WO2015137485A1 - レジスト組成物及びレジストパターン形成方法 - Google Patents
レジスト組成物及びレジストパターン形成方法 Download PDFInfo
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- WO2015137485A1 WO2015137485A1 PCT/JP2015/057470 JP2015057470W WO2015137485A1 WO 2015137485 A1 WO2015137485 A1 WO 2015137485A1 JP 2015057470 W JP2015057470 W JP 2015057470W WO 2015137485 A1 WO2015137485 A1 WO 2015137485A1
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- acid
- compound
- hydroxyisopropyl
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- 0 C*(C)C**(c1ccccc1)(c1ccccc1)C1=CC=C*C=C1 Chemical compound C*(C)C**(c1ccccc1)(c1ccccc1)C1=CC=C*C=C1 0.000 description 1
- YEYYRIXLXKYHCE-MLWJPKLSSA-N CC(C(C)(C)[C@H]1N)C1=C Chemical compound CC(C(C)(C)[C@H]1N)C1=C YEYYRIXLXKYHCE-MLWJPKLSSA-N 0.000 description 1
- RWGFKTVRMDUZSP-UHFFFAOYSA-N CC(C)c1ccccc1 Chemical compound CC(C)c1ccccc1 RWGFKTVRMDUZSP-UHFFFAOYSA-N 0.000 description 1
- GRVKUUZDHUADBZ-UHFFFAOYSA-N Oc(cc1)ccc1C1=CC=C(O)[I]=C1 Chemical compound Oc(cc1)ccc1C1=CC=C(O)[I]=C1 GRVKUUZDHUADBZ-UHFFFAOYSA-N 0.000 description 1
Classifications
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/038—Macromolecular compounds which are rendered insoluble or differentially wettable
- G03F7/0382—Macromolecular compounds which are rendered insoluble or differentially wettable the macromolecular compound being present in a chemically amplified negative photoresist composition
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C39/00—Compounds having at least one hydroxy or O-metal group bound to a carbon atom of a six-membered aromatic ring
- C07C39/12—Compounds having at least one hydroxy or O-metal group bound to a carbon atom of a six-membered aromatic ring polycyclic with no unsaturation outside the aromatic rings
- C07C39/15—Compounds having at least one hydroxy or O-metal group bound to a carbon atom of a six-membered aromatic ring polycyclic with no unsaturation outside the aromatic rings with all hydroxy groups on non-condensed rings, e.g. phenylphenol
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/0035—Multiple processes, e.g. applying a further resist layer on an already in a previously step, processed pattern or textured surface
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/0045—Photosensitive materials with organic non-macromolecular light-sensitive compounds not otherwise provided for, e.g. dissolution inhibitors
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/0048—Photosensitive materials characterised by the solvents or agents facilitating spreading, e.g. tensio-active agents
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/16—Coating processes; Apparatus therefor
- G03F7/162—Coating on a rotating support, e.g. using a whirler or a spinner
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/16—Coating processes; Apparatus therefor
- G03F7/168—Finishing the coated layer, e.g. drying, baking, soaking
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/20—Exposure; Apparatus therefor
- G03F7/2037—Exposure with X-ray radiation or corpuscular radiation, through a mask with a pattern opaque to that radiation
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/26—Processing photosensitive materials; Apparatus therefor
- G03F7/30—Imagewise removal using liquid means
- G03F7/32—Liquid compositions therefor, e.g. developers
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/26—Processing photosensitive materials; Apparatus therefor
- G03F7/30—Imagewise removal using liquid means
- G03F7/32—Liquid compositions therefor, e.g. developers
- G03F7/325—Non-aqueous compositions
- G03F7/327—Non-aqueous alkaline compositions, e.g. anhydrous quaternary ammonium salts
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/26—Processing photosensitive materials; Apparatus therefor
- G03F7/40—Treatment after imagewise removal, e.g. baking
Definitions
- the present invention relates to a resist composition and a resist pattern forming method using the resist composition.
- the conventional general resist material is a polymer material capable of forming an amorphous thin film.
- a resist thin film prepared by applying a solution of a polymer resist material such as polymethyl methacrylate, polyhydroxystyrene having an acid-dissociable reactive group or polyalkyl methacrylate on a substrate, ultraviolet rays, far ultraviolet rays, electron beams, extreme A line pattern of about 45 to 100 nm is formed by irradiating with ultraviolet rays (EUV), X-rays or the like.
- EUV ultraviolet rays
- polymer resists have a large molecular weight of about 10,000 to 100,000 and a wide molecular weight distribution. Therefore, in lithography using polymer resists, roughness is generated on the surface of fine patterns, making it difficult to control pattern dimensions. , Yield decreases. Therefore, there is a limit to miniaturization in conventional lithography using a polymer resist material. In order to produce a finer pattern, various low molecular weight resist materials have been proposed.
- Patent Document 1 an alkali developing negative radiation sensitive composition using a low molecular weight polynuclear polyphenol compound as a main component (see Patent Document 1 and Patent Document 2) has been proposed.
- Patent Document 3 As a candidate for a low molecular weight resist material having high heat resistance, an alkali developing negative radiation-sensitive composition (see Patent Document 3 and Non-Patent Document 1) using a low molecular weight cyclic polyphenol compound as a main component has been proposed. .
- Patent Documents 1 and 2 have a drawback that the resulting composition has insufficient heat resistance and the shape of the resulting resist pattern is deteriorated. Further, the techniques described in Patent Document 3 and Non-Patent Document 1 have problems such as low solubility in a safe solvent used in a semiconductor manufacturing process, low sensitivity, and poor resist pattern shape. Thus, there is still room for improvement in the low molecular weight resist material obtained by the prior art.
- the present invention has been made in view of the above-described problems of the prior art, and has excellent heat resistance, high solubility in a safe solvent, high sensitivity, and a resist composition that can impart a good resist pattern shape, It is another object of the present invention to provide a resist pattern forming method using the resist composition.
- the resist composition containing the compound represented by following formula (1) (In Formula (1), R 1 is a 2n-valent group having 1 to 30 carbon atoms, and R 2 to R 5 are each independently a linear, branched or cyclic group having 1 to 10 carbon atoms.
- the resist composition of the present invention is excellent in heat resistance, has high solubility in a safe solvent, is highly sensitive, and can impart a good resist pattern shape.
- the resist composition of the present embodiment includes a compound represented by the following formula (1) (hereinafter sometimes referred to as compound (A)).
- R 1 is a 2n-valent group having 1 to 30 carbon atoms.
- the compound (A) in the present embodiment has a configuration in which each aromatic ring is bonded via this R 1 .
- R 2 to R 5 each independently represents a linear, branched or cyclic alkyl group having 1 to 10 carbon atoms, an aryl group having 6 to 10 carbon atoms, an alkenyl group having 2 to 10 carbon atoms, or a thiol group. And a monovalent group selected from the group consisting of hydroxyl groups.
- at least one of R 4 and / or at least one of R 5 is a hydroxyl group and / or a thiol group.
- n 2 and p 5 are each independently an integer of 0 to 2.
- the resist composition of this embodiment has excellent heat resistance, high solubility in a safe solvent, high sensitivity, and can impart a good resist pattern shape. That is, the resist composition of this embodiment is useful as an acid amplification type non-polymer resist material.
- An alkanehexyl group having 2 to 30 carbon atoms, and when n 4, an alkaneoctyl group having 3 to 30 carbon atoms.
- Examples of the 2n-valent group include those having a linear hydrocarbon group, a branched hydrocarbon group, or a cyclic hydrocarbon group.
- the cyclic hydrocarbon group includes a bridged cyclic hydrocarbon group.
- the 2n-valent group may have an aromatic group having 6 to 30 carbon atoms.
- the 2n-valent group may have a double bond.
- the group may have a hetero atom.
- n is 1, and R 1 is a group represented by R A -R B , where R A is a methine group, and R B has 7 carbon atoms.
- the above aryl group is preferable. In the above case, the etching resistance tends to be higher, and the resist layer can be further thinned and the resist pattern can be further miniaturized.
- the aryl group having 7 or more carbon atoms include, but are not limited to, a biphenyl group, a naphthalene group, an anthracene group, and a pyrene group.
- n is an integer of 2 to 4 from the viewpoint of heat resistance.
- the compound represented by the above formula (1) has high heat resistance due to its high aromatic skeleton even though it has a low molecular weight, and can be used under high temperature baking conditions. Further, since it has a low molecular weight and can be baked at a high temperature, it has high sensitivity and can provide a good resist pattern shape. Furthermore, it has excellent solvent solubility, is suitable for thick film resist applications, and has good storage stability as a resist solution.
- the reason why the solvent solubility is excellent while having a highly aromatic skeleton is not limited to the following, but the benzene ring, naphthalene ring or anthracene ring is bonded by a single bond, and has an affinity for the solvent. It is estimated that it is expensive.
- the molecular weight of the compound of the present embodiment is preferably 5000 or less, more preferably 4000 or less, and even more preferably 3000 or less. In addition, the said molecular weight can be measured by the method as described in the Example mentioned later.
- At least one of R 2 and / or at least one of R 3 is a hydroxyl group and / or a thiol group.
- the compound represented by the above formula (1) is more preferably a compound represented by the following formula (1a) from the viewpoint of feedability of raw materials.
- R 1 to R 5 and n have the same meaning as described in the above formula (1).
- m 2 ′ and m 3 ′ are each independently an integer of 0 to 4
- m 4 ′ and m 5 ′ are each independently an integer of 0 to 5.
- at least one of m 4 ′ and m 5 ′ is an integer of 1 to 5. That is, m 4 ′ and m 5 ′ are not 0 at the same time.
- the compound represented by the above formula (1a) is more preferably a compound represented by the following formula (1b) from the viewpoint of further solubility in an organic solvent.
- R 1 has the same meaning as described in the above formula (1).
- R 6 and R 7 are each independently a linear, branched or cyclic alkyl group having 1 to 10 carbon atoms, an aryl group having 6 to 10 carbon atoms, an alkenyl group having 2 to 10 carbon atoms, or a thiol group. Or it is a hydroxyl group.
- m 6 and m 7 are each independently an integer of 0 to 7.
- the compound represented by the above formula (1b) is more preferably a compound represented by the following formula (BiF-1) from the viewpoint of further solubility in an organic solvent.
- R 2 ⁇ R 5, m 2 ⁇ m 5 have the same meanings as those described by the above formula (1).
- R 2 to R 5 have the same meaning as described in the above formula (1).
- m 2 ′ and m 3 ′ are each independently an integer of 0 to 4
- m 4 ′ and m 5 ′ are each independently an integer of 0 to 5.
- at least one of m 4 ′ and m 5 ′ is an integer of 1 to 5. That is, m 4 ′ and m 5 ′ are not 0 at the same time.
- R 2 ⁇ R 5, m 2 ⁇ m 5 have the same meanings as those described by the above formula (1).
- R 2 to R 5 have the same meaning as described in the above formula (1).
- m 2 ′ and m 3 ′ are each independently an integer of 0 to 4
- m 4 ′ and m 5 ′ are each independently an integer of 0 to 5.
- at least one of m 4 ′ and m 5 ′ is an integer of 1 to 5. That is, m 4 ′ and m 5 ′ are not 0 at the same time.
- the compound represented by the formula (1) used in the present embodiment can be appropriately synthesized by applying a known technique, and the synthesis technique is not particularly limited.
- the above formula is obtained by polycondensation reaction of a biphenol, bithiophenol, binaphthol, bithionaphthol or bianthracenediol with a corresponding aldehyde or ketone under an acid catalyst under normal pressure.
- the compound represented by (1) can be obtained. Moreover, it can also carry out under pressure as needed.
- biphenols examples include, but are not limited to, biphenol, methyl biphenol, methoxy binaphthol, and the like. These can be used individually by 1 type or in combination of 2 or more types. Among these, it is preferable to use biphenol from the viewpoint of stable supply of raw materials.
- thiophenol examples include, but are not limited to, bithiophenol, methylbithiophenol, methoxybithiophenol, and the like. These can be used individually by 1 type or in combination of 2 or more types. Of these, it is preferable to use bithiophenol from the viewpoint of stable supply of raw materials.
- binaphthols examples include, but are not limited to, binaphthol, methyl binaphthol, methoxy binaphthol, and the like. These can be used alone or in combination of two or more. Among these, it is preferable to use binaphthol from the viewpoint of increasing the carbon atom concentration and improving heat resistance.
- bithionaphthols examples include, but are not limited to, bithionaphthol, methylbithionaphthol, methoxybithionaphthol, and the like. These can be used alone or in combination of two or more. Among these, it is preferable to use bithionaphthol from the viewpoint of increasing the carbon atom concentration and improving the heat resistance.
- bianthracenol examples include, but are not limited to, bianthracenol, methyl bianthracenol, methoxy bianthracenol, and the like. These can be used individually by 1 type or in combination of 2 or more types. Among these, it is preferable to use bianthraceneol from the viewpoint of stable supply of raw materials. *
- aldehydes examples include formaldehyde, trioxane, paraformaldehyde, acetaldehyde, propylaldehyde, butyraldehyde, hexylaldehyde, decylaldehyde, undecylaldehyde, phenylacetaldehyde, phenylpropylaldehyde, furfural, benzaldehyde, hydroxybenzaldehyde, fluorobenzaldehyde, Chlorobenzaldehyde, nitrobenzaldehyde, methylbenzaldehyde, dimethylbenzaldehyde, ethylbenzaldehyde, propylbenzaldehyde, butylbenzaldehyde, cyclohexylbenzaldehyde, biphenylaldehyde, naphthaldehyde, anthracenecarboxaldehyde, phen
- ketones examples include acetone, methyl ethyl ketone, cyclobutanone, cyclopentanone, cyclohexanone, norbornanone, tricyclohexanone, tricyclodecanone, adamantanone, fluorenone, benzofluorenone, acenaphthenequinone, acenaphthenone, anthraquinone, and the like.
- cyclopentanone cyclohexanone, norbornanone, tricyclohexanone, tricyclodecanone, adamantanone, fluorenone, benzofluorenone, acenaphthenequinone, acenaphthenone, and anthraquinone from the viewpoint of providing high heat resistance.
- the acid catalyst to be used can be appropriately selected from known inorganic acids and organic acids. That is, specific examples of the acid catalyst include, but are not limited to, inorganic acids such as hydrochloric acid, sulfuric acid, phosphoric acid, hydrobromic acid, hydrofluoric acid, oxalic acid, formic acid, p-toluenesulfonic acid, methanesulfonic acid.
- inorganic acids such as hydrochloric acid, sulfuric acid, phosphoric acid, hydrobromic acid, hydrofluoric acid, oxalic acid, formic acid, p-toluenesulfonic acid, methanesulfonic acid.
- Organic acids such as trifluoroacetic acid, trifluoromethanesulfonic acid, benzenesulfonic acid, naphthalenesulfonic acid, naphthalene disulfonic acid, Lewis acids such as zinc chloride, aluminum chloride, iron chloride, boron trifluoride, or silicotungstic acid, Solid acids such as phosphotungstic acid, silicomolybdic acid or phosphomolybdic acid can be mentioned. It is preferable to use hydrochloric acid or sulfuric acid from the viewpoint of production such as availability and ease of handling. Moreover, about an acid catalyst, 1 type or 2 types or more can be used.
- a reaction solvent may be used.
- the reaction solvent is not particularly limited as long as the reaction of aldehydes or ketones to be used with biphenols, binaphthols, bianthracenediols, bithiophenols, binaphthalenedithiols or bianthracenedithiols proceeds,
- water, methanol, ethanol, propanol, butanol, tetrahydrofuran, dioxane, or a mixed solvent thereof can be used.
- the amount of these solvents to be used is not particularly limited, but is, for example, in the range of 0 to 2000 parts by mass with respect to 100 parts by mass of the reaction raw material.
- the reaction temperature can be appropriately selected depending on the reactivity of the reaction raw materials, but is usually in the range of 10 to 200 ° C.
- the temperature is preferably low, and specifically in the range of 10 to 60 ° C.
- the temperature of the reaction vessel can be raised to 130 to 230 ° C., and volatile matter can be removed at about 1 to 50 mmHg. .
- reaction is not limited to the following, for example, 2 moles of biphenols, binaphthols, bianthracenediols, bithiophenols, binaphthalenedithiols, or bianthracenedithiols per mole of aldehydes or ketones.
- the reaction proceeds by using a molar amount to an excess amount and 0.001 to 1 mol of an acid catalyst at normal pressure and at 20 to 60 ° C. for about 20 minutes to 100 hours.
- the target product is isolated by a known method. For example, the reaction solution is concentrated, pure water is added to precipitate the reaction product, cooled to room temperature, filtered to separate, and the resulting solid is filtered and dried, followed by column chromatography. Separation and purification from by-products, evaporation of the solvent, filtration and drying yields the target compound.
- the resist composition of this embodiment can form an amorphous film by spin coating.
- the dissolution rate of the amorphous film formed by spin-coating the resist composition of this embodiment with respect to the developer at 23 ° C. is preferably 10 ⁇ / sec or more, more preferably 10 to 10000 ⁇ / sec, and further preferably 100 to 1000 ⁇ / sec. preferable. If it is 10 ⁇ / sec or more, it tends to dissolve well in the developer, and a good resist tends to be obtained. In addition, when the dissolution rate is 10000 kg / sec or less, the resolution may be improved.
- the dissolution rate of the amorphous film formed by spin-coating the resist composition of the present embodiment with a KrF excimer laser, extreme ultraviolet light, electron beam or X-ray radiation at 23 ° C. in a developing solution is 5 ⁇ / sec.
- the following is preferable, 0.05 to 5 K / sec is more preferable, and 0.0005 to 5 K / sec is further more preferable. If it is 5 ⁇ / sec or less, the above portion tends to be insoluble in the developer, and a good resist tends to be obtained.
- the dissolution rate is 0.0005 kg / sec or more, the resolution may be improved. This is presumed to be because the micro surface portion of the compound represented by the above formula (1) is dissolved and LER is reduced. Moreover, when it is said melt
- the resist composition of the present embodiment preferably further contains a solvent.
- the respective contents are preferably 1 to 80% by mass of the solid component and 20 to 99% by mass of the solvent, more preferably 1 to 50% by mass of the solid component and 50 to 99% by mass of the solvent, and still more preferably solid content.
- the component is 2 to 40% by mass and the solvent is 60 to 98% by mass, and more preferably 2 to 10% by mass of the solid component and 90 to 98% by mass of the solvent.
- the amount of the compound (A) used in the present embodiment is the total mass of the solid component (compound (A), acid generator (C), acid crosslinking agent (G), acid diffusion controller (E) and other components (F 50) to 99.4% by mass, more preferably 55 to 90% by mass, still more preferably 60 to 80% by mass, and even more preferably the total of solid components optionally used 60 to 70% by mass is preferable.
- higher resolution tends to be obtained, and line edge roughness tends to be smaller.
- the resist composition of this embodiment generates an acid directly or indirectly by irradiation with any radiation selected from visible light, ultraviolet light, excimer laser, electron beam, extreme ultraviolet light (EUV), X-ray and ion beam. It is preferable to include one or more acid generators (C).
- the amount of the acid generator (C) used is preferably 0.001 to 49% by mass, more preferably 1 to 40% by mass, still more preferably 3 to 30% by mass, and more preferably 10 to 25% by mass based on the total weight of the solid components. Even more preferred. When used within the above range, a pattern profile with higher sensitivity and lower edge roughness tends to be obtained.
- the method for generating an acid in the system is not particularly limited.
- the acid generator (C) is preferably at least one selected from the group consisting of compounds represented by the following formulas (7-1) to (7-8).
- R 13 may be the same or different and each independently represents a hydrogen atom, a linear, branched or cyclic alkyl group, a linear, branched or cyclic alkoxy group.
- X 2 ⁇ is a sulfonate ion or a halide ion having an alkyl group, an aryl group, a halogen-substituted alkyl group or a halogen-substituted aryl group.
- the compound represented by the formula (7-1) includes triphenylsulfonium trifluoromethanesulfonate, triphenylsulfonium nonafluoro-n-butanesulfonate, diphenyltolylsulfonium nonafluoro-n-butanesulfonate, triphenylsulfonium perfluoro-n.
- R 14 may be the same or different and each independently represents a hydrogen atom, a linear, branched or cyclic alkyl group, a linear, branched or cyclic alkoxy group. Represents a hydroxyl group or a halogen atom.
- X ⁇ is the same as described above.
- the compound represented by the formula (7-2) includes bis (4-t-butylphenyl) iodonium trifluoromethanesulfonate, bis (4-t-butylphenyl) iodonium nonafluoro-n-butanesulfonate, bis (4- t-butylphenyl) iodonium perfluoro-n-octanesulfonate, bis (4-t-butylphenyl) iodonium p-toluenesulfonate, bis (4-t-butylphenyl) iodoniumbenzenesulfonate, bis (4-t-butylphenyl) ) Iodonium-2-trifluoromethylbenzenesulfonate, bis (4-tert-butylphenyl) iodonium-4-trifluoromethylbenzenesulfonate, bis (4-tert-butylphenyl) iodonium-2,4-
- Q is an alkylene group, an arylene group or an alkoxylene group
- R 15 is an alkyl group, an aryl group, a halogen-substituted alkyl group or a halogen-substituted aryl group.
- the compound represented by the formula (7-3) includes N- (trifluoromethylsulfonyloxy) succinimide, N- (trifluoromethylsulfonyloxy) phthalimide, N- (trifluoromethylsulfonyloxy) diphenylmaleimide, N— (Trifluoromethylsulfonyloxy) bicyclo [2.2.1] hept-5-ene-2,3-dicarboximide, N- (trifluoromethylsulfonyloxy) naphthylimide, N- (10-camphorsulfonyloxy ) Succinimide, N- (10-camphorsulfonyloxy) phthalimide, N- (10-camphorsulfonyloxy) diphenylmaleimide, N- (10-camphorsulfonyloxy) bicyclo [2.2.1] hept-5-ene- 2,3-dicarboximide, N (10-camphorsulfonyloxy) naph
- R 16 may be the same or different and each independently represents an optionally substituted linear, branched or cyclic alkyl group, an optionally substituted aryl group, and optionally substituted. Heteroaryl groups or optionally substituted aralkyl groups.
- the compound represented by the formula (7-4) is diphenyl disulfone, di (4-methylphenyl) disulfone, dinaphthyl disulfone, di (4-tert-butylphenyl) disulfone, di (4-hydroxyphenyl). At least one selected from the group consisting of disulfone, di (3-hydroxynaphthyl) disulfone, di (4-fluorophenyl) disulfone, di (2-fluorophenyl) disulfone and di (4-trifluoromethylphenyl) disulfone Preferably there is.
- R 17 may be the same or different and each independently represents an optionally substituted linear, branched or cyclic alkyl group, an optionally substituted aryl group, and optionally substituted. Heteroaryl groups or optionally substituted aralkyl groups.
- the compound represented by the formula (7-5) is ⁇ - (methylsulfonyloxyimino) -phenylacetonitrile, ⁇ - (methylsulfonyloxyimino) -4-methoxyphenylacetonitrile, ⁇ - (trifluoromethylsulfonyloxyimino).
- R 18 may be the same or different and each independently represents a halogenated alkyl group having one or more chlorine atoms and one or more bromine atoms.
- the halogenated alkyl group preferably has 1 to 5 carbon atoms.
- R 19 and R 20 are each independently an alkyl group having 1 to 3 carbon atoms such as a methyl group, an ethyl group, an n-propyl group, an isopropyl group, A cycloalkyl group such as a cyclopentyl group and a cyclohexyl group, an alkoxyl group having 1 to 3 carbon atoms such as a methoxy group, an ethoxy group and a propoxy group, or an aryl group such as a phenyl group, a toluyl group and a naphthyl group, preferably An aryl group having 6 to 10 carbon atoms.
- L 19 and L 20 are each independently an organic group having a 1,2-naphthoquinonediazide group.
- Specific examples of the organic group having a 1,2-naphthoquinonediazide group include a 1,2-naphthoquinonediazide-4-sulfonyl group, a 1,2-naphthoquinonediazide-5-sulfonyl group, and a 1,2-naphthoquinonediazide- Preferred examples include 1,2-quinonediazidosulfonyl groups such as a 6-sulfonyl group.
- 1,2-naphthoquinonediazide-4-sulfonyl group and 1,2-naphthoquinonediazide-5-sulfonyl group are more preferable.
- p is an integer of 1 to 3
- q is an integer of 0 to 4
- 1 ⁇ p + q ⁇ 5 is more preferable.
- J 19 is a single bond, a polymethylene group having 1 to 4 carbon atoms, a cycloalkylene group, a phenylene group, a group represented by the following formula (7-7-1), a carbonyl group, an ester group, an amide group or an ether group.
- Y 19 represents a hydrogen atom, an alkyl group or an aryl group
- X 20 each independently represents a group represented by the following formula (7-8-1).
- Z 22 each independently represents an alkyl group, a cycloalkyl group or an aryl group
- R 22 represents an alkyl group, a cycloalkyl group or an alkoxyl group
- r is 0 to 3 Is an integer.
- acid generators include, but are not limited to, bis (p-toluenesulfonyl) diazomethane, bis (2,4-dimethylphenylsulfonyl) diazomethane, bis (tert-butylsulfonyl) diazomethane, bis (n- Butylsulfonyl) diazomethane, bis (isobutylsulfonyl) diazomethane, bis (isopropylsulfonyl) diazomethane, bis (n-propylsulfonyl) diazomethane, bis (cyclohexylsulfonyl) diazomethane, bis (isopropylsulfonyl) diazomethane, 1,3-bis (cyclohexylsulfonyl) Azomethylsulfonyl) propane, 1,4-bis (phenylsulfonylazomethylsulfonyl) butan
- acid generators having an aromatic ring are preferable, and acid generators represented by formula (7-1) or (7-2) are more preferable.
- an acid generator in which X ⁇ in the formula (7-1) or (7-2) is a sulfonate ion having an aryl group or a halogen-substituted aryl group is more preferable, and the formula (7-1) or ( 7-2) is more preferably an acid generator in which X ⁇ is a sulfonate ion having an aryl group, diphenyltrimethylphenylsulfonium p-toluenesulfonate, triphenylsulfonium p-toluenesulfonate, triphenylsulfonium trifluoromethanesulfonate Triphenylsulfonium nonafluoromethanesulfonate is more preferable.
- LER tends to be further reduced.
- the resist composition of the present embodiment preferably contains one or more acid crosslinking agents (G).
- the acid crosslinking agent (G) is a compound that can crosslink the compound represented by the formula (1) within a molecule or between molecules in the presence of an acid generated from the acid generator (C).
- Examples of such an acid crosslinking agent (G) include compounds having one or more groups (hereinafter referred to as “crosslinkable groups”) capable of crosslinking the compound represented by the formula (1). .
- crosslinkable group examples include, but are not limited to, (i) hydroxy (C1-C6 alkyl group), C1-C6 alkoxy (C1-C6 alkyl group), acetoxy (C1-C6 alkyl group) (Ii) a carbonyl group such as formyl group, carboxy (C1-C6 alkyl group) or a group derived therefrom; (iii) a dimethylaminomethyl group, a diethylaminomethyl group Nitrogen-containing groups such as dimethylolaminomethyl group, diethylolaminomethyl group and morpholinomethyl group; (iv) glycidyl group-containing groups such as glycidyl ether group, glycidyl ester group and glycidylamino group; (v) benzyloxy C1-C6 allyloxy (C1) such as methyl group, benzoyloxymethyl group, etc.
- a crosslinkable group of the acid crosslinking agent (G) of this embodiment a hydroxyalkyl group and an alkoxyalkyl group are preferable, and an alkoxymethyl group is more preferable.
- Examples of the acid crosslinking agent (G) having a crosslinkable group include, but are not limited to, (i) a methylol group-containing melamine compound, a methylol group-containing benzoguanamine compound, a methylol group-containing urea compound, and a methylol group-containing glycoluril compound.
- Methylol group-containing compounds such as methylol group-containing phenol compounds; (ii) alkoxyalkyl group-containing melamine compounds, alkoxyalkyl group-containing benzoguanamine compounds, alkoxyalkyl group-containing urea compounds, alkoxyalkyl group-containing glycoluril compounds, alkoxyalkyl group-containing phenols (Iii) carboxymethyl group-containing melamine compound, carboxymethyl group-containing benzoguanamine compound, carboxymethyl group-containing urea Products, carboxymethyl group-containing glycoluril compounds, carboxymethyl group-containing compounds such as carboxymethyl group-containing phenol compounds; (iv) bisphenol A epoxy compounds, bisphenol F epoxy compounds, bisphenol S epoxy compounds, novolac resin epoxy compounds And epoxy compounds such as a resol resin epoxy compound and a poly (hydroxystyrene) epoxy compound.
- alkoxyalkyl group-containing melamine compounds alkoxyalkyl group-containing benzoguanamine
- the acid crosslinking agent (G) compounds having phenolic hydroxyl groups, and compounds and resins imparted with crosslinking properties by introducing the crosslinking groups into acidic functional groups in the alkali-soluble resin can be used.
- the introduction ratio of the crosslinkable group is usually 5 to 100 mol%, preferably 10 to 60 mol%, more preferably based on the total acidic functional group in the compound having a phenolic hydroxyl group and the alkali-soluble resin. Is adjusted to 15-40 mol%. Within the above range, the cross-linking reaction tends to proceed sufficiently, and a decrease in the remaining film rate, a pattern swelling phenomenon, and meandering tend to be avoided, which is preferable.
- the acid crosslinking agent (G) is preferably an alkoxyalkylated urea compound or a resin thereof, or an alkoxyalkylated glycoluril compound or a resin thereof. More preferable acid crosslinking agents (G) include compounds represented by the following formulas (8-1) to (8-3) and alkoxymethylated melamine compounds (acid crosslinking agent (G1)).
- R 7 each independently represents a hydrogen atom, an alkyl group or an acyl group
- R 8 to R 11 each independently represent a hydrogen atom, a hydroxyl group, Represents an alkyl group or an alkoxyl group
- X 2 represents a single bond, a methylene group or an oxygen atom
- the alkyl group represented by R 7 preferably has 1 to 6 carbon atoms, more preferably 1 to 3 carbon atoms, and examples thereof include a methyl group, an ethyl group, and a propyl group.
- the acyl group represented by R 7 preferably has 2 to 6 carbon atoms, more preferably 2 to 4 carbon atoms, and examples thereof include an acetyl group and a propionyl group.
- the alkyl group represented by R 8 to R 11 preferably has 1 to 6 carbon atoms, more preferably 1 to 3 carbon atoms, and examples thereof include a methyl group, an ethyl group, and a propyl group.
- the alkoxyl group represented by R 8 to R 11 preferably has 1 to 6 carbon atoms, more preferably 1 to 3 carbon atoms, and examples thereof include a methoxy group, an ethoxy group, and a propoxy group.
- X 2 is preferably a single bond or a methylene group.
- R 7 to R 11 and X 2 may be substituted with an alkyl group such as a methyl group or an ethyl group, an alkoxy group such as a methoxy group or an ethoxy group, a hydroxyl group, or a halogen atom.
- the plurality of R 7 and R 8 to R 11 may be the same or different.
- Specific examples of the compound represented by formula (8-2) include, but are not limited to, N, N, N, N-tetra (methoxymethyl) glycoluril, N, N, N, N-tetra (ethoxy Methyl) glycoluril, N, N, N-tetra (n-propoxymethyl) glycoluril, N, N, N, N-tetra (isopropoxymethyl) glycoluril, N, N, N, N-tetra ( and n-butoxymethyl) glycoluril, N, N, N, N-tetra (t-butoxymethyl) glycoluril, and the like.
- N, N, N, N-tetra (methoxymethyl) glycoluril is preferable.
- alkoxymethylated melamine compound examples include, but are not limited to, N, N, N, N, N, N-hexa (methoxymethyl) melamine, N, N, N, N, N-hexa ( Ethoxymethyl) melamine, N, N, N, N, N-hexa (n-propoxymethyl) melamine, N, N, N, N, N-hexa (isopropoxymethyl) melamine, N, N, Examples thereof include N, N, N, N-hexa (n-butoxymethyl) melamine, N, N, N, N, N-hexa (t-butoxymethyl) melamine and the like.
- the acid crosslinking agent (G1) is, for example, a lower alcohol such as methyl alcohol, ethyl alcohol, propyl alcohol, or butyl alcohol after a methylol group is introduced by a condensation reaction of a urea compound or a glycoluril compound and formalin. It is obtained by etherification, and then cooling the reaction solution to recover the precipitated compound or its resin.
- the acid cross-linking agent (G1) can also be obtained as a commercial product such as CYMEL (trade name, manufactured by Mitsui Cyanamid) or Nicalac (manufactured by Sanwa Chemical Co., Ltd.).
- the molecule has 1 to 6 benzene rings, and has at least two hydroxyalkyl groups and / or alkoxyalkyl groups in the molecule.
- a phenol derivative in which an alkoxyalkyl group is bonded to any one of the benzene rings can be given (acid crosslinking agent (G2)). More preferably, the molecular weight is 1500 or less, the molecule has 1 to 6 benzene rings, and the hydroxyalkyl group and / or alkoxyalkyl group has 2 or more in total.
- Phenol derivatives formed by bonding to any one or a plurality of benzene rings can be exemplified.
- hydroxyalkyl group bonded to the benzene ring those having 1 to 6 carbon atoms such as hydroxymethyl group, 2-hydroxyethyl group, 2-hydroxy-1-propyl group and the like are preferable.
- the alkoxyalkyl group bonded to the benzene ring is preferably one having 2 to 6 carbon atoms. Specifically, methoxymethyl group, ethoxymethyl group, n-propoxymethyl group, isopropoxymethyl group, n-butoxymethyl group, isobutoxymethyl group, sec-butoxymethyl group, t-butoxymethyl group, 2-methoxyethyl Group or 2-methoxy-1-propyl group is preferred.
- L 1 to L 8 may be the same or different and each independently represents a hydroxymethyl group, a methoxymethyl group or an ethoxymethyl group.
- a phenol derivative having a hydroxymethyl group can be obtained by reacting a corresponding phenol compound having no hydroxymethyl group (a compound in which L 1 to L 8 are hydrogen atoms in the above formula) with formaldehyde in the presence of a base catalyst. it can.
- the reaction temperature is preferably 60 ° C. or lower. Specifically, it can be synthesized by the methods described in JP-A-6-282067, JP-A-7-64285 and the like.
- a phenol derivative having an alkoxymethyl group can be obtained by reacting a corresponding phenol derivative having a hydroxymethyl group with an alcohol in the presence of an acid catalyst.
- the reaction temperature is preferably 100 ° C. or lower. Specifically, it can be synthesized by the method described in EP632003A1 and the like.
- a phenol derivative having a hydroxymethyl group and / or an alkoxymethyl group synthesized in this manner is preferable in terms of stability during storage, but a phenol derivative having an alkoxymethyl group is particularly preferable from the viewpoint of stability during storage.
- the acid crosslinking agent (G2) may be used alone or in combination of two or more.
- Another particularly preferable acid crosslinking agent (G) is a compound having at least one ⁇ -hydroxyisopropyl group (acid crosslinking agent (G3)).
- the structure is not particularly limited as long as it has an ⁇ -hydroxyisopropyl group.
- the hydrogen atom of the hydroxyl group in the ⁇ -hydroxyisopropyl group is one or more acid dissociable groups (R—COO— group, R—SO 2 — group, etc., R is a straight chain having 1 to 12 carbon atoms)
- R—COO— group, R—SO 2 — group, etc. R is a straight chain having 1 to 12 carbon atoms
- a hydrocarbon group having 3 to 12 carbon atoms, an alkoxy group having 1 to 12 carbon atoms, a 1-branched alkyl group having 3 to 12 carbon atoms and an aromatic hydrocarbon group having 6 to 12 carbon atoms (Represents a substituent selected from the group).
- Examples of the compound having an ⁇ -hydroxyisopropyl group include, but are not limited to, for example, a substituted or unsubstituted aromatic compound containing at least one ⁇ -hydroxyisopropyl group, a diphenyl compound, a naphthalene compound, and a furan compound. 1 type (s) or 2 or more types.
- benzene compound (1) a compound represented by the following formula (9-2)
- Diphenyl compound (2) a compound represented by the following formula (9-3)
- naphthalene compound (3) a compound represented by the following formula (9-4)
- furan compound (4) a compound represented by the following formula (9-4)
- each A 2 independently represents an ⁇ -hydroxyisopropyl group or a hydrogen atom, and at least one A 2 is an ⁇ -hydroxyisopropyl group.
- R 51 represents a hydrogen atom, a hydroxyl group, a linear or branched alkylcarbonyl group having 2 to 6 carbon atoms, or a linear or branched alkoxy group having 2 to 6 carbon atoms. Represents a carbonyl group.
- R 52 represents a single bond, a linear or branched alkylene group having 1 to 5 carbon atoms, —O—, —CO— or —COO—.
- R 53 and R 54 each independently represent a hydrogen atom or a linear or branched alkyl group having 1 to 6 carbon atoms.
- benzene compound (1) examples include, but are not limited to, ⁇ -hydroxyisopropylbenzene, 1,3-bis ( ⁇ -hydroxyisopropyl) benzene, 1,4-bis ( ⁇ -hydroxyisopropyl) benzene.
- ⁇ -hydroxyisopropylbenzenes such as 1,2,4-tris ( ⁇ -hydroxyisopropyl) benzene, 1,3,5-tris ( ⁇ -hydroxyisopropyl) benzene; 3- ⁇ -hydroxyisopropylphenol, 4- ⁇ - ⁇ -hydroxyisopropylphenols such as hydroxyisopropylphenol, 3,5-bis ( ⁇ -hydroxyisopropyl) phenol, 2,4,6-tris ( ⁇ -hydroxyisopropyl) phenol; 3- ⁇ -hydroxyisopropylphenyl methyl ketone , 4- ⁇ -Hydroxy Sopropylphenyl methyl ketone, 4- ⁇ -hydroxyisopropylphenyl ethyl ketone, 4- ⁇ -hydroxyisopropylphenyl-n-propyl ketone, 4- ⁇ -hydroxyisopropylphenyl isopropyl ketone, 4- ⁇ -hydroxyisopropylphenyl-n-butyl ketone 4-
- diphenyl compound (2) examples include, but are not limited to, 3- ⁇ -hydroxyisopropylbiphenyl, 4- ⁇ -hydroxyisopropylbiphenyl, 3,5-bis ( ⁇ -hydroxyisopropyl) biphenyl, 3,3′-bis ( ⁇ -hydroxyisopropyl) biphenyl, 3,4′-bis ( ⁇ -hydroxyisopropyl) biphenyl, 4,4′-bis ( ⁇ -hydroxyisopropyl) biphenyl, 2,4,6-tris ( ⁇ -hydroxyisopropyl) biphenyl, 3,3 ′, 5-tris ( ⁇ -hydroxyisopropyl) biphenyl, 3,4 ′, 5-tris ( ⁇ -hydroxyisopropyl) biphenyl, 2,3 ′, 4,6, -tetrakis ( ⁇ -hydroxyisopropyl) biphenyl, 2,4,4 ′, 6, -tetrakis ( ⁇ -hydroxy) Isopropyl) biphenyl, 3,
- naphthalene compound (3) examples include, but are not limited to, 1- ( ⁇ -hydroxyisopropyl) naphthalene, 2- ( ⁇ -hydroxyisopropyl) naphthalene, 1,3-bis ( ⁇ -hydroxy).
- furan compound (4) include, but are not limited to, 3- ( ⁇ -hydroxyisopropyl) furan, 2-methyl-3- ( ⁇ -hydroxyisopropyl) furan, 2-methyl-4 -( ⁇ -hydroxyisopropyl) furan, 2-ethyl-4- ( ⁇ -hydroxyisopropyl) furan, 2-n-propyl-4- ( ⁇ -hydroxyisopropyl) furan, 2-isopropyl-4- ( ⁇ -hydroxyisopropyl) ) Furan, 2-n-butyl-4- ( ⁇ -hydroxyisopropyl) furan, 2-t-butyl-4- ( ⁇ -hydroxyisopropyl) furan, 2-n-pentyl-4- ( ⁇ -hydroxyisopropyl) furan 2,5-dimethyl-3- ( ⁇ -hydroxyisopropyl) furan, 2,5-diethyl-3- ( ⁇ -hydroxyiso Propyl) furan, 3,4-bis ( ⁇ -hydroxyisopropyl) furan, 2,5-di
- the acid crosslinking agent (G3) is preferably a compound having two or more free ⁇ -hydroxyisopropyl groups, the benzene compound (1) having two or more ⁇ -hydroxyisopropyl groups, and two or more ⁇ -hydroxyisopropyl groups.
- the diphenyl compound (2) having the above and the naphthalene compound (3) having two or more ⁇ -hydroxyisopropyl groups are more preferable, ⁇ -hydroxyisopropyl biphenyls having two or more ⁇ -hydroxyisopropyl groups, ⁇ -hydroxy A naphthalene compound (3) having two or more isopropyl groups is more preferred.
- the acid cross-linking agent (G3) is usually obtained by a method in which a acetyl group-containing compound such as 1,3-diacetylbenzene is reacted with a Grignard reagent such as CH 3 MgBr to be methylated and then hydrolyzed. It can be obtained by a method in which an isopropyl group-containing compound such as diisopropylbenzene is oxidized with oxygen or the like to generate a peroxide and then reduced.
- the amount of the acid crosslinking agent (G) used is preferably 0.5 to 49% by mass, more preferably 0.5 to 40% by mass, and still more preferably 1 to 30% by mass, based on the total weight of the solid component. 2 to 20% by mass is even more preferable.
- the blending ratio of the acid crosslinking agent (G) is 0.5% by mass or more, the effect of suppressing the solubility of the resist film in an alkaline developer tends to be improved, and the remaining film ratio decreases, the pattern swells and the meanders.
- the blending ratio of at least one compound selected from the acid crosslinking agent (G1), the acid crosslinking agent (G2), and the acid crosslinking agent (G3) in the acid crosslinking agent (G) is not particularly limited. Various ranges can be used depending on the type of substrate used when forming the pattern.
- the alkoxymethylated melamine compound and / or the compound represented by formula (9-1) to formula (9-3) is preferably 50 to 99% by mass, more preferably 60%. It is -99 mass%, More preferably, it is 70-98 mass%, More preferably, it is 80-97 mass%.
- the resolution tends to be further improved by setting the alkoxymethylated melamine compound and / or the compounds represented by the formulas (9-1) to (9-3) to 50% by mass or more of the total acid crosslinking agent component. 99% by mass or less is preferable because it tends to be a rectangular cross-sectional shape as the pattern cross-sectional shape.
- the acid diffusion controller (E) has an action of controlling the diffusion of the acid generated from the acid generator by irradiation in the resist film to prevent an undesirable chemical reaction in the unexposed area. May be blended in the resist composition.
- the storage stability of the resist composition tends to be improved.
- the resolution is improved, and it is possible to suppress changes in the line width of the resist pattern due to fluctuations in the holding time before radiation irradiation and the holding time after radiation irradiation, which tends to be extremely excellent in process stability. .
- Examples of such an acid diffusion controller (E) include radiolytically decomposable basic compounds such as a nitrogen atom-containing basic compound, a basic sulfonium compound, and a basic iodonium compound.
- the acid diffusion controller (E) can be used alone or in combination of two or more.
- Examples of the acid diffusion controller include, but are not limited to, nitrogen-containing organic compounds and basic compounds that decompose upon exposure.
- Examples of the nitrogen-containing organic compound include, but are not limited to, for example, a compound represented by the following formula (10) (hereinafter referred to as “nitrogen-containing compound (I)”), two nitrogen atoms in the same molecule.
- a diamino compound hereinafter referred to as “nitrogen-containing compound (II)”
- a polyamino compound or polymer having three or more nitrogen atoms hereinafter referred to as “nitrogen-containing compound (III)”
- an amide group-containing compound examples include urea compounds and nitrogen-containing heterocyclic compounds.
- an acid diffusion control agent (E) may be used individually by 1 type, and may use 2 or more types together.
- R61 , R62 and R63 represent a hydrogen atom, a linear, branched or cyclic alkyl group, an aryl group, or an aralkyl group mutually independently.
- the alkyl group, aryl group or aralkyl group may be unsubstituted or substituted with a hydroxyl group or the like.
- examples of the linear, branched or cyclic alkyl group include those having 1 to 15 carbon atoms, preferably 1 to 10 carbon atoms, and specifically include methyl groups, ethyl groups, and n- Propyl group, isopropyl group, n-butyl group, isobutyl group, sec-butyl group, t-butyl group, n-pentyl group, neopentyl group, n-hexyl group, texyl group, n-heptyl group, n-octyl group N-ethylhexyl group, n-nonyl group, n-decyl group and the like.
- Examples of the aryl group include those having 6 to 12 carbon atoms, and specific examples include a phenyl group, a tolyl group, a xylyl group, a cumenyl group, and a 1-naphthyl group.
- examples of the aralkyl group include those having 7 to 19 carbon atoms, preferably 7 to 13 carbon atoms, and specific examples include a benzyl group, an ⁇ -methylbenzyl group, a phenethyl group, and a naphthylmethyl group.
- nitrogen-containing compound (I) examples include, but are not limited to, n-hexylamine, n-heptylamine, n-octylamine, n-nonylamine, n-decylamine, n-dodecylamine, cyclohexylamine, etc.
- Mono- (cyclo) alkylamines di-n-butylamine, di-n-pentylamine, di-n-hexylamine, di-n-heptylamine, di-n-octylamine, di-n-nonylamine, di- Di (cyclo) alkylamines such as n-decylamine, methyl-n-dodecylamine, di-n-dodecylmethyl, cyclohexylmethylamine, dicyclohexylamine; triethylamine, tri-n-propylamine, tri-n-butylamine, Tri-n-pentylamine, tri-n-hexylamine, tri-n-he Tri (cyclo) alkyl such as tilamine, tri-n-octylamine, tri-n-nonylamine, tri-n-decylamine, dimethyl-n-dodecylamine, di-n-dode
- nitrogen-containing compound (II) examples include, but are not limited to, ethylenediamine, N, N, N ′, N′-tetramethylethylenediamine, N, N, N ′, N′-tetrakis (2-hydroxy Propyl) ethylenediamine, tetramethylenediamine, hexamethylenediamine, 4,4′-diaminodiphenylmethane, 4,4′-diaminodiphenyl ether, 4,4′-diaminobenzophenone, 4,4′-diaminodiphenylamine, 2,2-bis ( 4-aminophenyl) propane, 2- (3-aminophenyl) -2- (4-aminophenyl) propane, 2- (4-aminophenyl) -2- (3-hydroxyphenyl) propane, 2- (4- Aminophenyl) -2- (4-hydroxyphenyl) propane, 1,4-bis [1- (4-aminophenyl) Y
- nitrogen-containing compound (III) examples include, but are not limited to, polyethyleneimine, polyallylamine, N- (2-dimethylaminoethyl) acrylamide polymer, and the like.
- amide group-containing compound examples include, but are not limited to, formamide, N-methylformamide, N, N-dimethylformamide, acetamide, N-methylacetamide, N, N-dimethylacetamide, propionamide, benzamide, Examples include pyrrolidone and N-methylpyrrolidone.
- urea compound examples include, but are not limited to, urea, methylurea, 1,1-dimethylurea, 1,3-dimethylurea, 1,1,3,3-tetramethylurea, 1,3-diphenyl.
- examples include urea and tri-n-butylthiourea.
- nitrogen-containing heterocyclic compound examples include, but are not limited to, imidazoles such as imidazole, benzimidazole, 4-methylimidazole, 4-methyl-2-phenylimidazole, and 2-phenylbenzimidazole; pyridine, 2-methylpyridine, 4-methylpyridine, 2-ethylpyridine, 4-ethylpyridine, 2-phenylpyridine, 4-phenylpyridine, 2-methyl-4-phenylpyridine, nicotine, nicotinic acid, nicotinamide, quinoline, Pyridines such as 8-oxyquinoline and acridine; and pyrazine, pyrazole, pyridazine, quinosaline, purine, pyrrolidine, piperidine, morpholine, 4-methylmorpholine, piperazine, 1,4-dimethylpiperazine, 1,4-diazabicyclo [2 .2. ] Octane and the like can be mentioned.
- imidazoles such as imi
- radiolytic decomposable basic compound examples include a sulfonium compound represented by the following formula (11-1) and an iodonium compound represented by the following formula (11-2).
- R 71 , R 72 , R 73 , R 74 and R 75 are each independently a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, 6 represents an alkoxyl group, a hydroxyl group or a halogen atom.
- Z ⁇ represents HO ⁇ , R—COO ⁇ (wherein R represents an alkyl group having 1 to 6 carbon atoms, an aryl group having 6 to 11 carbon atoms, or an alkaryl group having 7 to 12 carbon atoms) or the following formula
- An anion represented by (11-3) is represented.
- radiolytic basic compound examples include, but are not limited to, triphenylsulfonium hydroxide, triphenylsulfonium acetate, triphenylsulfonium salicylate, diphenyl-4-hydroxyphenylsulfonium hydroxide, diphenyl-4 -Hydroxyphenylsulfonium acetate, diphenyl-4-hydroxyphenylsulfonium salicylate, bis (4-tert-butylphenyl) iodonium hydroxide, bis (4-tert-butylphenyl) iodonium acetate, bis (4-tert-butylphenyl) ) Iodonium hydroxide, bis (4-t-butylphenyl) iodonium acetate, bis (4-t-butylphenyl) iodonium salicylate, 4-t Butylphenyl-4-hydroxyphenyl iodonium hydroxide, 4-t-butyl
- the blending amount of the acid diffusion controller (E) is preferably 0.001 to 49% by mass, more preferably 0.01 to 10% by mass, still more preferably 0.01 to 5% by mass, based on the total mass of the solid component. More preferably, the content is 0.01 to 3% by mass. Within the above range, there is a tendency to prevent deterioration in resolution, pattern shape, dimensional fidelity, and the like. Furthermore, even if the holding time from electron beam irradiation to heating after radiation irradiation becomes longer, the shape deterioration of the pattern upper layer portion tends to be suppressed.
- the blending amount is 10% by mass or less, it tends to be possible to prevent a decrease in sensitivity, developability of an unexposed portion, and the like. Further, by using such an acid diffusion control agent, the storage stability of the resist composition is improved and the resolution is improved, and also due to fluctuations in the holding time before irradiation and the holding time after irradiation. Changes in the line width of the resist pattern can be suppressed, and the process stability tends to be extremely excellent.
- the resist composition of the present embodiment includes, as necessary, other components (F) as a dissolution accelerator, a dissolution controller, a sensitizer, a surfactant, and the like, as long as the purpose of the present embodiment is not impaired.
- Various additives such as organic carboxylic acids or phosphorus oxo acids or derivatives thereof can be added alone or in combination.
- the dissolution accelerator is a component having an action of increasing the dissolution rate of the compound at the time of development by increasing the solubility when the solubility of the compound represented by the formula (1) in the developer is too low. And can be used within a range not impairing the effects of the present embodiment.
- the dissolution promoter include low molecular weight phenolic compounds, and specific examples include bisphenols and tris (hydroxyphenyl) methane. These dissolution promoters can be used alone or in admixture of two or more.
- the blending amount of the dissolution accelerator is appropriately adjusted according to the type of the compound used, but is preferably 0 to 49% by mass, more preferably 0 to 5% by mass, and more preferably 0 to 1% by mass based on the total mass of the solid components. Is more preferable, and 0% by mass is even more preferable.
- the dissolution control agent is a component having an action of controlling the solubility of the compound represented by the formula (1) and appropriately reducing the dissolution rate during development when the solubility in the developer is too high.
- a dissolution control agent those that do not chemically change in steps such as baking of resist film, irradiation with radiation, and development are preferable.
- dissolution control agent examples include, but are not limited to, aromatic hydrocarbons such as phenanthrene, anthracene, and acenaphthene; ketones such as acetophenone, benzophenone, and phenyl naphthyl ketone; methyl phenyl sulfone, diphenyl sulfone, dinaphthyl sulfone, and the like. And the like.
- aromatic hydrocarbons such as phenanthrene, anthracene, and acenaphthene
- ketones such as acetophenone, benzophenone, and phenyl naphthyl ketone
- methyl phenyl sulfone diphenyl sulfone, dinaphthyl sulfone, and the like.
- dissolution control agents can be used alone or in combination of two or more.
- the blending amount of the dissolution control agent is appropriately adjusted depending on the kind of the compound used, but is preferably 0 to 49% by mass, more preferably 0 to 5% by mass, and more preferably 0 to 1% by mass based on the total weight of the solid components. Is more preferable, and 0% by mass is even more preferable.
- the sensitizer absorbs the energy of the irradiated radiation and transmits the energy to the acid generator (C), thereby increasing the amount of acid generated and improving the apparent sensitivity of the resist. It is a component to be made.
- Examples of such sensitizers include, but are not limited to, benzophenones, biacetyls, pyrenes, phenothiazines, and fluorenes. These sensitizers can be used alone or in combination of two or more.
- the blending amount of the sensitizer is appropriately adjusted according to the kind of the compound used, but is preferably 0 to 49% by mass, more preferably 0 to 5% by mass, and more preferably 0 to 1% by mass based on the total mass of the solid components. Is more preferable, and 0% by mass is even more preferable.
- the surfactant is a component having an action of improving the coating property and striation of the resist composition of the present embodiment, the developing property of the resist, and the like.
- a surfactant may be anionic, cationic, nonionic or amphoteric.
- a preferred surfactant is a nonionic surfactant.
- the nonionic surfactant has a good affinity with the solvent used in the production of the resist composition and is more effective.
- Examples of nonionic surfactants include polyoxyethylene higher alkyl ethers, polyoxyethylene higher alkyl phenyl ethers and higher fatty acid diesters of polyethylene glycol, but are not particularly limited.
- F-top (manufactured by Gemco), Mega-Fac (manufactured by Dainippon Ink and Chemicals), Florard (manufactured by Sumitomo 3M), Asahi Guard, Surflon (manufactured by Asahi Glass Co., Ltd.)
- Examples include Pepol (manufactured by Toho Chemical Industry Co., Ltd.), KP (manufactured by Shin-Etsu Chemical Co., Ltd.), polyflow (manufactured by Kyoeisha Yushi Chemical Co., Ltd.), and the like.
- the blending amount of the surfactant is appropriately adjusted according to the kind of the compound used, but is preferably 0 to 49% by mass, more preferably 0 to 5% by mass, and more preferably 0 to 1% by mass based on the total mass of the solid components. Is more preferable, and 0% by mass is even more preferable.
- Organic carboxylic acid or phosphorus oxo acid or derivative thereof An organic carboxylic acid or an oxo acid of phosphorus or a derivative thereof can be further added as an optional component for the purpose of preventing sensitivity deterioration or improving the resist pattern shape, retention stability, and the like. In addition, it can use together with an acid diffusion control agent, and may be used independently.
- the organic carboxylic acid is not particularly limited, but for example, malonic acid, citric acid, malic acid, succinic acid, benzoic acid, salicylic acid and the like are preferable.
- Examples of phosphorus oxo acids or derivatives thereof include, but are not limited to, for example, phosphoric acid, phosphoric acid di-n-butyl ester, phosphoric acid diphenyl ester and the like, derivatives such as phosphonic acid, phosphonic acid, and the like.
- Phosphonic acid such as acid dimethyl ester, phosphonic acid di-n-butyl ester, phenylphosphonic acid, phosphonic acid diphenyl ester, phosphonic acid dibenzyl ester or derivatives thereof such as phosphinic acid, phosphinic acid such as phenylphosphinic acid, and Examples thereof include derivatives such as esters, and among these, phosphonic acid is particularly preferable.
- the organic carboxylic acid or phosphorus oxo acid or derivative thereof may be used alone or in combination of two or more.
- the amount of the organic carboxylic acid or phosphorus oxo acid or derivative thereof is appropriately adjusted according to the type of the compound used, but is preferably 0 to 49% by mass, preferably 0 to 5% by mass based on the total mass of the solid components. More preferably, 0 to 1% by mass is further preferable, and 0% by mass is even more preferable.
- additives other than the above-mentioned additives dissolution accelerators, dissolution control agents, sensitizers, surfactants, organic carboxylic acids or phosphorus oxo acids or derivatives thereof
- one or two additives other than the dissolution control agent, the sensitizer, and the surfactant are added as necessary within a range that does not hinder the purpose of the present embodiment. More than one species can be blended.
- additives include, but are not limited to, dyes, pigments, and adhesion aids. For example, it is preferable to add a dye or a pigment because the latent image in the exposed area tends to be visualized and the influence of halation during exposure tends to be reduced.
- an adhesion assistant because it tends to improve the adhesion to the substrate.
- examples of other additives include an antihalation agent, a storage stabilizer, an antifoaming agent, a shape improving agent, and the like, and specifically 4-hydroxy-4′-methylchalcone.
- the total amount of the optional component (F) is preferably 0 to 49% by mass, more preferably 0 to 5% by mass, further preferably 0 to 1% by mass, and still more preferably 0% by mass based on the total mass of the solid component.
- composition of the resist composition of the present embodiment is based on solid matter. %, Preferably 50 to 99.4 / 0.001 to 49 / 0.5 to 49 / 0.001 to 49/0 to 49, more preferably 55 to 90/1 to 40 / 0.5 to 40 / 0.01 to 10/0 to 5, more preferably 60 to 80/3 to 30/1 to 30 / 0.01 to 5/0 to 1, still more preferably 60 to 70/10 to 25/2 to 20 /0.01 to 3/0.
- the blending ratio of each component is selected from each range so that the sum is 100% by mass. When the above composition is used, it tends to be excellent in performance such as sensitivity, resolution and developability.
- the resist composition of the present embodiment is usually prepared by dissolving each component in a solvent at the time of use to make a uniform solution, and then filtering with a filter having a pore size of about 0.2 ⁇ m, if necessary. .
- Examples of the solvent used for preparing the resist composition of the present embodiment include ethylene glycol monomethyl ether acetate, ethylene glycol monoethyl ether acetate, ethylene glycol mono-n-propyl ether acetate, and ethylene glycol mono-n-butyl ether.
- Ethylene glycol monoalkyl ether acetates such as acetate; ethylene glycol monoalkyl ethers such as ethylene glycol monomethyl ether and ethylene glycol monoethyl ether; propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, propylene glycol mono-n-propyl Ether acetate, propylene glycol mono-n-butyl ether acetate Propylene glycol monoalkyl ether acetates; propylene glycol monoalkyl ethers such as propylene glycol monomethyl ether and propylene glycol monoethyl ether; methyl lactate, ethyl lactate, n-propyl lactate, n-butyl lactate, n-amyl lactate, etc.
- Lactic acid esters aliphatic carboxylic acid esters such as methyl acetate, ethyl acetate, n-propyl acetate, n-butyl acetate, n-amyl acetate, n-hexyl acetate, methyl propionate, ethyl propionate; 3-methoxypropion Acid methyl, ethyl 3-methoxypropionate, methyl 3-ethoxypropionate, ethyl 3-ethoxypropionate, methyl 3-methoxy-2-methylpropionate, 3-methoxybutyl acetate, 3-methyl-3-methoxy Other esters such as tilacetate, butyl 3-methoxy-3-methylpropionate, butyl 3-methoxy-3-methylbutyrate, methyl acetoacetate, methyl pyruvate, ethyl pyruvate; aromatic carbonization such as toluene, xylene Hydrogens; ketones such as
- the resist composition of the present embodiment can contain a resin as long as the object of the present embodiment is not impaired.
- the resin include novolak resins, polyvinylphenols, polyacrylic acid, polyvinyl alcohol, styrene-maleic anhydride resins, polymers containing acrylic acid, vinyl alcohol or vinyl phenol as monomer units, or derivatives thereof. It is done.
- the compounding amount of the resin is appropriately adjusted according to the type of the compound of the formula (1) to be used, but is preferably 30 parts by mass or less, more preferably 10 parts by mass or less, further preferably 100 parts by mass of the compound. 5 parts by mass or less, more preferably 0 parts by mass.
- the resist pattern forming method according to the present embodiment includes a step of applying the resist composition of the present embodiment described above on a substrate to form a resist film, a step of exposing the formed resist film, and the step of exposing the resist film. Developing the resist film.
- the resist pattern formed by the resist pattern forming method according to the present embodiment is excellent in shape.
- the resist pattern in this embodiment can also be formed as an upper layer resist in a multilayer process.
- a resist film is formed by applying the resist composition of the present embodiment on a conventionally known substrate by a coating means such as spin coating, cast coating, roll coating or the like.
- the conventionally known substrate is not particularly limited, and examples thereof include a substrate for electronic parts and a substrate on which a predetermined wiring pattern is formed. More specifically, a silicon substrate, a metal substrate such as copper, chromium, iron, and aluminum, a glass substrate, and the like can be given.
- the material for the wiring pattern is not particularly limited, and examples thereof include copper, aluminum, nickel, and gold. If necessary, an inorganic and / or organic film may be provided on the substrate.
- the inorganic film is not particularly limited, and examples thereof include an inorganic antireflection film (inorganic BARC). Although it does not specifically limit as an organic film
- the coated substrate is heated as necessary.
- the heating conditions vary depending on the composition of the resist composition, but are preferably 20 to 250 ° C., more preferably 20 to 150 ° C. Heating may improve the adhesion of the resist to the substrate, which is preferable.
- the resist film is exposed to a desired pattern with any radiation selected from the group consisting of visible light, ultraviolet light, excimer laser, electron beam, extreme ultraviolet light (EUV), X-ray, and ion beam.
- the exposure conditions and the like are appropriately selected according to the composition of the resist composition.
- heating is preferably performed after radiation irradiation.
- the heating conditions vary depending on the composition of the resist composition, but are preferably 20 to 250 ° C., more preferably 20 to 150 ° C.
- a predetermined resist pattern is formed by developing the exposed resist film with a developer.
- a solvent having a solubility parameter (SP value) close to the compound of the formula (1) it is preferable to select a solvent having a solubility parameter (SP value) close to the compound of the formula (1) to be used.
- SP value solubility parameter
- ketone solvents, ester solvents, alcohol solvents, amide solvents , Polar solvents such as ether solvents, hydrocarbon solvents, or aqueous alkali solutions can be used.
- ketone solvent examples include, but are not limited to, for example, 1-octanone, 2-octanone, 1-nonanone, 2-nonanone, acetone, 4-heptanone, 1-hexanone, 2-hexanone, diisobutyl ketone, cyclohexanone, methyl
- ester solvents include, but are not limited to, methyl acetate, butyl acetate, ethyl acetate, isopropyl acetate, amyl acetate, propylene glycol monomethyl ether acetate, ethylene glycol monoethyl ether acetate, diethylene glycol monobutyl ether acetate, diethylene glycol monoethyl.
- alcohol solvents include, but are not limited to, methyl alcohol, ethyl alcohol, n-propyl alcohol, isopropyl alcohol (2-propanol), n-butyl alcohol, sec-butyl alcohol, tert-butyl alcohol, isobutyl alcohol.
- Alcohols such as n-hexyl alcohol, 4-methyl-2-pentanol, n-heptyl alcohol, n-octyl alcohol, n-decanol, glycol solvents such as ethylene glycol, diethylene glycol and triethylene glycol, and ethylene glycol Monomethyl ether, propylene glycol monomethyl ether, ethylene glycol monoethyl ether, propylene glycol monoethyl ether, diethylene glycol monomethyl Mention may be made of ether, triethylene glycol monoethyl ether, glycol monoethyl ether and methoxymethyl butanol.
- ether solvent examples include, but are not limited to, dioxane, tetrahydrofuran and the like in addition to the glycol ether solvent.
- amide solvent examples include, but are not limited to, N-methyl-2-pyrrolidone, N, N-dimethylacetamide, N, N-dimethylformamide, hexamethylphosphoric triamide, 1,3-dimethyl-2 -Imidazolidone etc. can be used.
- hydrocarbon solvent examples include, but are not limited to, aromatic hydrocarbon solvents such as toluene and xylene, and aliphatic hydrocarbon solvents such as pentane, hexane, octane, and decane.
- the water content of the developer as a whole is preferably less than 70% by mass, more preferably less than 50% by mass, and less than 30% by mass. It is more preferable that it is less than 10% by mass, and it is even more preferable that substantially no water is contained. That is, the content of the organic solvent with respect to the developer is preferably 30% by mass or more and 100% by mass or less, more preferably 50% by mass or more and 100% by mass or less, based on the total amount of the developer. It is more preferable that the content is from 100% by mass to 100% by mass, even more preferable from 90% by mass to 100% by mass, and still more preferable from 95% by mass to 100% by mass.
- alkaline aqueous solution examples include, but are not limited to, mono-, di- or trialkylamines, mono-, di- or trialkanolamines, heterocyclic amines, tetramethylammonium hydroxide (TMAH), Examples include alkaline compounds such as choline.
- TMAH tetramethylammonium hydroxide
- the developer is a developer containing at least one solvent selected from ketone solvents, ester solvents, alcohol solvents, amide solvents and ether solvents, such as resist pattern resolution and roughness.
- the resist performance tends to improve.
- the vapor pressure of the developer is preferably 5 kPa or less, more preferably 3 kPa or less, and further preferably 2 kPa or less at 20 ° C.
- the vapor pressure of the developer is preferably 5 kPa or less, more preferably 3 kPa or less, and further preferably 2 kPa or less at 20 ° C.
- the developer having a vapor pressure of 5 kPa or less include, but are not limited to, 1-octanone, 2-octanone, 1-nonanone, 2-nonanone, 4-heptanone, 2-hexanone, diisobutyl ketone, Ketone solvents such as cyclohexanone, methylcyclohexanone, phenylacetone, methyl isobutyl ketone, butyl acetate, amyl acetate, propylene glycol monomethyl ether acetate, ethylene glycol monoethyl ether acetate, diethylene glycol monobutyl ether acetate, diethylene glycol monoethyl ether acetate, ethyl-3 -Ethoxypropionate, 3-methoxybutyl acetate, 3-methyl-3-methoxybutyl acetate, butyl formate, propyl formate, ethyl lactate, lactic acid butyl , Ester
- the developer having a vapor pressure of 2 kPa or less include, but are not limited to, 1-octanone, 2-octanone, 1-nonanone, 2-nonanone, 4-heptanone, 2- Ketone solvents such as hexanone, diisobutyl ketone, cyclohexanone, methylcyclohexanone, phenylacetone, butyl acetate, amyl acetate, propylene glycol monomethyl ether acetate, ethylene glycol monoethyl ether acetate, diethylene glycol monobutyl ether acetate, diethylene glycol monoethyl ether acetate, ethyl- Estes such as 3-ethoxypropionate, 3-methoxybutyl acetate, 3-methyl-3-methoxybutyl acetate, ethyl lactate, butyl lactate, propyl lactate Solvent, n-but
- Glycol solvents such as alcohol solvents, ethylene glycol, diethylene glycol, triethylene glycol, ethylene glycol monomethyl ether, propylene glycol monomethyl ether, ethylene glycol monoethyl ether, propylene glycol monoethyl ether, diethylene glycol monomethyl ether, triethylene glycol monoethyl Glycol ether solvents such as ether and methoxymethylbutanol, N-methyl-2-pyrrolidone, N, N-dimethyl Ruasetoamido, N, N-dimethylformamide amide solvents, aromatic hydrocarbon solvents such as xylene, octane, aliphatic hydrocarbon solvents decane.
- alcohol solvents such as alcohol solvents, ethylene glycol, diethylene glycol, triethylene glycol, ethylene glycol monomethyl ether, propylene glycol monomethyl ether, ethylene glycol monoethyl ether, propylene glycol monoethyl ether, diethylene glycol
- the surfactant is not particularly limited, and for example, ionic or nonionic fluorine-based and / or silicon-based surfactants can be used.
- fluorine and / or silicon surfactants include, for example, JP-A-62-36663, JP-A-61-226746, JP-A-61-226745, JP-A-62-170950.
- Nonionic surfactant it is a nonionic surfactant.
- a fluorochemical surfactant or a silicon-type surfactant is more preferable to use.
- the amount of the surfactant used is usually 0.001 to 5% by mass, preferably 0.005 to 2% by mass, and more preferably 0.01 to 0.5% by mass with respect to the total amount of the developer.
- a development method for example, a method in which a substrate is immersed in a tank filled with a developer for a certain period of time (dip method), a method in which the developer is raised on the surface of the substrate by surface tension and is left stationary for a certain time (paddle) Method), a method of spraying the developer on the substrate surface (spray method), a method of continuously applying the developer while scanning the developer application nozzle at a constant speed on a substrate rotating at a constant speed (dynamic dispensing method) ) Etc.
- the time for developing the pattern is not particularly limited, but is preferably 10 seconds to 90 seconds.
- a step of stopping development may be performed while substituting with another solvent.
- the rinsing liquid used in the rinsing step after development is not particularly limited as long as the resist pattern cured by crosslinking is not dissolved, and a solution or water containing a general organic solvent can be used.
- a rinsing liquid containing at least one organic solvent selected from hydrocarbon solvents, ketone solvents, ester solvents, alcohol solvents, amide solvents and ether solvents.
- a cleaning step is performed using a rinse solution containing at least one organic solvent selected from the group consisting of ketone solvents, ester solvents, alcohol solvents, and amide solvents.
- a cleaning step is performed using a rinse solution containing an alcohol solvent or an ester solvent. More preferably, after the development, a step of washing with a rinsing solution containing a monohydric alcohol is performed. More preferably, after the development, a cleaning step is performed using a rinsing liquid containing a monohydric alcohol having 5 or more carbon atoms.
- the time for rinsing the pattern is not particularly limited, but is preferably 10 seconds to 90 seconds.
- examples of the monohydric alcohol used in the rinsing step after development include linear, branched, and cyclic monohydric alcohols. Specific examples include, but are not limited to, 1-butanol, 2- Butanol, 3-methyl-1-butanol, tert-butyl alcohol, 1-pentanol, 2-pentanol, 1-hexanol, 4-methyl-2-pentanol, 1-heptanol, 1-octanol, 2-hexanol, Cyclopentanol, 2-heptanol, 2-octanol, 3-hexanol, 3-heptanol, 3-octanol, 4-octanol and the like can be used, and monohydric alcohols having 5 or more carbon atoms are not limited to the following. For example, 1-hexanol, 2-hexanol, 4-methyl-2-pentanol, 1-pepanol Pentanol, 3-methyl-1-butano
- a plurality of the above components may be mixed, or may be used by mixing with an organic solvent other than the above.
- the water content in the rinse liquid is preferably 10% by mass or less, more preferably 5% by mass or less, and still more preferably 3% by mass or less. By setting the water content to 10% by mass or less, better development characteristics tend to be obtained.
- the vapor pressure of the rinse liquid used after development is preferably 0.05 kPa to 5 kPa at 20 ° C., more preferably 0.1 kPa to 5 kPa, and further preferably 0.12 kPa to 3 kPa.
- An appropriate amount of a surfactant can be added to the rinse solution.
- the developed wafer is cleaned using a rinsing solution containing the organic solvent.
- the method of the cleaning treatment is not particularly limited. For example, a method of continuously applying a rinse liquid onto a substrate rotating at a constant speed (rotary coating method), or immersing the substrate in a tank filled with the rinse liquid for a certain period of time. A method (dip method), a method of spraying a rinsing liquid onto the substrate surface (spray method), etc. can be applied.
- a cleaning process is performed by a spin coating method, and after cleaning, the substrate is rotated at a speed of 2000 rpm to 4000 rpm. It is preferable to rotate and remove the rinse liquid from the substrate.
- the pattern wiring board is obtained by etching.
- the etching can be performed by a known method such as dry etching using plasma gas and wet etching using an alkali solution, a cupric chloride solution, a ferric chloride solution, or the like.
- plating after forming the resist pattern.
- Examples of the plating method include, but are not limited to, copper plating, solder plating, nickel plating, and gold plating.
- the residual resist pattern after etching can be peeled off with an organic solvent.
- organic solvent include PGMEA (propylene glycol monomethyl ether acetate), PGME (propylene glycol monomethyl ether), EL (ethyl lactate) and the like.
- peeling method include a dipping method and a spray method.
- the wiring board on which the resist pattern is formed may be a multilayer wiring board or may have a small diameter through hole.
- the wiring substrate obtained in the present embodiment can also be formed by a method of depositing a metal in a vacuum after forming a resist pattern and then dissolving the resist pattern with a solution, that is, a lift-off method.
- Carbon concentration and oxygen concentration Carbon concentration and oxygen concentration (mass%) were measured by organic elemental analysis.
- Apparatus CHN coder MT-6 (manufactured by Yanaco Analytical Co., Ltd.) (Molecular weight)
- LC-MS analysis measurement was performed using Water UPLC / MALDI-Synpt HDMS. (solubility) The amount of the compound dissolved in 1-methoxy-2-propanol (PGME) and propylene glycol monomethyl ether acetate (PGMEA) was measured at 23 ° C., and the results were evaluated according to the following criteria. Evaluation A: 20 wt% or more Evaluation B: 10 wt% or more and less than 20 wt% Evaluation C: Less than 10 wt%
- the compound (BiF-1) obtained had a carbon concentration of 82.9% and an oxygen concentration of 11.8%. Since the carbon content was high and the oxygen content was low, the compound (BiF-1) was evaluated as having high etching resistance. It was 536 as a result of measuring molecular weight by the said method about the obtained compound. As a result of thermogravimetry (TG), the 10% heat loss temperature of the obtained compound (BiF-1) was 400 ° C. or higher. Therefore, it was evaluated that it has high heat resistance and can be applied to high temperature baking.
- TG thermogravimetry
- the compound (BiF-2) obtained had a carbon concentration of 87.1% and an oxygen concentration of 7.6%. Since the carbon content was high and the oxygen content was low, the compound (BiF-2) was evaluated as having high etching resistance. It was 840 as a result of measuring molecular weight about the obtained compound by the said method. As a result of thermogravimetry (TG), the 10% heat loss temperature of the obtained compound (BiF-2) was 400 ° C. or higher. Therefore, it was evaluated that it has high heat resistance and can be applied to high temperature baking.
- TG thermogravimetry
- the compound (BiF-1) obtained had a carbon concentration of 82.9% and an oxygen concentration of 11.8%. Since the carbon content was high and the oxygen content was low, the compound (BiF-1) was evaluated as having high etching resistance. It was 536 as a result of measuring molecular weight by the said method about the obtained compound.
- the obtained compound (TeF-1) had a carbon concentration of 81.03% and an oxygen concentration of 13.93%. Since the carbon content was high and the oxygen content was low, the compound (TeF-1) was evaluated as having high etching resistance. It was 918 as a result of measuring molecular weight by the said method about the obtained compound. As a result of thermogravimetry (TG), the 10% heat loss temperature of the obtained compound (TeF-1) was 400 ° C. or higher. Therefore, it was evaluated that it has high heat resistance and can be applied to high temperature baking.
- TG thermogravimetry
- the obtained compound (TeF-2) had a carbon concentration of 79.79% and an oxygen concentration of 15.18%. Since the carbon content was high and the oxygen content was low, the compound (TeF-2) was evaluated as having high etching resistance. It was 842 as a result of measuring molecular weight about the obtained compound by the said method. As a result of thermogravimetry (TG), the 10% heat loss temperature of the obtained compound (TeF-2) was 400 ° C. or higher. Therefore, it was evaluated that it has high heat resistance and can be applied to high temperature baking.
- TG thermogravimetry
- the chemical shift value ( ⁇ ppm, TMS standard) of 1 H-NMR in deuterated chloroform solvent is 1.0 to 1.6 (m, 10H), 2.6 (m, 1H), 7.4 (d , 2H), 7.8 (d, 2H), 10.0 (s, 1H).
- resorcinol 22 g, 0.2 mol
- Kanto Chemical Co., Ltd. was placed in a four-necked flask (1000 mL) equipped with a well-dried dropping funnel substituted with nitrogen, Jim Roth condenser, thermometer, and stirring blade.
- 4-cyclohexylbenzaldehyde 46.0 g, 0.2 mol
- dehydrated ethanol 200 mL
- This solution was heated to 85 ° C. with a mantle heater while stirring.
- 75 mL of concentrated hydrochloric acid (35%) was added dropwise over 30 minutes using a dropping funnel, followed by stirring at 85 ° C. for 3 hours.
- Example 1 using the compound obtained in Synthesis Example 1, Example 2 using the compound obtained in Synthesis Example 2, Example 2 using the compound obtained in Synthesis Example 3 Example 3 Example 4 using the compound obtained in Synthesis Example 4, Example 4 using the compound obtained in Synthesis Example 5, Comparative Example 1 using the compound obtained in Synthesis Example 6, and Comparative Example 2, the following tests were conducted.
- Acid generator (C) P-1 Triphenylbenzenesulfonium trifluoromethanesulfonate (Midori Chemical Co., Ltd.)
- Acid crosslinking agent (G) C-1 Nikarac MW-100LM (Sanwa Chemical Co., Ltd.)
- Q-1 Trioctylamine (Tokyo Chemical Industry Co., Ltd.)
- Solvent S-1 Propylene glycol monomethyl ether (Tokyo Chemical Industry Co., Ltd.)
- PB pre-exposure baking
- ELS-7500 electron beam drawing apparatus
- the obtained line and space was observed with a scanning electron microscope (S-4800, manufactured by Hitachi High-Technology Corporation). And about the pattern with a resolution of 25 nm, it was evaluated whether pattern shape, line edge roughness, and a sensitivity were favorable. That is, when all of them were good, it was evaluated as ⁇ , and when the resist pattern could not be formed, it was evaluated as ⁇ . Table 1 shows the evaluation results. Note that the resolution of the pattern was the minimum line width of the formed pattern. Pattern is determined to be good if rectangular, line edge roughness is uneven pattern is determined less than 5nm good, and the dose at that time a ( ⁇ C / cm 2) and sensitivity, good than 150 ⁇ C / cm 2 It was judged.
- the resists of Examples 1 to 4 were able to obtain a good resist pattern with a resolution of 25 nm with good sensitivity. Further, the roughness of the pattern was small and the shape was good. On the other hand, the resists of Comparative Examples 1 and 2 were able to obtain a good resist pattern with a resolution of 40 nm, but a resist pattern could not be obtained at 25 nm.
- the resist composition containing the compounds (BiF-1), (BiF-2), (TeF-1) and (TeF-2) used in the present embodiment was found to have the compounds (TetP-1) and (CR- It can be seen that it is possible to form a resist pattern with high sensitivity, low roughness and good shape as compared with the resist composition containing 1). As long as the configuration of the present embodiment described above is satisfied, compounds other than those described in the examples also show the same effect.
- the present invention is suitably used for a resist composition containing a compound represented by a specific chemical structural formula useful as a resist material and a resist pattern forming method using the resist composition.
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Abstract
Description
[1]
下記式(1)で表される化合物を含む、レジスト組成物。
[2]
R2の少なくとも1つ及び/又はR3の少なくとも1つが水酸基及び/又はチオール基である、[1]に記載のレジスト組成物。
[3]
前記式(1)で表される化合物が、下記式(1a)で表される化合物である、[1]又は[2]に記載のレジスト組成物。
[4]
前記nが1であり、前記R1が、RA-RBで表される基であり、ここで、当該RAはメチン基であり、当該RBは炭素数が7以上のアリール基である、[1]~[3]のいずれかに記載のレジスト組成物。
[5]
前記式(1a)で表される化合物が、下記式(1b)で表される化合物である、[3]に記載のレジスト組成物。
[6]
前記式(1b)で表される化合物が、下記式(BiF-1)で表される化合物である、[5]に記載のレジスト組成物。
溶媒をさらに含有する、[1]~[6]のいずれかに記載のレジスト組成物。
[8]
酸発生剤をさらに含有する、[1]~[7]のいずれかに記載のレジスト組成物。
[9]
酸架橋剤をさらに含有する、[1]~[8]のいずれかに記載のレジスト組成物。
[10]
[1]~[9]のいずれかに記載のレジスト組成物を基板上に塗布してレジスト膜を形成する工程と、
形成された前記レジスト膜を露光する工程と、
露光した前記レジスト膜を現像する工程と、
を含む、レジストパターン形成方法。
本実施形態のレジスト組成物は、下記式(1)で表される化合物(以下、化合物(A)という場合がある)を含む。
R2~R5は、各々独立して、炭素数1~10の直鎖状、分岐状若しくは環状のアルキル基、炭素数6~10のアリール基、炭素数2~10のアルケニル基、チオール基及び水酸基からなる群より選択される1価の基である。ここで、R4の少なくとも1つ及び/又はR5の少なくとも1つは水酸基及び/又はチオール基である。
m2及びm3は、各々独立して0~8の整数であり、m4及びm5は、各々独立して0~9の整数である。ここで、m4及びm5の少なくとも1つは1~9の整数である。すなわち、m4及びm5は同時に0とはならない。
nは、1~4の整数である。
p2~p5は各々独立して0~2の整数である。
一方、本実施形態において、耐熱性の観点からは、前記nが2~4の整数であることが好ましい。
m2'及びm3'は各々独立して0~4の整数であり、m4'及びm5'は各々独立して0~5の整数である。ここで、m4'及びm5'の少なくとも1つは1~5の整数である。すなわち、m4'及びm5'は同時に0とはならない。
R6及びR7は、各々独立して、炭素数1~10の直鎖状、分岐状若しくは環状のアルキル基、炭素数6~10のアリール基、炭素数2~10のアルケニル基、チオール基又は水酸基である。
m6及びm7は、各々独立して0~7の整数である。
m2'及びm3'は各々独立して0~4の整数であり、m4'及びm5'は各々独立して0~5の整数である。ここで、m4'及びm5'の少なくとも1つは1~5の整数である。すなわち、m4'及びm5'は同時に0とはならない。
m2'及びm3'は各々独立して0~4の整数であり、m4'及びm5'は各々独立して0~5の整数である。ここで、m4'及びm5'の少なくとも1つは1~5の整数である。すなわち、m4'及びm5'は同時に0とはならない。
上記酸発生剤(C)は、単独で又は2種以上を使用することができる。
前記酸架橋剤(G1)は、例えば、尿素化合物又はグリコールウリル化合物、及びホルマリンを縮合反応させてメチロール基を導入した後、さらにメチルアルコール、エチルアルコール、プロピルアルコール、ブチルアルコール等の低級アルコール類でエーテル化し、次いで反応液を冷却して析出する化合物又はその樹脂を回収することで得られる。また前記酸架橋剤(G1)は、CYMEL(商品名、三井サイアナミッド製)、ニカラック(三和ケミカル(株)製)のような市販品としても入手することができる。
アルコキシメチル基を有するフェノール誘導体は、対応するヒドロキシメチル基を有するフェノール誘導体とアルコールを酸触媒下で反応させることによって得ることができる。この際、樹脂化やゲル化を防ぐために、反応温度を100℃以下で行うことが好ましい。具体的には、EP632003A1等に記載されている方法にて合成することができる。
溶解促進剤は、式(1)で表される化合物の現像液に対する溶解性が低すぎる場合に、その溶解性を高めて、現像時の前記化合物の溶解速度を適度に増大させる作用を有する成分であり、本実施形態の効果を損なわない範囲で使用することができる。前記溶解促進剤としては、例えば、低分子量のフェノール性化合物を挙げることができ、具体的には、ビスフェノール類、トリス(ヒドロキシフェニル)メタン等を挙げることができる。これらの溶解促進剤は、単独で又は2種以上を混合して使用することができる。溶解促進剤の配合量は、使用する前記化合物の種類に応じて適宜調節されるが、固形成分全質量の0~49質量%が好ましく、0~5質量%がより好ましく、0~1質量%がさらに好ましく、0質量%がよりさらに好ましい。
溶解制御剤は、式(1)で表される化合物が現像液に対する溶解性が高すぎる場合に、その溶解性を制御して現像時の溶解速度を適度に減少させる作用を有する成分である。このような溶解制御剤としては、レジスト被膜の焼成、放射線照射、現像等の工程において化学変化しないものが好ましい。
溶解制御剤の配合量は、使用する前記化合物の種類に応じて適宜調節されるが、固形成分全重量の0~49質量%が好ましく、0~5質量%がより好ましく、0~1質量%がさらに好ましく、0質量%がよりさらに好ましい。
増感剤は、照射された放射線のエネルギーを吸収して、そのエネルギーを酸発生剤(C)に伝達し、それにより酸の生成量を増加する作用を有し、レジストの見掛けの感度を向上させる成分である。このような増感剤としては、例えば、ベンゾフェノン類、ビアセチル類、ピレン類、フェノチアジン類、フルオレン類等を挙げることができるが、特に限定はされない。これらの増感剤は、単独で又は2種以上を使用することができる。増感剤の配合量は、使用する前記化合物の種類に応じて適宜調節されるが、固形成分全質量の0~49質量%が好ましく、0~5質量%がより好ましく、0~1質量%がさらに好ましく、0質量%がよりさらに好ましい。
界面活性剤は、本実施形態のレジスト組成物の塗布性やストリエーション、レジストの現像性等を改良する作用を有する成分である。このような界面活性剤は、アニオン系、カチオン系、ノニオン系あるいは両性のいずれでもよい。好ましい界面活性剤はノニオン系界面活性剤である。ノニオン系界面活性剤は、レジスト組成物の製造に用いる溶媒との親和性がよく、より効果がある。ノニオン系界面活性剤の例としては、ポリオキシエチレン高級アルキルエーテル類、ポリオキシエチレン高級アルキルフェニルエーテル類、ポリエチレングリコールの高級脂肪酸ジエステル類等が挙げられるが、特に限定はされない。市販品としては、以下商品名で、エフトップ(ジェムコ社製)、メガファック(大日本インキ化学工業社製)、フロラード(住友スリーエム社製)、アサヒガード、サーフロン(以上、旭硝子社製)、ペポール(東邦化学工業社製)、KP(信越化学工業社製)、ポリフロー(共栄社油脂化学工業社製)等を挙げることができる。界面活性剤の配合量は、使用する前記化合物の種類に応じて適宜調節されるが、固形成分全質量の0~49質量%が好ましく、0~5質量%がより好ましく、0~1質量%がさらに好ましく、0質量%がよりさらに好ましい。
感度劣化防止又はレジストパターン形状、引き置き安定性等の向上の目的で、さらに任意の成分として、有機カルボン酸又はリンのオキソ酸若しくはその誘導体を含有させることができる。なお、酸拡散制御剤と併用することもできるし、単独で用いてもよい。有機カルボン酸としては、特に限定されないが、例えば、マロン酸、クエン酸、リンゴ酸、コハク酸、安息香酸、サリチル酸などが好ましい。リンのオキソ酸若しくはその誘導体としては、以下に限定されないが、例えば、リン酸、リン酸ジ-n-ブチルエステル、リン酸ジフェニルエステルなどのリン酸又はそれらのエステルなどの誘導体、ホスホン酸、ホスホン酸ジメチルエステル、ホスホン酸ジ-n-ブチルエステル、フェニルホスホン酸、ホスホン酸ジフェニルエステル、ホスホン酸ジベンジルエステルなどのホスホン酸又はそれらのエステルなどの誘導体、ホスフィン酸、フェニルホスフィン酸などのホスフィン酸及びそれらのエステルなどの誘導体が挙げられ、これらの中でも特にホスホン酸が好ましい。
有機カルボン酸又はリンのオキソ酸若しくはその誘導体は、単独で又は2種以上を使用することができる。有機カルボン酸又はリンのオキソ酸若しくはその誘導体の配合量は、使用する前記化合物の種類に応じて適宜調節されるが、固形成分全質量の0~49質量%が好ましく、0~5質量%がより好ましく、0~1質量%がさらに好ましく、0質量%がよりさらに好ましい。
さらに、本実施形態のレジスト組成物には、本実施形態の目的を阻害しない範囲で、必要に応じて、上記溶解制御剤、増感剤、及び界面活性剤以外の添加剤を1種又は2種以上配合することができる。そのような添加剤としては、以下に限定されないが、例えば、染料、顔料、及び接着助剤等が挙げられる。例えば、染料又は顔料を配合すると、露光部の潜像を可視化させて、露光時のハレーションの影響を緩和できる傾向にあるため好ましい。また、接着助剤を配合すると、基板との接着性を改善できる傾向にあるため好ましい。さらに、他の添加剤としては、ハレーション防止剤、保存安定剤、消泡剤、形状改良剤等、具体的には4-ヒドロキシ-4'-メチルカルコン等を挙げることができる。
本実施形態に係るレジストパターン形成方法は、上述した本実施形態のレジスト組成物を基板上に塗布してレジスト膜を形成する工程と、形成された前記レジスト膜を露光する工程と、露光した前記レジスト膜を現像する工程と、を含む。本実施形態に係るレジストパターン形成方法により形成されたレジストパターンは、その形状に優れるものである。なお、本実施形態におけるレジストパターンは、多層プロセスにおける上層レジストとして形成することもできる。
界面活性剤としては特に限定されないが、例えば、イオン性や非イオン性のフッ素系及び/又はシリコン系界面活性剤等を用いることができる。これらのフッ素及び/又はシリコン系界面活性剤として、例えば、特開昭62-36663号公報、特開昭61-226746号公報、特開昭61-226745号公報、特開昭62-170950号公報、特開昭63-34540号公報、特開平7-230165号公報、特開平8-62834号公報、特開平9-54432号公報、特開平9-5988号公報、米国特許第5405720号明細書、同5360692号明細書、同5529881号明細書、同5296330号明細書、同5436098号明細書、同5576143号明細書、同5294511号明細書、同5824451号明細書記載の界面活性剤を挙げることができ、好ましくは、非イオン性の界面活性剤である。非イオン性の界面活性剤としては特に限定されないが、フッ素系界面活性剤又はシリコン系界面活性剤を用いることがより好ましい。
有機元素分析により炭素濃度及び酸素濃度(質量%)を測定した。
装置:CHNコーダーMT-6(ヤナコ分析工業(株)製)
(分子量)
LC-MS分析により、Water社製Acquity UPLC/MALDI-Synapt HDMSを用いて測定した。
(溶解度)
23℃にて、化合物の1-メトキシ-2-プロパノール(PGME)及びプロピレングリコールモノメチルエーテルアセテート(PGMEA)に対する溶解量を測定し、その結果を以下の基準で評価した。
評価A:20wt%以上
評価B:10wt%以上20wt%未満
評価C:10wt%未満
攪拌機、冷却管及びビュレットを備えた内容積200mLの容器を準備した。この容器に、4,4-ビフェノール(東京化成社製試薬)30g(161mmol)と、4-ビフェニルアルデヒド(三菱瓦斯化学社製)15g(82mmol)と、酢酸ブチル100mLとを仕込み、p-トルエンスルホン酸(関東化学社製試薬)3.9g(21mmol)を加えて、反応液を調製した。この反応液を90℃で3時間撹拌して反応を行った。次に、反応液を濃縮し、ヘプタン50gを加えて反応生成物を析出させ、室温まで冷却した後、濾過を行って分離した。濾過により得られた固形物を乾燥させた後、カラムクロマトによる分離精製を行うことにより、下記式(BiF-1)で表される目的化合物5.8gを得た。
なお、400MHz-1H-NMRにより以下のピークが見出され、下記式の化学構造を有することを確認した。
1H-NMR:(d-DMSO、内部標準TMS)
δ(ppm)9.4(4H,O-H)、6.8~7.8(22H,Ph-H)、6.2(1H,C-H)
得られた化合物について、前記方法により分子量を測定した結果、536であった。
熱重量測定(TG)の結果、得られた化合物(BiF-1)の10%熱減量温度は400℃以上であった。そのため、高い耐熱性を有し、高温ベークへの適用が可能であるものと評価された。
PGME及びPGMEAへの溶解性を評価した結果、30wt%以上(評価A)であり、化合物(BiF-1)は優れた溶解性を有するものと評価された。そのため、化合物(BiF-1)は溶液状態で高い保存安定性を有し、半導体微細加工プロセスで広く用いられるエッジビートリンス液(PGME/PGMEA混合液)にも十分に適用できるものと評価された。
攪拌機、冷却管及びビュレットを備えた内容積300mLの容器を準備した。この容器に、OPP-BP(本州化学社製)60g(178mmol)と、4-ビフェニルアルデヒド(三菱瓦斯化学社製)16g(89mmol)と、酢酸ブチル100mLとを仕込み、p-トルエンスルホン酸(関東化学社製試薬)3.9g(21mmol)を加えて、反応液を調製した。この反応液を90℃で5時間撹拌して反応を行った。次に、反応液を濃縮し、ヘプタン100gを加えて反応生成物を析出させ、室温まで冷却した後、濾過を行って分離した。濾過により得られた固形物を乾燥させた後、カラムクロマトによる分離精製を行うことにより、下記式で表される目的化合物(BiF-2)7.5gを得た。
なお、400MHz-1H-NMRにより以下のピークが見出され、下記式の化学構造を有することを確認した。
1H-NMR:(d-DMSO、内部標準TMS)
δ(ppm)9.1(4H,O-H)、6.8~8.2(39H,Ph-H)、6.5(1H,C-H)
得られた化合物について、前記方法により分子量を測定した結果、840であった。
熱重量測定(TG)の結果、得られた化合物(BiF-2)の10%熱減量温度は400℃以上であった。そのため、高い耐熱性を有し、高温ベークへの適用が可能であるものと評価された。
PGME及びPGMEAへの溶解性を評価した結果、30wt%以上(評価A)であり、化合物(BiF-2)は優れた溶解性を有するものと評価された。そのため、化合物(BiF-2)は溶液状態で高い保存安定性を有し、半導体微細加工プロセスで広く用いられるエッジビートリンス液(PGME/PGMEA混合液)にも十分に適用できるものと評価された。
得られた化合物について、前記方法により分子量を測定した結果、536であった。
攪拌機、冷却管及びビュレットを備えた内容積500mLの容器を準備した。この容器に、4,4-ビフェノール(東京化成社製試薬)30g(161mmol)と、4,4'-ビフェニルジカルボキシアルデヒド(東京化成社製試薬)8.5g(40mmol)と、エチルグライム(東京化成工業(株)製試薬特級)300gとを仕込み、p-トルエンスルホン酸(関東化学社製試薬)3.9g(21mmol)を加えて、反応液を調製した。この反応液を90℃で3時間撹拌して反応を行った。次に、反応液を濃縮し、ヘプタン50gを加えて反応生成物を析出させ、室温まで冷却した後、濾過を行って分離した。濾過により得られた固形物を乾燥させた後、カラムクロマトによる分離精製を行うことにより、下記式で表される目的化合物(TeF-1)4.0gを得た。
なお、400MHz-1H-NMRにより以下のピークが見出され、下記式の化学構造を有することを確認した。
1H-NMR:(d-DMSO、内部標準TMS)
δ(ppm)9.4(8H,O-H)、6.8~7.8(36H,Ph-H)、6.2(2H,C-H)
得られた化合物について、前記方法により分子量を測定した結果、918であった。
熱重量測定(TG)の結果、得られた化合物(TeF-1)の10%熱減量温度は400℃以上であった。そのため、高い耐熱性を有し、高温ベークへの適用が可能であるものと評価された。
PGME及びPGMEAへの溶解性を評価した結果、30wt%以上(評価A)であり、化合物(TeF-1)は優れた溶解性を有するものと評価された。そのため、化合物(TeF-1)は溶液状態で高い保存安定性を有し、半導体微細加工プロセスで広く用いられるエッジビートリンス液(PGME/PGMEA混合液)にも十分に適用できるものと評価された。
攪拌機、冷却管及びビュレットを備えた内容積500mLの容器を準備した。この容器に、4,4-ビフェノール(東京化成社製試薬)30g(161mmol)と、テレフタルアルデヒド(東京化成社製試薬)5.4g(40mmol)と、エチルグライム(東京化成工業(株)製試薬特級)300gとを仕込み、p-トルエンスルホン酸(関東化学社製試薬)3.9g(21mmol)を加えて、反応液を調製した。この反応液を90℃で3時間撹拌して反応を行った。次に、反応液を濃縮し、ヘプタン50gを加えて反応生成物を析出させ、室温まで冷却した後、濾過を行って分離した。濾過により得られた固形物を乾燥させた後、カラムクロマトによる分離精製を行うことにより、下記式で表される目的化合物(TeF-2)3.2gを得た。
なお、400MHz-1H-NMRにより以下のピークが見出され、下記式の化学構造を有することを確認した。
1H-NMR:(d-DMSO、内部標準TMS)
δ(ppm)9.4(8H,O-H)、6.8~7.8(32H,Ph-H)、6.2(2H,C-H)
得られた化合物について、前記方法により分子量を測定した結果、842であった。
熱重量測定(TG)の結果、得られた化合物(TeF-2)の10%熱減量温度は400℃以上であった。そのため、高い耐熱性を有し、高温ベークへの適用が可能であるものと評価された。
PGME及びPGMEAへの溶解性を評価した結果、30wt%以上(評価A)であり、化合物(TeF-2)は優れた溶解性を有するものと評価された。そのため、化合物(TeF-2)は溶液状態で高い保存安定性を有し、半導体微細加工プロセスで広く用いられるエッジビートリンス液(PGME/PGMEA混合液)にも十分に適用できるものと評価された。
十分乾燥し、窒素置換した滴下漏斗、ジム・ロート氏冷却管、温度計、攪拌翼を設置した四つ口フラスコ(1000mL)に、窒素気流下で、本州化学工業社製2,3,6-トリメチルフェノール108.8g/0.8mol及び三菱瓦斯化学社製2,7-ナフタレンジカルボキシアルデヒド18.4g/0.1molを混合し、約60℃に加熱して溶解した後、硫酸0.1mL、3-メルカプトプロピオン酸0.8mL、トルエン10mLを加え、撹拌しながら反応した。
反応終了後、放冷し、室温に到達させた後、氷浴で冷却した。1時間静置後、淡黄色の目的粗結晶が生成し、これを濾別した。その後60℃温水で撹拌洗浄し、再結晶を行うことで、下記式(TetP-1)で表される生成物を8.99g得た。
温度を制御できる内容積500mLの電磁撹拌装置付オートクレーブ(SUS316L製)に、無水HF 74.3g(3.71モル)、BF3 50.5g(0.744モル)を仕込み、内容物を撹拌し、液温を-30℃に保ったまま一酸化炭素により2MPaまで昇圧した。その後、圧力を2MPa、液温を-30℃に保ったまま、4-シクロヘキシルベンゼン57.0g(0.248モル)とn-ヘプタン50.0gとを混合した原料を供給し、1時間保った後、氷の中に内容物を採取し、ベンゼンで希釈後、中和処理をして得られた油層をガスクロマトグラフィーで分析して反応成績を求めたところ、4-シクロヘキシル)ベンゼン転化率100%、4-シクロヘキシルベンズアルデヒド選択率97.3%であった。
単蒸留により目的成分を単離し、GC-MSで分析した。すなわち、Agilent社製Agilent5975/6890Nを用いて測定した。その結果、下記式の4-シクロヘキシルベンズアルデヒド(CHBAL)の分子量188を示した。また重クロロホルム溶媒中での1H-NMRのケミカルシフト値(δppm,TMS基準)は、1.0~1.6(m,10H)、2.6(m,1H)、7.4(d,2H)、7.8(d,2H)、10.0(s,1H)であった。
この生成物をLC-MSで分析した結果、分子量1121を示した。また、この生成物の重クロロホルム溶媒中での1H-NMRのケミカルシフト値(δppm,TMS基準)は0.8~1.9(m,44H)、5.5,5.6(d,4H)、6.0~6.8(m,24H)、8.4,8.5(m,8H)であった。これらの結果から、得られた生成物を目的化合物(CR-1)と同定した(収率91%)。
合成例1で得られた化合物を用いたものを実施例1、合成例2で得られた化合物を用いたものを実施例2、合成例3で得られた化合物を用いたものを実施例3、合成例4で得られた化合物を用いたものを実施例4、合成例5で得られた化合物を用いたものを比較例1、合成例6で得られた化合物を用いたものを比較例2として、以下の試験を行った。
表1に従って各成分を調合し、均一溶液としたのち、孔径0.1μmのテフロン製メンブランフィルターで濾過して、レジスト組成物を調製した。
酸発生剤(C)
P-1:トリフェニルベンゼンスルホニウム トリフルオロメタンスルホネート(みどり化学(株))
酸架橋剤(G)
C-1:ニカラックMW-100LM(三和ケミカル(株))
酸拡散制御剤(E)
Q-1:トリオクチルアミン(東京化成工業(株))
溶媒
S-1:プロピレングリコールモノメチルエーテル(東京化成工業(株))
その結果、いずれの膜も欠陥のない良好な膜であり、耐熱性は良好であることを確認した(評価:○)。
レジストを清浄なシリコンウェハー上に回転塗布した後、110℃のオーブン中で露光前ベーク(PB)して、厚さ60nmのレジスト膜を形成した。該レジスト膜を電子線描画装置(ELS-7500,(株)エリオニクス社製)を用いて、50nm、40nm及び25nm間隔の1:1のラインアンドスペース設定の電子線を照射した。照射後に、それぞれ所定の温度で、90秒間加熱し、TMAH2.38wt%アルカリ現像液に60秒間浸漬して現像を行った。その後、超純水で30秒間洗浄し、乾燥して、ネガ型のレジストパターンを形成した。
そして、解像度25nmのパターンについて、パターン形状、ラインエッジラフネス及び感度が良好であるか否かについて評価を行った。すなわち、それらがいずれについても良好である場合には○、レジストパターンを形成できなかった場合は×と評価した。表1に評価結果を示す。
なお、パターンの解像度は形成できたパターンの最小線幅のものとした。パターン形状は矩形であれば良好と判断し、ラインエッジラフネスはパターンの凹凸が5nm未満を良好と判断し、その際のドーズ量(μC/cm2)を感度とし、150μC/cm2未満を良好と判断した。
一方、比較例1及び2のレジストは、解像度40nmの良好なレジストパターンを得ることができたが、25nmではレジストパターンを得ることはできなかった。
Claims (10)
- 下記式(1)で表される化合物を含む、レジスト組成物。
- R2の少なくとも1つ及び/又はR3の少なくとも1つが水酸基及び/又はチオール基である、請求項1に記載のレジスト組成物。
- 前記nが1であり、前記R1が、RA-RBで表される基であり、ここで、当該RAはメチン基であり、当該RBは炭素数が7以上のアリール基である、請求項1~3のいずれか1項に記載のレジスト組成物。
- 溶媒をさらに含有する、請求項1~6のいずれか1項に記載のレジスト組成物。
- 酸発生剤をさらに含有する、請求項1~7のいずれか1項に記載のレジスト組成物。
- 酸架橋剤をさらに含有する、請求項1~8のいずれか1項に記載のレジスト組成物。
- 請求項1~9のいずれか1項に記載のレジスト組成物を基板上に塗布してレジスト膜を形成する工程と、
形成された前記レジスト膜を露光する工程と、
露光した前記レジスト膜を現像する工程と、
を含む、レジストパターン形成方法。
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US20170075220A1 (en) | 2017-03-16 |
EP3118684B1 (en) | 2019-07-24 |
SG11201607443XA (en) | 2016-10-28 |
CN106133604B (zh) | 2019-09-06 |
EP3118684A4 (en) | 2017-11-29 |
US10303055B2 (en) | 2019-05-28 |
CN106133604A (zh) | 2016-11-16 |
TW201600504A (zh) | 2016-01-01 |
KR102326848B1 (ko) | 2021-11-17 |
TWI662018B (zh) | 2019-06-11 |
EP3118684A1 (en) | 2017-01-18 |
KR20160134678A (ko) | 2016-11-23 |
JPWO2015137485A1 (ja) | 2017-04-06 |
JP6515919B2 (ja) | 2019-05-22 |
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