WO2016002553A1 - 電磁継電器 - Google Patents
電磁継電器 Download PDFInfo
- Publication number
- WO2016002553A1 WO2016002553A1 PCT/JP2015/067838 JP2015067838W WO2016002553A1 WO 2016002553 A1 WO2016002553 A1 WO 2016002553A1 JP 2015067838 W JP2015067838 W JP 2015067838W WO 2016002553 A1 WO2016002553 A1 WO 2016002553A1
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- WIPO (PCT)
- Prior art keywords
- contact
- fixed
- movable
- fixed contact
- movable contact
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H1/00—Contacts
- H01H1/12—Contacts characterised by the manner in which co-operating contacts engage
- H01H1/14—Contacts characterised by the manner in which co-operating contacts engage by abutting
- H01H1/20—Bridging contacts
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H50/00—Details of electromagnetic relays
- H01H50/54—Contact arrangements
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H1/00—Contacts
- H01H1/12—Contacts characterised by the manner in which co-operating contacts engage
- H01H1/14—Contacts characterised by the manner in which co-operating contacts engage by abutting
- H01H1/24—Contacts characterised by the manner in which co-operating contacts engage by abutting with resilient mounting
- H01H1/26—Contacts characterised by the manner in which co-operating contacts engage by abutting with resilient mounting with spring blade support
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H1/00—Contacts
- H01H1/02—Contacts characterised by the material thereof
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H1/00—Contacts
- H01H1/06—Contacts characterised by the shape or structure of the contact-making surface, e.g. grooved
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H50/00—Details of electromagnetic relays
- H01H50/54—Contact arrangements
- H01H50/56—Contact spring sets
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H9/00—Details of switching devices, not covered by groups H01H1/00 - H01H7/00
- H01H9/30—Means for extinguishing or preventing arc between current-carrying parts
- H01H9/44—Means for extinguishing or preventing arc between current-carrying parts using blow-out magnet
- H01H9/443—Means for extinguishing or preventing arc between current-carrying parts using blow-out magnet using permanent magnets
Definitions
- the present disclosure relates to an electromagnetic relay.
- the electromagnetic relay includes a fixed contact portion, a movable contact portion that contacts the fixed contact portion, and an electromagnet device for operating the movable contact portion.
- the fixed contact portion and the movable contact portion each have a contact spring and a contact, and various configurations of these members have been made from the viewpoints of downsizing, improvement in quality and durability, etc. Proposals have been made.
- the electromagnetic relay includes a fixed contact plate, a fixed contact portion including a fixed contact attached to the fixed contact plate, a movable contact plate, a movable contact portion including a movable contact attached to the movable contact plate, and the movable contact plate.
- An electromagnet device that causes the movable contact to come into contact with the fixed contact by operating a contact portion, and at least one of the fixed contact plate and the movable contact plate is the other contact plate
- the contact plate is thinner than the region and has a contact region provided with a through hole.
- the contact of the contact plate includes a head and a body, and the body is inserted into the through hole. In the state where the head is attached to the first surface of the contact region, the tip of the body is deformed by force from the second surface opposite to the first surface, The contact is attached to the contact plate.
- FIG. 1 is an enlarged view of the entire configuration of the electromagnetic relay and a part of the electromagnetic relay with the outer cover removed.
- the electromagnetic relay 100 includes fixed contact portions 110 a and 110 b, movable contact portions 120 a and 120 b, and an electromagnet device 130.
- the fixed contact portions 110a and 110b, the movable contact portions 120a and 120b, and the electromagnet device 130 are fixed by the base mold 140 and the bottom plate 150.
- terminals 160 and 170 protrude below the bottom plate 150.
- the fixed contact portions 110a and 110b have fixed contact springs (fixed contact plates) 111a and 111b and fixed contacts 112a and 112b, respectively, and each fixed contact spring 111a and 111b is connected to one of the two terminals 160, respectively.
- the movable contact portions 120a and 120b have movable contact springs (movable contact plates) 121a and 121b and movable contacts 122a and 122b, respectively, and face the fixed contact springs 111a and 111b and the fixed contacts 112a and 112b, respectively. It is arranged.
- the two movable contact springs 121 a and 121 b are connected to the armature 131 via the holding member 136.
- the electromagnet device 130 includes an armature 131, an iron core 132, a winding 133, a driving yoke 134, a hinge spring 135, and a holding member 136.
- the armature 131 is configured to rotate about the upper end of the drive yoke 134 as a fulcrum.
- the movable contact portions 120a and 120b connected to the armature 131 via the holding member 136 move between the contact position and the non-contact position. Reciprocates.
- the contact position is a position where the movable contacts 122a, 122b and the fixed contacts 112a, 112b are in contact
- the non-contact position is a position where the movable contacts 122a, 122b are not in contact with the fixed contacts 112a, 112b.
- the armature 131 is attracted and separated from the end surface (iron core surface) of the iron core 132. Specifically, when an electromagnetic force is generated by applying a voltage to the terminal 170 connected to the winding 133, the armature 131 is attracted to the iron core surface. As a result, the movable contact portions 120a and 120b move to the contact position. When the movable contact portions 120a and 120b are moved to the contact position, one terminal (for example, the left terminal in FIG. 1) 160 is electrically connected to the other terminal (for example, the right terminal in FIG. 1) 160. .
- the current flows from one terminal 160 to the fixed contact spring 111a, and flows in the direction of the arrow 113 between the fixed contact 112a and the movable contact 122a. Further, the current flows from the movable contact 122a to the movable contact springs 121a and 121b, and flows in the direction of the arrow 114 between the movable contact 122b and the fixed contact 112b. Further, the current flows from the fixed contact 112 b to the fixed contact spring 111 b and then flows to the other terminal 160.
- the hinge spring 135 biases the armature 131 in the direction in which the armature 131 is separated from the iron core surface.
- the hinge spring 135 always urges the armature 131 in the direction in which the armature 131 is separated from the iron core surface. Therefore, when the voltage application to the terminal 170 is stopped, the armature 131 is separated from the iron core surface.
- the movable contact portions 120a and 120b move to the non-contact positions. Then, until the voltage is next applied to the terminal 170, the movable contact portions 120a and 120b are maintained in the non-contact position.
- the arc discharge is a discharge phenomenon that occurs when the fixed contact 112a and the movable contact 122a and the fixed contact 112b and the movable contact 122b come into contact with each other or leave.
- the electromagnetic relay 100 if it takes time until the arc discharge disappears, it takes time until the electrical connection between the corresponding fixed contact and the movable contact is cut off. That is, even if the armature 131 is separated from the iron core 132 and the physical connection between the fixed contact and the movable contact is interrupted, it takes time until the electrical connection is interrupted. Become.
- a magnetic field is applied from both sides to the fixed contacts 112a and 112b and the movable contacts 122a and 122b to generate a Lorentz force, thereby extinguishing the arc discharge at an early stage.
- An arc function is added.
- FIG. 2A is a diagram for explaining arc extinguishing of arc discharge, and shows the fixed contact portions 110a and 110b and the movable contact portions 120a and 120b in an enlarged manner.
- an arrow 113 indicates the direction of the current Ia flowing between the fixed contact 112a and the movable contact 122a.
- An arrow 202 indicates the direction of the magnetic field Ba generated by arranging the permanent magnets 221a and 222a on both side surfaces of the fixed contact 112a and the movable contact 122a.
- an arrow 114 indicates the direction of the current Ib flowing between the fixed contact 112b and the movable contact 122b.
- An arrow 212 indicates the direction of the magnetic field Bb generated by arranging the permanent magnets 221b and 222b on both side surfaces of the fixed contact 112b and the movable contact 122b.
- the direction in which the Lorentz force Fa is generated is the same as the direction in which the Lorentz force Fb is generated. That is, in consideration of the direction in which the current Ia and the current Ib flow so that the direction in which the Lorentz force Fa is generated is the same as the direction in which the Lorentz force Fb is generated, the magnetic poles of the permanent magnets 221a, 222a, 221b, 222b The direction is fixed.
- 3A and 3B show an example of a configuration in which a steep change in shape is suppressed by reducing the step between the fixed contact spring 111b and the fixed contact 112b in the fixed contact portion 110b.
- FIG. 3A is a side view of the electromagnetic relay 100 including the fixed contact portion 110b and the movable contact portion 120b
- FIG. 3B is an enlarged view of the region 300 (the fixed contact portion 110b and the movable contact portion 120b) of FIG. 3A.
- the fixed contact portion 110b is configured to suppress a steep shape change between the fixed contact 112b and the fixed contact spring 111b in the direction in which the Lorentz force Fb is generated (the direction of the arrow 213).
- the thickness of the tip region 301 of the fixed contact spring 111b is made thinner than the other regions, and the fixed contact 112b is arranged in the tip region 301, whereby the outer edge of the fixed contact 112b in the direction of the arrow 213 and the fixed contact The level difference between the spring 111b is reduced.
- the tip region 301 of the fixed contact spring 111b thinner than other regions, the outer edge 303 of the fixed contact 112b in the direction of the arrow 213 and the surface 302 of the fixed contact spring 111b Step d can be suppressed.
- the arc discharge does not re-ignite at the step between the outer edge 303 of the fixed contact 112b and the surface of the fixed contact spring 112b, and the arc discharge can be extinguished quickly.
- FIG. 3B demonstrated an example of the structure of the fixed contact part 110b, it is the same also about the structure of the fixed contact part 110a.
- the electromagnetic relay 100 when used for a DC load, the degree of influence on the step between the outer edge of the contact and the surface of the contact spring differs depending on the positive and negative polarities. For this reason, as shown in FIG. 3B among the fixed contact portion and the movable contact portion, it is possible to obtain an improvement effect of extinguishing the arc discharge at an early stage only by reducing the step in the fixed contact portion.
- the above-described configuration that suppresses the step d by making the thickness of the tip region 301 of the fixed contact spring 111b thinner than other regions is particularly effective when the diameter of the fixed contact 112b is large.
- the reason why the contact diameter is increased is that the electrical life can be extended even when the current flowing through the contact is large, as compared with the case where the contact diameter is small.
- rivet joining is used to attach the contact member for the fixed contact to the fixed contact spring 111b.
- 4A to 4D are views showing a method of attaching the contact member 410b to the fixed contact spring 111b by rivet joining.
- a through hole 401 is provided in the tip region 301 of the fixed contact spring 111b.
- the body 411 of the contact member 410 b having a rivet structure is inserted through the through hole 401.
- the bottom surface of the head 412 of the contact member 410b having a rivet structure is attached so that the illustrated lower surface and the surface of the tip region 301 are in surface contact.
- the body 411 of the contact member 410b is caulked from the opposite side (back surface 402 side) of the fixed contact spring 111b, that is, the tip of the body 411 is deformed by force.
- the contact member 410b is joined to the fixed contact spring 111b to form the fixed contact 112b.
- the head 412 has a larger diameter than the through hole 401, and the body 411 has a diameter equal to the through hole 401.
- the attachment is easier and the attachment cost can be reduced compared to the case of brazing.
- the fixed contact portion is configured by attaching the fixed contact to the fixed contact spring by rivet bonding.
- the configuration of the fixed contact portion is not limited to this.
- FIG. 5 is a view for explaining a fixed contact portion formed of the clad material in the present embodiment.
- 5A is an enlarged view of the fixed contact portion 510b and the movable contact portion 120b.
- FIG. 5B is a perspective view of a fixed contact portion 510b made of a clad material.
- the fixed contact portion 510b is integrated by embedding a noble metal portion constituting the fixed contact 512b in a recess formed in a metal constituting the fixed contact spring 511b. For this reason, there is no level
- the fixed contact spring when the clad material is used, there is no need to process the fixed contact spring so that the thickness of the tip region is thinner than the thickness of the other region, as in the case where the fixed contact is attached by rivet bonding.
- the fixed contact in order to reduce the step between the outer edge of the fixed contact and the surface of the fixed contact spring, it is not necessary to process the head of the fixed contact as thin as possible.
- the generation of the fixed contact portion is facilitated and the arc extinguishing performance is improved.
- FIG. 6 is a diagram illustrating a state in which the fixed contact portion and the movable contact portion are configured by the clad material.
- the movable contact portion 620b is integrated with a noble metal portion constituting the movable contact 622b being embedded in a metal constituting the movable contact spring 621b. For this reason, there is no step between the outer edge of the movable contact 622b and the surface of the movable contact spring 621b. As a result, the arc extinguishing performance for extinguishing arc discharge at an early stage is further improved.
- the explanation has been made on the assumption that the Lorentz force is generated in the downward direction, but the generation direction of the Lorentz force is not limited to the downward direction.
- the direction of the magnetic poles of the permanent magnets 221a, 222a, 221b, and 222b may be determined so that the Lorentz force is generated upward.
- the step between the upper part and the surface of the contact spring is reduced in the outer edge of the contact. This is to prevent re-ignition at the step between the upper portion of the outer edge of the contact and the surface of the contact spring when the arc discharge is blown upward.
- the present invention is not limited to the configuration described in the above embodiment.
- the disclosed configuration can be changed within a range not departing from the gist of the present invention by combining with other elements, and can be appropriately determined according to the application form.
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- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Arc-Extinguishing Devices That Are Switches (AREA)
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Abstract
Description
<1.電磁継電器の全体構成>
はじめに、本実施形態に係る電磁継電器の全体構成について説明する。図1は、外側カバーを取り外した状態の電磁継電器の全体構成及び電磁継電器の一部を拡大して示した図である。
次にアーク放電の消弧機能について説明する。アーク放電は、固定接点112aと可動接点122a及び固定接点112bと可動接点122bとがそれぞれ接触する時、または、離れる時に発生する放電現象である。電磁継電器100の場合、アーク放電が消滅するまでに時間がかかると、対応する固定接点と可動接点との間の電気的な接続が遮断されるまでに時間がかかる。つまり、接極子131が鉄心132から離反し、固定接点と可動接点との間の物理的な接続が遮断されたとしても、電気的な接続が遮断されるまでに時間を要してしまうこととなる。
次に、本実施形態に係る電磁継電器100の更なる消弧機能について説明する。アーク放電を早期に消滅させるために、本実施形態に係る電磁継電器100では、ローレンツ力Fa、Fbを発生させるだけでなく、ローレンツ力Fa、Fbの発生方向において、固定接点と固定接点ばねとの間の急峻な形状変化を抑えた構成としている。固定接点と固定接点ばねとの間に段差等の急峻な形状変化があった場合、アーク放電が段差等において再点弧することとなり、アーク放電を早期に消滅させる際の妨げとなるからである。
次に、固定接点112bを固定接点ばね111bに取り付けるための方法について説明する。固定接点を固定接点ばねに取り付けるための一般的な方法として、ロウ付け加工が挙げられる。しかしながら、ロウ付け加工の場合、寸法精度が悪く、ロウを溶解させるための処理が必要となるためコストアップが不可避である。
以上の説明から明らかなように、本実施形態に係る電磁継電器では、
・固定接点及び可動接点の両側面に永久磁石を配し、磁界をかけることで、ローレンツ力を発生させる構成とした。これにより、アーク放電を早期に消滅させることが可能となる。
・固定接点ばねの先端領域の厚さを、他の領域の厚さよりも薄くし、当該先端領域に固定接点を配することで、ローレンツ力の発生方向における固定接点の外縁と固定接点ばねとの段差を小さくする構成とした。これにより、アーク放電を早期に消滅させる効果を更に高めることが可能となる。
・固定接点ばねの先端領域に固定接点を取り付けるにあたり、リベット接合を用いる構成とした。これにより、大きさの小さい固定接点を、低コストで容易に取り付けることが可能となる。
上記第1の実施形態では、固定接点をリベット接合により固定接点ばねに取り付けることで、固定接点部を構成することとしたが、固定接点部の構成はこれに限定されない。例えば、固定接点ばねを構成する部材に接点を構成する貴金属部を圧延することで接合した、平坦なクラッド材により固定接点部を構成するようにしてもよい。
上記第2の実施形態では、固定接点部においてクラッド材を用いる場合について説明したが、本発明はこれに限定されない。例えば、固定接点部と可動接点部の両方に、クラッド材を用いる構成としてもよい。
上記各実施形態では、ローレンツ力が下方向に発生することを前提として説明したが、ローレンツ力の発生方向は下方向に限られない。例えば、ローレンツ力が上方向に発生するように、永久磁石221a、222a、221b、222bの磁極の向きを定めてもよい。ただし、この場合、接点の外縁のうち、上側部分と接点ばねの表面との間の段差を小さくする構成とする。上方向にアーク放電が飛ばされた場合に、接点の外縁の上側部分と接点ばねの表面との間の段差において、再点弧することがないようにするためである。
110a、110b、510b :固定接点部
111a、111b、511b :固定接点ばね
112a、112b、512b :固定接点
120a、120b、620b :可動接点部
121a、121b、621b :可動接点ばね
122a、122b、622b :可動接点
130 :電磁石装置
131 :接極子
132 :鉄心
133 :巻線
134 :駆動用継鉄
135 :ヒンジばね
136 :保持部材
140 :ベースモールド
150 :底板
160 :端子
170 :端子
221a、222a :永久磁石
221b、222b :永久磁石
301 :先端領域
302 :表面
303 :外縁
401 :貫通穴
402 :裏面
410b :接点部材
411 :胴部
412 :頭部
Claims (5)
- 固定接点板と、前記固定接点板に取り付けられる固定接点とを含む固定接点部と、
可動接点板と、前記可動接点板に取り付けられる可動接点とを含む可動接点部と、
前記可動接点部を動作させることで、前記可動接点を前記固定接点に接触させる電磁石装置と、を含み、
前記固定接点板または前記可動接点板の少なくともいずれか一方の接点板は、
前記接点板の他の領域よりも厚さが薄く、かつ、貫通穴が設けられた接点領域を有しており、
前記接点板の接点は、頭部と胴部とを含み、
前記胴部が前記貫通穴に挿通し、前記頭部が、前記接点領域の第1の面に取り付けられた状態で、該第1の面とは反対側の第2の面から、前記胴部の先端を力により変形させることにより、前記接点が前記接点板に取り付けられることを特徴とする電磁継電器。 - 固定接点板と、前記固定接点板に取り付けられる固定接点とを含む固定接点部と、
可動接点板と、前記可動接点板に取り付けられる可動接点とを含む可動接点部と、
前記可動接点部を動作させることで、前記可動接点を前記固定接点に接触させる電磁石装置と、を含み、
前記固定接点部または前記可動接点部の少なくともいずれか一方は、接点板を形成する部材に、接点を形成する部材を接合した、平坦なクラッド材により構成されていることを特徴とする電磁継電器。 - 前記固定接点部は2つの固定接点を有し、前記可動接点部は該2つの固定接点に対向する2つの可動接点を有し、前記可動接点部が動作し該2つの可動接点が対向する該2つの固定接点に接触することで、該2つの固定接点の間が導通することを特徴とする請求項1記載の電磁継電器。
- 前記固定接点部は2つの固定接点を有し、前記可動接点部は該2つの固定接点に対向する2つの可動接点を有し、前記可動接点部が動作し該2つの可動接点が対向する該2つの固定接点に接触することで、該2つの固定接点の間が導通することを特徴とする請求項2記載の電磁継電器。
- 前記頭部は前記貫通穴よりも大きい径を有し、前記胴部は前記貫通穴に等しい径を有することを特徴とする請求項1記載の電磁継電器。
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KR1020187030059A KR101957118B1 (ko) | 2014-07-03 | 2015-06-22 | 전자기 릴레이 |
KR1020167035722A KR20170008841A (ko) | 2014-07-03 | 2015-06-22 | 전자기 릴레이 |
US15/320,357 US9859078B2 (en) | 2014-07-03 | 2015-06-22 | Electromagnetic relay |
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JP2014-138120 | 2014-07-03 | ||
JP2014138120A JP6422249B2 (ja) | 2014-07-03 | 2014-07-03 | 電磁継電器 |
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JP (1) | JP6422249B2 (ja) |
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JP6433706B2 (ja) * | 2014-07-28 | 2018-12-05 | 富士通コンポーネント株式会社 | 電磁継電器及びコイル端子 |
JP6959728B2 (ja) * | 2016-11-04 | 2021-11-05 | 富士通コンポーネント株式会社 | 電磁継電器 |
JP2018170241A (ja) * | 2017-03-30 | 2018-11-01 | 富士通コンポーネント株式会社 | 電磁継電器 |
JP2019096460A (ja) * | 2017-11-22 | 2019-06-20 | 富士通コンポーネント株式会社 | 電磁継電器 |
JP7468412B2 (ja) | 2021-03-12 | 2024-04-16 | オムロン株式会社 | 電磁継電器 |
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JPH0817319A (ja) * | 1994-06-30 | 1996-01-19 | Matsushita Electric Works Ltd | 電磁リレー |
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2015
- 2015-06-22 US US15/320,357 patent/US9859078B2/en active Active
- 2015-06-22 WO PCT/JP2015/067838 patent/WO2016002553A1/ja active Application Filing
- 2015-06-22 KR KR1020187030059A patent/KR101957118B1/ko active IP Right Grant
- 2015-06-22 KR KR1020167035722A patent/KR20170008841A/ko active Application Filing
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KR101957118B1 (ko) | 2019-03-11 |
US9859078B2 (en) | 2018-01-02 |
KR20170008841A (ko) | 2017-01-24 |
JP6422249B2 (ja) | 2018-11-14 |
US20170162354A1 (en) | 2017-06-08 |
KR20180116477A (ko) | 2018-10-24 |
JP2016015297A (ja) | 2016-01-28 |
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