JP6739757B2 - 感放射線性組成物 - Google Patents
感放射線性組成物 Download PDFInfo
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- JP6739757B2 JP6739757B2 JP2017509427A JP2017509427A JP6739757B2 JP 6739757 B2 JP6739757 B2 JP 6739757B2 JP 2017509427 A JP2017509427 A JP 2017509427A JP 2017509427 A JP2017509427 A JP 2017509427A JP 6739757 B2 JP6739757 B2 JP 6739757B2
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- radiation
- acid
- hydroxyisopropyl
- compound
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- 239000000203 mixture Substances 0.000 title claims description 116
- 230000005855 radiation Effects 0.000 title claims description 113
- 150000001875 compounds Chemical class 0.000 claims description 145
- 239000002904 solvent Substances 0.000 claims description 71
- 238000000034 method Methods 0.000 claims description 60
- 239000000758 substrate Substances 0.000 claims description 43
- 239000007787 solid Substances 0.000 claims description 28
- URQUNWYOBNUYJQ-UHFFFAOYSA-N diazonaphthoquinone Chemical compound C1=CC=C2C(=O)C(=[N]=[N])C=CC2=C1 URQUNWYOBNUYJQ-UHFFFAOYSA-N 0.000 claims description 15
- 238000004528 spin coating Methods 0.000 claims description 12
- 230000008569 process Effects 0.000 claims description 6
- 239000004615 ingredient Substances 0.000 claims description 2
- -1 naphthoquinonediazide compound Chemical class 0.000 description 143
- 239000002253 acid Substances 0.000 description 68
- 125000004432 carbon atom Chemical group C* 0.000 description 55
- 239000000243 solution Substances 0.000 description 39
- 239000000463 material Substances 0.000 description 35
- 239000002585 base Substances 0.000 description 31
- USIUVYZYUHIAEV-UHFFFAOYSA-N diphenyl ether Chemical compound C=1C=CC=CC=1OC1=CC=CC=C1 USIUVYZYUHIAEV-UHFFFAOYSA-N 0.000 description 28
- 238000004090 dissolution Methods 0.000 description 26
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 26
- 238000006243 chemical reaction Methods 0.000 description 25
- 239000003431 cross linking reagent Substances 0.000 description 24
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 23
- 125000003118 aryl group Chemical group 0.000 description 23
- 230000015572 biosynthetic process Effects 0.000 description 22
- UHOVQNZJYSORNB-UHFFFAOYSA-N monobenzene Natural products C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 22
- 239000000126 substance Substances 0.000 description 22
- 238000003786 synthesis reaction Methods 0.000 description 22
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- 125000000217 alkyl group Chemical group 0.000 description 19
- 239000003795 chemical substances by application Substances 0.000 description 19
- 239000007788 liquid Substances 0.000 description 18
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 17
- 235000019441 ethanol Nutrition 0.000 description 17
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 16
- 150000002989 phenols Chemical class 0.000 description 16
- 239000004094 surface-active agent Substances 0.000 description 16
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 15
- KWYHDKDOAIKMQN-UHFFFAOYSA-N N,N,N',N'-tetramethylethylenediamine Chemical compound CN(C)CCN(C)C KWYHDKDOAIKMQN-UHFFFAOYSA-N 0.000 description 15
- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical compound C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 description 15
- 229910052757 nitrogen Inorganic materials 0.000 description 15
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 15
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 14
- 238000011161 development Methods 0.000 description 14
- 238000009792 diffusion process Methods 0.000 description 14
- LZCLXQDLBQLTDK-UHFFFAOYSA-N ethyl 2-hydroxypropanoate Chemical compound CCOC(=O)C(C)O LZCLXQDLBQLTDK-UHFFFAOYSA-N 0.000 description 14
- 239000007983 Tris buffer Substances 0.000 description 13
- 150000002576 ketones Chemical class 0.000 description 13
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 12
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 12
- DKGAVHZHDRPRBM-UHFFFAOYSA-N Tert-Butanol Chemical compound CC(C)(C)O DKGAVHZHDRPRBM-UHFFFAOYSA-N 0.000 description 12
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 12
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 12
- 229920005989 resin Polymers 0.000 description 12
- 239000011347 resin Substances 0.000 description 12
- 125000004183 alkoxy alkyl group Chemical group 0.000 description 11
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 11
- 239000003960 organic solvent Substances 0.000 description 11
- ARXJGSRGQADJSQ-UHFFFAOYSA-N 1-methoxypropan-2-ol Chemical compound COCC(C)O ARXJGSRGQADJSQ-UHFFFAOYSA-N 0.000 description 10
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 10
- BGTOWKSIORTVQH-UHFFFAOYSA-N cyclopentanone Chemical compound O=C1CCCC1 BGTOWKSIORTVQH-UHFFFAOYSA-N 0.000 description 10
- CZZYITDELCSZES-UHFFFAOYSA-N diphenylmethane Chemical compound C=1C=CC=CC=1CC1=CC=CC=C1 CZZYITDELCSZES-UHFFFAOYSA-N 0.000 description 10
- ZSIAUFGUXNUGDI-UHFFFAOYSA-N hexan-1-ol Chemical compound CCCCCCO ZSIAUFGUXNUGDI-UHFFFAOYSA-N 0.000 description 10
- LLHKCFNBLRBOGN-UHFFFAOYSA-N propylene glycol methyl ether acetate Chemical group COCC(C)OC(C)=O LLHKCFNBLRBOGN-UHFFFAOYSA-N 0.000 description 10
- 230000035945 sensitivity Effects 0.000 description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 10
- 238000005160 1H NMR spectroscopy Methods 0.000 description 9
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 9
- 125000003545 alkoxy group Chemical group 0.000 description 9
- 239000007864 aqueous solution Substances 0.000 description 9
- BTANRVKWQNVYAZ-UHFFFAOYSA-N butan-2-ol Chemical compound CCC(C)O BTANRVKWQNVYAZ-UHFFFAOYSA-N 0.000 description 9
- 125000006165 cyclic alkyl group Chemical group 0.000 description 9
- 230000000694 effects Effects 0.000 description 9
- 125000004430 oxygen atom Chemical group O* 0.000 description 9
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N phenylbenzene Natural products C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 9
- KBPLFHHGFOOTCA-UHFFFAOYSA-N 1-Octanol Chemical compound CCCCCCCCO KBPLFHHGFOOTCA-UHFFFAOYSA-N 0.000 description 8
- BBMCTIGTTCKYKF-UHFFFAOYSA-N 1-heptanol Chemical compound CCCCCCCO BBMCTIGTTCKYKF-UHFFFAOYSA-N 0.000 description 8
- QQZOPKMRPOGIEB-UHFFFAOYSA-N 2-Oxohexane Chemical compound CCCCC(C)=O QQZOPKMRPOGIEB-UHFFFAOYSA-N 0.000 description 8
- HCFAJYNVAYBARA-UHFFFAOYSA-N 4-heptanone Chemical compound CCCC(=O)CCC HCFAJYNVAYBARA-UHFFFAOYSA-N 0.000 description 8
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 8
- 239000003377 acid catalyst Substances 0.000 description 8
- 150000001408 amides Chemical class 0.000 description 8
- 238000002425 crystallisation Methods 0.000 description 8
- 230000008025 crystallization Effects 0.000 description 8
- 230000009477 glass transition Effects 0.000 description 8
- VPVSTMAPERLKKM-UHFFFAOYSA-N glycoluril Chemical class N1C(=O)NC2NC(=O)NC21 VPVSTMAPERLKKM-UHFFFAOYSA-N 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 8
- 238000005406 washing Methods 0.000 description 8
- AGJAUFUNZWHLKE-UHFFFAOYSA-N (2E,4E)-N-isobutyl-2,4-tetradecadienamide Natural products CCCCCCCCCC=CC=CC(=O)NCC(C)C AGJAUFUNZWHLKE-UHFFFAOYSA-N 0.000 description 7
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 7
- 239000004593 Epoxy Substances 0.000 description 7
- 235000010290 biphenyl Nutrition 0.000 description 7
- 239000003054 catalyst Substances 0.000 description 7
- 238000010894 electron beam technology Methods 0.000 description 7
- 229940116333 ethyl lactate Drugs 0.000 description 7
- 238000010438 heat treatment Methods 0.000 description 7
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 7
- 229910052698 phosphorus Inorganic materials 0.000 description 7
- 239000011574 phosphorus Substances 0.000 description 7
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 7
- 239000002994 raw material Substances 0.000 description 7
- 125000004169 (C1-C6) alkyl group Chemical group 0.000 description 6
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 6
- ZPVFWPFBNIEHGJ-UHFFFAOYSA-N 2-octanone Chemical compound CCCCCCC(C)=O ZPVFWPFBNIEHGJ-UHFFFAOYSA-N 0.000 description 6
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 6
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical class CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 6
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 6
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 6
- 229920000877 Melamine resin Polymers 0.000 description 6
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 6
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 6
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 6
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 6
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 6
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Natural products NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 6
- 150000001299 aldehydes Chemical class 0.000 description 6
- 150000007514 bases Chemical class 0.000 description 6
- 239000004305 biphenyl Substances 0.000 description 6
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 6
- 125000002057 carboxymethyl group Chemical group [H]OC(=O)C([H])([H])[*] 0.000 description 6
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 6
- 238000000576 coating method Methods 0.000 description 6
- 238000013329 compounding Methods 0.000 description 6
- MWKFXSUHUHTGQN-UHFFFAOYSA-N decan-1-ol Chemical compound CCCCCCCCCCO MWKFXSUHUHTGQN-UHFFFAOYSA-N 0.000 description 6
- DIOQZVSQGTUSAI-UHFFFAOYSA-N decane Chemical compound CCCCCCCCCC DIOQZVSQGTUSAI-UHFFFAOYSA-N 0.000 description 6
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 6
- JBTWLSYIZRCDFO-UHFFFAOYSA-N ethyl methyl carbonate Chemical compound CCOC(=O)OC JBTWLSYIZRCDFO-UHFFFAOYSA-N 0.000 description 6
- 125000002768 hydroxyalkyl group Chemical group 0.000 description 6
- 125000004029 hydroxymethyl group Chemical group [H]OC([H])([H])* 0.000 description 6
- ZXEKIIBDNHEJCQ-UHFFFAOYSA-N isobutanol Chemical compound CC(C)CO ZXEKIIBDNHEJCQ-UHFFFAOYSA-N 0.000 description 6
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 6
- 238000002156 mixing Methods 0.000 description 6
- QVEIBLDXZNGPHR-UHFFFAOYSA-N naphthalene-1,4-dione;diazide Chemical compound [N-]=[N+]=[N-].[N-]=[N+]=[N-].C1=CC=C2C(=O)C=CC(=O)C2=C1 QVEIBLDXZNGPHR-UHFFFAOYSA-N 0.000 description 6
- 150000004780 naphthols Chemical class 0.000 description 6
- VKCYHJWLYTUGCC-UHFFFAOYSA-N nonan-2-one Chemical compound CCCCCCCC(C)=O VKCYHJWLYTUGCC-UHFFFAOYSA-N 0.000 description 6
- 238000007747 plating Methods 0.000 description 6
- 239000004065 semiconductor Substances 0.000 description 6
- 238000003860 storage Methods 0.000 description 6
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- WGTYBPLFGIVFAS-UHFFFAOYSA-M tetramethylammonium hydroxide Chemical compound [OH-].C[N+](C)(C)C WGTYBPLFGIVFAS-UHFFFAOYSA-M 0.000 description 6
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- 239000005711 Benzoic acid Substances 0.000 description 5
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 5
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 5
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 description 5
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 5
- 230000002378 acidificating effect Effects 0.000 description 5
- 239000000654 additive Substances 0.000 description 5
- 125000002723 alicyclic group Chemical group 0.000 description 5
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- 230000000052 comparative effect Effects 0.000 description 5
- 238000004132 cross linking Methods 0.000 description 5
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- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 5
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- 239000003504 photosensitizing agent Substances 0.000 description 5
- 229910052710 silicon Inorganic materials 0.000 description 5
- 239000010703 silicon Substances 0.000 description 5
- RYNQKSJRFHJZTK-UHFFFAOYSA-N (3-methoxy-3-methylbutyl) acetate Chemical compound COC(C)(C)CCOC(C)=O RYNQKSJRFHJZTK-UHFFFAOYSA-N 0.000 description 4
- NWUYHJFMYQTDRP-UHFFFAOYSA-N 1,2-bis(ethenyl)benzene;1-ethenyl-2-ethylbenzene;styrene Chemical compound C=CC1=CC=CC=C1.CCC1=CC=CC=C1C=C.C=CC1=CC=CC=C1C=C NWUYHJFMYQTDRP-UHFFFAOYSA-N 0.000 description 4
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- AMQJEAYHLZJPGS-UHFFFAOYSA-N N-Pentanol Chemical compound CCCCCO AMQJEAYHLZJPGS-UHFFFAOYSA-N 0.000 description 4
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- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical class CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 description 4
- 239000003513 alkali Substances 0.000 description 4
- 125000004849 alkoxymethyl group Chemical group 0.000 description 4
- RDOXTESZEPMUJZ-UHFFFAOYSA-N anisole Chemical compound COC1=CC=CC=C1 RDOXTESZEPMUJZ-UHFFFAOYSA-N 0.000 description 4
- HUMNYLRZRPPJDN-UHFFFAOYSA-N benzaldehyde Chemical compound O=CC1=CC=CC=C1 HUMNYLRZRPPJDN-UHFFFAOYSA-N 0.000 description 4
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- NMJJFJNHVMGPGM-UHFFFAOYSA-N butyl formate Chemical compound CCCCOC=O NMJJFJNHVMGPGM-UHFFFAOYSA-N 0.000 description 4
- 239000003153 chemical reaction reagent Substances 0.000 description 4
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- 125000004122 cyclic group Chemical group 0.000 description 4
- 125000000753 cycloalkyl group Chemical group 0.000 description 4
- 230000006866 deterioration Effects 0.000 description 4
- 125000000524 functional group Chemical group 0.000 description 4
- 125000005843 halogen group Chemical group 0.000 description 4
- CATSNJVOTSVZJV-UHFFFAOYSA-N heptan-2-one Chemical compound CCCCCC(C)=O CATSNJVOTSVZJV-UHFFFAOYSA-N 0.000 description 4
- QNVRIHYSUZMSGM-UHFFFAOYSA-N hexan-2-ol Chemical compound CCCCC(C)O QNVRIHYSUZMSGM-UHFFFAOYSA-N 0.000 description 4
- FUZZWVXGSFPDMH-UHFFFAOYSA-M hexanoate Chemical compound CCCCCC([O-])=O FUZZWVXGSFPDMH-UHFFFAOYSA-M 0.000 description 4
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 4
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- 230000014759 maintenance of location Effects 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- MNZMMCVIXORAQL-UHFFFAOYSA-N naphthalene-2,6-diol Chemical compound C1=C(O)C=CC2=CC(O)=CC=C21 MNZMMCVIXORAQL-UHFFFAOYSA-N 0.000 description 4
- 235000013824 polyphenols Nutrition 0.000 description 4
- 125000001436 propyl group Chemical class [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 4
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- VXQBJTKSVGFQOL-UHFFFAOYSA-N 2-(2-butoxyethoxy)ethyl acetate Chemical compound CCCCOCCOCCOC(C)=O VXQBJTKSVGFQOL-UHFFFAOYSA-N 0.000 description 3
- SBASXUCJHJRPEV-UHFFFAOYSA-N 2-(2-methoxyethoxy)ethanol Chemical compound COCCOCCO SBASXUCJHJRPEV-UHFFFAOYSA-N 0.000 description 3
- XNWFRZJHXBZDAG-UHFFFAOYSA-N 2-METHOXYETHANOL Chemical compound COCCO XNWFRZJHXBZDAG-UHFFFAOYSA-N 0.000 description 3
- PTTPXKJBFFKCEK-UHFFFAOYSA-N 2-Methyl-4-heptanone Chemical compound CC(C)CC(=O)CC(C)C PTTPXKJBFFKCEK-UHFFFAOYSA-N 0.000 description 3
- WFSMVVDJSNMRAR-UHFFFAOYSA-N 2-[2-(2-ethoxyethoxy)ethoxy]ethanol Chemical compound CCOCCOCCOCCO WFSMVVDJSNMRAR-UHFFFAOYSA-N 0.000 description 3
- VGVHNLRUAMRIEW-UHFFFAOYSA-N 4-methylcyclohexan-1-one Chemical compound CC1CCC(=O)CC1 VGVHNLRUAMRIEW-UHFFFAOYSA-N 0.000 description 3
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical group [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
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- 239000004215 Carbon black (E152) Substances 0.000 description 3
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- 150000003573 thiols Chemical class 0.000 description 1
- 125000005425 toluyl group Chemical group 0.000 description 1
- 125000003944 tolyl group Chemical group 0.000 description 1
- 125000005270 trialkylamine group Chemical group 0.000 description 1
- 150000003918 triazines Chemical class 0.000 description 1
- IMFACGCPASFAPR-UHFFFAOYSA-N tributylamine Chemical compound CCCCN(CCCC)CCCC IMFACGCPASFAPR-UHFFFAOYSA-N 0.000 description 1
- YNJBWRMUSHSURL-UHFFFAOYSA-N trichloroacetic acid Chemical compound OC(=O)C(Cl)(Cl)Cl YNJBWRMUSHSURL-UHFFFAOYSA-N 0.000 description 1
- IMNIMPAHZVJRPE-UHFFFAOYSA-N triethylenediamine Chemical compound C1CN2CCN1CC2 IMNIMPAHZVJRPE-UHFFFAOYSA-N 0.000 description 1
- ITMCEJHCFYSIIV-UHFFFAOYSA-M triflate Chemical compound [O-]S(=O)(=O)C(F)(F)F ITMCEJHCFYSIIV-UHFFFAOYSA-M 0.000 description 1
- ITMCEJHCFYSIIV-UHFFFAOYSA-N triflic acid Chemical compound OS(=O)(=O)C(F)(F)F ITMCEJHCFYSIIV-UHFFFAOYSA-N 0.000 description 1
- IZBIRHQNPWSIET-UHFFFAOYSA-M trifluoromethanesulfonate;tris(4-fluorophenyl)sulfanium Chemical compound [O-]S(=O)(=O)C(F)(F)F.C1=CC(F)=CC=C1[S+](C=1C=CC(F)=CC=1)C1=CC=C(F)C=C1 IZBIRHQNPWSIET-UHFFFAOYSA-M 0.000 description 1
- OXWFVYDECNDRMT-UHFFFAOYSA-M trifluoromethanesulfonate;tris(4-methoxyphenyl)sulfanium Chemical compound [O-]S(=O)(=O)C(F)(F)F.C1=CC(OC)=CC=C1[S+](C=1C=CC(OC)=CC=1)C1=CC=C(OC)C=C1 OXWFVYDECNDRMT-UHFFFAOYSA-M 0.000 description 1
- KQBSGRWMSNFIPG-UHFFFAOYSA-N trioxane Chemical compound C1COOOC1 KQBSGRWMSNFIPG-UHFFFAOYSA-N 0.000 description 1
- ODHXBMXNKOYIBV-UHFFFAOYSA-N triphenylamine Chemical compound C1=CC=CC=C1N(C=1C=CC=CC=1)C1=CC=CC=C1 ODHXBMXNKOYIBV-UHFFFAOYSA-N 0.000 description 1
- LZTRCELOJRDYMQ-UHFFFAOYSA-N triphenylmethanol Chemical class C=1C=CC=CC=1C(C=1C=CC=CC=1)(O)C1=CC=CC=C1 LZTRCELOJRDYMQ-UHFFFAOYSA-N 0.000 description 1
- XZZGCKRBJSPNEF-UHFFFAOYSA-M triphenylsulfanium;acetate Chemical compound CC([O-])=O.C1=CC=CC=C1[S+](C=1C=CC=CC=1)C1=CC=CC=C1 XZZGCKRBJSPNEF-UHFFFAOYSA-M 0.000 description 1
- KOFQUBYAUWJFIT-UHFFFAOYSA-M triphenylsulfanium;hydroxide Chemical compound [OH-].C1=CC=CC=C1[S+](C=1C=CC=CC=1)C1=CC=CC=C1 KOFQUBYAUWJFIT-UHFFFAOYSA-M 0.000 description 1
- YFTHZRPMJXBUME-UHFFFAOYSA-N tripropylamine Chemical compound CCCN(CCC)CCC YFTHZRPMJXBUME-UHFFFAOYSA-N 0.000 description 1
- 229910021642 ultra pure water Inorganic materials 0.000 description 1
- 239000012498 ultrapure water Substances 0.000 description 1
- 238000001291 vacuum drying Methods 0.000 description 1
- HGBOYTHUEUWSSQ-UHFFFAOYSA-N valeric aldehyde Natural products CCCCC=O HGBOYTHUEUWSSQ-UHFFFAOYSA-N 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 230000004580 weight loss Effects 0.000 description 1
- 238000001039 wet etching Methods 0.000 description 1
- 125000001834 xanthenyl group Chemical group C1=CC=CC=2OC3=CC=CC=C3C(C12)* 0.000 description 1
- 125000005023 xylyl group Chemical group 0.000 description 1
- 235000005074 zinc chloride Nutrition 0.000 description 1
- 239000011592 zinc chloride Substances 0.000 description 1
Classifications
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/016—Diazonium salts or compounds
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/022—Quinonediazides
- G03F7/0226—Quinonediazides characterised by the non-macromolecular additives
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G8/00—Condensation polymers of aldehydes or ketones with phenols only
- C08G8/04—Condensation polymers of aldehydes or ketones with phenols only of aldehydes
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/022—Quinonediazides
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/20—Exposure; Apparatus therefor
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/26—Processing photosensitive materials; Apparatus therefor
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- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Spectroscopy & Molecular Physics (AREA)
- Materials For Photolithography (AREA)
- Exposure And Positioning Against Photoresist Photosensitive Materials (AREA)
- Liquid Crystal (AREA)
Description
本発明の目的は、ラフネスの小さな良好なレジストパターンを与える、レジスト基材、光活性化合物及び溶媒を含む感放射線性組成物及び該組成物を用いるレジストパターン形成方法を提供することにある。
すなわち、本発明は次の通りである。
[1]
(A)レジスト基材、(B)ジアゾナフトキノン光活性化合物及び(C)溶媒を含有する感放射線性組成物であって、
該組成物において、固形成分の含有量が1〜80質量%の範囲であり、溶媒の含有量が20〜99質量%の範囲であり、
該(A)レジスト基材が下記式(1)で表わされる化合物である、感放射線性組成物。
[2]
前記式(1)中、R1、R2及びR3からなる群より選択される少なくとも1つがヨウ素原子を含む基である、[1]に記載の感放射線性組成物。
[3]
前記式(1)中、Xが酸素原子である、[1]又は[2]に記載の感放射線性組成物。
[4]
前記式(1)中、Xが酸素原子であり、R2の1つが水酸基であり、R3の1つが水酸基である、[1]〜[3]のいずれかに記載の感放射線性組成物。
[5]
前記固形成分が、(A)レジスト基材/(B)ジアゾナフトキノン光活性化合物/(D)任意成分)を、固形成分基準の質量%で、1〜99/99〜1/0〜98含有する、[1]〜[4]のいずれかに記載の感放射線性組成物。
[6]
スピンコートによりアモルファス膜を形成することができる、[1]〜[5]のいずれかに記載の感放射線性組成物。
[7]
前記アモルファス膜の、23℃における現像液に対する溶解速度が5Å/sec以下である、[6]に記載の感放射線性組成物。
[8]
前記アモルファス膜を、g線、h線、i線、KrFエキシマレーザー、ArFエキシマレーザー、極端紫外線、電子線若しくはX線で照射した後、又は、20〜500℃で加熱した後の露光した部分の、23℃における現像液に対する溶解速度が10Å/sec以上である、[6]又は[7]に記載の感放射線性組成物。
[9]
[1]〜[8]のいずれかに記載の感放射線性組成物をスピンコートすることにより形成されるアモルファス膜。
[10]
前記アモルファス膜を、g線、h線、i線、KrFエキシマレーザー、ArFエキシマレーザー、極端紫外線、電子線若しくはX線で照射した後、又は、20〜500℃で加熱した後の露光した部分の、23℃における現像液に対する溶解速度が10Å/sec以上である、[9]に記載のアモルファス膜。
[11]
[1]〜[8]のいずれかに記載の感放射線性組成物を基板上に塗布してレジスト膜を形成する工程、前記レジスト膜を露光する工程及び前記露光したレジスト膜を現像する工程を含む、レジストパターン形成方法。
(感放射線性組成物)
本実施の形態の感放射線性組成物は、特定の化学構造式で示される(A)レジスト基材、(B)光活性化合物及び(C)溶媒を含む。
本実施の形態の感放射線性組成物は、固形成分1〜80質量%及び溶媒20〜99質量%からなる感放射線性組成物であることが好ましく、さらに、(A)レジスト基材が固形成分全重量の1〜99質量%であることが特に好ましい。
本実施の形態の感放射線性組成物は、ラフネスの小さな良好なレジストパターンを与えることができる。
〔(A)レジスト基材〕
本実施の形態で用いる(A)レジスト基材は、下記式(1)で示される化合物である。
なお、「R2及びR3からなる群より選択される少なくとも1つ」とは、「R2及びR3からなる群より選択される少なくとも1個の基」であることを意味し、「R2及びR3からなる群より選択される少なくとも1種の基」であることを意味するものではない。
本実施形態で用いる上記一般式(1)で表される化合物を得るためには、反応温度は高い方が好ましく、具体的には60〜200℃の範囲が好ましい。なお、反応方法は、公知の手法を適宜選択して用いることができ、特に限定されないが、例えば、フェノール類、チオフェノール類、ナフトール類又はチオナフトール類、アルデヒド類或いはケトン類、触媒を一括で仕込む方法や、フェノール類、チオフェノール類、ナフトール類又はチオナフトール類やアルデヒド類又はケトン類を触媒存在下で滴下していく方法がある。重縮合反応終了後、得られた化合物の単離は、常法にしたがって行うことができ、特に限定されない。例えば、系内に存在する未反応原料や触媒等を除去するために、反応釜の温度を130〜230℃にまで上昇させ、1〜50mmHg程度で揮発分を除去する等の一般的手法を採ることにより、目的物である化合物を得ることができる。
なお、「R1、R2及びR3からなる群より選択される少なくとも1つ」とは、「R1、R2及びR3からなる群より選択される少なくとも1個の基」であることを意味し、「R1、R2及びR3からなる群より選択される少なくとも1種の基」であることを意味するものではない。
本実施の形態の感放射線性組成物に含有させる(B)ジアゾナフトキノン光活性化合物は、ポリマー性及び非ポリマー性ジアゾナフトキノン光活性化合物を含む、ジアゾナフトキノン物質であり、一般にポジ型レジスト組成物において、感光性成分(感光剤)として用いられているものであれば特に制限なく、1種又は2種以上任意に選択して用いることができる。
このような感光剤としては、ナフトキノンジアジドスルホン酸クロライドやベンゾキノンジアジドスルホン酸クロライド等と、これら酸クロライドと縮合反応可能な官能基を有する低分子化合物又は高分子化合物とを反応させることによって得られた化合物が好ましいものである。ここで酸クロライドと縮合可能な官能基としては、特に限定されないが、例えば、水酸基、アミノ基等が挙げられるが、特に水酸基が好適である。水酸基を含む酸クロライドと縮合可能な化合物としては、特に限定されないが、例えばハイドロキノン、レゾルシン、2、4−ジヒドロキシベンゾフェノン、2、3、4−トリヒドロキシベンゾフェノン、2、4、6−トリヒドロキシベンゾフェノン、2、4、4’−トリヒドロキシベンゾフェノン、2、3、4、4’−テトラヒドロキシベンゾフェノン、2、2’、4、4’−テトラヒドロキシベンゾフェノン、2、2’、3、4、6’−ペンタヒドロキシベンゾフェノン等のヒドロキシベンゾフェノン類、ビス(2、4−ジヒドロキシフェニル)メタン、ビス(2、3、4−トリヒドロキシフェニル)メタン、ビス(2、4−ジヒドロキシフェニル)プロパン等のヒドロキシフェニルアルカン類、4、4’、3”、4”−テトラヒドロキシ−3、5、3’、5’−テトラメチルトリフェニルメタン、4、4’、2”、3”、4”−ペンタヒドロキシ−3、5、3’、5’−テトラメチルトリフェニルメタン等のヒドロキシトリフェニルメタン類などを挙げることができる。
また、ナフトキノンジアジドスルホン酸クロライドやベンゾキノンジアジドスルホン酸クロライドなどの酸クロライドとしては、例えば、1、2−ナフトキノンジアジド−5−スルフォニルクロライド、1、2−ナフトキノンジアジド−4−スルフォニルクロライドなどが好ましいものとして挙げられる。
本実施の形態の感放射線性組成物は、(C)溶媒を含む。
本実施の形態の感放射線性組成物は、例えば、使用時に各成分を溶媒に溶解して均一溶液とし、その後、必要に応じて、例えば孔径0.2μm程度のフィルター等でろ過することにより調製されることが好ましい。
本実施の形態の感放射線性組成物は、好ましくは固形成分の含有量が1〜80質量%であり、溶媒の含有量が20〜99質量%であり、より好ましくは固形成分の含有量が1〜50質量%であり、溶媒の含有量が50〜99質量%、さらに好ましくは固形成分の含有量が2〜40質量%であり、溶媒の含有量が60〜98質量%であり、特に好ましくは固形成分の含有量が2〜10質量%であり、溶媒の含有量が90〜98質量%である。
本実施の形態の感放射線性組成物は、スピンコートによりアモルファス膜を形成することができる。本実施の形態の感放射線性組成物をスピンコートして形成したアモルファス膜の23℃における現像液に対する溶解速度は、5Å/sec以下が好ましく、0.05〜5Å/secがより好ましく、0.0005〜5Å/secがさらに好ましい。アモルファス膜は、当該溶解速度が5Å/sec以下であると現像液に不溶で、レジストとすることができる。またアモルファス膜は、0.0005Å/sec以上の溶解速度を有すると、解像性が向上する場合もある。これは、上記式(1)で表わされる化合物の露光前後の溶解性の変化により、現像液に溶解する露光部と、現像液に溶解しない未露光部との界面のコントラストが大きくなるからと推測される。またラフネスの低減、欠陥(ディフェクト)の低減効果がある。
本実施の形態の感放射線性組成物において、(A)レジスト基材の含有量は、固形成分全重量((A)レジスト基材、(B)ジアゾナフトキノン光活性化合物及び(D)その他の成分などの任意に使用される固形成分の総和、以下同様)に対して、好ましくは1〜99質量%であり、より好ましくは5〜95質量%、さらに好ましくは10〜90質量%、特に好ましくは25〜75質量%である。本実施の形態の感放射線性組成物は、(A)レジスト基材の含有量が上記範囲内であると、高感度でラフネスの小さなパターンを得ることができる。
本実施の形態の感放射線性組成物には、本発明の目的を阻害しない範囲で、必要に応じて、(D)その他の成分(「(D)任意成分」とも記す)として、酸発生剤、酸架橋剤、酸拡散制御剤、溶解促進剤、溶解制御剤、増感剤、界面活性剤及び有機カルボン酸又はリンのオキソ酸若しくはその誘導体等の各種添加剤を1種又は2種以上添加することができる。
本実施の形態の感放射線性組成物は、可視光線、紫外線、エキシマレーザー、電子線、極端紫外線(EUV)、X線及びイオンビームから選ばれるいずれかの放射線の照射により直接的又は間接的に酸を発生する酸発生剤を一種以上含むことが好ましい。本実施の形態の感放射線性組成物において、酸発生剤の使用量は、固形成分全重量の0.001〜49質量%が好ましく、1〜40質量%がより好ましく、3〜30質量%がさらに好ましく、10〜25質量%が特に好ましい。本実施の形態の感放射線性組成物は、酸発生剤を上記範囲内で使用することにより、高感度でかつ低エッジラフネスのパターンプロファイルが得られる。本実施の形態では、系内に酸が発生すれば、酸の発生方法は限定されない。g線、i線などの紫外線の代わりにエキシマレーザーを使用すれば、より微細加工が可能であるし、また高エネルギー線として電子線、極端紫外線、X線、イオンビームを使用すれば更に微細加工が可能である。
上記酸発生剤は、1種単独で又は2種以上を使用することができる。
本実施の形態の感放射線性組成物は、酸架橋剤を一種以上含むことが好ましい。酸架橋剤とは、酸発生剤から発生した酸の存在下で、上記式(1)で表される化合物(レジスト基材)を分子内又は分子間架橋し得る化合物である。このような酸架橋剤としては、例えば上記式(1)で表される化合物(レジスト基材)を架橋し得る1種以上の基(以下、「架橋性基」という。)を有する化合物を挙げることができる。
前記酸架橋剤(G1)は、例えば尿素化合物又はグリコールウリル化合物、及びホルマリンを縮合反応させてメチロール基を導入した後、さらにメチルアルコール、エチルアルコール、プロピルアルコール、ブチルアルコール等の低級アルコール類でエーテル化し、次いで反応液を冷却して析出する化合物又はその樹脂を回収することで得られる。また前記酸架橋剤(G1)は、CYMEL(商品名、三井サイアナミッド製)、ニカラック(三和ケミカル(株)製)のような市販品としても入手することができる。
アルコキシメチル基を有するフェノール誘導体は、対応するヒドロキシメチル基を有するフェノール誘導体とアルコールを酸触媒下で反応させることによって得ることができる。この際、樹脂化やゲル化を防ぐために、反応温度を100℃以下で行うことが好ましい。具体的には、EP632003A1等に記載されている方法にて合成することができる。
本実施の形態の感放射線性組成物においては、放射線照射により酸発生剤から生じた酸のレジスト膜中における拡散を制御して、未露光領域での好ましくない化学反応を阻止する作用等を有する酸拡散制御剤を配合してもよい。このような酸拡散制御剤を使用することにより、感放射線性組成物の貯蔵安定性が向上する。また解像度が向上するとともに、放射線照射前の引き置き時間、放射線照射後の引き置き時間の変動によるレジストパターンの線幅変化を抑えることができ、プロセス安定性に極めて優れたものとなる。このような酸拡散制御剤としては、特に限定されないが、例えば、窒素原子含有塩基性化合物、塩基性スルホニウム化合物、塩基性ヨードニウム化合物等の放射線分解性塩基性化合物が挙げられる。酸拡散制御剤は、単独で又は2種以上を使用することができる。
低分子量溶解促進剤は、上記式(1)で示される化合物(レジスト基材)の現像液に対する溶解性が低すぎる場合に、その溶解性を高めて、現像時のレジスト基材の溶解速度を適度に増大させる作用を有する成分であり、本発明の効果を損なわない範囲で使用することができる。前記溶解促進剤としては、特に限定されないが、例えば、低分子量のフェノール性化合物を挙げることができ、例えば、ビスフェノール類、トリス(ヒドロキシフェニル)メタン等を挙げることができる。これらの溶解促進剤は、単独で又は2種以上を混合して使用することができる。本実施の形態の感放射線性組成物において、溶解促進剤の配合量は、使用する上記式(1)で示される化合物の種類に応じて適宜調節されるが、固形成分全重量の0〜49質量%が好ましく、0〜5質量%がより好ましく、0〜1質量%がさらに好ましく、0質量%が特に好ましい。
溶解制御剤は、上記式(1)で示される化合物(レジスト基材)が現像液に対する溶解性が高すぎる場合に、その溶解性を制御して現像時の溶解速度を適度に減少させる作用を有する成分である。このような溶解制御剤としては、レジスト被膜の焼成、放射線照射、現像等の工程において化学変化しないものが好ましい。
本実施の形態の感放射線性組成物において、溶解制御剤の配合量は、使用する上記式(1)で示される化合物の種類に応じて適宜調節されるが、固形成分全重量の0〜49質量%が好ましく、0〜5質量%がより好ましく、0〜1質量%がさらに好ましく、0質量%が特に好ましい。
増感剤は、照射された放射線のエネルギーを吸収して、そのエネルギーを酸発生剤に伝達し、それにより酸の生成量を増加する作用を有し、レジストの見掛けの感度を向上させる成分である。このような増感剤としては、例えば、ベンゾフェノン類、ビアセチル類、ピレン類、フェノチアジン類、フルオレン類等を挙げることができるが、特に限定はされない。これらの増感剤は、単独で又は2種以上を使用することができる。本実施の形態の感放射線性組成物において、増感剤の配合量は、使用する上記式(1)で示される化合物の種類に応じて適宜調節されるが、固形成分全重量の0〜49質量%が好ましく、0〜5質量%がより好ましく、0〜1質量%がさらに好ましく、0質量%が特に好ましい。
界面活性剤は、本実施の形態の感放射線性組成物の塗布性やストリエーション、レジストの現像性等を改良する作用を有する成分である。このような界面活性剤は、アニオン系、カチオン系、ノニオン系あるいは両性のいずれでもよい。好ましい界面活性剤はノニオン系界面活性剤である。ノニオン系界面活性剤は、感放射線性組成物の製造に用いる溶媒との親和性がよく、より効果がある。ノニオン系界面活性剤の例としては、ポリオキシエチレン高級アルキルエーテル類、ポリオキシエチレン高級アルキルフェニルエーテル類、ポリエチレングリコールの高級脂肪酸ジエステル類等が挙げられるが、特に限定はされない。市販品としては、特に限定されないが、例えば、以下商品名で、エフトップ(ジェムコ社製)、メガファック(大日本インキ化学工業社製)、フロラード(住友スリーエム社製)、アサヒガード、サーフロン(以上、旭硝子社製)、ペポール(東邦化学工業社製)、KP(信越化学工業社製)、ポリフロー(共栄社油脂化学工業社製)等を挙げることができる。本実施の形態の感放射線性組成物において、界面活性剤の配合量は、使用する上記式(1)で示される化合物の種類に応じて適宜調節されるが、固形成分全重量の0〜49質量%が好ましく、0〜5質量%がより好ましく、0〜1質量%がさらに好ましく、0質量%が特に好ましい。
本実施の形態の感放射線性組成物は、感度劣化防止又はレジストパターン形状、引き置き安定性等の向上の目的で、さらに(D)任意成分として、有機カルボン酸又はリンのオキソ酸若しくはその誘導体を含有させることができる。なお、酸拡散制御剤と併用することも出来るし、単独で用いてもよい。有機カルボン酸としては、特に限定されないが、例えば、マロン酸、クエン酸、リンゴ酸、コハク酸、安息香酸、サリチル酸などが好適である。リンのオキソ酸若しくはその誘導体としては、リン酸、リン酸ジ−n−ブチルエステル、リン酸ジフェニルエステルなどのリン酸又はそれらのエステルなどの誘導体、ホスホン酸、ホスホン酸ジメチルエステル、ホスホン酸ジ−n−ブチルエステル、フェニルホスホン酸、ホスホン酸ジフェニルエステル、ホスホン酸ジベンジルエステルなどのホスホン酸又はそれらのエステルなどの誘導体、ホスフィン酸、フェニルホスフィン酸などのホスフィン酸及びそれらのエステルなどの誘導体が挙げられ、これらの中で特にホスホン酸が好ましい。
有機カルボン酸又はリンのオキソ酸若しくはその誘導体は、単独で又は2種以上を使用することができる。本実施の形態の感放射線性組成物において、有機カルボン酸又はリンのオキソ酸若しくはその誘導体の配合量は、使用する上記式(1)で示される化合物の種類に応じて適宜調節されるが、固形成分全重量の0〜49質量%が好ましく、0〜5質量%がより好ましく、0〜1質量%がさらに好ましく、0質量%が特に好ましい。
更に、本実施の形態の感放射線性組成物には、本発明の目的を阻害しない範囲で、必要に応じて、上記溶解制御剤、増感剤、及び界面活性剤以外の添加剤を1種又は2種以上配合することができる。そのような添加剤としては、例えば、染料、顔料、及び接着助剤等が挙げられる。例えば、染料又は顔料を配合すると、露光部の潜像を可視化させて、露光時のハレーションの影響を緩和できるので好ましい。また、接着助剤を配合すると、基板との接着性を改善することができるので好ましい。更に、他の添加剤としては、特に限定されないが、例えば、ハレーション防止剤、保存安定剤、消泡剤、形状改良剤等、具体的には4−ヒドロキシ−4'−メチルカルコン等を挙げることができる。
本実施の形態のレジストパターンの形成方法は、上記の感放射線性組成物を、基板上に塗布してレジスト膜を形成する工程、前記レジスト膜を露光する工程及び前記露光したレジスト膜を現像してレジストパターンを形成する工程を含む。本実施の形態のレジストパターンは多層プロセスにおける上層レジストとして形成することもできる。
界面活性剤としては特に限定されないが、例えば、イオン性や非イオン性のフッ素系及び/又はシリコン系界面活性剤等を用いることができる。これらのフッ素及び/又はシリコン系界面活性剤として、特に限定されないが、例えば特開昭62−36663号公報、特開昭61−226746号公報、特開昭61−226745号公報、特開昭62−170950号公報、特開昭63−34540号公報、特開平7−230165号公報、特開平8−62834号公報、特開平9−54432号公報、特開平9−5988号公報、米国特許第5405720号明細書、同5360692号明細書、同5529881号明細書、同5296330号明細書、同5436098号明細書、同5576143号明細書、同5294511号明細書、同5824451号明細書記載の界面活性剤を挙げることができ、好ましくは、非イオン性の界面活性剤である。非イオン性の界面活性剤としては特に限定されないが、フッ素系界面活性剤又はシリコン系界面活性剤を用いることが更に好ましい。
攪拌機、冷却管及びビュレットを備えた内容積100mLの容器において、2,6−ナフタレンジオール(シグマ−アルドリッチ社製試薬)3.20g(20mmol)と、4−ビフェニルアルデヒド(三菱瓦斯化学社製)1.82g(10mmol)と、メチルイソブチルケトン30mLとを仕込み、95質量%の硫酸5mLを加えて、内容物を100℃で6時間撹拌して反応を行って反応液を得た。次に、反応液を濃縮し、得られた濃縮液に純水50gを加えて反応生成物を析出させ、室温まで冷却した後、濾過を行って固形物を分離した。得られた固形物を濾過し、乾燥させた後、カラムクロマトによる分離精製を行うことにより、下記式(BisN−1)で表される目的化合物(BisN−1)3.05gを得た。
なお、得られた化合物(BisN−1)について、400MHz−1H−NMRを行った結果、以下のピークが見出され、下記式(BisN−1)の化学構造を有することを確認した。また、得られた化合物(BisN−1)において、2,6−ジヒドロキシナフトールの置換位置が1位であることは、3位及び4位のプロトンのシグナルがダブレットであることから確認した。
1H−NMR:(d−DMSO、内部標準TMS)
δ(ppm)9.7(2H,O−H)、7.2〜8.5(19H,Ph−H)、6.6(1H,C−H)
4−ビフェニルアルデヒドを3−ヨードベンズアルデヒド5.2g(10mmol)に変更し、その他は合成例1と同様に合成し、下記式(BisN−2)で表わされる目的化合物(BisN−2)3.00gを得た。
なお、得られた化合物(BisN−2)について、400MHz−1H−NMRを行った結果、以下のピークが見出され、下記式(BisN−2)の化学構造を有することを確認した。
δ(ppm)9.7(2H,O−H)、7.0〜8.5(14H,Ph−H)、6.5(1H,C−H)
4−ビフェニルアルデヒドを4−ヨードベンズアルデヒド5.2g(10mmol)に変更し、その他は合成例1と同様に合成し、下記式(BisN−3)で表わされる目的化合物(BisN−3)2.95gを得た。
なお、得られた化合物(BisN−3)について、400MHz−1H−NMRを行った結果、以下のピークが見出され、下記式(BisN−3)の化学構造を有することを確認した。
δ(ppm)9.7(2H,O−H)、7.2〜8.5(14H,Ph−H)、6.5(1H,C−H)
4−ビフェニルアルデヒドを5−バニリン5.2g(10mmol)に変更し、その他は合成例1と同様に合成し、下記式(BisN−4)で表わされる目的化合物(BisN−4)1.92gを得た。
なお、得られた化合物(BisN−4)について、400MHz−1H−NMRを行った結果、以下のピークが見出され、下記式(BisN−4)の化学構造を有することを確認した。
δ(ppm)9.7,9.3(3H,O−H)、7.2〜8.5(12H,Ph−H)、6.4(1H,C−H)、3.7(3H,O−C−H)
2,6−ナフタレンジオールを2,7−ナフタレンジオール(シグマ−アルドリッチ社製試薬)3.20g(20mmol)に変更し、その他は合成例2と同様に合成し、下記式(BisN−5)で表わされる目的化合物(BisN−5)3.30gを得た。
なお、得られた化合物(BisN−5)について、400MHz−1H−NMRを行った結果、以下のピークが見出され、下記式(BisN−5)の化学構造を有することを確認した。
δ(ppm)10.0(2H,O−H)、7.0〜7.8(14H,Ph−H)、6.1(1H,C−H)
2,6−ナフタレンジオールを2,7−ナフタレンジオール(シグマ−アルドリッチ社製試薬)3.20g(20mmol)に変更し、その他は合成例3と同様に合成し、下記式(BisN−6)で表わされる目的化合物(BisN−6)2.70gを得た。
なお、得られた化合物(BisN−6)について、400MHz−1H−NMRを行った結果、以下のピークが見出され、下記式(BisN−6)の化学構造を有することを確認した。
δ(ppm)9.9(2H,O−H)、7.0〜8.3(14H,Ph−H)、6.1(1H,C−H)
2,6−ナフタレンジオールを2,7−ナフタレンジオール(シグマ−アルドリッチ社製試薬)3.20g(20mmol)に変更し、その他は合成例4と同様に合成し、下記式(BisN−7)で表わされる目的化合物(BisN−7)1.50gを得た。
なお、得られた化合物(BisN−7)について、400MHz−1H−NMRを行った結果、以下のピークが見出され、下記式(BisN−7)の化学構造を有することを確認した。
δ(ppm)9.9,9.4(3H,O−H)、7.0〜8.3(12H,Ph−H)、6.0(1H,C−H)、3.8(3H,O−C−H)
(1)感放射線性組成物の調製
第1表記載の成分を調合し、均一溶液としたのち、得られた均一溶液を、孔径0.1μmのテフロン(登録商標)製メンブランフィルターで濾過して、感放射線性組成物を調製した。調製した各々の感放射線性組成物について以下のとおり評価を行った。
PHS−1:ポリヒドロキシスチレン Mw=8000(シグマ−アルドリッチ社)
光活性化合物(B)として、つぎのものを用いた。
P−1:化学構造式(G)のナフトキノンジアジド系感光剤(4NT−300、東洋合成工業(株))
P−2:化学構造式(G−1)のナフトキノンジアジド系感光剤(TS−200、(株)三宝化学研究所)
P−3:化学構造式(G−2)のナフトキノンジアジド系感光剤(TKE1−510、(株)三宝化学研究所)
P−4:化学構造式(G−3)のナフトキノンジアジド系感光剤(PQ−614、(株)三宝化学研究所)
溶媒として、つぎのものを用いた。
S−1:プロピレングリコールモノメチルエーテル(東京化成工業(株))
上記(1)で得られた感放射線性組成物を清浄なシリコンウェハー上に回転塗布した後、110℃のオーブン中で露光前ベーク(PB)して、厚さ200nmのレジスト膜を形成した。該レジスト膜に対して、紫外線露光装置(ミカサ製マスクアライナMA−10)を用いて紫外線を露光した。紫外線ランプは超高圧水銀ランプ(相対強度比はg線:h線:i線:j線=100:80:90:60)を使用した。照射後に、レジスト膜を、110℃で90秒間加熱し、TMAH2.38質量%アルカリ現像液に60秒間浸漬して現像を行った。その後、レジスト膜を、超純水で30秒間洗浄し、乾燥して、5μmのポジ型のレジストパターンを形成した。
形成されたレジストパターンにおいて、得られたラインアンドスペースを走査型電子顕微鏡((株)日立ハイテクノロジー製S−4800)により観察した。ラインエッジラフネスはパターンの凹凸が50nm未満を良好とした。
Claims (5)
- 前記固形成分が、(A)レジスト基材/(B)ジアゾナフトキノン光活性化合物/(D)任意成分を、固形成分基準の質量%で、1〜99/99〜1/0〜98含有する、請求項1に記載の感放射線性組成物。
- スピンコートによりアモルファス膜を形成することができる、請求項1又は2に記載の感放射線性組成物。
- 請求項1〜3のいずれか1項に記載の感放射線性組成物をスピンコートすることにより形成されるアモルファス膜。
- 請求項1〜3のいずれか1項に記載の感放射線性組成物を基板上に塗布してレジスト膜を形成する工程、前記レジスト膜を露光する工程及び前記露光したレジスト膜を現像する工程を含む、レジストパターン形成方法。
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WO2018101463A1 (ja) * | 2016-12-02 | 2018-06-07 | 三菱瓦斯化学株式会社 | 化合物、樹脂、組成物、パターン形成方法及び精製方法 |
JP2018154600A (ja) * | 2017-03-21 | 2018-10-04 | 三菱瓦斯化学株式会社 | 化合物、樹脂、組成物、パターン形成方法及び精製方法 |
EP3747954A4 (en) * | 2018-01-31 | 2021-02-17 | Mitsubishi Gas Chemical Company, Inc. | COMPOSITION, METHOD FOR PRODUCING A RESIST PATTERN, AND METHOD FOR PRODUCING AN INSULATING FILM |
JPWO2020040162A1 (ja) * | 2018-08-24 | 2021-09-02 | 三菱瓦斯化学株式会社 | 化合物、及びそれを含む組成物、並びに、レジストパターンの形成方法及び絶縁膜の形成方法 |
WO2020040161A1 (ja) * | 2018-08-24 | 2020-02-27 | 三菱瓦斯化学株式会社 | 化合物、及びそれを含む組成物、並びに、レジストパターンの形成方法及び絶縁膜の形成方法 |
CN116813852B (zh) * | 2023-03-16 | 2024-04-19 | 嘉庚创新实验室 | 用于光刻介质组合物的化合物、聚合物以及光刻介质组合物 |
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JPH04296754A (ja) * | 1991-03-26 | 1992-10-21 | Fuji Photo Film Co Ltd | ポジ型フオトレジスト組成物 |
JPH0829975A (ja) * | 1994-07-12 | 1996-02-02 | Mitsubishi Chem Corp | 感光性樹脂組成物 |
JP3287234B2 (ja) * | 1996-09-19 | 2002-06-04 | 信越化学工業株式会社 | リフトオフ法用ポジ型レジスト組成物及びパターン形成方法 |
CN1942825B (zh) * | 2004-04-15 | 2010-05-12 | 三菱瓦斯化学株式会社 | 抗蚀剂组合物 |
JP2006098869A (ja) * | 2004-09-30 | 2006-04-13 | Sumitomo Bakelite Co Ltd | フォトレジスト組成物 |
JP2007206562A (ja) * | 2006-02-03 | 2007-08-16 | Sekisui Chem Co Ltd | ポジ型フォトレジスト及び構造体の製造方法 |
KR20140079359A (ko) * | 2011-08-12 | 2014-06-26 | 미쯔비시 가스 케미칼 컴파니, 인코포레이티드 | 레지스트 조성물, 레지스트 패턴 형성방법, 이에 이용되는 폴리페놀 화합물 및 이로부터 유도될 수 있는 알코올 화합물 |
JP6140506B2 (ja) * | 2013-03-29 | 2017-05-31 | 東京応化工業株式会社 | ポジ型レジスト組成物及びレジストパターン形成方法 |
WO2015008560A1 (ja) * | 2013-07-19 | 2015-01-22 | Dic株式会社 | フェノール性水酸基含有化合物、感光性組成物、レジスト用組成物、レジスト塗膜、硬化性組成物、レジスト下層膜用組成物、及びレジスト下層膜 |
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WO2016158170A1 (ja) | 2016-10-06 |
JPWO2016158170A1 (ja) | 2018-01-25 |
US20180284607A1 (en) | 2018-10-04 |
TW201708289A (zh) | 2017-03-01 |
CN107430338A (zh) | 2017-12-01 |
KR20170131668A (ko) | 2017-11-29 |
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