WO2016163378A9 - チューブ容器 - Google Patents
チューブ容器 Download PDFInfo
- Publication number
- WO2016163378A9 WO2016163378A9 PCT/JP2016/061199 JP2016061199W WO2016163378A9 WO 2016163378 A9 WO2016163378 A9 WO 2016163378A9 JP 2016061199 W JP2016061199 W JP 2016061199W WO 2016163378 A9 WO2016163378 A9 WO 2016163378A9
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- layer
- tube container
- gas barrier
- contents
- resin
- Prior art date
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Classifications
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- B65D35/00—Pliable tubular containers adapted to be permanently or temporarily deformed to expel contents, e.g. collapsible tubes for toothpaste or other plastic or semi-liquid material; Holders therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
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Definitions
- the present invention relates to a tube container, and more particularly, to a tube container having non-adsorbability and gas barrier properties for contents.
- the tube container includes at least a spout part, a shoulder part, and a trunk part. This tube container is closed at the bottom of the body. In such a tube container, the contents are discharged from the spout part by manually crushing the body part containing the contents.
- the tube container is used as a container for storing food, pharmaceuticals, cosmetics, and the like.
- the tube container is formed of a material that is non-adsorptive to the contents.
- Patent Document 1 proposes a tube container for housing toothpaste.
- This tube container includes an innermost layer made of an ethylene-vinyl alcohol copolymer having an ethylene content of 35 to 55 mol%, an adhesive resin layer made of a modified olefin resin, and a base material layer made of an olefin resin. I have. According to this tube container, the amount of L-menthol adsorbed can be reduced to 10 ⁇ g / piece or less.
- Patent Document 2 proposes a tube container in which a tubular tube body is formed by extrusion molding.
- This tube container has an innermost layer formed of a non-adsorbing resin.
- the innermost layer is composed of an acrylonitrile-based copolymer layer or an ethylene / vinyl alcohol copolymer layer.
- Patent Document 3 proposes a squeeze container formed by blow molding of a multilayer parison and heat sealing at the bottom opening end.
- a multilayer parison is constituted by an outer layer, an inner layer and an intermediate layer.
- the outer layer is formed of an olefin resin.
- the inner layer is a copolyester composed of a diol other than cyclohexanedimethanol and a dicarboxylic acid other than isophthalic acid, the diol consisting of a diol other than ethylene glycol and ethylene glycol, and other than ethylene glycol and ethylene glycol.
- the intermediate layer is made of an adhesive resin.
- the inner layers of the heat seal part are fused together. According to this squeezed container, it is said that it has non-adsorbability with respect to active ingredients, flavors and the like of contents such as pharmaceuticals and foods.
- tube containers maintain the crushed shape as it is when the barrel is crushed by hand.
- the outer shape changes according to the remaining amount of the contents.
- Such a tube container has an advantage that the remaining amount of the contents can be determined from the outer shape of the tube container.
- Patent Document 4 proposes a tube container that encloses a kneaded substance having low fluidity, such as toothpaste, cosmetics, spices, food, and medicine.
- a tube body constituting this tube container a multilayer laminate sheet having an innermost layer made of polyethylene resin and a gas barrier layer is used. The edge of the multilayer laminate sheet is sealed and formed in a cylindrical shape.
- the gas barrier layer is formed of a film on which a metal oxide is deposited, an aluminum foil, or the like.
- the tube container proposed in Patent Document 1 is a tube container intended to accommodate toothpaste.
- the innermost layer of the tube container is made of an ethylene-vinyl alcohol copolymer.
- an ethylene-vinyl alcohol copolymer is mainly used when oxygen barrier properties, oil resistance, and chemical resistance are required, and is not necessarily excellent in non-adsorbability. Therefore, this tube container may not be able to obtain a sufficient effect with respect to the non-adsorbability with respect to substances other than L-menthol.
- the present invention has been made to solve the above-described problems, and an object of the present invention is to provide a tube container having a non-adsorbing property and a gas barrier property with respect to the contents.
- the tube container of the 1st viewpoint which concerns on this invention is a container which can be formed also with the member which consists of a different material for a pouring unit and a trunk
- the body portion is fused by superimposing one surface side of one side edge of the laminated film on the other surface side of the other side edge.
- One end of the trunk portion in the axial direction is fused to the outer peripheral surface of the shoulder portion.
- the other end in the axial direction of the body portion is fused with the inner surfaces being joined together, or at least the surface in contact with the contents is fused with a lid made of non-adsorbing resin.
- the laminated film is formed between an innermost layer formed of a non-adsorbing resin on the inner side in contact with the contents, an outermost layer formed of a non-adsorptive resin on the outermost side, and the innermost layer and the outermost layer. And at least an intermediate layer having a gas barrier layer.
- the surface in contact with the contents is formed of the non-adsorbing resin in any of the pouring unit, the body, and the lid material when the lid material is provided. Therefore, they can be formed of different materials, and the degree of freedom in material selection can be increased.
- the innermost layer and the outermost layer of the laminated film constituting the body portion are formed of a non-adsorbing resin, and the intermediate layer has a gas barrier layer. Therefore, it is possible to provide a tube container having non-adsorption properties and gas barrier properties for the contents. As a result, the tube container according to the present invention can smoothly dispense the contents, and can prevent a decrease in the flavor and efficacy of the contents.
- the dispensing unit is formed of a non-adsorbing resin. According to this invention, it can be set as the extraction unit which has non-adsorption property, and the tube container which has non-adsorption property provided with the extraction unit can be provided.
- the dispensing unit has at least an innermost layer formed of a non-adsorbing resin, an intermediate layer having a gas barrier layer, and an outermost layer formed of a non-adsorbing resin. According to this invention, it can be set as the extraction
- the gas barrier layer is made of a metal foil, a metal vapor deposition film, or an inorganic vapor deposition film. According to this invention, it can be set as the trunk
- the laminated film has one or more resin layers selected from polyolefins, adhesive resins, and thermoplastic elastomers.
- drum is formed with the laminated
- the tube container of the 2nd viewpoint which concerns on this invention is a tube container which can confirm the contents visually from the outside of a tube container while having non-adsorption property and gas barrier property with respect to the contents. . That is, the tube container is fused to a pouring unit having a pouring port portion into which contents are poured and a shoulder portion projecting radially outward from the pouring port portion, and a shoulder portion of the pouring unit. And at least a trunk portion that accommodates the contents.
- the body portion is formed between the innermost layer formed of a non-adsorbing resin on the inner side in contact with the contents, the outermost layer formed on the outermost side, the innermost layer and the outermost layer, A transparent body having at least an intermediate layer having a gas barrier layer.
- the transparent body having the gas barrier layer since the transparent body having the gas barrier layer is formed, the contents can be confirmed from the outside of the tube container and have a gas barrier property. As a result, it is possible to visually confirm the remaining amount of the contents and the like, and it is possible to suppress a decrease in the flavor and efficacy of the contents.
- the innermost layer of the trunk portion is formed of a non-adsorbing resin, it is possible to suppress the adsorption of the active ingredients and the like of the contents to the tube container.
- drum can be made into a cylinder shape by extrusion molding, or the side edges of a rectangular laminated film can be piled up into a cylinder shape, it can provide various forms of tube containers.
- one end of the body portion in the axial direction is fused to the outer peripheral surface of the shoulder portion.
- the other end in the axial direction of the body portion is fused with the inner surfaces being joined together, or is fused to the lid.
- the material of the shoulder portion of the pouring unit is the same as the material of the innermost layer of the barrel portion fused to the shoulder portion, the material of the layers other than the innermost layer of the barrel portion is poured out. A material different from the unit can be used.
- the material of the lid and the material of the innermost layer or the outermost layer of the trunk to be fused to the lid are the same, the material of the other layer of the body can be different from the material of the lid. As a result, various types of tube containers can be provided.
- At least the surface in contact with the contents of the dispensing unit and the lid member is formed of a non-adsorbing resin. According to this invention, it is possible to suppress the adsorption of the active ingredient or the like of the contents to the tube container.
- the pouring unit and the body part are extruded and integrated in the same layer configuration as the body part, and inner surfaces of the other end in the axial direction of the body part are combined. It is fused or the lid is fused.
- the dispensing unit can be provided with transparency, gas barrier properties and non-adsorption properties.
- the tube container of various forms can be proposed.
- the gas barrier layer is formed of one or more resins selected from ethylene-vinyl alcohol copolymer resin, polyvinyl alcohol resin, polyamide resin, and polyvinylidene chloride resin.
- the trunk portion is formed by a laminated film having the transparent gas barrier layer, or by extrusion molding. A body part can be formed, and various types of tube containers can be provided.
- the gas barrier layer has an oxygen absorption property, or an oxygen absorption layer is provided between the gas barrier layer and the innermost layer.
- the intermediate layer may have the gas barrier layer having oxygen absorption, or may have an oxygen absorption layer separately from the gas barrier layer. When the intermediate layer has oxygen absorbability, oxygen present in the tube container can be absorbed, and oxidation of the contents can be suppressed.
- the intermediate layer is a gas barrier transparent deposition layer.
- the intermediate layer can have transparency and gas barrier properties.
- the non-adsorptive and gas barrier properties can be visually confirmed from the outside of the tube container, and various forms of tube containers can be provided.
- the tube container 1 according to the present invention includes the tube container according to the first aspect and the tube container according to the second aspect.
- each tube container 1 includes a spout unit 20 having a spout portion 21 through which contents are poured out and a shoulder portion 24 projecting outward from the spout portion 21 in the radial direction.
- At least a body portion 10 that is fused to the shoulder portion 24 of the exit unit 20 and accommodates the contents is provided.
- drum 10 is formed between the innermost layer 16 formed of the non-adsorbing resin on the inner side in contact with the contents, the outermost layer 18 formed on the outermost side, and the innermost layer 16 and the outermost layer 18.
- the tube container 1 is characterized by the following two points.
- At least the surface of the dispensing unit 20 in contact with the contents is formed of a non-adsorbing resin.
- the body portion 10 is formed of a laminated film 15, and the laminated film 15 is formed of an innermost layer 16 formed of a non-adsorbing resin on the inner side in contact with the contents and an outermost layer of the non-adsorbing resin. It includes at least an outermost layer 18 and an intermediate layer 17 having a gas barrier layer formed between the innermost layer 16 and the outermost layer 18. Since all the surfaces which contact the contents of this tube container 1 are made of non-adsorbing resin, the contents can be poured out smoothly. Moreover, since a trunk
- the tube container of the 2nd viewpoint was formed with the nonadsorbing resin in the inner side which the trunk
- a transparent body having at least an innermost layer 16, an outermost layer 18 formed on the outermost side, and an intermediate layer 17 formed between the innermost layer 16 and the outermost layer 18 and having a gas barrier layer.
- the tube container 1 has a transparent body portion having a gas barrier layer, the contents can be confirmed from the outside of the tube container, and the remaining amount of the contents can be visually confirmed. Decrease in flavor and efficacy can be suppressed.
- drum 10 is formed with non-adsorptive resin, adsorption
- non-adsorbing means a property that hardly absorbs active ingredients contained in contents such as foods, pharmaceuticals, and cosmetics.
- Gas barrier property means a property that gas such as oxygen and water vapor is difficult to pass through.
- inner surface refers to a surface in contact with the contents.
- the tube container 1 according to the first aspect accommodates the content of the dispensing unit 20 for dispensing the content and the shoulder 24 of the dispensing unit 20. And at least a worn trunk 10.
- the pouring unit 20 has a spout part 21 through which contents are poured out, and a shoulder part 24 projecting outward from the spout part 21 in the radial direction.
- the pouring unit 20 is made of resin, and at least the surface in contact with the contents is made of non-adsorbing resin.
- drum 10 is the cylinder 10a formed with the laminated
- multilayer film 15 is accumulated on the other surface side 15d of the other side edge 15b, and the one surface side 15c and the other surface side 15d which overlapped are fuse
- One end of the body portion 10 in the axial direction is fused to the outer peripheral surface 24 a of the shoulder portion 24 of the dispensing unit 20.
- the other end in the axial direction of the body portion 10 is closed by joining the inner surfaces together, or at least the contents as shown in FIGS.
- the contacting surface is fused and closed to the lid 40 made of non-adsorbing resin.
- the laminated film 15 constituting the trunk portion 10 includes an innermost layer 16 formed at an inner position in contact with the contents, an outermost layer 18 formed at an outermost position, and an innermost layer 16. And an intermediate layer 17 formed between the outermost layer 18 and the outermost layer 18.
- the innermost layer 16 and the outermost layer 18 are layers formed of a non-adsorbing resin, and the intermediate layer 17 is a layer having at least a gas barrier layer.
- the tube container 1 since the surfaces in contact with the contents are all formed of the non-adsorptive resin in the dispensing unit 20 and the body portion 10, the contents can be smoothly poured out. Moreover, since the trunk
- the tube container 1 can have various configurations as long as it has the above basic configuration. Specifically, the tube container 1 can include a first embodiment shown in FIGS. 1 and 2 and a second embodiment shown in FIGS. 9 and 10.
- the tube container 1 of 1st Embodiment is a form which seals and closes the edge part of the trunk
- FIG. The tube container 1 of the second embodiment has a form in which the lid member 40 is sealed to the end of the body portion 10 on the bottom side of the tube container 1 and closed.
- the tube container 1 of 1st Embodiment is a form by which the inner surfaces which the trunk
- This tube container 1 is provided with the trunk
- drum 10 is formed with the laminated
- One end of the barrel 10 in the axial direction is fused to the shoulder 24 of the dispensing unit 20.
- Various methods can be used as a method for fusing the axial end of the body portion 10 to the shoulder portion 24 of the dispensing unit 20.
- drum 10 is fitted in the shoulder part 24 which comprises the extraction
- the back seal portion 11 is a portion where the side edges 15a and 15b on both sides of the rectangular laminated film 15 are overlapped and the overlapped side edges 15a and 15b are fused.
- the back seal portion 11 includes a region from one side in the left-right direction of the rectangular laminated film 15 to a position having a length L1, and a region having a length L1 from the other side in the left-right direction.
- the area up to is overlapped.
- the superposition is performed by aligning one surface side 15 c of the side edge 15 a on one side of the laminated film 15 with the other surface side 15 d of the side edge 15 b of the other side of the laminated film 15.
- the “side edge” is a region between the side portion of the laminated film 15 and a position inside the side portion by a certain distance L1 and is overlapped when the body portion 10 is formed. It is a part.
- the bottom seal portion 12 is formed by sealing the inner surfaces of the barrel portion 10 at the other axial end (bottom side end portion) of the barrel portion 10. As shown in FIG. 2, the bottom seal portion 12 is located at the other end in the axial direction of the body portion 10, that is, at the bottom side end of the tube container, from the bottom side of the laminated film 15 to the position of the length L2 from the bottom side position. The area between is superimposed. The superposition is performed by bringing the inner surfaces of the laminated film 15 together. 2 is a portion where a region having a length L2 from the lower end of the body portion 10 serves as a seal margin for the bottom surface seal portion 12 later.
- the back seal portion 11 and the bottom seal portion 12 are formed by heat-sealing the overlapped portions.
- Examples of the heat seal include a bar seal, a rotary roll seal, a belt seal, an impulse seal, a high frequency seal, and an ultrasonic seal.
- the laminated film 15 has at least an innermost layer 16, an intermediate layer 17, and an outermost layer 18.
- the innermost layer 16 is a layer that is located on the inner surface side of the trunk portion 10 and contacts the contents
- the outermost layer 18 is a layer that constitutes the outermost surface side of the trunk portion 10.
- Another layer may be provided between the innermost layer 16 and the intermediate layer 17 or between the intermediate layer 17 and the outermost layer 18.
- the innermost layer 16 and the outermost layer 18 are made of a non-adsorbing resin.
- non-adsorptive resins include polyester resins and cyclic polyolefin resins.
- the polyester resin is not particularly limited as long as it can be used for the tube container 1.
- the polyester resin include a copolymer containing an acid component mainly composed of an aromatic dicarboxylic acid and a diol component mainly composed of an aliphatic diol (glycol).
- the acid component and the diol component are bonded by an ester bond.
- a derivative capable of forming an ester such as a lower alkyl ester (for example, methyl ester) or an acid halide can also be used.
- Examples of the acid component include aromatic dicarboxylic acids, aliphatic dicarboxylic acids, and tricarboxylic acids.
- Examples of the aromatic dicarboxylic acid include terephthalic acid, isophthalic acid, naphthalene-1,4-dicarboxylic acid, naphthalene-2,6-dicarboxylic acid, and the like.
- Examples of the aliphatic dicarboxylic acid include adipic acid and sebacic acid.
- ethylene glycol, cyclohexane dimethanol, neopentyl glycol, a bisphenol compound, or its ethylene oxide adduct etc. can be mentioned, for example.
- the cyclic polyolefin resin is not particularly limited as long as it can be used for the tube container 1.
- Examples of the cyclic polyolefin resin include polymers of various cyclic olefin monomers.
- Examples of the cyclic olefin monomer include a bicyclic cycloolefin, a tricyclic cycloolefin, a tetracyclic cycloolefin, and a pentacyclic cycloolefin.
- bicyclic cycloolefin examples include norbornene, norbornadiene, methylnorbornene, dimethylnorbornene, ethylnorbornene, chlorinated norbornene, chloromethylnorbornene, trimethylsilylnorbornene, phenylnorbornene, cyanonorbornene, dicyanonorbornene, methoxycarbonylnorbornene, pyridylnorbornene, nadic An acid anhydride, a nadic acid imide, etc. can be mentioned.
- Examples of the tricyclic cycloolefin include dicyclopentadiene, dihydrodicyclopentadiene, and alkyl, alkenyl, alkylidene, and aryl-substituted products thereof.
- Examples of the tetracyclic cycloolefin include dimethanohexahydronaphthalene, dimethanooctahydronaphthalene and alkyl, alkenyl, alkylidene, and aryl-substituted products thereof.
- Examples of the pentacyclic cycloolefin include tricyclopentadiene, and examples of the hexacyclic cycloolefin include hexacycloheptadecene.
- examples of the cyclic polyolefin include a copolymer of a cyclic olefin monomer and another monomer such as ethylene, a hydrogenated product thereof, and the like.
- Preferred non-adsorbing resins include isophthalic acid-modified polyethylene terephthalate resin, cyclic olefin polymer, and cyclic olefin copolymer.
- An additive may be included in the non-adsorbing resin.
- the additive include an antioxidant, a lubricant, an antiblocking agent, a flame retardant, an ultraviolet absorber, a light stabilizer, an antistatic agent, and a colorant.
- the innermost layer 16 and the outermost layer 18 are usually configured without containing any resin other than the non-adsorbing resin, they may be configured by slightly containing other resins within a range not impairing the non-adsorbing property.
- the resin to be included include low-density polyethylene (hereinafter referred to as “LDPE”) and linear low-density polyethylene (hereinafter referred to as “L-LDPE”) for the purpose of improving fusibility and flexibility. And the like.
- the thickness of the innermost layer 16 is 5 ⁇ m or more and 300 ⁇ m or less, preferably 10 ⁇ m or more and 100 ⁇ m or less. By making the thickness of the innermost layer 16 in this range, it is possible to have non-adsorbability with respect to the contents of the tube container 1.
- the thickness of the outermost layer 18 is also 5 ⁇ m or more and 300 ⁇ m or less, preferably 10 ⁇ m or more and 100 ⁇ m or less. By setting the outermost layer 18 to a thickness in this range, the non-adsorption property to the substance outside the tube container 1 can be enhanced.
- the intermediate layer 17 is a layer located between the innermost layer 16 and the outermost layer 18, is configured of at least one layer, and may be two or more layers. At least one layer constituting the intermediate layer 17 is a gas barrier layer.
- a gas barrier layer When the intermediate layer 17 has at least a gas barrier layer, it is possible to suppress a gas such as oxygen from passing through the laminated film 15. Examples of such a gas barrier layer include the following. (1) Metal foil with gas barrier properties. (2) A gas barrier film in which a metal such as aluminum having a gas barrier property or an inorganic oxide is vapor-deposited on a polyester film or a nylon film. (3) A gas barrier resin layer such as ethylene-vinyl alcohol copolymer (EVOH) or vinylidene chloride.
- EVOH ethylene-vinyl alcohol copolymer
- a typical metal foil includes an aluminum foil.
- a gas barrier film in which a metal such as aluminum having a gas barrier property or an inorganic oxide is vapor-deposited on a polyester film or a nylon film may be used.
- the inorganic compound include gas barrier metal oxides such as silica (silicon oxide) and alumina (aluminum oxide).
- gas barrier resins can be applied.
- ethylene-vinyl alcohol copolymer (EVOH), polyvinyl alcohol, polyamide resin, polyvinylidene chloride (PVDC), fluorine resin, and the like can be given.
- the gas barrier layer may be a polyvinyl alcohol coating film or a polyvinylidene chloride (PVDC) coating film.
- the polyamide resin for example, nylon 6, nylon 66, nylon 6/66 copolymer, nylon 610, nylon 11, nylon 12, nylon 13 or the like can be used.
- nylon MXD6 which is a polyamide resin manufactured by Mitsubishi Gas Chemical Co., Ltd., called MX nylon
- metaxylylenediamine and adipic acid may be used.
- Such an intermediate layer 17 may use the gas barrier layer of each aspect described above alone or in combination of two or more.
- the thickness of the intermediate layer 17 is 3 ⁇ m or more and 200 ⁇ m or less, preferably 5 ⁇ m or more and 60 ⁇ m or less. By setting the thickness of the intermediate layer 17 within this range, good gas barrier properties can be imparted.
- the laminated film 15 can further be provided with a flexible layer.
- the flexible layer is a layer having an effect of improving the flexibility of the laminated film 15, and is a polyolefin resin layer such as polypropylene (PP) or polyethylene (PE), or a thermoplastic elastomer resin layer such as olefin elastomer or styrene elastomer.
- an adhesive resin layer made of polyolefin having adhesiveness.
- Mitsui Chemicals Admer (trademark) and Mitsubishi Chemical Modic (trademark) can be mentioned, for example.
- the thickness of the flexible layer is 10 ⁇ m or more and 300 ⁇ m or less, preferably 15 ⁇ m or more and 150 ⁇ m or less.
- the flexible layer can also be used as an adhesive layer such as bonding between the innermost layer 16 and the intermediate layer 17 and bonding between the intermediate layer 17 and the outermost layer 18.
- the laminated film 15 can be provided with a reinforcing layer.
- the reinforcing layer is a layer having an effect of complementing the strength characteristics of the laminated film 15, and is a polyolefin resin layer such as polypropylene (PP) or polyethylene (PE), biaxially oriented polyethylene terephthalate (O-PET), biaxial. Examples thereof include resin layers such as stretched nylon (O—Ny) and biaxially stretched polypropylene (OPP).
- the thickness of the reinforcing layer is 3 ⁇ m or more and 500 ⁇ m or less, preferably 5 ⁇ m or more and 300 ⁇ m or less.
- the method for producing such a laminated film 15 is not particularly limited, and examples thereof include an extrusion laminating method, a dry laminating method, a coextrusion method, and a method using these in combination.
- the dispensing unit 20 includes a spout portion 21 and a shoulder portion 24 that projects outward from the spout portion 21 in the radial direction.
- the spout portion 21 has a cylindrical shape, and a cavity 23 is formed in the center for communicating the inside and the outside of the tube container 1.
- the shoulder portion 24 has a truncated cone shape, and projects from the lower end portion of the spout portion 21 toward the outside in the radial direction.
- the shoulder part 24 can also be formed in disk shape.
- a cap 30 is detachably provided to the pouring port 21.
- a spiral male screw 22 is formed on the outer peripheral surface of the spout portion 21, and a female screw (not shown) is formed on the inner peripheral surface of the cap 30.
- the male screw 22 of the spout port 21 and the female screw of the cap 30 are engaged with each other, and the cap 30 is rotated with respect to the spout port 21, thereby opening and closing the spout port 21 with the cap 30. Yes.
- the dispensing unit 20 itself can function as a lid without providing the cap 30.
- the cavity 23 is closed at the position of the upper surface of the spout portion 21 with the material constituting the spout portion 21 itself.
- the membrane 25 is produced with the material which comprises the spout part 21 itself, and the cavity 23 is closed from the inner side of the pouring unit 20.
- the pouring unit 20 can also be provided with a cap 30 detachably from the pouring port 21.
- the width of the shoulder portion 24 of the pouring unit 20 is such a size that the pouring unit 20 is easily fused in a state where the pouring unit 20 is inserted into the opened end of the trunk portion 10.
- the width of the shoulder portion 24 is such that the length L3 connecting the farthest points of the shoulder portion 24 is smaller than the dimension of the open end of the trunk portion 10, specifically within a range of 100 ⁇ m or more and 1000 ⁇ m or less. And preferably small.
- the shape of the shoulder 24 of the dispensing unit 20 is not particularly limited.
- a circular shape or a substantially circular shape shown in FIG. 7A an elliptical shape shown in FIG. A substantially elliptic shape can be mentioned.
- pouring unit 20 can also be made into the polygon like the square shown in FIG.7 (C), and the hexagon shown in FIG.7 (D).
- the dispensing unit 20 may have either a single layer structure shown in FIG. 8A or a multilayer structure shown in FIG. Note that the dispensing unit 20 has a single layer structure shown in FIG. 8 (A) and a multilayer structure shown in FIG. 8 (B). Yes.
- the pouring unit 20 is made of a non-adsorbing resin.
- the non-adsorptive resin is the same as the non-adsorptive resin constituting the innermost layer 16 and the outermost layer 18 of the body part 10 described above, and therefore the description thereof is omitted here.
- the dispensing unit 20 may contain other resins, additives, and the like as long as the non-adsorption property is not impaired.
- Other resins include, for example, low density polyethylene (hereinafter referred to as “LDPE”) and linear low density polyethylene (hereinafter referred to as “L-LDPE”) for the purpose of improving fusibility and flexibility.
- the additive include an antioxidant, a lubricant, an antiblocking agent, a flame retardant, an ultraviolet absorber, a light stabilizer, an antistatic agent, an organic filler, an inorganic filler, and a colorant.
- the thickness of the pouring unit 20 is 50 ⁇ m or more and 50 mm or less, preferably 300 ⁇ m or more and 30 mm or less.
- the extraction unit 20 When the extraction unit 20 has a multilayer structure as shown in FIG. 8B, the extraction unit 20 includes an innermost layer 26, an intermediate layer 27, and an outermost layer 28.
- the innermost layer 26 and the outermost layer 28 are formed of a non-adsorbing resin similar to the non-adsorbing resin constituting the innermost layer 16 and the outermost layer 18 of the body 10 described above.
- the intermediate layer 27 preferably has a gas barrier layer similar to the layer structure of the body portion 10.
- the intermediate layer 27 is made of a material that cannot be coextruded with the innermost layer 16 and the outermost layer 18 such as a metal foil or a film on which a metal or inorganic oxide such as aluminum is deposited, a molding method such as insert molding Is used.
- the thickness of the intermediate layer 27 is 5 ⁇ m or more and 200 ⁇ m or less, preferably 10 ⁇ m or more and 100 ⁇ m or less.
- the intermediate layer 27 When a resin containing nylon is used as the intermediate layer 27, examples of the nylon include polyamide resins such as nylon 6 and nylon 66. Moreover, you may apply metal vapor deposition nylon, such as aluminum vapor deposition nylon, as the intermediate
- the thickness of the intermediate layer 27 is 1 ⁇ m or more and 200 ⁇ m or less, preferably 10 ⁇ m or more and 100 ⁇ m or less.
- the above-described dispensing unit 20 can be manufactured by, for example, an injection molding method, an extrusion molding method, a pressure molding method, a drawing molding method, a compression molding method, or an insert molding method.
- the contents of the tube container 1 are not particularly limited.
- Examples of the contents of the tube container 1 include foods and drinks, cosmetics, drugs, and the like containing fragrances and active ingredients that are low molecular weight organic compounds. Since this tube container 1 is excellent in non-adsorbability, the low molecular weight organic compound contained in the contents is adsorbed by the tube container 1, and the flavor of the contents is changed or the efficacy is reduced. Can be suppressed.
- the manufacturing method of the tube container 1 forms the cylindrical trunk
- the content is filled from the other end side in the axial direction of the trunk portion 10 at the stage of a semi-finished product in which the trunk portion 10 is fused to the dispensing unit 20.
- the other end side in the axial direction of the body portion 10 is fused and closed after the contents are filled.
- the preparation step is a step of preparing the dispensing unit 20 and the laminated film 15.
- the laminated film 15 is manufactured and prepared by the method described in the explanation column of the laminated film 15 described above.
- the dispensing unit 20 is also manufactured and prepared by the method described in the explanation section of the dispensing unit 20 described above.
- the barrel forming step is a step of forming the barrel 10 using the prepared laminated film 15.
- the body portion 10 is formed by overlapping the side edges 15a and 15b of the rectangular laminated film 15 and fusing the overlapping portions into a cylindrical body 10a.
- the overlapping region is a region from one side in the left-right direction of the rectangular laminated film 15 to the position of the length L1, and a region from the other side in the left-right direction to the region of the length L1.
- one surface side 15c of one side edge 15a of the laminated film 15 and the other surface side 15d of the other side edge 15b of the laminated film 15 are opposed to each other. Match.
- the fusion is performed by heat sealing.
- the heat seal include a bar seal, a rotary roll seal, a belt seal, an impulse seal, a high frequency seal, and an ultrasonic seal. This fused part becomes the back seal part 11.
- one end side of the formed barrel portion 10 in the axial direction is fused to the outer peripheral surface 24a of the shoulder portion 24 of the prepared dispensing unit 20.
- This step is a step in which the pouring unit 20 and the body portion 10 are fused and joined, and the outer peripheral surface 24a of the shoulder portion 24 of the pouring unit 20 is formed on the inner side of one end side in the axial direction of the body portion 10. After that, the inserted portion is heat sealed and fused.
- the other end side in the axial direction of the body part 10 is fused and closed to form the bottom face seal part 12.
- the inner surface of the body portion 10 on the other end side in the axial direction is overlapped and fused.
- the fusion is performed by heat sealing.
- a separately prepared dispensing unit 20 is used.
- the dispensing unit 20 may be molded and fused to the body portion 10 at the same time.
- the tube container 1 of the second embodiment has a configuration other than that the bottom portion (the other end side) of the body portion 10 is closed by a bottom lid that is a lid member 40. It is the same as that of the structure of the tube container 1 of 1 embodiment. Therefore, regarding the tube container 1 of the second embodiment, the same configurations as those of the tube container 1 of the first embodiment are denoted by the same reference numerals in the drawings, and detailed description thereof is omitted.
- the tube container of the second embodiment is composed of a pouring unit 20 for pouring the contents, a body part 10 fused to the pouring unit 20, and a bottom lid 40 for closing the bottom part of the body part 10. ing.
- the dispensing unit 20 includes a dispensing port 21 and a shoulder 24.
- the material and configuration of the dispensing unit 20 are the same as the material and configuration of the dispensing unit 20 constituting the tube container 1 of the first embodiment.
- the body 10 is formed of a laminated film 15.
- drum 10 is the same as the material of the trunk
- drum 10 is different from the trunk
- pouring unit 20 is the same as that of the tube container 1 of 1st Embodiment.
- the bottom lid 40 that is a lid member is composed of a bottom surface 41 and a peripheral surface 42.
- the bottom surface 41 has a flat disk shape and has a function of closing the bottom portion of the body portion 10.
- the peripheral surface 42 is a side surface portion along the peripheral edge of the bottom surface, and is a portion to be fused to the bottom portion of the body portion 10.
- the material and structure of the bottom cover 40 are not particularly limited as long as at least the surface in contact with the contents is formed of a non-adsorptive resin. However, the same material as that of the above-described dispensing unit 20 is used, and the structure is the same. It is good to form.
- the bottom cover 40 is attached by, for example, inserting the peripheral surface 42 into the bottom of the trunk portion 10 and fusing the peripheral surface 42 and the inner peripheral surface of the trunk portion 10 together.
- the body part 10 may be inserted inside the peripheral surface 42 of the bottom cover 40, and the bottom part of the body part 10 and the peripheral surface 42 may be fused.
- the trunk portion 10 is formed of the laminated film 15 having the innermost layer 16 and the outermost layer 18 formed of the non-adsorbing resin, Since the surface in contact with the contents of the dispensing unit 20 is formed of a non-adsorptive resin, it has excellent non-adsorptive properties for the contents. Even when the bottom lid 40 is provided as in the tube container 1, the surface of the bottom lid 40 that contacts the contents is formed of a non-adsorptive resin. Have.
- the tube container 1 can be provided with a gas barrier property. Furthermore, since the pouring unit 20 and the bottom lid 40 have gas barrier properties, the pouring unit 20 and the bottom lid 40 can also have gas barrier properties.
- the tube container 1 according to the second aspect includes a pouring unit 20 for pouring the contents, and a transparent body 10 that contains the contents and is fused to the shoulder 24 of the pouring unit 20. At least.
- This tube container 1 is characterized in that the body 10 is transparent.
- dispensing unit 20 is the same as the tube container according to the first aspect, the description thereof is omitted.
- the barrel portion 10 may be a cylindrical body 10a formed of a laminated film 15 as shown in FIGS. Or as shown in FIG.3 and FIG.4 (B), the trunk
- the end of an axial direction is melt
- the other end of the body portion 10 in the axial direction is closed by joining the inner surfaces together.
- the other end in the axial direction of the body portion 10 is closed with at least a surface in contact with the contents being fused to a lid 40 made of non-adsorbing resin.
- the body portion 10 includes an innermost layer 16 formed at an inner position in contact with the contents, an outermost layer 18 formed at an outermost position, and an intermediate layer formed between the innermost layer 16 and the outermost layer 18. 17 at least.
- the innermost layer 16 is a layer formed of a non-adsorbing resin
- the intermediate layer 17 is a layer having at least a gas barrier layer.
- the intermediate layer 17 having at least the gas barrier layer constituting the transparent body 10 since the intermediate layer 17 having at least the gas barrier layer constituting the transparent body 10 is included, the contents can be confirmed from the outside of the tube container 1, and the gas barrier property is provided. As a result, it is possible to visually confirm the remaining amount of the contents and the like, and it is possible to suppress a decrease in the flavor and efficacy of the contents.
- drum 10 is formed with non-adsorbable resin, it can be poured out smoothly, without the contents remaining in a trunk
- drum 10 can be made into a cylinder shape by extrusion molding, or the side edges of a rectangular laminated film can be made into a cylinder shape, it can be set as the tube container 1 of various forms.
- this tube container 1 can have various configurations as in the tube container according to the first aspect.
- the tube container can include the first embodiment shown in FIGS. 1 to 3 and the second embodiment shown in FIGS. 9 to 11.
- the tube container 1 according to the first embodiment is configured to seal and close the end of the body portion 10 on the bottom side of the tube container 1, and the tube container 1 according to the second embodiment is disposed on the bottom side of the tube container 1. Then, the lid member 40 is sealed at the end of the body portion 10 and closed.
- the tube container 1 of the first embodiment has a form in which the inner surfaces facing each other of the body part 10 are sealed on the bottom side of the tube container 1.
- This tube container 1 is provided with the trunk
- the body part 10 is transparent, and as shown in FIG. 4 (A), the side edges on both sides of the laminated film 15 are overlapped and sealed, and the resin is extruded as shown in FIG. 4 (B). And a type directly formed by molding.
- One end of the barrel portion 10 in the axial direction is fused to the shoulder portion 24 of the dispensing unit 20.
- drum 10 is fitted in the shoulder part 24 which comprises the extraction
- the body portion 10 of the type shown in FIG. 4A is a transparent body portion that seals the overlapping side edges of a rectangular laminated film 15 and includes a back seal portion 11 and a bottom seal portion 12. ing.
- the laminated film 15 is not particularly limited, and can be obtained by an extrusion lamination method, a dry lamination method, a co-extrusion method, or a combination thereof.
- the back seal portion 11 of the body portion 10 of this type is the same as that of the tube container according to the first aspect, the description thereof is omitted.
- the bottom seal portion 12 of the body portion 10 of this type is the same as that in the case of the tube container according to the first aspect, and the description thereof is omitted.
- the back surface seal portion 11 and the bottom surface seal portion 12 are formed by heat-sealing the overlapped portions. Examples of the heat seal include a bar seal, a rotary roll seal, a belt seal, an impulse seal, a high frequency seal, and an ultrasonic seal.
- the body 10 of the type shown in FIG. 4B is a transparent body formed by extruding resin.
- the bottom seal portion 12 of the barrel portion 10 of this type has a bottom end of the barrel portion 10 at the end portion on the other side in the axial direction of the cylindrical barrel portion 10 that is extruded, that is, at the bottom side end portion of the tube container 1.
- the region between the position of the bottom side and the position of the length L2 is overlapped.
- the superposition is performed by bringing the inner surfaces of the body part 10 together.
- reference numeral 12 a is a portion where a region having a length L ⁇ b> 2 from the lower end of the body portion 10 later becomes a seal allowance for the bottom surface seal portion 12.
- the bottom seal portion 12 is formed by heat sealing the overlapped portion. The heat seal is the same as described above.
- the body 10 has a multilayer structure (also referred to as a laminated structure) in both the type shown in FIG. 4A and the type shown in FIG.
- FIG. 5 shows an example of a layer structure of the trunk portion 10, and the trunk portion 10 has at least an innermost layer 16, an intermediate layer 17, and an outermost layer 18.
- the innermost layer 16 is a layer that is located on the inner surface side of the trunk portion 10 and contacts the contents
- the outermost layer 18 is a layer that constitutes the outermost surface side of the trunk portion 10.
- Another layer may be provided between the innermost layer 16 and the intermediate layer 17 or between the intermediate layer 17 and the outermost layer 18.
- the innermost layer 16 is a transparent non-adsorptive layer that constitutes the inner surface side of the body portion 10.
- the innermost layer 16 is made of a non-adsorbing resin.
- non-adsorptive resin a polyester-based resin, a cyclic polyolefin-based resin, and the like can be used in the same manner as described in the explanation column of the tube container according to the first aspect.
- non-adsorptive resin such as a polyester-type resin and cyclic polyolefin-type resin
- the description is abbreviate
- the intermediate layer 17 is a transparent layer located between the innermost layer 16 and the outermost layer 18, and is composed of at least one layer and may be two or more layers. At least one layer constituting the intermediate layer 17 is a transparent gas barrier layer.
- a gas barrier layer When the intermediate layer 17 has at least a gas barrier layer, it is possible to suppress a gas such as oxygen from passing through the laminated film 15. Examples of such a gas barrier layer include the following. (1) A transparent gas barrier resin layer. (2) A transparent gas barrier film in which a gas barrier inorganic compound is deposited on a polyester film or a nylon film.
- the gas barrier layer is a transparent resin layer
- the resin constituting the gas barrier layer include ethylene-vinyl alcohol copolymer (EVOH), polyvinyl alcohol, polyamide resin, polyvinylidene chloride (PVDC), fluorine Based resins and the like.
- the gas barrier layer may be a polyvinyl alcohol coating film or a polyvinylidene chloride (PVDC) coating film.
- nylon 6 nylon 66, nylon 6/66 copolymer, nylon 610, nylon 11, nylon 12, nylon 13 or the like
- nylon MXD6 which is a polyamide resin manufactured by Mitsubishi Gas Chemical Co., Ltd., called MX nylon
- metaxylylenediamine and adipic acid may be used.
- the gas barrier layer can be formed of the above resin, the gas barrier layer can be made transparent. Moreover, when manufacturing the tube container 1 with the trunk
- the gas barrier layer is a transparent gas barrier film obtained by vapor-depositing a gas barrier inorganic compound on a polyester film or nylon film
- examples of the inorganic compound include gas barrier properties such as silica (silicon oxide) and alumina (aluminum oxide). Mention may be made of metal oxides.
- a transparent gas barrier layer or a transparent gas barrier film obtained by vapor-depositing a gas barrier inorganic compound on a polyester film or a nylon film may be used alone, or two or more kinds may be used in combination.
- the thickness of the intermediate layer 17 is 3 ⁇ m or more and 200 ⁇ m or less, preferably 5 ⁇ m or more and 60 ⁇ m or less. By setting the thickness of the intermediate layer 17 within this range, good gas barrier properties can be imparted.
- the gas barrier layer may have an oxygen absorption property, or may have an oxygen absorption layer separately from the gas barrier layer. Since the intermediate layer 17 has such an oxygen-absorbing layer (a gas barrier layer or an oxygen absorbing layer), the intermediate layer 17 absorbs oxygen present in the tube container 1 and suppresses the contents from being oxidized or the like. be able to.
- Oxygen absorbability can be imparted as a function of the intermediate layer 17 by a gas barrier layer containing an oxygen-absorbing substance or another resin layer (oxygen-absorbing layer) containing an oxygen-absorbing substance.
- oxygen-absorbing substance include polyterpenes such as poly ( ⁇ -pinene), poly ( ⁇ -pinene), and poly (dipentene), such as conjugated diene polymer and cyclized conjugated diene polymer obtained by cyclization thereof.
- Etc examples of the conjugated diene polymer include a homopolymer or copolymer of a conjugated diene monomer, or a copolymer of a conjugated diene monomer and another monomer copolymerizable therewith. be able to.
- the conjugated diene polymer cyclized product is obtained by cyclization reaction of a conjugated diene polymer in the presence of an acid catalyst, and has a ring structure derived from a conjugated diene monomer unit in the molecule.
- the organic oxygen-absorbing substance can suppress coloring of the resin contained in the oxygen-absorbing substance in accordance with the discoloration when the oxygen-absorbing substance absorbs oxygen.
- an additive may be used in order to increase the oxygen absorbing ability of the oxygen absorbing substance within a range that does not impair the effects of the present invention.
- additives include transitions such as titanium oxide, cobalt (II) oleate, cobalt (II) naphthenate, cobalt (II) 2-ethylhexanoate, cobalt (II) stearate, and cobalt (II) neodecanoate. Mention may be made of metal salts.
- the intermediate layer 17 with oxygen absorptivity, oxygen present in the tube container 1 can be absorbed and the contents can be prevented from being oxidized.
- the resin containing the oxygen absorbing substance is not particularly limited as long as it is a transparent resin.
- a resin include ethylene-vinyl alcohol copolymer (EVOH), polyvinyl alcohol, polyamide resin, polyvinylidene chloride (PVDC), and the like.
- EVOH ethylene-vinyl alcohol copolymer
- PVDC polyvinylidene chloride
- Other examples of the resin include a resin containing a polyolefin resin as a main component.
- the polyolefin resin include linear low density polyethylene (LLDPE), low density polyethylene (LDPE), polypropylene resin, and polyethylene.
- the outermost layer 18 is a transparent layer located on the outermost side of the trunk portion 10.
- the function of the outermost layer 18 is not particularly limited.
- the outermost layer 18 has the same non-adsorptive property as the innermost layer 16, has flexibility, printability, and grease resistance.
- both the front and back surfaces (outermost layer 18 and innermost layer 16) of the laminated film 15 are non-adsorptive layers.
- the outermost layer 18 having non-adsorptive property can be formed of a non-adsorptive resin like the innermost layer 16 described above.
- the outermost layer 18 having flexibility is preferably provided because the flexibility of the body portion 10 can be improved.
- the outermost layer 18 having flexibility include polyolefin resins such as polypropylene (PP) and polyethylene (PE), silicone resins, thermoplastic elastomer resins such as olefin elastomers and styrene elastomers, and the like.
- the thickness of the outermost layer 18 is 5 ⁇ m or more and 300 ⁇ m or less, preferably 10 ⁇ m or more and 100 ⁇ m or less. Moreover, the thickness of the outermost layer 18 having flexibility is 10 ⁇ m or more and 1000 ⁇ m or less, preferably 50 ⁇ m or more and 500 ⁇ m or less.
- the body portion 10 may have other layers as long as it includes at least the innermost layer 16, the intermediate layer 17, and the outermost layer 18 described so far.
- the oxygen absorbing layer described above may be provided between the gas barrier layer and the innermost layer together with the gas barrier layer constituting the intermediate layer.
- an adhesive layer may be arbitrarily provided between the innermost layer 16 and the intermediate layer 17 or between the intermediate layer 17 and the outermost layer 18.
- a flexible layer similar to the outermost layer 18 having flexibility described above may be provided between the innermost layer 16 and the intermediate layer 17.
- a reinforcing layer may be provided between the outermost layer 18 and the intermediate layer 17.
- the reinforcing layer has an effect of complementing the strength characteristics of the laminated film 15 and has a biaxially stretched polyethylene terephthalate (O-PET), biaxially stretched nylon (O—Ny), or biaxially stretched polypropylene (OPP) resin layer. Etc.
- the thickness of the reinforcing layer is 3 ⁇ m or more and 500 ⁇ m or less, preferably 5 ⁇ m or more and 300 ⁇ m or less.
- the body 10 can be made transparent, and the body 10 can be provided with a gas barrier property. Moreover, when each layer of the trunk
- the dispensing unit 20 is composed of a spout portion 21 and a shoulder portion 24 projecting outward from the spout portion 21 in the radial direction. Since this pouring unit 20 is the same as the pouring unit 20 constituting the tube container of the first aspect, the description of the overlapping contents is omitted.
- the extraction unit 20 has a multilayer structure as shown in FIG. 8B, the extraction unit 20 includes an innermost layer 26, an intermediate layer 27, and an outermost layer 28.
- the dispensing unit 20 includes a form in which the body part 10 and the dispensing unit 20 are formed of different members and a form in which the body part 10 and the dispensing unit 20 are formed of the same member. Includes two types.
- the extraction unit 20 When the extraction unit 20 is configured by a member different from the body portion 10, the extraction unit 20 can be configured as follows.
- the innermost layer 26 is made of a non-adsorbing resin. Since the non-adsorbing resin is the same as the resin used in the innermost layer 16 described above, the description thereof is omitted here.
- the intermediate layer 27 is not particularly limited, but preferably has a gas barrier layer similar to that of the body portion 10.
- the gas barrier layer should be formed of a metal foil, a film on which a metal or inorganic oxide such as aluminum is deposited, an ethylene-vinyl alcohol copolymer (EVOH), or a resin containing vinylidene chloride or nylon. Is preferred.
- the intermediate layer 27 is made of a material that cannot be coextruded with the innermost layer 16 and the outermost layer 18 such as a metal foil, a film such as aluminum deposited metal or an inorganic oxide, a molding method such as insert molding is used. It is done.
- the thickness of the intermediate layer 27 is 5 ⁇ m or more and 200 ⁇ m or less, preferably 10 ⁇ m or more and 100 ⁇ m or less.
- the intermediate layer 27 When a resin containing nylon is used as the intermediate layer 27, examples of the nylon include polyamide resins such as nylon 6 and nylon 66. Moreover, you may apply metal vapor deposition nylon, such as aluminum vapor deposition nylon, as the intermediate
- the thickness of the intermediate layer 27 is 1 ⁇ m or more and 200 ⁇ m or less, preferably 10 ⁇ m or more and 100 ⁇ m or less.
- the outermost layer 28 is also not particularly limited, but is preferably a non-adsorbing layer similar to the body 10 or a flexible layer.
- the above-described dispensing unit 20 can be manufactured by, for example, an injection molding method, an extrusion molding method, a pressure molding method, a drawing molding method, a compression molding method, or an insert molding method.
- the pouring unit 20 can be configured as follows. That is, the tube container 1 can integrally mold the body 10 and the dispensing unit 20 with the same material by extrusion molding.
- the layer structure of the pouring unit 20 and the layer structure of the body part 10 are the same layer structure, and the material constituting the innermost layer 26, the intermediate layer 27, and the outermost layer 28 of the pouring unit 20 is the body part. It is convenient to mold using the same material as that of the innermost layer 16, the intermediate layer 17, and the outermost layer 18. Therefore, the innermost layer 26 of the dispensing unit 20 may be made of a non-adsorptive resin, like the innermost layer 16 of the trunk portion 10. Since the intermediate layer 27 and the outermost layer 28 are the same as those in the case where the dispensing unit 20 is formed of a member different from the body portion 10, the description thereof is omitted here.
- the dispensing unit 20 described above does not necessarily need to be transparent, but can be formed to be transparent as necessary.
- the contents of the tube container 1 are also the same as in the case of the tube container according to the first aspect described above, and thus the description thereof is omitted.
- the tube container manufacturing method includes the following three types.
- a 1st type manufacturing method is a method of manufacturing a tube container using the trunk
- a 2nd type manufacturing method is a method of manufacturing a tube container using the trunk
- the third type of manufacturing method is a method of integrally manufacturing the dispensing unit and the body by extrusion.
- the body 10 is formed by extrusion molding, and the molding of the pouring unit 20 and one end side in the axial direction of the body 10 are fused to the peripheral surface of the shoulder 24 of the pouring unit 20. And a step of fusing and closing the other end side in the axial direction of the body portion 10.
- the contents are filled from the other end side in the axial direction of the barrel part 10 at the stage of the semi-finished product in which the barrel part 10 is fused to the dispensing unit 20, and the other end side in the axial direction of the barrel part 10 is It may be fused and closed after the contents are filled.
- the body 10 may be welded to the dispensing unit 20, and the other end side in the axial direction of the body 10 may be fused and closed, and then filled via the cavity 23.
- a necessary resin configured as the barrel portion 10 is extruded to form the barrel portion 10 having a concentric layer structure.
- a step of forming the pouring unit 20 and fusing one end side of the barrel portion 10 in the axial direction to the outer peripheral surface of the shoulder portion 24 of the pouring unit 20 are performed.
- This step is a step of simultaneously forming the pouring unit 20 and fusing the pouring unit 20 and the body portion 10.
- the shoulder of the pouring unit 20 is located on the inner side of one end side in the axial direction of the body portion 10. By forming the outer peripheral surface 24a of the portion 24, one end of the body portion 10 in the axial direction is fused.
- a step of fusing and closing the other axial end of the body 10 is performed.
- the other end in the axial direction of the body 10 is fused, and the other end in the axial direction of the body 10 is closed.
- the inner surface of the body portion 10 is overlapped and fused at the other end side in the axial direction.
- the fusion is performed by heat sealing.
- the manufacturing method of said tube container 1 is a method of fusing the pouring unit 20 to the trunk
- the manufacturing method of the tube container 1 is not limited to this manufacturing method, the pouring unit 20 is formed separately, and the shoulder portion 24 of the pouring unit 20 is placed inside one end side in the axial direction of the trunk portion 10. It may be inserted, and one end in the axial direction of the body portion 10 may be fused to the outer peripheral surface 24a of the shoulder portion 24 of the dispensing unit 20 by heat sealing or the like.
- the second type manufacturing method includes a step of preparing the laminated film 15, a step of fusing both side edges of the laminated film 15 to form the barrel portion 10, molding of the dispensing unit 20, and the axis of the barrel portion 10.
- the contents are filled from the other end side in the axial direction of the barrel portion 10 at the stage of a semi-finished product in which the barrel portion 10 is fused to the pouring unit 20.
- the other end of the direction may be fused and closed after the contents are filled.
- the body 10 may be welded to the dispensing unit 20, and the other end side in the axial direction of the body 10 may be fused and closed, and then filled via the cavity 23.
- the laminated film 15 is manufactured by the method described above.
- the body 10 configured as the body 10 is formed by a rectangular laminated film 15.
- the rectangular laminated film 15 is formed on the cylindrical body 10 by overlapping both side edges 15a and 15b.
- the overlapping region is a region from one side in the left-right direction of the rectangular laminated film 15 to the position of the length L1, and a region from the other side in the left-right direction to the region of the length L1.
- the one side 15 c of the side edge 15 a on one side of the laminated film 15 and the other side 15 d of the other side edge 15 b of the laminated film 15 are opposed to each other.
- the overlapped portion of the laminated film 15 is fused. Fusion is performed by heat sealing.
- This fused portion is configured as the back seal portion 11.
- Examples of the heat seal include a bar seal, a rotary roll seal, a belt seal, an impulse seal, a high frequency seal, and an ultrasonic seal.
- the steps after the step of fusing the pouring unit and the body are the same as those of the first type manufacturing method.
- the third type manufacturing method is the first type manufacturing method and the second type manufacturing method, wherein the process until the body part 10 and the dispensing unit 20 are fused together is the body part 10 and the dispensing unit 20. Is replaced with a process of being integrally formed by extrusion.
- the steps after the content filling step are the same as the first type manufacturing method and the second type manufacturing method.
- the tube container 1 of 2nd Embodiment is demonstrated with reference to FIG.10 and FIG.11.
- the configuration of the tube container 1 of the second embodiment is the same as the configuration of the tube container 1 of the first embodiment except that the bottom portion (the other end side) of the body portion 10 is closed by a bottom lid 40 that is a lid material. It is the same. Therefore, regarding the tube container 1 of the second embodiment, the same configurations as those of the tube container 1 of the first embodiment are denoted by the same reference numerals in the drawings, and detailed description thereof is omitted.
- the tube container of the second embodiment is composed of a pouring unit 20 for pouring the contents, a body part 10 fused to the pouring unit 20, and a bottom lid 40 for closing the bottom part of the body part 10. ing.
- the pouring unit 20 includes a pouring port portion 21 and a shoulder portion 24.
- the material and configuration of the dispensing unit 20 are the same as the material and configuration of the dispensing unit 20 constituting the tube container 1 of the first embodiment.
- the barrel portion 10 may be a barrel portion formed of the laminated film 15 or a barrel portion formed by extrusion molding.
- drum 10 is the same as the material of the trunk
- drum 10 is different from the trunk
- pouring unit 20 is the same as that of the tube container 1 of 1st Embodiment.
- the bottom lid 40 that is a lid member is composed of a bottom surface 41 and a peripheral surface 42.
- the bottom surface 41 has a flat disk shape and has a function of closing the bottom portion of the body portion 10.
- the peripheral surface 42 is a side surface portion along the peripheral edge of the bottom surface, and is a portion to be fused to the bottom portion of the body portion 10.
- the material and structure of the bottom cover 40 are not particularly limited as long as at least the surface in contact with the contents is formed of a non-adsorptive resin. However, the same material as that of the above-described dispensing unit 20 is used, and the structure is the same. It is good to form.
- the bottom cover 40 is attached by, for example, inserting the peripheral surface 42 into the bottom of the trunk portion 10 and fusing the peripheral surface 42 and the inner peripheral surface of the trunk portion 10 together.
- the body part 10 may be inserted inside the peripheral surface 42 of the bottom cover 40, and the bottom part of the body part 10 and the peripheral surface 42 may be fused.
- drum 10 contains the intermediate
- the tube containers 1 of Examples 1 to 9 below are the same tube containers as the first embodiment of the tube container according to the second aspect described above. Moreover, the trunk
- Example 1 In the tube container of Example 1, the innermost layer and the outermost layer of the trunk portion were made of isophthalic acid-modified polyethylene terephthalate, and the intermediate layer was a layer made of polyamide resin.
- the innermost layer and the outermost layer of isophthalic acid-modified polyethylene terephthalate were IFG-8L manufactured by Bell Polyester Products Co., Ltd., and the polyamide resin of the intermediate layer was nylon MXD6 manufactured by Mitsubishi Gas Chemical Co., Ltd.
- the thickness of the innermost layer is 67 ⁇ m
- the thickness of the intermediate layer is 36 ⁇ m
- the thickness of the outermost layer is 33 ⁇ m.
- Example 2 In the tube container of Example 2, the outermost layer in Example 1 was made of a soft polyester resin. Other conditions are the same as in the first embodiment. As the outermost soft polyester, PRIT30 manufactured by Bell Polyester Products Co., Ltd., which is transparent and flexible, was used. At this time, the thickness of the innermost layer is 83 ⁇ m, the thickness of the intermediate layer is 48 ⁇ m, and the thickness of the outermost layer is 28 ⁇ m.
- Example 3 In the tube container of Example 3, in Example 2, the thickness of the innermost layer was 145 ⁇ m, the thickness of the intermediate layer was 49 ⁇ m, and the thickness of the outermost layer was 17 ⁇ m. Other conditions are the same as in Example 2.
- Example 4 For the tube container of Example 4, the intermediate layer used in Example 2 was an ethylene-vinyl alcohol copolymer (EVOH). Other conditions are the same as in Example 2. At this time, the thickness of the innermost layer is 93 ⁇ m, the thickness of the intermediate layer is 35 ⁇ m, and the thickness of the outermost layer is 15 ⁇ m.
- EVOH ethylene-vinyl alcohol copolymer
- Example 5 In the tube container of Example 5, in Example 4, the thickness of the innermost layer was 107 ⁇ m, the thickness of the intermediate layer was 59 ⁇ m, and the thickness of the outermost layer was 26 ⁇ m. Other conditions are the same as in Example 4.
- Example 6 In the tube container of Example 6, the outermost layer in Example 4 was made of polyethylene resin. Other conditions are the same as in Example 4. At this time, the thickness of the innermost layer is 91 ⁇ m, the thickness of the intermediate layer is 34 ⁇ m, and the thickness of the outermost layer is 28 ⁇ m.
- Example 7 In the tube container of Example 7, in Example 6, the thickness of the innermost layer was 98 ⁇ m, the thickness of the intermediate layer was 54 ⁇ m, and the thickness of the outermost layer was 47 ⁇ m. Other conditions are the same as in Example 6.
- Example 8 The tube container of Example 8 was made of polyethylene resin as the outermost layer in Example 1. Other conditions are the same as in the first embodiment. At this time, the thickness of the innermost layer is 87 ⁇ m, the thickness of the intermediate layer is 33 ⁇ m, and the thickness of the outermost layer is 33 ⁇ m.
- Example 9 In the tube container of Example 9, in Example 8, the thickness of the innermost layer was 113 ⁇ m, the thickness of the intermediate layer was 49 ⁇ m, and the thickness of the outermost layer was 40 ⁇ m. Other conditions are the same as in Example 8.
- Comparative Example 1 is a container using polyethylene terephthalate which is generally used as a body part.
- drum of the packaging container of the comparative example 1 is a single layer.
- the thickness of the trunk is 125 ⁇ m.
- the transmittance is the rate at which incident light of a specific wavelength passes through the sample.
- the transmittance was measured in accordance with Japanese Industrial Standard (JIS) K7105 using a haze meter NDH4000 manufactured by Nippon Denshoku Industries Co., Ltd.
- Table 2 shows the transmittance measurement results of Examples 1 to 9 and Comparative Example 1. As shown in Table 2, 90.6% in Example 1, 90.6% in Example 2, 90.1% in Example 3, 90.4% in Example 4, 90.7% in Example 5 %, 90.9% in Example 6, 90.9% in Example 7, 90.8% in Example 8, and 90.8% in Example 9. On the other hand, in Comparative Example 1, it was 87.4%.
- Example 1, 2 and Examples 4 to 9 were about 1.04 of Comparative Example 1.
- Example 3 the transmittance was about 1.03 times that of Comparative Example 1. It was found that the transmittance of all Examples 1 to 9 was higher than that of Comparative Example 1.
- Gas barrier properties The gas barrier property was measured under the conditions of 30 ° C. and 70% RH in accordance with Japanese Industrial Standard (JIS) K 7126 using an OX-TRAN 2/20 type oxygen permeability measuring device manufactured by MOCON. For comparison, each measured value was converted to a thickness of 400 ⁇ m.
- JIS Japanese Industrial Standard
- Table 2 shows the evaluation results of the gas barrier properties of Examples 1 to 9 and Comparative Example 1. As shown in Table 2, the evaluation of Examples 1 to 3 and Examples 8 and 9 is “ ⁇ ”, and the evaluation of Examples 4 to 7 is “ ⁇ ”. Good gas barrier properties were exhibited.
- Non-adsorptive For non-adsorbability, a sachet was prepared using a body film, and 2.5 ml of a commercial lotion containing ⁇ -tocopherol acetate (vitamin E acetate) as an active ingredient was placed in the sachet and sealed. The sealed sachet was stored at 40 ° C. for 1 month and 3 months, then opened, and the residual amount of ⁇ -tocopherol acetate in the lotion was quantified by high performance liquid chromatography, and the non-adsorbability was measured from the residual amount. As shown in Table 2, the non-adsorptive evaluation measurement results showed that all of Examples 1 to 9 and Comparative Example 1 had good non-adsorptive properties.
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Abstract
Description
さらに、このチューブ容器は次の点を特徴としている。前記注出ユニットは、少なくとも内容物と接する面が非吸着性樹脂で形成されている。前記胴部は、前記積層フィルムの一方の側端縁の一面側が他方の側端縁の他面側に重ね合わされて融着されている。前記胴部の軸方向の一端は、前記肩部の外周面に融着されている。前記胴部の軸方向の他端は、内面同士が合わされて融着されているか、又は少なくとも内容物と接する面が非吸着性樹脂からなる蓋材に融着されている。前記積層フィルムは、内容物に接する内側に非吸着性樹脂で形成された最内層と、最も外側に非吸着性樹脂で形成された最外層と、前記最内層と前記最外層との間に形成された、ガスバリア層を有する中間層とを少なくとも有している。
本発明の第1の観点によれば、内容物に対する非吸着性及びガスバリア性を有し、注出ユニットと胴部とを異なる部材とすることも可能にした新しいチューブ容器を提供できる。
<基本構成>
第1の観点のチューブ容器1は、図1及び図2に示すように、内容物を注出するための注出ユニット20と、内容物を収容し、注出ユニット20の肩部24に融着されている胴部10とを少なくとも備えている。
胴部10は、図2及び図4(A)に示すように、積層フィルム15で形成された筒体10aである。胴部10は、積層フィルム15の一方の側縁15aの一面側15cが他方の側縁15bの他面側15dに重ね合わされ、重なった一面側15cと他面側15dとが融着されている。胴部10の軸方向の一端は、注出ユニット20の肩部24の外周面24aに融着されている。胴部10の軸方向の他端は、図1及び図2に示すように、内面同士が合わされて融着されて閉じているか、又は、図9及び図10に示すように、少なくとも内容物と接する面が非吸着性樹脂からなる蓋材40に融着されて閉じている。
第1実施形態のチューブ容器1は、図1及び図2に示すように、チューブ容器1を構成する胴部10の対向する内面同士がチューブ容器1の底部側にてシールされた形態である。このチューブ容器1は、内容物を収容するための胴部10と、内容物を注出するための注出ユニット20とを備えている。
胴部10は、積層フィルム15で形成され、図2及び図4(A)に示すように、背面シール部11と底面シール部12とを備えている。
積層フィルム15は、図5に示すように、最内層16、中間層17及び最外層18を少なくとも有している。最内層16は、胴部10の内面側に位置して内容物に接する層であり、最外層18は、胴部10の最も外面側を構成する層である。なお、最内層16と中間層17との間や、中間層17と最外層18との間に他の層を設けてもよい。
(最内層と最外層)
最内層16と最外層18は、非吸着性樹脂で形成されている。非吸着性樹脂としては、例えば、ポリエステル系樹脂や環状ポリオレフィン系樹脂等を挙げることができる。
中間層17は、最内層16と最外層18との間に位置する層であり、少なくとも1層で構成され、2層以上であってもよい。中間層17を構成する少なくとも1層は、ガスバリア層である。中間層17が少なくともガスバリア層を有することにより、酸素等のガスが積層フィルム15を透過することを抑制することができる。こうしたガスバリア層としては、例えば、次のもの等を挙げることができる。(1)ガスバリア性のある金属箔。(2)ガスバリア性のあるアルミニウム等の金属又は無機酸化物をポリエステルフィルム又はナイロンフィルム等に蒸着したガスバリア性フィルム。(3)エチレン-ビニルアルコール共重合体(EVOH)又は塩化ビニリデン等のガスバリア性樹脂層。
積層フィルム15には、特に図面には示していないが、柔軟層をさらに設けることができる。柔軟層は、積層フィルム15の柔軟性を向上させる作用を有する層であり、ポリプロピレン(PP)若しくはポリエチレン(PE)等のポリオレフィン系樹脂層、オレフィン系エラストマー若しくはスチレン系エラストマー等の熱可塑性エラストマー樹脂層、又は、接着性を有するポリオレフィンからなる接着性樹脂層等を挙げることができる。接着性を有するポリオレフィンとしては、例えば、三井化学製アドマー(登録商標)及び三菱化学製モディック(登録商標)を挙げることができる。柔軟層の厚さは、10μm以上、300μm以下であり、好ましくは15μm以上、150μm以下である。柔軟層を、例えば、最内層16と中間層17との接着や、中間層17と最外層18との接着等、接着剤層として利用することもできる。
注出ユニット20は、図1及び図2に示すように、注出口部21と、この注出口部21から径方向の外側に張り出す肩部24とで構成されている。
なお、注出ユニット20には、キャップ30を設けることなく、注出ユニット20自体を蓋として機能させることもできる。その場合、例えば、注出口部21自体を構成している材料で、注出口部21の上面の位置で空洞23を閉じておく。そして、内容物を注出する際には、注出口部21の上面に穴を空けて内容物を注出させる。また、図6に示すように、注出口部21自体を構成している材料でメンブラン25を作製し、注出ユニット20の内側から空洞23を閉じておく。そして、内容物を注出する際には、空洞23内のメンブラン25に穴を空けて内容物を注出させる。これらの手段によって、より一層ガスバリア性に優れたチューブ容器とすることができる。メンブラン25を注出ユニット20に設けた場合、注出ユニット20は、キャップ30を注出口部21に対して着脱可能に設けることもできる。
注出ユニット20が図8(B)に示すように多層構造である場合、注出ユニット20は、最内層26、中間層27及び最外層28を備えている。最内層26及び最外層28は、上記した胴部10の最内層16と最外層18を構成している非吸着性樹脂と同様の非吸着性樹脂で形成されている。一方、中間層27は、胴部10の層構成と同様のガスバリア層を有していることが好ましい。
チューブ容器1の内容物は、特に限定されない。チューブ容器1の内容物としては、例えば、低分子量の有機化合物である香料や有効成分を含有する、飲食物、化粧品又は薬剤等を挙げることができる。このチューブ容器1は、非吸着性に優れているので、内容物に含まれる低分子量の有機化合物がチューブ容器1に吸着されて、内容物の風味が変化したり効能が低下したりすることを抑制することができる。
チューブ容器1の製造方法は、注出ユニット20と積層フィルム15を準備する工程(準備工程)と、準備された積層フィルム15の両側縁同士を融着して筒状の胴部10を形成する工程(胴部形成工程)と、形成された胴部10の軸方向の一端側を準備された注出ユニット20の肩部24の周面に融着する工程(融着工程)と、胴部10の軸方向の他端側を融着して閉じる工程(底面シール工程)と、を有している。なお、内容物は、胴部10が注出ユニット20に融着された半製品の段階で、胴部10の軸方向の他端側から充填される。胴部10の軸方向の他端側は、内容物が充填された後に融着されて閉じられる。
第2実施形態のチューブ容器1は、図9及び図10に示すように、胴部10の底部(他端側)が蓋材40である底蓋によって閉じられていること以外の構成は、第1実施形態のチューブ容器1の構成と同様である。そのため、第2実施形態のチューブ容器1に関しては、第1実施形態のチューブ容器1の構成と同様の構成は、図面に同じ符号を付して詳細な説明は省略する。
注出ユニット20は、注出口部21と肩部24とで構成されている。この注出ユニット20の材質及び構成は、第1実施形態のチューブ容器1を構成する注出ユニット20の材質及び構成と同様である。
<基本構成>
第2の観点のチューブ容器1は、内容物を注出するための注出ユニット20と、内容物を収容し、注出ユニット20の肩部24に融着されている透明な胴部10とを少なくとも備えている。このチューブ容器1は、胴部10が透明であることに特徴がある。
第1実施形態のチューブ容器1は、図1~図3に示すように、胴部10の対向する内面同士が、チューブ容器1の底部側にてシールされた形態である。このチューブ容器1は、内容物を収容するための胴部10と、内容物を注出するための注出ユニット20とを備えている。
胴部10は、透明であり、図4(A)に示すように、積層フィルム15の両側の側縁同士を重ね合わせてシールするタイプと、図4(B)に示すように、樹脂を押出成形して直接形成するタイプとを含む。
胴部10は、図4(A)に示したタイプ及び図4(B)に示したタイプの両方とも、多層構造(積層構造ともいう。)である。図5は、胴部10の層構造の一例を示しており、胴部10は、最内層16、中間層17及び最外層18を少なくとも有している。最内層16は、胴部10の内面側に位置して内容物に接する層であり、最外層18は、胴部10の最も外面側を構成する層である。なお、最内層16と中間層17との間や、中間層17と最外層18との間に他の層を設けてもよい。
最内層16は、胴部10の内面側を構成する透明な非吸着性の層である。この最内層16は、非吸着性樹脂で形成されている。
中間層17は、最内層16と最外層18との間に位置する透明な層であり、少なくとも1層で構成され、2層以上であってもよい。中間層17を構成する少なくとも1層は、透明なガスバリア層である。中間層17が少なくともガスバリア層を有することにより、酸素等のガスが積層フィルム15を透過することを抑制することができる。こうしたガスバリア層としては、次のものを挙げることができる。(1)透明なガスバリア性樹脂層。(2)ガスバリア性無機化合物をポリエステルフィルム又はナイロンフィルムに蒸着した透明なガスバリア性フィルム。
なお、酸素吸収層において、酸素吸収性物質を含有させる樹脂としては、透明性のある樹脂であれば特に限定されない。そうした樹脂としては、例えば、エチレン-ビニルアルコール共重合体(EVOH)、ポリビニルアルコール、ポリアミド樹脂、ポリ塩化ビニリデン(PVDC)等を挙げることができる。樹脂として、その他に、ポリオレフィン系樹脂を主成分として含む樹脂を挙げることができる。ポリオレフィン系樹脂としては、例えば、直鎖状低密度ポリエチレン(LLDPE)や低密度ポリエチレン(LDPE)、ポリプロピレン系樹脂、ポリエチレン等を挙げることができる。
最外層18は、胴部10の最も外側に位置する透明な層である。この最外層18の機能は特に限定されないが、例えば、最内層16と同様の非吸着性を有したり、柔軟性を有したり、印刷適性や耐脂性を有したりすることが好ましい。
胴部10には、これまでに説明した最内層16、中間層17及び最外層18を少なくとも含んでいれば、他の層を有していてもよい。例えば、上記した酸素吸収層を、中間層を構成するガスバリア層と共に、ガスバリア層と最内層との間に設けてもよい。また、接着層を、最内層16と中間層17との間や、中間層17と最外層18との間に任意に設けてもよい。また、上記した柔軟性を有する最外層18と同様の柔軟層を、最内層16と中間層17との間に設けてもよい。また、補強層を最外層18と中間層17との間に設けてもよい。なお、補強層は、積層フィルム15の強度特性を補完する作用を有し、2軸延伸ポリエチレンテレフタレート(O-PET)、2軸延伸ナイロン(O-Ny)又は2軸延伸ポリプロピレン(OPP)樹脂層等を挙げることができる。補強層の厚さは、3μm以上、500μm以下であり、好ましくは、5μm以上、300μm以下である。
注出ユニット20は、図1~図3に示すように、注出口部21と、この注出口部21から径方向の外側に張り出す肩部24とによって構成されている。この注出ユニット20については、第1の観点のチューブ容器を構成する注出ユニット20と同様であるので、重複する内容については、その説明を省略する。
(注出ユニットが多層構造の場合)
なお、注出ユニット20が図8(B)に示すように多層構造である場合、注出ユニット20は、最内層26、中間層27及び最外層28を備えている。この場合の注出ユニット20は、胴部10と注出ユニット20とが別の部材で構成される形態と、胴部10と注出ユニット20とが同一の部材で構成される形態との2つのタイプを含んでいる。
以上、胴部10と注出ユニット20とが別の部材で構成され、胴部10の一端側と注出ユニット20の肩部24とが融着されてなるチューブ容器1について説明した。胴部10と注出ユニット20とが別の部材で構成される場合、注出ユニット20の肩部24の材料と、肩部24に融着される胴部10の最内層16の材料とが同じであれば、胴部10の最内層16以外の層、例えば、中間層17や最外層18の材料は、注出ユニット20の材料とは異なる材料を用いることができる。
チューブ容器1の内容物についても、上記した第1の観点のチューブ容器の場合と同じであるので、その説明は省略する。
チューブ容器の製造方法は、下記の3タイプを含んでいる。第1タイプの製造方法は、胴部10を押出成形で製造された胴部10を用いてチューブ容器を製造する方法である。第2タイプの製造方法は、積層フィルムで製造された胴部10を用いてチューブ容器を製造する方法である。第3タイプの製造方法は、押出成形によって注出ユニットと胴部とを一体的に製造する方法である。
第1タイプの製造方法は、押出成形によって胴部10を成形する工程と、注出ユニット20の成形及び胴部10の軸方向の一端側を注出ユニット20の肩部24の周面に融着する工程と、胴部10の軸方向の他端側を融着して閉じる工程と、を有している。なお、内容物は、胴部10が注出ユニット20に融着された半製品の段階で、胴部10の軸方向の他端側から充填され、胴部10の軸方向の他端側は、内容物が充填された後に融着されて閉じてもよい。または、胴部10が注出ユニット20に溶着され、胴部10の軸方向の他端側を融着して閉じた後に空洞23を経由して充填してもよい。
第2タイプの製造方法は、積層フィルム15を準備する工程と、積層フィルム15の両側縁同士を融着して胴部10を形成する工程と、注出ユニット20の成形及び胴部10の軸方向の一端側を注出ユニット20の肩部24の周面に融着する工程と、胴部10の軸方向の他端側を融着して閉じる工程と、を有している。なお、この製造方法においても、内容物は、胴部10が注出ユニット20に融着された半製品の段階で、胴部10の軸方向の他端側から充填され、胴部10の軸方向の他端側は、内容物が充填された後に融着されて閉じてもよい。または、胴部10が注出ユニット20に溶着され、胴部10の軸方向の他端側を融着して閉じた後に空洞23を経由して充填してもよい。
第3タイプの製造方法は、第1タイプの製造方法及び第2タイプの製造方法において、胴部10と注出ユニット20とを融着するまでの工程が、胴部10と注出ユニット20とが押出成形によって一体的に成形される工程に置き換えられる。第3タイプの製造方法において、内容物を充填する工程以降の工程は、第1タイプの製造方法及び第2タイプの製造方法と同様である。
次に、図10及び図11を参照して第2実施形態のチューブ容器1について説明する。第2実施形態のチューブ容器1は、胴部10の底部(他端側)が蓋材である底蓋40によって閉じられていること以外の構成は、第1実施形態のチューブ容器1の構成と同様である。そのため、第2実施形態のチューブ容器1に関しては、第1実施形態のチューブ容器1の構成と同様の構成は、図面に同じ符号を付して詳細な説明は省略する。
実施例1のチューブ容器は、胴部の最内層及び最外層はイソフタル酸変性ポリエチレンテレフタレートからなり、中間層はポリアミド系樹脂からなる層とした。最内層及び最外層のイソフタル酸変性ポリエチレンテレフタレートは、株式会社ベルポリエステルプロダクツ製のIFG-8Lを用い、中間層のポリアミド系樹脂は、三菱ガス化学株式会社製のナイロンMXD6を用いた。最内層の厚さは67μm、中間層の厚さは36μm、最外層の厚さは33μmである。
実施例2のチューブ容器は、実施例1において、最外層を軟質ポリエステル系樹脂にした。その他の条件は、実施例1と同様である。最外層の軟質ポリエステルは、透明且つ柔軟性を有する、株式会社ベルポリエステルプロダクツ製のPRIT30を用いた。このときの最内層の厚さは83μm、中間層の厚さは48μm、最外層の厚さは28μmである。
実施例3のチューブ容器は、実施例2において、最内層の厚さを145μm、中間層の厚さを49μm、最外層の厚さを17μmに形成した。その他の条件は、実施例2と同様である。
実施例4のチューブ容器は、実施例2において、中間層をエチレン-ビニルアルコール共重合体(EVOH)を用いた。その他の条件は、実施例2と同様である。このときの最内層の厚さは93μm、中間層の厚さは35μm、最外層の厚さは15μmである。
実施例5のチューブ容器は、実施例4において、最内層の厚さを107μm、中間層の厚さを59μm、最外層の厚さを26μmにした。その他の条件は、実施例4と同様である。
実施例6のチューブ容器は、実施例4において、最外層をポリエチレン樹脂にした。その他の条件は、実施例4と同様である。このときの最内層の厚さは91μm、中間層の厚さは34μm、最外層の厚さは28μmである。
実施例7のチューブ容器は、実施例6において、最内層の厚さを98μm、中間層の厚さを54μm、最外層の厚さを47μmにした。その他の条件は、実施例6と同様である。
実施例8のチューブ容器は、実施例1において、最外層をポリエチレン樹脂にした。その他の条件は、実施例1と同様である。このとき、最内層の厚さは87μm、中間層の厚さは33μm、最外層の厚さは33μmである。
実施例9のチューブ容器は、実施例8において、最内層の厚さを113μm、中間層の厚さを49μm、最外層の厚さを40μmにした。その他の条件は、実施例8と同様である。
比較例1は、胴部として一般的に用いられているポリエチレンテレフタレートを用いた容器である。比較例1の包装容器の胴部は、単層である。この比較例1において、胴部の厚さは125μmである。
上記の実施例1~9及び比較例1のチューブ容器について、透過率、ガスバリア性及び非吸着性を測定した。透過率、ガスバリア性及び非吸着性の測定結果を表2に示す。
透過率は、特定の波長の入射光が試料を通過する割合である。透過率は、3cm角に切り取った胴部のフィルムを、日本電色工業株式会社製のヘーズメーター NDH4000を用い、日本工業規格(JIS) K7105に準じて測定した。
ガスバリア性は、MOCON社製、OX-TRAN 2/20型の酸素透過度測定装置を用い、日本工業規格(JIS) K 7126に準じ、30℃、70%RHの条件で測定し、測定値の比較のため、各測定値を厚さ400μmに換算した。このガスバリア性の測定において、ポリエチレンテレフタレート(比較例1)の測定結果である3.0cc/m2・day・atm以上を評価「×(悪い)」とし、測定結果が3.0cc/m2・day・atm未満の場合には評価「○(良い)」、測定結果が0.5cc/m2・day・atm以下の場合には評価「◎(とても良い)」とした。
非吸着性は、胴部フィルムを用いて小袋を作製し、有効成分として酢酸α-トコフェロール(ビタミンEアセテート)を含む市販の化粧水2.5mlを小袋に入れ、密封した。密封した小袋を40℃で1ヶ月及び3ヶ月保管した後に開封し、化粧水中の酢酸α-トコフェロールの残存量を高速液体クロマトグラフィ法で定量し、残存量から非吸着性を測定した。非吸着性評価測定の結果は、表2に示すように、実施例1から実施例9、及び比較例1のすべてについて、良好な非吸着性を有するという結果を得ることができた。
10 胴部
10a 筒体
11 背面シール部
12 底面シール部
12a シール代
15 積層フィルム
16 最内層
17 中間層
18 最外層
20 注出ユニット
21 注出口部
22 雄ねじ
23 空洞
24 肩部
24a 外周面
26 最内層
27 中間層
28 最外層
30 キャップ
40 底蓋(蓋材)
Claims (12)
- 内容物が注出される注出口部と該注出口部から径方向の外側に張り出す肩部とを有する注出ユニットと、前記注出ユニットの肩部に融着され、前記内容物を収容する積層フィルムからなる胴部と、を少なくとも備えるチューブ容器において、
前記注出ユニットは、少なくとも内容物と接する面が非吸着性樹脂で形成されており、
前記胴部は、前記積層フィルムの一方の側端縁の一面側が他方の側端縁の他面側に重ね合わされて融着されており、前記胴部の軸方向の一端は前記肩部の外周面に融着されており、前記胴部の軸方向の他端は内面同士が合わされて融着されているか、又は少なくとも内容物と接する面が非吸着性樹脂からなる蓋材に融着されており、
前記積層フィルムは、内容物に接する内側に非吸着性樹脂で形成された最内層と、最も外側に非吸着性樹脂で形成された最外層と、前記最内層と前記最外層との間に形成された、ガスバリア層を有する中間層とを少なくとも有することを特徴とするチューブ容器。 - 前記注出ユニットが、非吸着性樹脂で形成されている、請求項1に記載のチューブ容器。
- 前記注出ユニットが、非吸着性樹脂で形成された最内層と、ガスバリア層を有する中間層と、非吸着性樹脂で形成された最外層とを少なくとも有する、請求項1に記載のチューブ容器。
- 前記ガスバリア層が、金属箔もしくは金属蒸着フィルム又は無機蒸着フィルムからなる、請求項1~3のいずれか1項に記載のチューブ容器。
- 前記積層フィルムが、ポリオレフィン、接着性樹脂及び熱可塑性エラストマーから選ばれる1種又は2種以上の樹脂層を有する、請求項1~4のいずれか1項に記載のチューブ容器。
- 内容物が注出される注出口部と該注出口部から径方向の外側に張り出す肩部とを有する注出ユニットと、前記注出ユニットの肩部に融着され、前記内容物を収容する胴部と、を少なくとも備えるチューブ容器において、
前記胴部は、内容物に接する内側に非吸着性樹脂で形成された最内層と、最も外側に形成された最外層と、前記最内層と前記最外層との間に形成されて、ガスバリア層を有する中間層とを少なくとも有する透明な胴部であることを特徴とするチューブ容器。 - 前記胴部の軸方向の一端が前記肩部の外周面に融着されており、前記胴部の軸方向の他端は内面同士が合わされて融着されているか、又は蓋材に融着されている、請求項6に記載のチューブ容器。
- 前記注出ユニット及び前記蓋材が、少なくとも内容物と接する面が非吸着性樹脂で形成されている、請求項6又は7に記載のチューブ容器。
- 前記注出ユニットと前記胴部とが前記胴部の層構成で押出成形されて一体化され、前記胴部の軸方向の他端は、内面同士が合わされて融着されているか、又は蓋材が融着されている、請求項6~8のいずれか1項に記載のチューブ容器。
- 前記ガスバリア層が、エチレン-ビニルアルコール共重合樹脂、ポリビニルアルコール樹脂、ポリアミド樹脂及びポリ塩化ビニリデン樹脂から選ばれる1種又は2種以上の樹脂で形成されている、請求項6~9のいずれか1項に記載のチューブ容器。
- 前記ガスバリア層が酸素吸収性を有する、又は、前記ガスバリア層と前記最内層との間に酸素吸収層を有する、請求項6~10のいずれか1項に記載のチューブ容器。
- 前記中間層が、ガスバリア性透明蒸着層である、請求項6~9のいずれか1項に記載のチューブ容器。
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CN201680019043.1A CN107406168A (zh) | 2015-04-08 | 2016-04-06 | 管状容器 |
CA2980696A CA2980696C (en) | 2015-04-08 | 2016-04-06 | Tubular container |
KR1020177027727A KR102567417B1 (ko) | 2015-04-08 | 2016-04-06 | 튜브 용기 |
MYPI2017001459A MY185673A (en) | 2015-04-08 | 2016-04-06 | Tubular container |
BR112017020947-0A BR112017020947B1 (pt) | 2015-04-08 | 2016-04-06 | Recipiente tubular |
MX2017012757A MX2017012757A (es) | 2015-04-08 | 2016-04-06 | Contenedor tubular. |
ES16776544T ES2755038T3 (es) | 2015-04-08 | 2016-04-06 | Recipiente tubular |
EP16776544.5A EP3281881B1 (en) | 2015-04-08 | 2016-04-06 | Tubular container |
US15/565,010 US11214408B2 (en) | 2015-04-08 | 2016-04-06 | Tubular container |
CN202210419584.0A CN114684481A (zh) | 2015-04-08 | 2016-04-06 | 管状容器 |
SG11201708269XA SG11201708269XA (en) | 2015-04-08 | 2016-04-06 | Tubular container |
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JP2015079310A JP6976032B2 (ja) | 2015-04-08 | 2015-04-08 | チューブ容器 |
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JP2015-141051 | 2015-07-15 | ||
JP2015141051A JP6976033B2 (ja) | 2015-07-15 | 2015-07-15 | チューブ容器 |
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EP3281881A4 (en) | 2018-04-25 |
BR112017020947B1 (pt) | 2022-03-29 |
KR20170134426A (ko) | 2017-12-06 |
MX2017012757A (es) | 2018-01-30 |
CN114684481A (zh) | 2022-07-01 |
ES2755038T3 (es) | 2020-04-21 |
KR102567417B1 (ko) | 2023-08-14 |
BR112017020947A2 (ja) | 2018-07-10 |
EP3281881A1 (en) | 2018-02-14 |
EP3281881B1 (en) | 2019-08-14 |
MY185673A (en) | 2021-05-29 |
WO2016163378A1 (ja) | 2016-10-13 |
SG11201708269XA (en) | 2017-11-29 |
CA2980696A1 (en) | 2016-10-13 |
CA2980696C (en) | 2023-01-10 |
US11214408B2 (en) | 2022-01-04 |
CN107406168A (zh) | 2017-11-28 |
US20180099787A1 (en) | 2018-04-12 |
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