and tungsten are formed in this order may be used.
- the conductor 404a, the conductor 404b, the insulator 412, and the insulator 406c are removed to expose the insulator 410 by CMP treatment or the like.
- the insulator 410 can be used as a stopper layer and the thickness of the insulator 410 is reduced in some cases. Therefore, the insulator 410 is set to have a sufficient thickness so that the conductor 404a and the conductor 404b have sufficiently low resistance in a completed transistor, whereby a plurality of transistors with small variation in characteristics can be manufactured.
- the CMP treatment may be performed only once or plural times.
- first polishing be performed at a high polishing rate and final polishing be performed at a low polishing rate.
- a conductor to be the conductor 420 is formed.
- the conductor 420 may have a stacked-layer structure.
- the conductor to be the conductor 420 can be formed by a sputtering method, a CVD method, an MBE method, a PLD method, an ALD method, or the like.
- the conductor to be the conductor 420 is processed by a photolithography method or the like, so that the conductor 420 is formed.
- the insulator 408 is formed over the insulator 410 and the conductor 420.
- the insulator 408 can be formed by a sputtering method, a CVD method, an MBE method, a PLD method, an ALD method, or the like.
- Aluminum oxide is preferably formed as the insulator 408 using plasma containing oxygen, so that oxygen in the plasma can be added to the top surface of the insulator 410 as excess oxygen (exO). Excess oxygen can be added to the insulator 408 by supplying oxygen through the insulator 410.
- the mixed region containing a large amount of excess oxygen might be formed in the interface between the insulator 408 and the insulator 410 and the vicinity of the interface.
- carbon, hydrogen, and the like may be released by performing the high-density-plasma treatment.
- organic compound such as hydrocarbon can be released from an object.
- second heat treatment may be performed at any time after the formation of the insulator 408.
- the excess oxygen contained in the insulator 410 and the mixed region 414 is moved to the semiconductor 406b through the insulator 412, the insulator 402, the insulator 406c, and the insulator 406a. Since excess oxygen is moved to the semiconductor 406b as described above, defects (oxygen vacancies) in the semiconductor 406b can be reduced.
- the second heat treatment may be performed at a temperature such that excess oxygen in the insulator 410 and the mixed region 414 is diffused to the semiconductor 406b.
- the second heat treatment is preferably performed at a temperature lower than that of the first heat treatment.
- the second heat treatment is preferably performed at a temperature lower than that of the first heat treatment by higher than or equal to 20 °C and lower than or equal to 150 °C, preferably higher than or equal to 40 °C and lower than or equal to 100 °C. Accordingly, superfluous release of excess oxygen from the insulator 402 or the like can be inhibited.
- the second heat treatment is not necessarily performed when heating during formation of the films can work as heat treatment comparable to the second heat treatment.
- an opening reaching the conductor 416a and an opening reaching the conductor 416b may be formed in the insulator 408 and the insulator 410, and conductors serving as wirings may be formed in the openings.
- an opening reaching the conductor 404 may be formed in the insulator 408, and a conductor serving as a wiring may be formed in the opening.
- the transistor illustrated in FIGS. 1A to 1C can be manufactured.
- Embodiment 1 one embodiment of the present invention has been described. Note that one embodiment of the present invention is not limited to the above examples. That is, since various embodiments of the present invention are disclosed in this embodiment and other embodiments, one embodiment of the present invention is not limited to a specific embodiment.
- the example in which an oxide semiconductor is used as a semiconductor has been described as one embodiment of the present invention; however, one embodiment of the present invention is not limited thereto.
- silicon, germanium, silicon germanium, silicon carbide, gallium arsenide, aluminum gallium arsenide, indium phosphide, gallium nitride, an organic semiconductor, or the like may be used in one embodiment of the present invention.
- FIGS. 2A to 2C are a top view and cross-sectional views of a semiconductor device of one embodiment of the present invention.
- FIG. 2A is the top view
- FIGS. 2B and 2C are the cross-sectional views taken along dashed-dotted lines A1-A2 and A3-A4 in FIG. 2A, respectively. Note that for simplification of the drawing, some components are not illustrated in the top view in FIG. 2A.
- the angle # between the side surface of the insulator 410 and a top surface of the conductor 416a is greater than 0° and less than 90°
- the insulator 406c is formed on the side surface of the insulator 410.
- the angle ⁇ is preferably greater than or equal to 75 °C and less than 90 °C, preferably greater than or equal to 80 °C and less than 90 °C, further preferably greater than or equal to 85 °C and less than 90 °C.
- the insulator 406c is formed thinner in a region overlapping with a side surface of the conductor 404 with the insulator 412 interposed therebetween than in a region overlapping with the bottom surface of the conductor 404.
- the description of the transistor in FIGS. 1A to 1C is referred to.
- the side surface of the insulator 410 is formed so that the angle # between the side surface of the insulator 410 and the top surface of the conductor 416a is greater than 0° and less than 90°.
- the insulator 406c is formed with use of the film formation apparatus described in Embodiment 1.
- the insulator 406c is formed thin on the side surface of the insulator 410 as the angle ⁇ gets larger.
- the thickness of the insulator 406c formed on the side surface of the insulator 410 can be adjusted by the angle ⁇ . That is, LI, which is the width of the offset region to be formed, can be reduced. Accordingly, tl is greater than LI, and Ll/tl is less than 1.
- the subsequent steps may be performed in a manner similar to that of the steps described in the method 1 for manufacturing the transistor described in Embodiment 1.
- the transistor illustrated in FIGS. 2 A to 2C can be manufactured.
- FIGS. 3A to 3C and FIGS. 4A to 4C are top views and cross-sectional views of semiconductor devices of one embodiment of the present invention.
- FIGS. 3A to 3C and FIGS. 4A to 4C are described.
- FIG. 3A and FIG. 4A are top views.
- FIG. 3B is a cross-sectional view taken along dashed-dotted line A1-A2 in FIG. 3A.
- FIG. 3C is a cross-sectional view taken along dashed-dotted line A3-A4 illustrated in FIG. 3A. Note that for simplification of the drawing, some components in the top view in FIG. 3 A are not illustrated.
- FIG. 4B is a cross-sectional view taken along dashed-dotted line A1-A2 illustrated in FIG. 4 A.
- FIG. 4C is a cross-sectional view taken along dashed-dotted line A3-A4 illustrated in FIG. 4A. Note that for simplification of the drawing, some components in the top view in FIG. 4A are not illustrated.
- the insulator 406c2 (the insulator 406c in FIGS. 4A to 4C), the insulator 412, the conductor 404a, and the conductor 404b are also formed in part of a region on the top surface of the insulator 410.
- the description of the transistor in FIGS. 1A to 1C or the transistor in FIGS. 2A to 2C is referred to.
- part of the conductor 404a and the conductor 404b serving as a gate electrode may function as a wiring. That is, part of the conductors 404a and 404b which is formed over the insulator 410 with the insulator 406c and the insulator 412 positioned therebetween correspond to the conductor 420 in the transistor structure 1. That is, in the structure, t2 is the perpendicular distance between part of the conductor 404a which is over the insulator 410 and the conductor 416a or the conductor 416b.
- the insulator 406c2 an insulator 406c in FIGS. 4 A to 4C
- the insulator 412 are positioned between the top surface of the insulator 410 and part of the conductor 404a which is formed over the insulator 410. Therefore, t2, the length of the summation of the thicknesses of the insulator 410, the insulator 406c2 (the insulator 406c in FIGS. 4 A to 4C), and the insulator 412, can be sufficiently large, so that parasitic capacitance can be reduced.
- FIGS. 3A to 3C A method for manufacturing the transistor illustrated in FIGS. 3A to 3C is described below.
- the insulator 406c, the insulator 412, the conductor 404a, and the conductor 404b are formed by a photolithography method or the like. With this structure, a conductor corresponding to the conductor 420 in the transistor structure 1 can be formed at the same time using the conductor 404a and the conductor 404b.
- the insulator 408 is formed.
- the transistor illustrated in FIGS. 3A to 3C can be manufactured.
- the conductor 404a, and the conductor 404b are formed in steps similar to those of the transistor illustrated in FIGS. 2A to 2C. Then, the insulator 406c, the insulator 412, the conductor 404a, and the conductor 404b each having a desired shape are formed by a photolithography method. With this structure, a conductor corresponding to the conductor 420 in the transistor structure 1 can be formed using the conductor 404a and the conductor 404b.
- the transistor illustrated in FIGS. 4 A to 4C can be manufactured.
- FIGS. 5A to 5C Transistors having structures different from that in FIGS. 1A to 1C and manufacturing methods thereof will be described with reference to FIGS. 5A to 5C and FIGS. 6A to 6C.
- FIGS. 5A to 5C Transistors having structures different from that in FIGS. 1A to 1C and manufacturing methods thereof will be described with reference to FIGS. 5A to 5C and FIGS. 6A to 6C.
- FIGS. 6A to 6C are top views and cross-sectional views of semiconductor devices of one embodiment of the present invention.
- FIGS. 5A to 5C and FIGS. 6A to 6C are described.
- FIG. 5A and FIG. 6A are top views.
- FIG. 5B is a cross-sectional view taken along dashed-dotted line A1-A2 in FIG. 5A.
- FIG. 5C is a cross-sectional view taken along dashed-dotted line A3-A4 illustrated in FIG. 5 A. Note that for simplification of the drawing, some components in the top view in FIG. 5 A are not illustrated.
- FIG. 6B is a cross-sectional view taken along dashed-dotted line A1-A2 illustrated in FIG. 6 A.
- FIG. 6C is a cross-sectional view taken along dashed-dotted line A3-A4 illustrated in FIG. 6 A. Note that for simplification of the drawing, some components are not illustrated in the top view in FIG. 6A.
- the conductor 416a and the conductor 416b are formed only over the semiconductor 406b.
- FIGS. 5A to 5C A method for manufacturing the transistor illustrated in FIGS. 5A to 5C is described below.
- the conductor 416 is formed after the insulator 406a and the semiconductor 406b are formed.
- a resist is formed over the conductor 416 by a photolithography method or the like, and first etching is performed on the conductor 416 using the resist as a mask.
- a second etching is performed using the conductor 416 as a mask. The second etching is performed on the insulator 406a and the semiconductor 406b.
- the following steps are similar to the steps after the step illustrated in FIGS. 7G and 7H in Embodiment 1. Through the above steps, the transistor illustrated in FIGS. 5 A to 5C can be manufactured.
- the insulator 406a, the semiconductor 406b, and the conductor 416 are formed in a manner similar to that of the transistor illustrated in FIGS. 5A to 5C. Then, the transistor is preferably formed through the steps similar to those of the transistor illustrated in FIGS. 2 A to 2C.
- the transistor illustrated in FIGS. 6 A to 6C can be manufactured.
- Transistor structure 7 A structure of a transistor included in a semiconductor device of one embodiment of the present invention is described below.
- FIGS. 10A to IOC are a top view and cross-sectional views of the semiconductor device of one embodiment of the present invention.
- FIG. 10A is the top view.
- FIG. 10B is a cross-sectional view taken along dashed-dotted line A1-A2 in FIG. 10A, which illustrates a cross-sectional shape in the channel length direction.
- FIG. IOC is a cross-sectional view taken along dashed-dotted line A3-A4 in FIG. 10A, which illustrates a cross-sectional shape in the channel width direction. Note that for simplification of the drawing, some components in the top view in FIG. 10A are not illustrated.
- a transistor illustrated in FIGS. 10A to IOC includes the conductor 413 and the insulator 401 over a substrate 400, the insulator 402 over the conductor 413 and the insulator 401, the insulator 406a over the insulator 402, the semiconductor 406b over the insulator 406a, the conductor 416a and the conductor 416b each including a region in contact with a top surface of the semiconductor 406b, the insulator 410 that is in contact with top surfaces of the insulator 402, the conductor 416a and the conductor 416b and has an opening, an insulator 406c in contact with a side surface of the conductor 416a and top and side surfaces of the semiconductor 406b, an insulator 406d over the insulator 406c, an insulator 412 in contact with a top surface of the insulator 406d and a side surface of the opening in the insulator 410, the conductor 404 including the conductor 404a and the conductor 404b
- the conductor 404b faces the side surface of the opening in the insulator 410 with the conductor 404a and the insulator 412 positioned therebetween.
- a conductor 420 over the conductors 404a and 404b and an insulator 408 over the insulator 412 and the conductor 420 are provided over a transistor.
- the conductor 413 and the insulator 401 are not necessarily provided, and a structure without the conductor 413 and the insulator 401 as illustrated in FIGS. 56A to 56C may also be used.
- Each of the insulator 406c and the insulator 406d preferably contains at least one element contained in the semiconductor 406b other than oxygen. This can reduce generation of defects at the interface between the semiconductor 406b and the insulator 406c and the interface between the insulator 406c and the insulator 406d. Furthermore, the crystallinity of the insulator 406c and the insulator 406d can be improved.
- the semiconductor 406b and the insulator 406c each include a CAAC-OS which will be described later.
- the insulator 406d preferably includes a CAAC-OS.
- the insulator 406a preferably includes a CAAC-OS.
- the conductors 404a and 404b serve as a first gate electrode.
- At least one of the conductors 404a and 404b is preferably a conductor that is less likely to transmit oxygen.
- a conductor that is less likely to transmit oxygen is formed as the conductor 404a that is a lower layer, in which case a reduction in conductivity caused by oxidization of the conductor 404b can be prevented.
- the insulator 412 serves as a first gate insulator.
- the conductor 413 serves as a second gate electrode.
- the conductor 413 can have a stacked-layer structure including a conductor that is less likely to transmit oxygen.
- the stacked-layer structure including a conductor that is less likely to transmit oxygen can prevent a reduction in conductivity due to oxidation of the conductor 413.
- the insulator 402 serves as a second gate insulator.
- the potential applied to the conductor 413 can control the threshold voltage of the transistor.
- the current in a conducting state on-state current
- the function of the first gate electrode and that of the second gate electrode may be interchanged.
- the conductor 416a and the conductor 416b serve as a source electrode and a drain electrode. Note that conductivity of the conductor can be measured by a two-terminal method or the like.
- the resistance of the semiconductor 406b can be controlled by a potential applied to the conductor 404. That is, conduction or non-conduction between the conductors 416a and 416b can be controlled by the potential applied to the conductor 404.
- the top surface of the semiconductor 406b is in contact with the conductors 416al and 416a2.
- the semiconductor 406b can be electrically surrounded by an electric field of the conductor 404 serving as the gate electrode.
- a structure in which a semiconductor is electrically surrounded by an electric field of a gate electrode is referred to as a surrounded channel (s-channel) structure.
- a surrounded channel is formed in the entire semiconductor 406b.
- s-channel structure a large amount of current can flow between a source and a drain of the transistor, so that an on-state current can be increased.
- an off-state current can be decreased.
- the transistor in this embodiment can also be referred to as a trench-gate self-aligned s-channel FET (TGSA s-channel FET) because the region serving as a gate electrode is formed in a self-aligned manner to fill the opening formed in the insulator 410 and the like.
- TGSA s-channel FET trench-gate self-aligned s-channel FET
- the length between a top surface of a region of the semiconductor 406b overlapping with the conductor 404 and a bottom surface of the conductor 404 is denoted as tl .
- the length between a region of the semiconductor 406b overlapping with a bottom surface of the conductor 416a and a region of the semiconductor 406b overlapping with the bottom surface of the conductor 404 is denoted as LI .
- the length between a region of the semiconductor 406b overlapping with a bottom surface of the conductor 416b and the region of the semiconductor 406b overlapping with the bottom surface of the conductor 404 is denoted as LI .
- a region having LI is formed between a region where a channel is formed in the semiconductor 406b (a region where the conductor 404 and the semiconductor 406b overlap with each other) and a source region or a drain region (a region where the conductor 416a or the conductor 416b overlaps with the semiconductor 406b).
- the region having LI can reduce the off-state current of the transistor; however, the region with a too large LI can reduce the on-state current of the transistor.
- the region where a channel is formed in the semiconductor 406b is covered with the insulator 406c and the insulator 406d, whereby the insulator 406c and the insulator 406d can block entry of elements other than oxygen (such as hydrogen and silicon) included in the adjacent insulator into the region where channel is formed. Therefore, the insulator 406c and the insulator 406d may be formed at least over the semiconductor 406b.
- LI can be reduced by not providing the insulator 406c and the insulator 406d on a side surface of the conductor 404 with the insulator 412 positioned therebetween or by forming the insulator 406c and the insulator 406d thinner in a region covering the side surface of the conductor 404 with the insulator 412 positioned therebetween than in a region overlapping with the bottom surface of the conductor 404 with the insulator 412 positioned therebetween. Accordingly, tl is greater than LI, and Ll/tl is less than 1. [0210]
- the length between the conductor 416a or the conductor 416b and the conductor 420 is denoted as t2.
- the length between the conductor 416a and the conductor 416b is denoted as L2.
- the parasitic capacitance in the vicinity of the transistor is a non-negligible and significant problem.
- parasitic capacitance is in some cases formed between the conductor 420 and the conductor 416a or the conductor 416b.
- the transistor operation needs a time for charging the parasitic capacitance, resulting in decreasing not only the responsiveness of the transistor but the responsiveness of the semiconductor device.
- extra power consumption for charging the parasitic capacitance increases power consumption of a circuit including a plurality of transistors. Therefore, t2 is preferably sufficiently large such that the parasitic capacitance is negligibly small as compared to the gate capacitance.
- L2 is reduced as the transistor is miniaturized, which leads to difficulty in applying a sufficiently large voltage to the conductor 404a and the conductor 404b.
- t2 has a sufficient length, the resistance of the conductor 404a and that of the conductor 404b can be reduced. Therefore, t2 is at least greater than L2, and t2/L2 is preferably greater than or equal to 1.5 and less than or equal to 2.
- FIGS. 11A and 11B are each an enlarged view of an opening provided in the insulator 410 of the transistor in this embodiment.
- the top surface of the insulator 406d is approximately the same level as the top surfaces of the conductor 416a and the conductor 416b. Note that the top surface of the insulator 406d is a surface that is close to the conductor 404a in a region where the insulator 406d overlaps with the bottom surfaces of the conductor 404a and the conductor 404b. Ideally, the top surface of the insulator 406d is preferably the same level as the top surfaces of the conductors 416a and 416b as illustrated in FIG. 11 A.
- the top surface of the insulator 406c be approximately the same level as the interface between the semiconductor 406b and the conductors 416a and 416b.
- the top surface of the insulator 406c is a surface that is close to the conductor 404a in a region where the insulator 406c overlaps with the bottom surfaces of the conductor 404a and the conductor 404b.
- the top surface of the insulator 406c is preferably the same level as the interface between the semiconductor 406b and the conductors 416a and 416b.
- the insulator 406c should at least fills in an over-etched portion of the semiconductor 406b; however, it is not limited thereto, the top surface of the insulator 406c may be above the interface between the semiconductor 406b and the conductors 416a and 416b as illustrated in FIG. 1 IB.
- the transistor of this embodiment has a structure in which two insulators, the insulators 406c and 406d, are provided over the semiconductor 406b; however, it is not limited thereto, three or more stacked layers may also be provided.
- an insulator substrate, a semiconductor substrate, or a conductor substrate may be used, for example.
- a glass substrate, a quartz substrate, a sapphire substrate, a stabilized zirconia substrate (e.g., an yttria-stabilized zirconia substrate), or a resin substrate is used, for example.
- a single material semiconductor substrate of silicon, germanium, or the like or a compound semiconductor substrate of silicon carbide, silicon germanium, gallium arsenide, indium phosphide, zinc oxide, gallium oxide, or the like is used, for example.
- a semiconductor substrate in which an insulator region is provided in the above semiconductor substrate e.g., a silicon on insulator (SOI) substrate or the like is used.
- SOI silicon on insulator
- the conductor substrate a graphite substrate, a metal substrate, an alloy substrate, a conductive resin substrate, or the like is used.
- An insulator substrate provided with a conductor or a semiconductor, a semiconductor substrate provided with a conductor or an insulator, a conductor substrate provided with a semiconductor or an insulator, or the like is used.
- any of these substrates over which an element is provided may be used.
- a capacitor, a resistor, a switching element, a light-emitting element, a memory element, or the like is used.
- a flexible substrate may be used as the substrate 400.
- a method for providing a transistor over a flexible substrate there is a method in which the transistor is formed over a non-flexible substrate and then the transistor is separated and transferred to the substrate 400 which is a flexible substrate.
- a separation layer is preferably provided between the non-flexible substrate and the transistor.
- a sheet, a film, or a foil containing a fiber may be used as the substrate 400.
- the substrate 400 may have elasticity.
- the substrate 400 may have a property of returning to its original shape when bending or pulling is stopped. Alternatively, the substrate 400 may have a property of not returning to its original shape.
- the substrate 400 has a region with a thickness of, for example, greater than or equal to 5 ⁇ and less than or equal to 700 ⁇ , preferably greater than or equal to 10 ⁇ and less than or equal to 500 ⁇ , more preferably greater than or equal to 15 ⁇ and less than or equal to 300 ⁇ .
- the substrate 400 has a small thickness, the weight of the semiconductor device including the transistor can be reduced.
- the substrate 400 may have elasticity or a property of returning to its original shape when bending or pulling is stopped. Therefore, an impact applied to the semiconductor device over the substrate 400, which is caused by dropping or the like, can be reduced. That is, a durable semiconductor device can be provided.
- the substrate 400 which is a flexible substrate, metal, an alloy, resin, glass, or fiber thereof can be used, for example.
- the flexible substrate 400 preferably has a lower coefficient of linear expansion because deformation due to an environment is suppressed.
- the flexible substrate 400 is formed using, for example, a material whose coefficient of linear expansion is lower than or equal to 1 x 10 ⁇ 3 /K, lower than or equal to 5 x 10 ⁇ 5 /K, or lower than or equal to 1 x 10 ⁇ 5 /K.
- the resin include polyester, polyolefin, polyamide (e.g., nylon or aramid), polyimide, polycarbonate, and acrylic.
- aramid is preferably used for the flexible substrate 400 because of its low coefficient of linear expansion.
- electrical characteristics of the transistor can be stabilized when the transistor is surrounded by an insulator with a function of blocking oxygen and impurities such as hydrogen.
- an insulator with a function of blocking oxygen and impurities such as hydrogen may be used as the insulator 408.
- An insulator with a function of blocking oxygen and impurities such as hydrogen may have a single-layer structure or a stacked-layer structure including an insulator containing, for example, boron, carbon, nitrogen, oxygen, fluorine, magnesium, aluminum, silicon, phosphorus, chlorine, argon, gallium, germanium, yttrium, zirconium, lanthanum, neodymium, hafnium, or tantalum may be used.
- the insulator 408 may be formed of aluminum oxide, magnesium oxide, silicon nitride oxide, silicon nitride, gallium oxide, germanium oxide, yttrium oxide, zirconium oxide, lanthanum oxide, neodymium oxide, hafnium oxide, or tantalum oxide.
- the insulator 408 preferably contains aluminum oxide.
- oxygen can be added to the insulator 410 to be a base layer of the insulator 408 or a side surface of the insulator 412. The added oxygen becomes excess oxygen in the insulator 410 or the insulator 412.
- the insulator 408 contains aluminum oxide, entry of impurities such as hydrogen into the semiconductor 406b can be inhibited. In addition, when the insulator 408 contains aluminum oxide, outward diffusion of excess oxygen that is added to the insulator 410 and the insulator 412 can be reduced, for example.
- the insulator 402 may be formed to have, for example, a single-layer structure or a stacked-layer structure including an insulator containing boron, carbon, nitrogen, oxygen, fluorine, magnesium, aluminum, silicon, phosphorus, chlorine, argon, gallium, germanium, yttrium, zirconium, lanthanum, neodymium, hafnium, or tantalum.
- the insulator 402 preferably contains silicon oxide or silicon oxynitride.
- the insulator 410 preferably includes an insulator with low relative dielectric constant.
- the insulator 410 preferably contains silicon oxide, silicon oxynitride, silicon nitride oxide, silicon nitride, silicon oxide to which fluorine is added, silicon oxide to which carbon is added, silicon oxide to which carbon and nitrogen are added, silicon oxide having pores, a resin, or the like.
- the insulator 410 preferably has a stacked-layer structure of a resin and one of the following materials: silicon oxide, silicon oxynitride, silicon nitride oxide, silicon nitride, silicon oxide to which fluorine is added, silicon oxide to which carbon is added, silicon oxide to which carbon and nitrogen are added, and silicon oxide having pores.
- the stacked-layer structure can have thermal stability and low relative dielectric constant.
- the resin include polyester, polyolefin, polyamide (e.g., nylon or aramid), polyimide, polycarbonate, and acrylic.
- the insulator 412 may be formed to have, for example, a single-layer structure or a stacked-layer structure including an insulator containing boron, carbon, nitrogen, oxygen, fluorine, magnesium, aluminum, silicon, phosphorus, chlorine, argon, gallium, germanium, yttrium, zirconium, lanthanum, neodymium, hafnium, or tantalum.
- an insulator containing boron, carbon, nitrogen, oxygen, fluorine, magnesium, aluminum, silicon, phosphorus, chlorine, argon, gallium, germanium, yttrium, zirconium, lanthanum, neodymium, hafnium, or tantalum a material containing silicon oxide or silicon oxynitride is preferably used.
- the insulator 412 preferably contains an insulator with a high dielectric constant.
- the insulator 412 preferably includes gallium oxide, hafnium oxide, oxide including aluminum and hafnium, oxynitride including aluminum and hafnium, oxide including silicon and hafnium, oxynitride including silicon and hafnium, or the like.
- the insulator 412 preferably has a stacked-layer structure including silicon oxide or silicon oxynitride and an insulator with a high dielectric constant.
- silicon oxide and silicon oxynitride have thermal stability
- combination of silicon oxide or silicon oxynitride with an insulator with a high dielectric constant allows the stacked-layer structure to be thermally stable and have a high dielectric constant.
- an aluminum oxide, a gallium oxide, or a hafnium oxide of the insulator 412 is on the insulators 406c and 406d side, entry of silicon included in the silicon oxide or the silicon oxynitride into the semiconductor 406b can be suppressed.
- trap centers might be formed at the interface between aluminum oxide, gallium oxide, or hafnium oxide and silicon oxide or silicon oxynitride.
- the trap centers can shift the threshold voltage of the transistor in the positive direction by trapping electrons in some cases.
- Each of the conductors 416a and 416a may be formed to have a single-layer structure or a stacked-layer structure including a conductor containing, for example, one or more kinds of boron, nitrogen, oxygen, fluorine, silicon, phosphorus, aluminum, titanium, chromium, manganese, cobalt, nickel, copper, zinc, gallium, yttrium, zirconium, molybdenum, ruthenium, platinum, silver, indium, tin, tantalum, and tungsten.
- a conductor containing, for example, one or more kinds of boron, nitrogen, oxygen, fluorine, silicon, phosphorus, aluminum, titanium, chromium, manganese, cobalt, nickel, copper, zinc, gallium, yttrium, zirconium, molybdenum, ruthenium, platinum, silver, indium, tin, tantalum, and tungsten.
- an alloy film or a compound film may be used: a conductor containing aluminum, a conductor containing copper and titanium, a conductor containing copper and manganese, a conductor containing indium, tin, and oxygen, a conductor containing titanium and nitrogen, or the like may be used.
- Each of the conductors 404, 413, and 420 may be formed to have a single-layer structure or a stacked-layer structure including a conductor containing, for example, one or more kinds of boron, nitrogen, oxygen, fluorine, silicon, phosphorus, aluminum, titanium, chromium, manganese, cobalt, nickel, copper, zinc, gallium, yttrium, zirconium, molybdenum, ruthenium, silver, indium, tin, tantalum, and tungsten.
- a conductor containing, for example, one or more kinds of boron, nitrogen, oxygen, fluorine, silicon, phosphorus, aluminum, titanium, chromium, manganese, cobalt, nickel, copper, zinc, gallium, yttrium, zirconium, molybdenum, ruthenium, silver, indium, tin, tantalum, and tungsten.
- an alloy film or a compound film may be used: a conductor containing aluminum, a conductor containing copper and titanium, a conductor containing copper and manganese, a conductor containing indium, tin, and oxygen, a conductor containing titanium and nitrogen, or the like may be used.
- An oxide semiconductor is preferably used as the semiconductor 406b.
- silicon including strained silicon
- germanium silicon germanium, silicon carbide, gallium arsenide, aluminum gallium arsenide, indium phosphide, gallium nitride, an organic semiconductor, or the like can be used in some cases.
- oxides containing one or more elements other than oxygen contained in the semiconductor 406b are preferably used.
- silicon including strained silicon
- germanium, silicon germanium, silicon carbide, gallium arsenide, aluminum gallium arsenide, indium phosphide, gallium nitride, an organic semiconductor, or the like can be used in some cases.
- the semiconductor 406b is an oxide semiconductor containing indium, for example.
- the semiconductor 406b can have high carrier mobility (electron mobility) by containing indium, for example.
- the semiconductor 406b preferably contains an element M.
- the element M is preferably aluminum, gallium, yttrium, tin, or the like.
- Other elements which can be used as the element M are boron, silicon, titanium, iron, nickel, germanium, zirconium, molybdenum, lanthanum, cerium, neodymium, hafnium, tantalum, tungsten, magnesium, and the like. Note that two or more of the above elements may be used in combination as the element M.
- the element M is an element having high bonding energy with oxygen, for example.
- the element is an element whose bonding energy with oxygen is higher than that of indium.
- the element M is an element that can increase the energy gap of the oxide semiconductor, for example.
- the semiconductor 406b preferably contains zinc. When the oxide semiconductor contains zinc, the oxide semiconductor is easily to be crystallized, for example.
- the semiconductor 406b is not limited to the oxide semiconductor containing indium.
- the semiconductor 406b may be, for example, an oxide semiconductor which does not contain indium and contains zinc, an oxide semiconductor which does not contain indium and contains gallium, or an oxide semiconductor which does not contain indium and contains tin, e.g., a zinc tin oxide or a gallium tin oxide.
- an oxide with a wide energy gap may be used.
- the energy gap of the semiconductor 406b is greater than or equal to 2.5 eV and less than or equal to 4.2 eV, preferably greater than or equal to 2.8 eV and less than or equal to 3.8 eV, more preferably greater than or equal to 3 eV and less than or equal to 3.5 eV.
- the insulator 406a, the insulator 406c, and the insulator 406d are oxides including one or more elements, or two or more elements other than oxygen included in the semiconductor 406b. Since the insulator 406a, the insulator 406c, and the insulator 406d each include one or more elements, or two or more elements other than oxygen included in the semiconductor 406b, a defect state is less likely to be formed at the interface between the insulator 406a and the semiconductor 406b, the interface between the semiconductor 406b and the insulator 406c, and the interface between the insulator 406c and the insulator 406d.
- an oxide having an electron affinity higher than those of the insulators 406a, 406c, and 406d is used.
- the semiconductor 406b an oxide having an electron affinity higher than those of the insulators 406a, 406c, and 406d by 0.07 eV or higher and 1.3 eV or lower, preferably 0.1 eV or higher and 0.7 eV or lower, or further preferably 0.15 eV or higher and 0.4 eV or lower is used.
- the electron affinity refers to an energy gap between the vacuum level and the bottom of the conduction band.
- the insulator 406c preferably has a higher electron affinity than the insulator 406d.
- the mixed region there is a mixed region of the insulator 406a and the semiconductor 406b between the insulator 406a and the semiconductor 406b. Furthermore, in some cases, there is a mixed region of the semiconductor 406b and the insulator 406c between the semiconductor 406b and the insulator 406c. Furthermore, in some cases, there is a mixed region of the insulator 406c and the insulator 406d between the insulator 406c and the insulator 406d. The mixed region has a low density of defect states.
- Electron movement is inhibited, for example, in the case where physical unevenness in a channel formation region is large.
- root mean square (RMS) roughness with a measurement area of 1 ⁇ x 1 ⁇ of the top surface or the bottom surface of the semiconductor 406b (a formation surface; here, the top surface of the insulator 406a) is less than 1 nm, preferably less than 0.6 nm, further preferably less than 0.5 nm, still further preferably less than 0.4 nm.
- the average surface roughness (also referred to as Ra) with the measurement area of 1 ⁇ x 1 ⁇ is less than 1 nm, preferably less than 0.6 nm, further preferably less than 0.5 nm, still further preferably less than 0.4 nm.
- the maximum difference (P-V) with the measurement area of 1 ⁇ x 1 ⁇ is less than 10 nm, preferably less than 9 nm, further preferably less than 8 nm, still further preferably less than 7 nm.
- RMS roughness, Ra, and P-V can be measured using a scanning probe microscope SPA-500 manufactured by SII Nano Technology Inc.
- the above four-layer structure is an example.
- a stacked-layer structure in which any one of the insulators described as examples of the insulator 406a, the insulator 406c, and the insulator 406d is provided below or over the insulator 406a or below or over the insulator 406d may be employed.
- FIGS. 10A to IOC A method for manufacturing the transistor of the present invention in FIGS. 10A to IOC will be described below with reference to FIGS. 18A to 18H, FIGS. 19A to 19F, and FIGS. 20 A to 20F.
- the substrate 400 is prepared.
- the insulator to be the insulator 401 is formed over the substrate 400.
- An opening is formed in the insulator 401, and the conductor to be the conductor 413 is formed over the insulator 401.
- the conductor to be the conductor 413 can be formed by a sputtering method, a CVD method, an MBE method, a PLD method, an ALD method, or the like.
- the conductor 413 may have a multilayer structure including a conductor that is less likely to transmit oxygen.
- the conductor 413 may be embedded to the opening in the insulator 401 by chemical mechanical polishing (CMP) or the like.
- CMP chemical mechanical polishing
- the conductor 413 may be formed in such a manner that a conductor is formed and processed by a photolithography method or the like.
- a resist is exposed to light through a photomask.
- a region exposed to light is removed or left using a developing solution, so that a resist mask is formed.
- etching through the resist mask is conducted.
- the resist mask is formed by, for example, exposure of the resist to light using KrF excimer laser light, ArF excimer laser light, extreme ultraviolet (EUV) light, or the like.
- a liquid immersion technique may be employed in which a portion between a substrate and a projection lens is filled with liquid (e.g., water) to perform light exposure.
- An electron beam or an ion beam may be used instead of the above-mentioned light.
- dry etching treatment such as ashing or wet etching treatment can be used for removal of the resist mask.
- wet etching treatment is performed after dry etching treatment.
- dry etching treatment is performed after wet etching treatment.
- a capacitively coupled plasma (CCP) etching apparatus including parallel plate type electrodes can be used.
- the capacitively coupled plasma etching apparatus including the parallel plate type electrodes may have a structure in which a high-frequency power source is applied to one of the parallel plate type electrodes.
- the capacitively coupled plasma etching apparatus may have a structure in which different high-frequency power sources are applied to one of the parallel plate type electrodes.
- the capacitively coupled plasma etching apparatus may have a structure in which high-frequency power sources with the same frequency are applied to the parallel plate type electrodes.
- the capacitively coupled plasma etching apparatus may have a structure in which high-frequency power sources with different frequencies are applied to the parallel plate type electrodes.
- a dry etching apparatus including a high-density plasma source can be used.
- an inductively coupled plasma (ICP) etching apparatus can be used, for example.
- high-density-plasma treatment may be performed.
- High-density-plasma treatment is preferably performed in an oxygen atmosphere or a nitrogen atmosphere.
- the oxygen atmosphere is a gas atmosphere containing oxygen atoms, which includes atmospheres of oxygen, ozone, and nitrogen oxide (e.g., nitrogen monoxide, nitrogen dioxide, dinitrogen monoxide, dinitrogen trioxide, dinitrogen tetroxide, or dinitrogen pentoxide).
- nitrogen oxide e.g., nitrogen monoxide, nitrogen dioxide, dinitrogen monoxide, dinitrogen trioxide, dinitrogen tetroxide, or dinitrogen pentoxide.
- an inert gas such as nitrogen or a rare gas (e.g., helium or argon) may be included.
- the high-density plasma treatment in a nitrogen atmosphere may be high-density plasma treatment in an atmosphere containing nitrogen and a rare gas, an atmosphere containing nitrogen, hydrogen, and a rare gas, or an atmosphere containing ammonia and a rare gas, for example.
- a surface of the treated object and its vicinity can be nitrided.
- the nitrided region can be formed to be extremely thin on the surface side of the treated object. This nitrided region can prevent diffusion of impurities.
- the high-density plasma treatment in a nitrogen atmosphere may be performed.
- the high-density plasma treatment in an oxygen atmosphere may be performed.
- Annealing treatment may be performed before or after each high-density plasma treatment. Note that it is in some cases preferable to let an enough amount of gas flow in order to increase the plasma density. When the gas amount is not enough, the deactivation rate of radicals becomes higher than the generation rate of radicals in some cases. For example, it is preferable in some cases to let a gas flow at 100 seem or more, 300 seem or more, or 800 seem or more.
- the high-density plasma treatment is performed using a microwave generated with a high-frequency generator that generates a wave having a frequency of, for example, more than or equal to 0.3 GHz and less than or equal to 3.0 GHz, more than or equal to 0.7 GHz and less than or equal to 1.1 GHz, or more than or equal to 2.2 GHz and less than or equal to 2.8 GHz (typically, 2.45 GHz).
- the treatment pressure can be higher than or equal to 10 Pa and lower than or equal to 5000 Pa, preferably higher than or equal to 200 Pa and lower than or equal to 1500 Pa, further preferably higher than or equal to 300 Pa and lower than or equal to 1000 Pa.
- the substrate temperature can be higher than or equal to 100 °C and lower than or equal to 600 °C (typically 400 °C). Furthermore, a mixed gas of oxygen and argon can be used.
- the high density plasma is generated using a 2.45 GHz microwave and preferably has an electron density of higher than or equal to 1 x 10 11 /cm 3 and lower than or equal to 1 x 10 13 /cm 3 , an electron temperature of 2 eV or lower, or an ion energy of 5 eV or lower.
- Such high-density plasma treatment produces radicals with low kinetic energy and causes little plasma damage, compared with conventional plasma treatment. Thus, formation of a film with few defects is possible.
- the distance between an antenna that generates the microwave and the treated object is longer than or equal to 5 mm and shorter than or equal to 120 mm, preferably longer than or equal to 20 mm and shorter than or equal to 60 mm.
- a plasma power source that applies a radio frequency (RF) bias to a substrate may be provided.
- the frequency of the RF bias may be 13.56 MHz, 27.12 MHz, or the like, for example.
- the use of high-density plasma enables high-density oxygen ions to be produced, and application of the RF bias to the substrate allows oxygen ions generated by the high-density plasma to be efficiently introduced into the treated object. Therefore, it is preferable to perform the high-density plasma treatment while a bias is applied to the substrate.
- annealing treatment may be successively performed without an exposure to the air.
- the high-density plasma treatment may be successively performed without an exposure to the air.
- the treatment time of the high-density plasma treatment is preferably longer than or equal to 30 seconds and shorter than or equal to 120 minutes, longer than or equal to 1 minute and shorter than or equal to 90 minutes, longer than or equal to 2 minutes and shorter than or equal to 30 minutes, or longer than or equal to 3 minutes and shorter than or equal to 15 minutes.
- the treatment time of the annealing treatment at a temperature of higher than or equal to 250 °C and lower than or equal to 800 °C, higher than or equal to 300 °C and lower than or equal to 700 °C, or higher than or equal to 400 °C and lower than or equal to 600 °C is preferably longer than or equal to 30 seconds and shorter than or equal to 120 minutes, longer than or equal to 1 minute and shorter than or equal to 90 minutes, longer than or equal to 2 minutes and shorter than or equal to 30 minutes, or longer than or equal to 3 minutes and shorter than or equal to 15 minutes.
- the insulator 402 is formed.
- the insulator 402 may be formed by a sputtering method, a chemical vapor deposition (CVD) method, a molecular beam epitaxy (MBE) method, a pulsed laser deposition (PLD) method, an atomic layer deposition (ALD) method, or the like.
- CVD chemical vapor deposition
- MBE molecular beam epitaxy
- PLD pulsed laser deposition
- ALD atomic layer deposition
- CVD methods can be classified into a plasma enhanced CVD (PECVD) method using plasma, a thermal CVD (TCVD) method using heat, a photo CVD method using light, and the like.
- the CVD method can include a metal CVD (MCVD) method and a metal organic CVD (MOCVD) method depending on a source gas.
- PECVD plasma enhanced CVD
- TCVD thermal CVD
- MOCVD metal organic CVD
- a high-quality film can be formed at a relatively low temperature.
- a thermal CVD method does not use plasma and thus causes less plasma damage to an object.
- a wiring, an electrode, an element (e.g., transistor or capacitor), or the like included in a semiconductor device might be charged up by receiving charges from plasma. In that case, accumulated charges might break the wiring, electrode, element, or the like included in the semiconductor device.
- a thermal CVD method not using plasma such damage due to exposure to plasma is not caused and the yield of the semiconductor device can be increased.
- an object is not exposed to plasma during deposition, so that a film with few defects can be obtained.
- An ALD method also causes less plasma damage to an object.
- An ALD method does not cause plasma damage during deposition, so that a film with few defects can be obtained.
- a film is formed by reaction at a surface of an object.
- a CVD method and an ALD method enable favorable step coverage almost regardless of the shape of an object.
- an ALD method enables excellent step coverage and excellent thickness uniformity and can be favorably used for covering a surface of an opening with a high aspect ratio, for example.
- an ALD method has a low deposition rate; thus, it is sometimes preferable to combine an ALD method with another deposition method with a high deposition rate such as a CVD method.
- composition of a film to be formed can be controlled with a flow rate ratio of the source gases.
- a film with a certain composition can be formed depending on a flow rate ratio of the source gases.
- a CVD method or an ALD method by changing the flow rate ratio of the source gases while forming the film, a film whose composition is continuously changed can be formed.
- time taken for the film formation can be reduced because time taken for transfer and pressure adjustment is omitted.
- semiconductor devices can be manufactured with improved productivity.
- carbon, hydrogen, and the like may be released by performing the high-density-plasma treatment.
- organic compound such as hydrocarbon can be released from an object.
- treatment to add oxygen to the insulator 402 may be performed.
- an ion implantation method, a plasma treatment method, or the like can be used. Note that oxygen added to the insulator 402 is excess oxygen.
- the insulator to be the insulator 406a, the semiconductor to be the semiconductor 406b, and the resist mask 430 are formed.
- the insulator to be the insulator 406a is formed over the insulator 402.
- the insulator to be the insulator 406a can be formed by a sputtering method, a CVD method, an MBE method, a PLD method, an ALD method, or the like. It is particularly preferable to use a facing-target sputtering apparatus. Note that in this specification and the like, deposition using a facing-target sputtering apparatus can also be referred to as vapor deposition sputtering (VDSP).
- VDSP vapor deposition sputtering
- the use of the facing-target sputtering apparatus can reduce plasma damage induced during deposition of the insulator. Thus, oxygen vacancies in the insulator can be reduced.
- the use of the facing-target sputtering apparatus allows deposition in high vacuum. In that case, impurity concentration (e.g., concentration of hydrogen, a rare gas (such as argon), or water) in the deposited insulator can be reduced.
- a sputtering apparatus including an inductively-coupled antenna conductor plate may be used.
- a large film with high uniformity can be formed with a high deposition rate.
- Deposition is preferably performed using a gas containing oxygen, a rare gas, a gas containing nitrogen, or the like.
- a gas containing nitrogen nitrogen (N 2 ), dinitrogen oxide (N 2 0), ammonia (NH 3 ), or the like may be used, for example.
- carbon, hydrogen, and the like may be released by performing the high-density-plasma treatment.
- organic compounds such as hydrocarbons can be released from an object.
- treatment to add oxygen to the insulator to be the insulator 406a may be performed.
- an ion implantation method, a plasma treatment method, or the like can be used. Note that oxygen added to the insulator to be the insulator 406a is excess oxygen.
- the semiconductor to be the semiconductor 406b is formed over the insulator to be the insulator 406a.
- the semiconductor can be formed by a sputtering method, a CVD method, an MBE method, a PLD method, an ALD method, or the like. It is particularly preferable to use a facing-target sputtering apparatus.
- the use of the facing-target sputtering apparatus can reduce plasma damage induced during deposition of the semiconductor. Accordingly, oxygen vacancies in the semiconductor can be reduced.
- the use of the facing-target sputtering apparatus allows deposition in high vacuum. In that case, impurity concentration (e.g., concentration of hydrogen, a rare gas (such as argon), or water) in the deposited semiconductor can be reduced.
- a sputtering apparatus including an inductively-coupled antenna conductor plate may be used.
- a large film with high uniformity can be formed with a high deposition rate.
- Deposition is preferably performed using a gas containing oxygen, a rare gas, a gas containing nitrogen, or the like.
- a gas containing nitrogen nitrogen (N 2 ), dinitrogen oxide (N 2 0), or ammonia (NH 3 ) may be used, for example.
- first heat treatment is preferably performed.
- the first heat treatment can be performed at a temperature higher than or equal to 250 °C and lower than or equal to 650 °C, preferably higher than or equal to 450 °C and lower than or equal to 600 °C.
- the first heat treatment is performed in an inert gas atmosphere or an atmosphere containing an oxidizing gas at 10 ppm or more, 1 % or more, or 10 % or more.
- the first heat treatment may be performed under a reduced pressure.
- the first heat treatment may be performed in such a manner that heat treatment is performed in an inert gas atmosphere, and then another heat treatment is performed in an atmosphere containing an oxidizing gas at 10 ppm or more, 1 % or more, or 10 % or more in order to compensate desorbed oxygen.
- an oxidizing gas at 10 ppm or more, 1 % or more, or 10 % or more in order to compensate desorbed oxygen.
- crystallinity of the semiconductor can be increased and impurities such as hydrogen and moisture can be removed, for example.
- plasma treatment using oxygen may be performed under a reduced pressure.
- the plasma treatment containing oxygen is preferably performed using an apparatus including a power source for generating high-density plasma using microwaves, for example.
- a plasma power source for applying a radio frequency (RF) voltage to a substrate side may be provided.
- RF radio frequency
- high-density plasma enables high-density oxygen radicals to be produced, and application of the RF voltage to the substrate side allows oxygen radicals generated by the high-density plasma to be efficiently introduced into the semiconductor 406b.
- plasma treatment using oxygen in order to compensate released oxygen may be performed.
- the insulator to be the insulator 406a and the semiconductor to be the semiconductor 406b are processed by a photolithography method or the like using a resist mask 430 to form a multilayer film including the insulator 406a and the semiconductor 406b as illustrated in FIGS. 18E and 18F.
- the insulator 402 is also subjected etching to have a thinned region in some cases. That is, the insulator 402 may have a protruding portion in a region in contact with the multilayer film.
- carbon, hydrogen, and the like may be released by performing the high-density-plasma treatment.
- organic compound such as hydrocarbon can be released from an object.
- the conductor 416 and the insulator to be the insulator 410 are formed.
- the conductor 416 is formed.
- the conductor 416 can be formed by a sputtering method, a CVD method, an MBE method, a PLD method, an ALD method, or the like.
- the conductor 416 covers the multilayer film.
- the side surface of the insulator 406a and the top and side surfaces of the semiconductor 406b are partly damaged in forming the conductor over the multilayer film, and then a region where resistance is reduced might be formed. Since each of the insulator 406a and the semiconductor 406b includes a region whose resistance is lowered, the contact resistance between the conductor 416 and the semiconductor 406b can be lowered.
- carbon, hydrogen, and the like may be released by performing the high-density-plasma treatment.
- organic compound such as hydrocarbon can be released from an object.
- the conductor 416 is processed by a photolithography method or the like, so that the conductors 416a and 416b are formed.
- carbon, hydrogen, and the like may be released by performing the high-density-plasma treatment.
- organic compound such as hydrocarbon can be released from an object.
- the insulator to be the insulator 410 is formed.
- the insulator to be the insulator 410 is formed.
- the insulator to be the insulator 410 can be formed by a spin coating method, a dipping method, a droplet discharging method (such as an ink-jet method), a printing method (such as screen printing or offset printing), a doctor knife method, a roll coater method, a curtain coater method, or the like.
- the insulator to be the insulator 410 may be formed to have a flat top surface.
- the top surface of the insulator to be the insulator 410 may have planarity immediately after the film formation.
- an upper portion of the insulator to be the insulator 410 may be removed so that the top surface of the insulator to be the insulator 410 becomes parallel to a reference surface such as a rear surface of the substrate.
- planarization treatment for example, chemical mechanical polishing treatment, dry etching treatment, or the like can be performed.
- the top surface of the insulator to be the insulator 410 is not necessarily flat.
- carbon, hydrogen, and the like may be released by performing the high-density-plasma treatment.
- organic compound such as hydrocarbon can be released from an object.
- a resist mask 431 is formed over the insulator to be the insulator 410 by a photolithography method or the like.
- an organic coating film may be formed between the top surface of the insulator to be the insulator 410 and the resist mask 431 in order to improve the adhesion between the top surface of the insulator to be the insulator 410 and the resist mask 431.
- an opening is formed in the insulator 410 and the conductor 416.
- the insulator to be the insulator 410 is subjected to a first processing by a dry etching method or the like to expose the top surface of the conductor 416.
- a dry etching method any of the above dry etching apparatuses can be used; however, a dry etching apparatus in which high-frequency power sources with different frequencies are connected to the parallel-plate electrodes is preferably used.
- the conductor 416 is subjected to a second processing by a dry etching method or the like so as to be separated into the conductor 416a and the conductor 416b.
- the insulator 410 and the conductor 416 may be processed in the same photolithography process. Processing in the same photolithography process can reduce the number of manufacturing steps. Thus, a semiconductor device including the transistor can be manufactured with high productivity.
- the semiconductor 406b has a region that is exposed.
- the exposed region of the semiconductor 406b is partly removed by the second processing in some cases.
- impurity elements such as residual components of the etching gas are attached to the exposed surface of the semiconductor 406b in some cases.
- chlorine and the like may be attached when a chlorine-based gas is used as the etching gas.
- a hydrocarbon-based gas is used as the etching gas, carbon, hydrogen, and the like may be attached.
- the impurity elements attached to the exposed surface of the semiconductor 406b are preferably reduced.
- the impurity elements can be reduced by cleaning treatment using dilute hydrofluoric acid, cleaning treatment using ozone, cleaning treatment using ultra violet rays, or the like. Note that some kinds of cleaning treatment may be used in combination. Accordingly, the exposed surface of the semiconductor 406b, that is, the region where channel is formed has a high resistance.
- carbon, hydrogen, and the like may be released by performing the high-density-plasma treatment.
- organic compound such as hydrocarbon can be released from an object.
- the insulator 406c is formed over top and side surfaces of the semiconductor 406b, a side surface of the insulator 406a, a top surface of the insulator 402, and a top surface of the insulator 410, which are surfaces except for at least the side surface of the insulator 410.
- the insulator 406c is preferably formed so as to fill in a depression formed in the semiconductor 406b.
- the insulator 406c can be formed by a sputtering method.
- FIG. 21 is a cross-sectional view illustrating part of a sputtering apparatus 101.
- the sputtering apparatus 101 illustrated in FIG. 21 includes a member 190, a collimator 150 over the member 190, a target holder 120, a backing plate 110 placed over the target holder 120, a target 100 placed over the backing plate 110, a magnet unit 130 including a magnet 13 ON and a magnet 130S placed under the target 100 with the backing plate 110 positioned therebetween, and a magnet holder 132 that supports the magnet unit 130.
- a magnet unit means a group of magnets.
- the magnet unit can be replaced with "cathode", “cathode magnet”, “magnetic member”, “magnetic part”, or the like.
- FIG. 21 also illustrates a magnetic force line 180a and a magnetic force line 180b formed by the magnet unit 130.
- the target holder 120 and the backing plate 110 are fixed to each other with a bolt and have the same potential.
- the target holder 120 has a function of supporting the target 100 with the backing plate 110 positioned therebetween.
- the backing plate 110 has a function of fixing the target 100.
- the sputtering apparatus 101 may have a water channel inside or under the backing plate 110.
- fluid air, nitrogen, a rare gas, water, oil, or the like
- the backing plate 110 and the target 100 are preferably adhered to each other with a bonding member because the cooling capability is increased.
- a gasket is preferably provided between the target holder 120 and the backing plate 110, in which case an impurity is less likely to enter the sputtering apparatus 101 from the outside or the water channel.
- the magnet 130N and the magnet 130S are placed such that their surfaces on the target 100 side have opposite polarities.
- the case where the pole of the magnet 130N on the target 100 side is the north pole and the pole of the magnet 130S on the target 100 side is the south pole is described. Note that the layout of the magnets and the poles in the magnet unit 130 are not limited to those illustrated in FIG. 21.
- the magnetic force line 180a is one of magnetic force lines that form a horizontal magnetic field in the vicinity of the top surface of the target 100.
- the vicinity of the top surface of the target 100 corresponds to a region in which the perpendicular distance from the top surface of the target 100 is, for example, greater than or equal to 0 mm and less than or equal to
- the magnetic force line 180b is one of magnetic force lines that form a horizontal magnetic field in a plane apart from the top surface of the magnet unit 130 by a perpendicular distance d.
- the perpendicular distance d is, for example, greater than or equal to 0 mm and less than or equal to 20 mm or greater than or equal to 5 mm and less than or equal to 15 mm.
- a potential VI applied to the target holder 120 is, for example, lower than a potential V2 applied to the substrate stage 170.
- the potential V2 applied to the substrate stage 170 is, for example, the ground potential.
- a potential V3 applied to the magnet holder 132 is, for example, the ground potential. Note that the potentials VI, V2, and V3 are not limited to the above description. Not all the target holder 120, the substrate stage 170, and the magnet holder 132 are necessarily supplied with potentials. For example, the substrate stage 170 may be electrically floating.
- FIG. 21 illustrates an example where the backing plate 110 and the target holder 120 are not electrically connected to the magnet unit 130 and the magnet holder 132, but electrical connection is not limited thereto.
- the backing plate 110 and the target holder 120 may be electrically connected to the magnet unit 130 and the magnet holder 132, and the backing plate 110, the target holder 120, the magnet unit 130, and the magnet holder 132 may have the same potential.
- the deposition gas e.g., oxygen, nitrogen, or a rare gas such as argon
- the pressure in the sputtering apparatus 101 is constant (e.g., greater than or equal to 0.05 Pa and less than or equal to 10 Pa, preferably greater than or equal to 0.1 Pa and less than or equal to 0.8 Pa)
- a plasma is formed in a magnetic field formed by the magnet unit 130.
- the potential of the plasma is a potential Vp that is higher than the potential VI .
- a cation in the plasma is accelerated toward the target 100 by a potential difference between the potential Vp and the potential VI .
- the cation collides with the target 100 to release sputtered particles 194.
- the released sputtered particles that reach the substrate 160 are deposited to form a film.
- a sputtered particle is less likely to reach a bottom portion of a small opening with a high aspect ratio.
- a sputtered particle which flies in the oblique direction to the substrate, is deposited in the vicinity of upper part of an opening, which narrows the width of the upper part of the opening. In that case, the sputtered particle is not formed in the opening.
- the insulator 406c can be formed on planes without planes perpendicular to the substrate as illustrated in FIGS. 19C and 19D.
- the collimator 150 may include a movable portion 151 and a movable portion 152 as illustrated in FIG. 22.
- the movable portion 151 whether the collimator 150 is used or not can be easily selected.
- the movable portion 152 By including the movable portion 152, the perpendicular distance between the collimator 150 and the substrate 160 and that between the collimator 150 and the target 100 can be easily adjusted.
- a long throw sputtering method can also be used.
- the perpendicular distance between the target 100 and the substrate 160 is set large, whereby the incident direction of the sputtered particle can be approximately perpendicular to the substrate 160.
- the insulator 406c can be formed on planes without planes perpendicular to the substrate even when the collimator 150 is not used.
- the perpendicular distance between the substrate 160 and the target 100 is greater than or equal to 150 mm and less than or equal to 500 mm.
- a combination of the long throw sputtering method and the collimator 150 may be employed.
- carbon, hydrogen, and the like may be released by performing the high-density-plasma treatment.
- organic compound such as hydrocarbon can be released from an object.
- the insulator 406d is formed.
- the insulator 406d can be formed in the steps similar to those of the insulator 406c.
- the insulator to be the insulator 412, the conductor to be the conductor 404a, and the conductor to be the conductor 404b are formed.
- the insulator to be the insulator 412 is formed over the insulator 410 and the insulator 406d.
- the insulator to be the insulator 412 can be formed by a sputtering method, a CVD method, an MBE method, a PLD method, an ALD method, or the like.
- carbon, hydrogen, and the like may be released by performing the high-density-plasma treatment.
- organic compound such as hydrocarbon can be released from an object.
- a conductor to be the conductor 404a and a conductor to be the conductor 404b are formed.
- the conductor to be the conductor 404a and the conductor to be the conductor 404b can be formed by a sputtering method, a CVD method, an MBE method, a PLD method, an ALD method, or the like.
- the conductor to be the conductor 404a and the conductor the conductor to be the conductor 404b are formed so as to fill the opening formed in the insulator 410 and the like. Therefore, the CVD method (the MCVD method, in particular) is preferred.
- a stacked-layer film of a conductor formed by an ALD method or the like and a conductor formed by a CVD method is preferred in some cases to increase adhesion of the conductor formed by an MCVD method.
- a stacked-layer film where titanium nitride and tungsten are formed in this order may be used.
- the conductor 404a, the conductor 404b, the insulator 412, the insulator 406c, and the insulator 406d are removed to expose the insulator 410 by CMP treatment or the like.
- the insulator 410 can be used as a stopper layer and the thickness of the insulator 410 is reduced in some cases. Therefore, the insulator 410 is set to have a sufficient thickness so that the conductor 404a and the conductor 404b have sufficiently low resistance in a completed transistor, whereby a plurality of transistors with small variation in characteristics can be manufactured.
- CMP treatment may be performed only once or plural times.
- CMP treatment is performed plural times, it is preferable that first polishing be performed at a high polishing rate and final polishing be performed at a low polishing rate.
- polishing steps with different polishing rates in combination the planarity of the polished surface can be further increased.
- the conductor to be the conductor 420 is formed.
- the conductor 420 may have a stacked-layer structure.
- the conductor to be the conductor 420 can be formed by a sputtering method, a CVD method, an MBE method, a PLD method, an ALD method, or the like.
- the conductor to be the conductor 420 is processed by a photolithography method or the like, so that the conductor 420 is formed.
- the insulator 408 is formed over the insulator 410 and the conductor 420.
- the insulator 408 can be formed by a sputtering method, a CVD method, an MBE method, a PLD method, an ALD method, or the like.
- Aluminum oxide is preferably formed as the insulator 408 using plasma containing oxygen, so that oxygen in the plasma can be added to the top surface of the insulator 410 as excess oxygen (exO). Excess oxygen can be added to the insulator 408 by supplying oxygen through the insulator 410.
- the mixed region containing a large amount of excess oxygen might be formed in the interface between the insulator 408 and the insulator 410 and the vicinity of the interface.
- carbon, hydrogen, and the like may be released by performing the high-density-plasma treatment.
- organic compound such as hydrocarbon can be released from an object.
- second heat treatment may be performed at any time after the formation of the insulator 408.
- the excess oxygen contained in the insulator 410 and the mixed region 414 is moved to the semiconductor 406b through the insulator 412, the insulator 402, the insulator 406d, the insulator 406c, and the insulator 406a. Since excess oxygen is moved to the semiconductor 406b as described above, defects (oxygen vacancies) in the semiconductor 406b can be reduced.
- the second heat treatment may be performed at a temperature such that excess oxygen in the insulator 410 and the mixed region 414 is diffused to the semiconductor 406b.
- the second heat treatment is preferably performed at a temperature lower than that of the first heat treatment.
- the second heat treatment is preferably performed at a temperature lower than that of the first heat treatment by higher than or equal to 20 °C and lower than or equal to 150 °C, preferably higher than or equal to 40 °C and lower than or equal to 100 °C. Accordingly, superfluous release of excess oxygen from the insulator 402 or the like can be inhibited.
- the second heat treatment is not necessarily performed when heating during formation of the films can work as heat treatment comparable to the second heat treatment.
- an opening reaching the conductor 416a and an opening reaching the conductor 416b may be formed in the insulator 408 and the insulator 410, and conductors serving as wirings may be formed in the openings.
- an opening reaching the conductor 404 may be formed in the insulator 408, and a conductor serving as a wiring may be formed in the opening.
- the transistor illustrated in FIGS. 10A to IOC can be manufactured.
- Embodiment 5 one embodiment of the present invention has been described. Note that one embodiment of the present invention is not limited to the above examples. That is, since various embodiments of the present invention are disclosed in this embodiment and other embodiments, one embodiment of the present invention is not limited to a specific embodiment.
- the example in which an oxide semiconductor is used as a semiconductor has been described as one embodiment of the present invention; however, one embodiment of the present invention is not limited thereto.
- silicon, germanium, silicon germanium, silicon carbide, gallium arsenide, aluminum gallium arsenide, indium phosphide, gallium nitride, an organic semiconductor, or the like may be used in one embodiment of the present invention.
- FIGS. 12A to 12C A transistor having a structure different from that in FIGS. 10A to IOC and a manufacturing method thereof will be described with reference to FIGS. 12A to 12C and FIGS.
- FIGS. 12A to 12C are a top view and cross-sectional views of a semiconductor device of one embodiment of the present invention.
- FIG. 12A is the top view
- FIGS. 12B and 12C are the cross-sectional views taken along dashed-dotted lines A1-A2 and A3-A4 in FIG.
- FIGS. 13A and 13B are enlarged views of cross-sectional views illustrated in FIGS. 12B and 12C.
- the angle # between the side surface of the insulator 410 and a top surface of the conductor 416a is greater than 0° and less than 90°
- the insulator 406d is formed on the side surface of the insulator 410 with the insulator 406c positioned therebetween.
- the angle ⁇ is preferably greater than or equal to 75 °C and less than 90 °C, preferably greater than or equal to 80 °C and less than 90 °C, further preferably greater than or equal to 85 °C and less than 90 °C.
- the insulator 406c and the insulator 406d are formed thinner in a region overlapping with the side surface of the conductor 404 with the insulator 412 interposed therebetween than in a region overlapping with the bottom surface of the conductor 404.
- the description of the transistor in FIGS. 10A to IOC is referred to.
- either one of the insulator 406c and the insulator 406d in a region covering the side surface of the insulator 410 may be formed thin. Furthermore, one of the insulator 406c and the insulator 406d in a region covering the side surface of the insulator 410 may be formed, and the other is not necessarily provided.
- FIGS. 13 A and 13B are each an enlarged view of an opening provided in the insulator 410 of the transistor in this embodiment.
- the top surface of the insulator 406d is approximately the same level as the top surfaces of the conductor 416a and the conductor 416b. Note that the top surface of the insulator 406d is a surface that is close to the conductor 404a in a region where the insulator 406d overlaps with the bottom surfaces of the conductor 404a and the conductor 404b. Ideally, the top surface of the insulator 406d is preferably the same level as the top surfaces of the conductors 416a and 416b as illustrated in FIG. 13 A.
- the top surface of the insulator 406c be approximately the same level as the interface between the semiconductor 406b and the conductors 416a and 416b.
- the top surface of the insulator 406c is a surface that is close to the conductor 404a in a region where the insulator 406c overlaps with the bottom surfaces of the conductor 404a and the conductor 404b.
- the top surface of the insulator 406c is preferably the same level as the interface between the semiconductor 406b and the conductors 416a and 416b.
- the insulator 406c should at least fills in an over-etched portion of the semiconductor 406b; however, it is not limited thereto, the top surface of the insulator 406c may be above the interface between the semiconductor 406b and the conductors 416a and 416b as illustrated in FIG. 13B.
- the transistor of this embodiment has a structure in which two insulators, the insulators
- 406c and 406d are provided over the semiconductor 406b; however, it is not limited thereto, three or more stacked layers may also be provided.
- the side surface of the insulator 410 is formed so that the angle # between the side surface of the insulator 410 and the top surface of the conductor 416a is greater than 0° and less than 90°.
- the insulator 406c and the insulator 406d are formed with use of the film formation apparatus described in Embodiment 5.
- the insulator 406c and the insulator 406d are formed thin on the side surface of the insulator 410 as the angle ⁇ gets larger.
- the thicknesses of the insulator 406c and the insulator 406d formed on the side surface of the insulator 410 can be adjusted by the angle ⁇ . That is, LI, which is the width of the offset region to be formed, can be reduced. Accordingly, tl is greater than LI, and Ll/tl is less than 1.
- the transistor illustrated in FIGS. 12A to 12C can be manufactured.
- FIGS. 14A to 14C and FIGS. 15A to 15C are top views and cross-sectional views of semiconductor devices of one embodiment of the present invention.
- FIGS. 14A to 14C and FIGS. 15A to 15C are described.
- FIGS. 14A and 15A are top views.
- FIG. 14B is a cross-sectional view taken along dashed-dotted line A1-A2 in FIG. 14A.
- FIG. 14C is a cross-sectional view taken along dashed-dotted line A3-A4 illustrated in FIG. 14 A. Note that for simplification of the drawing, some components in the top view in FIG. 14A are not illustrated.
- FIG. 15B is a cross-sectional view taken along dashed-dotted line A1-A2 illustrated in FIG. 15 A.
- FIG. 15C is a cross-sectional view taken along dashed-dotted line A3-A4 illustrated in FIG. 15 A. Note that for simplification of the drawing, some components in the top view in FIG. 15A are not illustrated.
- the insulator 406c2 (the insulator 406c in FIGS. 4 A to 4C), the insulator 406d2 (the insulator 406d in FIGS. 4 A to 4C), the insulator 412, the conductor 404a, and the conductor 404b are also formed on part of regions of a top surface of the insulator 410.
- the description of the transistor in FIGS. 10A to IOC or the transistor in FIGS. 12A to 12C is referred to.
- part of the conductor 404a and the conductor 404b serving as a gate electrode may function as a wiring. That is, part of the conductors 404a and 404b which is formed over the insulator 410 with the insulator 406c2 (the insulator 406c in FIGS. 4 A to 4C), the insulator 406d2 (the insulator 406d in FIGS. 4 A to 4C), and the insulator 412 positioned therebetween correspond to the conductor 420 in the transistor structure 1.
- t2 is the perpendicular distance between the part of the conductor 404a which is over the insulator 410 and the conductor 416a or the conductor 416b.
- the insulator 406c2 (the insulator 406c in FIGS. 4A to 4C)
- the insulator 406d2 the insulator 406d in FIGS. 4A to 4C
- the insulator 412, the conductor 404a, and the conductor 404b are formed at the same time, the insulator 406c, the insulator 406d2 (the insulator 406d in FIGS.
- the insulator 412 are positioned between the top surface of the insulator 410 and part of the conductor 404a which is formed over the insulator 410. Therefore, t2, the length of the summation of the thicknesses of the insulator 410, the insulator 406c2 (the insulator 406c in FIGS. 4A to 4C), and the insulator 406d2 (the insulator 406d in FIGS. 4A to 4C), can be sufficiently large, so that parasitic capacitance can be reduced.
- FIGS. 14A to 14C A method for manufacturing the transistor illustrated in FIGS. 14A to 14C is described below.
- the insulator 406c, the insulator 406d, the insulator 412, the conductor 404a, and the conductor 404b are formed by a photolithography method or the like. With this structure, a conductor corresponding to the conductor 420 in the transistor structure 1 can be formed at the same time using the conductor 404a and the conductor 404b.
- the insulator 408 is formed.
- the transistor illustrated in FIGS. 14A to 14C can be manufactured.
- the insulator 406c, the insulator 406d, the insulator 412, the conductor 404a, and the conductor 404b each having a desired shape are formed in steps similar to those of the transistor illustrated in FIGS. 12A to 12C. Then, the insulator 406c, the insulator 406d, the insulator 412, the conductor 404a, and the conductor 404b are formed by a photolithography method. With this structure, a conductor corresponding to the conductor 420 in the transistor structure 1 can be formed using the conductor 404a and the conductor 404b.
- the transistor illustrated in FIGS. 15A to 15C can be manufactured.
- Transistors having structures different from that in FIGS. 10A to IOC and a manufacturing method thereof will be described with reference to FIGS. 16A to 16C and FIGS.
- FIGS. 16A to 16C and FIGS. 17A to 17C are top views and cross-sectional views of semiconductor devices of one embodiment of the present invention.
- FIGS. 16A to 16C and FIGS. 17A to 17C are described.
- FIGS. 16A and 17A are top views.
- FIG. 16B is a cross-sectional view taken along dashed-dotted line A1-A2 in FIG. 16A.
- FIG. 16C is a cross-sectional view taken along dashed-dotted line A3-A4 illustrated in FIG. 16 A. Note that for simplification of the drawing, some components in the top view in FIG. 16A are not illustrated.
- FIG. 17B is a cross-sectional view taken along dashed-dotted line A1-A2 illustrated in FIG. 17A.
- FIG. 17C is a cross-sectional view taken along dashed-dotted line A3-A4 illustrated in FIG. 17 A. Note that for simplification of the drawing, some components are not illustrated in the top view in FIG. 17 A.
- the conductor 416a and the conductor 416b are formed only over the semiconductor 406b.
- the description of the transistor in FIGS. 10A to IOC or the transistor in FIGS. 12A to 12C is referred to.
- FIGS. 16A to 16C A method for manufacturing the transistor illustrated in FIGS. 16A to 16C is described below.
- the conductor 416 is formed after the insulator 406a and the semiconductor 406b are formed.
- a resist is formed over the conductor 416 by a photolithography method or the like, and first etching is performed on the conductor 416 using the resist as a mask.
- a second etching is performed using the conductor 416 as a mask. The second etching is performed on the insulator 406a and the semiconductor 406b.
- the transistor illustrated in FIGS. 16A to 16C can be manufactured.
- the insulator 406a, the semiconductor 406b, and the conductor 416 are formed in a manner similar to that of the transistor illustrated in FIGS. 16A to 16C. Then, the transistor is preferably formed through the steps similar to those of the transistor illustrated in FIGS. 12A to 12C.
- the transistor illustrated in FIGS. 17A to 17C can be manufactured.
- the structure of a deposition apparatus including the above sputtering apparatus will be described below.
- a structure of a deposition apparatus that hardly allows the entry of impurities into a film during deposition will be described with reference to FIG. 23 and FIGS. 24A to 24C.
- FIG. 23 is a top view schematically illustrating a single wafer multi-chamber deposition apparatus 1700.
- the deposition apparatus 1700 includes an atmosphere-side substrate supply chamber 1701 including a cassette port 1761 for holding a substrate and an alignment port 1762 for performing alignment of a substrate, an atmosphere-side substrate transfer chamber 1702 through which a substrate is transferred from the atmosphere-side substrate supply chamber 1701, a load lock chamber 1703a where a substrate is carried and the pressure inside the chamber is switched from atmospheric pressure to reduced pressure or from reduced pressure to atmospheric pressure, an unload lock chamber 1703b where a substrate is carried out and the pressure inside the chamber is switched from reduced pressure to atmospheric pressure or from atmospheric pressure to reduced pressure, a transfer chamber 1704 through which a substrate is transferred in a vacuum, a substrate-heating chamber 1705 where a substrate is heated, and deposition chambers 1706a, 1706b, and 1706c.
- the sputtering apparatus 101 can be used for all or part of the deposition chambers 1706a, 1706b,
- cassette ports 1761 may be provided as illustrated in FIG. 23 (in FIG. 23, three cassette ports 1761 are provided).
- the atmosphere-side substrate transfer chamber 1702 is connected to the load lock chamber 1703a and the unload lock chamber 1703b, the load lock chamber 1703a and the unload lock chamber 1703b are connected to the transfer chamber 1704, and the transfer chamber 1704 is connected to the substrate-heating chamber 1705 and the deposition chambers 1706a, 1706b, and 1706c.
- Gate valves 1764 are provided for connecting portions between chambers so that the pressure in each chamber except the atmosphere-side substrate supply chamber 1701 and the atmosphere-side substrate transfer chamber 1702 can be independently controlled.
- the atmosphere-side substrate transfer chamber 1702 includes a transfer robot 1763a and the transfer chamber 1704 includes a transfer robot 1763b. With the transfer robots, a substrate can be transferred.
- the substrate-heating chamber 1705 also serve as a plasma treatment chamber.
- the deposition apparatus 1700 it is possible to transfer a substrate without exposure to the air between treatment and treatment; therefore, adsorption of impurities in the air on a substrate can be suppressed.
- the order of deposition, heat treatment, or the like can be freely determined.
- the structures of the transfer chambers, the deposition chambers, the load lock chambers, the unload lock chambers, and the substrate-heating chambers are not limited to the above, and the structures thereof can be set as appropriate depending on the space for placement or the process conditions.
- FIG. 24A, FIG. 24B, and FIG. 24C are a cross-sectional view taken along dashed-dotted line XI -X2, a cross-sectional view taken along dashed-dotted line Y1-Y2, and a cross-sectional view taken along dashed-dotted line Y2-Y3, respectively, in the deposition apparatus 1700 illustrated in FIG. 23.
- FIG. 24A is a cross section of the substrate-heating chamber 1705 and the transfer chamber 1704, and the substrate-heating chamber 1705 includes a plurality of heating stages 1765 which can hold a substrate.
- the number of heating stages 1765 illustrated in FIG. 24A is seven, it is not limited thereto and may be greater than or equal to one and less than seven, or greater than or equal to eight.
- the substrate-heating chamber 1705 is connected to a vacuum pump 1770 through a valve.
- a vacuum pump 1770 a dry pump and a mechanical booster pump can be used, for example.
- a resistance heater may be used for heating, for example.
- heat conduction or heat radiation from a medium such as a heated gas may be used as the heating mechanism.
- rapid thermal annealing RTA
- GRTA gas rapid thermal annealing
- LRTA lamp rapid thermal annealing
- the LRTA is a method for heating an object by radiation of light (an electromagnetic wave) emitted from a lamp such as a halogen lamp, a metal halide lamp, a xenon arc lamp, a carbon arc lamp, a high-pressure sodium lamp, or a high-pressure mercury lamp.
- heat treatment is performed using a high-temperature gas.
- An inert gas is used as the gas.
- the substrate-heating chamber 1705 is connected to a refiner 1781 through a mass flow controller 1780.
- the mass flow controller 1780 and the refiner 1781 can be provided for each of a plurality of kinds of gases, only one mass flow controller 1780 and one refiner 1781 are provided for easy understanding.
- a gas whose dew point is -80 °C or lower, preferably -100 °C or lower can be used; for example, an oxygen gas, a nitrogen gas, and a rare gas (e.g., an argon gas) are used.
- the transfer chamber 1704 includes the transfer robot 1763b.
- the transfer robot 1763b The transfer robot
- the transfer chamber 1704 includes a plurality of movable portions and an arm for holding a substrate and can transfer a substrate to each chamber.
- the transfer chamber 1704 is connected to the vacuum pump 1770 and a cryopump 1771 through valves.
- evacuation can be performed using the vacuum pump 1770 when the pressure inside the transfer chamber 1704 is in the range of atmospheric pressure to low or medium vacuum (about 0.1 Pa to several hundred Pa) and then, by switching the valves, evacuation can be performed using the cryopump 1771 when the pressure inside the transfer chamber 1704 is in the range of middle vacuum to high or ultra-high vacuum (0.1 Pa to 1 x 10 "7 Pa).
- cryopumps 1771 may be connected in parallel to the transfer chamber 1704.
- evacuation can be performed using any of the other cryopumps.
- the above regeneration refers to treatment for discharging molecules (or atoms) entrapped in the cryopump.
- molecules (or atoms) are entrapped too much in a cryopump, the evacuation capability of the cryopump is lowered; therefore, regeneration is performed regularly.
- FIG. 24B is a cross section of the deposition chamber 1706b, the transfer chamber 1704, and the load lock chamber 1703a.
- the deposition chamber 1706b illustrated in FIG. 24B includes the target 100, the substrate stage 170, and the collimator 150 provided between the target and the substrate stage. Note that here, a substrate is provided on the substrate stage 170. Although not illustrated, the substrate stage 170 may include a substrate holding mechanism which holds the substrate, a rear heater which heats the substrate from the back surface, or the like.
- the deposition chamber 1706b is connected to a mass flow controller 1780 through a gas heating system 1782, and the gas heating system 1782 is connected to a refiner 1781 through the mass flow controller 1780.
- a deposition gas can be heated to a temperature higher than or equal to 40 °C and lower than or equal to 400 °C, preferably higher than or equal to 50 °C and lower than or equal to 200 °C.
- the gas heating system 1782, the mass flow controller 1780, and the refiner 1781 can be provided for each of a plurality of kinds of gases, only one gas heating system 1782, one mass flow controller 1780, and one refiner 1781 are provided for easy understanding.
- the deposition gas a gas whose dew point is -80 °C or lower, preferably -100 °C or lower is preferably used.
- a parallel-plate-type sputtering apparatus or an ion beam sputtering apparatus may be provided in the deposition chamber 1706b.
- the length of a pipe between the refiner 1781 and the deposition chamber 1706b is less than or equal to 10 m, preferably less than or equal to 5 m, more preferably less than or equal to 1 m.
- the length of the pipe is less than or equal to 10 m, less than or equal to 5m, or less than or equal to 1 m, the effect of the release of gas from the pipe can be reduced accordingly.
- a metal pipe the inside of which is covered with iron fluoride, aluminum oxide, chromium oxide, or the like can be used.
- the amount of released gas containing impurities is made small and the entry of impurities into the deposition gas can be reduced as compared with a SUS316L-EP pipe, for example.
- a high-performance ultra-compact metal gasket joint may be used as a joint of the pipe.
- a structure where all the materials of the pipe are metals is preferable because the effect of the generated released gas or the external leakage can be reduced as compared with a structure where resin or the like is used.
- the deposition chamber 1706b is connected to a turbo molecular pump 1772 and a vacuum pump 1770 through valves.
- the deposition chamber 1706b preferably includes a cryotrap.
- the cryotrap 1751 is a mechanism which can adsorb a molecule (or an atom) having a relatively high melting point, such as water.
- the turbo molecular pump 1772 is capable of stably evacuating a large-sized molecule (or atom), needs low frequency of maintenance, and thus enables high productivity, whereas it has a low capability in evacuating hydrogen and water.
- the cryotrap 1751 is connected to the deposition chamber 1706b so as to have a high capability in evacuating water or the like.
- the temperature of a refrigerator of the cryotrap 1751 is set to be lower than or equal to 100 K, preferably lower than or equal to 80 K.
- the cryotrap 1751 includes a plurality of refrigerators
- the temperature of a first-stage refrigerator may be set to be lower than or equal to 100 K and the temperature of a second-stage refrigerator may be set to be lower than or equal to 20 K.
- the evacuation method of the deposition chamber 1706b is not limited to the above, and a structure similar to that in the evacuation method described in the transfer chamber 1704 (the evacuation method using the cryopump and the vacuum pump) may be employed. Needless to say, the evacuation method of the transfer chamber 1704 may have a structure similar to that of the deposition chamber 1706b (the evacuation method using the turbo molecular pump and the vacuum pump).
- the back pressure (total pressure) and the partial pressure of each gas molecule (atom) are preferably set as follows.
- the back pressure and the partial pressure of each gas molecule (atom) in the deposition chamber 1706b need to be noted because impurities might enter a film to be formed.
- the back pressure (total pressure) is less than or equal to
- the partial pressure of a gas molecule (atom) having a mass-to-charge ratio (mlz) of 18 is less than or equal to 3 x 10 ⁇ 5 Pa, preferably less than or equal to 1 x 10 ⁇ 5 Pa, more preferably less than or equal to 3 x 10 ⁇ 6 Pa.
- the partial pressure of a gas molecule (atom) having a mass-to-charge ratio (mlz) of 28 is less than or equal to 3 x 10 ⁇ 5 Pa, preferably less than or equal to 1 x 10 ⁇ 5 Pa, more preferably less than or equal to 3 x 10 ⁇ 6 Pa.
- the partial pressure of a gas molecule (atom) having a mass-to-charge ratio (mlz) of 44 is less than or equal to 3 x 10 ⁇ 5 Pa, preferably less than or equal to 1 x 10 ⁇ 5 Pa, more preferably less than or equal to 3 x 10 "6 Pa.
- a total pressure and a partial pressure in a vacuum chamber can be measured using a mass analyzer.
- a mass analyzer for example, Qulee CGM-051, a quadrupole mass analyzer (also referred to as Q-mass) manufactured by ULVAC, Inc. may be used.
- the transfer chamber 1704, the substrate-heating chamber 1705, and the deposition chamber 1706b, which are described above, preferably have a small amount of external leakage or internal leakage.
- the leakage rate is less than or equal to 3 x 10 ⁇ 6 Pa-m 3 /s, preferably less than or equal to 1 x 10 ⁇ 6 Pa-m 3 /s.
- the leakage rate of a gas molecule (atom) having a mass-to-charge ratio (mlz) of 18 is less than or equal to 1 x 10 ⁇ 7 Pa-m 3 /s, preferably less than or equal to 3 x 10 ⁇ 8 Pa-m 3 /s.
- the leakage rate of a gas molecule (atom) having a mass-to-charge ratio (mlz) of 28 is less than or equal to 1 x 10 ⁇ 5 Pa-m 3 /s, preferably less than or equal to 1 x 10 ⁇ 6 Pa-m 3 /s.
- the leakage rate of a gas molecule (atom) having a mass-to-charge ratio (mlz) of 44 is less than or equal to 3 x 10 ⁇ 6 Pa-m 3 /s, preferably less than or equal to 1 x 10 ⁇ 6 Pa-m 3 /s.
- a leakage rate can be derived from the total pressure and partial pressure measured using the mass analyzer.
- the leakage rate depends on external leakage and internal leakage.
- the external leakage refers to inflow of gas from the outside of a vacuum system through a minute hole, a sealing defect, or the like.
- the internal leakage is due to leakage through a partition, such as a valve, in a vacuum system or due to released gas from an internal member. Measures need to be taken from both aspects of external leakage and internal leakage in order that the leakage rate is set to be less than or equal to the above value.
- an open/close portion of the deposition chamber 1706b can be sealed with a metal gasket.
- metal gasket metal covered with iron fluoride, aluminum oxide, or chromium oxide is preferably used.
- the metal gasket realizes higher adhesion than an O-ring, and can reduce the external leakage.
- the metal covered with iron fluoride, aluminum oxide, chromium oxide, or the like which is in the passive state, the release of gas containing impurities released from the metal gasket is suppressed, so that the internal leakage can be reduced.
- a member of the deposition apparatus 1700 aluminum, chromium, titanium, zirconium, nickel, or vanadium, which releases a smaller amount of gas containing impurities, is used.
- an alloy containing iron, chromium, nickel, and the like covered with the above material may be used.
- the alloy containing iron, chromium, nickel, and the like is rigid, resistant to heat, and suitable for processing.
- surface unevenness of the member is decreased by polishing or the like to reduce the surface area, the release of gas can be reduced.
- the above member of the deposition apparatus 1700 may be covered with iron fluoride, aluminum oxide, chromium oxide, or the like.
- the member of the deposition apparatus 1700 is preferably formed with only metal as much as possible.
- a viewing window formed with quartz or the like it is preferable that the surface of the viewing window be thinly covered with iron fluoride, aluminum oxide, chromium oxide, or the like so as to suppress release of gas.
- the adsorbed substance When an adsorbed substance is present in the deposition chamber, the adsorbed substance does not affect the pressure in the deposition chamber because it is adsorbed onto an inner wall or the like; however, the adsorbed substance causes gas to be released when the inside of the deposition chamber is evacuated. Therefore, although there is no correlation between the leakage rate and the evacuation rate, it is important that the adsorbed substance present in the deposition chamber be desorbed as much as possible and evacuation be performed in advance with the use of a pump with high evacuation capability.
- the deposition chamber may be subjected to baking to promote desorption of the adsorbed substance. By the baking, the desorption rate of the adsorbed substance can be increased about tenfold.
- the baking can be performed at a temperature in the range of 100 °C to 450 °C.
- the desorption rate of water or the like which is difficult to be desorbed simply by evacuation, can be further increased.
- the inert gas is heated to substantially the same temperature as the baking temperature of the deposition chamber, the desorption rate of the adsorbed substance can be further increased.
- a rare gas is preferably used as an inert gas.
- oxygen or the like may be used instead of an inert gas.
- the use of oxygen which is the main component of the oxide is preferable in some cases.
- treatment for evacuating the inside of the deposition chamber is preferably performed a certain period of time after heated oxygen, a heated inert gas such as a heated rare gas, or the like is used to increase a pressure in the deposition chamber.
- the heated gas can desorb the adsorbed substance in the deposition chamber, and the impurities present in the deposition chamber can be reduced. Note that an advantageous effect can be achieved when this treatment is repeated more than or equal to 2 times and less than or equal to 30 times, preferably more than or equal to 5 times and less than or equal to 15 times.
- an inert gas, oxygen, or the like with a temperature higher than or equal to 40 °C and lower than or equal to 400 °C, preferably higher than or equal to 50 °C and lower than or equal to 200 °C is introduced to the deposition chamber, so that the pressure therein can be kept to be greater than or equal to 0.1 Pa and less than or equal to 10 kPa, preferably greater than or equal to 1 Pa and less than or equal to 1 kPa, more preferably greater than or equal to 5 Pa and less than or equal to 100 Pa in the time range of 1 minute to 300 minutes, preferably 5 minutes to 120 minutes.
- the inside of the deposition chamber is evacuated in the time range of 5 minutes to 300 minutes, preferably 10 minutes to 120 minutes.
- the desorption rate of the adsorbed substance can be further increased also by dummy deposition.
- the dummy deposition refers to deposition on a dummy substrate by a sputtering method or the like, in which a film is deposited on the dummy substrate and the inner wall of the deposition chamber so that impurities in the deposition chamber and an adsorbed substance on the inner wall of the deposition chamber are confined in the film.
- a substrate which releases a smaller amount of gas is preferably used.
- the concentration of impurities in a film which will be deposited later can be reduced. Note that the dummy deposition may be performed at the same time as the baking of the deposition chamber.
- FIG. 24C is a cross section of the atmosphere-side substrate transfer chamber 1702 and the atmosphere-side substrate supply chamber 1701.
- the load lock chamber 1703a includes a substrate delivery stage 1752.
- a pressure in the load lock chamber 1703a becomes atmospheric pressure by being increased from reduced pressure
- the substrate delivery stage 1752 receives a substrate from the transfer robot 1763a provided in the atmosphere-side substrate transfer chamber 1702.
- the load lock chamber 1703a is evacuated into vacuum so that the pressure therein becomes reduced pressure and then the transfer robot 1763b provided in the transfer chamber 1704 receives the substrate from the substrate delivery stage 1752.
- the load lock chamber 1703a is connected to the vacuum pump 1770 and the cryopump 1771 through valves.
- the description of the method for connecting the transfer chamber 1704 can be referred to, and the description thereof is omitted here.
- the unload lock chamber 1703b illustrated in FIG. 23 can have a structure similar to that in the load lock chamber 1703a.
- the atmosphere-side substrate transfer chamber 1702 includes the transfer robot 1763a.
- the transfer robot 1763a can deliver a substrate from the cassette port 1761 to the load lock chamber 1703a or deliver a substrate from the load lock chamber 1703a to the cassette port 1761.
- a mechanism for suppressing entry of dust or a particle such as high efficiency particulate air (HEP A) filter, may be provided above the atmosphere-side substrate transfer chamber 1702 and the atmosphere-side substrate supply chamber 1701.
- HEP A high efficiency particulate air
- the atmosphere-side substrate supply chamber 1701 includes a plurality of cassette ports 1761.
- the cassette port 1761 can hold a plurality of substrates.
- the surface temperature of the target is set to be lower than or equal to 100 °C, preferably lower than or equal to 50 °C, more preferably about room temperature (typically, 25 °C).
- a large target is often used in a sputtering apparatus for a large substrate.
- a plurality of targets is arranged so that there is as little space as possible therebetween to obtain a large shape; however, a slight space is inevitably generated.
- zinc or the like is volatilized from such a slight space and the space might be expanded gradually.
- a metal of a backing plate or a metal used for adhesion might be sputtered and might cause an increase in impurity concentration.
- the target be cooled sufficiently.
- a metal having high conductivity and a high heat dissipation property (specifically copper) is used.
- the target can be cooled efficiently by making a sufficient amount of cooling water flow through a water channel which is formed in the backing plate.
- a manufacturing apparatus which performs high-density plasma treatment according to one embodiment of the present invention will be described below.
- FIG. 25 is a top view schematically illustrating a single wafer multi-chamber manufacturing apparatus 2700.
- the manufacturing apparatus 2700 includes an atmosphere-side substrate supply chamber 2701 including a cassette port 2761 for holding a substrate and an alignment port 2762 for performing alignment of a substrate, an atmosphere-side substrate transfer chamber 2702 through which a substrate is transferred from the atmosphere-side substrate supply chamber 2701, a load lock chamber 2703a where a substrate is carried and the pressure inside the chamber is switched from atmospheric pressure to reduced pressure or from reduced pressure to atmospheric pressure, an unload lock chamber 2703b where a substrate is carried out and the pressure inside the chamber is switched from reduced pressure to atmospheric pressure or from atmospheric pressure to reduced pressure, a transfer chamber 2704 through which a substrate is transferred in a vacuum, and chambers 2706a, 2706b, 2706c, and 2706d.
- the atmosphere-side substrate transfer chamber 2702 is connected to the load lock chamber 2703a and the unload lock chamber 2703b, the load lock chamber 2703a and the unload lock chamber 2703b are connected to the transfer chamber 2704, and the transfer chamber 2704 is connected to the chambers 2706a, 2706b, 2706c, and 2706d.
- gate valves GV are provided in connecting portions between the chambers so that each chamber excluding the atmosphere-side substrate supply chamber 2701 and the atmosphere-side substrate transfer chamber 2702 can be independently kept in a vacuum state.
- the atmosphere-side substrate transfer chamber 2702 is provided with a transfer robot 2763a
- the transfer chamber 2704 is provided with a transfer robot 2763b. With the transfer robot 2763a and the transfer robot 2763b, a substrate can be transferred inside the manufacturing apparatus 2700.
- the back pressure (total pressure) is, for example, lower than or equal to 1 x 10 ⁇ 4 Pa, preferably lower than or equal to 3 x 10 ⁇ 5 Pa, further preferably lower than or equal to 1 x 10 ⁇ 5 Pa.
- the partial pressure of a gas molecule (atom) having a mass-to-charge ratio (mlz) of 18 is, for example, lower than or equal to 3 x 10 "5 Pa, preferably lower than or equal to 1 x 10 "5 Pa, further preferably lower than or equal to 3 x 10 "6 Pa.
- the partial pressure of a gas molecule (atom) having a mass-to-charge ratio ⁇ mlz) of 28 is, for example, lower than or equal to 3 x 10 ⁇ 5 Pa, preferably lower than or equal to 1 x 10 ⁇ 5 Pa, further preferably lower than or equal to 3 x 10 ⁇ 6 Pa.
- the partial pressure of a gas molecule (atom) having a mass-to-charge ratio (mlz) of 44 is, for example, lower than or equal to 3 x 10 ⁇ 5 Pa, preferably lower than or equal to 1 x 10 ⁇ 5 Pa, further preferably lower than or equal to 3 x 10 ⁇ 6 Pa.
- the total pressure and the partial pressure in the transfer chamber 2704 and each of the chambers 2706a to 2706d can be measured using a mass analyzer.
- a mass analyzer for example, Qulee CGM-051, a quadrupole mass analyzer (also referred to as Q-mass) manufactured by ULVAC, Inc. can be used.
- the transfer chamber 2704 and each of the chambers 2706a to 2706d preferably have a small amount of external leakage or internal leakage.
- the leakage rate is less than or equal to 3 x 10 ⁇ 6 Pa-m 3 /s, preferably less than or equal to 1 x 10 ⁇ 6 Pa-m 3 /s.
- the leakage rate of a gas molecule (atom) having a mass-to-charge ratio (mlz) of 18 is less than or equal to 1 x 10 ⁇ 7 Pa-m 3 /s, preferably less than or equal to 3 x 10 ⁇ 8 Pa-m 3 /s.
- the leakage rate of a gas molecule (atom) having a mass-to-charge ratio (m/z) of 28 is less than or equal to 1 x 10 ⁇ 5 Pa-m 3 /s, preferably less than or equal to 1 x 10 ⁇ 6 Pa-m 3 /s.
- the leakage rate of a gas molecule (atom) having a mass-to-charge ratio (m/z) of 44 is less than or equal to 3 x 10 ⁇ 6 Pa-m 3 /s, preferably less than or equal to 1 x 10 ⁇ 6 Pa-m 3 /s.
- a leakage rate can be derived from the total pressure and partial pressure measured using the mass analyzer.
- the leakage rate depends on external leakage and internal leakage.
- the external leakage refers to inflow of gas from the outside of a vacuum system through a minute hole, a sealing defect, or the like.
- the internal leakage is due to leakage through a partition, such as a valve, in a vacuum system or due to released gas from an internal member. Measures need to be taken from both aspects of external leakage and internal leakage in order that the leakage rate can be set to be less than or equal to the above-mentioned value.
- open/close portions of the transfer chamber 2704 and the chambers 2706a to 2706d can be sealed with a metal gasket.
- metal gasket metal covered with iron fluoride, aluminum oxide, or chromium oxide is preferably used.
- the metal gasket realizes higher adhesion than an O-ring, and can reduce the external leakage.
- the metal covered with iron fluoride, aluminum oxide, chromium oxide, or the like which is in the passive state, the release of gas containing impurities released from the metal gasket is suppressed, so that the internal leakage can be reduced.
- a member of the manufacturing apparatus 2700 aluminum, chromium, titanium, zirconium, nickel, or vanadium, which releases a small amount of gas containing impurities, is used.
- an alloy containing iron, chromium, nickel, or the like covered with the above material may be used.
- the alloy containing iron, chromium, nickel, or the like is rigid, resistant to heat, and suitable for processing.
- surface unevenness of the member is decreased by polishing or the like to reduce the surface area, the release of gas can be reduced.
- the above member of the manufacturing apparatus 2700 may be covered with iron fluoride, aluminum oxide, chromium oxide, or the like.
- the member of the manufacturing apparatus 2700 is preferably formed using only metal when possible.
- a viewing window formed of quartz or the like it is preferable that the surface of the viewing window be thinly covered with iron fluoride, aluminum oxide, chromium oxide, or the like so as to suppress release of gas.
- the adsorbed substance When an adsorbed substance is present in the transfer chamber 2704 and each of the chambers 2706a to 2706d, although the adsorbed substance does not affect the pressure in the transfer chamber 2704 and each of the chambers 2706a to 2706d because it is adsorbed onto an inner wall or the like, the adsorbed substance causes a release of gas when the inside of the transfer chamber 2704 and each of the chambers 2706a to 2706d is evacuated. Therefore, although there is no correlation between the leakage rate and the exhaust rate, it is important that the adsorbed substance present in the transfer chamber 2704 and each of the chambers 2706a to 2706d be desorbed as much as possible and exhaust be performed in advance with the use of a pump with high exhaust capability.
- the transfer chamber 2704 and each of the chambers 2706a to 2706d may be subjected to baking to promote desorption of the adsorbed substance.
- the baking can be performed at a temperature of higher than or equal to 100 °C and lower than or equal to 450 °C.
- the inert gas that is introduced is heated to substantially the same temperature as the baking temperature, the desorption rate of the adsorbed substance can be further increased.
- a rare gas is preferably used as the inert gas.
- treatment for evacuating the inside of the transfer chamber 2704 and each of the chambers 2706a to 2706d is preferably performed a certain period of time after heated oxygen, a heated inert gas such as a heated rare gas, or the like is introduced to increase the pressure in the transfer chamber 2704 and each of the chambers 2706a to 2706d.
- a heated inert gas such as a heated rare gas, or the like is introduced to increase the pressure in the transfer chamber 2704 and each of the chambers 2706a to 2706d.
- the introduction of the heated gas can desorb the adsorbed substance in the transfer chamber 2704 and each of the chambers 2706a to 2706d, and the impurities present in the transfer chamber 2704 and each of the chambers 2706a to 2706d can be reduced.
- an advantageous effect can be achieved when this treatment is repeated more than or equal to 2 times and less than or equal to 30 times, preferably more than or equal to 5 times and less than or equal to 15 times.
- an inert gas, oxygen, or the like with a temperature higher than or equal to 40 °C and lower than or equal to 400 °C, preferably higher than or equal to 50 °C and lower than or equal to 200 °C is introduced to the transfer chamber 2704 and each of the chambers 2706a to 2706d, so that the pressure therein can be kept to be higher than or equal to 0.1 Pa and lower than or equal to 10 kPa, preferably higher than or equal to 1 Pa and lower than or equal to 1 kPa, further preferably higher than or equal to 5 Pa and lower than or equal to 100 Pa in the time range of 1 minute to 300 minutes, preferably 5 minutes to 120 minutes.
- the inside of the transfer chamber 2704 and each of the chambers 2706a to 2706d is evacuated in the time range of 5 minutes to 300 minutes,
- chambers 2706b and 2706c are described with reference to a schematic cross-sectional view of FIG. 26.
- the chambers 2706b and 2706c are chambers capable of performing high-density plasma treatment on an object, for example. Because the chambers 2706b and 2706c have a common structure with the exception of the atmosphere used in the high-density plasma treatment, they are collectively described below.
- the chambers 2706b and 2706c each include a slot antenna plate 2808, a dielectric plate 2809, a substrate stage 2812, and an exhaust port 2819.
- a gas supply source 2801, a valve 2802, a high-frequency generator 2803, a waveguide 2804, a mode converter 2805, a gas pipe 2806, a waveguide 2807, a matching box 2815, a high-frequency power source 2816, a vacuum pump 2817, and a valve 2818 are provided outside the chambers 2706b and 2706c.
- the high-frequency generator 2803 is connected to the mode converter 2805 through the waveguide 2804.
- the mode converter 2805 is connected to the slot antenna plate 2808 through the waveguide 2807.
- the slot antenna plate 2808 is positioned in contact with the dielectric plate 2809.
- the gas supply source 2801 is connected to the mode converter 2805 through the valve 2802. Gas is transferred to the chambers 2706b and 2706c through the gas pipe 2806 which runs through the mode converter 2805, the waveguide 2807, and the dielectric plate 2809.
- the vacuum pump 2817 has a function of exhausting gas or the like from the chambers 2706b and 2706c through the valve 2818 and the exhaust port 2819.
- the high-frequency power source 2816 is connected to the substrate stage 2812 through the matching box 2815.
- the substrate stage 2812 has a function of holding a substrate 2811.
- the substrate stage 2812 has a function of holding the substrate 2811 by static electricity or mechanical strength.
- the substrate stage 2812 has a function of an electrode to which electric power is supplied from the high-frequency power source 2816.
- the substrate stage 2812 includes a heating mechanism 2813 therein and thus has a function of heating the substrate 2811.
- a dry pump a mechanical booster pump, an ion pump, a titanium sublimation pump, a cryopump, a turbomolecular pump, or the like can be used, for example.
- a cryotrap may be used as well. The combinational use of the cryopump and the cryotrap allows water to be efficiently exhausted and is particularly preferable.
- the heating mechanism 2813 may be a heating mechanism which uses a resistance heater or the like for heating.
- a heating mechanism which utilizes heat conduction or heat radiation from a medium such as a heated gas for heating may be used.
- RTA such as GRTA or LRTA can be used.
- GRTA heat treatment is performed using a high-temperature gas.
- An inert gas is used as the gas.
- the gas supply source 2801 may be connected to a purifier through a mass flow controller.
- a gas whose dew point is -80 °C or lower, preferably -100 °C or lower is preferably used.
- an oxygen gas, a nitrogen gas, or a rare gas e.g., an argon gas may be used.
- the dielectric plate 2809 silicon oxide (quartz), aluminum oxide (alumina), yttrium oxide (yttria), or the like may be used, for example.
- a protective layer may be further formed on a surface of the dielectric plate 2809.
- magnesium oxide, titanium oxide, chromium oxide, zirconium oxide, hafnium oxide, tantalum oxide, silicon oxide, aluminum oxide, yttrium oxide, or the like may be used.
- the dielectric plate 2809 is exposed to an especially high density region of high-density plasma 2810 that is to be described later. Therefore, the protective layer can reduce the damage and consequently prevent an increase of particles or the like during the treatment.
- the high-frequency generator 2803 has a function of generating a microwave with a frequency of, for example, more than or equal to 0.3 GHz and less than or equal to 3.0 GHz, more than or equal to 0.7 GHz and less than or equal to 1.1 GHz, or more than or equal to 2.2 GHz and less than or equal to 2.8 GHz.
- the microwave generated by the high-frequency generator 2803 is propagated to the mode converter 2805 through the waveguide 2804.
- the mode converter 2805 converts the microwave propagated in the TE mode into a microwave in the TEM mode. Then, the microwave is propagated to the slot antenna plate 2808 through the waveguide 2807.
- the slot antenna plate 2808 is provided with a plurality of slot holes, and the microwave propagates through the slot holes and the dielectric plate 2809. Then, an electric field is generated below the dielectric plate 2809, and the high-density plasma 2810 can be generated.
- the high-density plasma 2810 includes ions and radicals depending on the gas species supplied from the gas supply source 2801. For example, oxygen radicals, nitrogen radicals, or the like are included.
- the quality of a film or the like over the substrate 2811 can be modified by the ions and radicals generated in the high-density plasma 2810.
- a bias to the substrate 2811 using the high-frequency power source 2816.
- the high-frequency power source 2816 a radio frequency (RF) power source with a frequency of 13.56 MHz, 27.12 MHz, or the like may be used, for example.
- RF radio frequency
- the application of a bias to the substrate allows ions in the high-density plasma 2810 to efficiently reach a deep portion of an opening of the film or the like over the substrate 2811.
- oxygen radical treatment using the high-density plasma 2810 can be performed by introducing oxygen from the gas supply source 2801.
- nitrogen radical treatment using the high-density plasma 2810 can be performed by introducing nitrogen from the gas supply source 2801.
- chambers 2706a and 2706d are described with reference to a schematic cross-sectional view of FIG. 27.
- the chambers 2706a and 2706d are chambers capable of irradiating an object with an electromagnetic wave, for example. Because the chambers 2706a and 2706d have a common structure with the exception of the kind of the electromagnetic wave, they are collectively described below.
- the chambers 2706a and 2706d each include one or more lamps 2820, a substrate stage 2825, a gas inlet 2823, and an exhaust port 2830.
- a gas supply source 2821, a valve 2822, a vacuum pump 2828, and a valve 2829 are provided outside the chambers 2706a and 2706d.
- the gas supply source 2821 is connected to the gas inlet 2823 through the valve 2822.
- the vacuum pump 2828 is connected to the exhaust port 2830 through the valve 2829.
- the lamp 2820 is provided to face the substrate stage 2825.
- the substrate stage 2825 has a function of holding a substrate 2824.
- the substrate stage 2825 includes a heating mechanism 2826 therein and thus has a function of heating the substrate 2824.
- a light source having a function of emitting an electromagnetic wave such as visible light or ultraviolet light
- a light source having a function of emitting an electromagnetic wave which has a peak in a wavelength region of longer than or equal to 10 nm and shorter than or equal to 2500 nm, longer than or equal to 500 nm and shorter than or equal to 2000 nm, or longer than or equal to 40 nm and shorter than or equal to 340 nm may be used.
- a light source such as a halogen lamp, a metal halide lamp, a xenon arc lamp, a carbon arc lamp, a high-pressure sodium lamp, or a high-pressure mercury lamp may be used, for example.
- part of or the whole electromagnetic wave emitted from the lamp 2820 is absorbed by the substrate 2824, so that the quality of a film or the like over the substrate 2824 can be modified.
- defects can be generated or reduced or impurities can be removed.
- the lamp 2820 radiates the electromagnetic wave while the substrate 2824 is heated, generation or reduction of defects or removal of impurities can be efficiently performed.
- the electromagnetic wave emitted from the lamp 2820 may cause heat generation in the substrate stage 2825, by which the substrate 2824 may be heated.
- the heating mechanism 2826 inside the substrate stage 2825 may be omitted.
- the description of the vacuum pump 2817 is referred to.
- the description of the heating mechanism 2813 is referred to.
- the description of the gas supply source 2821 is referred to.
- the quality of a film can be modified while the entry of impurities into an object suppressed.
- An oxide semiconductor is classified into a single crystal oxide semiconductor and a non-single-crystal oxide semiconductor.
- a non-single-crystal oxide semiconductor include a c-axis aligned crystalline oxide semiconductor (CAAC-OS), a polycrystalline oxide semiconductor, a nanocrystalline oxide semiconductor (nc-OS), an amorphous-like oxide semiconductor (a-like OS), and an amorphous oxide semiconductor.
- an oxide semiconductor is classified into an amorphous oxide semiconductor and a crystalline oxide semiconductor.
- a crystalline oxide semiconductor include a single crystal oxide semiconductor, a CAAC-OS, a polycrystalline oxide semiconductor, and an nc-OS.
- an amorphous structure is generally defined as being metastable and unfixed, and being isotropic and having no non-uniform structure.
- an amorphous structure has a flexible bond angle and a short-range order but does not have a long-range order.
- an inherently stable oxide semiconductor cannot be regarded as a completely amorphous oxide semiconductor.
- an oxide semiconductor that is not isotropic e.g., an oxide semiconductor that has a periodic structure in a microscopic region
- an a-like OS has a periodic structure in a microscopic region, but at the same time has a void and has an unstable structure. For this reason, an a-like OS has physical properties similar to those of an amorphous oxide semiconductor.
- a CAAC-OS is one of oxide semiconductors having a plurality of c-axis aligned crystal parts (also referred to as pellets).
- a combined analysis image (also referred to as a high-resolution TEM image) of a bright-field image and a diffraction pattern of a CAAC-OS, which is obtained using a transmission electron microscope (TEM)
- TEM transmission electron microscope
- a plurality of pellets can be observed.
- TEM image a boundary between pellets, that is, a grain boundary is not clearly observed.
- CAAC-OS a reduction in electron mobility due to the grain boundary is less likely to occur.
Landscapes
- Thin Film Transistor (AREA)
- Metal-Oxide And Bipolar Metal-Oxide Semiconductor Integrated Circuits (AREA)
- Solid State Image Pick-Up Elements (AREA)
- Electroluminescent Light Sources (AREA)
- Semiconductor Memories (AREA)
- Non-Volatile Memory (AREA)
- Electrodes Of Semiconductors (AREA)
- Mechanical Treatment Of Semiconductor (AREA)
- Bipolar Transistors (AREA)
- Noodles (AREA)
Abstract
Description
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Priority Applications (8)
| Application Number | Priority Date | Filing Date | Title |
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